Product Catalogue - EWM Hightec Welding GmbH
Product Catalogue - EWM Hightec Welding GmbH
Product Catalogue - EWM Hightec Welding GmbH
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The <strong>EWM</strong> Total System Concept• The <strong>Welding</strong> Code:At <strong>EWM</strong>, the “<strong>Welding</strong> Code” means an in-depth understanding of what constitutes aperfect weld in the context of your specific welding task. Only with this knowledge anddecades of experience is it possible to make sustainable improvements to your completewelding process• BlueEvolution - The Sustainability Initiative from the Inventors of the “<strong>Welding</strong> Code”:The complete <strong>EWM</strong> system offers you a great deal of benefits:You not only save money and protect the environment but you also make sure your employees‘health is cared for and secure their jobs• <strong>EWM</strong> will help you to comply with EN 1090 criteria!As part of the CE marking qualification process, you need to ensure qualificationof your welding production process by an approved testing centre by the end ofthe transition period (July 1, 2014). By acquiring the <strong>EWM</strong> EN 1090 WPQR Package(<strong>Welding</strong> Procedure Qualification Report) and using <strong>EWM</strong> machines covered bythe <strong>EWM</strong> EN 1090 WPQR package, you achieve the required qualification automatically.Save time and money by acquiring standard welding procedure specificationsqualified by the appropriate procedure tests (WPQR) directly in the <strong>EWM</strong> EN 1090WPQR Package!• Up to five-year warrantyOur welding machines combine future-oriented, state-of-the-art technology of the highestquality in all their high-tech components. We take full responsibility for this! Each of our productsis carefully checked. We have every faith in our products and therefore provide you witha five or three-year warranty on our welding machines, also for 3-shift operation, in accordancewith the current version of the warranty conditions.Sales and Logistics CentreA3 exit Ransbach-Baumbach, Germanywww.ewm-sales.com4 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Symbols1-phase connection2-phase connection3-phase connection3-phase connection „TNS net“5-pole torch connectionTorch hose package length7-pole remote control connection8-pole torch connection12-pole torch connection14-pole remote control connection19-pole torch connectionIntermediate hose package lengthThe correct type of current and correct polarity for direct current are important for the welding of consumables suitablefor electric welding. They are indicated by code numbers in the respective DIN abbreviations which are replaced bycompound symbols here. From the four symbols known in electrical engineering~ for alternating current + for plus pole= for direct current − for minus poleseven possibilities for the suitable current of the welding consumables emerge:= Alternating current= Direct current (plus pole) = Direct current (plus pole) or alternating current= Direct current (minus pole) = Direct current (minus pole) or alternating current= Direct current (plus pole or minus pole) = Direct current (plus pole or minus pole)or alternating currentAbbreviations2DV2T2U/D4R5P8PADAPASMAWcelCWDD2D3DGDWEZAFDWFWDGDTwo wire feed unitsDouble push button2x Up/Down4 rollers5-pole connection socket8-pole connection socketAdapterConnection capabilityConnection capability filler wireCellulose electrodesCold wireDouble wire feed unitWire spool D200Wire spool D300Decompact, gas cooledDecompact, water cooledEuro torch connectionMobile, decompact, water cooledMobile, water cooled, decentralGas cooled, decentralGD UD Gas cooled, decentral, Up/DownGDVRotary gas valveHFLHighly flexible hose packageHWHotwireKGECompact, gas cooled, euro torch connectionMVMultivoltPC1 Powercontrol 1PC2 Powercontrol 2pwsPole reversing switchTDGPortable, decompact, gas cooledTGDPortable, gas cooled, decentralTGEPortable, gas cooled, euro torch connectionTKMPortable, compact, modularTMDPortable, modular, decentralU/DUp/DownWDWater cooled, decentralWD UD Water cooled, decentral, Up/DownWEWater cooled, Euro torch connectionVPEPacking unitewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com5
• Further components and accessoriesMore detailed information on our plasma welding components, tigSpeed wirefeeders, miniDrive feeders, automation components and other numerous accessoriescan be found in our machine catalogue (WM.0824.01), automation catalogue(WM.0837.01) and on the internet at www.ewm-group.com• Contact <strong>EWM</strong>• Internet• E-Mailwww.ewm-sales.cominfo@ewm-sales.comYou can contact us by phoneMonday to Friday from 7.00 am to 5 pm: +49 2623 9276-0Sales, service and training• Sales• Service• Trainingsales@ewm-group.comservice@ewm-group.comtraining@ewm-group.com<strong>Welding</strong> consultancy and product information• <strong>Product</strong>s and process technology• Marketing• Technical documentation• Quality management• Automationwelding@ewm-group.commarketing@ewm-group.comdocumentation@ewm-group.comqm@ewm-group.comautomatisierung@ewm-group.comFollow us on Facebook and YouTubehttp://www.facebook.com/ewmhightecweldinghttp://www.youtube.com/<strong>EWM</strong>welding6 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
MIG/MAG weldingOverviewOverviewInverter welding machinesInverter welding machinesStep switch controlled welding machinesPagePicomig Pulse, portable 10alpha Q Multiprocess, alpha Q 12Phoenix Pulse, modular 16Phoenix Pulse, mobile 18Taurus Standard, modular 26Taurus Standard, mobile 30Mira Standard, mobile 44Saturn Standard, mobile 46Wega Standard, mobile 50Symbols for welding processesMIG/MAG standardMMApulseTIGcoldArc ®superPuls ®Process switchingpipeSolution ®GougingforceArc ®activeArcewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com7
ProcessesMIG/MAGMachines and processes from <strong>EWM</strong> –the optimum solution for every need.alpha QPhoenixHighly dynamicforceArc® power moduleHighly dynamicforceArc® power moduleHigh-performance inverter80 V output voltageHigh-performance inverter80 V output voltagecoldArc® power modulefor heat-reduced weldingMIG/MAG standardMIG/MAG standardpulsepulsecoldArc ®pipeSolution ®forceArc ® forceArc ®rootArc ®MMAMMATIG (lift Arc)TIG (lift Arc)superPuls ®Process switchingGougingsuperPuls ®Process switchingGouging8 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
ProcessesMIG/MAG<strong>EWM</strong> power sources stand out due to a high-performance inverter with high open circuit voltage and excellent arccharacteristics.This creates unique welding properties for perfect results as well as excellent quality with 100% reproducibility.<strong>EWM</strong> can provide the perfect solution for every technical welding requirement – from the Taurus Basic through to ourcomplete solution, alpha Q. Upon request, and depending on requirements and investment capabilities, customerscan profit from bespoke, optimised power modules for innovative welding processes.Taurus Synergic STaurus BasicPicomigHighly dynamicforceArc® power moduleHigh-performance inverter80 V output voltageHigh-performance inverter80 V output voltageHigh-performance inverter80 V output voltageMIG/MAG standard MIG/MAG standard MIG/MAG standardpulseforceArc ®rootArc ® rootArc ®(only Picomig 305)MMA MMA MMATIG (lift Arc)TIG (lift Arc)GougingGougingewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com9
MIG/MAG weldingInverter welding machinesPulse, portablePicomig 180Picomig 305Picomig 180 puls TKG• z Inverter welding machine, DC, pulse, gas-cooled• z Multiprocess: MIG/MAG, TIG lift arc and MMA• z Portable, compact• z Robust plastic casing with no corners or edges• z Polarity selection and display: superb for welding self-shielding flux cored wires• z 4-roll drive• z 3.5 m mains lead with 16 A earthed plug• z Equipped for 0.8 mm + 1.0 mm steel wires• z Spool diameter up to 200 mmMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current5 A - 180 ADuty cycle 40 °C 180 A / 25 %120 A / 60 %100 A / 100 %External dimensions, compl.685 mm x 280 mm x 360 mmWeight15 kgDesignationComplete set: Including pressure regulator, gashose, welding lead, 2 kg flux cored wire, 2 kg steelwire, gas nozzle and welding torchItem no.m3 091-005135-005024 391-005135-000015 391-005135-00002Picomig 305 D2 puls• z Mounting for wire spool diameter D200 (5 kg)Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 40 %260 A / 60 %200 A / 100 %Spool diameter200 mmExternal dimensions, compl.535 mm x 300 mm x 480 mmWeight27 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead, solid wire andflux cored wire, welding torch and gas nozzleItem no.m3 391-005266-000004 391-005266-000015 391-005266-00002Picomig 305 D3 puls• z Mounting for wire spool diameter D300 (15 kg)Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 40 %260 A / 60 %200 A / 100 %Spool diameter300 mmExternal dimensions, compl.625 mm x 300 mm x 480 mmWeight29 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead, solid wire andflux cored wire, welding torch and gas nozzleItem no.m3 391-005267-000004 391-005267-000015 391-005267-0000210 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Multiprocess MIG/MAG pulse welding machinesOverview - alpha Q - controlalpha QMIG/MAG standardMMAPulseTIGcoldArc ®superPuls ®process switchingpipeSolution ®GougingforceArc ®Selection of the welding task from the JOB listSetting of all welding parameters and welding data displays on the wirefeed unit or on compact welding machineSetting of the welding parameters via welding sequence with LED usermenuNo settings required on decompact welding machineHighlightsEasiest possible selection of the preset JOBs (welding tasks) for the differentmaterials, gas types and wire diameters via JOB listSynergic – one-knob operationforceArc, coldArc, pipeSolution and standard and pulse MIG/MAG welding withsolid and flux cored wire, MMA and TIG lift arc welding, air arc gouging
MIG/MAG weldingInverter welding machinesMultiprocess, alpha Qalpha Q• z Inverter welding machine, DC, pulse• z One-knob operation (Synergic): Setting of all welding parameters and functions – easy setting ofoperating point on the wire feeder, pre-programmed JOBs (welding tasks) can be selected fromJOB list• z Maximum efficiency thanks to coldArc, forceArc and pipeSolution• z Connection capability for remote control, function torch, cooling unit• z Cooling unit can be changed with no need for tools or specialist staff and no need to open thewelding machine• z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires• z 5 m mains supply leadalpha Q 330 TKM gasgekühltMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 330 ADuty cycle 40 °C 330 A / 40 %270 A / 60 %210 A / 100 %DesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005119-000004 391-005119-000015 391-005119-00002alpha Q 330 TKM wassergekühltMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 330 ADuty cycle 40 °C 330 A / 40 %270 A / 60 %210 A / 100 %DesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressure regulator,gas hose, wire spool adapter, welding lead andwelding torchItem no.m3 391-005119-010004 391-005119-010015 391-005119-01002alpha Q 351 FDWCooling output1500 WMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight135 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005130-001105 391-005130-0012010 391-005130-001301 391-005130-001115 391-005130-0012110 391-005130-001311 391-005130-001125 391-005130-0012210 391-005130-0013212 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesalpha Q 551 FDWMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %Cooling output1500 WExternal dimensions, compl.1100 mm x 455 mm x 1000 mmWeight138.5 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005074-001105 391-005074-0012010 391-005074-001301 391-005074-001115 391-005074-0012110 391-005074-001311 391-005074-001125 391-005074-0012210 391-005074-00132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com13
Multiprocess MIG/MAG welding machinesOverview – Phoenix – controlsProgressNo electronics in the wire feed unitSetting of operating point, arc length correction, non-latched/latchedand standard/pulse on the wire feed unitSelection of the welding task from the JOB listSetting of all welding parameters and welding data displays on thewelding machineSetting of the welding parameters via welding sequence with LEDuser menuHighlightsEasiest possible selection of the preset JOBs (welding tasks) for the differentmaterials, gas types and wire diameters via JOB list.Synergic – one-knob operationforceArc, rootArc and standard and pulse MIG/MAG welding with solid and fluxcored wire, MMA and TIG lift arc welding, air arc gougingExpert / M 3.00Setting of operating point, arc length correction, non-latched/latched,dynamics and standard/pulse on the wire feed unitSelection and display of the welding task via LED user menuSelected welding task is constantly visible on the welding machineSetting of all welding parameters and welding data displays on thewelding machineHighlightsIdeal for changing welding tasks by selecting the JOB (welding task) fromthe menu on the welding machine for the different materials, gas typesand wire diametersSynergic – one-knob operationforceArc, rootArc and standard and pulse MIG/MAG welding with solid andflux cored wire, MMA and TIG lift arc welding, air arc gouging
Multiprocess MIG/MAG welding machinesOverview – Phoenix – controlsExpert / M 3.70Setting of all welding parameters and welding data displays on the wirefeed unitSetting of the welding parameters via welding sequence with LED usermenuSelection and display of the welding task via LED user menuSelected welding task is constantly visible on the welding machineSetting of all welding parameters and welding data displays on the wirefeed unit and on welding machineHighlightsIdeal for changing welding tasks by selecting the JOB (welding task) from themenu on the welding machine for the different materials, gas types and wirediametersSynergic – one-knob operationforceArc, rootArc and standard and pulse MIG/MAG welding with solid andflux cored wire, MMA and TIG lift arc welding, air arc gouging
MIG/MAG weldingInverter welding machinesPulse, modularPhoenix 355Phoenix 405Phoenix 505• z Inverter welding machine, DC, pulse• z Connection capability for remote control, function torch, cooling unit• z Cooling unit can be changed with no need for tools or specialist staff and no need to open thewelding machine• z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires• z 5 m mains supply leadPhoenix 355 Progress TKM• z Easiest possible selection of the preset JOBs (welding tasks) for variousmaterials, gas types and wire diameters via JOB listMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 40 %300 A / 60 %270 A / 100 %External dimensions, compl.625 mm x 300 mm x 480 mmWeight33 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressure regulator,gas hose, wire spool adapter, welding lead andwelding torchItem no.m3 391-005271-000004 391-005271-000015 391-005271-00002Phoenix 355 Progress puls TDM• z Easiest possible selection of the preset JOBs (welding tasks) for variousmaterials, gas types and wire diameters via JOB listMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 60 %300 A / 100 %External dimensions, compl.625 mm x 300 mm x 535 mmWeight41 kgDesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 093-005283-011105 093-005283-0112010 093-005283-011301 093-005283-011115 093-005283-0112110 093-005283-011311 093-005283-011125 093-005283-0112210 093-005283-0113216 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesPhoenix 405 Progress puls TDM• z Easiest possible selection of the preset JOBs (welding tasks) for variousmaterials, gas types and wire diameters via JOB listMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %DesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 391-005240-011105 391-005240-0112010 391-005240-011301 391-005240-011115 391-005240-0112110 391-005240-011311 391-005240-011125 391-005240-0112210 391-005240-01132Phoenix 505 Progress puls TDM• z Easiest possible selection of the preset JOBs (welding tasks) for variousmaterials, gas types and wire diameters via JOB listMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 500 ADuty cycle 40 °C 500 A / 60 %430 A / 100 %DesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 391-005220-011105 391-005220-0112010 391-005220-011301 391-005220-011115 391-005220-0112110 391-005220-011311 391-005220-011125 391-005220-0112210 391-005220-01132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com17
MIG/MAG weldingInverter welding machinesPulse, mobilePhoenix 351Phoenix 401Phoenix 451Phoenix 551• z Inverter welding machine, DC, pulse, water-cooled• z Multiprocess: MIG/MAG, TIG lift arc, MMA, air arc gouging• z Gouging with carbon electrode diameters (551) of up to 10mm• z Very high power reserves enable use of long intermediate hose packages:70 mm² up to 30 m 95 mm² up to 40 m• z Decompact, mobile, can be lifted by crane and moved by fork lift• z Equipped with PC interface as standard• z Connection capability for remote control and function torch• z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires• z Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperaturecontrolledpump and fan• z 5 m mains supply leadPhoenix 351 Progress puls FDW• z Easiest possible selection of the preset JOBs (welding tasks) for variousmaterials, gas types and wire diameters via JOB listMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-004848-001105 391-004848-0012010 391-004848-001301 391-004848-001115 391-004848-0012110 391-004848-001311 391-004848-001125 391-004848-0012210 391-004848-00132Phoenix 351 Expert puls FDW• z Ideal for changing welding tasks due to menu-based JOB (welding task)selection on the welding machine for the different materials, gas types andwire diameters• z Setting of the welding parameters via welding workflow with LED userguidance on the wire feederMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-004849-051105 391-004849-0512010 391-004849-051301 391-004849-051115 391-004849-0512110 391-004849-051311 391-004849-051125 391-004849-0512210 391-004849-0513218 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesPhoenix 351 Expert puls M3.00 FDW• z Ideal for changing welding tasks due to menu-based JOB (welding task)selection on the welding machine for the different materials, gas types andwire diameters• z Setting of operating point, arc length correction, non-latched/latched,dynamics and standard/pulse on the wire feederMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-004849-001105 391-004849-0012010 391-004849-001301 391-004849-001115 391-004849-0012110 391-004849-001311 391-004849-001125 391-004849-0012210 391-004849-00132Phoenix 401 Progress puls FDW• z Easiest possible selection of the preset JOBs (welding tasks) for variousmaterials, gas types and wire diameters via JOB listMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005247-001105 391-005247-0012010 391-005247-001301 391-005247-001115 391-005247-0012110 391-005247-001311 391-005247-001125 391-005247-0012210 391-005247-00132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com19
MIG/MAG weldingInverter welding machinesPulse, mobilePhoenix 401 Expert puls FDW• z Ideal for changing welding tasks due to menu-based JOB (welding task)selection on the welding machine for the different materials, gas types andwire diameters• z Setting of the welding parameters via welding workflow with LED userguidance on the wire feederMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005248-051105 391-005248-0512010 391-005248-051301 391-005248-051115 391-005248-0512110 391-005248-051311 391-005248-051125 391-005248-0512210 391-005248-05132Phoenix 401 Expert puls M3.00 FDW• z Ideal for changing welding tasks due to menu-based JOB (welding task)selection on the welding machine for the different materials, gas types andwire diameters• z Setting of operating point, arc length correction, non-latched/latched,dynamics and standard/pulse on the wire feederMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005248-001105 391-005248-0012010 391-005248-001301 391-005248-001115 391-005248-0012110 391-005248-001311 391-005248-001125 391-005248-0012210 391-005248-0013220 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesPhoenix 451 Progress puls FDW• z Easiest possible selection of the preset JOBs (welding tasks) for variousmaterials, gas types and wire diameters via JOB listMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005010-001105 391-005010-0012010 391-005010-001301 391-005010-001115 391-005010-0012110 391-005010-001311 391-005010-001125 391-005010-0012210 391-005010-00132Phoenix 451 Expert puls FDW• z Ideal for changing welding tasks due to menu-based JOB (welding task)selection on the welding machine for the different materials, gas types andwire diameters• z Setting of the welding parameters via welding workflow with LED userguidance on the wire feederMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005011-051105 391-005011-0512010 391-005011-051301 391-005011-051115 391-005011-0512110 391-005011-051311 391-005011-051125 391-005011-0512210 391-005011-05132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com21
MIG/MAG weldingInverter welding machinesPulse, mobilePhoenix 451 Expert puls M3.00 FDW• z Ideal for changing welding tasks due to menu-based JOB (welding task)selection on the welding machine for the different materials, gas types andwire diameters• z Setting of operating point, arc length correction, non-latched/latched,dynamics and standard/pulse on the wire feederMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005011-001105 391-005011-0012010 391-005011-001301 391-005011-001115 391-005011-0012110 391-005011-001311 391-005011-001125 391-005011-0012210 391-005011-00132Phoenix 551 Progress puls FDW• z Easiest possible selection of the preset JOBs (welding tasks) for variousmaterials, gas types and wire diameters via JOB listMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005013-001105 391-005013-0012010 391-005013-001301 391-005013-001115 391-005013-0012110 391-005013-001311 391-005013-001125 391-005013-0012210 391-005013-0013222 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesPhoenix 551 Expert puls FDW• z Ideal for changing welding tasks due to menu-based JOB (welding task)selection on the welding machine for the different materials, gas types andwire diameters• z Setting of the welding parameters via welding workflow with LED userguidance on the wire feederMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005014-051105 391-005014-0512010 391-005014-051301 391-005014-051115 391-005014-0512110 391-005014-051311 391-005014-051125 391-005014-0512210 391-005014-05132Phoenix 551 Expert puls M3.00 FDW• z Ideal for changing welding tasks due to menu-based JOB (welding task)selection on the welding machine for the different materials, gas types andwire diameters• z Setting of operating point, arc length correction, non-latched/latched,dynamics and standard/pulse on the wire feederMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005014-001105 391-005014-0012010 391-005014-001301 391-005014-001115 391-005014-0012110 391-005014-001311 391-005014-001125 391-005014-0012210 391-005014-00132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com23
Multiprocess MIG/MAG welding machinesOverview – Taurus – controlsBasicNo electronics in the wire feed unitSetting of operating point, wire speed and non-latched/latched on thewire feed unitTwin-knob operationSetting of all welding parameters and welding data displays on thewelding machineHighlightsMIG/MAG welding with solid and flux cored wire, MMA welding, air arcgougingSynergic SSelection of the welding task from the JOB listSetting of all welding parameters and welding data displays on the wirefeed unit or on compact welding machineSetting of the welding parameters via welding sequence with LED usermenuSynergic – one-knob operationNo settings required on decompact welding machineHighlightsEasiest possible selection of the preset JOBs (welding tasks) for the differentmaterials, gas types and wire diameters via JOB listSynergic – one-knob operationforceArc, rootArc and standard MIG/MAG welding with solid and flux coredwire, MMA and TIG lift arc welding, air arc gougingExtensive remote control options
MIG/MAG weldingInverter welding machinesStandard, modularTaurus 355Taurus 405Taurus 505• z Inverter welding machine, DC• z Multiprocess: MIG/MAG, MMA and air arc gouging• z Modular (gas- or water-cooled)• z Gouging with up to 10 mm carbon electrode diameter (505)• z Very high power reserves enable use of long intermediate hose packages:70 mm² up to 30 m 95 mm² up to 40 m• z Tool-free polarity selection: ideal for welding self-shielding flux cored wires• z Connection capability for remote control, function torch, cooling unit• z Cooling unit can be changed with no need for tools or specialist staff and no need to open thewelding machineTaurus 355 Basic TKM• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 40 %300 A / 60 %270 A / 100 %External dimensions, compl.624 mm x 300 mm x 480 mmWeight33 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005214-000004 391-005214-000015 391-005214-00002Taurus 355 Basic TKM• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 40 %300 A / 60 %270 A / 100 %External dimensions, compl.624 mm x 300 mm x 480 mmWeight33 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressure regulator,gas hose, wire spool adapter, welding lead andwelding torchItem no.m3 391-005273-010004 391-005273-010015 391-005273-0100226 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesTaurus 355 Basic TDM• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 60 %300 A / 100 %External dimensions, compl.624 mm x 300 mm x 535 mmWeight41 kgDesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 391-005286-011105 391-005286-0112010 391-005286-011301 391-005286-011115 391-005286-0112110 391-005286-011311 391-005286-011125 391-005286-0112210 391-005286-01132Taurus 355 Synergic S TDM• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 60 %300 A / 100 %External dimensions, compl.624 mm x 300 mm x 535 mmWeight41 kgDesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 391-005285-011105 391-005285-0112010 391-005285-011301 391-005285-011115 391-005285-0112110 391-005285-011311 391-005285-011125 391-005285-0112210 391-005285-01132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com27
MIG/MAG weldingInverter welding machinesStandard, modularTaurus 405 Basic TDM• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.624 mm x 300 mm x 535 mmWeight41 kgDesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 391-005214-011105 391-005214-0111110 391-005214-011121 391-005214-011205 391-005214-0112110 391-005214-011221 391-005214-011305 391-005214-0113110 391-005214-01132Taurus 405 Synergic S TDM• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.624 mm x 300 mm x 535 mmWeight41 kgDesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 391-005244-011105 391-005244-0111110 391-005244-011121 391-005244-011205 391-005244-0112110 391-005244-011221 391-005244-011305 391-005244-0113110 391-005244-0113228 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesTaurus 505 Basic TDM• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 500 ADuty cycle 40 °C 500 A / 60 %430 A / 100 %External dimensions, compl.624 mm x 300 mm x 535 mmWeight45 kgDesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 391-005221-011105 391-005221-0111110 391-005221-011121 391-005221-011205 391-005221-0112110 391-005221-011221 391-005221-011305 391-005221-0113110 391-005221-01132Taurus 505 Synergic S TDM• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 500 ADuty cycle 40 °C 500 A / 60 %430 A / 100 %External dimensions, compl.624 mm x 300 mm x 535 mmWeight45 kgDesignationComplete set: Including wire feeder,intermediate hose package, cooling unit,coolant, transport cart, mains plug, pressureregulator, wire spool adapter, weldinglead and welding torchm345Item no.m1 391-005219-011105 391-005219-0111110 391-005219-011121 391-005219-011205 391-005219-0112110 391-005219-011221 391-005219-011305 391-005219-0113110 391-005219-01132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com29
MIG/MAG weldingInverter welding machinesStandard, mobileTaurus 401Taurus 351Taurus 451Taurus 551• z Inverter welding machine, DC• z Multiprocess: MIG/MAG, TIG lift arc, MMA, air arc gouging• z rootArc: Stable, soft, short arc even with long welding leads; ideal for simple, reliable root weldingwithout weld pool backing, effortless gap bridging. (Only with Taurus Synergic)• z Gouging with carbon electrode diameters (551) of up to 10mm• z Very high power reserves enable use of long intermediate hose packages:70 mm² up to 30 m 95 mm² up to 40 m• z Connection capability for remote control and function torch• z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires• z More effective welding with forceArc technology (Taurus Synergic)• z Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperaturecontrolledpump and fanTaurus 401 Basic FKW• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005232-000004 391-005232-000015 391-005232-00002Taurus 351 Basic FDG• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005174-001105 391-005174-0011110 391-005174-001121 391-005174-001205 391-005174-0012110 391-005174-001221 391-005174-001305 391-005174-0013110 391-005174-0013230 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesTaurus 351 Synergic S FDG• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005193-001105 391-005193-0011110 391-005193-001121 391-005193-001205 391-005193-0012110 391-005193-001221 391-005193-001305 391-005193-0013110 391-005193-00132Taurus 401 Basic FDG• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight107 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005249-001105 391-005249-0011110 391-005249-001121 391-005249-001205 391-005249-0012110 391-005249-001221 391-005249-001305 391-005249-0013110 391-005249-00132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com31
MIG/MAG weldingInverter welding machinesStandard, mobileTaurus 401 Synergic S FDG• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight107 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005255-001105 391-005255-0011110 391-005255-001121 391-005255-001205 391-005255-0012110 391-005255-001221 391-005255-001305 391-005255-0013110 391-005255-00132Taurus 451 Basic FDG• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005176-001105 391-005176-0011110 391-005176-001121 391-005176-001205 391-005176-0012110 391-005176-001221 391-005176-001305 391-005176-0013110 391-005176-0013232 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesTaurus 451 Synergic S FDG• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005195-001105 391-005195-0011110 391-005195-001121 391-005195-001205 391-005195-0012110 391-005195-001221 391-005195-001305 391-005195-0013110 391-005195-00132Taurus 551 Basic FDG• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005178-001105 391-005178-0011110 391-005178-001121 391-005178-001205 391-005178-0012110 391-005178-001221 391-005178-001305 391-005178-0013110 391-005178-00132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com33
MIG/MAG weldingInverter welding machinesStandard, mobileTaurus 551 Synergic S FDG• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005197-001105 391-005197-0011110 391-005197-001121 391-005197-001205 391-005197-0012110 391-005197-001221 391-005197-001305 391-005197-0013110 391-005197-00132Taurus 351 Basic FDW• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005149-001105 391-005149-0011110 391-005149-001121 391-005149-001205 391-005149-0012110 391-005149-001221 391-005149-001305 391-005149-0013110 391-005149-0013234 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesTaurus 351 Synergic S FDW• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005187-001105 391-005187-0011110 391-005187-001121 391-005187-001205 391-005187-0012110 391-005187-001221 391-005187-001305 391-005187-0013110 391-005187-00132Taurus 401 Basic FDW• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005250-001105 391-005250-0011110 391-005250-001121 391-005250-001205 391-005250-0012110 391-005250-001221 391-005250-001305 391-005250-0013110 391-005250-00132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com35
MIG/MAG weldingInverter welding machinesStandard, mobileTaurus 401 Synergic S FDW• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight118 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005256-001105 391-005256-0011110 391-005256-001121 391-005256-001205 391-005256-0012110 391-005256-001221 391-005256-001305 391-005256-00131Taurus 451 Basic FDW• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005150-001105 391-005150-0011110 391-005150-001121 391-005150-001205 391-005150-0012110 391-005150-001221 391-005150-001305 391-005150-0013110 391-005150-0013236 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingInverter welding machinesTaurus 451 Synergic S FDW• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005189-001105 391-005189-0011110 391-005189-001121 391-005189-001205 391-005189-0012110 391-005189-001221 391-005189-001305 091-005256-0013110 391-005189-00132Taurus 551 Basic FDW• z The most important functions can be set at the workplace (wire feeder)• z Twin-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005151-001105 391-005151-0011110 391-005151-001121 391-005151-001205 391-005151-0012110 391-005151-001221 391-005151-001305 391-005151-0013110 391-005151-00132ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com37
MIG/MAG weldingInverter welding machinesStandard, mobileTaurus 551 Synergic S FDW• z All functions as well as the welding data display are available at the workplace(wire feeder)• z Synergic one-knob operationMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight129 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005191-001105 391-005191-0011110 391-005191-001121 391-005191-001205 391-005191-0012110 391-005191-001221 391-005191-001305 391-005191-0013110 391-005191-0013238 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
MIG/MAG weldingOverviewOverviewStep switch controlled welding machinesMIG/MAG weldingStep switch controlled welding machinesPageMira 44Saturn 46Wega 50PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com39
MIG/MAG intermediate driveminiDriveminiDriveMIG/MAGYou can get anywhere with the miniDrive.Is your welding location confined and far away from the power source and isgreat weight an impediment? Then the miniDrive is the solution.• nRobust and lightweight in an aluminium housing: Just7.5 kg and compact size• nOptimal protection due to round edges and plasticprotectors• nReliable wire feeding even over long distances, sameroller diameter as in <strong>EWM</strong> wire feeders• nCover up to 50 m with the miniDrive• nThe miniDrive fits through almost any gap and can beused in extremely confined spaces• nOperating point setting, correction of the arclength and wire inching directly at the miniDrive• nCan be operated even with gloves.• nThe most important functions are directly accessibleas remote control or function torches can beconnected.• nWith strain relief for extra long life of the hosepackagesTechnical dataminiDriveDuty cycle 40 °C 400 A/60 %300 A/100 %Wire feed speed1 m/min - 20 m/minRoller diameter37 mmDimensions L x W x H in mm 302 x 176 x 196Weight (w/o hose package)7.5 kgAreas of application:e.g. shipyards, crane construction,container and equipment construction,rail vehicle construction and much moreVariantsTaurus 401 Synerrgic SMains voltage (tolerances)3 x 400 V (-25 % to +20%)Mains fuse (slow-blow)3 x 25 ASetting range for welding current5 A–400 ADuty cycle 40 °C 400 A/100 %For welding machines of the following series:alpha Q,Phoenix Progress*, Phoenix Expert,Taurus Synergic S*(* except Phoenix Progress / Taurus Synergic S 355 TKM)Type Short description Length Item no.miniDrive GSminiDrive WSIntermediate drive with hose package** for gascooledwelding torches10 m 090-005262-0011015 m 090-005262-0011520 m 090-005262-0012025 m 090-005262-0012510 m 090-005262-01110Intermediate drive with hose package** for water- 15 m 090-005262-01115cooled welding torches20 m 090-005262-0112025 m 090-005262-01125** Hose packages factory-equipped with steel liner for steel wires40 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
MIG/MAG intermediate driveminiDriveSystem example Taurus 401 Synergic S (compact)Remote controls(optional)Up to25 mUp to5 mMT451W 5M (standard torch) orfunction torchOptional: Wire fed fromdrum, e.g. 250 kgTaurus 401 Synergic S FKWminiDrive WS 25MSample priceTaurus 401 Synergic S FKW <strong>Welding</strong> machine, compact 090-005293-00502miniDrive WS 25M Intermediate drive 090-005262-01125MT451W 5M <strong>Welding</strong> torch 094-500095-00005Gas-cooled welding machine on requestSolution 1Compact Taurus Synergic S + miniDriveConnection of miniDrive to welding machine with integratedwire feederUp to 30 m radiusof action!System example Taurus 401 Synergic S (decompact)Remote controls(optional)Up to20 mUp to25 mUp to5 mMT451W 5M(standard torch)or function torchMIG 7POLTaurus 401 Synergic S FDWTaurus Synergic S drive 4Lwith wheel assembly kit (optional)miniDrive WS 25MSample priceTaurus 401 Synergic S FDW* <strong>Welding</strong> machine, decompact 090-005250-00502Taurus Synergic S drive 4L Wire feeder 090-005201-00502ON WAKD2 4l/41L Wheel assembly kit 090-008151-00000miniDrive WS 25M Intermediate drive 090-005262-01125MT451W 5M <strong>Welding</strong> torch 094-500095-00005MIG 7POL 20M Intermediate hose package 094-000407-00007Gas-cooled welding machine on request*Optional: Reinforced water pumpSolution 2Taurus Synergic S with separate wire feeder+ miniDriveConnection of miniDrive to separate wire feederUp to 50 m radiusof action!ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com41
Standard MIG/MAG welding machines, step switch controlledOverview – controls for Mira, Saturn, WegaM 1.02Setting of the wire feed speed on the wire feed unit or on compact weldingmachineTwin-knob operationSetting of the welding voltage via step switch on welding machineHighlightsMIG/MAG welding with solid and flux cored wireWide range of functions: non-latched; latched; interval; spot weldingAdjustable spot time, interval time and pause timeM 2.20Setting of wire feed speed and welding data displays on the wire feed unitor on compact welding machineTwin-knob operationSetting of the welding voltage via step switch on welding machineHighlightsMIG/MAG welding with solid and flux cored wireWide range of functions: non-latched; latched; interval; spot welding; wireinching; gas testAdjustable spot welding, interval, pause, gas post-flows and wire burn-backtimes
Standard MIG/MAG welding machines, step switch controlledOverview – controls for Mira, Saturn, WegaM 2.40Selection of the welding task from the JOB listSetting of all welding parameters and welding data displays on the wirefeed unit or on compact welding machineSetting of the welding parameters via LED user menuSynergic – one-knob operationSetting of the operating point via step switch on welding machineHighlightsEasiest possible selection of the preset JOBs (welding tasks) for the differentmaterials, gas types and wire diameters via JOB listWide range of functions: non-latched; latched; interval; spot welding; wireinching; gas testAdjustable spot welding, interval, pause, gas post-flows and wire burn-backtimes
MIG/MAG weldingStep switch controlled welding machinesMiraMira 151Mira 221Mira 251Mira 301• z MIG/MAG standard welding machines, step switch controlled, gas-cooled• z Mobile, compact, sturdy construction with small housing dimensionsMira 151 FKGMains voltage (tolerances) 1 x 230 V (-15 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current30 A - 150 ADuty cycle 40 °C 150 A / 15 %55 A / 100 %Switching steps 6External dimensions, compl.880 mm x 385 mm x 610 mmWeight47 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005084-000004 391-005084-000015 391-005084-00002Mira 221 MV FKGMains voltage (tolerances) 2 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)2 x 16 ASetting range for welding current30 A - 220 ADuty cycle 40 °C 220 A / 15 %85 A / 100 %Switching steps 6External dimensions, compl.880 mm x 385 mm x 610 mmWeight56 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005085-000004 391-005085-000015 391-005085-00002Mira 251 FKGMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current30 A - 250 ADuty cycle 40 °C 250 A / 20 %125 A / 100 %Switching steps 8External dimensions, compl.880 mm x 385 mm x 610 mmWeight60 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005086-000004 391-005086-000015 391-005086-0000244 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingStep switch controlled welding machinesMira 301 M1.02 FKG• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot time, interval time and pause timeMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current30 A - 300 ADuty cycle 40 °C 300 A / 20 %150 A / 100 %Switching steps 12External dimensions, compl.880 mm x 385 mm x 610 mmWeight72 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005181-000004 391-005181-000015 391-005181-00002Mira 301 M2.20 FKG• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current30 A - 300 ADuty cycle 40 °C 300 A / 20 %150 A / 100 %Switching steps 12External dimensions, compl.880 mm x 385 mm x 610 mmWeight72 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005207-030004 391-005207-030015 391-005207-03002Mira 301 M2.40 FKG• z Selection of the welding task from the JOB list• z All welding parameters and welding data displays are set via Synergic oneknoboperationMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current30 A - 300 ADuty cycle 40 °C 300 A / 20 %150 A / 100 %Switching steps 12External dimensions, compl.880 mm x 385 mm x 610 mmWeight72 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005182-040004 391-005182-040015 391-005182-04002PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com45
MIG/MAG weldingStep switch controlled welding machinesSaturnSaturn 301Saturn 351• z MIG/MAG standard welding machines, step switch controlled, gas-cooled• z Mobile, can be lifted by crane and moved by fork lift• z 4-roll drive. Equipped for 0.8 mm + 1.0 mm steel wires• z Perfect ignition and welding by means of optimised choke with 2 tappingsSaturn 301 M1.02 FKG• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot time, interval time and pause timeMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current30 A - 300 ADuty cycle 40 °C 300 A / 40 %190 A / 60 %160 A / 100 %Switching steps 12External dimensions, compl.930 mm x 460 mm x 730 mmWeight100 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-004977-000004 391-004977-000015 391-004977-00002Saturn 301 M2.20 FKG• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current30 A - 300 ADuty cycle 40 °C 300 A / 40 %190 A / 60 %160 A / 100 %Switching steps 12External dimensions, compl.930 mm x 460 mm x 730 mmWeight100 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-004978-030004 391-004978-030015 391-004978-0300246 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingStep switch controlled welding machinesSaturn 301 M2.40 FKG• z Selection of the welding task from the JOB list• z All welding parameters and welding data displays are set via Synergic oneknoboperationMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current30 A - 300 ADuty cycle 40 °C 300 A / 40 %190 A / 60 %160 A / 100 %Switching steps 12External dimensions, compl.930 mm x 460 mm x 730 mmWeight100 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-004979-040004 391-004979-040015 391-004979-04002Saturn 351 M1.02 FKG• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot time, interval time and pause timeMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 350 ADuty cycle 40 °C 350 A / 40 %250 A / 60 %220 A / 100 %Switching steps 16External dimensions, compl.930 mm x 460 mm x 730 mmWeight112 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-004983-000004 391-004983-000015 391-004983-00002Saturn 351 M2.20 FKG• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 350 ADuty cycle 40 °C 350 A / 40 %250 A / 60 %220 A / 100 %Switching steps 16External dimensions, compl.930 mm x 460 mm x 730 mmWeight112 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-004984-030004 391-004984-030015 391-004984-03002PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com47
MIG/MAG weldingStep switch controlled welding machinesSaturnSaturn 351 M2.40 FKG• z Selection of the welding task from the JOB list• z All welding parameters and welding data displays are set via Synergic oneknoboperationMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 350 ADuty cycle 40 °C 350 A / 40 %250 A / 60 %220 A / 100 %Switching steps 16External dimensions, compl.930 mm x 460 mm x 730 mmWeight112 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-004985-040004 391-004985-040015 391-004985-04002Saturn 351 FDG M1.02• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot time, interval time and pause timeMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 350 ADuty cycle 40 °C 350 A / 40 %250 A / 60 %220 A / 100 %Switching steps 16External dimensions, compl.930 mm x 460 mm x 730 mmWeight100 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchItem no.m m3391-004991-021104 1 391-004991-021115 391-004991-021123391-004991-021204 5 391-004991-021215 391-004991-021223391-004991-021304 10 391-004991-021315 391-004991-0213248 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingStep switch controlled welding machinesSaturn 351 FDG M2.20• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 350 ADuty cycle 40 °C 350 A / 40 %250 A / 60 %220 A / 100 %Switching steps 16External dimensions, compl.930 mm x 460 mm x 730 mmWeight100 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchItem no.m m3391-004991-031104 1 391-004991-031115 391-004991-031123391-004991-031204 5 391-004991-031215 391-004991-031223391-004991-031304 10 391-004991-031315 391-004991-03132Saturn 351 FDG M2.40• z Selection of the welding task from the JOB list• z All welding parameters and welding data displays are set via Synergic oneknoboperationMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 350 ADuty cycle 40 °C 350 A / 40 %250 A / 60 %220 A / 100 %Switching steps 16External dimensions, compl.930 mm x 460 mm x 730 mmWeight100 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchItem no.m m3391-004991-041104 1 391-004991-041115 391-004991-041123391-004991-041204 5 391-004991-041215 391-004991-041223391-004991-041304 10 391-004991-041315 391-004991-04132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com49
MIG/MAG weldingStep switch controlled welding machinesWegaWega 401Wega 501Wega 601• z MIG/MAG standard welding machine, step switch controlled, water-cooled• z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires• z Perfect ignition and welding by means of optimised choke with 3 tappings• z Powerful cooling system with centrifugal pump, pressure switch and 7 l tank. Temperature-controlledpump and fan• z 5 m mains supply leadWega 401 M1.02 FKW• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot time, interval time and pause timeMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 400 ADuty cycle 40 °C 400 A / 60 %300 A / 100 %Switching steps 2 x 12Cooling output1200 W (1l/min)External dimensions, compl.1100 mm x 550 mm x 1000 mmWeight165 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005227-000004 391-005227-000015 391-005227-00002Wega 401 M2.20 FKW• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 400 ADuty cycle 40 °C 400 A / 60 %300 A / 100 %Switching steps 2 x 12Cooling output1200 W (1l/min)External dimensions, compl.1100 mm x 550 mm x 1000 mmWeight165 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005228-030004 391-005228-030015 391-005228-0300250 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingStep switch controlled welding machinesWega 401 M2.40 FKW• z Selection of the welding task from the JOB list• z All welding parameters and welding data displays are set via Synergic oneknoboperationMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 400 ADuty cycle 40 °C 400 A / 60 %300 A / 100 %Switching steps 2 x 12Cooling output1200 W (1l/min)External dimensions, compl.1100 mm x 550 mm x 1000 mmWeight165 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, wire spool adapter, weldinglead and welding torchItem no.m3 391-005229-040004 391-005229-040015 391-005229-04002Wega 401 FDW M1.02• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot time, interval time and pause timeMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 400 ADuty cycle 40 °C 400 A / 60 %300 A / 100 %Switching steps 2 x 12Cooling output1200 W (1l/min)External dimensions, compl.1100 mm x 560 mm x 1000 mmWeight159 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-004949-021105 391-004949-0212010 391-004949-021301 391-004949-021115 391-004949-0212110 391-004949-021311 391-004949-021125 391-004949-0212210 391-004949-02132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com51
