B44.1 Manual and Catalog 11 11 2010.indd - Powertoys

18:: Shocks Build - Step 16469Shockcapo-ring7475Frontshockbody0.89”7484ShockinternalspacerFront, Build x26469Shock capo-ring7479Rear shockbody 1.18”5407 x2O-ring#1105green slime7484Lower shockseal cap7484ShockinternalspacerRear, Build x26465Shockpiston(#2)6465Shockpiston(#1)9723FT shockshaft gold0.80” 64175407O-ring#1105green slimex27484Lower shockseal cap6299e-clipx2Front, Build x2FT shockshaft gold1.02”6299e-clipx2Rear, Build x2:: Shocks Build - Step 2Front, Build x24187.030nylonwasherRear, Build x21777Shockeyelet1777Shockeyelet4187.030nylonwasherFront, Build x2Rear, Build x21777FT shockpivot ballFront, Build x21777FT shockpivot ballRear, Build x2:: Shocks Build - Step 3Step 2-3Shock oilFront Shock: 35 wtRear Shock: 30 wtStep 4-5Shock oilStep 6-76443 x4Bleedershock cap(molded)Step 8Shock Bleeding Steps:1. Before assembly, get each bleedscrew and thread it 1-2 turns into theshock cap. This will make installationeasier when you are bleeding yourshocks.2. Pull shock shaft down.3. Fill shock body 3/4 full with siliconeshock fluid.4. Slowly move the shock shaft up anddown to remove air from under thepiston.5. Wait for bubbles to come to surface.6. Fill shock body to top with siliconeshock fluid.7. Place a drop of oil in the cap and oncap threads.8. Install cap (without bleed screw) andtighten completely.9. Slowly compress shaft all the way tobleed excess silicone shodk fluid outthe hole in the cap (use rag aroundshockto catch excess fluid).10. Install 2-56 button head screw untilsnug while shaft is fully compressed(recommend using a high quality.050” wrench such as Factory Team#1542).9645 x42-56x1/8”bhcsStep 9-10