MIG/MAG weldingStep switch controlled welding machinesWegaWega 401 FDW M2.20• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 400 ADuty cycle 40 °C 400 A / 60 %300 A / 100 %Switching steps 2 x 12Cooling output1200 W (1l/min)External dimensions, compl.1100 mm x 560 mm x 1000 mmWeight159 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-004949-031105 391-004949-0312010 391-004949-031301 391-004949-031115 391-004949-0312110 391-004949-031311 391-004949-031125 391-004949-0312210 391-004949-03132Wega 401 FDW M2.40• z Selection of the welding task from the JOB list• z All welding parameters and welding data displays are set via Synergic oneknoboperationMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current30 A - 400 ADuty cycle 40 °C 400 A / 60 %300 A / 100 %Switching steps 2 x 12Cooling output1200 W (1l/min)External dimensions, compl.1100 mm x 560 mm x 1000 mmWeight159 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-004949-041105 391-004949-0412010 391-004949-041301 391-004949-041115 391-004949-0412110 391-004949-041311 391-004949-041125 391-004949-0412210 391-004949-0413252 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingStep switch controlled welding machinesWegaWega 501 FDW M2.40• z Selection of the welding task from the JOB list• z All welding parameters and welding data displays are set via Synergic oneknoboperationMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 32 ASetting range for welding current50 A - 500 ADuty cycle 40 °C 500 A / 60 %400 A / 100 %Switching steps 3 x 12Cooling output1200 W (1l/min)External dimensions, compl.960 mm x 560 mm x 1010 mmWeight200 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005088-041105 391-005088-0412010 391-005088-041301 391-005088-041115 391-005088-0412110 391-005088-041311 391-005088-041125 391-005088-0412210 391-005088-04132Wega 601 FDW M1.02Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 32 ASetting range for welding current50 A - 600 ADuty cycle 40 °C 600 A / 45 %450 A / 100 %Switching steps 3 x 12Cooling output1200 W (1l/min)External dimensions, compl.960 mm x 560 mm x 1010 mmWeight228 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005089-021105 391-005089-0212010 391-005089-021301 391-005089-021115 391-005089-0212110 391-005089-021311 391-005089-021125 391-005089-0212210 391-005089-0213254 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MIG/MAG weldingStep switch controlled welding machinesWega 601 FDW M2.20• z Setting of wire feed speed and welding data display via twin-knob operation• z Adjustable spot, interval, pause, gas post-flow and burn-back timesMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 32 ASetting range for welding current50 A - 600 ADuty cycle 40 °C 600 A / 45 %450 A / 100 %Switching steps 3 x 12Cooling output1200 W (1l/min)External dimensions, compl.960 mm x 560 mm x 1010 mmWeight228 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005089-031105 391-005089-0312010 391-005089-031301 391-005089-031115 391-005089-0312110 391-005089-031311 391-005089-031125 391-005089-0312210 391-005089-03132Wega 601 FDW M2.40• z Selection of the welding task from the JOB list• z All welding parameters and welding data displays are set via Synergic oneknoboperationMains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow)3 x 32 ASetting range for welding current50 A - 600 ADuty cycle 40 °C 600 A / 45 %450 A / 100 %Switching steps 3 x 12Cooling output1200 W (1l/min)External dimensions, compl.960 mm x 560 mm x 1010 mmWeight228 kgDesignationComplete set: Including wire feeder,intermediate hose package, mains plug,pressure regulator, wire spool adapter,welding lead and welding torchm345Item no.m1 391-005089-041105 391-005089-0412010 391-005089-041301 391-005089-041115 391-005089-0412110 391-005089-041311 391-005089-041125 391-005089-0412210 391-005089-04132PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com55
TIG weldingDC TIG welding machinesPortablePicotig 200• z Inverter welding machine, DC, gas-cooled• z TIG and MMA welding• z Practical reduction of the operating elements down to the most important functions• z portable, shoulder strap• z Also available as multivolt version (automatic mains voltage adaptation 115/230 V) or in case as aset• z 3 m mains lead with 16 A earthed plug (multivolt model without mains plug)• z Overvoltage protection: No damage to machine caused if inadvertently connected to 400-Vmains voltagePicotig 200 5P TGMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current5 A - 200 ADuty cycle 40 °C 200 A / 25 %150 A / 60 %120 A / 100 %External dimensions, compl.475 mm x 135 mm x 250 mmWeight6.9 kgDesignationComplete set in case: Including mainsplug, pressure regulator, gas hose, weldinglead and welding torchItem no.m4391-002058-0000158 391-002058-00003Picotig 200 MV 5P TGMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current5 A - 200 ADuty cycle 40 °C 200 A / 25 %150 A / 60 %120 A / 100 %External dimensions, compl.475 mm x 180 mm x 295 mmWeight8.9 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-002059-0000158 391-002059-0000356 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
TIG weldingOverviewOverviewTIG weldingDC TIG welding machinesAC/DC TIG welding machinesPagePicotig Portable 56Tetrix Portable, modular 60Tetrix Mobile 70Picotig Portable 75Tetrix Portable, modular 78Tetrix Mobile 82PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com57
TIG DC welding machinesOverview – Tetrix – controlsSmartVery simple to operate – just switch on and start weldingDirect access to only the most important TIG parameters, otherparameters have optimum default settings, which can be changed ifrequiredOne-knob operation and clear, self-explanatory operating panelReproducible setting of all welding parameters by means of digitaldisplayHighlightsactivArc – precise, focussed arc with reduced heat transfer and deepfusion penetration for optimum root fusionSpotmatic – saves 50% of tacking timeConnection capability: remote control, up/down torchClassicClassic operationDirect access to welding parameters via rotary knobsSelf-explanatory operating panelReproducible setting of all welding parameters by means of digitaldisplayHighlightsactivArc – precise, focussed arc with reduced heat transfer and deepfusion penetration for optimum root fusionPulsed TIG welding in Hz and kHz ranges – with or without remote control– for thin metal sheets, difficult materials and special welding tasksSpotmatic – saves 50% of tacking timeConnection capability: remote control, up/down torch58 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
TIG DC welding machinesOverview – Tetrix – controlsComfortProven convenience – all welding parameters can be adjustedOne-knob operation and clear, self-explanatory operating panelLED user menu for setting all welding parameters10 JOBs (welding tasks) which can also be accessed from the torchReproducible setting of all welding parameters by means of digitaldisplayHighlightsactivArc – precise, focussed arc with reduced heat transfer and deepfusion penetration for optimum root fusionPulsed TIG welding in Hz and kHz ranges – with or without remote control– for thin metal sheets, difficult materials and special welding tasksSpotmatic – saves 50% of tacking timeConnection capability: remote control, up/down and Retox torchesAlso ideal for mechanised and automated applicationsSynergicVery easy and extremely convenient to use thanks to <strong>EWM</strong> TIGSynergic operationSynergic one-knob operation and clear, self-explanatory operatingpanelSelection and display of the welding task (JOB) via LED user menu256 JOBs (welding tasks) which can also be accessed from the torchReproducible setting of all welding parameters by means of digitaldisplaysHighlightsIdeal for changing welding tasks with user-friendly JOB selection menufor selecting material type, seam type, tungsten electrode diameter andwelding current/panel thicknessactivArc – precise, focussed arc with reduced heat transfer and deepfusion penetration for optimum root fusionPulsed TIG welding in Hz and kHz ranges – with or without remote control– for thin metal sheets, difficult materials and special welding tasksSpotmatic – saves 50% of tacking timeConnection capability: Remote control, up/down and Retox torches, PCwith welding data and documentation softwareAlso ideal for mechanised ewm <strong>Hightec</strong> <strong>Welding</strong> and <strong>GmbH</strong> automated /// www.ewm-group.com applications59
TIG weldingDC TIG welding machinesPortable, modularTetrix 200Tetrix 230Tetrix 300-2Tetrix 300Tetrix 400-2• z Inverter welding machine, DC• z TIG and MMA welding• z Modular (gas- or water-cooled)• z Practical transport cart for power source, cooling unit and shielding gas cylinder• z More effective welding with activArc technology• z Spotmatic – saves 50% of tacking time• z Connection capability for remote control, function torch, cooling unit• z Cooling unit can be changed with no need for tools or specialist staff and no need to open thewelding machineTetrix 200 Smart TG• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current5 A - 200 ADuty cycle 40 °C 200 A / 25 %150 A / 60 %120 A / 100 %External dimensions, compl.475 mm x 180 mm x 295 mmWeight10 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000182-0000158 391-000182-00003Tetrix 200 Comfort TG• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current5 A - 200 ADuty cycle 40 °C 200 A / 25 %150 A / 60 %120 A / 100 %External dimensions, compl.475 mm x 180 mm x 295 mmWeight10 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000183-0000158 391-000183-0000360 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingDC TIG welding machinesTetrix 230 Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current3 A - 230 ADuty cycle 40 °C 230 A / 35 %160 A / 60 %130 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight17.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000156-0000158 391-000156-00003Tetrix 230 Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current3 A - 230 ADuty cycle 40 °C 230 A / 35 %160 A / 60 %130 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight17.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000157-0000158 391-000157-00003Tetrix 230 Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current3 A - 230 ADuty cycle 40 °C 230 A / 35 %160 A / 60 %130 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight17.5 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000156-0100158 391-000156-01003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com61
TIG weldingDC TIG welding machinesPortable, modularTetrix 230 Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current3 A - 230 ADuty cycle 40 °C 230 A / 35 %160 A / 60 %130 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight17.5 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000157-0100158 391-000157-01003Tetrix 300-2 Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 35 %270 A / 45 %180 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight20 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000185-0000158 391-000185-00003Tetrix 300-2 Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 35 %270 A / 45 %180 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight20 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000186-0000158 391-000186-0000362 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingDC TIG welding machinesTetrix 300-2 Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 35 %270 A / 45 %180 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight20 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000185-0100158 391-000185-01003Tetrix 300-2 Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 35 %270 A / 45 %180 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight20 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000186-0100158 391-000186-01003Tetrix 300 Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 60 %250 A / 100 %External dimensions, compl.590 mm x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000125-000015/88 391-000125-00003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com63
TIG weldingDC TIG welding machinesPortable, modularTetrix 300 Classic TM• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 60 %250 A / 100 %External dimensions, compl.590 mm x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000098-000015/88 391-000098-00003Tetrix 300 Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 60 %250 A / 100 %External dimensions, compl.590 mm x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000099-000015/88 391-000099-00003Tetrix 300 Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 60 %250 A / 100 %External dimensions, compl.590 mm x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000125-010015/88 391-000125-0100364 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingDC TIG welding machinesTetrix 300 Classic TM• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 60 %250 A / 100 %External dimensions, compl.590 mm x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000098-010015/88 391-000098-01003Tetrix 300 Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 60 %250 A / 100 %External dimensions, compl.590 mm x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000099-010015/88 391-000099-01003Tetrix 300 Classic cel TM• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 60 %250 A / 100 %External dimensions, compl.590 mm x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000171-000015/88 391-000171-00003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com65
TIG weldingDC TIG welding machinesPortable, modularTetrix 300 Classic cel TM• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 60 %250 A / 100 %External dimensions, compl.590 mm x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000171-010015/88 391-000171-01003Tetrix 400-2 Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 35 %350 A / 60 %300 A / 100 %External dimensions, compl.590 A x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead and weldingtorchItem no.m4 391-008704-000018 391-008704-00003Tetrix 400-2 Classic TM• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 35 %350 A / 60 %300 A / 100 %External dimensions, compl.590 A x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-008705-000015/88 391-008705-0000366 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingDC TIG welding machinesTetrix 400-2 Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 35 %350 A / 60 %300 A / 100 %External dimensions, compl.590 A x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-008706-000015/88 391-008706-00003Tetrix 400-2 Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 35 %350 A / 60 %300 A / 100 %External dimensions, compl.590 A x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-008704-010015/88 391-008704-01003Tetrix 400-2 Classic TM• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 35 %350 A / 60 %300 A / 100 %External dimensions, compl.590 A x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-008705-010015/88 391-008705-01003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com67
TIG weldingDC TIG welding machinesPortable, modularTetrix 400-2 Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 35 %350 A / 60 %300 A / 100 %External dimensions, compl.590 A x 230 mm x 380 mmWeight29 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-008706-010015/88 391-008706-0100368 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
TIG weldingDC TIG welding machinesMobileTetrix 351Tetrix 401Tetrix 451Tetrix 551• z Inverter welding machine, DC, water-cooled• z TIG, MMA and air arc gouging• z More effective welding with activArc technology• z Spotmatic – saves 50% of tacking time• z Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperaturecontrolledpump and fanTetrix 351 Smart FW• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %Cooling output1500 W (1l/min)External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000129-000015/88 391-000129-00003Tetrix 351 Classic FW• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %Cooling output1500 W (1l/min)External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000116-000015/88 391-000116-00003Tetrix 351 Comfort FW• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %Cooling output1500 W (1l/min)External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000117-000015/88 391-000117-00003ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com69
TIG weldingDC TIG welding machinesMobileTetrix 351 Synergic FW• z Synergic one-knob operation and clear, self-explanatory operating panel• z 256 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 100 %Cooling output1500 W (1l/min)External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000118-000015/88 391-000118-00003Tetrix 401 Smart FWD• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight115 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000176-000015/88 391-000176-00003Tetrix 401 Classic FWD• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight115 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000177-000015/88 391-000177-0000370 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingDC TIG welding machinesTetrix 401 Comfort FWD• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight115 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000178-000015/88 391-000178-00003Tetrix 401 Synergic FWD• z Synergic one-knob operation and clear, self-explanatory operating panel• z 256 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 400 ADuty cycle 40 °C 400 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight115 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000179-000015/88 391-000179-00003Tetrix 451 Smart FW• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000130-000015/88 391-000130-00003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com71
TIG weldingDC TIG welding machinesMobileTetrix 451 Classic FW• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000101-000015/88 391-000101-00003Tetrix 451 Comfort FW• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000102-000015/88 391-000102-00003Tetrix 451 Synergic FW• z Synergic one-knob operation and clear, self-explanatory operating panel• z 256 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000103-000015/88 391-000103-0000372 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingDC TIG welding machinesTetrix 551 Smart FW• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000131-000015/88 391-000131-00003Tetrix 551 Classic FW• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000391-000015/88 391-000391-00003Tetrix 551 Comfort FW• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000092-000015/88 391-000092-00003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com73
TIG weldingDC TIG welding machinesMobileTetrix 551 Synergic FW• z Synergic one-knob operation and clear, self-explanatory operating panel• z 256 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000093-000015/88 391-000093-0000374 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingAC/DC TIG welding machinesPortablePicotig 200 AC/DC• z Inverter welding machine, AC/DC, gas-cooled• z TIG and MMA welding• z Practical reduction of the operating elements down to the most important functions• z portable, shoulder strap• z Connection capability for remote control and function torch• z 3 m mains supply lead with 16 A shock-proof plug• z Overvoltage protection: No damage to machine caused if inadvertently connected to 400-Vmains voltagePicotig 200 AC/DC TGMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current5 A - 200 ADuty cycle 40 °C 200 A / 35 %150 A / 60 %120 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight16.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead and weldingtorchm48Item no.391-000188-00001391-000188-00004391-000188-00003391-000188-00005PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com75
TIG AC/DC welding machinesOverview – Tetrix – controlsSmartVery simple to operate – just switch on and start weldingDirect access to only the most important TIG parameters, otherparameters have optimum default settings, which can be changed ifrequiredOne-knob operation and clear, self-explanatory operating panelReproducible setting of all welding parameters by means of digitaldisplayAC parameters for frequency, balance and tungsten electrode diameterare adjustable using rotary knobsHighlightsSimultaneous AC welding on both sides – synchronisation via mainsvoltage!activArc – precise, focussed arc with reduced heat transfer and deepfusion penetration for optimum root fusionSpotmatic – saves 50% of tacking timeConnection capability: remote control, up/down torchClassicClassic operationDirect access to welding parameters via rotary knobs, also to AC parametersfor frequency and balanceSelf-explanatory operating panelReproducible setting of all welding parameters by means of digitaldisplay76 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comHighlightsAlternating current forms for every need: sinusoidal – trapezoidal – rectangularSimultaneous AC welding on both sides – synchronisation via mainsvoltage!activArc – precise, focussed arc with reduced heat transfer and deepfusion penetration for optimum root fusionPulsed TIG welding in Hz and kHz ranges – with or without remote control– for thin metal sheets, difficult materials and special welding tasksSpotmatic – saves 50% of tacking timeConnection capability: remote control, up/down torch
TIG AC/DC welding machinesOverview – Tetrix – controlsComfortProven convenience – all welding parameters can be adjustedOne-knob operation and clear, self-explanatory operating panelLED user menu for setting all welding parameters10 JOBs (welding tasks) which can also be accessed from the torchReproducible setting of all welding parameters by means of digitaldisplayAC parameters for frequency, balance and tungsten electrodediameter are adjustable using rotary knobsHighlightsAlternating current forms for every need: sinusoidal – trapezoidal –rectangularAC special – simple joining of aluminium sheets of very different thicknesses,e.g.1 mm to 10 mmSimultaneous AC welding on both sides – synchronisation via mainsvoltage!activArc – precise, focussed arc with reduced heat transfer and deepfusion penetration for optimum root fusionPulsed TIG welding in Hz and kHz ranges – with or without remote control– for thin metal sheets, difficult materials and special welding tasksSpotmatic – saves 50% of tacking timeConnection capability: remote control, up/down and Retox torchesAlso ideal for mechanised and automated applicationsSynergicVery easy and extremely convenient to use thanks to <strong>EWM</strong> TIGSynergic operationSynergic One-knob operation and clear, self-explanatory operatingpanelSelection and display of the welding task (JOB) via LED user menu256 JOBs (welding tasks) which can also be accessed from the torchReproducible setting of all welding parameters by means of digitaldisplaysHighlightsIdeal for changing welding tasks with user-friendly JOB selection menufor selecting material type, seam type, tungsten electrode diameter andwelding current/panel thicknessAlternating current forms for every need: sinusoidal – trapezoidal – rectangularAC special – simple joining of aluminium sheets of very different thicknesses,e.g.1 mm to 10 mmSimultaneous AC welding on both sides – synchronisation via mainsvoltage or master/slave principle!Pulsed TIG welding in Hz and kHz ranges – with or without remote control– for thin metal sheets, difficult materials and special welding tasksConnection capability: remote control, up/down and Retox torches, PCwith weldingewmdata<strong>Hightec</strong>and documentation<strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comsoftware77Also ideal for mechanised and automated applications
TIG weldingAC/DC TIG welding machinesPortable, modularTetrix 230 AC/DCTetrix 300 AC/DC• z Inverter welding machine, AC/DC• z TIG and MMA welding• z Modular (gas- or water-cooled)• z Practical transport cart for power source, cooling unit and shielding gas cylinder• z More effective welding with activArc technology• z Spotmatic – saves 50% of tacking time• z Connection capability for remote control, function torch, cooling unit• z Cooling unit can be changed with no need for tools or specialist staff and no need to open thewelding machine• z 3 m mains supply lead with 16 A shock-proof plugTetrix 230 AC/DC Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current3 A - 230 ADuty cycle 40 °C 230 A / 35 %160 A / 60 %130 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight19.3 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead and weldingtorchItem no.m4 391-000158-000018 391-000158-00003Tetrix 230 AC/DC Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current3 A - 230 ADuty cycle 40 °C 230 A / 35 %160 A / 60 %130 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight19.3 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead and weldingtorchm48Item no.391-000159-00001391-000159-00004391-000159-00003391-000159-0000578 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingAC/DC TIG welding machinesTetrix 230 AC/DC Smart TM W• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current3 A - 230 ADuty cycle 40 °C 230 A / 35 %160 A / 60 %130 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight19.3 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressure regulator, gashose, welding lead and welding torchm48Item no.391-000158-01001391-000158-01004391-000158-01003391-000158-01005Tetrix 230 AC/DC Comfort TM W• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current3 A - 230 ADuty cycle 40 °C 230 A / 35 %160 A / 60 %130 A / 100 %External dimensions, compl.600 mm x 205 mm x 415 mmWeight19.3 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressure regulator, gashose, welding lead and welding torchm48Item no.391-000159-01001391-000159-01004391-000159-01003391-000159-01005Tetrix 300 AC/DC Smart TM• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 40 %270 A / 60 %210 A / 100 %External dimensions, compl.570 mm x 240 mm x 550 mmWeight36.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000132-010015/88 391-000132-01003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com79
TIG weldingAC/DC TIG welding machinesPortable, modularTetrix 300 AC/DC Classic TM• z Direct access to welding parameters via rotary knobs available• z Powerful cooling unit with centrifugal pumpMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 40 %270 A / 60 %210 A / 100 %External dimensions, compl.570 mm x 240 mm x 550 mmWeight36.5 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000119-010015/88 391-000119-01003Tetrix 300 AC/DC Comfort TM• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torch• z Powerful cooling unit with centrifugal pumpMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 40 %270 A / 60 %210 A / 100 %External dimensions, compl.570 mm x 240 mm x 550 mmWeight36.5 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000120-010015/88 391-000120-01003Tetrix 300 AC/DC Synergic TM• z Synergic one-knob operation and clear, self-explanatory operating panel• z 256 JOBs (welding tasks), which can also be accessed from the torch• z Powerful cooling unit with centrifugal pumpMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current5 A - 300 ADuty cycle 40 °C 300 A / 40 %270 A / 60 %210 A / 100 %External dimensions, compl.570 mm x 240 mm x 550 mmWeight36.5 kgDesignationComplete set: Including cooling unit, coolant,transport cart, mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000121-010015/88 391-000121-0100380 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingAC/DC TIG welding machinesMobileTetrix 351 AC/DCTetrix 451 AC/DCTetrix 551 AC/DCTetrix 351 AC/DC Smart FW• z Inverter welding machine, AC/DC, water-cooled• z TIG, MMA and air arc gouging• z Mobile, can be lifted by crane and moved by fork lift• z More effective welding with activArc technology• z Spotmatic – saves 50% of tacking time• z Connection capability for remote control and function torch• z Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperaturecontrolledpump and fan• z 5 m mains supply lead• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 60 %300 A / 100 %Cooling output1500 W (1l/min)External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight132 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000135-000015/88 391-000135-00003Tetrix 351 AC/DC Classic FW• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 60 %300 A / 100 %Cooling output1500 W (1l/min)External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight132 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000107-000015/88 391-000107-00003Tetrix 351 AC/DC Comfort FW• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 60 %300 A / 100 %Cooling output1500 W (1l/min)External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight132 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000108-000015/88 391-000108-00003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com81
TIG weldingAC/DC TIG welding machinesMobileTetrix 351 AC/DC Synergic FW• z Synergic one-knob operation and clear, self-explanatory operating panel• z 256 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 60 %300 A / 100 %Cooling output1500 W (1l/min)External dimensions, compl.1100 mm x 455 mm x 1000 mmWeight132 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000109-000015/88 391-000109-00003Tetrix 451 AC/DC Smart FW• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1080 mm x 690 mm x 1195 mmWeight181.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000136-000015/88 391-000136-00003Tetrix 451 AC/DC Classic FW• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1080 mm x 690 mm x 1195 mmWeight181.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000110-000015/88 391-000110-0000382 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG weldingAC/DC TIG welding machinesTetrix 451 AC/DC Comfort FW• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1080 mm x 690 mm x 1195 mmWeight181.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000111-000015/88 391-000111-00003Tetrix 451 AC/DC Synergic FW• z Synergic one-knob operation and clear, self-explanatory operating panel• z 256 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 450 ADuty cycle 40 °C 450 A / 80 %420 A / 100 %External dimensions, compl.1080 mm x 690 mm x 1195 mmWeight181.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000112-000015/88 391-000112-00003Tetrix 551 AC/DC Smart FW• z Direct access to the most important TIG parameters• z Other parameters optimally pre-defined, can be specifically adjusted ifnecessaryMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1080 mm x 690 mm x 1195 mmWeight181.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000137-000015/88 391-000137-00003PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com83
TIG weldingAC/DC TIG welding machinesMobileTetrix 551 AC/DC Classic FW• z Direct access to welding parameters via rotary knobs availableMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1080 mm x 690 mm x 1195 mmWeight181.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000113-000015/88 391-000113-00003Tetrix 551 AC/DC Comfort FW• z One-knob operation and a clear, self-explanatory operating panel• z 8 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1080 mm x 690 mm x 1195 mmWeight181.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000114-000015/88 391-000114-00003Tetrix 551 AC/DC Synergic FW• z Synergic one-knob operation and clear, self-explanatory operating panel• z 256 JOBs (welding tasks), which can also be accessed from the torchMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 35 ASetting range for welding current5 A - 550 ADuty cycle 40 °C 550 A / 60 %420 A / 100 %External dimensions, compl.1080 mm x 690 mm x 1195 mmWeight181.5 kgDesignationComplete set: Including mains plug, pressureregulator, gas hose, welding lead andwelding torchItem no.m4391-000115-000015/88 391-000115-0000384 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MMA weldingOverviewOverviewMMA DC welding machinesMMA weldingPagePico 86Stick 89PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com85
MMA weldingMMA DC welding machinesPicoPico 162Pico 180Pico 220Pico 300• z Inverter welding machine, DC• z MMA and TIG lift arc welding• z portable, shoulder strap• z Arcforcing, hot start, antistickPico 162• z 3 m mains supply lead with 16 A shock-proof plugMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current10 A - 150 ADuty cycle 40 °C 150 A / 35 %120 A / 60 %100 A / 100 %External dimensions, compl.430 mm x 115 mm x 225 mmWeight4.8 kgDesignationComplete set: Including welding lead and electrodecableItem no.391-002040-00000Pico 162 MV• z Multivolt (MV): automatic mains voltage adaptation (115 V/230 V)• z 3 m mains supply lead with 16 A shock-proof plugMains voltage (tolerances)1 x 230 V1 x 115 V(-40 % - +15 %) (-15 % - +15 %)Mains fuses (slow-blow) 1 x 16 A 1 x 25 ASetting range for welding current 10 A - 150 A 10 A - 110 ADuty cycle 40 °C 150 A / 35 % 110 A / 35 %120 A / 60 % 90 A / 60 %100 A / 100 % 80 A / 100 %External dimensions, compl.430 mm x 115 mm x 225 mmWeight5.1 kgDesignationComplete set: Including welding lead and electrodecableItem no.391-002042-00000Pico 162 VRD• z 3 m mains supply lead with 16 A shock-proof plugMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 16 ASetting range for welding current10 A - 150 ADuty cycle 40 °C 150 A / 35 %120 A / 60 %100 A / 100 %External dimensions, compl.430 mm x 115 mm x 225 mmWeight4.8 kgDesignationComplete set: Including welding lead and electrodecableItem no.391-002050-0000086 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MMA weldingMMA DC welding machinesPico 180• z Arcforcing and hot start can be set• z Antistick• z Connection capability for remote control• z 3.5 m mains supply leadMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 20 ASetting range for welding current5 A - 180 ADuty cycle 40 °C 180 A / 25 %130 A / 60 %120 A / 100 %External dimensions, compl.470 mm x 135 mm x 250 mmWeight8.9 kgDesignationComplete set: Including mains plug, welding lead andelectrode cableItem no.391-002003-00000Pico 180 VRD• z Arcforcing and hot start can be set• z Antistick• z Connection capability for remote control• z 3.5 m mains supply leadMains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow)1 x 20 ASetting range for welding current5 A - 180 ADuty cycle 40 °C 180 A / 25 %130 A / 60 %120 A / 100 %External dimensions, compl.470 mm x 135 mm x 250 mmWeight8.9 kgDesignationComplete set: Including mains plug, welding lead andelectrode cableItem no.391-002051-00000Pico 220 cel puls• z MMA pulsed welding:• z Particularly suitable for root welding• z Fine-flaked weld surface with a TIG look for final passes• z Less finishing work due to less spatter• z Very suitable for difficult electrodes• z Outstanding gap bridging with no sagging of the root side• z Less distortion due to controlled heat input• z Cellulose electrodes: 100% safe for vertical-down welding• z Arcforcing and hot start can be set• z AntistickMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current10 A - 220 ADuty cycle 40 °C 220 A / 30 %160 A / 60 %140 A / 100 %External dimensions, compl.470 mm x 135 mm x 250 mmWeight8.9 kgDesignationComplete set: Including mains plug, welding lead andelectrode cableItem no.391-002057-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com87
MMA weldingMMA DC welding machinesPicoPico 300 cel• z Cellulose electrodes: 100% safe for vertical-down welding• z Arcforcing and hot start can be set• z AntistickMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current10 A - 300 ADuty cycle 40 °C 300 A / 25 %220 A / 60 %170 A / 100 %External dimensions, compl.515 mm x 185 mm x 350 mmWeight16.5 kgDesignationComplete set: Including mains plug, welding lead andelectrode cableItem no.391-002043-00000Pico 300 cel pws• z Cellulose electrodes: 100% safe for vertical-down welding• z Arcforcing and hot start can be set• z Antistick• z Pole reversal on the machine or via remote controlMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 16 ASetting range for welding current10 A - 300 ADuty cycle 40 °C 300 A / 25 %220 A / 60 %170 A / 100 %External dimensions, compl.515 mm x 185 mm x 445 mmWeight23.5 kgDesignationComplete set: Including mains plug, welding lead andelectrode cableItem no.391-002044-0000088 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MMA weldingMMA DC welding machinesStickStick 350• z Inverter welding machine, DC• z Cellulose electrodes: 100% safe for vertical-down welding• z Arcforcing and hot start can be set• z AntistickStick 350 celMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current20 A - 350 ADuty cycle 40 °C 350 A / 30 %250 A / 60 %190 A / 100 %External dimensions, compl.700 mm x 230 mm x 455 mmWeight35.5 kgDesignationComplete set: Including mains plug, welding lead andelectrode cableItem no.391-002029-00000Stick 350 cel pwsMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow)3 x 25 ASetting range for welding current20 A - 350 ADuty cycle 40 °C 350 A / 30 %250 A / 60 %190 A / 100 %External dimensions, compl.700 mm x 230 mm x 455 mmWeight37.5 kgDesignationComplete set: Including mains plug, welding lead andelectrode cableItem no.391-002030-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com89
<strong>Product</strong> catalogueTable of contents – <strong>Welding</strong> torchesType series – MIG/MAG welding torchesMT seriesThe perfect torch for optimal welding resultswith the innovative welding processes• coldArc • forceArc • pipeSolution• rootArc • and the pulsed arcBest suited also for step switch controlledwelding machinesDevice seriesTop class MIG/MAG welding torches• Standard torches• Long neck torches• Function torches• Replaceable neck torches• Push/pull torches• Automated welding torches• Fume extraction torchesPage63 92Function torches for remote control of the machine with four variants:• U/D • 2 U/D• PC 1• PC 2MHS seriesMIG/MAG standard torches73 186Tried and tested torch for use withstep switch controlled weldingmachinesMIG seriesMIG/MAG standard torches93 202Tried and tested torch for use withstep switch controlled weldingmachines90 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
<strong>Product</strong> catalogueTable of contents – <strong>Welding</strong> torchesType series – TIG welding torchesDevice seriesPage2TIG seriesTop class TIG welding torchesTIG welding torches for anyapplication• Standard torches• Function torches• Highly flexible hose package withleather covering• Rotary gas valve• spotArc torch206• Cold/hot wire torchesFunction torches for remote control of the machine with four variants:• Up/down• RetoxTW seriesTIG standard torches244TIG standard torchesewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com91
TorchesMIG/MAGThe <strong>EWM</strong> MT seriesFull performanceof the innovative <strong>EWM</strong> welding processes (forceArc,coldArc,pulse) can only be guaranteed with the MT torch series.Highest quality for increased competitivenessThe gas- or water-cooled MIG/MAG welding torches are part of our integratedsystem. They are coordinated with all other <strong>EWM</strong> components, and this combinationensures that the full performance capability of the power sources goes into thewelding process. Extreme robustness and durability reduce wear and the cost ofspare parts. It all counts!At a glance⁄ Wide product range:from gas-cooled or replaceable-necktorchesthrough to fume extractiontorches.⁄ Extremely robust anddurable: the <strong>EWM</strong> M7/M9 contact tips have aparticularly high servicelife.⁄ Perfect ergonomics andbalance: elliptical gripsreduce the effort neededto guide the torch.Perfect weld seams without spatter or rework92 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
TorchesMIG/MAGAdvantagesLow-fatigue operation – thanks to lighter,more flexible and perfectly balanced weldingtorches• The weight of the complete welding torch has beenreduced through the innovative hose package andredesign of the torch necks• Compact design, no annoying kink protection• Perfect ergonomics and balance: elliptical grips forminimal effort when guiding the welding torch132High service life – through robust, durableM7/M9 contact tips• Improved heat and power transfer through the 30%larger material cross-section compared to standardM6/M8 contact tips, longer contacting surface andconical fit of the contact tip.• High power reserves mean less wear41 Long contacting surface2 30 % larger cross-section in the thread undercut3 Conical fit4 Bore to house the liner <strong>EWM</strong>STANDARDIncreased quality through the minimisation oferrors• Transfer-free wire guide from torch connectionthrough to the contact tip• Excellent, laminar shielding gas coverage• Secure contact with the contact tip• Optimum cooling and better heat dissipation of thereplacement parts• Screwed gas nozzle provides secure holdINCREASEDREVENUESREDUCEDCOSTSFor lower costs and higherrevenuesWith <strong>EWM</strong> welding torches you will save onshielding gas, replacement parts and valuableworking time. Produce flawless weld seams withminimal spatter or rework.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com93
TorchesMIG/MAGTyp MT 221 G MT 301 G MT 401 GOperating versionsstandard or multi-function torchExchangeable torch neck “C” MT 221 CG MT 301 CG -Fume extracting welding torch “F” MT 221 GF MT 301 GF -Automated welding torches„A“ - AMT 301 G -Cooling gas-cooled gas-cooled gas-cooledDuty cycle CO 2250 A at 60 % dc 330 A at 60 % dc 450 A at 35 % dcDuty cycle M 21 220 A at 60 % dc 300 A at 60 % dc 400 A at 35 % dcDuty cycle M 21 pulse 150 A at 60 % dc 210 A at 60 % dc 260 A at 35 % dcShielding gas Argon. mixed gas M 21 or CO2 compliant with DIN EN ISO 14175Wire Ø 0.8 to 1.2 mm 0.8 to 1.6 mm 0.8 to 2.0 mmGas flow 10 to 20 l/min 10 to 20 l/min 10 to 20 l/minLength of hose package 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 mConnection Euro torch connector Euro torch connector Euro torch connectorTorch data conforming to DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7THE MT WELDINGThe right welding torch for every application.TORCH PROGRAMMEHAS ALL OF YOURNEEDS COVEREDMT CG/CWReplaceable torch necks withvarious bend radiiEasy handling even in hardto-accessareasTorch neck can be rotated by360°MT GF/WF<strong>Welding</strong> torch with fumeextractionSignificantly reduces emissions inthe ambient airInfinitely variable air volumecontrolFor use on high vacuum extraction systemsSwivel joint on hose packageAMT<strong>Welding</strong> torch for automatedweldingHighly robust with long dutycycleReplacement parts identical tostandard MT series94 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
TorchesMIG/MAG„L“ versionLonger torch neck„L“ versionLonger torch neckMT 301 W MT 451 W / WL MT 551 W / WL Typestandard or multi-function torchOperating versionsMT 301 CW - - Exchangeable torch neck “C”MT 301 WF MT 451 WF MT 551 WF Fume extracting welding torch “F”- AMT 451 W AMT 551 W Automated welding torches „A“liquid-cooled liquid-cooled liquid-cooled Cooling330 A at 100 % dc 500 A at 100 % dc 650 A at 100 % dc Duty cycle CO 2290 A at 100 % dc 450 A at 100 % dc 550 A at 100 % dc Duty cycle M 21250 A at 100 % dc 350 A at 100 % dc 500 A at 100 % dc Duty cycle M 21 pulseArgon. mixed gas M 21 or CO2 compliant with DIN EN ISO 14175Shielding gas0.8 to 1.2mm 0.8 to 1.6 mm 0.8 to 2 mm Wire Ø10 to 25 l/min 10 to 25 l/min 10 to 25 l/min Gas flow3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m Length of hose packageEuro torch connector, 19-pole Euro torch connector, 19-pole Euro torch connector. 19-pole ConnectionDIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 Torch data conforming toManual function torches in four operating variantsUp / Down2 Up / DownPC 1PC 2Setting of:Setting of:Setting and display of:Setting and display of:<strong>Welding</strong> current or wirefeed speed<strong>Welding</strong> current or wire feedspeed<strong>Welding</strong> current or wire feedspeed *1)<strong>Welding</strong> current or wire feedspeedProgramm<strong>Welding</strong> voltage correctionProgramm<strong>Welding</strong> voltage correction *1)ProgrammProgrammUp / DownUp / DownOrUp / DownOrUp / DownProgramOrProgram and JobProgram *2)OrProgram and Job *2)*1)Display depends on welding machine*2)Depends on switch position of wire feederewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com95
<strong>Welding</strong> torchesOverview<strong>Product</strong> detailsEquipment recommendationsGMAW Solid WireFCAW Flux CoredWireMaterialUn-alloyedMedium-alloyedHardfacingStainless SteelAlumininiumCopperUn-alloyedStainless SteelDiameterwireContacttipDimensionliner0,8 1,5 x4,01,0 <strong>EWM</strong> 1,5 x4,01,2 CuCrZr 2,0 x4,01,6 2,4 x4,50,8 1,5 x4,01,0 <strong>EWM</strong> 1,5 x4,01,2 CuCrZr 2,0 x4,01,6 2,3 x4,70,8 1,5 x4,01,0 <strong>EWM</strong> 1,5 x4,01,2 CuCrZr 2,0 x4,01,6 2,3 x4,70,8 1,5 x4,01,0 <strong>EWM</strong> 1,5 x4,01,2 CuCrZr 2,0 x4,01,6 2,3 x4,70,8 1,5 x4,01,0 <strong>EWM</strong> Alu 1,5 x4,01,2 E-Cu 2,0 x4,01,6 2,3 x4,70,8 1,5 x4,01,0 <strong>EWM</strong> 1,5 x4,01,2 CuCrZr 2,0 x4,01,6 2,3 x4,70,8 1,5 x4,01,0 <strong>EWM</strong> 1,5 x4,01,2 CuCrZr 2,0 x4,01,6 2,4 x4,50,8 1,5 x4,01,0 <strong>EWM</strong> 1,5 x4,01,2 CuCrZr 2,0 x4,01,6 2,3 x4,7LinerSteel linerinsulatedPA combi linerPA combi linerPA combi linerPA combi linerPA combi linerSteel linerinsulatedPA combi linerLengthbrassspiral200 mm200 mm200 mm30 mm200 mm200 mmWire guideequipment1Euro torchconnectorEuro torchconnectorEuro torchconnectorEuro torchconnector2Torch neckEuro torchconnectorEuro torchconnectorEuro torchconnectorTipholdershortlonglonglonglonglongshortshortWirefeedrollerV grooveVgrooveVgrooveVgrooveUgrooveVgrooveknurled Ugrooveknurled UgroovecapillarytubeguidetubeguidetubeguidetubeguidetubeguidetubecapillarytubeguidetubeV-grooveU-grooveknurled U-groove1.2.1. capillary tube2. guide tubeabcflush1long2shorta-contact tipb-tip holderc-gas nozzle• z The replacement parts shown are only an example. Depending on the version, the different torches may vary.96 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesOverviewOverview<strong>Welding</strong> torchesPageMT221G 98MT221G UD / 2UD 100MT221G PC1 / PC2 102MT221GMT221CG 104MT221CG UD / 2UD 106MT221CG PC1 / PC2 108MT221GF 110MT series – gas-cooledMT301G 112MT301G UD / 2UD 114MT301GMT301G PC1 / PC2 116MT301CG 118MT301CG UD / 2UD 120MT301CG PC1 / PC2 122MT401GMT401G 124MT401G UD / 2UD 126MT301W 128MT301W UD / 2UD 130MT301WMT301W PC1 / PC2 132MT301CW 134MT301CW UD / 2UD 136MT301CW PC1 / PC2 138MT451W 140MT451W UD / 2UD 142MT451W PC1 / PC2 144MT451WL 146MT series – water-cooledMT451WMT451WL UD / 2UD 148MT451WL PC1 / PC2 150MT451CW 152MT451CW UD / 2UD 154MT451CW PC1 / PC2 156MT451WF 158MT551W 160MT551W UD / 2UD 162MT551WMT551W PC1 / PC2 164MT551WL 166MT551WL UD / 2UD 168MT551WL PC1 / PC2 170Gas-cooledWater-cooledAMT301G 180Automated welding torchesAMT451W 182AMT551W 184MHS series – gas-cooled MHS 15 - 24 - 25 - 36 188MHS series – water-cooled MHS 240 - 401 - 501 194MIG series gas-cooled MIG 15 - 24 - 25 - 36 202MIG series water-cooled MIG 401 - 452 - 555 204All torches offered are equipped with a Euro torch connector as standard. Other connectors are available on request.All MT function torches are equipped with a further 19-pole connector plug.PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com97
<strong>Welding</strong> torchesMT series – gas-cooledMT221GMT221GConversion kit,Equipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.0 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.0 mm andcontact tip holder M6 x 30 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT221G• z Gas-cooled MIG/MAG welding torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal coolingDuty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, gascooledM6M7m3 094-500075-000004 094-500075-000045 094-500075-000053 094-500050-000004 094-500050-000045 094-500050-00005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-0050098 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com99
<strong>Welding</strong> torchesMT series – gas-cooledMT221GMT221G UDMT221G 2U/DEquipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.0 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.0 mm andcontact tip holder M6 x 30 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT221G UD• z Gas-cooled MIG/MAG function torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Setting wire-feed speed and welding voltage or correcting the voltage• z For alpha Q, Phoenix and TaurusDuty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x up/down, gas-cooledM6M7m3 094-500075-002004 094-500075-002045 094-500075-002053 094-500050-002004 094-500050-002045 094-500050-00205MT221G 2U/D• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x up/down, gas-cooledM6M7m3 094-500075-003004 094-500075-003045 094-500075-003053 094-500050-003004 094-500050-003045 094-500050-00305100 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com101
<strong>Welding</strong> torchesMT series – gas-cooledMT221GMT221G PC1MT221G PC2Equipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.0 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.0 mm andcontact tip holder M6 x 30 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT221G PC1• z Gas-cooled MIG/MAG function torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, gas-cooledM6M7m3 094-500075-004004 094-500075-004045 094-500075-004053 094-500050-004004 094-500050-004045 094-500050-00405MT221G PC2• z Display and setting of either wire feed speed or programs• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, gas-cooledM6M7m3 094-500075-007004 094-500075-007045 094-500075-007053 094-500050-007004 094-500050-007045 094-500050-00705102 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com103
<strong>Welding</strong> torchesMT series – gas-cooledMT221GMT221CGEquipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.0 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.0 mm andcontact tip holder M6 x 30 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT221CG• z Gas-cooled MIG/MAG welding torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Rotating, interchangeable torch neck, bend angle factory setting 45°Duty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, gascooled,replaceable neckM6M7m3 094-500075-030004 094-500075-030045 094-500075-030053 094-500050-030004 094-500050-030045 094-500050-03005Brennerhals MT221CGGas flowDesignationTorch neck10 l - 20 lItem no.22 ° 094-017983-E000036 ° 094-017984-E000045 ° 094-017268-E000022°36°45°104 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com105
<strong>Welding</strong> torchesMT series – gas-cooledMT221GMT221CG 2U/DMT221CG UDEquipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.0 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.0 mm andcontact tip holder M6 x 30 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT221CG 2U/D• z Gas-cooled MIG/MAG function torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix and TaurusDuty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x up/down, gas-cooled, replaceableneckM6M7m3 094-500075-033004 094-500075-033045 094-500075-033053 094-500050-033004 094-500050-033045 094-500050-03305MT221CG UD• z Rotating, interchangeable torch neck, bend angle factory setting 45°• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x up/down, gas-cooled, replaceableneckM6M7m3 094-500075-032004 094-500075-032045 094-500075-032053 094-500050-032004 094-500050-032045 094-500050-03205Brennerhals MT221CGGas flowDesignationTorch neck10 l - 20 lItem no.22 ° 094-017983-E000036 ° 094-017984-E000045 ° 094-017268-E000022°36°45°106 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com107
<strong>Welding</strong> torchesMT series – gas-cooledMT221GMT221CG PC1MT221CG PC2Equipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.0 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.0 mm andcontact tip holder M6 x 30 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT221CG PC1• z Gas-cooled MIG/MAG function torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Rotating, interchangeable torch neck, bend angle factory setting 45°• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, gas-cooled, replaceableneckM6M7m3 094-500075-034004 094-500075-034045 094-500075-034053 094-500050-034004 094-500050-034045 094-500050-03405MT221CG PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, gas-cooled, replaceableneckM6M7m3 094-500075-037004 094-500075-037045 094-500075-037053 094-500050-037004 094-500050-037045 094-500050-03705Brennerhals MT221CGGas flowDesignationTorch neck10 l - 20 lItem no.22 ° 094-017983-E000036 ° 094-017984-E000045 ° 094-017268-E000022°36°45°108 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com109
<strong>Welding</strong> torchesMT series – gas-cooledMT221GMT221GFEquipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.0 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.0 mm andcontact tip holder M6 x 30 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT221GF• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Gas-cooled MIG welding torch with fume extraction• z Infinite air volume control• z For operation with high-vacuum extraction systemsDuty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connectorDesignation Thread, contact tip Item no.MIG/MAG welding torch, gascooled,fume extractionM6M7m3 094-500075-400004 094-500075-400045 094-500075-400053 094-500050-400004 094-500050-400045 094-500050-40005110 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.1310.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.01 GN MT200 FCW 58 mm Gas nozzle, Innershield 094-013644-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com111
<strong>Welding</strong> torchesMT series – gas-cooledMT301GMT301GEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm; 14 mm• z Either contact tip M9 x 35 mm; Ø 1.0 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.0 mm andcontact tip holder M8 x 34.1 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT301G• z Gas-cooled MIG/MAG welding torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal coolingDuty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 pulse 210 A / 60 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, gascooledM8M9m3 094-500076-000004 094-500076-000045 094-500076-000053 094-500055-000004 094-500055-000045 094-500055-00005112 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com113
<strong>Welding</strong> torchesMT series – gas-cooledMT301GMT301G U/DMT301G 2U/DEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm; 14 mm• z Either contact tip M9 x 35 mm; Ø 1.0 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.0 mm andcontact tip holder M8 x 34.1 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT301G U/D• z Gas-cooled MIG/MAG function torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix and TaurusDuty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 pulse 210 A / 60 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x up/down, gas-cooledM8M9m3 094-500076-002004 094-500076-002045 094-500076-002053 094-500055-002004 094-500055-002045 094-500055-00205MT301G 2U/D• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x up/down, gas-cooledM8M9m3 094-500076-003004 094-500076-003045 094-500076-003053 094-500055-003004 094-500055-003045 094-500055-00305114 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com115
<strong>Welding</strong> torchesMT series – gas-cooledMT301GMT301G PC1MT301G PC2Equipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm; 14 mm• z Either contact tip M9 x 35 mm; Ø 1.0 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.0 mm andcontact tip holder M8 x 34.1 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT301G PC1• z Gas-cooled MIG/MAG function torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 pulse 210 A / 60 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, gas-cooledM8M9m3 094-500076-004004 094-500076-004045 094-500076-004053 094-500055-004004 094-500055-004045 094-500055-00405MT301G PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, gas-cooledM8M9m3 094-500076-007004 094-500076-007045 094-500076-007053 094-500055-007004 094-500055-007045 094-500055-00705116 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com117
<strong>Welding</strong> torchesMT series – gas-cooledMT301GMT301CGEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm; 14 mm• z Either contact tip M9 x 35 mm; Ø 1.0 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.0 mm andcontact tip holder M8 x 34.1 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT301CG• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Rotating, interchangeable torch neck, bend angle factory setting 45°Duty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 pulse 210 A / 60 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, gascooled,replaceable neckM8M9m3 094-500076-030004 094-500076-030045 094-500076-030053 094-500055-030004 094-500055-030045 094-500055-03005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500Torch neck, MT301CGDesignationTorch neckItem no.22 ° 094-017985-E000036 ° 094-017986-E000045 ° 094-017526-E000022°36°45°118 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com119
<strong>Welding</strong> torchesMT series – gas-cooledMT301GMT301CG 2U/DMT301CG U/DEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm; 14 mm• z Either contact tip M9 x 35 mm; Ø 1.0 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.0 mm andcontact tip holder M8 x 34.1 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT301CG 2U/D• z Gas-cooled MIG/MAG function torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Rotating, interchangeable torch neck, bend angle factory setting 45°• z For alpha Q, Phoenix and TaurusDuty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 pulse 210 A / 60 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x up/down, gas-cooled, replaceableneckM8M9m3 094-500076-033004 094-500076-033045 094-500076-033053 094-500055-033004 094-500055-033045 094-500055-03305MT301CG U/D• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x up/down, gas-cooled, replaceableneckM8M9m3 094-500076-032004 094-500076-032045 094-500076-032053 094-500055-032004 094-500055-032045 094-500055-03205Torch neck, MT301CGDesignationTorch neckItem no.22 ° 094-017985-E000036 ° 094-017986-E000045 ° 094-017526-E000022°36°45°120 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com121
<strong>Welding</strong> torchesMT series – gas-cooledMT301GMT301CG PC1MT301CG PC2Equipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm; 14 mm• z Either contact tip M9 x 35 mm; Ø 1.0 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.0 mm andcontact tip holder M8 x 34.1 mm• z Steel liner blue; Ø 1.5 mm x 4.0 mmMT301CG PC1• z Gas-cooled MIG/MAG function torch• z Equipped for 1.0 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Rotating, interchangeable torch neck, bend angle factory setting 45°• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 pulse 210 A / 60 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, gas-cooled, replaceableneckM8M9m3 094-500076-034004 094-500076-034045 094-500076-034053 094-500055-034004 094-500055-034045 094-500055-03405MT301CG PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, gas-cooled, replaceableneckM8M9m3 094-500076-037004 094-500076-037045 094-500076-037053 094-500055-037004 094-500055-037045 094-500055-03705Torch neck, MT301CGDesignationTorch neckItem no.22 ° 094-017985-E000036 ° 094-017986-E000045 ° 094-017526-E000022°36°45°122 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com123
<strong>Welding</strong> torchesMT series – gas-cooledMT401GMT401GConversion kit,Equipment as supplied:• z Gas nozzle Ø 17 mm; 66 mm• z Gas diffuser Ø 20 mm; 21.5 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 35 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.5 mm• z Steel liner red; Ø 2 mm x 4 mmMT401G• z Equipped for 1.2 mm welding wire• z Gas-cooled MIG/MAG welding torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal coolingDuty cycle CO2 450 A / 35 %Duty cycle M21 400 A / 35 %Duty cycle M21 pulse 260 A / 35 %Wire Ø0.8 mm - 2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, gascooledM8M9m3 094-500077-000004 094-500077-000045 094-500077-000053 094-500057-000004 094-500057-000045 094-500057-00005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500124 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-0000110.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-0000110.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000- SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000- SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001- SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com125
<strong>Welding</strong> torchesMT series – gas-cooledMT401GMT401G U/DMT401G 2U/DEquipment as supplied:• z Gas nozzle Ø 17 mm; 66 mm• z Gas diffuser Ø 20 mm; 21.5 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 35 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.5 mm• z Steel liner red; Ø 2 mm x 4 mmMT401G U/D• z Equipped for 1.2 mm welding wire• z Gas-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix and TaurusDuty cycle CO2 450 A / 35 %Duty cycle M21 400 A / 35 %Duty cycle M21 pulse 260 A / 35 %Wire Ø0.8 mm - 2 mmGas flow10 l/min - 20 l/minConnectionEuro torch connector, 19-pole45 °• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x up/down, gas-cooledM8M9m3 094-500077-002004 094-500077-002045 094-500077-002053 094-500057-002004 094-500057-002045 094-500057-00205MT401G 2U/D• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x up/down, gas-cooledM8M9m3 094-500077-003004 094-500077-003045 094-500077-003053 094-500057-003004 094-500057-003045 094-500057-00305126 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – gas-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-0000110.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-0000110.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000- SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000- SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001- SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com127
<strong>Welding</strong> torchesMT series – water-cooledMT301WMT301WEquipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14.5 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.2 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.2 mm andcontact tip holder M6 x 30 mm• z Steel liner red; Ø 2 mm x 4 mmMT301W• z Equipped for 1.2 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Water-cooled MIG/MAG welding torchDuty cycle CO2 330 A / 100 %Duty cycle M21 290 A / 100 %Duty cycle M21 pulse 250 A / 100 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, watercooledM6M7m3 094-500078-000004 094-500078-000045 094-500078-000053 094-500058-000004 094-500058-000045 094-500058-00005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500128 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com129
<strong>Welding</strong> torchesMT series – water-cooledMT301WMT301W U/DMT301W 2U/DEquipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14.5 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.2 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.2 mm andcontact tip holder M6 x 30 mm• z Steel liner red; Ø 2 mm x 4 mmMT301W U/D• z Equipped for 1.2 mm welding wire• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal coolingDuty cycle CO2 330 A / 100 %Duty cycle M21 290 A / 100 %Duty cycle M21 pulse 250 A / 100 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x Up/Down, water-cooledM6M7m3 094-500078-002004 094-500078-002045 094-500078-002053 094-500058-002004 094-500058-002045 094-500058-00205MT301W 2U/D• z Setting wire-feed speed and welding voltage or correcting the voltage• z For alpha Q, Phoenix and Taurus• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x Up/Down, water-cooledM6M7m3 094-500078-003004 094-500078-003045 094-500078-003053 094-500058-003004 094-500058-003045 094-500058-00305130 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com131
<strong>Welding</strong> torchesMT series – water-cooledMT301WMT301W PC1MT301W PC2Equipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14.5 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.2 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.2 mm andcontact tip holder M6 x 30 mm• z Steel liner red; Ø 2 mm x 4 mmMT301W PC1• z Equipped for 1.2 mm welding wire• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 330 A / 100 %Duty cycle M21 290 A / 100 %Duty cycle M21 pulse 250 A / 100 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, water-cooledM6M7m3 094-500078-004004 094-500078-004045 094-500078-004053 094-500058-004004 094-500058-004045 094-500058-00405MT301W PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, water-cooledM6M7m3 094-500078-007004 094-500078-007045 094-500078-007053 094-500058-007004 094-500058-007045 094-500058-00705132 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com133
<strong>Welding</strong> torchesMT series – water-cooledMT301WMT301CWEquipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14.5 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.2 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.2 mm andcontact tip holder M6 x 30 mm• z Steel liner red; Ø 2 mm x 4 mmMT301CW• z Water-cooled MIG welding torch with replaceable neck• z Equipped for 1.2 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal coolingDuty cycle CO2 330 A / 100 %Duty cycle M21 290 A / 100 %Duty cycle M21 pulse 250 A / 100 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, watercooled,replaceable neckM6M7m3 094-500078-030004 094-500078-030045 094-500078-030053 094-500058-030004 094-500058-030045 094-500058-03005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500Brennerhals MT301CWDesignationTorch neckItem no.22 ° 094-017988-E000036 ° 094-017989-E000045 ° 094-017526-E000022°36°45°134 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com135
<strong>Welding</strong> torchesMT series – water-cooledMT301WMT301CW 2U/DMT301CW U/DEquipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14.5 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.2 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.2 mm andcontact tip holder M6 x 30 mm• z Steel liner red; Ø 2 mm x 4 mmMT301CW 2U/D• z Water-cooled MIG welding torch with replaceable neck• z Equipped for 1.2 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal coolingDuty cycle CO2 330 A / 100 %Duty cycle M21 290 A / 100 %Duty cycle M21 pulse 250 A / 100 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Setting wire-feed speed and welding voltage or correcting the voltage• z For alpha Q, Phoenix and Taurus• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x Up/Down, water-cooled, replaceableneckM6M7m3 094-500078-033004 094-500078-033045 094-500078-033053 094-500058-033004 094-500058-033045 094-500058-03305MT301CW U/D• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x Up/Down, water-cooled, replaceableneckM6M7m3 094-500078-032004 094-500078-032045 094-500078-032053 094-500058-032004 094-500058-032045 094-500058-03205Brennerhals MT301CWDesignationTorch neckItem no.22 ° 094-017988-E000036 ° 094-017989-E000045 ° 094-017526-E000022°36°45°136 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com137
<strong>Welding</strong> torchesMT series – water-cooledMT301WMT301CW PC1MT301CW PC2Equipment as supplied:• z Gas nozzle Ø 13 mm; 66 mm• z Gas diffuser Ø 14.5 mm; 12.5 mm• z Either contact tip M7 x 30 mm; Ø 1.2 mm andcontact tip holder M7 x 31.5 mm• z Or contact tip M6 x 28 mm; Ø 1.2 mm andcontact tip holder M6 x 30 mm• z Steel liner red; Ø 2 mm x 4 mmMT301CW PC1• z Water-cooled MIG welding torch with replaceable neck• z Equipped for 1.2 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 330 A / 100 %Duty cycle M21 290 A / 100 %Duty cycle M21 pulse 250 A / 100 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, water-cooled, replaceableneckM6M7m3 094-500078-034004 094-500078-034045 094-500078-034053 094-500058-034004 094-500058-034045 094-500058-03405MT301CW PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, water-cooled, replaceableneckM6M7m3 094-500078-037004 094-500078-037045 094-500078-037053 094-500058-037004 094-500058-037045 094-500058-03705Brennerhals MT301CWDesignationTorch neckItem no.22 ° 094-017988-E000036 ° 094-017989-E000045 ° 094-017526-E000022°36°45°138 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.0110.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com139
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451WEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451W• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Water-cooled MIG/MAG welding torchDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, watercooledM8M9m3 094-500079-000004 094-500079-000045 094-500079-000053 094-500059-000004 094-500059-000045 094-500059-00005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500140 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com141
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451W U/DMT451W 2U/DEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451W U/D• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix and TaurusDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x Up/Down, water-cooledM8M9m3 094-500079-002004 094-500079-002045 094-500079-002053 094-500059-002004 094-500059-002045 094-500059-00205MT451W 2U/D• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x Up/Down, water-cooledM8M9m3 094-500079-003004 094-500079-003045 094-500079-003053 094-500059-003004 094-500059-003045 094-500059-00305142 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com143
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451W PC1MT451W PC2Equipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451W PC1• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, water-cooledM8M9m3 094-500079-004004 094-500079-004045 094-500079-004053 094-500059-004004 094-500059-004045 094-500059-00405MT451W PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, water-cooledM8M9m3 094-500079-007004 094-500079-007045 094-500079-007053 094-500059-007004 094-500059-007045 094-500059-00705144 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com145
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451WLEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451WL• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Torch neck 40 mm longerDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector35 °Designation Thread, contact tip Item no.MIG/MAG welding torch, watercooled,long torch neckM8M9m3 094-500079-200004 094-500079-200045 094-500079-200053 094-500059-200004 094-500059-200045 094-500059-20005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500146 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com147
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451WL U/DMT451WL 2U/DEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451WL U/D• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Setting the wire feed speed• z For alpha Q, Phoenix and Taurus• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes canalso be optionally selected• z Torch neck 40 mm longerDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole35 °• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x Up/Down, water-cooled, long torchneckM8M9m3 094-500079-202004 094-500079-202045 094-500079-202053 094-500059-202004 094-500059-202045 094-500059-20205MT451WL 2U/D• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x Up/Down, water-cooled, long torchneckM8M9m3 094-500079-203004 094-500079-203045 094-500079-203053 094-500059-203004 094-500059-203045 094-500059-20305148 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com149
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451WL PC1MT451WL PC2Equipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451WL PC1• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S• z Torch neck 40 mm longerDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole35 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, water-cooled, long torchneckM8M9m3 094-500079-204004 094-500079-204045 094-500079-204053 094-500059-204004 094-500059-204045 094-500059-20405MT451WL PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, water-cooled, long torchneckM8M9m3 094-500079-207004 094-500079-207045 094-500079-207053 094-500059-207004 094-500059-207045 094-500059-20705150 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com151
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451CWEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451CW• z Water-cooled MIG welding torch with replaceable neck• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal coolingDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, watercooled,replaceable neckM8M9m3 094-500079-030004 094-500020-030045 094-500079-030053 094-500059-030004 094-500002-030045 094-500059-03005Torch neck MT451CWDesignationTorch neckItem no.22 ° 094-019484-E000036 ° 094-019485-E000045 ° 094-017528-E000022°36°45°Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500152 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com153
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451CW 2U/DMT451CW U/DEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451CW 2U/D• z Water-cooled MIG welding torch with replaceable neck• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix and TaurusDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x Up/Down, water-cooled, replaceableneckM8M9m3 094-500079-033004 094-500079-033045 094-500079-033053 094-500059-033004 094-500059-033045 094-500059-03305MT451CW U/D• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x Up/Down, water-cooled, replaceableneckM8M9m3 094-500079-032004 094-500079-032045 094-500079-032053 094-500059-032004 094-500059-032045 094-500059-03205Torch neck MT451CWDesignationTorch neckItem no.22 ° 094-019484-E000036 ° 094-019485-E000045 ° 094-017528-E000022°36°45°154 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com155
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451CW PC1MT451CW PC2Equipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451CW PC1• z Water-cooled MIG welding torch with replaceable neck• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, water-cooled, replaceableneckM8M9m3 094-500079-034004 094-500079-034045 094-500079-034053 094-500059-034004 094-500059-034045 094-500059-03405MT451CW PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, water-cooled, replaceableneckM8M9m3 094-500079-037004 094-500079-037045 094-500079-037053 094-500059-037004 094-500059-037045 094-500059-03705Torch neck MT451CWDesignationTorch neckItem no.22 ° 094-019484-E000036 ° 094-019485-E000045 ° 094-017528-E000022°36°45°156 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com157
<strong>Welding</strong> torchesMT series – water-cooledMT451WMT451WFEquipment as supplied:• z Gas nozzle Ø 15 mm; 71 mm• z Gas diffuser Ø 17 mm: 14 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 40.5 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.1 mm• z Steel liner red; Ø 2 mm x 4 mmMT451WF• z Equipped for 1.2 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Water-cooled MIG fume extraction torch• z Infinite air volume control• z For operation with high-vacuum extraction systemsDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 20 l/minConnectionEuro torch connectorDesignation Thread, contact tip Item no.MIG/MAG welding torch, watercooled,fume extractionM8M9m3 094-500079-400004 094-500079-400045 094-500079-400053 094-500059-400004 094-500059-400045 094-500059-40005158 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.1310.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-00002- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com159
<strong>Welding</strong> torchesMT series – water-cooledMT551WMT551WConversion kit,Equipment as supplied:• z Gas nozzle Ø 17 mm; 71 mm• z Gas diffuser Ø 20 mm; 21.5 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 35 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.5 mm• z Steel liner red; Ø 2 mm x 4 mmMT551W• z Equipped for 1.2 mm welding wire• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Water-cooled MIG/MAG welding torchDuty cycle CO2 650 A / 100 %Duty cycle M21 550 A / 100 %Duty cycle M21 pulse 500 A / 100 %Wire Ø0.8 mm - 2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector45 °Designation Thread, contact tip Item no.MIG/MAG welding torch, watercooledM8M9m3 094-500080-000004 094-500080-000045 094-500080-000053 094-500060-000004 094-500060-000045 094-500060-00005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500160 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-0000110.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-0000110.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000- SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000- SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001- SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com161
<strong>Welding</strong> torchesMT series – water-cooledMT551WMT551W U/DMT551W 2U/DEquipment as supplied:• z Gas nozzle Ø 17 mm; 71 mm• z Gas diffuser Ø 20 mm; 21.5 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 35 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.5 mm• z Steel liner red; Ø 2 mm x 4 mmMT551W U/D• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix and TaurusDuty cycle CO2 650 A / 100 %Duty cycle M21 550 A / 100 %Duty cycle M21 pulse 500 A / 100 %Wire Ø0.8 mm - 2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x Up/Down, water-cooledM8M9m3 094-500080-002004 094-500080-002045 094-500080-002053 094-500060-002004 094-500060-002045 094-500060-00205MT551W 2U/D• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x Up/Down, water-cooledM8M9m3 094-500080-003004 094-500080-003045 094-500080-003053 094-500060-003004 094-500060-003045 094-500060-00305162 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-0000110.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-0000110.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000- SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000- SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001- SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com163
<strong>Welding</strong> torchesMT series – water-cooledMT551WMT551W PC1MT551W PC2Equipment as supplied:• z Gas nozzle Ø 17 mm; 71 mm• z Gas diffuser Ø 20 mm; 21.5 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 35 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.5 mm• z Steel liner red; Ø 2 mm x 4 mmMT551W PC1• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic SDuty cycle CO2 650 A / 100 %Duty cycle M21 550 A / 100 %Duty cycle M21 pulse 500 A / 100 %Wire Ø0.8 mm - 2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole45 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, water-cooledM8M9m3 094-500080-004004 094-500080-004045 094-500080-004053 094-500060-004004 094-500060-004045 094-500060-00405MT551W PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, water-cooledM8M9m3 094-500080-007004 094-500080-007045 094-500080-007053 094-500060-007004 094-500060-007045 094-500060-00705164 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-0000110.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-0000110.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000- SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000- SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001- SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com165
<strong>Welding</strong> torchesMT series – water-cooledMT551WMT551WLConversion kit,Equipment as supplied:• z Gas nozzle Ø 17 mm; 71 mm• z Gas diffuser Ø 20 mm; 21.5 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 35 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.5 mm• z Steel liner red; Ø 2 mm x 4 mmMT551WL• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z Water-cooled MIG/MAG welding torch• z Torch neck 40 mm longerDuty cycle CO2 650 A / 100 %Duty cycle M21 550 A / 100 %Duty cycle M21 pulse 500 A / 100 %Wire Ø0.8 mm - 2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector35 °Designation Thread, contact tip Item no.MIG/MAG welding torch, watercooled,long torch neckM8M9m3 094-500080-200004 094-500080-200045 094-500080-200053 094-500060-200004 094-500060-200045 094-500060-20005Conversion kit, upper torch triggerDesignationItem no.Conversion kit, upper torch trigger 092-007829-00500166 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-0000110.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-0000110.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000- SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000- SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001- SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com167
<strong>Welding</strong> torchesMT series – water-cooledMT551WMT551WL U/DMT551WL 2U/DEquipment as supplied:• z Gas nozzle Ø 17 mm; 71 mm• z Gas diffuser Ø 20 mm; 21.5 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 35 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.5 mm• z Steel liner red; Ø 2 mm x 4 mmMT551WL U/D• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix and Taurus• z Torch neck 40 mm longerDuty cycle CO2 650 A / 100 %Duty cycle M21 550 A / 100 %Duty cycle M21 pulse 500 A / 100 %Wire Ø0.8 mm - 2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole35 °• z Setting the wire feed speed• z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmescan also be optionally selected• z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic SDesignation Thread, contact tip Item no.MIG/MAG welding torch, 1x Up/Down, water-cooled, long torchneckM8M9m3 094-500080-202004 094-500080-202045 094-500080-202053 094-500060-202004 094-500060-202045 094-500060-20205MT551WL 2U/D• z Setting wire-feed speed and welding voltage or correcting the voltage• z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBscan also be optionally selectedDesignation Thread, contact tip Item no.MIG/MAG welding torch, 2x Up/Down, water-cooled, long torchneckM8M9m3 094-500080-203004 094-500080-203045 094-500080-203053 094-500060-203004 094-500060-203045 094-500060-20305168 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledReplacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-0000110.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-0000110.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000- SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000- SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001- SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com169
<strong>Welding</strong> torchesMT series – water-cooledMT551WMT551WL PC1MT551WL PC2Equipment as supplied:• z Gas nozzle Ø 17 mm; 71 mm• z Gas diffuser Ø 20 mm; 21.5 mm• z Either contact tip M9 x 35 mm; Ø 1.2 mm andcontact tip holder M9 x 35 mm• z Or contact tip M8 x 30 mm; Ø 1.2 mm andcontact tip holder M8 x 34.5 mm• z Steel liner red; Ø 2 mm x 4 mmMT551WL PC1• z Equipped for 1.2 mm welding wire• z Parallel double-loop cooling provides optimised heat removal for outstanding welding results.• z Water-cooled MIG/MAG function torch• z Best ignition characteristics even with thin wires• z Ergonomically formed grip to take the strain out of work• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S• z Torch neck 40 mm longerDuty cycle CO2 650 A / 100 %Duty cycle M21 550 A / 100 %Duty cycle M21 pulse 500 A / 100 %Wire Ø0.8 mm - 2 mmGas flow10 l/min - 25 l/minConnectionEuro torch connector, 19-pole35 °• z Display and setting wire feed speed or programsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol1, water-cooled, long torchneckM8M9m3 094-500080-204004 094-500080-204045 094-500080-204053 094-500060-204004 094-500060-204045 094-500060-20405MT551WL PC2• z Display and set the wire feed speed and voltage correction or optionally select programs andJOBsDesignation Thread, contact tip Item no.MIG/MAG welding torch, Powercontrol2, water-cooled, long torchneckM8M9m3 094-500080-207004 094-500080-207045 094-500080-207053 094-500060-207004 094-500060-207045 094-500060-20705Replacement parts10.01 10.0210.0510.12u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-00000170 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMT series – water-cooledItem Type Version Designation Item no.10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip 094-016920-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.05 CTH M8 CuCrZr M8 x 34,5 mm Contact tip holder 094-015489-0000110.05 CTH M8 CuCrZr M8 x 37,5 mm Contact tip holder 094-016018-0000110.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT401G / MT551W ST/CR M8; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-40000- SRP MT401G / MT551W ST/CR M9; Ø 1,0-1,6 mm Replacement parts set, steel/chromium nickel 092-013429-30000- SRP MT401G / MT551W ALU M8; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-40001- SRP MT401G / MT551W ALU M9; Ø 1,0-1,6 mm Replacement parts set, aluminium 092-013429-30001<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com171
TorchesPush-Pull torch<strong>Welding</strong> torch components and design10.0210.0110.0310.04ComponentsPlease note that all necessary components have to be ordered individually. In this way, you can equip your welding torchimmediately as desiredItem Type10.01 Gas- or water-cooled torch neck of various power classes and bend angles10.02 Wire feed rollers for various welding consumables and wire diameters10.03 Gas- or water-cooled push/pull drive units of various lengths10.04 Optional: Pistol grip172 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
TorchesPush-Pull torchReplacement parts drive unit12812354756Item. Type Version Designation Item no.1 DFH Wire guide bush 094-019334-000002 DED Wire inlet nozzle 094-019335-000003,5,6 SET ALU PP 0,8 Ø 0,8 mm Roll set, aluminium 094-019523-000003,5,6 SET ALU PP 0,9 Ø 0,9 mm Roll set, aluminium 094-019524-000003,5,6 SET ALU PP 1,0 Ø 1,0 mm Roll set, aluminium 094-019525-000003,5,6 SET ALU PP 1,2 Ø 1,2 mm Roll set, aluminium 094-019526-000003,5,6 SET STAHL PP 0,8 Ø 0,8 mm Roll set, steel 094-019527-000003,5,6 SET STAHL PP 0,9 Ø 0,9 mm Roll set, steel 094-019528-000003,5,6 SET STAHL PP 1,0 Ø 1,0 mm Roll set, steel 094-019529-000003,5,6 SET STAHL PP 1,2 Ø 1,2 mm Roll set, steel 094-019530-00000ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com173
gas cooledTorchesPush-Pull torch gas cooledPP MTCG• Drive unit with hose package• Pistol grip option can be mounted without conversion• High-quality Maxon motor• Self-threading• Colour marked wire feed rollers• Plug & Play on <strong>EWM</strong> machines• Several control variants or remote control function possiblePP MTCGConnectionDesignationDrive unit with hose package for gas-cooled torch necksEuro torch connectorItem no.m6 094-500107-000068 094-500107-0000810 094-500107-00010• Also order torch neck of desired variant• Order wire feed rollers separately• Order appropriate Replacement parts separatelyPP MTCG U/D• Setting of the wire feed speedConnectionEuro torch connector• Also order torch neck of desired variant• Order wire feed rollers separately• Order appropriate Replacement parts separatelyDesignationDrive unit with hose package for gas-cooled torch necks, Up/DownItem no.m6 094-500107-002068 094-500107-0020810 094-500107-00210PP MTCG PC1• Display and setting of wire feed speed or programsConnectionEuro torch connector• Also order torch neck of desired variant• Order wire feed rollers separately• Order appropriate Replacement parts separatelyDesignationDrive unit with hose package for gas-cooled torch necks, Powercontrol 1Item no.m6 094-500107-004068 094-500107-0040810 094-500107-00410174 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
TorchesPush-Pull torchPP MTCG PC2• Display and setting of wire feed speed and voltage correction or optionally also program and JOBselection• Also order torch neck of desired variant• Order wire feed rollers separately• Order appropriate Replacement parts separatelyConnectionDesignationDrive unit with hose package for gas-cooled torch necks,Powercontrol 2Euro torch connectorItem no.m6 094-500107-007068 094-500107-0070810 094-500107-00710MT301CGDuty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 Impuls 210 A / 60 %Ø Wire0,8 mm - 1,6 mmGas flow10 l/min - 20 l/min0°Designation Bend angle of torch neck Item no.0° 094-019427-E000022 ° 094-017985-E0000Torch neck36 ° 094-017986-E000045 ° 094-017307-E000022°36°45°PP MTCG PC2• Pistol grip option can be mounted without conversionDesignationPistol grip optionItem no.094-019472-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com175
vTorchesPush-Pull torch water cooledwater cooledPP MTCW• Drive unit with hose package• Pistol grip option can be mounted without conversion• High-quality Maxon motor• Self-threading• Colour marked wire feed rollers• Plug & Play on <strong>EWM</strong> machines• Several control variants or remote control function possiblePP MTCWConnectionDesignationDrive unit with hose package for water-cooled torch necksEuro torch connectorItem no.m6 094-500108-000068 094-500108-0000810 094-500108-00010• Also order torch neck of desired variant• Order wire feed rollers separately• Order appropriate Replacement parts separatelyPP MTCW U/D• Setting of the wire feed speedConnectionEuro torch connector• Also order torch neck of desired variant• Order wire feed rollers separately• Order appropriate Replacement parts separatelyDesignationDrive unit with hose package for water-cooled torch necks, Up/DownItem no.m6 094-500108-002068 094-500108-0020810 094-500108-00210PP MTCW PC1• Display and setting of wire feed speed or programsConnectionEuro torch connector• Also order torch neck of desired variant• Order wire feed rollers separately• Order appropriate Replacement parts separatelyDesignationDrive unit with hose package for water-cooled torch necks Powercontrol1Item no.m6 094-500108-004068 094-500108-0040810 094-500108-00410PP MTCW PC2• Display and setting of wire feed speed and voltage correction or optionally also program and JOBselectionConnectionEuro torch connector• Also order torch neck of desired variant• Order wire feed rollers separately• Order appropriate Replacement parts separatelyDesignationDrive unit with hose package for water-cooled torch necks, Powercontrol2Item no.m6 094-500108-007068 094-500108-0070810 094-500108-00710176 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
TorchesPush-Pull torch water cooledMT301CWDuty cycle CO2 330 A / 100 %Duty cycle M21 290 A / 100 %Duty cycle M21 Impuls 250 A / 100 %Ø Wire0,8 mm - 1,2 mmGas flow10 l/min - 25 l/min0°Designation Bend angle of torch neck Item no.0° 094-019428-E000022 ° 094-017988-E0000Replaceable torch neck36 ° 094-017989-E000045 ° 094-017526-E000022°36°45°MT451CWDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 Impuls 350 A / 100 %Ø Wire0,8 mm - 1,6 mmGas flow10 l/min - 25 l/min0°Designation Bend angle of torch neck Item no.0° 094-019483-E000022 ° 094-019484-E0000Replaceable torch neck36 ° 094-019485-E000045 ° 094-017528-E000022°45°36°PP MTCG PC2• Pistol grip option can be mounted without conversionDesignationPistol grip optionItem no.094-019472-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com177
TorchesPush-Pull torch replacement partsReplacement parts CG 301 / CW 45110.0110.0210.0510.1210.06u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip 094-016115-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip 094-016116-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip 094-016117-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip 094-016118-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip 094-016119-0000010.02 CTAL M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip 094-016120-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,8 mm Contact tip 094-014024-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 0,9 mm Contact tip 094-013129-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,0 mm Contact tip 094-014222-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,2 mm Contact tip 094-013113-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,4 mm Contact tip 094-014191-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 1,6 mm Contact tip 094-014192-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 0,9 mm Contact tip, aluminium welding 094-016110-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-016111-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-007238-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,4 mm Contact tip, aluminium welding 094-016112-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 1,6 mm Contact tip, aluminium welding 094-016113-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-0000210.05 CTH M8 CuCrZr M8 x 37,1 mm Contact tip holder 094-013110-0000210.12 GD MT301/451 Gas diffuser 094-013096-0000210.06 2,0 x 4,0 mm; 250 mm Steel liner 092-018691-0000010.06 2,0 x 4,0 mm; 250 mm Teflon liner 092-018692-00000- Cutting to length gauge 094-019564-00000- SRP MT301G / MT451W ALU M8; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-40001- SRP MT301G / MT451W ALU M9; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013428-30001- SRP MT301G / MT451W ST/CR M8; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-40000- SRP MT301G / MT451W ST/CR M9; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013428-30000178 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
TorchesPush-Pull torch replacement partsReplacement parts CW 30110.0110.0210.0510.1210.06u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-9000210.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-0000010.01 GN TR 20 66MM Ø 13 mm; 66 mm Gas nozzle 094-013061-0000010.01 GN TR 20 66MM Ø 16 mm; 66 mm Gas nozzle 094-013063-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,9 Contact tip 094-013536-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-0000010.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,2 mm Contact tip 094-013538-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,9 Contact tip, aluminium welding 094-013551-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-0000010.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013553-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,9 mm Contact tip 094-016106-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,0 mm Contact tip 094-016107-0000010.02 CTAL M6 E-CU M6 x 28 mm; Ø 1,2 mm Contact tip 094-016108-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,9 mm Contact tip 094-013122-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,0 mm Contact tip 094-013072-0000010.02 CT M6 CuCrZr M6 x 28 mm; Ø 1,2 mm Contact tip 094-014317-0000010.02 CT M8 CuCrZr M8 x 30 mm; Ø 2,0 mm Contact tip 094-014193-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-0000010.02 M6 E-Cu M6 x 28 mm; Ø 0,9 mm Contact tip 094-016102-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,0 mm Contact tip 094-016103-0000010.02 M6 E-Cu M6 x 28 mm; Ø 1,2 mm Contact tip 094-016104-0000010.02 CT M8 E-CU M8 x 30 mm; Ø 2,0 mm Contact tip, aluminium welding 094-016114-0000010.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-0000210.05 CTH M7 CUCRZR M7 x 31,5 mm Contact tip holder 094-013541-0000210.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-0000210.05 CTH M6 CuCrZr M6 x 33 mm Contact tip holder 094-013070-0000210.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-0000210.06 2,0 x 4,0 mm; 250 mm Steel liner 092-018691-0000010.06 2,0 x 4,0 mm; 250 mm Teflon liner 092-018692-00000- Cutting to length gauge 094-019564-00000- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001- SRP MT221G / MT301W ALU M7; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-30001- SRP MT221G / MT301W ST/CR M7; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-30000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com179
<strong>Welding</strong> torchesAutomated welding torchesAMT301GAMT 301• z Best ignition characteristics even with thin wires• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z <strong>Welding</strong> torch for mechanised welding, gas-cooled• z Replacement parts and spare parts identical to MT301G (excluding grip bar)• z Optimal cooling through moulded inner pipes• z Grip bar diameter 38 mmDuty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 pulse 210 A / 60 %Wire Ø0.8 mm - 1.2 mmGas flow10 l/min - 20 l/minThread, contact tipM9AMT 301 GDesignationAutomated MIG/MAG weldingtorch, gas-cooled0 °22 °36 °45 °Item no.m1.5 094-500061-000153 094-500061-000004 094-500061-000045 094-500061-000051.5 094-500062-000153 094-500062-000004 094-500062-000045 094-500062-000051.5 094-500063-000153 094-500063-000004 094-500063-000045 094-500063-000051.5 094-500064-000153 094-500064-000004 094-500064-000045 094-500064-000050°A40,4R 7045°22°L 193,4236°45°BL1 Winkel X° R L Kreisab. L2 Ges.-Länge A B40,40 45 70 54,98 93,42 188,80 86,56 155,9640,40 36 70 43,98 104,42 188,80 74,74 166,0240,40 22 70 26,88 121,52 188,80 50,62 179,2940,40 0 70 0,00 148,40 188,80 0,00 188,80180 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesAutomated welding torchesReplacement parts10.0110.02 10.05 10.12Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.05 CTH M9 CUCRZR M9 x 34,5 mm Contact tip holder 094-013539-0000210.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.09 3,5 X 1,5MM O-ring 094-001249-0000010.11 COL 4,0MM Collet chuck 094-001082-0000010.11 COL 4,7MM Collet chuck 094-001291-0000010.12 GD MT301/451 Gas diffuser 094-013096-00002- COMBITIB 2.0X300 1.2x2x4 mm Brass liner blue 094-013078-90002- COMBITIB 2.7X300 2x2.7x4.7 mm Brass liner blue 094-013872-00000- CB 4,0MM Connecting sleeves 094-013757-00000- CB 4,7MM Connecting sleeves 094-013758-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com181
<strong>Welding</strong> torchesAutomated welding torchesAMT451WAMT450W• z Best ignition characteristics even with thin wires• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z <strong>Welding</strong> torch for mechanised welding, water-cooled• z Replacement parts and spare parts identical to MT451W (excluding grip bar)• z Optimal cooling through moulded inner pipes• z Fabric-reinforced coolant hoses for even more robustness• z Grip bar diameter 38 mmDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø0.8 mm - 1.6 mmThread, contact tipM9AMT450WDesignationAutomated MIG/MAG weldingtorch, water-cooled0 °22 °36 °45 °Item no.m1.5 094-500065-000153 094-500065-000004 094-500065-000045 094-500065-000051.5 094-500066-000153 094-500066-000004 094-500066-000045 094-500066-000051.5 094-500067-000153 094-500067-000004 094-500067-000045 094-500067-000051.5 094-500068-000153 094-500068-000004 094-500068-000045 094-500068-000050°A40,4R 7045°22°L 193,4236°45°BL1 Winkel X° R L Kreisab. L2 Ges.-Länge A B40,40 45 70 54,98 93,42 188,80 86,56 155,9640,40 36 70 43,98 104,42 188,80 74,74 166,0240,40 22 70 26,88 121,52 188,80 50,62 179,2940,40 0 70 0,00 148,40 188,80 0,00 188,80182 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesAutomated welding torchesReplacement parts10.0110.02 10.05 10.12Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-0000010.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-0000110.01 GN TR 22 71MM Ø18 mm; 71 mm Gas nozzle 094-013107-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.05 CTH M9 CUCRZR M9 x 37,5 mm Contact tip holder 094-013540-0000210.09 3,5 X 1,5MM O-ring 094-001249-0000010.11 COL 4,0MM Collet chuck 094-001082-0000010.11 COL 4,7MM Collet chuck 094-001291-0000010.12 GD MT301/451 Gas diffuser 094-013096-00002- COMBITIB 2.0X300 1.2x2x4 mm Brass liner blue 094-013078-90002- COMBITIB 2.7X300 2x2.7x4.7 mm Brass liner blue 094-013872-00000- CB 4,0MM Connecting sleeves 094-013757-00000- CB 4,7MM Connecting sleeves 094-013758-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com183
<strong>Welding</strong> torchesAutomated welding torchesAMT551WAMT550W• z Best ignition characteristics even with thin wires• z Outstanding welding properties thanks to separate gas supply and optimal cooling• z <strong>Welding</strong> torch for mechanised welding, water-cooled• z Replacement parts and spare parts identical to MT551W (excluding grip bar)• z Optimal cooling through moulded inner pipes• z Fabric-reinforced coolant hoses for even more robustness• z Grip bar diameter 38 mmDuty cycle CO2 650 A / 100 %Duty cycle M21 550 A / 100 %Duty cycle M21 pulse 500 A / 100 %Wire Ø0.8 mm - 1.6 mmGas flow10 l/min - 25 l/minThread, contact tipM9AMT550WDesignationAutomated MIG/MAG weldingtorch, water-cooled0 °22 °36 °45 °Item no.m1.5 094-500069-000153 094-500069-000004 094-500069-000045 094-500069-000051.5 094-500070-000153 094-500070-000004 094-500070-000045 094-500070-000051.5 094-500071-000153 094-500071-000004 094-500071-000045 094-500071-000051.5 094-500072-000153 094-500072-000004 094-500072-000045 094-500072-000050°A40,4R 7045°93,4222°L 136°45°BL1 Winkel X° R L Kreisab. L2 Ges.-Länge A B27,98 45 70 54,98 81,19 164,15 77,91 134,8927,98 36 70 43,98 92,19 164,15 67,55 143,7027,98 22 70 26,88 109,29 164,15 46,04 155,5327,98 0 70 0,00 136,17 164,15 0,00 164,15184 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesAutomated welding torchesReplacement parts10.01 10.02 10.05 10.12Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-0000010.01 GN TR 23 66MM Ø 17 mm; 66 mm Gas nozzle 094-014180-0000010.01 GN TR 23 66MM Ø 19 mm; 66 mm Gas nozzle 094-014182-0000010.01 GN TR 23 63MM Ø15 mm; 63 mm Gas nozzle 094-014177-0000010.01 GN TR 23 63MM Ø17 mm; 63 mm Gas nozzle 094-014179-0000010.01 GN TR 23 63MM Ø19 mm; 63 mm Gas nozzle 094-014181-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-0000010.02 CT CUCRZR M9 x 35 mm; Ø 0,9 mm Contact tip 094-013529-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,0 mm Contact tip 094-013530-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,4 mm Contact tip 094-013532-0000010.02 CT CUCRZR M9 x 35 mm; Ø 1,6 mm Contact tip 094-013533-0000010.02 CT CUCRZR M9 x 35 mm; Ø 2,0 mm Contact tip 094-013534-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-0000010.02 CTAL EC-U M9 x 35 mm; Ø 0,9 mm Contact tip, aluminium welding 094-013544-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013545-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,2 mm Contact tip, aluminium welding 094-013546-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,4 mm Contact tip, aluminium welding 094-013547-0000010.02 CTAL EC-U M9 x 35 mm; Ø 1,6 mm Contact tip, aluminium welding 094-013548-0000010.02 CTAL EC-U M9 x 35 mm; Ø 2,0 mm Contact tip, aluminium welding 094-013549-0000010.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-0000110.05 CTH M9 CUCRZR M9 x 38 mm Contact tip holder 094-016425-0000010.09 3,5 X 1,5MM O-ring 094-001249-0000010.11 COL 4,0MM Collet chuck 094-001082-0000010.11 COL 4,7MM Collet chuck 094-001291-0000010.12 GD MT401G/551W Gas diffuser 094-013111-00000- COMBITIB 2.0X300 1.2x2x4 mm Brass liner blue 094-013078-90002- COMBITIB 2.7X300 2x2.7x4.7 mm Brass liner blue 094-013872-00000- CB 4,0MM Connecting sleeves 094-013757-00000- CB 4,7MM Connecting sleeves 094-013758-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com185
<strong>Welding</strong> torchesMIG/MAGMHS and MIG seriesThe robustCommercial welding torches for use with step switch controlledpower sources.Full performance of the innovative <strong>EWM</strong> welding processescan be guaranteed only with the MT welding torch series!Advantages – MHS series/ No excessive heating ofthe replacement partsdue to efficient coolingsystem/ Longer than averageservice life results inlonger welding timesand reduced costs// Less sticking of weldspatterAdvantages – MIG series/ MIG series with GRIPenables good controland optimal handling inany position./ Steady and stable arcdue to reduction oftemperature of thereplacement parts/ Additional sheathingof the external coolanthoses186ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
<strong>Welding</strong> torchesOverviewOverviewMHS series – gas-cooledPage<strong>Welding</strong> torches <strong>Welding</strong> torches MHS series – gas-cooled MHS 15 - 24 - 25 - 36 188<strong>Welding</strong> torches <strong>Welding</strong> torches MHS series – water-cooled MHS 240 - 401 - 501 194<strong>Welding</strong> torches <strong>Welding</strong> torches MIG series gas-cooled MIG 15 - 24 - 25 - 36 202<strong>Welding</strong> torches <strong>Welding</strong> torches MIG series water-cooled MIG 401 - 452 - 555 204PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com187
<strong>Welding</strong> torchesMHS series – gas-cooledMHS 15 l 24 l 25 l 36MHS 15 MHS 24MHS 25 MHS 36• z Ergonomic grip with ball joint• z Fast reacting microswitch and anti-kink spring on the torch as well on the connectionMHS 15 GDuty cycle CO2 180 A / 60 %Duty cycle M21 150 A / 60 %DesignationMIG/MAG welding torch, gas-cooledItem no.m3 094-018895-000004 094-018895-000045 094-018895-00005Replacement partsu The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.01 SGN 76 mm, inside Ø 10 mm Narrow-gap gas nozzle with cylinder, plug fitting 394-000212-000001.02 GN E-Cu Gas nozzle, conical1.02 GN E-Cu Inside Ø 12 mm Gas nozzle long insulation, conical 394-000472-000001.03 GN E-Cu Cylindrical Gas nozzle long insulation, cylindrical 394-000211-000001.04 PGN Spot welding nozzle, plug fitting 394-000213-000002.01 CT M6 E-Cu-nic wire Ø 0.8 mm Contact tip M6 094-001087-000002.01 CT M6 E-Cu-nic wire Ø 1 mm Contact tip M6 094-001086-000002.01 CT M6 E-Cu-nic 25 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000405-000002.01 CT M6 E-Cu-nic 25 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000406-000002.02 SCN M6 83 mm, wire Ø 0.8 mm Narrow-gap contact tip 394-000707-000003 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-000003 LSTCB 1,5x4,5 mm; 4m Steel liner blue 394-000209-000003 LSTCB 1,5x4,5 mm; 5m Steel liner blue 394-000210-000003 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-000003 LSTCR 2,0x3,9 mm; 4m Steel liner red 394-000286-000003 LSTCR 2,0x3,9 mm; 5m Steel liner red 394-000287-000004 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-000004 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-000004 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-000006.1 HN MS 30 mm Holding nipple 394-000464-000006.1 HN MS Holding nipple split 394-000465-000006.1 ORP O-ring for plastic liners 394-000468-0000010 LBRABInternal thread suitable for Ø3.9/4.0 mmBrass liner blue 394-000278-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264188 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMHS series – gas-cooledMHS 24 G• z Replacement parts identical to MHS 240 WDuty cycle CO2 250 A / 35 %Duty cycle M21 220 A / 35 %DesignationMIG/MAG welding torch, gas-cooledItem no.m3 094-018897-000004 094-018897-000045 094-018897-00005Replacement partsu The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu Inside Ø 12.5 mm Gas nozzle, conical 394-000361-000001.03 GN E-Cu Gas nozzle cylindrical 394-000362-000002.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-000002.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-000002.01 CT M6 E-Cu 28 mm, wire Ø 1.2 mm Contact tip M6 094-001229-000002.01 CT M6 E-Cu 28 mm, wire Ø 1.4 mm Contact tip M6 394-000410-000002.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-000002.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-000002.01 CT M6 CuCrZr 28 mm, wire Ø 1.2 mm Contact tip M6, CuCrZr 094-005224-000002.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-000002.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-000002.01 CN-nic M6 28 mm, wire Ø 1.2 mm Contact tip M6, nickel-plated 394-000409-000002.01 CN-nic M6 28 mm, wire Ø 1.4 mm Contact tip M6, nickel-plated 394-000702-000003 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-000003 LSTCB 1,5x4,5 mm; 4m Steel liner blue 394-000209-000003 LSTCB 1,5x4,5 mm; 5m Steel liner blue 394-000210-000003 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-000003 LSTCR 2,0x3,9 mm; 4m Steel liner red 394-000286-000003 LSTCR 2,0x3,9 mm; 5m Steel liner red 394-000287-000004 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-000004 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-000004 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-000005 CTH M6 26 mm Contact tip holder M6 394-000363-000006.1 ORGN O-ring for gas inlet nipple 394-000463-000007 GD Gas diffuser 394-000360-0000010 LBRABInternal thread suitable for Ø3.9/4.0 mmBrass liner blue 394-000278-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com189
<strong>Welding</strong> torchesMHS series – gas-cooledMHS 15 l 24 l 25 l 36MHS 25 GDuty cycle CO2 230 A / 60 %Duty cycle M21 200 A / 60 %DesignationMIG/MAG welding torch, gas-cooledItem no.m3 094-018896-000004 094-018896-000045 094-018896-00005Replacement partsu The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu Inside Ø 15 mm Gas nozzle with spatter protection, conical 394-000370-000001.02 GN E-Cu Inside Ø 12 mm Gas nozzle, conical 394-000368-000001.02 GN E-Cu Inside Ø 15 mm Gas nozzle, conical 394-000369-000001.03 GN E-Cu Gas nozzle cylindrical 394-000371-000001.03 GN E-Cu Cylindrical Gas nozzle with spatter protection, cylindrical 394-000372-000001.04 PGD MHS 25 Spot welding nozzle, plug fitting 394-000373-000002.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-000002.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-000002.01 CT M6 E-Cu 28 mm, wire Ø 1.2 mm Contact tip M6 094-001229-000002.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-000002.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-000002.01 CT M6 CuCrZr 28 mm, wire Ø 1.2 mm Contact tip M6, CuCrZr 094-005224-000002.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-000002.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-000002.01 CN-nic M6 28 mm, wire Ø 1.2 mm Contact tip M6, nickel-plated 394-000409-000002.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-000002.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-000002.01 CT M8 E-CU 30 mm, wire Ø 1.4 mm Contact tip M8 394-000453-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1 mm Contact tip M8, CuCrZr 394-000450-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000452-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 0.8 mm Contact tip M8, nickel-plated 394-000448-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1 mm Contact tip M8, nickel-plated 394-000449-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.2 mm Contact tip M8, nickel-plated 394-000451-000003 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-000003 LSTCB 1,5x4,5 mm; 4m Steel liner blue 394-000209-000003 LSTCB 1,5x4,5 mm; 5m Steel liner blue 394-000210-000003 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-000003 LSTCR 2,0x3,9 mm; 4m Steel liner red 394-000286-000003 LSTCR 2,0x3,9 mm; 5m Steel liner red 394-000287-000004 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-000004 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000190 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMHS series – gas-cooledItem Type Version Designation Item no.4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-000004 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-000005 CTH M6 35 mm Contact tip holder M6 394-000374-000005 CTH M8 35 mm Contact tip holder M8 394-000375-000006.1 HN MS 30 mm Holding nipple 394-000464-000006.1 HN MS Holding nipple split 394-000465-000006.1 ORGN O-ring for gas inlet nipple 394-000463-000006.1 ORP O-ring for plastic liners 394-000468-0000010 LBRABInternal thread suitable for Ø3.9/4.0 mmBrass liner blue 394-000278-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com191
<strong>Welding</strong> torchesMHS series – gas-cooledMHS 15 l 24 l 25 l 36MHS 36 GDuty cycle CO2 340 A / 60 %Duty cycle M21 320 A / 60 %DesignationMIG/MAG welding torch, gas-cooledItem no.m3 094-018898-000004 094-018898-000045 094-018898-00005Replacement partsu The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu-nic Inside Ø 16 mm Gas nozzle nickel-plated, conical 394-000431-000001.03 GN E-Cu-nic Cylindrical Gas nozzle nickel-plated, cylindrical 394-000432-000002.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-000002.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-000002.01 CT M6 E-Cu 28 mm, wire Ø 1.2 mm Contact tip M6 094-001229-000002.01 CT M6 E-Cu 28 mm, wire Ø 1.4 mm Contact tip M6 394-000410-000002.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-000002.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-000002.01 CT M6 CuCrZr 28 mm, wire Ø 1.2 mm Contact tip M6, CuCrZr 094-005224-000002.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-000002.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-000002.01 CN-nic M6 28 mm, wire Ø 1.2 mm Contact tip M6, nickel-plated 394-000409-000002.01 CN-nic M6 28 mm, wire Ø 1.4 mm Contact tip M6, nickel-plated 394-000702-000002.01 CT M8 E-CU 30 mm, wire Ø 0.8 mm Contact tip M8 394-000447-000002.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-000002.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-000002.01 CT M8 E-CU 30 mm, wire Ø 1.4 mm Contact tip M8 394-000453-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1 mm Contact tip M8, CuCrZr 394-000450-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000452-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.4 mm Contact tip M8, CuCrZr 394-000455-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 0.8 mm Contact tip M8, nickel-plated 394-000448-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1 mm Contact tip M8, nickel-plated 394-000449-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.2 mm Contact tip M8, nickel-plated 394-000451-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.4 mm Contact tip M8, nickel-plated 394-000454-000003 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-000003 LSTCB 1,5x4,5 mm; 4m Steel liner blue 394-000209-000003 LSTCB 1,5x4,5 mm; 5m Steel liner blue 394-000210-000003 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-000003 LSTCR 2,0x3,9 mm; 4m Steel liner red 394-000286-000003 LSTCR 2,0x3,9 mm; 5m Steel liner red 394-000287-000004 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000192 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMHS series – gas-cooledItem Type Version Designation Item no.4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-000004 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-000005 CTH M6 28 mm Contact tip holder M6 394-000433-000005 CTH M8 35 mm Contact tip holder M8 394-000434-000006.1 HN MS 30 mm Holding nipple 394-000464-000006.1 HN MS Holding nipple split 394-000465-000006.1 ORGN O-ring for gas inlet nipple 394-000463-000006.1 ORP O-ring for plastic liners 394-000468-000007 GD Gas diffuser 394-000430-000007 GD-cer Gas diffuser ceramic 094-012572-0000010 LBRABInternal thread suitable for Ø3.9/4.0 mmBrass liner blue 394-000278-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com193
<strong>Welding</strong> torchesMHS series – water-cooledMHS 240 l 401 l 501MHS 240MHS 401MHS 501MHS 501-SUPERMHS KONSUL• z Ergonomic grip with ball joint• z Fast reacting microswitch and anti-kink spring on the torch as well on the connectionMHS 240 W• z Replacement parts identical to MHS 24 GDuty cycle CO2 300 A / 100 %Duty cycle M21 270 A / 100 %DesignationMIG/MAG welding torch, water-cooledItem no.m3 094-018899-000004 094-018899-000045 094-018899-00005Replacement partsu The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu Inside Ø 12.5 mm Gas nozzle, conical 394-000361-000001.03 GN E-Cu Gas nozzle cylindrical 394-000362-000002.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-000002.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-000002.01 CT M6 E-Cu 28 mm, wire Ø 1.2 mm Contact tip M6 094-001229-000002.01 CT M6 E-Cu 28 mm, wire Ø 1.4 mm Contact tip M6 394-000410-000002.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-000002.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-000002.01 CT M6 CuCrZr 28 mm, wire Ø 1.2 mm Contact tip M6, CuCrZr 094-005224-000002.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-000002.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-000002.01 CN-nic M6 28 mm, wire Ø 1.2 mm Contact tip M6, nickel-plated 394-000409-000002.01 CN-nic M6 28 mm, wire Ø 1.4 mm Contact tip M6, nickel-plated 394-000702-000003 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-000003 LSTC 2,0x4,5 mm; 4m Steel liner 394-000283-000003 LSTC 2,0x4,5 mm; 5m Steel liner 394-000284-000004 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-000004 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-000004 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-000004 LPAB 2,0x4,0 mm; 3m PA liner, black 394-000279-000004 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-00000194 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMHS series – water-cooledItem Type Version Designation Item no.4 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-000005 CTH M6 26 mm Contact tip holder M6 394-000363-000006.1 HN MS 30 mm Holding nipple 394-000464-000006.1 HN MS Holding nipple split 394-000465-000006.1 ORGN O-ring for gas inlet nipple 394-000463-000006.1 ORP O-ring for plastic liners 394-000468-000007 GD Gas diffuser 394-000360-0000010 LBRABInternal thread suitable for Ø3.9/4.0 mmBrass liner blue 394-000278-0000010 LBRAGInternal thread suitable for Ø4.7 mmBrass liner green 394-000277-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com195
<strong>Welding</strong> torchesMHS series – water-cooledMHS 240 l 401 l 501MHS 401 W• z Replacement parts identical to MHS 501/501-SUPERDuty cycle CO2 400 A / 100 %Duty cycle M21 350 A / 100 %DesignationMIG/MAG welding torch, water-cooledItem no.m3 094-018900-000004 094-018900-000045 094-018900-00005MHS 501 W• z Replacement parts identical to MHS 401/501-SUPERDuty cycle CO2 450 A / 100 %Duty cycle M21 400 A / 100 %DesignationMIG/MAG welding torch, water-cooledItem no.m3 094-018901-000004 094-018901-000045 094-018901-00005Replacement partsu The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.01 SGN 48 mm, inside Ø 11 mm Narrow-gap gas nozzle with cylinder, plug fitting 394-000711-000001.02 GN E-Cu Inside Ø 14 mm Gas nozzle, conical 394-000436-000001.02 GN E-Cu Inside Ø 16 mm Gas nozzle, conical 394-000435-000001.03 GN E-Cu Gas nozzle cylindrical 394-000437-000002.01 CT M8 E-CU 30 mm, wire Ø 0.8 mm Contact tip M8 394-000447-000002.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-000002.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-000002.01 CT M8 E-CU 30 mm, wire Ø 1.4 mm Contact tip M8 394-000453-000002.01 CT M8 E-CU 30 mm, wire Ø 1.6 mm Contact tip M8 394-000456-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1 mm Contact tip M8, CuCrZr 394-000450-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000452-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.4 mm Contact tip M8, CuCrZr 394-000455-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.6 mm Contact tip M8, CuCrZr 394-000458-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 0.8 mm Contact tip M8, nickel-plated 394-000448-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1 mm Contact tip M8, nickel-plated 394-000449-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.2 mm Contact tip M8, nickel-plated 394-000451-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.4 mm Contact tip M8, nickel-plated 394-000454-00000196 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMHS series – water-cooledItem Type Version Designation Item no.2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.6 mm Contact tip M8, nickel-plated 394-000457-000002.02 SCN M6 83 mm, wire Ø 0.8 mm Narrow-gap contact tip 394-000707-000003 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-000003 LSTC 2,0x4,5 mm; 4m Steel liner 394-000283-000003 LSTC 2,0x4,5 mm; 5m Steel liner 394-000284-000003 LSTC 2,5x4,5 mm; 3m Steel liner 394-000364-000003 LSTC 2,5x4,5 mm; 4m Steel liner 394-000366-000003 LSTC 2,5x4,5 mm; 5m Steel liner 394-000367-000004 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-000004 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-000004 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-000004 LPAB 2,0x4,0 mm; 3m PA liner, black 394-000279-000004 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-000004 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-000004 LPAB 2,3x4,7 mm; 3m PA liner, black 394-000357-000004 LPAB 2,3x4,7 mm; 4m PA liner, black 394-000358-000004 LPAB 2,3x4,7 mm; 5m PA liner, black 394-000359-000004 LPAB 2,9x4,7 mm; 3m PA liner, black 394-000402-000004 LPAB 2,9x4,7 mm; 4m PA liner, black 394-000403-000004 LPAB 2,9x4,7 mm; 5m PA liner, black 394-000404-000004 LCPTFE 2,7x4,7 mm; 3m Carbon teflon liner 394-000399-000004 LCPTFE 2,7x4,7 mm; 4m Carbon teflon liner 394-000400-000004 LCPTFE 2,7x4,7 mm; 5m Carbon teflon liner 394-000401-000005 CTH IG-M8 AG M1 6x1 L25mm 25 mm Contact tip holder M8 394-000438-000005 CTH M8/M1 25MM 25 mm Contact tip holder M8 394-000439-000006.1 HN MS 30 mm Holding nipple 394-000464-000006.1 HN S Holding nipple split 394-000466-000006.1 ORGN O-ring for gas inlet nipple 394-000463-000006.1 ORP O-ring for plastic liners 394-000468-0000010 LBRABInternal thread suitable for Ø3.9/4.0 mmBrass liner blue 394-000278-0000010 LBRAGInternal thread suitable for Ø4.7 mmBrass liner green 394-000277-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com197
<strong>Welding</strong> torchesMHS series – water-cooledMHS 240 l 401 l 501MHS 501-SUPER• z Replacement parts identical to MHS 401/501 W• z With integrated cascade cooling systemDuty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %DesignationMIG/MAG welding torch, water-cooledItem no.m3 394-000719-000004 394-000719-000045 394-000719-00005Replacement partsu The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.01 SGN 48 mm, inside Ø 11 mm Narrow-gap gas nozzle with cylinder, plug fitting 394-000711-000001.02 GN E-Cu Inside Ø 14 mm Gas nozzle, conical 394-000436-000001.02 GN E-Cu Inside Ø 16 mm Gas nozzle, conical 394-000435-000001.03 GN E-Cu Gas nozzle cylindrical 394-000437-000002.01 CT M8 E-CU 30 mm, wire Ø 0.8 mm Contact tip M8 394-000447-000002.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-000002.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-000002.01 CT M8 E-CU 30 mm, wire Ø 1.4 mm Contact tip M8 394-000453-000002.01 CT M8 E-CU 30 mm, wire Ø 1.6 mm Contact tip M8 394-000456-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1 mm Contact tip M8, CuCrZr 394-000450-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000452-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.4 mm Contact tip M8, CuCrZr 394-000455-000002.01 CT M8 CuCrZr 30 mm, wire Ø 1.6 mm Contact tip M8, CuCrZr 394-000458-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 0.8 mm Contact tip M8, nickel-plated 394-000448-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1 mm Contact tip M8, nickel-plated 394-000449-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.2 mm Contact tip M8, nickel-plated 394-000451-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.4 mm Contact tip M8, nickel-plated 394-000454-000002.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.6 mm Contact tip M8, nickel-plated 394-000457-000002.02 SCN M6 83 mm, wire Ø 0.8 mm Narrow-gap contact tip 394-000707-000003 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-000003 LSTC 2,0x4,5 mm; 4m Steel liner 394-000283-000003 LSTC 2,0x4,5 mm; 5m Steel liner 394-000284-000003 LSTC 2,5x4,5 mm; 3m Steel liner 394-000364-000003 LSTC 2,5x4,5 mm; 4m Steel liner 394-000366-000003 LSTC 2,5x4,5 mm; 5m Steel liner 394-000367-000004 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-000004 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-000004 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-000004 LPAB 2,0x4,0 mm; 3m PA liner, black 394-000279-00000198 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMHS series – water-cooledItem Type Version Designation Item no.4 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-000004 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-000004 LPAB 2,3x4,7 mm; 3m PA liner, black 394-000357-000004 LPAB 2,3x4,7 mm; 4m PA liner, black 394-000358-000004 LPAB 2,3x4,7 mm; 5m PA liner, black 394-000359-000004 LPAB 2,9x4,7 mm; 3m PA liner, black 394-000402-000004 LPAB 2,9x4,7 mm; 4m PA liner, black 394-000403-000004 LPAB 2,9x4,7 mm; 5m PA liner, black 394-000404-000004 LCPTFE 2,7x4,7 mm; 3m Carbon teflon liner 394-000399-000004 LCPTFE 2,7x4,7 mm; 4m Carbon teflon liner 394-000400-000004 LCPTFE 2,7x4,7 mm; 5m Carbon teflon liner 394-000401-000005 CTH IG-M8 AG M1 6x1 L25mm 25 mm Contact tip holder M8 394-000438-000005 CTH M8/M1 25MM 25 mm Contact tip holder M8 394-000439-000006.1 HN MS 30 mm Holding nipple 394-000464-000006.1 HN S Holding nipple split 394-000466-000006.1 ORGN O-ring for gas inlet nipple 394-000463-000006.1 ORP O-ring for plastic liners 394-000468-000007 GD Gas diffuser7 GD-cer Gas diffuser ceramic10 LBRABInternal thread suitable for Ø3.9/4.0 mmBrass liner blue 394-000278-0000010 LBRAGInternal thread suitable for Ø4.7 mmBrass liner green 394-000277-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com199
<strong>Welding</strong> torchesMHS series – water-cooledMHS 240 l 401 l 501MHS KONSUL 600• z With integrated cascade cooling systemDuty cycle CO2 600 A / 100 %Duty cycle M21 550 A / 100 %DesignationMIG/MAG welding torch, water-cooledItem no.m3 394-000720-000004 394-000720-000045 394-000720-00005Replacement partsu The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu Inside Ø 14 mm Gas nozzle, conical 394-000708-000001.02 GN E-Cu Inside Ø 17 mm Gas nozzle, conical 394-000709-000001.03 GN E-Cu Gas nozzle cylindrical 394-000710-000002.01 CT M8 CuCrZr Contact tip M8, CuCrZr2.01 CT M8 CuCrZr 36 mm, wire Ø 1.2 mm Contact tip M8, CuCrZr 394-000703-000002.01 CT M8 CuCrZr 36 mm, wire Ø 1.4 mm Contact tip M8, CuCrZr 394-000704-000002.01 CT M8 CuCrZr 36 mm, wire Ø 1.6 mm Contact tip M8, CuCrZr 394-000705-000002.01 CT M8 CuCrZr 36 mm, wire Ø 2.0 mm Contact tip M8, CuCrZr 394-000706-000003 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-000003 LSTC 2,0x4,5 mm; 4m Steel liner 394-000283-000003 LSTC 2,0x4,5 mm; 5m Steel liner 394-000284-000003 LSTC 2,5x4,5 mm; 3m Steel liner 394-000364-000003 LSTC 2,5x4,5 mm; 4m Steel liner 394-000366-000003 LSTC 2,5x4,5 mm; 5m Steel liner 394-000367-000004 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-000004 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-000004 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-000004 LPAB 2,0x4,0 mm; 3m PA liner, black 394-000279-000004 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-000004 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-000004 LPAB 2,3x4,7 mm; 3m PA liner, black 394-000357-000004 LPAB 2,3x4,7 mm; 4m PA liner, black 394-000358-000004 LPAB 2,3x4,7 mm; 5m PA liner, black 394-000359-000004 LPAB 2,9x4,7 mm; 3m PA liner, black 394-000402-000004 LPAB 2,9x4,7 mm; 4m PA liner, black 394-000403-000004 LPAB 2,9x4,7 mm; 5m PA liner, black 394-000404-000004 LCPTFE 2,7x4,7 mm; 3m Carbon teflon liner 394-000399-000004 LCPTFE 2,7x4,7 mm; 4m Carbon teflon liner 394-000400-000004 LCPTFE 2,7x4,7 mm; 5m Carbon teflon liner 394-000401-000005 CTH M8 Copper Contact tip holder M8 394-000712-00000200 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMHS series – water-cooledItem Type Version Designation Item no.5 394-000713-000006.1 HN MS 30 mm Holding nipple 394-000464-000006.1 HN S Holding nipple split 394-000466-000006.1 HN MS Holding nipple split 394-000465-000006.1 ORGN O-ring for gas inlet nipple 394-000463-000006.1 ORP O-ring for plastic liners 394-000468-000007 GD Gas diffuser 394-000430-0000010 LBRABInternal thread suitable for Ø3.9/4.0 mmBrass liner blue 394-000278-0000010 LBRAGInternal thread suitable for Ø4.7 mmBrass liner green 394-000277-00000<strong>Product</strong> detailsPageSteel liners 263Liners 264PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com201
<strong>Welding</strong> torchesMIG series gas-cooledMIG 15 l 24 l 25 l 36MIG15Duty cycle CO2 180 A / 60 %Duty cycle M21 150 A / 60 %Wire Ø0.6 mm - 1 mmDesignationMIG/MAG welding torch, gas-cooledItem no.m3 094-001175-000004 094-001175-000045 094-001175-00005MIG25Duty cycle CO2 230 A / 60 %Duty cycle M21 200 A / 60 %Wire Ø0.8 mm - 1.2 mmDesignationMIG/MAG welding torch, gas-cooledItem no.m3 094-001102-000004 094-001102-000045 094-001102-00005MIG36Duty cycle CO2 320 A / 60 %Duty cycle M21 290 A / 60 %DesignationMIG/MAG welding torch, gas-cooledItem no.m3 094-000536-000004 094-000536-000045 094-000536-00005202 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesMIG series water-cooledMIG 401 l 452 l 555ABIMIG Grip 401 D WT• z The high-quality torch for use in all equipment construction, vehicle construction, mechanicalengineering projects and steel construction• z Ergonomic short grip for optimum accessibility• z „GRIP“, soft components in the area of the grip and thumb rest, high grip safety, even in extremesituations• z Ball joint with optimum movement radius for ideal handling• z Optimum torch cooling, long service lifeDuty cycle CO2 400 A / 100 %Duty cycle M21 350 A / 100 %Wire Ø0.8 mm - 1.2 mmDesignationMIG/MAG welding torch, water-cooledItem no.m3 394-000473-300004 394-000473-300045 394-000473-30005ABIMIG Grip 401 WT• z The high-quality torch for use in all equipment construction, vehicle construction, mechanicalengineering projects and steel construction• z Ergonomic short grip for optimum accessibility• z „GRIP“, soft components in the area of the grip and thumb rest, high grip safety, even in extremesituations• z Ball joint with optimum movement radius for ideal handling• z Optimum torch cooling, long service lifeDuty cycle CO2 450 A / 100 %Duty cycle M21 400 A / 100 %Wire Ø0.8 mm - 1.2 mmDesignationMIG/MAG welding torch, water-cooledItem no.m3 394-000474-300004 394-000474-300045 394-000474-30005ABIMIG Grip 555 DW• z Two-circuit cooling system with increased coolant flow rate and new type of heat dissipation foroptimal weld current and heat transfer; guarantees lower spatter adhesion and therefore extremelylong service life of the replacement parts• z Additional torch neck protection by means of a UV, ozone and temperature-resistant protectivehose, increases the service life of the welding torch• z The newly designed ABIMIG® GRIP torch neck and handle system with ball joint ensures an optimalbalance even in extreme welding positions• z Specially designed replacement parts for the high-performance area, excellent results particularlyin the area of pulsed arc weldingDuty cycle CO2 550 A / 100 %Duty cycle 400 A / 100 %Duty cycle M21 500 A / 100 %Wire Ø0.8 mm - 1.6 mmStandards EN 60 974-7DesignationMIG/MAG welding torch, water-cooledItem no.m3 394-000721-300004 394-000721-300045 394-000721-30005PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com203
<strong>Welding</strong> torchesMIG series water-cooledMIG 401 l 452 l 555ABIMIG Grip 555 W• z Two-circuit cooling system with increased coolant flow rate and new type of heat dissipation foroptimal weld current and heat transfer; guarantees lower spatter adhesion and therefore extremelylong service life of the replacement parts• z Additional torch neck protection by means of a UV, ozone and temperature-resistant protectivehose, increases the service life of the welding torch• z The newly designed ABIMIG® GRIP torch neck and handle system with ball joint ensures an optimalbalance even in extreme welding positions• z Specially designed replacement parts for the high-performance area, excellent results particularlyin the area of pulsed arc weldingDuty cycle CO2 575 A / 100 %Duty cycle 400 A / 100 %Duty cycle M21 525 A / 100 %Wire Ø0.8 mm - 1.6 mmStandards EN 60 974-7DesignationMIG/MAG welding torch, water-cooledItem no.m3 394-000722-300004 394-000722-300045 394-000722-30005204 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesOverviewOverview<strong>Welding</strong> torchesTIG series gas-cooled TIG series gas-cooled TIG series gas-cooledTIG series water-cooled TIG series water-cooled TIG series water-cooledAutomated welding torches Automated welding torches Automated welding torchesPage208210212214216218220222224226228230232234236238240241TW series – gas cooled TW series – gas cooled TW 17 - 26 244TW series – water-cooled TW series – water-cooled TW 18 - 20 248PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com205
<strong>Welding</strong> torchesTIG<strong>Welding</strong> torchesQuality puts you in frontSafe workingThe large torch triggers with optimal push point thanks to microswitches guarantee reliable switching on and off of the weldingcurrent.Up/down function torchesDuring welding and welding breaks, you can adjust the weldingcurrent to your actual requirements at the push of a button: You canselect a predefined program depending on the machine controlvariant.Retox function torchesIn addition to the up/down function, the Retox control moduleprovides information on a three-digit LED display. You can view allchanges at a glance and need not look at the welding machine:The settings and indication of programs, welding current and otherwelding parameters.HFL versionAll TIG welding torches of the series 150 to 450 are also available ashigh-flex leather design. Special hoses and cables inside the hosepackage enable high flexibility. The first metre from the handle iscovered in very robust but soft nappa leather.Rotary gas valveOptimised for TIG welding with MMR welding machines of the Picoseries. Optimal gas regulation with the rotary valve directly at thetorch grip.Ergonomic gripWith their ergonomic grips, all welding torches of the TIG seriesprovide high gripping reliability and optimal feeling for best results.206 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
<strong>Welding</strong> torchesTIGHighlightsEffortless working with minimum exertion of forceAn ergonomic grip with high gripping reliability, a shortball joint for optimal movement radii and lightweight andflexible hose packages allow effortless working without interruption.Fast amortisationThe welding torches for <strong>EWM</strong>'s TIG welding machines pay offquickly. Because wear is lower than average and the rare needfor replacement and spare parts minimises downtimes.Long service lifeWith <strong>EWM</strong> TIG welding torches, you can work long. Theextremely good cooling makes for long service life. Minimalwear and clearly reduced downtimes and set-up times give youmore time for welding.Ease of maintenance and low storage costs<strong>EWM</strong> has limited the number of equipment parts to three: theback cap, the collet or gas lens and the gas nozzle. For you, thisnot only means reasonable stock-keeping but also low cost.Function torches – perfect on-site controlThe functionality of our welding torches leaves nothing to bedesired. You select the welding current, set JOBs (welding tasks)and have them displayed. All <strong>EWM</strong> welding torches have torchand function buttons with high-quality micro switches.ewm <strong>Hightec</strong> <strong>Welding</strong> ewm <strong>GmbH</strong> <strong>Hightec</strong> /// www.ewm-group.com<strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com2073
<strong>Welding</strong> torchesTIG series gas-cooledTIG series gas-cooledTIG 150• z Gas-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripDuty cycle DC- 150 A / 35 %Duty cycle AC 105 A / 35 %Ø electrode1 mm - 2.4 mmGas flow4 l/min - 12 l/minTIG 150 GRIP GD• z Double push-buttonConnectionDesignationTIG welding torch, gas-cooledDecentral, 5-pole, G1/4“Item no.m4 394-512291-006008 394-512291-00608TIG 150 GRIP GD HFL• z Double push-button• z Highly flexible hose package with 1 m leather protectorConnectionDesignationTIG welding torch, gas-cooledDecentral, 5-pole, G1/4“Item no.m4 394-512291-106008 394-512291-10608TIG 150 GRIP GD RETOX HFL• z Setting and display of welding current and programs• z For Tetrix DC, AC/DC Comfort and Synergic• z „ON 12-pole connection socket“ option required• z Highly flexible hose package with 1 m leather protectorConnectionDesignationTIG function torch, Retox, gas-cooledDecentral, 12-pole, G1/4“Item no.m4 394-512291-107008 394-512291-10708208 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series gas-cooledReplacement parts10.0310.0710.0110.0410.0710.0710.0510.0410.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-0000010.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-0000010.01 GN TIG 150/260 10 mm 36 mm Ceramic gas nozzle 094-011982-0000010.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-0000010.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-0000010.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-0000010.01 GN TIG 150/260 S 10 mm 26 mm Ceramic gas nozzle 094-011756-0000010.01 GN TIG 150/260 S 11.5 mm 26 mm Ceramic gas nozzle 094-011980-0000010.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-0000010.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-0000010.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-0000010.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-0000010.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-0000010.02 CDIF 150/260 2 mm 33 mm Collet with gas lens 094-012670-0000010.02 CDIF 150/260 2.4 mm 33 mm Collet with gas lens 094-011984-0000010.02 CDIF 150/260 3.2 mm 33 mm Collet with gas lens 094-012671-0000010.03 COL 150/260 1 mm 35 mm Collet 094-012665-0000010.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-0000010.03 COL 150/260 2 mm 35 mm Collet 094-012666-0000010.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-0000010.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-0000010.04 INS 150/260 Insulator 094-011979-0000010.04 INS DIF 150/260 XL Insulator 094-011760-0000010.04 ADAPT 150/260 XL Adapter ring 094-011758-0000010.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-0000010.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-0000010.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-0000010.07 TC 150/260 Retaining cap, short 094-011752-0000010.07 TC 150/260 Retaining cap, medium 094-011753-0000010.07 TC 150/260 Retaining cap, long 094-011754-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com209
<strong>Welding</strong> torchesTIG series gas-cooledTIG series gas-cooledTIG 150• z Gas-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripDuty cycle DC- 150 A / 35 %Duty cycle AC 105 A / 35 %Ø electrode1 mm - 2.4 mmTIG 150 GRIP GD UD• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 AGas flowConnectionDesignationTIG welding torch, up/down, gas-cooled4 l/min - 12 l/minDecentral, 8-pole, G1/4“Item no.m4 394-512291-002008 394-512291-00208TIG 150 GRIP GD UD HFL• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 A• z Highly flexible hose package with 1 m leather protectorGas flowConnectionDesignationTIG welding torch, up/down, gas-cooled4 l/min - 12 l/minDecentral, 8-pole, G1/4“Item no.m4 394-512291-102008 394-512291-10208TIG 150 GRIP GD EZA• z For operation on Phoenix and alphaQ• z Double push-buttonGas flowConnectionDesignationTIG welding torch, Euro torch connector4 l - 12 lEuro torch connectorItem no.m4 394-512291-040008 394-512291-04008210 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series gas-cooledReplacement parts10.0310.0710.0110.0410.0710.0710.0510.0410.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-0000010.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-0000010.01 GN TIG 150/260 10 mm 36 mm Ceramic gas nozzle 094-011982-0000010.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-0000010.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-0000010.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-0000010.01 GN TIG 150/260 S 10 mm 26 mm Ceramic gas nozzle 094-011756-0000010.01 GN TIG 150/260 S 11.5 mm 26 mm Ceramic gas nozzle 094-011980-0000010.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-0000010.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-0000010.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-0000010.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-0000010.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-0000010.02 CDIF 150/260 2 mm 33 mm Collet with gas lens 094-012670-0000010.02 CDIF 150/260 2.4 mm 33 mm Collet with gas lens 094-011984-0000010.02 CDIF 150/260 3.2 mm 33 mm Collet with gas lens 094-012671-0000010.03 COL 150/260 1 mm 35 mm Collet 094-012665-0000010.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-0000010.03 COL 150/260 2 mm 35 mm Collet 094-012666-0000010.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-0000010.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-0000010.04 INS 150/260 Insulator 094-011979-0000010.04 INS DIF 150/260 XL Insulator 094-011760-0000010.04 ADAPT 150/260 XL Adapter ring 094-011758-0000010.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-0000010.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-0000010.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-0000010.07 TC 150/260 Retaining cap, short 094-011752-0000010.07 TC 150/260 Retaining cap, medium 094-011753-0000010.07 TC 150/260 Retaining cap, long 094-011754-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com211
<strong>Welding</strong> torchesTIG series gas-cooledTIG series gas-cooledTIG 200• z Double push-button• z Gas-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripDuty cycle DC- 200 A / 35 %Ø electrode1.6 mm - 3.2 mmGas flow10 l/min - 20 l/minTIG 200 GRIP GDDuty cycle AC 140 A / 35 %ConnectionDecentral, 5-pole, G1/4“DesignationTIG welding torch, gas-cooledItem no.m4 394-510981-006008 394-510981-00608TIG 200 GRIP GD 1T• z For operation on Phoenix and alphaQDuty cycle AC 200 A / 35 %ConnectionEuro torch connectorDesignationTIG welding torch, Euro torch connectorItem no.m4 394-510981-040008 394-510981-04008TIG 200 GRIP GD HFL• z Highly flexible hose package with 1 m leather protectorDuty cycle AC 140 A / 35 %ConnectionDecentral, 5-pole, G1/4“DesignationTIG welding torch, gas-cooledItem no.m4 394-510981-106008 394-510981-10608212 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series gas-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-0000010.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2 mm 56 mm Collet 094-009635-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-0000010.04 INS DIF 200/450 XL Insulator 094-009657-0000010.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-0000010.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-0000010.07 TC 200/450 Retaining cap, short 094-010723-0000010.07 TC 200/450 Retaining cap, long 094-010601-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com213
<strong>Welding</strong> torchesTIG series gas-cooledTIG series gas-cooledTIG 200• z Gas-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripDuty cycle DC- 200 A / 35 %Duty cycle AC 140 A / 35 %Ø electrode1.6 mm - 3.2 mmGas flow10 l/min - 20 l/minTIG 200 GRIP GD RETOX HFL• z Setting and display of welding current and programs• z For Tetrix DC, AC/DC Comfort and Synergic• z „ON 12-pole connection socket“ option required• z Highly flexible hose package with 1 m leather protectorConnectionDesignationTIG function torch, Retox, gas-cooledDecentral, 12-pole, G1/4“Item no.m4 394-510981-107008 394-510981-10708TIG 200 GRIP GD UD• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 AConnectionDesignationTIG welding torch, up/down, gas-cooledDecentral, 8-pole, G1/4“Item no.m4 394-510981-002008 394-510981-00208TIG 200 GRIP GD UD HFL• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 A• z Highly flexible hose package with 1 m leather protectorConnectionDesignationTIG welding torch, up/down, gas-cooledDecentral, 8-pole, G1/4“Item no.m4 394-510981-102008 394-510981-10208214 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series gas-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-0000010.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2 mm 56 mm Collet 094-009635-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-0000010.04 INS DIF 200/450 XL Insulator 094-009657-0000010.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-0000010.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-0000010.07 TC 200/450 Retaining cap, short 094-010723-0000010.07 TC 200/450 Retaining cap, long 094-010601-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com215
<strong>Welding</strong> torchesTIG series gas-cooledTIG series gas-cooledTIG 200F• z Gas-cooled TIG welding torch• z Ergonomic GRIP handle for a secure grip• z TIG 200 F: Equipped with flexible torch neckDuty cycle DC- 200 A / 35 %Duty cycle AC 140 A / 35 %Ø electrode1.6 mm - 3.2 mmGas flow10 l/min - 20 l/minTIG 200F GRIP GD• z Double push-buttonConnectionDesignationTIG welding torch, gas-cooledDecentral, 5-pole, G1/4“Item no.m4 394-512527-006008 394-512527-00608TIG 200F GRIP GD HFL• z Double push-button• z Highly flexible hose package with 1 m leather protectorConnectionDesignationTIG welding torch, gas-cooledDecentral, 5-pole, G1/4“Item no.m4 394-512527-106008 394-512527-10608TIG 200F GRIP GD RETOX HFL• z Setting and display of welding current and programs• z For Tetrix DC, AC/DC Comfort and Synergic• z „ON 12-pole connection socket“ option required• z Highly flexible hose package with 1 m leather protectorConnectionDesignationTIG function torch, Retox, gas-cooledDecentral, 12-pole, G1/4“Item no.m4 394-012527-107008 394-012527-10708216 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series gas-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-0000010.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2 mm 56 mm Collet 094-009635-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-0000010.04 INS DIF 200/450 XL Insulator 094-009657-0000010.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-0000010.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-0000010.07 TC 200/450 Retaining cap, short 094-010723-0000010.07 TC 200/450 Retaining cap, long 094-010601-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com217
<strong>Welding</strong> torchesTIG series gas-cooledTIG series gas-cooledTIG 200F• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 A• z Gas-cooled TIG welding torch• z Ergonomic GRIP handle for a secure grip• z TIG 200 F: Equipped with flexible torch neckDuty cycle DC- 200 A / 35 %Duty cycle AC 140 A / 35 %Ø electrode1.6 mm - 3.2 mmGas flow10 l/min - 20 l/minConnectionDecentral, 8-pole, G1/4“TIG 200F GRIP GD UDDesignationTIG welding torch, up/down, gas-cooledItem no.m4 394-512527-002008 394-512527-00208TIG 200F GRIP GD UD HFL• z Highly flexible hose package with 1 m leather protectorDesignationTIG welding torch, up/down, gas-cooledItem no.m4 394-512527-102008 394-512527-10208218 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series gas-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-0000010.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2 mm 56 mm Collet 094-009635-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-0000010.04 INS DIF 200/450 XL Insulator 094-009657-0000010.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-0000010.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-0000010.07 TC 200/450 Retaining cap, short 094-010723-0000010.07 TC 200/450 Retaining cap, long 094-010601-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com219
<strong>Welding</strong> torchesTIG series gas-cooledTIG series gas-cooledTIG 17TIG 26• z Compatible with SR replacement parts• z Double push-button• z Gas-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripGas flow10 l/min - 20 l/minTIG 17 GD GRIP• z Gas rotary valveDuty cycle DC- 140 A / 35 %Duty cycle AC 100 A / 35 %ConnectionDecentral, 5-pole, G1/4“DesignationTIG welding torch, gas-cooledTIG welding torch, rotary gas valve, gas-cooled, decentralItem no.m4 394-511623-006008 394-511623-006084 094-511623-001008 094-511623-00108TIG 26 GRIP GD• z Gas rotary valveDuty cycle DC- 180 A / 35 %Duty cycle AC 130 A / 35 %Ø electrode0.5 mm - 4 mmConnectionDecentral, 5-pole, G1/4“DesignationTIG welding torch, gas-cooledTIG welding torch, rotary gas valve, gas-cooled, decentralItem no.m4 394-511621-006008 394-511621-006084 094-511621-001008 094-511621-00108TIG 26 GRIP GD KOMBIDuty cycle DC- 180 A / 35 %Duty cycle AC 130 A / 35 %Ø electrode0.5 mm - 4 mmConnectionEuro torch connectorDesignationTIG welding torch, gas-cooledItem no.m4 394-511621-306008 394-511621-30608220 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series gas-cooledReplacement parts10.0710.0510.04 10.0410.0510.0110.07u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GNDIF TIG 17/18/26/18SC 6.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001320-0000010.01 GNDIF TIG 17/18/26/18SC 8 mm 42 mm Ceramic gas nozzle for gas lens 094-001321-0000010.01 GNDIF TIG 17/18/26/18SC 9.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001322-0000010.01 GNDIF TIG 17/18/26/18SC 11 mm 42 mm Ceramic gas nozzle for gas lens 094-001195-0000010.01 GNDIF TIG 17/18/26/18SC 12.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001196-0000010.01 GNDIF TIG 17/18/26/18SC 16 mm 42 mm Ceramic gas nozzle for gas lens 094-001323-0000010.01 GN TIG 17/18/26 8 mm 76 mm Ceramic gas nozzle, long 094-012691-0000010.01 GN TIG 17/18/26 9.5 mm 76 mm Ceramic gas nozzle, long 094-012692-0000010.01 GN TIG 17/18/26 11 mm 76 mm Ceramic gas nozzle, long 094-012693-0000010.01 GNDIF TIG 17/18/26/18SC L 8 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011135-0000010.01 GNDIF TIG 17/18/26/18SC L 9.5 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011136-0000010.01 GNDIF TIG 17/18/26/18SC L 11 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-012694-0000010.01 GN GD TIG 17/18/26 6.5 mm 47 mm Ceramic gas nozzle 094-001316-0000010.01 GN GD TIG 17/18/26 8 mm 47 mm Ceramic gas nozzle 094-000926-9000510.01 GN GD TIG 17/18/26 9.5 mm 47 mm Ceramic gas nozzle 094-001317-0000010.01 GN GD TIG 17/18/26 11 mm 47 mm Ceramic gas nozzle 094-000927-0000010.01 GN GD TIG 17/18/26 12.5 mm 47 mm Ceramic gas nozzle 094-000929-0000010.01 GN GD TIG 17/18/26 16 mm 47 mm Ceramic gas nozzle 094-001318-0000010.01 GN GD TIG 17/18/26 19.5 mm 50 mm Ceramic gas nozzle 094-001319-0000010.04 INS 17/18/26 Insulator 094-001307-0000010.04 INS DIF 17/18/26 Insulator 094-001194-0000010.04 INS DIFJ 17/18/26 Insulator 094-003138-0000010.05 COL TIG 17/18/26 1.2 mm 50 mm Collet 094-001310-0000010.05 COL TIG 17/18/26 2 mm 50 mm Collet 094-001311-0000010.05 COL TIG 17/18/26 4 mm 50 mm Collet 094-001312-0000010.05 COL AS 17/18 1.2 mm Collet body 094-001314-0000010.05 COL AS 17/18 1.6 mm Collet body 094-000936-0000010.05 COL AS 17/18 2.4 mm Collet body 094-000937-0000010.05 COL AS 17/18 3.2 mm Collet body 094-000940-0000010.05 COL AS 17/18 4 mm Collet body 094-001315-0000010.05 COLB DIF 17/18/26 1.2 mm Collet body with gas lens 094-001324-0000010.05 COLB DIF 17/18/26 1.6 mm Collet body with gas lens 094-001325-0000010.05 COLB DIF 17/18/26 2.4 mm Collet body with gas lens 094-001192-0000010.05 COLB DIF 17/18/26 3.2 mm Collet body with gas lens 094-001193-0000010.05 COLB DIF 17/18/26 4 mm Collet body with gas lens 094-001326-0000010.05 COLB DIFJ TIG 17/18/26 1.6 mm Collet body with gas lens XXL 094-003137-0000010.05 COLB DIFJ TIG 17/18/26 2.4 mm Collet body with gas lens XXL 094-003137-0001010.05 COLB DIFJ TIG 17/18/26 3.2 mm Collet body with gas lens XXL 094-000000-0000010.05 COLB DIFJ TIG 17/18/26 4 mm Collet body with gas lens XXL 094-011641-0000010.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-0000010.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-0000010.05 COL TIG 17/18/26/18SC 1.6 mm 50 mm Collet 094-000931-0000010.05 COL TIG 17/18/26/18SC 2.4 mm 50 mm Collet 094-000932-0000010.05 COL TIG 17/18/26/18SC 3.2 mm 50 mm Collet 094-000935-0000010.07 TC 17/18/26/18SC Retaining cap, short 094-001120-0000010.07 TC 17/18/26/18SC Retaining cap, long 094-001114-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com221
<strong>Welding</strong> torchesTIG series gas-cooledTIG series gas-cooledspotArc TIG• z Spot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. settinggauge• z Better surface formation in comparison to resistance welding• z Flatter spot formation in comparison to MAG spot welding• z Excellent seam quality due to minimal heat input• z Very low thermal stresses and little distortion due to short welding times• z Perfect for visible joints due to clean seam appearanceDuty cycle DC- 200 A / 60 %Duty cycle AC 160 A / 60 %Ø electrode1.6 A - 3.2 AGas flow5 l/min - 8 l/minConnectionDecentral, 5-pole, G1/4“spotArc TIG GDesignationTIG welding torch, gas-cooledItem no.m4 094-500046-000008 094-500046-00008222 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series gas-cooledReplacement parts10.0210.04 10.05 10.0510.0610.01u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN CO Spot welding nozzle, edge weld 094-009602-0000210.01 GN FI Spot welding nozzle, fillet weld 094-009603-0000210.01 GN FL Spot welding nozzle, flat weld 094-009604-0000210.02 GNC spotArc Gas nozzle body 094-017309-0000110.04 INS 18SP Insulator 094-019215-0000010.04 NH 26/18SP Spot welding nozzle holder 094-009671-0000010.05 COL AS 17/18 1.2 mm Collet body 094-001314-0000010.05 COL AS 17/18 1.6 mm Collet body 094-000936-0000010.05 COL AS 17/18 2.4 mm Collet body 094-000937-0000010.05 COL AS 17/18 3.2 mm Collet body 094-000940-0000010.05 COL AS 17/18 4 mm Collet body 094-001315-0000010.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-0000010.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-0000010.05 COL TIG 17/18/26/18SC 1.6 mm 50 mm Collet 094-000931-0000010.05 COL TIG 17/18/26/18SC 2.4 mm 50 mm Collet 094-000932-0000010.05 COL TIG 17/18/26/18SC 3.2 mm 50 mm Collet 094-000935-0000010.06 AG SPOTARC Setting gauge <strong>EWM</strong> spotArc torch 094-014146-00001<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com223
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledTIG 20• z Compatible with SR replacement parts• z Water-cooled TIG welding torch• z Double push-button• z Ergonomic GRIP handle for a secure gripDuty cycle DC- 240 A / 100 %Duty cycle AC 170 A / 100 %Ø electrode0.5 mm - 3.2 mmGas flow10 l/min - 20 l/minConnectionDecentral, 5-pole, G1/4“TIG 20 GRIP WDDesignationTIG welding torch, water-cooledItem no.m4 394-511445-006008 394-511445-00608Replacement parts10.0710.0110.0510.0510.0510.0410.0410.0510.0710.0110.0110.07u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 9/20 6.5 mm 30 mm Ceramic gas nozzle 094-001343-0000010.01 GN TIG 9/20 8 mm 30 mm Ceramic gas nozzle 094-001344-0000010.01 GN TIG 9/20 9.5 mm 30 mm Ceramic gas nozzle 094-001345-0000010.01 GN TIG 9/20 11 mm 30 mm Ceramic gas nozzle 094-000930-0000010.01 GN TIG 9/20 12.5 mm 30 mm Ceramic gas nozzle 094-001122-0000010.01 GN TIG 9/20 16 mm 30 mm Ceramic gas nozzle 094-001346-0000010.01 GN TIG 9/20 L 6.5 mm 48 mm Ceramic gas nozzle, long 094-001347-0000010.01 GN TIG 9/20 L 8 mm 48 mm Ceramic gas nozzle, long 094-001348-0000010.01 GN TIG 9/20 L 9.5 mm 48 mm Ceramic gas nozzle, long 094-001349-0000010.01 GN TIG 9/20 XL 6.5 mm 63 mm Ceramic gas nozzle, long 094-012683-0000010.01 GN TIG 9/20 XL 8 mm 63 mm Ceramic gas nozzle, long 094-012684-0000010.01 GN TIG 9/20 XL 6.5 mm 89 mm Ceramic gas nozzle, long 094-012685-0000010.01 GNDIF TIG 9/20 6.5 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001356-0000010.01 GNDIF TIG 9/20 8 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001357-0000010.01 GNDIF TIG 9/20 9.5 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001358-0000010.01 GNDIF TIG 9/20 11 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001359-0000010.04 INS 9/20 Insulator 094-001331-0000010.04 INS DIFJ 9/20 Insulator 094-011916-0000010.05 COL TIG 9/20 0.5 mm 25.4 mm Collet 094-001333-0000010.05 COL TIG 9/20 1 mm 25.4 mm Collet 094-001334-0000010.05 COL TIG 9/20 1.2 mm 25.4 mm Collet 094-001335-00000224 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series water-cooledItem Type Version Designation Item no.10.05 COL TIG 9/20 1.6 mm 25.4 mm Collet 094-001121-0000010.05 COL TIG 9/20 2 mm 25.4 mm Collet 094-001336-0000010.05 COL TIG 9/20 2.4 mm 25.4 mm Collet 094-000934-0000010.05 COL TIG 9/20 3.2 mm 25.4 mm Collet 094-001337-0000010.05 CDIFJ TIG 9/20 0.5 mm 40 mm Collet for gas nozzle XXL 094-012675-0000010.05 CDIFJ TIG 9/20 1 mm 40 mm Collet for gas nozzle XXL 094-012676-0000010.05 CDIFJ TIG 9/20 1.6 mm 40 mm Collet for gas nozzle XXL 094-012677-0000010.05 CDIFJ TIG 9/20 2.4 mm 40 mm Collet for gas nozzle XXL 094-002971-0000010.05 CDIFJ TIG 9/20 3.2 mm 40 mm Collet for gas nozzle XXL 094-012678-0000010.05 COLB 9/20 1 mm Collet body 094-001338-0000010.05 COLB 9/20 1.2 mm Collet body 094-001339-0000010.05 COLB 9/20 1.6 mm Collet body 094-001340-0000010.05 COLB 9/20 2 mm Collet body 094-001341-0000010.05 COLB 9/20 2.4 mm Collet body 094-000939-0000010.05 COLB 9/20 3.2 mm Collet body 094-001342-0000010.05 COLB DIF TIG 9/20 1 mm Collet body with gas lens 094-001350-0000010.05 COLB DIF TIG 9/20 1.2 mm Collet body with gas lens 094-001351-0000010.05 COLB DIF TIG 9/20 1.6 mm Collet body with gas lens 094-001352-0000010.05 COLB DIF TIG 9/20 2 mm Collet body with gas lens 094-001353-0000010.05 COLB DIF TIG 9/20 2.4 mm Collet body with gas lens 094-001354-0000010.05 COLB DIF TIG 9/20 3.2 mm Collet body with gas lens 094-001355-0000010.05 COLB DIFJ TIG 9/20 1 mm Collet body with gas lens XXL 094-012679-0000010.05 COLB DIFJ TIG 9/20 1.6 mm Collet body with gas lens XXL 094-012680-0000010.05 COLB DIFJ TIG 9/20 2.4 mm Collet body with gas lens XXL 094-012681-0000010.05 COLB DIFJ TIG 9/20 3.2 mm Collet body with gas lens XXL 094-012682-0000010.07 TC 9/20 Retaining cap, short 094-001328-0000010.07 TC 9/20 Retaining cap, medium 094-001329-0000010.07 TC 9/20 Retaining cap, long 094-001327-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com225
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledTIG 18TIG 18SC• z Compatible with SR replacement parts• z Water-cooled TIG welding torch• z Double push-button• z Ergonomic GRIP handle for a secure gripØ electrodeGas flow0.5 mm - 4 mm10 l/min - 20 l/minTIG 18 GRIP WDDuty cycle DC- 320 A / 100 %Duty cycle AC 230 A / 100 %ConnectionDecentral, 5-pole, G1/4“DesignationTIG welding torch, water-cooledItem no.m4 394-511490-006008 394-511490-00608TIG 18SC GRIP WD• z Greater load capacity due to improved design of the hose packageDuty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %ConnectionDecentral, 5-pole, G1/4“, rapid-action coupling G1/4“DesignationTIG welding torch, water-cooledItem no.m4 394-511624-006008 394-511624-00608TIG 18 GRIP WD KOMBI• z Water-cooled TIG combined welding torchDuty cycle DC- 320 A / 100 %Duty cycle AC 230 A / 100 %ConnectionEuro torch connectorDesignationTIG welding torch, water-cooledItem no.m4 394-511490-306008 394-511490-30608Replacement parts10.0710.0510.04 10.0410.0510.0110.07u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GNDIF TIG 17/18/26/18SC 6.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001320-00000226 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series water-cooledItem Type Version Designation Item no.10.01 GNDIF TIG 17/18/26/18SC 8 mm 42 mm Ceramic gas nozzle for gas lens 094-001321-0000010.01 GNDIF TIG 17/18/26/18SC 9.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001322-0000010.01 GNDIF TIG 17/18/26/18SC 11 mm 42 mm Ceramic gas nozzle for gas lens 094-001195-0000010.01 GNDIF TIG 17/18/26/18SC 12.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001196-0000010.01 GNDIF TIG 17/18/26/18SC 16 mm 42 mm Ceramic gas nozzle for gas lens 094-001323-0000010.01 GN TIG 17/18/26 8 mm 76 mm Ceramic gas nozzle, long 094-012691-0000010.01 GN TIG 17/18/26 9.5 mm 76 mm Ceramic gas nozzle, long 094-012692-0000010.01 GN TIG 17/18/26 11 mm 76 mm Ceramic gas nozzle, long 094-012693-0000010.01 GNDIF TIG 17/18/26/18SC L 8 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011135-0000010.01 GNDIF TIG 17/18/26/18SC L 9.5 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011136-0000010.01 GNDIF TIG 17/18/26/18SC L 11 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-012694-0000010.01 GNDIFJ TIG 9/17/18/20/26 9.5 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-011642-0000010.01 GNDIFJ TIG 9/17/18/20/26 12.5 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-011643-0000010.01 GNDIFJ TIG 9/17/18/20/26 16 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-011644-0000010.01 GNDIFJ TIG 9/17/18/20/26 19.5 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-003136-0000010.01 GNDIFJ TIG 9/17/18/20/26 24 mm 34 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-012686-0000010.01 GN GD TIG 17/18/26 6.5 mm 47 mm Ceramic gas nozzle 094-001316-0000010.01 GN GD TIG 17/18/26 8 mm 47 mm Ceramic gas nozzle 094-000926-9000510.01 GN GD TIG 17/18/26 9.5 mm 47 mm Ceramic gas nozzle 094-001317-0000010.01 GN GD TIG 17/18/26 11 mm 47 mm Ceramic gas nozzle 094-000927-0000010.01 GN GD TIG 17/18/26 12.5 mm 47 mm Ceramic gas nozzle 094-000929-0000010.01 GN GD TIG 17/18/26 16 mm 47 mm Ceramic gas nozzle 094-001318-0000010.01 GN GD TIG 17/18/26 19.5 mm 50 mm Ceramic gas nozzle 094-001319-0000010.04 INS 17/18/26 Insulator 094-001307-0000010.04 INS DIF 17/18/26 Insulator 094-001194-0000010.04 INS DIFJ 17/18/26 Insulator 094-003138-0000010.04 INS 18SC Insulator 094-001360-0000010.05 COL TIG 17/18/26 1.2 mm 50 mm Collet 094-001310-0000010.05 COL TIG 17/18/26 2 mm 50 mm Collet 094-001311-0000010.05 COL TIG 17/18/26 4 mm 50 mm Collet 094-001312-0000010.05 COL HL 18SC 3.2 mm 49 mm Collet 094-001361-0000010.05 COL HL 18SC 4 mm 49 mm Collet 094-001116-0000010.05 COL HL 18SC 4.8 mm 49 mm Collet 094-001115-0000010.05 COL AS 17/18 1.2 mm Collet body 094-001314-0000010.05 COL AS 17/18 1.6 mm Collet body 094-000936-0000010.05 COL AS 17/18 2.4 mm Collet body 094-000937-0000010.05 COL AS 17/18 3.2 mm Collet body 094-000940-0000010.05 COL AS 17/18 4 mm Collet body 094-001315-0000010.05 COLB 18SC 3.2 mm Collet body 094-011137-0000010.05 COLB 18SC HL 4.8 mm Collet body 094-001117-0000010.05 COLB DIF 17/18/26 1.2 mm Collet body with gas lens 094-001324-0000010.05 COLB DIF 17/18/26 1.6 mm Collet body with gas lens 094-001325-0000010.05 COLB DIF 17/18/26 2.4 mm Collet body with gas lens 094-001192-0000010.05 COLB DIF 17/18/26 3.2 mm Collet body with gas lens 094-001193-0000010.05 COLB DIF 17/18/26 4 mm Collet body with gas lens 094-001326-0000010.05 COLB DIFJ TIG 17/18/26 1.6 mm Collet body with gas lens XXL 094-003137-0000010.05 COLB DIFJ TIG 17/18/26 2.4 mm Collet body with gas lens XXL 094-003137-0001010.05 COLB DIFJ TIG 17/18/26 3.2 mm Collet body with gas lens XXL 094-000000-0000010.05 COLB DIFJ TIG 17/18/26 4 mm Collet body with gas lens XXL 094-011641-0000010.05 COLB DIF 18SC 0.5 mm Collet body with gas lens 094-012696-0000010.05 COLB DIF 18SC 1 mm Collet body with gas lens 094-012697-0000010.05 COLB DIF 18SC 1.6 mm Collet body with gas lens 094-012698-0000010.05 COLB DIF 18SC 2.4 mm Collet body with gas lens 094-012699-0000010.05 COLB DIF 18SC 3.2 mm Collet body with gas lens 094-001362-0000010.05 COLB DIF 18SC 4 mm Collet body with gas lens 094-001363-0000010.05 COLB DIF 18SC 4.8 mm Collet body with gas lens 094-001364-0000010.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-0000010.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-0000010.05 COL TIG 17/18/26/18SC 1.6 mm 50 mm Collet 094-000931-0000010.05 COL TIG 17/18/26/18SC 2.4 mm 50 mm Collet 094-000932-0000010.05 COL TIG 17/18/26/18SC 3.2 mm 50 mm Collet 094-000935-0000010.07 TC 17/18/26/18SC Retaining cap, short 094-001120-0000010.07 TC 17/18/26/18SC Retaining cap, long 094-001114-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com227
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledTIG 260• z Water-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripGas flow10 l/min - 20 l/minTIG 260 GRIP WD• z Double push-buttonDuty cycle DC- 260 A / 100 %Duty cycle AC 185 A / 100 %Ø electrode1 mm - 3.2 mmConnectionDecentral, 5-pole, G1/4“DesignationTIG welding torch, water-cooledItem no.m4 394-510990-006008 394-510990-00608TIG 260 GRIP WD HFL• z Double push-button• z Highly flexible hose package with 1 m leather protectorDuty cycle DC- 260 A / 100 %Duty cycle AC 185 A / 100 %Ø electrode1 mm - 3.2 mmConnectionDecentral, 5-pole, G1/4“DesignationTIG welding torch, water-cooledItem no.m4 394-510990-106008 394-510990-10608TIG 260 GRIP WD RETOX HFL• z Setting and display of welding current and programs• z For Tetrix DC, AC/DC Comfort and Synergic• z „ON 12-pole connection socket“ option required• z Highly flexible hose package with 1 m leather protectorDuty cycle DC- 260 - / 100 %Duty cycle AC 185 - / 100 %ConnectionDecentral, 12-pole, G1/4“DesignationTIG function torch, Retox, water-cooledItem no.m4 394-510990-107008 394-510990-10708228 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series water-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-0000010.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-0000010.01 GN TIG 150/260 10 mm 36 mm Ceramic gas nozzle 094-011982-0000010.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-0000010.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-0000010.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-0000010.01 GN TIG 150/260 S 10 mm 26 mm Ceramic gas nozzle 094-011756-0000010.01 GN TIG 150/260 S 11.5 mm 26 mm Ceramic gas nozzle 094-011980-0000010.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-0000010.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-0000010.02 CDIF 150/260 2 mm 33 mm Collet with gas lens 094-012670-0000010.02 CDIF 150/260 2.4 mm 33 mm Collet with gas lens 094-011984-0000010.02 CDIF 150/260 3.2 mm 33 mm Collet with gas lens 094-012671-0000010.03 COL 150/260 1 mm 35 mm Collet 094-012665-0000010.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-0000010.03 COL 150/260 2 mm 35 mm Collet 094-012666-0000010.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-0000010.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-0000010.04 INS 150/260 Insulator 094-011979-0000010.04 INS DIF 150/260 XL Insulator 094-011760-0000010.04 ADAPT 150/260 XL Adapter ring 094-011758-0000010.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-0000010.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-0000010.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-0000010.07 TC 150/260 Retaining cap, short 094-011752-0000010.07 TC 150/260 Retaining cap, medium 094-011753-0000010.07 TC 150/260 Retaining cap, long 094-011754-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com229
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledTIG 260• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 A• z Water-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripDuty cycle DC- 260 A / 100 %Duty cycle AC 185 A / 100 %Ø electrode1 mm - 3.2 mmGas flow10 l/min - 20 l/minConnectionDecentral, 8-pole, G1/4“TIG 260 GRIP WD UDDesignationTIG welding torch, Up/Down, water-cooledItem no.m4 394-510990-002008 394-510990-00208TIG 260 GRIP WD UD HFL• z Highly flexible hose package with 1 m leather protectorDesignationTIG welding torch, Up/Down, water-cooledItem no.m4 394-510990-102008 394-510990-10208230 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series water-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-0000010.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-0000010.01 GN TIG 150/260 10 mm 36 mm Ceramic gas nozzle 094-011982-0000010.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-0000010.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-0000010.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-0000010.01 GN TIG 150/260 S 10 mm 26 mm Ceramic gas nozzle 094-011756-0000010.01 GN TIG 150/260 S 11.5 mm 26 mm Ceramic gas nozzle 094-011980-0000010.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-0000010.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-0000010.02 CDIF 150/260 2 mm 33 mm Collet with gas lens 094-012670-0000010.02 CDIF 150/260 2.4 mm 33 mm Collet with gas lens 094-011984-0000010.02 CDIF 150/260 3.2 mm 33 mm Collet with gas lens 094-012671-0000010.03 COL 150/260 1 mm 35 mm Collet 094-012665-0000010.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-0000010.03 COL 150/260 2 mm 35 mm Collet 094-012666-0000010.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-0000010.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-0000010.04 INS 150/260 Insulator 094-011979-0000010.04 INS DIF 150/260 XL Insulator 094-011760-0000010.04 ADAPT 150/260 XL Adapter ring 094-011758-0000010.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-0000010.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-0000010.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-0000010.07 TC 150/260 Retaining cap, short 094-011752-0000010.07 TC 150/260 Retaining cap, medium 094-011753-0000010.07 TC 150/260 Retaining cap, long 094-011754-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com231
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledTIG 450• z Water-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripDuty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %Ø electrode1.6 mm - 4.8 mmGas flow10 l/min - 20 l/minTIG 450 GRIP WD• z Double push-buttonConnectionDesignationTIG welding torch, water-cooledDecentral, 5-pole, G1/4“Item no.m4 394-510993-006008 394-510993-00608TIG 450 GRIP WD EZA• z Special version for connection to water-cooled Phoenix 355 and Taurus 355 Synergic SConnectionDesignationTIG welding torch, Euro torch connectorEuro torch connectorItem no.m4 394-510993-040008 394-510993-04008TIG 450 GRIP WD HFL• z Double push-button• z Highly flexible hose package with 1 m leather protectorConnectionDesignationTIG welding torch, water-cooledDecentral, 5-pole, G1/4“Item no.m4 394-510993-106008 394-510993-10608232 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series water-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-0000010.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-0000010.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-0000010.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2 mm 56 mm Collet 094-009635-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-0000010.04 INS DIF 200/450 XL Insulator 094-009657-0000010.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-0000010.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-0000010.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-0000010.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-0000010.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-0000010.07 TC 200/450 Retaining cap, short 094-010723-0000010.07 TC 200/450 Retaining cap, long 094-010601-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com233
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledTIG 450TIG 450SC• z Highly flexible hose package with 1 m leather protector• z Water-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripØ electrodeGas flow1.6 mm - 4.8 mm10 l/min - 20 l/minTIG 450 GRIP WD RETOX HFL• z Setting and display of welding current and programs• z For Tetrix DC, AC/DC Comfort and Synergic• z „ON 12-pole connection socket“ option requiredDuty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %ConnectionDecentral, 12-pole, G1/4“DesignationTIG function torch, Retox, water-cooledItem no.m4 394-510993-107008 394-510993-10708TIG 450SC GRIP WD RETOX HFL• z Setting and display of welding current and programs• z For Tetrix DC, AC/DC Comfort and Synergic• z „ON 12-pole connection socket“ option requiredDuty cycle DC- 450 A / 100 %Duty cycle AC 320 A / 100 %ConnectionDecentral, 12-pole, G1/4“DesignationTIG function torch, Retox, water-cooledItem no.m4 394-511016-107008 394-511016-10708TIG 450SC GRIP WD UD HFL• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 ADuty cycle DC- 450 A / 100 %Duty cycle AC 320 A / 100 %ConnectionDecentral, 8-pole, G1/4“DesignationTIG welding torch, Up/Down, water-cooledItem no.m4 394-511016-102008 394-511016-10208234 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series water-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-0000010.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-0000010.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-0000010.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2 mm 56 mm Collet 094-009635-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-0000010.04 INS DIF 200/450 XL Insulator 094-009657-0000010.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-0000010.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-0000010.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-0000010.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-0000010.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-0000010.07 TC 200/450 Retaining cap, short 094-010723-0000010.07 TC 200/450 Retaining cap, long 094-010601-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com235
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledTIG 450TIG 450SC• z Water-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripØ electrodeGas flow1.6 mm - 4.8 mm10 l/min - 20 l/minTIG 450 GRIP WD UD• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 ADuty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %ConnectionDecentral, 8-pole, G1/4“DesignationTIG welding torch, Up/Down, water-cooledItem no.m4 394-510993-002008 394-510993-00208TIG 450 GRIP WD UD HFL• z Setting of welding current and programs• z For Picotig AC/DC, Tetrix DC and AC/DC• z An 8-pole connection socket is required for portable machines up to 270 A• z Highly flexible hose package with 1 m leather protectorDuty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %ConnectionDecentral, 8-pole, G1/4“DesignationTIG welding torch, Up/Down, water-cooledItem no.m4 394-510993-102008 394-510993-10208TIG 450SC GRIP WD HFL• z Double push-button• z Highly flexible hose package with 1 m leather protectorDuty cycle DC- 450 A / 100 %Duty cycle AC 320 A / 100 %ConnectionDecentral, 5-pole, G1/4“DesignationTIG welding torch, water-cooledItem no.m4 394-511016-106008 394-511016-10608236 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series water-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-0000010.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-0000010.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-0000010.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2 mm 56 mm Collet 094-009635-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-0000010.04 INS DIF 200/450 XL Insulator 094-009657-0000010.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-0000010.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-0000010.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-0000010.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-0000010.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-0000010.07 TC 200/450 Retaining cap, short 094-010723-0000010.07 TC 200/450 Retaining cap, long 094-010601-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com237
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledTIG 450TIG 450W• z Delivered ready to weld ex works• z Water-cooled TIG welding torch• z Ergonomic GRIP handle for a secure gripTIG 450 GRIP WD CW 2T UD• z Setting of welding current and programs• z Replaceable wire guide• z Wire guide can be rotated by 270°• z Ceramic-coated wire support• z Different wire guide angles can be setTypeTIG 450 WD CW 12P 2T UDTIG 450 WD CW 12P 2TUD FlexDuty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %Ø electrode1.6 mm - 4.8 mmGas flow10 l/min - 20 l/minContents – Flex bracket (15–21°)Version – Flex bracket (15–21°)Type Designation Item no.m3 094-500091-10203TIG 450 WD30 °4 094-500091-10200CW 12P 2T UD3 094-500092-1020339 °TIG 450 WD4 094-500092-10200TIG welding torch, cold wire, up/downCW 12P 2T UD3 094-500093-1020342 °Flex4 094-500093-102003 094-500094-10203–4 094-500094-10200TIG 450 GRIP WD HW 2T UD• z Setting of welding current and programs• z Replaceable wire guide• z Wire guide can be rotated by 270°• z Ceramic-coated wire support• z Different wire guide angles can be setDuty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %Ø electrode1.6 mm - 4.8 mmGas flow10 l/min - 20 l/minDesignationTIG welding torch, hot wire, up/down30 °39 °42 °–Item no.m3 094-500095-102034 094-500095-102003 094-500096-102034 094-500096-102003 094-500097-102034 094-500097-102003 094-500098-102034 094-500098-10200238 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTIG series water-cooledReplacement parts10.0310.0710.0410.0210.0710.0510.0410.02u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 S 10 mm 26 mm Ceramic gas nozzle 094-009655-0000010.01 GN TIG 200/450 S 13 mm 26 mm Ceramic gas nozzle 094-009656-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-0000010.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-0000010.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2 mm 56 mm Collet 094-009635-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-0000010.04 INS DIF 200/450 XL Insulator 094-009657-0000010.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-0000010.05 DIF TIG 150-450/450SC 2.4 mm Collet body with gas lens 094-009659-0000010.05 DIF TIG 150-450/450SC 3.2 mm Collet body with gas lens 094-009660-0000010.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-0000010.05 DIF TIG 200-450/450SC 4.8 mm Collet body with gas lens 094-009662-0000010.07 TC 200/450 Retaining cap, short 094-010723-0000010.07 TC 200/450 Retaining cap, long 094-010601-00000<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com239
<strong>Welding</strong> torchesTIG series water-cooledTIG series water-cooledspotArc TIG• z Spot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. settinggauge• z Better surface formation in comparison to resistance welding• z Flatter spot formation in comparison to MAG spot welding• z Excellent seam quality due to minimal heat input• z Very low thermal stresses and little distortion due to short welding times• z Perfect for visible joints due to clean seam appearanceDuty cycle DC- 400 A / 100 %Duty cycle AC 360 A / 100 %Ø electrode1.6 mm - 3.2 mmGas flow5 l/min - 8 l/minConnectionDecentral, 5-pole, G1/4“spotArc TIG WDesignationTIG spot welding torch, water-cooledItem no.m4 094-500048-000008 094-500048-00008Replacement parts10.0210.04 10.05 10.0510.0610.01u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN CO Spot welding nozzle, edge weld 094-009602-0000210.01 GN FI Spot welding nozzle, fillet weld 094-009603-0000210.01 GN FL Spot welding nozzle, flat weld 094-009604-0000210.02 GNC spotArc Gas nozzle body 094-017309-0000110.04 INS 18SP Insulator 094-019215-0000010.04 NH 26/18SP Spot welding nozzle holder 094-009671-0000010.05 COL AS 17/18 1.2 mm Collet body 094-001314-0000010.05 COL AS 17/18 1.6 mm Collet body 094-000936-0000010.05 COL AS 17/18 2.4 mm Collet body 094-000937-0000010.05 COL AS 17/18 3.2 mm Collet body 094-000940-0000010.05 COL AS 17/18 4 mm Collet body 094-001315-0000010.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-0000010.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-0000010.05 COL TIG 17/18/26/18SC 1.6 mm 50 mm Collet 094-000931-0000010.05 COL TIG 17/18/26/18SC 2.4 mm 50 mm Collet 094-000932-0000010.05 COL TIG 17/18/26/18SC 3.2 mm 50 mm Collet 094-000935-0000010.06 AG SPOTARC Setting gauge <strong>EWM</strong> spotArc torch 094-014146-00001<strong>Product</strong> detailsPageTungsten electrodes 288240 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesAutomated welding torchesAutomated welding torchesABITIG-MT 200G• z Automated TIG welding torch, gas-cooled• z Long service life due to best heat dissipation with smallest possible size• z Hose package outlet on side without risk of kinking• z Tungsten electrode can be adjusted from the rear• z Gas-cooled TIG welding torchDuty cycle DC- 200 A / 60 %Duty cycle AC 140 A / 60 %Ø electrode1 mm - 4.8 mmABITIG-MT 200GDesignationAutomated TIG welding torch, gas-cooledItem no.m3 094-011708-000034 094-011708-00000Replacement parts10.01 10.04 10.0210.03Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-90002<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com241
<strong>Welding</strong> torchesAutomated welding torchesAutomated welding torchesABITIG-MT 300W• z Automated TIG welding torch, water-cooled• z Long service life due to best heat dissipation with smallest possible size• z Hose package outlet on side without risk of kinking• z Tungsten electrode can be adjusted from the rear• z Water-cooled TIG welding torchDuty cycle DC- 300 A / 100 %Duty cycle AC 210 A / 100 %Ø electrode1.6 mm - 4.8 mmABITIG-MT 300WDesignationAutomated TIG welding torch, water-cooledItem no.m3 094-011709-000004 094-011709-000048 094-011709-00008Replacement parts10.01 10.04 10.0210.03Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-0000010.01 GN TIG 200/450 10 mm 37 mm Ceramic gas nozzle 094-009647-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle 094-009648-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle 094-009649-0000010.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-0000010.01 GN TIG 200/450 15 mm 37 mm Ceramic gas nozzle, reinforced 094-011998-0000010.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-0000010.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-0000010.01 GN TIG 200/450 L 13 mm 52 mm Ceramic gas nozzle 094-009653-0000010.01 GN TIG 200/450 L 15 mm 52 mm Ceramic gas nozzle 094-009654-0000010.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-0000010.02 COL DIF TIG 200/450/SC 2.4 mm 47 mm Collet with gas lens 094-009642-0000010.02 COL DIF TIG 200/450/SC 3.2 mm 47 mm Collet with gas lens 094-009643-0000010.02 COL DIF TIG 200/450/SC 4 mm 47 mm Collet with gas lens 094-009644-0000010.02 COL DIF TIG 200/450/SC 4.8 mm 47 mm Collet with gas lens 094-009645-0000010.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-0000010.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-0000010.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-0000010.03 COL 200/450 4 mm 56 mm Collet 094-009638-0000010.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-0000010.04 INS 200/450 Insulator 094-011759-90002<strong>Product</strong> detailsPageTungsten electrodes 288242 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesAutomated welding torchesABITIG 500W• z Automated TIG welding torch, water-cooled• z Long service life due to best heat dissipation with smallest possible size• z Hose package outlet on side without risk of kinking• z Tungsten electrode can be adjusted from the rear• z Water-cooled TIG welding torchDuty cycle DC- 500 A / 100 %Duty cycle AC 350 A / 100 %Ø electrode1.6 mm - 6.4 mmABITIG 500WDesignationAutomated TIG welding torch, water-cooledItem no.m3 094-013706-000034 094-013706-000008 094-013706-00008Replacement parts10.01 10.02 10.0410.03Item Type Version Designation Item no.10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-0000010.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-0000010.01 GNDIF TIG 150/200/260/450 19.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009665-0000010.02 CDIF TIG 500W MT Collet with gas lens10.02 CDIF TIG 500W MT 1.6 mm Collet with gas lens 094-017223-0000010.02 CDIF TIG 500W MT 2 mm Collet with gas lens 094-017224-0000010.02 CDIF TIG 500W MT 2.4 mm Collet with gas lens 094-017225-0000010.02 CDIF TIG 500W MT 3.2 mm Collet with gas lens 094-017226-0000010.02 CDIF TIG 500W MT 4 mm Collet with gas lens 094-017227-0000010.02 CDIF TIG 500W MT 4.8 mm Collet with gas lens 094-013753-0000010.02 CDIF TIG 500W MT 6.4 mm Collet with gas lens 094-017228-0000010.03 COL TIG 500W MT Electrode holders10.04 INS TIG 500W MT PTFE Insulator<strong>Product</strong> detailsPageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com243
<strong>Welding</strong> torchesTW series – gas cooledTW 17 l 26TW17gTW26g• z Double pressure switch• z Decentral torch connection• z Hose package with 1 metre highly flexible leather protection from torch handle downwards.• z Gas-cooled TIG welding torch• z Double push-buttonTW17gDuty cycle AC 125 A / 60 %Duty cycle DC- 140 A / 60 %DesignationTIG welding torch, gas-cooled, decentral, up to 140 AItem no.m4 094-018902-000008 094-018902-00008Replacement parts80 70 7590 71 757860666595 72 75796396 73 7762u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Typ Version Designation Item no.80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-0000080 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-0000080 GN AS 17/18/26 47 mm, size 6 Gas nozzle 394-000237-0000080 GN AS 17/18/26 47 mm, size 7 Gas nozzle 394-000240-0000080 GN AS 17/18/26 47 mm, size 8 Gas nozzle 394-000243-0000080 GN AS 17/18/26 47 mm, size 10 Gas nozzle 394-000230-0000080 GN AS 17/18/26 47 mm, size 12 Gas nozzle 394-000231-0000090 GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-0000090 GN AS 17/18/26 76 mm, size 5 Gas nozzle 394-000236-0000090 GN AS 17/18/26 76 mm, size 6 Gas nozzle 394-000239-0000090 GN AS 17/18/26 76 mm, size 7 Gas nozzle 394-000242-0000090-M GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-0000090-M GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-0000090-M GN GLENS TW17/18/26 42 mm, size 5 Gas nozzle for gas lens 394-000316-0000090-M GN GLENS TW17/18/26 42 mm, size 6 Gas nozzle for gas lens 394-000318-0000090-M GN GLENS TW17/18/26 42 mm, size 7 Gas nozzle for gas lens 394-000323-0000090-M GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-0000090-M GN GLENS TW17/18/26 76 mm, size 5 Gas nozzle for gas lens 394-000317-00000244 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTW series – gas cooledItem Typ Version Designation Item no.90-M GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-0000090-M GN GLENS TW17/18/26 76 mm, size 7 Gas nozzle for gas lens 394-000324-0000095 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-0000095 GN GLENS JUMBO 48 mm, size 7 Gas nozzle for gas lens, JUMBO version 394-000326-0000095 GN GLENS JUMBO 48 mm, size 10 Gas nozzle for gas lens, JUMBO version 394-000327-0000095 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-0000080 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-0000072-M GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-0000072-M GN GLENS Middle 20 mm, size 7 Gas nozzle for gas lens, Middle version 394-000241-0000075 COL AS 17/18 1 mm 52 mm Collet 394-000221-0000075 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-0000075 COL AS 17/18 2.4 mm 52 mm Collet 394-000227-0000075 COL AS 17/18 3.2 mm 52 mm Collet 394-000258-0000075 COL AS 17/18 4 mm 52 mm Collet 394-000260-0000076 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-0000076 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-0000076 COL Middle TW17/18/26 2.4 mm 30 mm Collet, Version Middle 394-000225-0000076 COL Middle TW17/18/26 3.6 mm 30 mm Collet, Version Middle 394-000256-0000079-M INS 17/18/26 Insulator 394-000215-0000079 INS JUMBO Insulator, Version JUMBO 394-000216-0000070 COLB AS 17/18/26 1 mm Collet body 394-000244-0000070 COLB AS 17/18/26 1.6 mm Collet body 394-000248-0000070 COLB AS 17/18/26 2.4 mm Collet body 394-000252-0000070 COLB AS 17/18/26 3.2 mm Collet body 394-000261-0000070 COLB AS 17/18/26 4 mm Collet body 394-000266-0000070 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-0000063 OR 9x2,5 9 mm O-ring for back cap 394-000214-0000060 TCL TW 17-18 Retaining cap, long 394-000218-0000062 TCL TW 17-18 Retaining cap, short 394-000217-0000071 GLENS AS 17/18/26 1 mm Gas lens 394-000245-0000071 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-0000071 GLENS AS 17/18/26 2.4 mm Gas lens 394-000253-0000071 GLENS AS 17/18/26 3.2 mm Gas lens 394-000263-0000071 GLENS AS 17/18/26 4 mm Gas lens 394-000267-0000072 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-0000072 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-0000072 GLENS JUMBO 2.4 mm Gas lens, Version JUMBO 394-000254-0000072 GLENS JUMBO 3.2 mm Gas lens, Version JUMBO 394-000264-0000072 GLENS JUMBO 4 mm Gas lens, Version JUMBO 394-000268-0000072-M GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-0000072-M GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-0000072-M GN Middle TW17/18/26 2.4 mm Gas lens, Version Middle 394-000255-0000072-M GN Middle TW17/18/26 3.6 mm Gas lens, Version Middle 394-000265-00000- CTH TIG PTFE Conical nipple for back cap 394-000228-00000- CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000<strong>Product</strong> detailspageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com245
<strong>Welding</strong> torchesTW series – gas cooledTW 17 l 26TW26gDuty cycle AC 200 A / 60 %Duty cycle DC- 240 A / 60 %DesignationTIG welding torch, gas-cooled, decentral, up to 240 AItem no.m4 094-018903-000008 094-018903-00008Replacement parts80 70 7590 71 757860666595 72 75796396 73 7762u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Typ Version Designation Item no.80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-0000080 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-0000080 GN AS 17/18/26 47 mm, size 6 Gas nozzle 394-000237-0000080 GN AS 17/18/26 47 mm, size 7 Gas nozzle 394-000240-0000080 GN AS 17/18/26 47 mm, size 8 Gas nozzle 394-000243-0000080 GN AS 17/18/26 47 mm, size 10 Gas nozzle 394-000230-0000080 GN AS 17/18/26 47 mm, size 12 Gas nozzle 394-000231-0000090 GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-0000090 GN AS 17/18/26 76 mm, size 5 Gas nozzle 394-000236-0000090 GN AS 17/18/26 76 mm, size 6 Gas nozzle 394-000239-0000090 GN AS 17/18/26 76 mm, size 7 Gas nozzle 394-000242-0000090-M GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-0000090-M GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-0000090-M GN GLENS TW17/18/26 42 mm, size 5 Gas nozzle for gas lens 394-000316-0000090-M GN GLENS TW17/18/26 42 mm, size 6 Gas nozzle for gas lens 394-000318-0000090-M GN GLENS TW17/18/26 42 mm, size 7 Gas nozzle for gas lens 394-000323-0000090-M GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-0000090-M GN GLENS TW17/18/26 76 mm, size 5 Gas nozzle for gas lens 394-000317-0000090-M GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-0000090-M GN GLENS TW17/18/26 76 mm, size 7 Gas nozzle for gas lens 394-000324-0000095 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-0000095 GN GLENS JUMBO 48 mm, size 7 Gas nozzle for gas lens, JUMBO version 394-000326-0000095 GN GLENS JUMBO 48 mm, size 10 Gas nozzle for gas lens, JUMBO version 394-000327-0000095 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-00000246 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTW series – gas cooledItem Typ Version Designation Item no.80 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-0000072-M GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-0000072-M GN GLENS Middle 20 mm, size 7 Gas nozzle for gas lens, Middle version 394-000241-0000075 COL AS 17/18 1 mm 52 mm Collet 394-000221-0000075 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-0000075 COL AS 17/18 2.4 mm 52 mm Collet 394-000227-0000075 COL AS 17/18 3.2 mm 52 mm Collet 394-000258-0000075 COL AS 17/18 4 mm 52 mm Collet 394-000260-0000076 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-0000076 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-0000076 COL Middle TW17/18/26 2.4 mm 30 mm Collet, Version Middle 394-000225-0000076 COL Middle TW17/18/26 3.6 mm 30 mm Collet, Version Middle 394-000256-0000079-M INS 17/18/26 Insulator 394-000215-0000079 INS JUMBO Insulator, Version JUMBO 394-000216-0000070 COLB AS 17/18/26 1 mm Collet body 394-000244-0000070 COLB AS 17/18/26 1.6 mm Collet body 394-000248-0000070 COLB AS 17/18/26 2.4 mm Collet body 394-000252-0000070 COLB AS 17/18/26 3.2 mm Collet body 394-000261-0000070 COLB AS 17/18/26 4 mm Collet body 394-000266-0000070 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-0000063 OR 9x2,5 9 mm O-ring for back cap 394-000214-0000060 TCL TW 17-18 Retaining cap, long 394-000218-0000062 TCL TW 17-18 Retaining cap, short 394-000217-0000071 GLENS AS 17/18/26 1 mm Gas lens 394-000245-0000071 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-0000071 GLENS AS 17/18/26 2.4 mm Gas lens 394-000253-0000071 GLENS AS 17/18/26 3.2 mm Gas lens 394-000263-0000071 GLENS AS 17/18/26 4 mm Gas lens 394-000267-0000072 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-0000072 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-0000072 GLENS JUMBO 2.4 mm Gas lens, Version JUMBO 394-000254-0000072 GLENS JUMBO 3.2 mm Gas lens, Version JUMBO 394-000264-0000072 GLENS JUMBO 4 mm Gas lens, Version JUMBO 394-000268-0000072-M GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-0000072-M GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-0000072-M GN Middle TW17/18/26 2.4 mm Gas lens, Version Middle 394-000255-0000072-M GN Middle TW17/18/26 3.6 mm Gas lens, Version Middle 394-000265-00000- CTH TIG PTFE Conical nipple for back cap 394-000228-00000- CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000<strong>Product</strong> detailspageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com247
<strong>Welding</strong> torchesTW series – water-cooledTW 18 l 20TW18wTW20w• z Double pressure switch• z Decentral torch connection• z Hose package with 1 metre highly flexible leather protection from torch handle downwards.• z Water-cooled TIG welding torch• z Double push-buttonTW18wDuty cycle AC 240 A / 60 %Duty cycle DC- 320 A / 60 %DesignationTIG welding torch, water-cooled, decentral, up to 320 AItem no.m4 094-018904-000008 094-018904-00008Replacement parts80 7570 78609071 75 786390-M72-M 76 79-M6295 72 76 79u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Typ Version Designation Item no.80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-0000080 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-0000080 GN AS 17/18/26 47 mm, size 6 Gas nozzle 394-000237-0000080 GN AS 17/18/26 47 mm, size 7 Gas nozzle 394-000240-0000080 GN AS 17/18/26 47 mm, size 8 Gas nozzle 394-000243-0000080 GN AS 17/18/26 47 mm, size 10 Gas nozzle 394-000230-0000080 GN AS 17/18/26 47 mm, size 12 Gas nozzle 394-000231-00000- GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-00000- GN AS 17/18/26 76 mm, size 5 Gas nozzle 394-000236-00000- GN AS 17/18/26 76 mm, size 6 Gas nozzle 394-000239-00000- GN AS 17/18/26 76 mm, size 7 Gas nozzle 394-000242-0000090 GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-00000248 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTW series – water-cooledItem Typ Version Designation Item no.90 GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-0000090 GN GLENS TW17/18/26 42 mm, size 5 Gas nozzle for gas lens 394-000316-0000090 GN GLENS TW17/18/26 42 mm, size 6 Gas nozzle for gas lens 394-000318-0000090 GN GLENS TW17/18/26 42 mm, size 7 Gas nozzle for gas lens 394-000323-00000- GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-00000- GN GLENS TW17/18/26 76 mm, size 5 Gas nozzle for gas lens 394-000317-00000- GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-00000- GN GLENS TW17/18/26 76 mm, size 7 Gas nozzle for gas lens 394-000324-0000095 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-0000095 GN GLENS JUMBO 48 mm, size 7 Gas nozzle for gas lens, JUMBO version 394-000326-0000095 GN GLENS JUMBO 48 mm, size 10 Gas nozzle for gas lens, JUMBO version 394-000327-0000095 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-0000096 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-0000096 GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-0000096 GN GLENS Middle 20 mm, size 7 Gas nozzle for gas lens, Middle version 394-000241-0000075 COL AS 17/18 1 mm 52 mm Collet 394-000221-0000075 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-0000075 COL AS 17/18 2.4 mm 52 mm Collet 394-000227-0000075 COL AS 17/18 3.2 mm 52 mm Collet 394-000258-0000075 COL AS 17/18 4 mm 52 mm Collet 394-000260-0000077 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-0000077 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-0000077 COL Middle TW17/18/26 2.4 mm 30 mm Collet, Version Middle 394-000225-0000077 COL Middle TW17/18/26 3.6 mm 30 mm Collet, Version Middle 394-000256-0000078 INS 17/18/26 Insulator 394-000215-0000079 INS JUMBO Insulator, Version JUMBO 394-000216-0000070 COLB AS 17/18/26 1 mm Collet body 394-000244-0000070 COLB AS 17/18/26 1.6 mm Collet body 394-000248-0000070 COLB AS 17/18/26 2.4 mm Collet body 394-000252-0000070 COLB AS 17/18/26 3.2 mm Collet body 394-000261-0000070 COLB AS 17/18/26 4 mm Collet body 394-000266-0000074 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-0000063 OR 9x2,5 9 mm O-ring for back cap 394-000214-0000060 TCL TW 17-18 Retaining cap, long 394-000218-0000062 TCL TW 17-18 Retaining cap, short 394-000217-0000071 GLENS AS 17/18/26 1 mm Gas lens 394-000245-0000071 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-0000071 GLENS AS 17/18/26 2.4 mm Gas lens 394-000253-0000071 GLENS AS 17/18/26 3.2 mm Gas lens 394-000263-0000071 GLENS AS 17/18/26 4 mm Gas lens 394-000267-0000072 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-0000072 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-0000072 GLENS JUMBO 2.4 mm Gas lens, Version JUMBO 394-000254-0000072 GLENS JUMBO 3.2 mm Gas lens, Version JUMBO 394-000264-0000072 GLENS JUMBO 4 mm Gas lens, Version JUMBO 394-000268-0000073 GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-0000073 GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-0000073 GN Middle TW17/18/26 2.4 mm Gas lens, Version Middle 394-000255-0000073 GN Middle TW17/18/26 3.6 mm Gas lens, Version Middle 394-000265-0000065 CTH TIG PTFE Conical nipple for back cap 394-000228-0000066 CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000<strong>Product</strong> detailspageTungsten electrodes 288PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com249
<strong>Welding</strong> torchesTW series – water-cooledTW 18 l 20TW20wDuty cycle AC 200 A / 60 %Duty cycle DC- 220 A / 60 %DesignationTIG welding torch, water-cooled, decentral, up to 220 AItem no.m4 094-018905-000008 094-018905-00008Replacement parts80 7570 78609071 75 786390-M72-M 76 79-M6295 72 76 79Item Typ Version Designation Item no.80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-0000080 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-0000080 GN AS 17/18/26 47 mm, size 6 Gas nozzle 394-000237-0000080 GN AS 17/18/26 47 mm, size 7 Gas nozzle 394-000240-0000080 GN AS 17/18/26 47 mm, size 8 Gas nozzle 394-000243-0000080 GN AS 17/18/26 47 mm, size 10 Gas nozzle 394-000230-0000080 GN AS 17/18/26 47 mm, size 12 Gas nozzle 394-000231-00000- GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-00000- GN AS 17/18/26 76 mm, size 5 Gas nozzle 394-000236-00000- GN AS 17/18/26 76 mm, size 6 Gas nozzle 394-000239-00000- GN AS 17/18/26 76 mm, size 7 Gas nozzle 394-000242-0000090 GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-0000090 GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-0000090 GN GLENS TW17/18/26 42 mm, size 5 Gas nozzle for gas lens 394-000316-0000090 GN GLENS TW17/18/26 42 mm, size 6 Gas nozzle for gas lens 394-000318-0000090 GN GLENS TW17/18/26 42 mm, size 7 Gas nozzle for gas lens 394-000323-00000- GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-00000- GN GLENS TW17/18/26 76 mm, size 5 Gas nozzle for gas lens 394-000317-00000- GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-00000- GN GLENS TW17/18/26 76 mm, size 7 Gas nozzle for gas lens 394-000324-0000095 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-0000095 GN GLENS JUMBO 48 mm, size 7 Gas nozzle for gas lens, JUMBO version 394-000326-0000095 GN GLENS JUMBO 48 mm, size 10 Gas nozzle for gas lens, JUMBO version 394-000327-00000250 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> torchesTW series – water-cooledItem Typ Version Designation Item no.95 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-0000096 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-0000096 GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-0000096 GN GLENS Middle 20 mm, size 7 Gas nozzle for gas lens, Middle version 394-000241-0000075 COL AS 17/18 1 mm 52 mm Collet 394-000221-0000075 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-0000075 COL AS 17/18 2.4 mm 52 mm Collet 394-000227-0000075 COL AS 17/18 3.2 mm 52 mm Collet 394-000258-0000075 COL AS 17/18 4 mm 52 mm Collet 394-000260-0000077 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-0000077 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-0000077 COL Middle TW17/18/26 2.4 mm 30 mm Collet, Version Middle 394-000225-0000077 COL Middle TW17/18/26 3.6 mm 30 mm Collet, Version Middle 394-000256-0000078 INS 17/18/26 Insulator 394-000215-0000079 INS JUMBO Insulator, Version JUMBO 394-000216-0000070 COLB AS 17/18/26 1 mm Collet body 394-000244-0000070 COLB AS 17/18/26 1.6 mm Collet body 394-000248-0000070 COLB AS 17/18/26 2.4 mm Collet body 394-000252-0000070 COLB AS 17/18/26 3.2 mm Collet body 394-000261-0000070 COLB AS 17/18/26 4 mm Collet body 394-000266-0000074 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-0000063 OR 9x2,5 9 mm O-ring for back cap 394-000214-0000060 TCL TW 17-18 Retaining cap, long 394-000218-0000062 TCL TW 17-18 Retaining cap, short 394-000217-0000071 GLENS AS 17/18/26 1 mm Gas lens 394-000245-0000071 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-0000071 GLENS AS 17/18/26 2.4 mm Gas lens 394-000253-0000071 GLENS AS 17/18/26 3.2 mm Gas lens 394-000263-0000071 GLENS AS 17/18/26 4 mm Gas lens 394-000267-0000072 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-0000072 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-0000072 GLENS JUMBO 2.4 mm Gas lens, Version JUMBO 394-000254-0000072 GLENS JUMBO 3.2 mm Gas lens, Version JUMBO 394-000264-0000072 GLENS JUMBO 4 mm Gas lens, Version JUMBO 394-000268-0000073 GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-0000073 GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-0000073 GN Middle TW17/18/26 2.4 mm Gas lens, Version Middle 394-000255-0000073 GN Middle TW17/18/26 3.6 mm Gas lens, Version Middle 394-000265-0000065 CTH TIG PTFE Conical nipple for back cap 394-000228-0000066 CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000OverviewManual welding torchesPageMIG/MAG welding torch replacement parts Extraction nozzles 252Gas nozzlesMT series 253MIG series 254Contact tipsM6 / M8 255M7 / M9 258Contact tip holdersMT series 259MIG series 260Gas diffuserMT series 261MIG series 262Steel liners Insulated 263PA and teflon linersCombined liners 264Material sold by the metre 267Accessories 266Wearing parts kits Wearing parts kits 268PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com251
Manual welding torchesMIG/MAG welding torch replacement partsExtraction nozzlesRAD MT221GF/MT301WF• z Extraction nozzle, suitable for MT221GF and MT301WFDesignationItem no.Extraction nozzle 094-014997-00000RAD MT451 WF• z Extraction nozzle, suitable for MT451WFDesignationItem no.Extraction nozzle 094-014998-00000252 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsGas nozzlesMT seriesMT221G• z Screw-on gas nozzle, fits MT221G and MT301W torch series• z Made from nickel-plated copperLengthMaterial66 mmCopper, nickel-platedDesignation Ø nozzle Length PU Item no.mm mm Pc.Gas nozzle, Innershield 20.0 58 2 094-013644-9000211.0094-013062-00000Gas nozzle13.0 66 10 094-013061-0000016.0 094-013063-00000MT301G / MT451W• z Screw-on gas nozzle, fits MT301G and MT451W torch series• z Made from nickel-plated copperLengthMaterial71 mmCopper, nickel-platedDesignation Ø nozzle PU Item no.mmPc.13.0094-013105-00000Gas nozzle15.0 10 094-013106-0000118.0 094-013107-00000MT401G / MT551W• z Short screw-on gas nozzle, fits MT401G and MT551W torch series• z Made from nickel-plated copperLengthMaterial63 mmCopper, nickel-platedDesignation Ø nozzle PU Item no.mmPc.15.0094-014177-00000Gas nozzle17.0 10 094-014179-0000019.0 094-014181-00000MT401G / MT551W• z Long screw-on gas nozzle, fits MT401G and MT551W torch series• z Made from nickel-plated copperLengthMaterial66 mmCopper, nickel-platedDesignation Ø nozzle PU Item no.mmPc.15.0094-014178-00000Gas nozzle17.0 10 094-014180-0000019.0 094-014182-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com253
Manual welding torchesMIG/MAG welding torch replacement partsGas nozzlesMIG seriesMIG 15• z Nickel-plated, insulated gas nozzle, fits MIG 15 torchesLengthMaterial53 mmCopper, nickel-platedDesignation Ø nozzle PU Item no.mmPc.9.5094-001212-00000Gas nozzle12.0 10 094-001085-0000016.0 094-001198-00000MIG 24/240• z Nickel-plated gas nozzle, fits MIG 24/240 torches• z Plug-in with clamping ringLengthMaterial63.5 mmCopper, nickel-platedDesignation Ø nozzle PU Item no.mmPc.10.0094-001234-00000Gas nozzle12.5 10 094-001190-0000017.0 094-001233-00000MIG 25• z Nickel-plated, insulated, plug-in gas nozzle; fits MIG 25 welding torches.LengthMaterial57 mmCopper, nickel-platedDesignation Ø nozzle PU Item no.mmPc.11.5094-001647-00000Gas nozzle15.0 10 094-002079-0000018.0 094-013288-00000MIG 36• z Nickel-plated gas nozzle, plug-in with clamping ring; fits MIG 36 torchesLengthMaterial84 mmCopper, nickel-platedDesignation Ø nozzle PU Item no.mmPc.12.0094-001241-00000Gas nozzle16.0 10 094-001240-0000019.0 094-001239-00000MIG 401/452/501• z Gas nozzles for torch types MIG 401, 452 and 501• z Copper, bright, with clamping ringLengthMaterial76 mmCopperDesignation Ø nozzle PU Item no.mmPc.14.0094-001260-00000Gas nozzle16.0 10 094-000945-0000020.0 094-001259-00000254 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsContact tipsM6 / M8M6 E-Cu• z Contact tip made from E-Cu copper• z For universal use with all <strong>EWM</strong> torch series with M6 contact tip threadLengthThread, contact tipMaterial28 mmM6E-CUDesignation Wire Ø PU Item no.mmPc.0.8094-016101-000000.9 094-016102-0000010Contact tip1.0 094-016103-000001.2 094-016104-00000CT M6 CuCrZr• z Contact tip made from copper/chrome/zirconium alloy• z For particularly long service life• z For universal use with all <strong>EWM</strong> torch series with M6 contact tip threadLengthThread, contact tipMaterial28 mmM6CuCrZrDesignation Wire Ø PU Item no.mmPc.0.8094-013071-000000.9 094-013122-0000010Contact tip1.0 094-013072-000001.2 094-014317-00000M6 A E-Cu• z Contact tip made from E-Cu copper• z Especially for aluminium• z For universal use with all <strong>EWM</strong> torch series with M6 contact tip threadLengthThread, contact tipMaterial28 mmM6E-CUDesignation Wire Ø PU Item no.mmPc.0.8094-016105-000000.9 094-016106-0000010Contact tip1.0 094-016107-000001.2 094-016108-00000M8 E-CU• z Contact tip made from E-Cu copperLengthThread, contact tipMaterial30 mmM8E-CUDesignation Wire Ø PU Item no.mmPc.0.8094-016109-000000.9 094-016110-000001.0 094-016111-00000Contact tip, aluminium welding1.2 10 094-007238-000001.4 094-016112-000001.6 094-016113-000002.0 094-016114-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com255
Manual welding torchesMIG/MAG welding torch replacement partsContact tipsM6 / M8M8 CuCrZr• z Contact tip made from copper/chrome/zirconium alloy• z For particularly long service life• z For universal use with all <strong>EWM</strong> torch series with M8 contact tip threadLengthThread, contact tipMaterial30 mmM8CuCrZrDesignation Wire Ø PU Item no.mmPc.0.8094-014024-000000.9 094-013129-000001.0 094-014222-00000Contact tip1.2 10 094-013113-000001.4 094-014191-000001.6 094-014192-000002.0 094-014193-00000M8 A E-Cu• z Contact tip made from E-Cu copper• z Especially for aluminium• z For universal use with all <strong>EWM</strong> torch series with M8 contact tip threadLengthThread, contact tipMaterial30 mmM8E-CUDesignation Wire Ø PU Item no.mmPc.0.8094-016115-000000.9 094-016116-000001.0 094-016117-00000Contact tip1.2 10 094-016118-000001.4 094-016119-000001.6 094-016120-000002.0 094-016920-00000256 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsContact tipsM7 / M9M7 CuCrZr• z Precision-manufactured contact tip made from a copper/chrome/zirconium alloy• z For particularly long service life• z Self-centring with bore to house the steel liner/liner• z For universal application with any MT torch with M7 contact tip threadLengthThread, contact tipMaterial30 mmM7CuCrZrDesignation Wire Ø PU Item no.mmPc.0.8094-013535-000000.9 094-013536-0000010Contact tip1.0 094-013537-000001.2 094-013538-00000M7 A E-Cu• z Precision-manufactured contact tip made from E-Cu copper• z Self-centring with fastener to secure the steel liner/liner• z Especially for aluminium• z For universal application with any MT torch with M7 contact tip threadLengthThread, contact tipMaterial30 mmM7E-CUDesignation Wire Ø PU Item no.mmPc.0.8094-013550-000000.9 094-013551-0000010Contact tip, aluminium welding1.0 094-013552-000001.2 094-013553-00000M9 CuCrZr• z Precision-manufactured contact tip made from copper/chrome/zirconium alloy• z For particularly long service life• z Self-centring with bore to house the steel liner/liner• z For universal use with all MT torches with M9 contact tip threadLengthThread, contact tipMaterial35 mmM9CuCrZrDesignation Wire Ø PU Item no.mmPc.0.8094-013528-000000.9 094-013529-000001.0 094-013530-000001.2 094-013531-0000010Contact tip1.4 094-013532-000001.6 094-013533-000002.0 094-013534-000002.4 094-013720-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com257
Manual welding torchesMIG/MAG welding torch replacement partsContact tipsM7 / M9M9 A E-Cu• z Precision-manufactured contact tip made from E-Cu copper• z Self-centring with fastener to secure the steel liner/liner• z Especially for aluminium• z For universal use with all MT torches with M9 contact tip threadLengthThread, contact tipMaterial35 mmM9E-CUDesignation Wire Ø PU Item no.mmPc.0.8094-013543-000000.9 094-013544-000001.0 094-013545-00000Contact tip, aluminium welding1.2 10 094-013546-000001.4 094-013547-000001.6 094-013548-000002.0 094-013549-00000258 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsContact tip holdersMT seriesCTH M6 CuCrZr• z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy.• z For torch series MT221G and MT301WThread, contact tipMaterialM6CuCrZrDesignation Length PU Item no.mmPc.Contact tip holder30094-013069-000021033 094-013070-00002CTH M7 CUCRZR• z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy.• z For torch series MT221G and MT301WThread, contact tipMaterialM7CuCrZrDesignation Length PU Item no.mmPc.Contact tip holder34.5094-013542-000021031.5 094-013541-00002CTH M8 CuCrZr• z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy.• z For torch series MT301G and MT451WThread, contact tipMaterialM8CuCrZrDesignation Length PU Item no.mmPc.Contact tip holder34.1094-013109-000021037.1 094-013110-00002CTH M8 CuCrZr• z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy.• z For torch series MT401G and MT551WThread, contact tipMaterialM8CuCrZrDesignation Length PU Item no.mmPc.Contact tip holder34.5094-015489-000011037.5 094-016018-00001CTH M9 CUCRZR• z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy.• z For torch series MT301G and MT451WThread, contact tipMaterialM9CuCrZrDesignation Length PU Item no.mmPc.Contact tip holder34.5094-013539-000021037.5 094-013540-00002CTH M9 CUCRZR• z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy.• z For torch series MT401G and M551WThread, contact tipMaterialM9CuCrZrDesignation Length PU Item no.mmPc.Contact tip holder35094-013856-000011038 094-016425-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com259
Manual welding torchesMIG/MAG welding torch replacement partsContact tip holdersMIG seriesGNH MIG 15• z Contact tip holder, MIG 15LengthThread, contact tip41 mmM6Type Designation Material PU Item no.Pc.GNH MIG 15 Gas nozzle holder Brass 10 094-001207-00000NOSP MIG15 Nozzle spring Spring steel 20 094-001083-00000CTH MIG 25• z Contact tip holder for MIG 25 welding torch.LengthThread, contact tip35 mmM6Type Designation Material PU Item no.Pc.CTH MIG 25 Contact tip holder Brass 10 094-001823-00000NOSP MIG25 Nozzle spring Spring steel 20 094-001646-00000CTH MIG 24 / 240• z Contact tip holder for MIG 24/240 and PP 24/240 torch typesLengthThread, contact tipMaterial26 mmM6BrassDesignation PU Item no.Pc.Contact tip holder 10 094-001227-00000CTH MIG 36• z Contact tip holder for MIG 36 torch typesLengthMaterial28 mmBrassDesignation PU Thread, contact tip Item no.Pc.M6 094-001237-0000010Contact tip holderM8 094-012552-00000CTH MIG 401/501• z Contact tip holder for MIG 401/501 torch typesLengthMaterial25 mmBrassDesignation PU Thread, contact tip Item no.Pc.M6 094-001656-0000010Contact tip holderM8 094-001658-00000260 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsGas diffusersMT seriesGD MT221G• z Gas diffuser made from highly heat-resistant, fibre-reinforced plastic• z For MT221G and MT301W welding torchesMaterialPlasticDesignation PU Item no.Pc.Gas diffuser 10 094-013094-00002GD MT301G/451W• z Gas diffuser made from highly heat-resistant, fibre-reinforced plastic• z For torch series MT301G and MT451WMaterialPlasticDesignation PU Item no.Pc.Gas diffuser 10 094-013096-00002GD MT401G/551W• z Screw-on gas distributor made from highly heat-resistant, fibre-reinforced plastic• z For torch series MT401G and MT551WMaterialPlasticDesignation PU Item no.Pc.Gas diffuser 10 094-013111-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com261
Manual welding torchesMIG/MAG welding torch replacement partsGas diffusersMIG seriesGD MIG 24• z Gas diffuser• z For MIG 24 welding torchesLengthMaterial20 mmPress fabricDesignation PU Item no.Pc.Gas diffuser standard 10 094-009009-00000GD MIG 36• z Gas diffuser• z For MIG 36 welding torchesLength32.5 mmDesignation Material PU Item no.Pc.Gas diffuser standardPress fabric094-001236-00000Gas diffuser Longlife Thermoplastic 10 094-012571-00000Gas diffuser ceramic Ceramic 094-012572-00000GD MIG 401/501• z Gas diffuser• z For MIG 401 and MIG 501 welding torchesLength28 mmDesignation Material PU Item no.Pc.Gas diffuser standardPress fabric094-000948-00000Gas diffuser Longlife Thermoplastic 10 094-011628-00000Gas diffuser ceramic Ceramic 094-012649-00000262 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsSteel linersInsulatedLSTC• z Steel liner for supporting low-alloy and medium-alloy welding wires• z Used in gas- and water-cooled torches in the MT series• z Insulation prevents gas lossesWire ØInside ØOutside ØColour codeMaterial0.8 mm - 1 mm1.5 mm4 mmBlueSteel linerDesignation Length Item no.m3.0 094-013074-00000Steel liner, insulated, for MT series4.0 094-013075-000005.0 094-014221-00000LSTC• z Steel liner for supporting low-alloy and medium-alloy welding wires• z Used in gas- and water-cooled torches in the MT series• z Insulation prevents gas lossesWire ØInside ØOutside ØColour codeMaterial1.2 mm - 1.6 mm2 mm4 mmRedSteel linerDesignation Length Item no.m3.0 094-007239-00000Steel liner, insulated, for MT series4.0 094-014223-000005.0 094-014224-00000LSTC• z Steel liner for supporting low-alloy and medium-alloy welding wires• z Used in gas- and water-cooled torches in the MT series• z Insulation prevents gas lossesWire ØInside ØOutside ØColour codeMaterial1.6 mm - 2 mm2.4 mm4.5 mmWhiteSteel linerDesignation Length Item no.m3.0 094-013662-00000Steel liner, insulated, for MT series4.0 094-013663-000005.0 094-013664-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com263
Manual welding torchesMIG/MAG welding torch replacement partsPA and teflon linersCombined linersLPA COMBI• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial0.8 mm - 1 mm1.5 mm4 mmDark greyPADesignation Length Item no.m3.0 094-013687-00000Combined liner, PA4.0 094-013687-000045.0 094-013687-00005LPA COMBI• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial1.2 mm - 1.6 mm2 mm4 mmDark greyPADesignation Length Item no.m3.0 094-013076-00000Combined liner, PA4.0 094-013077-000005.0 094-013565-00000LPA COMBI• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial1.6 mm - 2 mm2.3 mm4.7 mmDark greyPADesignation Length Item no.m3.0 094-013665-00000Combined liner, PA4.0 094-013666-000005.0 094-013667-00000LPTFE COMBI• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial0.8 mm - 1.2 mm1.5 mm4 mmBlueTeflonLengthItem no.m3.0 094-013800-000004.0 094-013800-000045.0 094-013800-00005264 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsLPTFE COMBI• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial1 mm - 1.2 mm2 mm4 mmRedTeflonLengthItem no.m3.0 094-013801-000004.0 094-013801-000045.0 094-013801-00005LPTFE COMBI• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial1.6 mm - 2 mm2.7 mm4.7 mmYellowTeflonLengthItem no.m3.0 094-013802-000004.0 094-013802-000045.0 094-013802-00005LCPTFE COMBI 1.5-4.0• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial0.8 mm - 1.2 mm1.5 mm4 mmBlackCarbon teflonDesignation Length Item no.m3.0 094-013871-00000Combined liner, carbon Teflon4.0 094-013871-000045.0 094-013871-00005PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com265
Manual welding torchesMIG/MAG welding torch replacement partsPA and teflon linersCombined linersLCPTFE COMBI 2.0-4.0• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial1.2 mm - 1.6 mm2 mm4 mmBlackCarbon teflonDesignation Length Item no.m3.0 094-013828-00000Combined liner, carbon Teflon4.0 094-013828-000045.0 094-013828-00005LCPTFE COMBI 2.7-4.7• z Combined liner• z Manufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterial1.6 mm - 2 mm2.7 mm4.7 mmBlackCarbon teflonDesignation Length Item no.m3.0 094-013829-00000Combined liner, carbon Teflon4.0 094-013829-000045.0 094-013829-00005AccessoriesDiverses• z Neck liners for screwing onto PA or Teflon liners• z O-rings to seal Teflon and PA liners• z Collet chucks for fixing in Euro torch connector• z Jointing sleeve for fitting the neck liner• z Hexagon nut for Euro torch connector• z Torch key for fitting contact tip, contact tip holder and other accessoriesType Designation PU Item no.Pc.COMBITIB2 094-013078-900022.0X300Brass liner blueCOMBITIB5 094-013872-000002.7X3003,5 X 1,5MM O-ring – 094-001249-00000COL 4,0MM20 094-001082-00000Collet chuckCOL 4,7MM 10 094-001291-00000CB 4,0MM094-013757-00000Connecting sleeves 20CB 4,7MM 094-013758-00000NUT EZA Hexagonal nut 10 094-001080-00000TTOOL MT Torch key, SW5/12MM 1 094-016038-000015/12MMCOMBITIB2.0X300Brass liner blue 5 094-013078-00000266 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsPA and teflon linersMaterial sold by the metrePA• z By the metre in various diametersColour codeMaterialGreyPADesignation Wire Ø Inside Ø Outside Ø PU Item no.mm mm mm m0.8 1.4094-013781-002004.01.2 2.0 200 094-013782-00200PA liner, by the1.6 2.3 4.7 094-013783-002000.8 1.4394-013781-00001metre4.01.2 2.0 1 394-013782-000011.6 2.3 4.7 394-013783-00001PTFE (teflon)• z By the metre in various diametersColour codeMaterialBlue/red/yellowTeflonDesignation Wire Ø Inside Ø Outside Ø PU Item no.mm mm mm m0.8 1.5094-013487-001004.01.2 2.0 100 094-013490-00100Teflon liner, by1.6 2.7 4.7 094-013523-001000.8 1.5394-013487-00001the metre4.01.2 2.0 1 394-013490-000011.6 2.7 4.7 394-013523-00001PTFE (carbon teflon)• z By the metre in various diametersColour codeMaterialBlackCarbon teflonDesignation Wire Ø Inside Ø Outside Ø PU Item no.mm mm mm m0.8 1.5094-013870-001004.01.2 2.0 100 094-013524-00100Carbon teflon1.6 2.7 4.7 094-013525-00100liner, by the0.8 1.5394-013870-000014.0metre1.2 2.0 1 394-013524-000011.6 2.7 4.7 394-013525-00001PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com267
Manual welding torchesMIG/MAG welding torch replacement partsWearing parts kitsMT221G / MT 301W ALU• z Replacement parts set, aluminium:• z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm• z 2 x contact tip holder 30.5 mm and 33.5 mm• z 1 x gas nozzle 11 mm, 13 mm and 16 mm• z 1 x gas diffuser 11.1• z 1 x torch key• z 1 x gas nozzle cleaner• z Also suitable for MT220GWire ØThread, contact tip0.8 mm - 1.2 mmM6M6DesignationItem no.Replacement parts set, aluminium 092-013427-40001MT221G / MT 301W ALU• z Replacement parts set, aluminium:• z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm• z 2 x contact tip holder 31.5 mm and 34.5 mm• z 1 x gas nozzle 11 mm, 13 mm and 16 mm• z 1 x gas diffuser 11.1• z 1 x torch key• z 1 x gas nozzle cleaner• z Also suitable for MT220GWire ØThread, contact tip0.8 mm - 1.2 mmM7M7DesignationItem no.Replacement parts set, aluminium 092-013427-30001MT221G - MT301W ST/CR• z Replacement parts set, steel/CrNI:• z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm• z 2 x contact tip holder 30.5 mm and 33.5 mm• z 1 x gas nozzle 11 mm, 13 mm and 16 mm• z 1 x gas diffuser 11.1• z 1 x torch key• z 1 x gas nozzle cleaner• z Also suitable for MT220GWire ØThread, contact tip0.8 mm - 1.2 mmM6DesignationItem no.Replacement parts set, steel/chromium nickel 092-013427-40000268 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsMT221G - MT301W ST/CR• z Replacement parts set, aluminium:• z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm• z 2 x contact tip holder 31.5 mm and 34.5 mm• z 1 x gas nozzle 11 mm, 13 mm and 16 mm• z 1 x gas diffuser 11.1• z 1 x torch key• z 1 x gas nozzle cleaner• z Also suitable for MT220GWire ØThread, contact tip0.8 mm - 1.2 mmM7DesignationItem no.Replacement parts set, steel/chromium nickel 092-013427-30000MT301G - MT451W AL• z Replacement parts set, aluminium:• z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm• z 2 x contact tip holder 34.1 mm and 37.1 mm• z 1 x gas nozzle 13 mm, 15 mm and 18 mm• z 1 x gas diffuser 13.1 mm• z 1 x torch key• z 1 x gas nozzle cleaner• z Suitable for MT300G and MT450WWire ØThread, contact tip0.8 mm - 1.2 mmM8M8DesignationItem no.Replacement parts set, aluminium 092-013428-40001MT301G - MT451W AL• z Replacement parts set, aluminium:• z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm• z 2 x contact tip holder 34.5 mm and 37.5 mm• z 1 x gas nozzle 13 mm, 15 mm and 18 mm• z 1 x gas diffuser 13.1 mm• z 1 x torch key• z 1 x gas nozzle cleaner• z Suitable for MT300G and MT450WWire ØThread, contact tip0.8 mm - 1.2 mmM9M9DesignationItem no.Replacement parts set, aluminium 092-013428-30001PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com269
Manual welding torchesMIG/MAG welding torch replacement partsWearing parts kitsMT301G - MT451W ST/CR• z Replacement parts set, steel/CrNI:• z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm• z 2 x contact tip holder 34.1 mm and 37.1 mm• z 1 x gas nozzle 13 mm, 15 mm and 18 mm• z 1 x gas diffuser 13.1 mm• z 1 x torch key• z 1 x gas nozzle cleaner• z Suitable for MT300G and MT450WWire ØThread, contact tip0.8 mm - 1.2 mmM8M8DesignationItem no.Replacement parts set, steel/chromium nickel 092-013428-40000MT301G - MT451W ST/CR• z Replacement parts set, steel/CrNI:• z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm• z 2 x contact tip holder 34.5 mm and 37.5 mm• z 1 x gas nozzle 13 mm, 15 mm and 18 mm• z 1 x gas diffuser 13.1 mm• z 1 x torch key• z 1 x gas nozzle cleaner• z Suitable for MT300G and MT450WWire ØThread, contact tip0.8 mm - 1.2 mmM9M9DesignationItem no.Replacement parts set, steel/chromium nickel 092-013428-30000MT401G - MT511W• z Replacement parts set, aluminium:• z 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm• z 2 x contact tip holder 35 mm and 38 mm• z 1 x gas nozzle 15 mm, 17 mm and 19 mm• z 1 x gas diffuser 20 mm• z 1 x torch key• z 1 x gas nozzle cleaner• z Also suitable for MT400G and MT550WWire ØThread, contact tip1 mm - 1.6 mmM8M8DesignationItem no.Replacement parts set, aluminium 092-013429-40001270 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesMIG/MAG welding torch replacement partsMT401G - MT511W• z Replacement parts set, aluminium:• z 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm• z 2 x contact tip holder 35 mm and 38 mm• z 1 x gas nozzle 15 mm, 17 mm and 19 mm• z 1 x gas diffuser 20 mm• z 1 x torch key• z 1 x gas nozzle cleaner• z Also suitable for MT400G and MT550WWire ØThread, contact tip1 mm - 1.6 mmM9M9DesignationItem no.Replacement parts set, aluminium 092-013429-30001MT401G - MT511W• z Replacement parts set, steel/CrNI:• z 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm• z 2 x contact tip holder 34.5 mm and 37.5 mm• z 1 x gas nozzle 15 mm, 17 mm and 19 mm• z 1 x gas diffuser 20 mm• z 1 x torch key• z 1 x gas nozzle cleaner• z Also suitable for MT400G and MT550WWire ØThread, contact tip1 mm - 1.6 mmM8M8DesignationItem no.Replacement parts set, steel/chromium nickel 092-013429-40000MT401G - MT511W• z Replacement parts set, steel/CrNI:• z 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm• z 2 x contact tip holder 35 mm and 38 mm• z 1 x gas nozzle 15 mm, 17 mm and 19 mm• z 1 x gas diffuser 20 mm• z 1 x torch key• z 1 x gas nozzle cleaner• z Also suitable for MT400G and MT550WWire ØThread, contact tip1 mm - 1.6 mmM9M9DesignationItem no.Replacement parts set, steel/chromium nickel 092-013429-30000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com271
Manual welding torchesOverviewOverviewManual welding torchesManual welding torchesPageGas nozzlesTIG 150/260 GRIP 274TIG series 275Collets TIG series 280Collet bodies TIG series 282TIG welding torch replaceable parts Insulators 285Back caps 286spotArc replacement parts 287Tungsten electrodes 288TIG welding torch replaceable parts 291PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com273
Manual welding torchesTIG welding torch replaceable partsGas nozzlesTIG 150/260 GRIPGN TIG 150/260• z Ceramic gas nozzles• z For TIG 150/260 torch typesLengthMaterial36 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.6.5 6.0094-012673-000008.0 7.0 094-012674-0000010Ceramic gas nozzle10.0 8.0 094-011982-0000011.5 10.0 094-011757-00000GN TIG 150/260 S• z Ceramic gas nozzles• z For TIG 150/260 torch typesLengthMaterial26 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.6.5 4.0094-012672-000008.0 6.0 094-012405-0000010Ceramic gas nozzle10.0 8.0 094-011756-0000011.5 10.0 094-011980-00000274 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsGas nozzlesTIG seriesGN TIG 200/450• z Ceramic gas nozzles• z For TIG 200/450 torch typesLengthMaterial37 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.Ceramic gas nozzle7.5 5.0094-009646-0000010.0 6.0 094-009647-00000Ceramic gas nozzle,13.0 8.0 094-009648-0000010reinforced15.0 10.0 094-009649-0000013.0 8.0 094-011997-0000015.0 12.0 094-011998-00000GN TIG 200/450 S• z Ceramic gas nozzles• z For TIG 200/450 torch typesLengthMaterial26 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.10.0 4.0094-009655-0000010Ceramic gas nozzle13.0 6.0 094-009656-00000GN TIG 200/450 L• z Extended gas nozzle for hard-to-reach spots• z For TIG 200/450 torch typesLengthMaterial52 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.7.5 5.0094-009650-0000010.0 6.0 094-009651-0000010Ceramic gas nozzle13.0 8.0 094-009653-0000015.0 10.0 094-009654-00000GN TIG 9/20• z Standard gas nozzle for welding steel and aluminium• z For TIG 9 and 20 torch typesLengthMaterial30 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.6.5 4.0094-001343-000008.0 5.0 094-001344-000009.5 6.0 094-001345-0000010Ceramic gas nozzle11.0 7.0 094-000930-0000012.5 8.0 094-001122-0000016.0 10.0 094-001346-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com275
Manual welding torchesTIG welding torch replaceable partsGas nozzlesTIG 150/260 GRIPGN TIG 9/20 L• z Extended gas nozzle for hard-to-reach spots• z For TIG 9 and 20 torch typesLengthMaterial48 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.6.5 4.0094-001347-00000Ceramic gas nozzle,8.0 5.0 10 094-001348-00000long9.5 6.0 094-001349-00000GN TIG 9/20 XL• z Extended gas nozzle for hard-to-reach spots• z For TIG 9 and 20 torch typesMaterialCeramicDesignation Ø nozzle Length Size PU Item no.mm mm Pc.Ceramic gas6.54.0094-012683-00000638.0 5.0 10 094-012684-00000nozzle, long6.5 89 4.0 094-012685-00000GN TIG 17/18/26• z Extended gas nozzle for hard-to-reach spots• z For TIG 17/18/26 torch typesLengthMaterial76 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.8.0 5.0094-012691-00000Ceramic gas nozzle,9.5 6.0 10 094-012692-00000long11.0 7.0 094-012693-00000GNDIF TIG 9/20• z Gas nozzle fitting the collet body with gas diffusor• z Suitable for all materials• z Excellent welding results with CrNi steels• z For TIG 9 and 20 torch typesLengthMaterial25.5 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.6.5 4.0094-001356-000008.0 5.0 094-001357-00000Ceramic gas nozzle for9.5 6.0 10 094-001358-00000gas lens11.0 7.0 094-001359-000009.5 6.0 094-001358-00000276 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsGN GD TIG 17/18/26• z Standard gas nozzle for welding steel and aluminium• z For TIG 17/18/26 torch typesMaterialCeramicDesignation Ø nozzle Length Size PU Item no.mm mm Pc.6.54.0 10 094-001316-000008.0 5.0 5 094-000926-90005Ceramic gas9.5 6.0094-001317-000004711.0 7.0 094-000927-00000nozzle12.5 8.0 10 094-000929-0000016.0 10.0 094-001318-0000019.5 50 12.0 094-001319-00000GNDIF TIG 150/200/260/450• z Gas nozzles fitting the collet body with gas diffuser• z For TIG 150/200/260/450 torch typesLengthMaterial50 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.12.5 12.0094-009663-00000Ceramic gas nozzle for16.0 16.0 10 094-009664-00000gas lens19.5 20.0 094-009665-00000GNDIF TIG 17/18/26/18SC• z Gas nozzle fitting the collet body with gas diffusor• z Suitable for all materials• z Excellent welding results with CrNi steels• z For TIG 17/18/26/18SC torch typesLengthMaterial42 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.6.5 4.0094-001320-000008.0 5.0 094-001321-00000Ceramic gas nozzle for9.5 6.0 094-001322-000001011.0 7.0 094-001195-00000gas lens12.5 8.0 094-001196-0000016.0 10.0 094-001323-00000GNDIF TIG 17/18/26/18SC L• z Gas nozzle fitting the collet body with gas diffusor• z Extended gas nozzle for hard-to-reach spots• z For TIG 17/18/26/18SC torch typesLengthMaterial76 mmCeramicDesignation Ø nozzle Size PU Item no.mmPc.8.0 5.0094-011135-00000Ceramic gas nozzle for9.5 6.0 10 094-011136-00000gas lens, long, TIG11.0 7.0 094-012694-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com277
Manual welding torchesTIG welding torch replaceable partsGas nozzlesTIG 150/260 GRIPGNDIFJ TIG 9/17/18/20/26• z JUMBO gas nozzle for collet body with JUMBO gas lens• z Ideal for titanium welding• z Excellent results, even with CrNi• z For TIG 9/17/18/20/26/18SC torch typesMaterialCeramicDesignation Ø nozzle Length Size PU Item no.mm mm Pc.9.56.0094-011642-00000Ceramic gas nozzlefor JUMBO12.5 8.0 094-011643-000004816.0 10.0 10 094-011644-0000019.5094-003136-00000TIG gas lens12.024 34 094-012686-00000278 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsColletsTIG seriesCOL TIG 150/260• z Collet for various tungsten electrode diameters• z For TIG 150/260 torch typesLengthMaterial35 mmBrassDesignation Ø electrode PU Item no.mmPc.1.0094-012665-000001.6 094-012406-00000Collet2.0 5 094-012666-000002.4 094-011755-000003.2 094-012667-00000CDIF TIG 150/260• z Collet with gas diffusor for various tungsten electrode diameters• z Improves gas shielding and provides a laminar gas flow• z Recommended to avoid discolouration when welding CrNi steels• z For TIG 150/260 torch typesLengthMaterial33 mmBrassDesignation Ø electrode Item no.mm1.0 094-012668-000001.6 094-012669-00000Collet with gas lens2.0 094-012670-000002.4 094-011984-000003.2 094-012671-00000COL TIG 200/450W/SC• z Collet for various tungsten electrode diameters• z For TIG 200/450 torch typesLengthMaterial56 mmBrassDesignation Ø electrode PU Item no.mmPc.1.6094-009634-000002.0 094-009635-000002.4 094-009636-000005Collet3.2 094-009637-000004.0 094-009638-000004.8 094-009639-00000CDIF TIG 200/450/SC• z Collet with gas diffusor for various tungsten electrode diameters• z Improves gas shielding and provides a laminar gas flow• z Recommended to avoid discolouration when welding CrNi steels• z For TIG 200/450 torch typesLengthMaterial47 mmBrassDesignation Ø electrode Item no.mm1.6 094-009640-000002.0 094-009641-000002.4 094-009642-00000Collet with gas lens3.2 094-009643-000004.0 094-009644-000004.8 094-009645-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com279
Manual welding torchesTIG welding torch replaceable partsColletsTIG seriesCOL TIG 9/20• z Collet for various tungsten electrode diameters• z For TIG 9/20 torch typesLengthMaterial25.4 mmCopperDesignation Ø electrode PU Item no.mmPc.0.5094-001333-000001.0 094-001334-000001.2 094-001335-00000Collet1.6 10 094-001121-000002.0 094-001336-000002.4 094-000934-000003.2 094-001337-00000CDIFJ TIG 9/20• z Collet for various tungsten electrode diameters• z For use with jumbo gas nozzles• z For TIG 9/20 torch typesLengthMaterial40 mmBrassDesignation Ø electrode PU Item no.mmPc.0.5094-012675-000001.0 094-012676-00000Collet for gas nozzle XXL1.6 10 094-012677-000002.4 094-002971-000003.2 094-012678-00000COL TIG 17/18/26• z Copper collet for different tungsten electrode diameters• z For TIG 17/18/26 torch typesLengthMaterial50 mmCopperDesignation Ø electrode PU Item no.mmPc.1.2094-001310-00000Collet2.0 10 094-001311-000004.0 094-001312-00000COL TIG 17/18/26/18SC• z Copper collet for different tungsten electrode diameters• z For TIG 17/18/26/18SC torch typesLengthMaterial50 mmCopperDesignation Ø electrode PU Item no.mmPc.0.5094-001308-000001.0 094-001309-00000Collet1.6 10 094-000931-000002.4 094-000932-000003.2 094-000935-00000280 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsCOL HL 18SC• z Collet for various tungsten electrode diameters• z For high-performance torch TIG 18SCLengthMaterial49 mmCopperDesignation Ø electrode PU Item no.mmPc.3.2094-001361-00000Collet4.0 10 094-001116-000004.8 094-001115-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com281
Manual welding torchesTIG welding torch replaceable partsCollet bodyTIG seriesDIF TIG 150-450/450SC• z Collet body with gas diffusor for various tungsten electrode diameters• z Improves gas shielding and provides a laminar gas flow• z For TIG 150-450 torch typesMaterialBrassDesignation Ø electrode Item no.mm1.6 094-009658-000002.4 094-009659-00000Collet body with gas lens3.2 094-009660-000004.0 094-009661-000004.8 094-009662-00000COLB DIF TIG 9/20• z Collet body with gas diffusor for various tungsten electrode diameters• z Improves gas shielding and provides a laminar gas flow• z Recommended to avoid discolouration when welding CrNi steels• z For TIG 9 and 20 torch typesMaterialBrassDesignation Ø electrode PU Item no.mmPc.0.5 - 1094-001350-000001.2 094-001351-000001.6 094-001352-0000010Collet body with gas lens2.0 094-001353-000002.4 094-001354-000003.2 094-001355-00000COLB TW 9/20• z Collet body• z For TIG 9 and 20 torch typesMaterialCopperDesignation Ø electrode PU Item no.mmPc.0.5 - 1094-001338-000001.2 094-001339-000001.6 094-001340-0000010Collet body2.0 094-001341-000002.4 094-000939-000003.2 094-001342-00000COLB DIFJ TIG 9/20• z Collet body with extra-large gas lens for various tungsten electrode diameters• z Improves gas shielding and provides a laminar gas flow• z Specially developed for welding titanium alloys• z Impressively low discolouration when welding CrNi steels• z For TIG 9 and 20 torch typesMaterialBrassDesignation Ø electrode PU Item no.mmPc.0.5 - 1094-012679-000001.6 094-012680-000005Collet body with gas lens XXL2.4 094-012681-000003.2 094-012682-00000282 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsCOLB TIG 17/18/26• z Collet body, copper• z For TIG 17/18/26 torch typesMaterialCopperDesignation Ø electrode PU Item no.mmPc.0.5 - 1.2094-001314-000001.6 094-000936-00000Collet body2 - 2.4 10 094-000937-000003.2 094-000940-000004.0 094-001315-00000COLB 18SC• z Collet body, brass• z For high-performance torch TIG 18SCMaterialBrassDesignation Ø electrode PU Item no.mmPc.Collet body0.5 - 3.2094-011137-00000103.2 - 4.8 094-001117-00000COLB DIF TIG 17/18/26• z Collet body with gas diffusor for various tungsten electrode diameters• z Suitable for all materials• z Excellent welding results with CrNi steels• z For TIG 17/18/26 torch typesMaterialBrassDesignation Ø electrode PU Item no.mmPc.0.5 - 1.2094-001324-000001.6 094-001325-00000Collet body with gas lens2 - 2.4 10 094-001192-000003.2 094-001193-000004.0 094-001326-00000COLB DIFJ TIG 17/18/26• z Collet body with extra-large gas lens for various tungsten electrode diameters• z Improves gas shielding and provides a laminar gas flow• z Specially developed for welding titanium alloys• z Impressively low discolouration when welding CrNi steels• z For TIG 17/18/26 torch typesMaterialBrassDesignation Ø electrode Item no.mm1.6 094-003137-000002.4 094-003137-00010Collet body with gas lens XXL3.2 094-000000-000004.0 094-011641-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com283
Manual welding torchesTIG welding torch replaceable partsCollet bodyTIG seriesCOLB DIF 18SC• z Collet body with gas diffusor for various tungsten electrode diameters• z For high-performance torch TIG 18SCMaterialCopperDesignation Ø electrode Item no.mm0.5 094-012696-000001.0 094-012697-000001.6 094-012698-00000Collet body with gas lens2.4 094-012699-000003.2 094-001362-000004.0 094-001363-000004.8 094-001364-00000284 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsInsulatorsINS TIG 150/260• z Insulators made of heat-resistant Teflon• z For TIG 150/260 torch typesType Designation Material Size PU Item no.Pc.INS 150/260Standard 10 094-011979-00000INS DIF InsulatorTeflon094-011760-00000150/260 XLXL 1ADAPT Adapter ring Brass 094-011758-00000150/260 XLINS 200/450• z Insulators made of heat-resistant Teflon• z For TIG 200/450 torch typesMaterialTeflonType Designation Size Item no.INS 200/450Standard 094-011759-00000INS DIF200/450 XLInsulatorXL 094-009657-00000INS TIG 9/20• z Insulators made of heat-resistant Teflon• z For TIG 9 and 20 torch typesMaterialTeflonType Designation Size PU Item no.Pc.INS 9/20Standard 10 094-001331-00000InsulatorINS DIFJ 9/20 XL 5 094-011916-00000INS TIG 17/18/26• z Insulators made of heat-resistant Teflon• z For TIG 17/18/26 torch typesMaterialTeflonType Designation Size PU Item no.Pc.INS 17/18/26Standard094-001307-00000INS DIFXL 10 094-001194-0000017/18/26 InsulatorINS DIFJ17/18/26XXL 5 094-003138-00000INS TIG 18SC• z Insulators made of heat-resistant Teflon• z For high-performance torch TIG 18SCMaterialTeflonDesignation PU Item no.Pc.Insulator 5 094-001360-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com285
Manual welding torchesTIG welding torch replaceable partsBack capsTC TIG 150/260• z Back caps for TIG welding torches in unbreakable, heat resistant plastic• z For TIG 150/260 torch typesMaterialPlasticDesignation Size Item no.Back cap, short short 094-011752-00000Back cap, medium medium 094-011753-00000Back cap, long long 094-011754-00000TC TIG 200/450/SC• z Back caps for TIG welding torches in unbreakable, heat resistant plastic• z For TIG 200/450 torch typesMaterialPlasticDesignation Size Item no.Back cap, short short 094-010723-00000Back cap, long long 094-010601-00000TC TIG 9/20• z Back caps for TIG welding torches in unbreakable, heat resistant plastic• z For TIG 9/20 torch typesMaterialPlasticDesignation Size PU Item no.Pc.Back cap, shortshort094-001328-00000Back cap, medium medium 10 094-001329-00000Back cap, long long 094-001327-00000TC TIG 17/18/26/18SC• z Back caps for TIG welding torches in unbreakable, heat resistant plastic• z For TIG 17/18/26/18SC torch typesMaterialPlasticDesignation Size PU Item no.Pc.Back cap, shortshort094-001120-0000010Back cap, long long 094-001114-00000286 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsspotArc replacement partsAG SPOTARCDesignationItem no.Gas nozzle body 094-017309-00001GN Spotarc• z Copper nozzles for spot welding and tacking of lap, corner and fillet welds• z For <strong>EWM</strong> spotArc torchesMaterialCopperType Designation Size Item no.GN COSpot welding nozzle, edgeEdge weld 094-009602-00002weldGN FISpot welding nozzle, filletFillet weld 094-009603-00002weldGN FL Spot welding nozzle, flat weld Flat weld 094-009604-00002SP spotArc• z Ceramic insulator and spot welding nozzle holder• z For <strong>EWM</strong> spotArc torchesSizeStandardType Designation Item no.INS 18SP Insulator 094-019215-00000NH 26/18SP Spot welding nozzle holder 094-009671-00000AG SPOTARC• z For the exact positioning of the tungsten electrode• z Manufactured from stainless steel• z For <strong>EWM</strong> spotArc torchesMaterialStainless steelDesignationItem no.Setting gauge <strong>EWM</strong> spotArc torch 094-014146-00001PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com287
Manual welding torchesTIG welding torch replaceable partsTungsten electrodesTEGREEN• z Tungsten electrodes• z Especially for aluminium• z Optimum tungsten balling, lower current loadLength175 mmColour codeGreenMaterial Pure tungsten 99.9%Designation Ø electrode PU Item no.mmPc.1.0094-001593-000001.6 094-001008-000002.0 094-001594-00000Tungsten electrode2.4 10 094-001009-000003.2 094-001010-000004.0 094-001011-000004.8 094-001595-00000TERED• z Tungsten electrodes• z High ignition reliability and service life• z Use is questionable due to weak radioactive radiation and lung penetration• z Use only an electrode grinder with grinding dust collection (such as the TGM, Handy or Portamodel)• z Only partially suitable for alternating currentLengthColour codeMaterial175 mmRed< 2% ThO2Designation Ø electrode PU Item no.mmPc.1.0094-001377-000001.6 094-001000-000002.0 094-001378-00000Tungsten electrode2.4 10 094-001001-000003.2 094-001002-000004.0 094-001003-000004.8 094-001379-00000TEORANGE• z Tungsten electrodes• z High ignition reliability and service life• z Use is questionable due to weak radioactive radiation and lung penetration• z Use only an electrode grinder with grinding dust collection (such as the TGM, Handy or Portamodel)• z Preferably for use in automated applications• z Not suitable for alternating currentLengthColour codeMaterial175 mmOrange< 4% ThO2Designation Ø electrode PU Item no.mmPc.1.0094-012947-000001.6 094-012948-000002.0 094-012949-00000Tungsten electrode2.4 10 094-012953-000003.2 094-012954-000004.0 094-012955-000004.8 094-012956-00000288 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsTEGREY• z Tungsten electrodes• z High ignition reliability and service life• z Suitable for direct and alternating currentLengthColour codeMaterial175 mmGrey< 2% CeO2Designation Ø electrode PU Item no.mmPc.1.0094-001380-000001.6 094-001004-000002.0 094-001381-00000Tungsten electrode2.4 10 094-001005-000003.2 094-001006-000004.0 094-001007-000004.8 094-001382-00000TETURK• z Tungsten electrodes• z Wittstar WS2 with rare earth doping• z High ignition reliability, long service life, reduced melting loss, high arc stability• z Exceeds the properties of “red” tungsten electrodes• z Full-scale replacement• z Not radioactive• z Suitable for direct and alternating currentLengthColour codeMaterial175 mmTurquoise< 2% noble metalsDesignation Ø electrode PU Item no.mmPc.1.0094-012957-000001.6 094-001591-000002.0 094-002136-00000Tungsten electrode2.4 10 094-001592-000003.2 094-001913-000004.0 094-009312-000004.8 094-001914-00000TEBLUE• z Tungsten electrodes• z Suitable for direct and alternating current• z With lanthanum oxide doping• z Primary application: automated and mechanised welding applicationsLengthColour codeMaterial175 mmBlue< 2% La2O3Designation Ø electrode PU Item no.mmPc.1.0094-012958-000001.6 094-001915-000002.0 094-012960-00000Tungsten electrode2.4 10 094-001916-000003.2 094-001917-000004.0 094-012961-000004.8 094-001918-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com289
Manual welding torchesTIG welding torch replaceable partsTungsten electrodesTEGOLD• z Tungsten electrodes• z Suitable for direct and alternating current• z With lanthanum oxide doping• z Alternative to the WS2 electrodeLengthColour codeMaterial175 mmGold< 1,5% La2O3Designation Ø electrode PU Item no.mmPc.1.0094-009446-000001.6 094-009447-000002.0 094-012962-00000Tungsten electrode2.4 10 094-009276-000003.2 094-009527-000004.0 094-009528-000004.8 094-009529-00000TIG welding torch replaceable partsSRP TIG 150/260• z Wearing parts set:• z 3 back caps (short, medium, long)• z 2 electrode holders (1 x D = 1.6 mm and 1x D = 2.4 mm)• z 1 gas distributor (D = 2.4 mm/L = 33 mm)• z 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 10 mm and 1 x D = 11.5 mm/L = 26 mm)• z 1 insulator• z 4 tungsten electrodes (2 x D = 1.6 mm and 2 x D = 2.4 mm/L = 175 mm)Ø electrode1.6 mm - 2.4 mmDesignationItem no.Wearing parts kit 092-015252-00000SRP TIG 17/18/26• z Wearing parts set:• z 2 back caps (short, long)• z 6 collets (2 x D = 1.6 mm, 2 x D = 2.4 mm and 2 x D = 3.2 mm)• z 3 collet bodies (1 x D = 1.6 mm, 1 x D = 2.4 mm and 1 x D = 3.2 mm)• z 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 11 mm and 1 x D = 12.5 mm/L = 47 mm)• z 2 insulators• z 6 tungsten electrodes (2 x D = 1.6 mm, 2 x D = 2.4 mm and 2 x D = 3.2 mm/L = 175 mm)DesignationItem no.Wearing parts kit 092-015254-00000290 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Manual welding torchesTIG welding torch replaceable partsTIG welding torch replaceable partsSRP TIG 200/450• z Wearing parts set:• z 2 back caps (short, long)• z 3 electrode holders (1 x D = 1.6 mm, 1 x D = 2.4 mm and 1x D = 3.2 mm)• z 1 gas distributor (D = 2.4 mm/L = 33 mm)• z 3 gas nozzles (1 x D = 10 mm, 1 x D = 13 mm and 1 x D = 15 mm/L = 37 mm)• z 1 insulator• z 9 tungsten electrodes (3 x D = 1.6 mm, 3 x D = 2.4 mm and 3 x D = 3.2 mm/L = 175 mm)Ø electrode1.6 mm - 3.2 mmDesignationItem no.Wearing parts kit 092-015251-00000SRP TIG 18SC• z Wearing parts set:• z 2 back caps (short, long)• z 6 collets (2 x D = 3.2 mm, 2 x D = 4.0 mm and 2 x D = 4.8 mm)• z 2 collet bodies (1 x D = 3.2–4.8 mm and 1 x D = 3.2 mm)• z 2 gas nozzles (1 x D = 11 mm and 1 x D = 12 mm/L = 26 mm)• z 1 insulator• z 6 tungsten electrodes (2 x D = 3.2 mm, 2 x D = 4.0 mm and 2 x D = 4.8 mm/L = 175 mm)DesignationItem no.Wearing parts kit 092-015255-00000SRP TIG 9/20• z Wearing parts set:• z 3 back caps (short, medium, long)• z 4 collets (2 x D = 1.6 mm and 2 x D = 2.4 mm)• z 2 collet bodies (1 x D = 1.6 mm and 1 x D = 2.4 mm)• z 1 gas distributor (D = 2.4 mm/L = 33 mm)• z 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 9.5 mm and 1 x D = 11 mm)• z 1 insulator• z 4 tungsten electrodes (2 x D = 1.6 mm and 2 x D = 2.4 mm/L = 175 mm)DesignationItem no.Wearing parts kit 092-015253-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com291
<strong>Welding</strong> consumables<strong>Welding</strong> consumables• Wire electrodes• Stick electrodes• Flux cored wire electrodes• TIG rodsUnbeatable advantages for users of <strong>EWM</strong> welding consumablesBest results require a holistic view of the welding processWith solid and flux cored wire electrodes, stick electrodes and welding rods, we cover everything a welderneeds for production. All welding consumables are optimally tuned to the <strong>EWM</strong> welding machines and torchesto contribute to perfect welding results. For us, perfect quality is a matter of course.The welding consumables are produced in accordance with specifications and pass an in-depth quality assuranceprocedure. Each single lot is extensively analysed and scrutinised in sample welds.At a glance⁄ Advice, service and responsibilityfor the entireprocess chain⁄ Fastest availability anddelivery⁄ Advice, service and responsibilityfor the entireprocess chainPerfect welds without spatter and rework292 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
<strong>Welding</strong> consumables<strong>EWM</strong> BrillanceBrillanceOptimised welding wire for the innovative <strong>EWM</strong> welding processes• Excellent ignition characteristics• Stable, low-spatter arc• Excellent sliding characteristics for low contact tip wear• Reduced welding fume emissions, improved environmental compatibilityHighlights■ Longer service life of hose package, welding torch and contact tip due toexcellent wire feed characteristics even in case of very long hose packagesand high wire feed speeds■ Excellent power transition in the contact tip due to surface wetted withspecial additive■ Corrosion protection even when stored for a long time■ Reduced welding costs due to less spatter and hence less rework■ Reduction of emissions in the welding fumes and acid-free, environmentallycompatible wire productionewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com293
<strong>Welding</strong> consumablesWire electrode delivery typesD 200DIN 8559 D 200EN 759 S 200EN ISO 544 S 200d3d4D 300d1be1DIN 8559 D 300EN 759 S 300EN ISO 544 S 300<strong>EWM</strong>(DIN 8559)Tapped holed1 d3 b d4 e1D 200 200 50.5 55 10 44.5D 300 300 51.5 103 10 44.5K 300d2DIN 8559 K 300EN 759 B 300EN ISO 544 B 300d1b<strong>EWM</strong>d1 d2 b(DIN 8559)K 300 300 180 103BS 300DIN 8559 K 300 adapterlessEN 759 BS 300EN ISO 544 BS 300d2d1b<strong>EWM</strong>d1 d2 b(EN ISO 544)BS 300 300 50.5 103DrumHd1HDrum 250 520 780d1294 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
<strong>Welding</strong> consumablesOverviewOverview<strong>Welding</strong> consumables<strong>Welding</strong> consumables<strong>Welding</strong> consumables<strong>Welding</strong> consumables<strong>Welding</strong> consumables<strong>Welding</strong> consumablesWire electrodesFlux cored wire electrodesTIG welding rodsStick electrodesPageunalloyed 296300low-alloyLow-temperature tough 301High tensile 302creep resistant 304high-alloy 306Aluminium 313Copper-based 318unalloyed 322low-alloy creep resistant 326high-alloy 327Pageunalloyed 332low-alloy creep resistant 334high-alloy 338Aluminium 346Copper-based 350Pageunalloyed 354low-alloy creep resistant 358high-alloy 360PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com295
<strong>Welding</strong> consumablesWire electrodesunalloyedSW 70S G3Chemical analysis, %C Si Mn P S0.08 0.9 1.5 0.015 0.012Materials• z S185 - S355G1, S255N - S355N, P255NH -P355NH, P235GH - P285NH, P235 - P355T2,20MnNb6, L210 - L360N• z Shipbuilding steels A, B, D, E• z Cast steel GS-38–GS-52• z Suitable for <strong>EWM</strong> forceArc and coldArc• z Unalloyed MAG solid wire electrode• z Copper-plated, layer wound• z Low-spatter thanks to high chemical purity• z For industry, craft and repair businessesStandardsDIN EN 14341-AG 42 4 M/C G3Si1AWS A-5.18 ER 70S-6Material number 1.5125Shielding gasC1 , M21 , M22 - M33Yield strength, Rp 0.2%≥420 MPaExpansion, A5 ≥20 %Tensile strength, Rm500 MPa - 640 MPaImpact energy, Av≥47 J (-40 °C)ApprovalsTÜV / DB / GL / CE / LRPacking drum Weight Wire Ø Item no.kgmm5.0 0.6 097-003450-200062.0097-003450-202080.8S200097-003450-200085.01.0 097-003450-200101.2 097-003450-200120.6 097-003450-300060.8 097-003450-3000815.01.0 097-003450-300101.2 097-003450-30012B3001.6 097-003450-300160.8 097-003450-3180818.01.0 097-003450-318101.2 097-003450-318121.6 097-003450-318160.8 097-003450-25008F250 2501.0 097-003450-250101.2 097-003450-25012F350 350097-003450-350101.0097-003450-50010F500 5001.2 097-003450-50012SW 70S G3 Ti• z Layer-wound• z Unalloyed MAG solid wire electrode• z Excellent for rusty, primed, contaminated and galvanised surfacesDIN EN 14341-AG 42 2 C/M G3Si1+TiAWS A-5.18 ER 70S-2Shielding gasC1 , M21Yield strength, Rp 0.2%≥440 MPaExpansion, A5 ≥20 %Tensile strength, Rm≥510 MPaImpact energy, Av≥47 J (-20 °C)ApprovalsTÜV / CEChemical analysis, %C Si Mn Ti0.06 0.8 1.5 0.12Materials• z S185 - S355J0, S255N - S355NPacking drum Weight Wire Ø Item no.kgmm0.6 097-003535-20006S200 5.00.8 097-003535-200081.0 097-003535-200100.8 097-003535-30008B300 15.01.0 097-003535-300101.2 097-003535-300121.6 097-003535-30016296 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary. PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 70S G3 BronzeChemical analysis, %C Si Mn P S0.08 0.9 1.5 0.012 0.011Materials• z S185 - S355G1, S255N - S355N, P255NH -P355NH, P235GH - P285NH, P235 - P355T2,20MnNb6, L210 - L360N• z Shipbuilding steels A, B, D, E• z Cast steel GS-38–GS-52• z Suitable for <strong>EWM</strong> forceArc and coldArc• z Unalloyed MAG solid wire electrode• z Bronze plated, layer wound• z Low-spatter thanks to high chemical purity• z For industry, craft and repair businessesStandardsDIN EN 14341-AG 42 4 M/C G3Si1AWS A-5.18 ER 70S-6Material number 1.5125Shielding gasC1 , M21 , M22 - M33Yield strength, Rp 0.2%≥420 MPaExpansion, A5 ≥20 %Tensile strength, Rm500 MPa - 640 MPaImpact energy, Av≥47 J (-40 °C)ApprovalsTÜV / DB / GL / LRPacking drum Weight Wire Ø Item no.kgmm0.8 097-003562-30008B300 15.01.0 097-003562-300101.2 097-003562-300121.6 097-003562-300160.8 097-003562-25008F250 2501.0 097-003562-250101.2 097-003562-25012SW 70S G3 BrillanceChemical analysis, %C Si Mn0.07 0.85 1.45Materials• z S185 - S355G1, S255N - S355N, P255NH -P355NH, P235GH - P285NH, P235 - P355T2,20MnNb6, L210 - L360NB• z Shipbuilding steels A, B, D, E• z Cast steel GS-38–GS-52• z Suitable for <strong>EWM</strong> forceArc and coldArc• z blank, lagengespult• z extrem spritzerarm in allen Leistungsbereichen• z optimal für automatisiertes Schweißen• z Unlegierte MAG-MassivdrahtelektrodeDIN EN ISO 14341-AG42 2 C / G 42 4 M G3 Si1AWS A-5.18 ER 70S-6Material number 1.5125Shielding gasC1 , M21 , M22 - M33Yield strength, Rp 0.2%≥420 MPaExpansion, A5 ≥25 %Tensile strength, Rm≥520 MPaImpact energy, Av≥85 J (20 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003689-30008B300 15.01.0 097-003689-300101.2 097-003689-300121.6 097-003689-250160.8 097-003689-25008F250 2501.0 097-003689-250101.2 097-003689-250121.6 097-003689-25016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com297
<strong>Welding</strong> consumablesWire electrodesunalloyedSW 70S G4Chemical analysis, %C Si Mn P S0.08 1 1.7 0.02 0.015Materials• z S185 - S355G1, S255N - S355N, P255NH -P355NH, P235GH - P285NH, P235 - P355T2,20MnNb6, L210 - L360NB• z Shipbuilding steels A, B, D, E• z Suitable for <strong>EWM</strong> forceArc and coldArc• z Unalloyed MAG solid wire electrode• z Copper-plated, layer wound• z Low-spatter thanks to high chemical purity• z For industry, craft and repair businessesStandardsDIN EN ISO 14341-AG 42 2C G4Si1, G 46 4M G4Si1AWS A-5.18 ER 70S-6Material number 1.5130Shielding gasC1 , M21 , M22 - M33Yield strength, Rp 0.2%≥460 MPaExpansion, A5 ≥20 %Tensile strength, Rm530 J - 680 MPaImpact energy, Av≥47 J (-40 °C)ApprovalsTÜV / DB / GL / CEPacking drum Weight Wire Ø Item no.kgmmS200 5.00.8 097-003451-200081.0 097-003451-200100.8 097-003451-3000815.01.0 097-003451-300101.2 097-003451-30012B3001.6 097-003451-300160.8 097-003451-3180818.01.0 097-003451-318101.2 097-003451-318121.6 097-003451-318161.0 097-003451-25010F250 2501.2 097-003451-250121.6 097-003451-25016F500 5001.0 097-003451-500101.2 097-003451-50012SW 70S G4 BronzeChemical analysis, %C Si Mn P S0.08 1 1.7 0.02 0.015Materials• z S185 - S355G1, S255N - S355N, P255NH -P355NH, P235GH - P285NH, P235 - P355T2,20MnNb6, L210 - L360NB• z Shipbuilding steels A, B, D, E• z Suitable for <strong>EWM</strong> forceArc and coldArc• z Unalloyed MAG solid wire electrode• z Bronze plated, layer wound• z Low-spatter thanks to high chemical purity• z For industry, craft and repair businessesStandardsDIN EN 14341-AG 42 2C G4Si1, G 46 4M G4Si1AWS A-5.18 ER 70S-6Material number 1.5130Shielding gasC1 , M21 , M22 - M33Yield strength, Rp 0.2%≥460 MPaExpansion, A5 ≥20 %Tensile strength, Rm530 MPa - 680 MPaImpact energy, Av>47 J (-40 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003564-30008B300 15.01.0 097-003564-300101.2 097-003564-300121.6 097-003564-300161.0 097-003564-25010F250 2501.2 097-003564-250121.6 097-003564-25016298 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 70S G4 BrillanceChemical analysis, %C Si Mn0.07 0.95 1.75Materials• z S185 - S355G1, S255N - S355N, P255NH- P355NH, P235GH - P285GH, P235 -P355T2,20MnNb6, L210 - L360NB• z Shipbuilding steels A, B, D, E• z Cast steel GS-38–GS-52• z Suitable for <strong>EWM</strong> forceArc and coldArc• z Developed specially for <strong>EWM</strong> forceArc• z Bright, layer wound• z Extremely low spatter• z Ideal for automated welding• z Unalloyed MAG solid wire electrodeDIN EN ISO 14341-AG 46 2 C G4Si1/ G 46 4 M G4 Si1AWS A-5.18 ER 70S-6Material number 1.5130Shielding gasC1 , M21 , M22 - M33Yield strength, Rp 0.2%≥460 MPaExpansion, A5 ≥25 %Tensile strength, Rm520 MPa - 560 MPaImpact energy, Av≥90 J (20 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003690-25008F250 2501.0 097-003690-250101.2 097-003690-250121.6 097-003690-250160.8 097-003690-30008B300 15.01.0 097-003690-300101.2 097-003690-300121.6 097-003690-30016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com299
<strong>Welding</strong> consumablesWire electrodeslow-alloySW 80S NiCu• z Unalloyed MAG solid wire electrode• z Copper-plated, layer wound• z For welding weatherproof steelsChemical analysis, %C Si Mn Ni Cu0.08 0.8 1.4 0.8 0.4Materials• z S235JRW - S355J2G1W, 9CrNiCuP3-2-4StandardsDIN EN ISO 16834-AG ZMn3Ni1CuAWS A-5.28ER 80S-GShielding gasC1 , M2 , M3Yield strength, Rp 0.2%≥450 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥550 MPaImpact energy, Av≥80 J (20 °C) / ≥47 J (-20 °C)ApprovalsDB / CEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003524-30008B300 15.01.0 097-003524-300101.2 097-003524-30012300 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodeslow-alloyLow-temperature toughSW 80S Ni1• z Solid wire electrode for welding cold tough fine-grain structural steels• z For operating temperatures up to -60 °C• z Use in offshore technology, e.g. in pipe construction• z Resistant to products containing chloride and acid gases• z Recommended for root weldingChemical analysis, %C Si Mn Ni0.09 0.5 1.05 0.9Materials• z P420NH, Gp240GH-GP280GH, S185-S355G1,S255-S355NStandardsDIN EN ISO 14341-AG 42 6 Z 3Ni1AWS A-5.28ER 80S-Ni1Shielding gasC1 , M2 , M3Yield strength, Rp 0.2%≥470 MPaExpansion, A5 ≥24 %Tensile strength, Rm≥560 MPaImpact energy, Av≥47 J (-60 °C)ApprovalsCEPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003622-300101.2 097-003622-30012SW 80S Ni2Chemical analysis, %C Si Mn Ni0.09 0.52 1.1 2.45Materials• z S255N — S380N, S255NL, 14Ni6, 12Ni14• z Solid wire electrode for welding cold tough fine-grain structural steels• z For operating temperatures up to -60 °C• z Use in offshore technology, e.g. in pipe construction• z Resistant to products containing chloride and acid gases• z Recommended for root weldingStandardsDIN EN ISO 14341-A G 2Ni 2AWS A-5.28ER 80S-Ni2Shielding gasC1 , M21Yield strength, Rp 0.2%≥420 MPaTensile strength, Rm≥570 MPaImpact energy, Av≥47 J (-60 °C) / ≥100 J (20 °C)ApprovalsCEPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003640-300101.2 097-003640-30012PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com301
<strong>Welding</strong> consumablesWire electrodeslow-alloyHigh tensileSW 100S NiMoChemical analysis, %C Si Mn Ni Mo Ti0.08 0.57 1.77 1 0.38 0.15Materials• z S690QL, S700MC, S420N - S500N, P420NH -P500NH, S420NL - S500NL• z Suitable for <strong>EWM</strong> forceArc and coldArc• z Low-alloy MAG solid wire electrode• z Copper-plated, layer wound• z High-tensile welding consumable for vehicle construction• z For welding high-tensile fine-grain structural steels up to 690 MPa yield strength• z For wall thicknesses up to a maximum of 15 mm and fillet weldsStandardsDIN EN ISO 16834-AG 62 5 Z Mn3Ni1MoAWS A-5.28ER 100S-GShielding gasC1 , M21Yield strength, Rp 0.2%≥690 MPaExpansion, A5 ≥18 %Tensile strength, Rm≥740 MPaImpact energy, Av≥100 J (20 °C) / ≥47 J (-40 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003525-300101.2 097-003525-30012SW 100S NiMoCrChemical analysis, %C Si Mn Cr Ni Mo V0.09 0.52 1.57 0.3 1.4 0.25 0.09Materials• z S690QL1, S420N - S500N, P420NH - P500NH,S420NL - S500NL, S690QL• z Low-alloy MAG solid wire electrode• z Copper-plated, layer wound• z For welding high-tensile fine-grain structural steels up to 690 MPa yield strength• z High-strength welding consumables for vehicle and crane construction• z Low-spatter thanks to high chemical purity• z Suitable for <strong>EWM</strong> forceArcStandardsDIN EN ISO 16834-AG 69 5 M Mn3Ni1CrMoAWS A-5.28ER 110S-GShielding gasM21Yield strength, Rp 0.2%≥690 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥790 MPaImpact energy, Av≥80 J (20 °C) / ≥47 J (-50 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003548-300101.2 097-003548-30012302 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 120S NiMoCrChemical analysis, %C Si Mn Cr Ni Mo0.09 0.8 1.8 0.31 2.2 0.55Materials• z S890QL, S960QL, S690QL, S690QL1• z Low-alloy MAG solid wire electrode• z Copper-plated, layer wound• z High-strength welding consumables for vehicle and crane construction• z For welding high-tensile, water-quenched fine-grain structural steels• z Low-spatter thanks to high chemical purity• z Suitable for <strong>EWM</strong> forceArcStandardsDIN EN ISO 16834-AG 89 6 M Mn4Ni2CrMoAWS A-5.28ER 120S-GShielding gasM21Yield strength, Rp 0.2%≥885 MPaExpansion, A5 ≥14 %Tensile strength, Rm≥940 MPaImpact energy, Av≥70 J (20 °C) / ≥47 J (-60 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003558-300101.2 097-003558-30012PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com303
<strong>Welding</strong> consumablesWire electrodeslow-alloycreep resistantSW 80S MoChemical analysis, %C Si Mn Mo0.1 0.6 1.15 0.52Materials• z P235G1TH - P255G1TH, P265 GH, P310GH,16Mo3, L320, L360NB - L415NB• z Suitable for <strong>EWM</strong> forceArc and coldArc• z Low-alloy MAG solid wire electrode• z Copper-plated, layer wound• z Creep resistant filler for pipe and container construction• z Low-spatter thanks to high chemical purity• z Maximum operating temperature 500 °CStandardsDIN EN ISO 21952-AG MoSiAWS A-5.28ER 80S-GMaterial number 1.5424Shielding gasM21Yield strength, Rp 0.2%≥460 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥560 MPaImpact energy, Av≥60 J (20 °C) / ≥47 J (-20 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmm1.0 097-003547-30010B300 15.01.2 097-003547-300121.6 097-003547-30016SW 80S CrMo1Chemical analysis, %C Si Mn Cr Mo0.1 0.6 1 1.2 0.52Materials• z 13CrMo4-5• z Suitable for <strong>EWM</strong> forceArc and coldArc• z Low-alloy MAG solid wire electrode• z Copper-plated, layer wound• z Creep resistant filler for pipe and container construction• z Low-spatter thanks to high chemical purity• z Maximum operating temperature 550 °CStandardsDIN EN ISO 21952-AG CrMo1SiAWS A-5.28ER 80S-GMaterial number 1.7339Shielding gasM21Yield strength, Rp 0.2%≥305 MPaExpansion, A5 ≥20 %Tensile strength, Rm≥450 MPaImpact energy, Av≥100 J (20 °C) / ≥47 J (-10 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003546-300101.2 097-003546-30012304 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 90S CrMo2Chemical analysis, %C Si Mn Cr Mo0.08 0.6 0.92 2.45 1Materials• z 10CrMo9-10, 10CrSiMoV7• z Low-alloy MAG solid wire electrode• z Copper-plated, layer wound• z Creep resistant filler for pipe and container construction• z Low-spatter thanks to high chemical purity• z Maximum operating temperature 600 °C• z For industry, craft and repair businessesStandardsDIN EN ISO 21952-AG CrMo2SiAWS A-5.28ER 90S-GMaterial number 1.7384Shielding gasM21Yield strength, Rp 0.2%≥355 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥540 MPaImpact energy, Av≥80 J (20 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmm1.0 097-003526-30010B300 15.01.2 097-003526-300121.6 097-003526-30016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com305
<strong>Welding</strong> consumablesWire electrodeshigh-alloySW 307 SiChemical analysis, %C Si Mn Cr Ni0.08 0.9 7 18 8Materials• z Dissimilar joints, cladding, buffer layers forhardfacing, high C-content and difficultto weld steels, manganese steel (example:1.3401)• z High-alloy MAG solid wire electrode• z Annealed and layer wound• z Excellent welding characteristics thanks to high Si content• z Suitable for dissimilar joints and buffer layers• z Strain-hardeningStandardsDIN EN ISO 14343-AG 18 8 MnAWS A-5.9ER 307 LMaterial number 1.4370Shielding gasM13 , M12Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥650 MPaImpact energy, Av≥140 J (20 °C) / ≥32 J (-196 °C)ApprovalsTÜV / CEPacking drum Weight Wire Ø Item no.kgmmS200 5.00.8 097-003473-200081.0 097-003473-200100.8 097-003473-30008BS300 15.01.0 097-003473-300101.2 097-003473-300121.6 097-003473-30016F250 2501.0 097-003473-250101.2 097-003473-25012SW 308 LSiChemical analysis, %C Si Mn Cr Ni0.02 0.9 1.8 19 9Materials• z 1.4301, 1.4303, 1.4306, 1.4308, 1.4310,1.4311, 1.4319, 1.4541, 1.4550, 1.4552• z High-alloy MAG solid wire electrode• z Annealed and layer wound• z Excellent welding characteristics thanks to high Si content• z For non-rusting Cr-Ni steels with low C content• z Maximum operating temperature 350 °C• z Can be used for stabilised and non-stabilised Cr-Ni steels• z Cold tough up to -196 °CStandardsDIN EN ISO 14343-AG 19 9 L SiAWS A-5.9ER 308 L SiMaterial number 1.4316Shielding gasM12Yield strength, Rp 0.2%≥390 MPaExpansion, A5 ≥42 %Tensile strength, Rm≥600 MPaImpact energy, Av≥50 J (-196 °C) / ≥120 J (20 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmmS200 5.00.8 097-003544-200081.0 097-003544-200100.8 097-003544-30008BS300 15.01.0 097-003544-300101.2 097-003544-300121.6 097-003544-30016F250 250 1.0 097-003544-25010306 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 309 LSiChemical analysis, %C Si Mn Cr Ni0.02 0.8 1.8 23.5 13Materials• z Austenite-ferrite joints (dissimilar), cladding,corrosion-resistant layers on non-alloyedconstruction steels, buffer layers• z High-alloy MAG solid wire electrode• z Annealed and layer wound• z Excellent welding characteristics thanks to high Si content• z Suitable for dissimilar joints and buffer layers• z Maximum operating temperature 300 °CStandardsDIN EN ISO 14343-AG 23 12 L SiAWS A-5.9ER 309 L SiMaterial number 1.4332Shielding gasM12 , M13Yield strength, Rp 0.2%≥450 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥650 MPaImpact energy, Av≥60 J (-120 °C)ApprovalsTÜV / CEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003554-30008BS300 15.01.0 097-003554-300101.2 097-003554-300121.6 097-003554-30016SW 310Chemical analysis, %C Si Mn Cr Ni0.11 0.4 1.5 25 20Materials• z 1.4710, 1.4713, 1.4726, 1.4745, 1.4823,1.4832, 1.4837, 1.4840, 1.4841, 1.4845,1.4846, 1.4848, 1.4849• z High-alloy MAG solid wire electrode• z Weld metal made of fully austenitic chrome nickel steel• z For welding heatproof steels• z Scale resistant up to 1150 °C• z Not resistant in gases containing sulphurStandardsDIN EN ISO 14343-A G 25 20AWS A-5.9 ER 310Material number 1.4842Shielding gasM12 , M13Yield strength, Rp 0.2%≥390 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥590 MPaImpact energy, Av≥170 J (20 °C) / ≥60 J (-196 °C)Packing drum Weight Wire Ø Item no.kgmm0.8 097-003513-30008BS300 15.01.0 097-003513-300101.2 097-003513-300121.6 097-003513-30016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com307
<strong>Welding</strong> consumablesWire electrodeshigh-alloySW 312Chemical analysis, %C Si Mn Cr Ni0.1 0.5 1.9 29 9Materials• z corrosion-resistant similar steel and cast steel(e.g. 1.4762, 1.4085), difficult to weld steel,manganese steel, repairs and wear-resistantlayers• z High-alloy MAG solid wire electrode• z The weld metal features a ferrite-austenite structure• z High strength and wear resistance after welding• z Suitable for dissimilar joints and buffer layers• z Scale resistant up to 1100 °C• z Suitable for transformerStandardsDIN EN ISO 14343-A G 29 9AWS A-5.9 ER 312Material number 1.4337Shielding gasM12Yield strength, Rp 0.2%≥600 MPaExpansion, A5 ≥25 %Tensile strength, Rm≥750 MPaImpact energy, Av≥100 J (20 °C)Packing drum Weight Wire Ø Item no.kgmm0.8 097-003514-30008BS300 15.01.0 097-003514-300101.2 097-003514-300121.6 097-003514-30016SW 316 LSiChemical analysis, %C Si Mn Mo Cr Ni0.02 0.85 1.85 2.7 19 12Materials• z 1.4401, 1.4404, 1.4406, 1.4408, 1.4429,1.4435, 1.4436, 1.4541, 1.4550, 1.4571,1.4580, 1.4581, 1.4583• z High-alloy MAG solid wire electrode• z Annealed and layer wound• z Excellent welding characteristics thanks to high Si content• z For non-rusting Cr-Ni steels with low C content• z Maximum operating temperature 400 °C• z Can be used for stabilised and non-stabilised Cr-Ni steelsStandardsDIN EN ISO 14343-AG 19 12 3 L SiAWS A-5.9ER 316 L SiMaterial number 1.4430Shielding gasM12Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥37 %Tensile strength, Rm≥610 MPaImpact energy, Av≥120 J (-60 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmmS200 5.00.8 097-003545-200081.0 097-003545-200100.8 097-003545-30008BS300 15.01.0 097-003545-300101.2 097-003545-300121.6 097-003545-30016308 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 318 SiChemical analysis, %C Si Mn Mo Nb Cr Ni0.04 0.8 1.8 2.7 0.5 19.5 12.5Materials• z 1.4401, 1.4404, 1.4408, 1.4420, 1.4435,1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583• z High-alloy MAG solid wire electrode• z Annealed and layer wound• z Excellent welding characteristics thanks to high Si content• z Can be used for welding stabilised Cr-Ni steels• z Good resistance to corrosion due to greater Nb and Mo content• z Maximum operating temperature 400 °CStandardsDIN EN ISO 14343-AG 19 12 3 Nb SiAWS A-5.9ER 318 SiMaterial number 1.4576Shielding gasM12 , M13Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥36 %Tensile strength, Rm≥610 MPaImpact energy, Av≥100 J (20 °C)ApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmmS200 5.00.8 097-003476-200081.0 097-003476-200100.8 097-003476-30008BS300 15.01.0 097-003476-300101.2 097-003476-300121.6 097-003476-30016F250 250 1.0 097-003476-25010SW 347 SiChemical analysis, %C Si Mn Mo Nb0.05 0.8 1.2 0.4 0.5Cr Ni Cu19.5 9.7 0.4Materials• z Martensitic chrome steels, fine castings andsteel castings of type 13% Cr–4% Ni1.4541,1.4550, 1.4552, 1.4301, 1.4312, 1.4546,1.4311, 1.4306• z High-alloy MAG solid wire electrode• z Annealed and layer wound• z Excellent welding characteristics thanks to high Si content• z Can be used for welding stabilised Cr-Ni steels• z Suitable for joint welding of stainless and heat-resistant steels• z Very good welding and flow characteristics• z Maximum operating temperature 400 °C• z Scale-resistant up to 800 °C• z Cold tough up to -196 °CStandardsDIN EN ISO 14343-AG 19 9 Nb SiAWS A-5.9ER 347 SiMaterial number 1.4551Shielding gasM12 , M13 , M13Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥600 MPaImpact energy, Av≥100 J (20 °C)ApprovalsCEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003568-30008BS300 15.01.0 097-003568-300101.2 097-003568-300121.6 097-003568-30016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com309
<strong>Welding</strong> consumablesWire electrodeshigh-alloySW 410 NiMo• z High-alloy MAG solid wire electrode• z Suitable for connecting the same type of martensitic-ferrite steels• z Use in water turbine, steam power plant and compressor construction• z Resistant to vapour, water and seawater atmospheresChemical analysis, %C Si Mn Mo Cu0.03 0.3 0.4 0.5 0.3Ni Cr Nb4.5 13 0.5Materials• z 1.4313, 1.4317, 1.4351, 1.4414StandardsDIN EN ISO 14343-A G 13 4AWS A-5.9ER 410 NiMoMaterial number 1.4351Shielding gasM13Yield strength, Rp 0.2%≥750 MPaExpansion, A5 ≥10 %Tensile strength, Rm≥950 MPaImpact energy, Av≥35 J (20 °C)Packing drum Weight Wire Ø Item no.kgmm0.8 097-003589-30008BS300 15.01.0 097-003589-300101.2 097-003589-300121.6 097-003589-30016SW 625Chemical analysis, %C Si Mn Cr Ni Mo Nb0.01 0.1 0.05 22 64 9 3.6Materials• z Alloy 625, alloy 800 and similar Ni-Cr alloys• z 1.4529, 1.4539, 1.4558, 1.4876, 1.5680,1.5681, 1.5662, 2.4605, 2.4618, 2.4856,2.4858, 2.4951, 2.4952• z High-alloy MAG solid wire electrode• z Maximum operating temperature of the components 1000 °C• z Cold tough up to -196 °C• z Scale resistant up to 1100 °C• z Weld metal resistant to phosphoric acid, hydrochloric acid, sulphuric acid andnitric acid• z For permanent use in a temperature range from -196 °C to 550 °CStandardsDIN EN ISO 18274S Ni 6625 (NiCr22Mo9Nb)AWS A-5.14ER NiCrMo3Material number 2.4831Shielding gasM12Yield strength, Rp 0.2%≥480 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥780 MPaImpact energy, Av≥60 J (-196 °C)ApprovalsCE / TÜVPacking drum Weight Wire Ø Item no.kgmm0.8 097-003515-30008BS300 15.01.0 097-003515-300101.2 097-003515-30012310 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 904 LChemical analysis, %C Si Mn Mo Nb0.02 0.3 1.5 4.2 0.05Cr Ni Cu Co Al N B19.8 25 1.4 0.5 0.5 0.05 0.003Materials• z 1.4529,1.4539• z High-alloy MAG solid wire electrode• z Annealed and layer wound• z Suitable for boiler and tube steels• z Resistant to media containing sulphur and chloride• z Maximum operating temperature 400 °C• z Cold tough up to -196 °CStandardsDIN EN ISO 14343-AG 20 25 5 Cu LAWS A-5.9 ER 385Material number 1.4519Shielding gasI1 , I3 (20 - 30 % He)Yield strength, Rp 0.2%≥410 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥600 MPaImpact energy, Av≥130 J (-196 °C)Packing drum Weight Wire Ø Item no.kgmm0.8 097-003634-30008BS300 15.01.0 097-003634-300101.2 097-003634-300121.6 097-003634-30016F250 250 1.2 097-003634-25012SW NiCr82Chemical analysis, %C Si Mn Cr Ni0.05 0.5 3.5 22 67Fe Nb Cu Co Ti S P3 3 0.5 0.1 0.75 0.015 0.015Materials• z 1.4558, 1.4859, 1.4861, 1.4876, 1.4877,1.4885, 1.4958, 1.4968, 2.4669, 2.4694,2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951,2.4952• z Nickel-based alloys, dissimilar joints (also attemperatures >300 °C), cladding, surfacing• z High-alloy MAG solid wire electrode• z Cold tough up to -196 °C• z Scale-resistant up to 1,200 °C• z For corrosion-resistant alloys with nickel, stainless steels and carbon steels• z Resistant to embrittlement• z High strength and creep strength values• z Dissimilar joints in the petrochemical industry and offshore technology (e.g.furnaces)StandardsDIN EN ISO 18274S Ni 6082 (NiCr20Nb)AWS-SFA-5.14 ER NiCr 3Material number 2.4806Shielding gasI1 , I3 (40 % He)Yield strength, Rp 0.2%≥480 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥780 MPaImpact energy, Av≥60 J (-196 °C)Packing drum Weight Wire Ø Item no.kgmm0.8 097-003586-30008BS300 15.01.0 097-003586-300101.2 097-003586-300121.6 097-003586-30016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com311
<strong>Welding</strong> consumablesWire electrodeshigh-alloySW 2209 DuplexChemical analysis, %C Si Mn Cr Ni Mo N0.015 0.4 1.8 22.5 9 3 0.15Materials• z 1.4462, 1.4417, 1.4460, 1.4362• z High-alloy MAG solid wire electrode• z Use in a temperature range from -40 °C to 250 °C• z For ferrite-austenitic Cr-Ni-Mo steels• z Resistant to products containing chloride and acid gases• z Use in offshore technology e.g. in pipe constructionStandardsDIN EN ISO 14343-AG 22 9 3 LNAWS A-5.9 ER 2209Material number 1.4462Shielding gasI1 , I3 (20 - 30 % He)Yield strength, Rp 0.2%≥810 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥620 MPaImpact energy, Av≥65 J (-60 °C) / ≥120 J (20 °C)ApprovalsTÜV / CE / DBPacking drum Weight Wire Ø Item no.kgmm0.8 097-003516-30008BS300 15.01.0 097-003516-300101.2 097-003516-300121.6 097-003516-30016SW NiFe55Chemical analysis, %C Si Mn Cu Co Ni Fe0.03 0.1 0.5 0.04 0.02 55.1RemainderMaterials• z Grey cast iron, malleable cast iron and spheroidalcast iron• z High-alloy MAG solid wire electrode• z Cold welding of grey cast iron, malleable cast iron and spheroidal cast iron• z Highly resistant to cracking and good strength values• z Resistant to embrittlementShielding gasI1 , M21Yield strength, Rp 0.2%≥580 MPaExpansion, A5 ≥40 %Tensile strength, Rm280 MPaHardness 130Packing drum Weight Wire Ø Item no.kgmm0.8 097-003572-30008S300 15.01.0 097-003572-300101.2 097-003572-300121.6 097-003572-30016312 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesAluminiumSW 1450 99,5Ti• z MIG solid wire electrode, aluminium• z Titanium forms fine grains and increases the mechanical qualities• z More resistant to hot cracks than pure aluminiumChemical analysis, %Ti Al0.15 99.5Materials• z Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7,Al99,85,StandardsDIN EN 18273S AL 1450 (Al99,5Ti)AWS A-5.10 ER 1450Material number 3.0805Shielding gasI1Yield strength, Rp 0.2%≥20 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥65 MPaApprovalsTÜV / DB / CEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003523-30008BS300 7.51.0 097-003523-300101.2 097-003523-300121.6 097-003523-30016SW 3103 Mn1• z MIG solid wire electrode, aluminium• z Alloy for ship building/marine and offshore technology• z Seawater resistantChemical analysis, %Mn Si Mg Al1.2 0.3 0.2RemainderMaterials• z AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5StandardsDIN EN ISO 18273S AL 3103 (AlMn1)AWS A-5.10 ER 3103Shielding gasI1Yield strength, Rp 0.2%≥35 MPaExpansion, A5 ≥24 %Tensile strength, Rm≥90 MPaApprovalsCEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003509-30608S300 6.01.0 097-003509-306101.2 097-003509-306120.8 097-003509-30008BS300 7.51.0 097-003509-300101.2 097-003509-300121.6 097-003509-300160.8 097-003509-10008F100 1001.0 097-003509-100101.2 097-003509-10012PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com313
<strong>Welding</strong> consumablesWire electrodesAluminiumSW 4043 Si5Materials• z AlSiMg, AlMgSi• z MIG solid wire electrode, aluminium• z 5% silicon• z Untreated low strength values• z Suitable for subsequent anodisation• z Resistant to hot cracks• z Main areas of use are welds on cast aluminiumStandardsDIN EN ISO 18273S Al 4043A (AlSi5(A))AWS A-5.10 ER 4043Material number 3.2245Yield strength, Rp 0.2%≥40 MPaExpansion, A5 ≥8 %Tensile strength, Rm≥120 MPaApprovalsDB / CEPacking drum Weight Wire Ø Item no.kgmmS200 2.00.8 097-003553-200081.0 097-003553-200100.8 097-003553-30008BS300 7.51.0 097-003553-300101.2 097-003553-300121.6 097-003553-30016SW 4047 Si12Chemical analysis, %Si AlRe-5 main-derChemical analysis, %Si AlRe-12 main-derMaterials• z AlSiMg, AlMgSi• z MIG solid wire electrode, aluminium• z 12% silicon• z Untreated low strength values• z Not suitable for subsequent anodisation• z Main areas of use are welds on cast aluminiumStandardsDIN EN ISO 18273S AL 4047A (AlSi12(A))AWS A-5.10 ER 4047Material number 3.2585Shielding gasI1Yield strength, Rp 0.2%≥60 MPaExpansion, A5 ≥5 %Tensile strength, Rm≥130 MPaApprovalsDB / CEPacking drum Weight Wire Ø Item no.kgmm0.8 097-003522-30008BS300 7.51.0 097-003522-300101.2 097-003522-300121.6 097-003522-30016314 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 5087 Mg4,5 MnZr• z MIG solid wire electrode, aluminium• z High strength, extremely resistant to corrosion, resistant to sea water• z Very good mechanical quality valuesMaterials• z AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn,AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5StandardsDIN EN ISO 18273S AL 5087 (AlMg4,5MnZr)AWS A-5.10 ER 5087Material number 3.3546Shielding gasI1Yield strength, Rp 0.2%≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm≥275 MPaApprovalsTÜV / DB / GL / CE / ABSPacking drum Weight Wire Ø Item no.kgmm0.8 097-003644-30008BS300 7.01.0 097-003644-300101.2 097-003644-300121.6 097-003644-30016SW 5183 Mg4,5 Mn• z MIG solid wire electrode, aluminium• z 4.5% magnesium, 0.7% manganese• z High strength, extremely resistant to corrosion, resistant to sea water• z Suitable for subsequent anodisationChemical analysis, %Mg Mn Cr Zr Al4.5 1 0.15 0.15RemainderChemical analysis, %Mg Mn Cr Al4.5 0.7 0.15RemainderMaterials• z AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn,AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5StandardsDIN EN ISO 18273S AL 5183 (AlMg4,5Mn0,7)AWS A-5.10 ER 5183Material number 3.3548Shielding gasI1Yield strength, Rp 0.2%≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm≥275 MPaApprovalsTÜV / DB / GL / LR / CE / ABSPacking drum Weight Wire Ø Item no.kgmm0.8 097-003643-30008BS300 7.01.0 097-003643-300101.2 097-003643-300121.6 097-003643-30016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com315
<strong>Welding</strong> consumablesWire electrodesAluminiumSW 5183 Mg4,5 Mn PremiumMaterials• z AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn,AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5• z For weld-critical joints• z Optimised surface• z MIG solid wire electrode, aluminium• z 4.5% magnesium, 0.7% manganese• z High strength, extremely resistant to corrosion, resistant to sea water• z Suitable for subsequent anodisationStandardsDIN EN ISO 18273S AL 5183 (AlMg4,5Mn0,7)AWS A-5.10 ER 5183Material number 3.3548Wire Ø1.2 mmShielding gasI1Yield strength, Rp 0.2%≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm≥275 MPaApprovalsTÜV / DB / GL / LR / CE / ABSPacking drum Weight Item no.kgBS 300 7.0 097-003686-30012SW 5356 Mg5• z MIG solid wire electrode, aluminium• z 5% magnesium• z High strength, extremely resistant to corrosion, resistant to sea water• z Suitable for subsequent anodisationChemical analysis, %Mg Mn Cr Al4.5 0.7 0.15RemainderChemical analysis, %Mg Mn Cr Ti Al5 0.15 0.1 0.1RemainderMaterials• z AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3,G-AlMg3StandardsDIN EN ISO 18273S AL 5356 (AlMg5Cr)AWS A-5.10 ER 5356Material number 3.3556Shielding gasI1Yield strength, Rp 0.2%≥120 MPaExpansion, A5 ≥8 %Tensile strength, Rm≥250 MPaApprovalsTÜV / DB / GL / LR / CEPacking drum Weight Wire Ø Item no.kgmmS200 2.00.8 097-003645-200081.0 097-003645-200100.8 097-003645-30008BS300 7.01.0 097-003645-300101.2 097-003645-300121.6 097-003645-30016316 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW 5754 Mg3• z MIG solid wire electrode, aluminium• z 3% magnesium• z Medium strength, corrosion resistant• z Suitable for subsequent anodisationChemical analysis, %Mg Mn Cr Al3 0.3 0.3RemainderMaterials• z AlMg1, AlMg2, AlMg2,5, AlMg3,5,AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8,AlMgSi0,5, AlMgSi0,7StandardsDIN EN ISO 18273S Al 5754 (AlMg3)AWS A-5.10 ER 5754Material number 3.3536Shielding gasI1Yield strength, Rp 0.2%≥80 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥190 MPaApprovalsTÜV / DB / GL / CEPacking drum Weight Wire Ø Item no.kgmmS200 2.00.8 097-003646-200081.0 097-003646-200100.8 097-003646-30008BS300 7.01.0 097-003646-300101.2 097-003646-300121.6 097-003646-30016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com317
<strong>Welding</strong> consumablesWire electrodesCopper-basedSW OF CuChemical analysis, %Cu99.95Materials• z Connecting of copper components andsolder preform, suitable for furnace soldering,used in vacuum engineering and theaerospace and astronautics industrySW CuSi2Chemical analysis, %Si P Mn Sn Cu1.8 0.01 1 0.22RemainderMaterials• z CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15• z Oxygen-free copper-based alloy• z Low interference due to observation of the smallest dimensional tolerances,layer wound• z Good resistance to wear and abrasion• z Excellent flow characteristicsShielding gasI1Expansion, A5 ≥40 %Tensile strength, Rm≥200 MPaImpact energy, Av60 J (20 °C)Hardness50 HBPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003610-300101.2 097-003610-30012• z Copper-based, MIG/MAG solid wire electrode• z Low interference due to observation of the smallest dimensional tolerances,layer wound• z Resistant to high temperatures and corrosion• z Very good welding and flow characteristics• z Pulse arc recommended, approved for coldArc• z Designed for galvanised metal sheets in the automotive industry• z Joint welding of Cu materials and low-alloy steels and cast ironStandardsDIN EN ISO 24373S Cu 6511 (CuSi2Mn1)AWS A-5.7ER CuSi-AShielding gasI1Expansion, A5 ≥45 %Tensile strength, Rm≥285 MPaImpact energy, Av≥75 J (20 °C)Hardness62 HBPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003565-300101.2 097-003565-30012318 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW CuSi3Materials• z CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15• z Copper-based, MIG/MAG solid wire electrode• z Low interference due to observation of the smallest dimensional tolerances,layer wound• z Resistant to high temperatures and corrosion• z Joint welding of Cu materials and various steel sheets• z GMA-surfacing on steel• z Pulse arc recommended, approved for coldArcStandardsDIN EN ISO 24373S Cu 6560 (CuSi3Mn)AWS A-5.7ER CuSi-ABS 2901 part 3 C 9Material number 2.1461Shielding gasI1Expansion, A5 ≥40 %Tensile strength, Rm≥350 MPaImpact energy, Av≥60 J (20 °C)Hardness80 HBPacking drum Wire Ø Item no.mmS2000.8 097-003485-200081.0 097-003485-200100.8 097-003485-30008B3001.0 097-003485-300101.2 097-003485-30012F200 1.0 097-003485-20110SW CuAl8Chemical analysis, %Si Mn Cu2.8 0.9RemainderChemical analysis, %Al Mn Ni Cu8 0.2 0.3RemainderMaterials• z CuAl5, CuAl8, CuAl9, CuZn20Al• z Copper-based, MIG/MAG solid wire electrode• z Low interference due to observation of the smallest dimensional tolerances,layer wound• z Joint welding of Cu materials and various steel sheets• z Wear-resistant GMA-surfacing on steel• z Resistant to high temperatures and corrosion, seawater resistant• z Pulse arc recommended, approved for coldArcStandardsDIN EN ISO 24373S Cu 6100 (CuAl7)AWS A-5.7ER CuAl-A1BS 2901 part 3 C 28Material number 2.0921Shielding gasI1Expansion, A5 ≥40 %Tensile strength, Rm≥430 MPaImpact energy, Av≥100 J (20 °C)Hardness100 HBPacking drum Weight Wire Ø Item no.kgmmS200 5.00.8 097-003486-200081.0 097-003486-200100.8 097-003486-30008B300 15.01.0 097-003486-300101.2 097-003486-300121.6 097-003486-30016F200 200 1.0 097-003486-20110PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com319
<strong>Welding</strong> consumablesWire electrodesCopper-basedSW CuSn1Materials• z OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5• z Copper-based, MIG/MAG solid wire electrode• z Joint welding of high-oxygen copper joints and materials• z Low interference due to observation of the smallest dimensional tolerances,layer wound• z Resistant to high temperatures and corrosion• z Pulse arc recommended, approved for coldArcStandardsDIN EN ISO 24373S Cu 1898 (CuSn1)AWS A-5.7ER CuMaterial number 2.1006BS 2901 part 3 C 7Shielding gasI1Expansion, A5 ≥30 %Tensile strength, Rm≥220 MPaImpact energy, Av≥75 J (20 °C)Hardness60 HBPacking drum Weight Wire Ø Item no.kgmmB300 15.01.0 097-003559-300101.2 097-003559-30012SW CuSn6Chemical analysis, %Sn Mn Si P Cu0.85 0.25 0.2 0.01RemainderChemical analysis, %Sn P Cu6.3 0.2RemainderMaterials• z CuSn4, CuSn6, CuSn8• z Low interference due to observation of the smallest dimensional tolerances,layer wound• z Resistant to high temperatures and corrosion• z Pulse arc recommended, approved for coldArc• z Joint welding of Cu materials and low-alloy steels and cast ironStandardsDIN EN ISO 24373S Cu 5180A (CuSn6P)AWS A-5.7ER CuSn-ABS 2901 part 3 C 11Material number 2.1022Shielding gasI1Expansion, A5 ≥20 %Tensile strength, Rm≥260 MPaImpact energy, Av≥32 J (20 °C)Hardness80 HBPacking drum Weight Wire Ø Item no.kgmm0.8 097-003614-30008B300 15.01.0 097-003614-300101.2 097-003614-300121.6 097-003614-30016320 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesWire electrodesSW CuAl9Ni5Materials• z CuAl11Ni6Fe5, CuAl10Ni5Fe4• z Copper - Aluminium - Nickel - Alloys• z Copper-based, MIG/MAG solid wire electrode• z Low interference due to observation of the smallest dimensional tolerances,layer wound• z Wear-resistant GMA-surfacing on steel• z Pulse arc recommended, approved for coldArc• z Joint welding of cast and forged nickel-aluminium bronze components• z Surfacing on steel and aluminium bronze, including multialloys• z The weld metal is resistant to corrosion and sea waterStandardsDIN EN ISO 24373S Cu 6328 (CuAl9Ni5Fe3Mn2)AWS A-5.7ER CuNiAlBS 2901 part 3C 26 NiMaterial number 2.0923Wire Ø1.2 mmShielding gasI1Expansion, A5 >10 %Tensile strength, Rm≥560 MPaImpact energy, Av≥60 J (20 °C)Packing drum Weight Item no.kgBS300 15.0 097-003567-30012SW CuAlBz9FeChemical analysis, %Al Ni Fe Mn Si Pb Cu9 5 4 1.5 0.2 0.02RemainderChemical analysis, %Al Fe Mn Ni Cu9.5 1.1 1 0.8RemainderMaterials• z CuAl8Fe3• z Copper-based, MIG/MAG solid wire electrode• z Low interference due to observation of the smallest dimensional tolerances,layer wound• z Pulse arc recommended, approved for coldArc• z Good resistance to wear and abrasion• z Surfacing on steel and aluminium bronze, including multialloys• z Excellent flow characteristics• z Joint welding of Cu-Al materialsStandardsDIN EN ISO 24373S Cu 6180 (CuAl10Fe)AWS A-5.7ER CuAl-A2BS 2901 part 3 C 13Material number 2.0937Shielding gasI1Expansion, A5 ≥35 %Tensile strength, Rm≥500 MPaImpact energy, Av≥95 J (20 °C)Hardness140 HBPacking drum Weight Wire Ø Item no.kgmm1.0 097-003571-30010B300 15.01.2 097-003571-300121.6 097-003571-30016F200 200 1.0 097-003571-20110PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com321
<strong>Welding</strong> consumablesFlux cored wire electrodesunalloyedFCW 70TC MetalChemical analysis, %C Si Mn0.09 0.7 1.5Materials• z S185 - S355, P235GH - P355GH, P235T1/T2- P460NL2, L210 - L445MB, S235 - S460QL1,API X42 - X60• z Unalloyed metal powder MAG flux cored wire electrode• z Bright, layer wound• z Excellent gap bridging and sidewall fusion• z Notch-free seam transitions• z Very high current carrying capacity and yield• z Even with rusty, primed and galvanised workpieces thanks to the aggressive arcStandardsDIN EN ISO 17632-AT 42 2 M M/C 1 H5AWS A-5.18E 70C - 6 M/ -6 CShielding gasC1 , M21Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥490 MPaImpact energy, Av≥27 J (-30 °C)ApprovalsTÜV / DB / LR / CEPacking drum Weight Wire Ø PU Item no.kg mm Pc.S200 5.02 097-003453-20012BS300 15.01.2097-003453-300121F250 250 097-003453-25012FCW 71T BasicChemical analysis, %C Si Mn0.09 0.9 1.7Materials• z S185 - S355, P235GH, P265GH, P295GH, P235- P355, L210 - L360, S(P)275 - S(P)355, GP240R• z Unalloyed basic MAG flux cored wire electrode• z Bright, layer wound• z Very strong and highly resistant to cracking• z Ideal for thick metal sheets and rigidly clamped constructions• z Hydrogen content < 5% in the weld metalStandardsDIN EN ISO 17632-AT 42 2 B M 1 H5AWS A-5.20E 71T-5M-JWire Ø1.2 mmShielding gasM21Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥480 MPaImpact energy, Av≥27 J (-40 °C)ApprovalsTÜV / DB / GL / CEPacking drum Weight Item no.kgBS300 15.0 097-003452-30012322 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesFlux cored wire electrodesFCW T 70C MetalChemical analysis, %C Si Mn P S0.05 0.7 1.5 0.015 0.015Materials• z S185 - S355, P235GH - P355GH, P235T1/T2- P460NL2, L210 - L445MB, S235 - S460QL1,API X42 - X60• z Schiffbaustähle A, B, D, AH-32 - EH 36• z Unalloyed metal powder MAG flux cored wire electrode• z Bright, layer wound• z Excellent gap bridging and sidewall fusion• z Notch-free seam transitions• z Very high current carrying capacity and yieldStandardsDIN EN ISO 17632-AT 46 6 M M 1 H5AWS A-5.18E 70C-6M H4Wire Ø1.2 mmShielding gasC1 , M21Yield strength, Rp 0.2%≥460 MPaExpansion, A5 ≥26 %Tensile strength, Rm530 MPa - 680 MPaImpact energy, Av≥47 J (-60 °C)ApprovalsCEPacking drum Weight Item no.kgBS300 16.0 097-003616-30012FCW 71T RutileChemical analysis, %C Si Mn0.09 0.9 1.7Materials• z S185 - S355, P235GH - P355GH, P235T1/T2- P460NL2, L210 - L445MB, S235 - S460QL1,API X42 - X60• z Layer-wound• z Unalloyed rutile MAG flux cored wire electrode• z Quick solidifying slag• z <strong>Welding</strong> is possible in any position with one machine setting• z Very easy handling and controllability• z Preferred application on pipe and steel constructions, in ship construction, onceramicStandardsDIN EN ISO 17632-AT 42 2 P M 1 H5AWS A-5.20E 71T-1MShielding gasM21Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥490 MPaImpact energy, Av≥27 J (-20 °C)ApprovalsTÜV / DB / GL / LR / CEPacking drum Weight Wire Ø PU Item no.kg mm Pc.S200 5.02 097-003454-200121.2097-003454-30012BS300 15.0 11.6 097-003454-30016PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com323
<strong>Welding</strong> consumablesFlux cored wire electrodesunalloyedFCW 71T Rutile CO2Chemical analysis, %C Si Mn0.09 0.9 1.7Materials• z S185 - S355, P235GH, P265GH, P295GH, P235- P355, L210 - L360, S(P)275 - S(P)355, GP240R• z Unalloyed rutile MAG flux cored wire electrode• z Bright, layer wound• z Quick solidifying slag• z <strong>Welding</strong> is possible in any position with one machine setting• z Optimised for welding using CO2• z Very easy handling and controllability• z Preferred application on pipe and steel constructions, in ship construction, onceramicStandardsEN ISO 17632-AT 42 2 P M/C H5AWS A-5.20E 71T-1M/-1CShielding gasC1 , M21Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥490 MPaImpact energy, Av≥27 J (-20 °C)ApprovalsCEPacking drum Weight Wire Ø PU Item no.kg mm Pc.S200 5.02 097-003517-200121.2BS300 15.0 1 097-003517-30012FCW 71T SelfshieldChemical analysis, %C Si Mn P S Al0.19 0.35 0.6 0.011 0.006 1.2Materials• z S185 - P275JR, S355J0 - S335, P255N - P355N,P235GH, P265GH, P310GH, P295Gh, S460N,S460M• z Unalloyed self-shielding flux cored wire electrode• z Bright, layer wound• z Can be welded in any position, including vertically down• z Very easy handling and controllability• z High current carrying capacity and low spatter• z Reduced barium proportion, observe safety instructionsStandardsEN ISO 17632-AT 42 2 P M 1 H5AWS A-5.20 E 71T-11Shielding gasC1Yield strength, Rp 0.2%≥520 MPaExpansion, A5 ≥21 %Tensile strength, Rm≥590 MPaPacking drum Weight Wire Ø Item no.kgmm2.0097-003455-20209S2000.9097-003455-200095.0B300097-003455-200121.2097-003455-3001215.01.6 097-003455-30016324 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesFlux cored wire electrodesFCW 81T Rutile Ni1Chemical analysis, %C Si Mn P S Ni0.09 0.7 1.4 0.01 0.01 0.95Materials• z P235 GH-P355GH, Kaltzähe Stähle bis 550Mpa• z Unalloyed rutile MAG flux cored wire electrode• z For operating temperatures up to -60 °C• z Suitable for cold tough fine-grain structural steels• z Can be welded in any position except vertical down• z High impact values up to -60 °CStandardsDIN EN ISO 758T 46 6 1Ni P M 2 H5AWS A-5.29E 81T1-Ni1M-JWire Ø1.2 mmShielding gasM21Yield strength, Rp 0.2%≥470 MPaExpansion, A5 ≥19 %Tensile strength, Rm550 J - 690 MPaImpact energy, Av≥27 J (-60 °C)ApprovalsCEPacking drum Weight Item no.kgBS300 15.0 097-003518-30012PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com325
<strong>Welding</strong> consumablesFlux cored wire electrodeslow-alloycreep resistantFCW 81T Rutile MoChemical analysis, %C Si Mn Mo0.05 0.5 1.1 0.5Materials• z P235GH - P355GH, 16Mo3, P235T1/P235T2 -P460NL2, L210 - L445MB, S255 - S460• z Microalloyed rutile flux cored wire• z Suitable for alloyed, heat-resistant boiler and tube steels• z Low-spatter thanks to high chemical purity• z Excellent modelling capabilities, outstanding for positional welding• z Maximum operating temperature 500 °C• z Particularly suitable for MAG orbital weldingStandardsDIN EN ISO 17634T 46 A Mo P M 1 H5AWS A-5.29E 81T1-A1M H4Shielding gasM2Yield strength, Rp 0.2%≥470 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥550 MPa - 680 MPaImpact energy, Av≥60 J (20 °C)ApprovalsTÜVPacking drum Weight Wire Ø Item no.kgmmB300 16.01.0 097-003603-300101.2 097-003603-30012FCW 111T NiMoCrChemical analysis, %C Si Mn Mo Ni P S0.08 0.5 1.7 0.3 2 0.015 0.015Materials• z TM tube steels up to L690M, annealed,high-strength fine-grain structural steels upto S690QL, low-temperature tough, highstrengthfine-grained construction steels upto S690G1Ql1• z Microalloyed rutile flux cored wire• z For operating temperatures up to -60 °C• z For welding high-tensile fine-grain structural steels up to 690 MPa yield strength• z Alloy for ship building/marine and offshore technology• z Low-spatter thanks to high chemical purity• z Excellent modelling capabilities, outstanding for positional welding• z Particularly suitable for MAG orbital welding• z CTOD tested welding materialStandardsEN ISO 18276-AT 69 6 Z P M 1 H5AWS A-5.29E 111 T1-K3M-J H4Wire Ø1.2 mmShielding gasM21Yield strength, Rp 0.2%≥690 MPaExpansion, A5 ≥17 %Tensile strength, Rm≥770 MPa - 900 MPaImpact energy, Av≥47 J (-60 °C)Packing drum Weight Item no.kgB300 16.0 097-003630-30012326 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesFlux cored wire electrodeshigh-alloyFCW 307 RutileChemical analysis, %C Si Mn P S0.08 0.6 6.4 0.025 0.01Ni Cr Mo N8 18 0.04 0.03Materials• z Dissimilar joints, cladding, buffer layers forhardfacing, high C-content and difficultto weld steels, manganese steel (example:1.3401)FCW 308 RutileChemical analysis, %C Si Mn P S0.04 0.8 1.5 0.04 0.03Ni Cr Mo9.5 19.5 0.3Materials• z 1.4301, 1.4303, 1.4306, 1.4308, 1.4310,1.4311, 1.4319, 1.4541, 1.4550, 1.4552• z High-alloy, rutile MAG flux cored wire electrode• z Excellent weldability, low spatter formation• z Quick solidifying and very easy to remove slag• z For dissimilar joints and buffer layers• z Operating temperature with dissimilar joints 300 °CStandardsDIN EN ISO 17633-A T 18 8 Mn R M 3AWS A-5.22E 307LT0-1/4Material number 1.4370Shielding gasC1 , M13 , M21Yield strength, Rp 0.2%≥390 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥470 MPaImpact energy, Av≥47 J (0 °C)ApprovalsCEPacking drum Weight Wire Ø Item no.kgmmBS30015.0 1.2 097-003582-3001217.0 1.6 097-003582-31716• z High-alloy, rutile MAG flux cored wire electrode• z Excellent weldability, low spatter formation• z Quick solidifying and very easy to remove slag• z For dissimilar joints and buffer layers• z Operating temperature with dissimilar joints 300 °CStandardsDIN EN ISO 17633-A T 19 9 L R C/M 3AWS A-5.22E 308LT0-1/4Material number 1.4316Wire Ø1.2 mmShielding gasC1 , M21Yield strength, Rp 0.2%≥370 MPaExpansion, A5 ≥41 %Tensile strength, Rm≥520 MPaImpact energy, Av≥35 J (0 °C)ApprovalsCEPacking drum Weight Item no.kgBS300 15.0 097-003561-30012PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com327
<strong>Welding</strong> consumablesFlux cored wire electrodeshigh-alloyFCW 309 RutileChemical analysis, %C Si Mn P S0.04 0.8 2.5 0.04 0.03Ni Cr Mo Cu13 23 0.5 0.5Materials• z Austenite-ferrite joints (dissimilar), cladding,corrosion-resistant layers on non-alloyedconstruction steels, buffer layers• z High-alloy, rutile MAG flux cored wire electrode• z Excellent weldability, low spatter formation• z Quick solidifying and very easy to remove slag• z For dissimilar joints and buffer layers• z Very low carbon content• z Operating temperature with dissimilar joints 300 °CStandardsDIN EN ISO 17633-A T 23 12 L R C/M 3AWS A-5.22E 309LT0-1/4Material number 1.4332Shielding gasC1 , M21Yield strength, Rp 0.2%≥390 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥520 MPaApprovalsTÜV / DB / GL / LR / CEPacking drum Weight Wire Ø Item no.kgmmBS30012.5 0.9 097-003456-3000915.0 1.2 097-003456-30012FCW 309 LP RutileChemical analysis, %C Si Mn P S0.04 0.8 2.5 0.04 0.03Ni Cr Mo Cu13 24 0.5 0.5Materials• z Austenite-ferrite joints (dissimilar), cladding,corrosion-resistant layers on non-alloyedconstruction steels, buffer layers• z High-alloy, rutile MAG flux cored wire electrode• z Can be welded in any position, including vertically down• z Excellent weldability, low spatter formation• z Quick solidifying and very easy to remove slag• z For dissimilar joints and buffer layers• z Very low carbon content• z Operating temperature with dissimilar joints 300 °CStandardsDIN EN ISO 17633-A T 23 12 L P C/M 1AWS A-5.22E 309LT1-1/-4Material number 1.4332Shielding gasC1 , M21Yield strength, Rp 0.2%≥390 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥520 MPaImpact energy, Av≥54 J (0 °C)ApprovalsTÜV / DB / CE / LRPacking drum Weight Wire Ø Item no.kgmmS200 5.0097-003519-20012BS300 15.01.2097-003519-30012328 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesFlux cored wire electrodesFCW 316 RutileChemical analysis, %C Si Mn P S0.04 0.8 2.5 0.04 0.03Ni Cr Mo Cu13 19 2.5 0.5Materials• z 1.4401, 1.4404, 1.4406, 1.4408, 1.4429,1.4435, 1.4436, 1.4541, 1.4550, 1.4571,1.4580, 1.4581, 1.4583• z High-alloy, rutile MAG flux cored wire electrode• z Excellent weldability, low spatter formation• z Quick solidifying and very easy to remove slag• z For non-rusting Cr-Ni-Mo steels with low carbon content• z Operating temperature up to 400 °CStandardsAWS A-5.22E 316LT0-1/4DIN EN ISO 17633-A T 19 12 3 L R C/M 3Material number 1.4330Shielding gasM21Yield strength, Rp 0.2%≥380 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥485 MPaImpact energy, Av≥44 J (0 °C)ApprovalsTÜV / DB / GL / LR / CEPacking drum Weight Wire Ø Item no.kgmm12.5 0.9 097-003457-30009BS30015.0097-003457-300121.2F150 150 097-003457-15012FCW 316 LP RutileChemical analysis, %C Si Mn P S0.04 0.8 2.5 0.04 0.03Ni Cr Mo13 19 2.5Materials• z 1.4401, 1.4404, 1.4406, 1.4408, 1.4429,1.4435, 1.4436, 1.4541, 1.4550, 1.4571,1.4580, 1.4581, 1.4583• z High-alloy, rutile MAG flux cored wire electrode• z Can be welded in any position, including vertically down• z Excellent weldability, low spatter formation• z Quick solidifying and very easy to remove slag• z For non-rusting Cr-Ni-Mo steels with low carbon content• z Very low carbon content• z Operating temperature up to 400 °CStandardsAWS A-5.22E 316LT1-1/-4DIN EN ISO 17633-A T 19 12 3 L P C/M 1Material number 1.4430Shielding gasM21Yield strength, Rp 0.2%≥370 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥485 MPaImpact energy, Av≥54 J (0 °C)ApprovalsTÜV / CE / GLPacking drum Weight Wire Ø Item no.kgmmB200 5.0097-003520-200121.2BS300 15.0 097-003520-30012PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com329
<strong>Welding</strong> consumablesFlux cored wire electrodeshigh-alloyFCW NiCr82Chemical analysis, %C Si Mn P S0.08 0.3 3 0.03 0.015Ni Cr Fe Nb Cu Ti67 21 3 2.5 0.5 0.75Materials• z 1.4558, 1.4859, 1.4861, 1.4876, 1.4877,1.4885, 1.4958, 1.4968, 2.4669, 2.4694,2.4816, 2.4817, 2.4867, 2.4867, 2.4869,2.4951, 2.4952FCW 316 METALChemical analysis, %C Si Mn Cr Mo0.015 0.5 1.3 18.5 2.6Ni Cu P S11.5 0.13 0.015 0.02Materials• z 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420,1.4435, 1.4436, 1.4571, 1.4573, 1.4580,1.4581, 1.4583• z High-alloy, rutile MAG flux cored wire electrode• z Excellent weldability, low spatter formation• z Slag is removed very easily• z Scale-resistant up to 1,200 °C• z Resistant to embrittlementStandardsAWS A-5.34E NiCr3T0-4DIN EN ISO 14172T NI 6082 (NiCr20Mn3Nb)Wire Ø1.2 mmShielding gasM21Yield strength, Rp 0.2%≥380 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥560 MPaImpact energy, Av≥100 J (0 °C)Packing drum Weight Item no.kgBS30012.5 097-003577-2021215.0 097-003577-30012• z Can be welded in any position, including vertically down• z Maximum operating temperature 400 °C• z Can be used for stabilised and non-stabilised Cr-Ni steels• z Very homogeneous seam finish• z High-alloy MAG metal-cored wire electrodeStandardsDIN EN ISO 17633-A T 19 12 3 L M M 1AWS A-5.9EC 316LWire Ø1.2 mmShielding gasM21Yield strength, Rp 0.2%≥450 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥610 MPaImpact energy, Av≥50 J (-60 °C)ApprovalsCEPacking drum Weight Item no.kgB300 15.0 097-003631-30012330 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesFlux cored wire electrodesFCW COBALT2Chemical analysis, %C Cr W Co1.1 28 4RemainderMaterials• z Heavy-duty, corrosion-resistant surfacing onsteel• z Can be used in conditions with high abrasion,hard impacts and extreme temperaturefluctuations• z Cobalt-based MAG flux cored wire electrode• z Excellent wear resistance• z Can be used in conditions with high abrasion, hard impacts and extreme temperaturefluctuations• z For heavy-duty, corrosion-resistant GMA-surfacing on steel• z Excellent weldability, low spatter formation• z Very good corrosion resistance• z For impact loading and mineral abrasion• z Hardness 40 – 43 HRC• z Machinable with carbide toolsStandardsEN 14700T Co2Wire Ø1.2 mmShielding gasM21Expansion, A5 ≥30 %ApprovalsCEPacking drum Weight Item no.kgBS300 15.0 097-003624-30012PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com331
<strong>Welding</strong> consumablesTIG welding rodsunalloyedTR 70S G2• z Unalloyed TIG welding rod• z Copper-plated and stamped• z Suitable for boiler and tube steels• z Semi-fluid molten pool, good controllabilityChemical analysis, %C Si Mn0.09 0.6 1.15Materials• z S185 - S275JR, S355J0 - S355, S255N - S355N,P255NH - P355NH, P235GH, P265GH,P310GHStandardsDIN EN ISO 636-AW 2Si1AWS A-5.18 ER 70S-3Material number 1.5112<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥360 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥510 MPaImpact energy, Av≥47 J (-20 °C) / ≥100 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003580-100101.6 097-003580-10016Box 5.02.0 097-003580-100202.4 097-003580-100243.0 097-003580-10030TR 70S G3• z Unalloyed TIG welding rod• z Copper-plated and stamped• z Suitable for boiler and tube steels• z Semi-fluid molten pool, good controllabilityChemical analysis, %C Si Mn0.09 0.85 1.45Materials• z S185 - S275JR, S355JO - S335, S255N - S355N,P235GH, P265GH, P310GHStandardsDIN EN ISO 636-AW 42 5 | W 3Si1AWS A-5.18 ER 70S-6Material number 1.5125<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥500 MPaImpact energy, Av≥47 J (-50 °C) / ≥100 J (20 °C)ApprovalsTÜV / DB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003489-100101.6 097-003489-10016Box 5.02.0 097-003489-100202.4 097-003489-100243.0 097-003489-100304.0 097-003489-10040332 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR 70S G4Chemical analysis, %C Si Mn0.09 0.95 1.65Materials• z S185 -S275JR, S355JO -S335, S255N - S355N,P235GH, P265GH, P310GH, S460N, S460M• z Unalloyed TIG welding rod• z Copper-plated and stamped• z Suitable for boiler and tube steels• z Semi-fluid molten pool, good controllability• z Low-spatter thanks to high chemical purityStandardsDIN EN ISO 636-AW 46 4/ W4Si1AWS A-5.18 ER 70S-6Material number 1.5130<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥460 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥530 MPaImpact energy, Av≥47 J (-40 °C) / ≥100 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003574-10016Box 5.02.0 097-003574-100202.4 097-003574-100243.0 097-003574-10030TR 80S Ni1Chemical analysis, %C Si Mn0.09 0.5 1.05Materials• z P355NL1 - P460NL1• z Unalloyed TIG welding rod• z For operating temperatures up to -60 °C• z Suitable for cold tough fine-grain structural steels• z Copper-plated and stamped• z Semi-fluid molten pool, good controllabilityStandardsDIN EN ISO 636-AW 3Ni1AWS A-5.28ER 80S-Ni1<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥470 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥560 MPaImpact energy, Av≥47 J (-60 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003618-10016Box 5.02.4 097-003618-100243.0 097-003618-10030PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com333
<strong>Welding</strong> consumablesTIG welding rodslow-alloycreep resistantTR 80 S NiCu• z Low-alloy TIG welding rod• z Copper-plated and stamped• z For welding weatherproof steelsChemical analysis, %C Si Mn Ni Cu0.08 0.8 1.4 0.8 0.4Materials• z S235JRW - S355J2G1W, 9CrNiCu3-2-4StandardsDIN EN ISO 16834-AW ZMn3N1CuAWS A-5.28ER 80S-G<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥450 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥550 MPaImpact energy, Av≥47 J (-20 °C) / ≥80 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003555-10016Box 5.02.0 097-003555-100202.4 097-003555-100243.0 097-003555-10030TR CrMo5• z Low-alloy TIG welding rod• z Copper-plated and stamped• z Creep resistant filler for pipe and container construction• z Maximum operating temperature 600 °CChemical analysis, %C Si Mn Mo Cr0.08 0.35 0.55 0.65 6Materials• z X12CrMo5, 12CrMo-5StandardsDIN EN ISO 21952-AW CrMo5 SiAWS A-5.28ER 80S-B6Material number 1.7373<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥450 MPaExpansion, A5 ≥18 %Tensile strength, Rm≥570 MPaImpact energy, Av≥100 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003585-10016Box 5.02.4 097-003585-100243.0 097-003585-10030334 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR 80S MoChemical analysis, %C Si Mn Mo0.1 0.6 1.15 0.52Materials• z P255NH-P355NH, P355NL1-P460NL1,P236GH, P265GH,P310GH, 16Mo3• z Low-alloy TIG welding rod• z Copper-plated and stamped• z Creep resistant filler for pipe and container construction• z Maximum operating temperature 500 °CDIN EN ISO 21952-AW Mo SiAWS A-5.28ER 70S-A1 (ER 80S-G)Material number 1.5424<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥460 MPaExpansion, A5 >22 %Tensile strength, Rm≥560 MPaImpact energy, Av≥60 J (20 °C) / ≥47 J (-20 °C)ApprovalsTÜV / DB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003487-10016Box 5.02.0 097-003487-100202.4 097-003487-100243.0 097-003487-10030TR 80S CrMo1Chemical analysis, %C Si Mn Mo Cr0.1 0.6 1 0.5 1.2Materials• z 13CrMo4-5, 13CrMoSi5-5, G17CrMo5-5• z Low-alloy TIG welding rod• z Copper-plated and stamped• z Suitable for alloyed, heat-resistant boiler and tube steels• z Maximum operating temperature 550 °C• z Bruscato factor max. 12 ppmStandardsDIN EN ISO 21952-AW CrMo1 SiAWS A-5.28ER 80S-GMaterial number 1.7339<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥305 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥450 MPaImpact energy, Av≥100 J (20 °C) / ≥47 J (-10 °C)ApprovalsTÜV / DB / CELength1000 mmPacking drum Weight Wire Ø Item no.mm1.6 097-003500-10016Box5 kg2.0 097-003500-100202.4 097-003500-100243.0 097-003500-10030PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com335
<strong>Welding</strong> consumablesTIG welding rodslow-alloycreep resistantTR 90S CrMo2Chemical analysis, %C Si Mn Mo Cr0.08 0.6 0.9 1 2.45Materials• z 10CrMo9-10, 12 CrMo19-5, 10CrSiMoV7• z Low-alloy TIG welding rod• z Copper-plated and stamped• z Suitable for alloyed, heat-resistant boiler and tube steels• z Maximum operating temperature 600 °C• z Bruscato factor max. 12 ppmStandardsDIN EN ISO 21952-AW CrMo2 SiAWS A-5.28ER 90S-GMaterial number 1.7384<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥355 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥540 MPaImpact energy, Av≥100 J (20 °C) / ≥47 J (-10 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm2.0 097-003541-10020Box 5.02.4 097-003541-100243.0 097-003541-10030TR 90S CrMo91• z Low-alloy TIG welding rod• z For welding highly heat-resistant steel T91/P91Chemical analysis, %C Si Mn Cr Ni Mo V0.1 0.25 0.5 8.7 0.6 1 0.2Materials• z A 213 T91, A 335 P91, X10CrMoVNb9-1StandardsDIN EN ISO 21952-AW CrMo91AWS A-5.28ER 90S-B9<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥520 MPaExpansion, A5 ≥16 %Tensile strength, Rm≥620 MPaImpact energy, Av≥50 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003629-10016Box 5.02.4 097-003629-100243.2 097-003629-10032336 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR 90S CrMo2 VTi• z For welding high-temperature steels T/P24• z Low-alloy TIG welding rodChemical analysis, %C Si Mn Cr Mo V0.1 0.25 0.9 2.3 1 0.3Materials• z S235JRW - S355J2G1W, 9CrNiCu3-2-4StandardsDIN EN ISO 21952-AW CrMo2VNbAWS A-5.28ER 90S-G<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥550 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥650 MPaImpact energy, Av≥47 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003560-10016Box 5.02.0 097-003560-100202.4 097-003560-100243.0 097-003560-10030PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com337
<strong>Welding</strong> consumablesTIG welding rodshigh-alloyTR 307 SiChemical analysis, %C Si Mn Ni Cr0.08 0.85 7 8 18Materials• z 1.3401• z Difficult to weld steel, tool steel, spring steel,manganese steel, case-hardened steel, black/white connections• z High-alloy TIG welding rod• z Excellent welding characteristics thanks to high Si content• z Suitable for dissimilar joints and buffer layers• z Strain-hardening• z StampedStandardsDIN EN ISO 14343-AW 18 8 Mn SiAWS A-5.9ER 307 SiMaterial number 1.4370<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥450 MPaExpansion, A5 ≥42 %Tensile strength, Rm≥650 MPaImpact energy, Av≥120 J (20 °C) / ≥60 J (-80 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003490-100101.2 097-003490-10012Box 5.01.6 097-003490-100162.0 097-003490-100202.4 097-003490-100243.2 097-003490-10032TR 308 LSiChemical analysis, %C Si Mn Cr Ni0.02 0.8 1.75 19 9Materials• z 1.4301, 1.4303, 1.4306, 1.4308, 1.4310,1.4311, 1.4319, 1.4541, 1.4550, 1.4552• z High-alloy TIG welding rod• z Excellent welding characteristics thanks to high Si content• z For non-rusting Cr-Ni steels with low C content• z Maximum operating temperature 350 °C• z Cold tough up to -196 °C• z StampedStandardsDIN EN ISO 14343-AW 19 9 LSiAWS A-5.9ER 308 L SiMaterial number 1.4316<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥590 MPaImpact energy, Av≥120 J (20 °C) / ≥60 J (-196 °C)ApprovalsTÜV / DB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003491-100101.2 097-003491-10012Box 5.01.6 097-003491-100162.0 097-003491-100202.4 097-003491-100243.2 097-003491-10032338 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR 309 LSiChemical analysis, %C Si Mn Cr Ni0.02 0.8 1.8 23 13Materials• z Austenite-ferrite joints (dissimilar), cladding,corrosion-resistant layers on non-alloyedconstruction steels, buffer layers• z High-alloy TIG welding rod• z Excellent welding characteristics thanks to high Si content• z Suitable for dissimilar joints and buffer layers• z Maximum operating temperature 300 °C• z StampedStandardsDIN EN ISO 14343-AW 23 12 LSiAWS A-5.9ER 309LSiMaterial number 1.4332<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥450 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥650 MPaImpact energy, Av≥130 J (20 °C) / ≥65 J (-120 °C)ApprovalsTÜVLength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003539-100101.6 097-003539-10016Box 5.02.0 097-003539-100202.4 097-003539-100243.2 097-003539-10032TR 310Chemical analysis, %C Si Mn Cr Ni0.1 0.4 1.5 25 20Materials• z 1.4710, 1.4713, 1.4726, 1.4745, 1.4823,1.4832, 1.4837, 1.4840, 1.4841, 1.4845,1.4846, 1.4848, 1.4849• z High-alloy TIG welding rod• z Weld metal made of fully austenitic chrome nickel steel• z For welding heatproof steels• z Scale resistant up to 1100 °C• z Not resistant in gases containing sulphur• z StampedStandardsDIN EN ISO 14343-A W 25 20AWS A-5.9 ER 310Material number 1.4842<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥390 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥590 MPaImpact energy, Av≥170 J (20 °C) / ≥60 J (-196 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003536-100101.2 097-003536-10012Box 5.01.6 097-003536-100162.0 097-003536-100202.4 097-003536-100243.2 097-003536-10032PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com339
<strong>Welding</strong> consumablesTIG welding rodshigh-alloyTR 312Chemical analysis, %C Si Mn Cr Ni0.1 0.5 1.9 29 9Materials• z corrosion-resistant similar steel and cast steel(e.g. 1.4762, 1.4085), difficult to weld steel,manganese steel, repairs and wear-resistantlayers• z High-alloy TIG welding rod• z For heavy-duty, corrosion-resistant GMA-surfacing on steel• z High strength and wear resistance after welding• z For dissimilar joints and buffer layers• z Strain-hardening• z StampedStandardsDIN EN ISO 14343-A W 29 9AWS A-5.9 ER 312Material number 1.4337<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥600 MPaExpansion, A5 ≥25 %Tensile strength, Rm≥750 MPaImpact energy, Av≥50 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003538-100101.2 097-003538-10012Box 5.01.6 097-003538-100162.0 097-003538-100202.4 097-003538-100243.2 097-003538-10032TR 316 LSiChemical analysis, %C Si Mn Cr Ni Mg0.02 0.85 1.75 19 12 2.7Materials• z 1.4401, 1.4404, 1.4406, 1.4408, 1.4429,1.4435, 1.4436, 1.4541, 1.4550, 1.4571,1.4580, 1.4581, 1.4583• z High-alloy TIG welding rod• z Excellent welding characteristics thanks to high Si content• z For non-rusting Cr-Ni steels with low C content• z Maximum operating temperature 400 °C• z StampedStandardsDIN EN ISO 14343-AW 19 12 3 LSiAWS A-5.9ER 316 L SiMaterial number 1.4430<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥600 MPaImpact energy, Av≥120 J (20 °C) / ≥50 J (-196 °C)ApprovalsTÜV / DB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003492-100101.2 097-003492-10012Box 5.01.6 097-003492-100162.0 097-003492-100202.4 097-003492-100243.2 097-003492-10032340 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR 318 SiChemical analysis, %C Si Mn Cr Ni Mo Nb0.04 0.8 1.8 19 11 2.5 0.5Materials• z 1.4401, 1.4406, 1.4408, 1.4429, 1.4436,1.4571, 1.4580, 1.4581, 1.4583• z High-alloy TIG welding rod• z Excellent welding characteristics thanks to high Si content• z Can be used for welding stabilised Cr-Ni steels• z Maximum operating temperature 400 °C• z StampedStandardsDIN EN ISO 14343-AW 19 12 3 Nb SiAWS A-5.9ER 318 SiMaterial number 1.4576<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥34 %Tensile strength, Rm≥610 MPaImpact energy, Av≥90 J (20 °C) / ≥40 J (-120 °C)ApprovalsTÜV / DB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003493-100101.2 097-003493-10012Box 5.01.6 097-003493-100162.0 097-003493-100202.4 097-003493-100243.2 097-003493-10032TR 347Chemical analysis, %C Si Mn Cr Ni0.06 0.95 2 20 10Mo Cu Nb S Pb0.4 0.4 0.9 0.015 0.02Materials• z 1.4541, 1.4550, 1.4552, 1.4301, 1.4312,1.4546, 1.4311, 1.4306• z High-alloy TIG welding rod• z Suitable for joint welding of stainless and heat-resistant steels• z Scale-resistant up to 800 °C• z Cold tough up to -196 °C• z Can be used for welding stabilised Cr-Ni steels• z StampedStandardsDIN EN ISO 14343-AW 19 9 Nb SiAWS A-5.9ER 347 SiMaterial number 1.4551<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥620 MPaImpact energy, Av≥130 J (20 °C) / ≥40 J (-196 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003581-100101.2 097-003581-10012Box 5.01.6 097-003581-100162.0 097-003581-100202.4 097-003581-100243.2 097-003581-10032PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com341
<strong>Welding</strong> consumablesTIG welding rodshigh-alloyTR 410 NiMo• z High-alloy TIG welding rod• z Suitable for soft martensitic chrome steels• z It is recommended to temper or anneal after welding• z StampedChemical analysis, %C Si Mn Cr Ni0.08 0.45 0.6 12.5 4.5Mo P S0.6 0.03 0.03Materials• z martensitic chrome steels, fine castings andsteel castings of type 13% Cr - 4% NiStandardsDIN EN ISO 14343-A W 13 4AWS A-5.9ER 410 NiMoMaterial number 1.4351<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥500 MPaExpansion, A5 ≥15 %Tensile strength, Rm≥760 MPaImpact energy, Av≥50 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003590-10016Box 5.02.0 097-003590-100202.4 097-003590-100243.2 097-003590-10032TR 904LChemical analysis, %C Si Mn Mo Nb0.02 0.3 1.5 4.2 0.05Cr Ni Cu Co Al19.8 25 1.4 0.5 0.5Materials• z 1.4529,1.4539• z High-alloy TIG welding rod• z Suitable for boiler and tube steels• z Resistant to media containing sulphur and chloride• z Maximum operating temperature 400 °C• z Cold tough up to -196 °C• z StampedStandardsDIN EN ISO 14343-AW 20 25 5 Cu LAWS A-5.9 ER 385Material number 1.4519<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥410 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥600 MPaImpact energy, Av≥130 J (-196 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003635-100101.6 097-003635-10016Box 5.02.0 097-003635-100202.4 097-003635-100243.2 097-003635-100324.0 097-003635-10040342 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR NiCr82Chemical analysis, %C Si Mn Cr Ni0.05 0.5 3.5 22 67Fe Nb Cu Co Ti3 3 0.5 0.1 0.75Materials• z 1.4558, 1.4859, 1.4861, 1.4876, 1.4877,1.4885, 1.4958, 1.4968, 2.4669, 2.4694,2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951,2.4952• z High-alloy TIG welding rod• z Cold tough up to -196 °C• z Scale-resistant up to 1,200 °C• z For corrosion-resistant alloys with nickel, stainless steels and carbon steels• z Resistant to embrittlement• z High strength and creep strength values• z Dissimilar joints in the petrochemical industry and offshore technology (e.g.furnaces)• z StampedStandardsDIN EN ISO 18274S Ni 6082 (NiCr20Mn3Nb)AWS A-5.14 ER NiCr 3Material number 2.4806<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥380 JExpansion, A5 ≥35 %Tensile strength, Rm≥620 MPaImpact energy, Av≥55 J (-196 °C) / ≥100 J (20 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003608-10016Box 5.02.0 097-003608-100202.4 097-003608-100243.2 097-003608-10032TR 625Chemical analysis, %C Si Mn Cr Mo Nb Ni0.01 0.12 0.05 22 9 3.5RemainderMaterials• z 1.4529, 1.4539, 1.4558, 1.4876, 1.5680,1.5681, 1.5662, 2.4605, 2.4618, 2.4856,2.4858, 2.4951, 2.4952• z High-molybdenum, corrosion-resistantsteels, low-temperature tough nickel steels,alloy 625, Alloy 800• z High-alloy TIG welding rod• z For austenite ferrite joints above 300 °C• z Cold tough up to -196 °C• z Scale resistant up to 1100 °C• z StampedStandardsDIN EN ISO 18274W Ni 6625 (NiCr22Mo9Nb)AWS A-5.14ER NiCrMo3Material number 2.4831<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥480 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥780 MPaImpact energy, Av>80 J (-196 °C)ApprovalsCELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003537-10016Box 5.02.0 097-003537-100202.4 097-003537-100243.2 097-003537-10032PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com343
<strong>Welding</strong> consumablesTIG welding rodshigh-alloyTR COBALT1Chemical analysis, %C Si Mn Cr Ni0.25 1 1 27 2.5Mo Fe Co5 3RemainderMaterials• z Hot stamping tools, exhaust valves, vapourand acid-proof fittings, valves in combustionenginesTR COBALT2• z Cobalt-based, high-alloy TIG welding rod• z Excellent wear resistance• z Can be used in conditions with high abrasion, hard impacts and extreme temperaturefluctuations• z For heavy-duty, corrosion-resistant GMA-surfacing on steel• z Very good corrosion resistance• z For impact loading and mineral abrasion• z Machinable with carbide tools• z Hardens up to 45 HRC in use• z StampedStandardsEN 14700Wire Ø<strong>Welding</strong> currentLengthPacking drum Weight Item no.kgBox 5.0 097-003625-10032• z Cobalt-based, high-alloy TIG welding rod• z Excellent wear resistance• z Can be used in conditions with high abrasion, hard impacts and extreme temperaturefluctuations• z For heavy-duty, corrosion-resistant GMA-surfacing on steel• z Very good corrosion resistance• z For impact loading and mineral abrasion• z Hardness 40 – 43 HRC• z Machinable with carbide tools• z StampedW Co13.2 mmDC-1000 mmChemical analysis, %C Si Mn Cr W Fe Co1.1 1 1 28 4.5 3RemainderStandardsEN 14700Wire Ø<strong>Welding</strong> currentLengthW Co23.2 mmDC-1000 mmMaterials• z Steam valves, fittings, high-temperatureliquid pumps, hot-stamped matrices, valveseats from combustion engines, shearsPacking drum Weight Item no.kgBox 5.0 097-003633-10032344 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR 2209 DuplexChemical analysis, %C Si Mn Cr Ni Mo N0.02 0.4 1.7 22.5 9 3 0.15Materials• z 1.4462, 1.4417, 1.4460, 1.4362• z Black/white connections• z High-alloy TIG welding rod• z Use in a temperature range from -40 °C to 250 °C• z Use in offshore technology, e.g. in pipe construction• z For ferrite-austenitic Cr-Ni-Mo steels• z Resistant to products containing chloride and acid gases• z StampedStandardsDIN EN ISO 14343-AW 22 9 3 N LAWS A-5.9 ER 2209Material number 1.4462<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥620 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥800 MPaImpact energy, Av≥100 J (-46 °C) / ≥85 J (-60 °C)ApprovalsTÜV / DB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.0 097-003499-100101.2 097-003499-10012Box 5.01.6 097-003499-100162.0 097-003499-100202.4 097-003499-100243.2 097-003499-10032TR 2594 Super DuplexChemical analysis, %C Si Mn Cr Ni0.03 0.45 0.6 25 9.2Mo N S P Cu4 0.25 0.01 0.025 0.5Materials• z 25% Cr super-duplex steels, e.g. 1.4501X2CrNiMoCuWN 25-7-4 AND S 32750, S32760• z Black/white connections• z High-alloy TIG welding rod• z Use in offshore technology, e.g. in pipe construction• z Resistant to products containing chloride and acid gases• z Maximum operating temperature of the end product: 250 °C• z For ferrite-austenitic super duplex steels• z StampedStandardsDIN EN ISO 14343-AW 25 9 4 N LAWS A-5.9 ER 2594Material number 1.4501<strong>Welding</strong> currentDC-Yield strength, Rp 0.2%≥695 JExpansion, A5 ≥27 %Tensile strength, Rm≥900 MPaImpact energy, Av≥135 J (-50 °C)Length1000 mmPacking drum Weight Wire Ø Item no.kgmm1.2 097-003584-100121.6 097-003584-10016Box 5.02.0 097-003584-100202.4 097-003584-100243.2 097-003584-10032PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com345
<strong>Welding</strong> consumablesTIG welding rodsAluminiumTR 1450 99,5 Ti• z TIG welding rod, aluminium• z Titanium forms fine grains and increases the mechanical qualities• z More resistant to hot cracks than pure aluminiumMaterials• z Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7,Al99,85,StandardsDIN EN ISO 18273S AL 1450 (Al99,5Ti)AWS A-5.10 ER 1450Material number 3.0805<strong>Welding</strong> currentACYield strength, Rp 0.2%>20 MPaExpansion, A5 >35 %Tensile strength, Rm>65 MPaApprovalsDB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003512-100162.0 097-003512-10020Box 2.52.4 097-003512-100243.2 097-003512-100324.0 097-003512-10040TR 3103 Mn1• z TIG welding rod, aluminium• z Alloy for ship building/marine and offshore technology• z Seawater resistantChemical analysis, %Ti AlRe-0.15 main-derChemical analysis, %Mn Si Mg Al1.2 0.3 0.2RemainderMaterials• z AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5StandardsDIN EN ISO 18273S AL 3103 (AlMn1)AWS A-5.10 ER 3103<strong>Welding</strong> currentACYield strength, Rp 0.2%≥35 MPaExpansion, A5 ≥24 %Tensile strength, Rm≥90 MPaLength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003575-100162.0 097-003575-10020Box 2.52.4 097-003575-100243.2 097-003575-100324.0 097-003575-10040346 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR 4043 Si5Materials• z AlSiMg, AlMgSi• z TIG welding rod, aluminium• z 5% silicon• z Untreated low strength values• z Not suitable for subsequent anodisation• z Resistant to hot cracks• z Main areas of use are welds on cast aluminiumStandardsDIN EN ISO 18273S Al 4043A (AlSi5(A))AWS A-5.10 ER 4043Material number 3.2245<strong>Welding</strong> currentACYield strength, Rp 0.2%≥40 MPaExpansion, A5 ≥8 %Tensile strength, Rm≥120 MPaApprovalsDB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003497-100162.0 097-003497-10020Box 2.52.4 097-003497-100243.2 097-003497-100324.0 097-003497-10040TR 4047 Si12Chemical analysis, %Si AlRe-5 main-derChemical analysis, %Si AlRe-12 main-derMaterials• z AlSiMg, AlMgSi• z TIG welding rod, aluminium• z 12% silicon• z Untreated low strength values• z Not suitable for subsequent anodisation• z Resistant to hot cracks• z Main areas of use are welds on cast aluminiumStandardsDIN EN ISO 18273S AL 4047A (AlSi12(A))AWS A-5.10 ER 4047Material number 3.2585<strong>Welding</strong> currentACYield strength, Rp 0.2%≥60 MPaExpansion, A5 ≥5 %Tensile strength, Rm≥130 MPaApprovalsDB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003510-100162.0 097-003510-10020Box 2.52.4 097-003510-100243.2 097-003510-100324.0 097-003510-10040PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com347
<strong>Welding</strong> consumablesTIG welding rodsAluminiumTR 5087 Mg4,5 MnZr• z TIG welding rod, aluminium• z High strength, extremely resistant to corrosion, resistant to sea water• z Very good mechanical quality valuesMaterials• z AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn,AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5StandardsDIN EN ISO 18273S AL 5087 (AlMg4,5MnZr)AWS A-5.10 ER 5087Material number 3.3546<strong>Welding</strong> currentACYield strength, Rp 0.2%≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm≥275 MPaApprovalsDB / GL / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003511-100162.4 097-003511-10020Box 2.52.0 097-003511-100243.2 097-003511-100324.0 097-003511-10040TR 5183 Mg4,5 Mn• z TIG welding rod, aluminium• z 4.5% magnesium, 0.7% manganese• z High strength, extremely resistant to corrosion, resistant to sea water• z Suitable for subsequent anodisationChemical analysis, %Mg Mn Cr Zr Al4.5 1 0.15 0.15RemainderChemical analysis, %Mg Mn Cr Al4.5 0.7 0.15RemainderMaterials• z AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn,AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5StandardsDIN EN 18273S AL 5183 (AlMg4,5Mn0,7)AWS A-5.10 ER 5183Material number 3.3548<strong>Welding</strong> currentACYield strength, Rp 0.2%≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm≥275 MPaApprovalsTÜV / DB / GL / LR / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003495-100162.0 097-003495-10020Box 2.52.4 097-003495-100243.2 097-003495-100324.0 097-003495-10040348 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR 5356 Mg5• z TIG welding rod, aluminium• z 5% magnesium• z High strength, extremely resistant to corrosion, resistant to sea water• z Suitable for subsequent anodisationMaterials• z AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3,G-AlMg3StandardsDIN EN 18273S AL 5356 (AlMg5Cr)AWS A-5.10 ER 5356Material number 3.3556<strong>Welding</strong> currentACYield strength, Rp 0.2%≥120 MPaExpansion, A5 ≥8 %Tensile strength, Rm≥250 MPaApprovalsTÜV / DB / LR / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003496-100162.0 097-003496-10020Box 2.52.4 097-003496-100243.2 097-003496-100324.0 097-003496-10040TR 5754 Mg3• z TIG welding rod, aluminium• z 3% magnesium• z Medium strength, corrosion resistant• z Suitable for subsequent anodisationChemical analysis, %Mg Mn Cr Ti Al5 0.15 0.1 0.1RemainderChemical analysis, %Mg Mn Cr Al3 0.3 0.3RemainderMaterials• z AlMg1, AlMg2, AlMg2,5, AlMg3,5,AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8,AlMgSi0,5, AlMgSi0,7StandardsDIN EN 18273S Al 5754 (AlMg3)AWS A-5.10 ER 5754Material number 3.3536<strong>Welding</strong> currentACYield strength, Rp 0.2%≥80 MPaExpansion, A5 ≥22 %Tensile strength, Rm≥190 MPaApprovalsTÜV / DB / CELength1000 mmPacking drum Weight Wire Ø Item no.kgmm1.6 097-003494-100162.0 097-003494-10020Box 2.52.4 097-003494-100243.2 097-003494-100324.0 097-003494-10040PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com349
<strong>Welding</strong> consumablesTIG welding rodsCopper-basedTR CuSi3• z TIG welding rod, copper-based• z Resistant to high temperatures and corrosion• z Joint welding of Cu materials and various steel sheets• z GMA-surfacing on steelChemical analysis, %Si Mn Cu2.8 0.9RemainderMaterials• z CuZn5, CuZn10, CuZn15, CuSi2Mn, CuSi3MnStandardsDIN EN ISO 24373S Cu 6560 (CuSi3Mn)AWS A-5.7ER CuSi-ABS 2901 part 3 C 9Material number 2.1461<strong>Welding</strong> currentDC-Expansion, A5 ≥40 %Tensile strength, Rm≥350 MPaImpact energy, Av≥60 J (20 °C)Length1000 mmHardness80 HBPacking drum Weight Wire Ø Item no.kgmm1.6 097-003540-110162.0 097-003540-11020Box 10.02.4 097-003540-110243.2 097-003540-110324.0 097-003540-11040TR CuSn1• z TIG welding rod, copper-based• z Joint welding of high-oxygen copper joints and materials• z Resistant to high temperatures and corrosionChemical analysis, %Sn Mn Si P Cu0.85 0.25 0.2 0.01RemainderMaterials• z OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5StandardsDIN EN ISO 24373S Cu 1898 (CuSn1)AWS A-5.7ER CuMaterial number 2.1006BS 2901 part 3 C 7<strong>Welding</strong> currentDC-Expansion, A5 ≥30 %Tensile strength, Rm≥220 MPaImpact energy, Av≥75 J (20 °C)Length1000 mmHardness80 - 60 HBPacking drum Weight Wire Ø Item no.kgmm2.0 097-003609-10020Box 10.02.4 097-003609-100243.2 097-003609-10032350 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesTIG welding rodsTR CuSn6• z TIG welding rod, copper-based• z Resistant to high temperatures and corrosion• z Joint welding of Cu materials and low-alloy steels and cast ironChemical analysis, %Sn P Cu6.3 0.22RemainderMaterials• z OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5StandardsDIN EN ISO 24373S Cu 5180A (CuSn6P)AWS A-5.7ER CuSn-ABS 2901 part 3 C 11Material number 2.1022<strong>Welding</strong> currentDC-Expansion, A5 ≥30 %Tensile strength, Rm≥260 MPaImpact energy, Av≥32 J (20 °C)Length1000 mmHardness80 - 60 HBPacking drum Weight Wire Ø Item no.kgmm1.6 097-003613-100162.0 097-003613-10020Box 10.02.4 097-003613-100243.2 097-003613-100324.0 097-003613-10040TR CuNi30Chemical analysis, %Ni Mn Fe Ti Cu31 0.8 0.5 0.4RemainderMaterials• z CuNi10Fe1Mn, CuNi30Mn1Fe• z TIG welding rod, copper-based• z GMA-surfacing on cast iron, low-alloy steels and copper-zinc alloys• z Joint welding of copper-nickel alloys• z Seawater resistant• z Very good corrosion resistanceStandardsDIN EN ISO 24373S Cu 7158 (CuNi30Mn1FeTi)AWS A-5.7ER CuNiMaterial number 2.0837<strong>Welding</strong> currentDC-Expansion, A5 ≥36 %Tensile strength, Rm≥420 MPaImpact energy, Av≥240 J (20 °C)Length1000 mmHardness115 HBPacking drum Weight Wire Ø Item no.kgmm1.6 097-003501-10016Box 10.02.0 097-003501-100202.4 097-003501-100243.2 097-003501-10032PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com351
<strong>Welding</strong> consumablesTIG welding rodsCopper-basedTR CuAl8Chemical analysis, %Al Mn Ni Cu7.7 0.2 0.3RemainderMaterials• z CuAl5, CuAl8, CuAl9, CuZn20Al• z TIG welding rod, copper-based• z Considerably temperature-resistant• z Very good corrosion resistance• z Wear-resistant GMA-surfacing on steel• z Seawater resistantStandardsDIN EN ISO 24373S Cu 6100 (CuAl7)AWS A-5.7ER CuAl-A1Material number 2.0923<strong>Welding</strong> currentDC-Expansion, A5 ≥40 %Tensile strength, Rm≥430 MPaImpact energy, Av≥100 J (20 °C)ApprovalsCELength1000 mmHardness100 HBPacking drum Weight Wire Ø Item no.kgmm1.6 097-003682-100162.0 097-003682-10020Box 10.02.4 097-003682-100243.2 097-003682-100324.0 097-003682-10040352 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesStick electrodesunalloyedSE 6010 CEL• z Cellulose-coated stick electrode• z Can be welded in any position, including vertically down• z Particularly suitable for vertical down welding of root, filler and final passes• z Excellent mechanical quality valuesChemical analysis, %C Si Mn0.14 0.2 0.8Materials• z S235J2G3 - S355J2G3, L290MB (X42), L320(X46), L320M (X52), L385N (X56), StE 210.7,StE 240.7, StE 290.7 TM, StE 320.7 TM, StE360.7 TM, P235G1TH, P255G1TH,StandardsDIN EN ISO 2560-A E 38 2 C 21AWS A-5.1 E 6010Coating typeCelluloseBakingnot necessary<strong>Welding</strong> currentDC-/+Yield strength, Rp 0.2%≥390 MPaExpansion, A5 ≥22 %Tensile strength, Rm450 MPa - 550 MPaImpact energy, Av≥47 J (-20 °C)ApprovalsCEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.50 - 65 4.0 2.5 300 304 097-003576-2530090 - 1203.2195 097-003576-323505.0350110 - 140 4.0 129 097-003576-40350SE 6013 RCChemical analysis, %C Si Mn0.06 0.3 0.4Materials• z S235J2G3 - S355J2G3, L290MB (X42), L320(X46), L320M (X52), L385N (X56), StE 210.7,StE 240.7, StE 290.7 TM, StE 320.7 TM• z Shipbuilding steels A, B, D• z Cast steel GS-38–GS-52• z Rutile/cellulose coated stick electrode• z Can be welded in any position, including vertically down• z Good slag removal characteristics, medium spatter tendency• z Very good ignition and reignition characteristics• z Perfect for roots• z High mechanical qualityStandardsDIN EN ISO 2560-A E 38 0 RC 11AWS A-5.1 E 6012Coating typeRutile celluloseBakingnot necessary , 120 °C , 1 h , possible<strong>Welding</strong> currentAC , DC-Yield strength, Rp 0.2%≥360 MPaExpansion, A5 ≥22 %Tensile strength, Rm450 MPa - 550 MPaImpact energy, Av≥47 J (20 °C)ApprovalsTÜV / DB / LR / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.55 - 70 4.0 2.0 300 419 097-003461-2030055 - 85 4.4 2.5250 097-003461-25350115 - 145 5.0 3.2 350 169 097-003461-32350145 - 190 4.4 4.0 98 097-003461-40350200 - 250 6.0 5.0 450 65 097-003461-50450PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com353
<strong>Welding</strong> consumablesStick electrodesunalloyedSE 6013 RC BlauChemical analysis, %C Si Mn0.06 0.3 0.4Materials• z S235J2G3 - S355J2G3, L290MB (X42), L320(X46), L320M (X52), L385N (X56), StE 210.7,StE 240.7, StE 290.7 TM, StE 320.7 TM, StE360.7 TM, P235G1TH, P255G1TH,• z Shipbuilding steels A, B, D• z Cast steel GS-38–GS-52• z Thick rutile/cellulose coated stick electrode• z Can be welded in any position, including vertically down• z Excellent ignition and reignition characteristics• z Even with rusty, primed and galvanised workpieces thanks to the aggressive arc• z Very good mechanical quality valuesStandardsDIN EN ISO 2560-A E 42 0 RC 12AWS A-5.1 E 6013Coating typeRutile celluloseBakingnot necessary , 120 °C , 1 h , possible<strong>Welding</strong> currentAC , DC-Yield strength, Rp 0.2%≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm510 MPa - 610 MPaImpact energy, Av≥47 J (0 °C)ApprovalsTÜV / DB / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.50 - 60 4.0 2.0 300 380 097-003530-2030065 - 802.5230 097-003530-25350110 - 140 4.43.2 350 136 097-003530-32350125 - 180 4.0 91 097-003530-40350160 - 230 5.4 5.0 450 64 097-003530-50450SE 6013 RRChemical analysis, %C Si Mn0.09 0.5 0.7Materials• z S185 - S355, P235G1TH, P265G1TH,P295G1TH, L210 - L360, E235 - E355,GP240GH• z Shipbuilding steels A, B, D• z Cast steel GS-38–GS-52• z Thick rutile-coated stick electrode• z Can be welded in any position except vertical down• z Self-removing slag, very low spatter tendency• z Excellent ignition and reignition characteristics• z Very homogeneous seam finish• z Excellent mechanical quality valuesStandardsDIN EN ISO 2560-A E 42 0 RR 12AWS A-5.1 E 6013Coating typeRutileBakingnot necessary , 140 °C , 1 h , possible<strong>Welding</strong> currentAC , DC-/+Yield strength, Rp 0.2%≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm510 MPa - 610 MPaImpact energy, Av≥47 J (0 °C)ApprovalsTÜV / DB / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.50 - 70 4.0 2.0 300 340 097-003459-2030055 - 852.5205 097-003459-253504.490 - 135 3.2 350 122 097-003459-3235077 097-003459-40350130 - 1704.080 097-003459-404505.4175 - 220 5.0 450 50 097-003459-50450220 - 270 6.0 42 097-003459-60450354 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesStick electrodesSE 6013 RRBChemical analysis, %C Si Mn0.1 0.2 0.55Materials• z S185 - S355, P235GH, P265GH, P295GH, P235- P355, L210 - L360, S(P)275 - S(P)355, GP240R• z Shipbuilding steels A, B, D, E• z Cast steel GS-38–GS-52• z Thick rutile/basic coated stick electrode• z Can be welded in any position except vertical down• z Good slag removal characteristics, medium spatter tendency• z Very good ignition and reignition characteristics• z Even with rusty, primed and galvanised workpieces thanks to the aggressive arc• z Satisfactory mechanical quality valuesStandardsDIN EN ISO 2560-A E 35 2 RB 12AWS A-5.1 E 6013Coating typeRutile/basicBakingnot necessary , 140 °C , 1 h , possible<strong>Welding</strong> currentAC , DC-Yield strength, Rp 0.2%≥360 MPaExpansion, A5 ≥24 %Tensile strength, Rm450 MPa - 540 MPaImpact energy, Av≥47 J (-20 °C)ApprovalsTÜV / DB / GL / LR / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.2.0230 097-003460-203004.030070 - 90234 097-003460-253002.5230 097-003460-253504.4115 - 145 3.2 350 134 097-003460-3235090 097-003460-40350145 - 1904.05.486 097-003460-40450450200 - 250 5.0 54 097-003460-50450SE 6013 RRCChemical analysis, %C Si Mn0.08 0.4 0.6Materials• z S185 - S355, P235GH, P265GH, P295GH, P235- P355, L210 - L360, S(P)275 - S(P)355, GP240R• z Shipbuilding steels A, B, D• z Cast steel GS-38–GS-52• z Thick rutile/cellulose coated stick electrode• z Can be welded in any position except vertical down• z Good slag removal characteristics, low spatter tendency• z Very good ignition and reignition characteristics• z Even with rusty, primed and galvanised workpieces thanks to the aggressive arc• z Satisfactory mechanical quality valuesStandardsDIN EN ISO 2560-A E 42 0 RC 12AWS A-5.1 E 6013Coating typeRutile celluloseBakingnot necessary , 140 °C , 1 h , possible<strong>Welding</strong> currentAC , DC-/+Yield strength, Rp 0.2%≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm500 MPa - 640 MPaImpact energy, Av≥47 J (22 °C)ApprovalsTÜV / DB / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.40 - 55 4.0 2.0 300 370 097-003462-2030055 - 85 4.4 2.5218 097-003462-2535090 - 1353.2 350 118 097-003462-323504.0130 - 170 4.0 77 097-003462-40350175 - 220 5.4 5.0 450 55 097-003462-50450PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com355
<strong>Welding</strong> consumablesStick electrodesunalloyedSE 7016 BRChemical analysis, %C Si Mn0.05 0.65 1Materials• z S185 - S355, P235GH, P265GH, P295GH, P235- P355, L210 - L360, S(P)275 - S(P)355, GP240R• z Shipbuilding steels A, B, D, E• z Cast steel GS-38–GS-52• z Basic coated, reduced hydrogen stick electrode• z Can be welded in any position except vertical down• z Good slag removal characteristics, low spatter tendency• z Very good ignition characteristics• z Excellent for positional welding• z Very good mechanical quality values• z CTOD tested welding materialStandardsDIN EN ISO 2560-AE 42 2 B 12 H10AWS A-5.1 E 7016Coating typeBasic-coatedBaking380 °C , 1 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm500 MPa - 640 MPaImpact energy, Av≥47 J (-20 °C)ApprovalsTÜV / DB / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.60 - 902.5202 097-003464-253504.035090 - 140 3.2 122 097-003464-32350140 - 1904.075 097-003464-404505.0450190 - 250 5.0 50 097-003464-50450SE 7018 BH5Chemical analysis, %C Si Mn0.07 0.6 1Materials• z S185 - S355, E295, E335, P235GH, P265GH,P295GH, P235 - P460, L210 - L460, S(P)275 -S(P)460, GP240R• z Shipbuilding steels A, B, D, E• z Cast steel GS-38–GS-52• z Basic coated, reduced hydrogen stick electrode• z Can be welded in any position except vertical down• z Good slag removal characteristics, low spatter tendency• z Very good ignition characteristics• z Excellent for positional welding• z Very good mechanical quality values• z CTOD tested welding material• z Hydrogen content under 5%StandardsDIN EN ISO 2560-AE 42 4B 32 H5AWS A-5.1 E 7018Coating typeBasicBaking400 °C , 1 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥440 MPaExpansion, A5 ≥24 %Tensile strength, Rm510 MPa - 610 MPaImpact energy, Av≥47 J (-40 °C)ApprovalsTÜV / DB / GL / LR / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.50 - 702.0 300 250 097-003463-2030065 - 90 2.5171 097-003463-253504.0110 - 140 3.2 350 110 097-003463-32350140 - 180 4.0 78 097-003463-40350180 - 230 5.4 5.0 450 53 097-003463-50450356 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesStick electrodeslow-alloycreep resistantSE 7018 MoChemical analysis, %C Si Mn Mo0.05 0.6 0.95 0.5Materials• z S235JR - S355J2G3, P380NH - P460NH,P235GH - P285NH, P295GH, 20MnNb6, 16Mo 3• z Cast steel GS-22 Mo4• z Basic coated, reduced hydrogen stick electrode• z Can be welded in any position except vertical down• z Good slag removal characteristics, low spatter tendency• z Very good ignition characteristics• z Excellent for positional welding• z Excellent mechanical quality values• z Creep resistant and super strength characteristicsDIN EN ISO 3580-AE Mo B42 H5AWS A-5.5 E 7018-A1Material number 1.5424Coating typeBasicBaking400 °C , 1 h<strong>Welding</strong> currentDC+Yield strength, Rp 0.2%>460 MPaExpansion, A5 >20 %Tensile strength, Rm530 MPa - 680 MPaImpact energy, Av>47 J (-20 °C) / >47 J (-40 °C)ApprovalsTÜV / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.65 - 952.5183 097-003472-253504.0350110 - 140 3.2 110 097-003472-32350140 - 180 5.4 4.0 450 79 097-003472-40450SE 8018 CrMo1Chemical analysis, %C Si Mn Cr Mo0.06 0.6 0.95 1.1 0.5Materials• z 13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13Cr-MoV 5 8 (1.7734), 15Cr3 (1.7015), 16MnCr5(1.7131), 20MnCr5 (1.7147), 15CrMo5(1.7262), 25CrMo4 (1.7218)• z Cast steel GS-22CrMo 5, GS-22CrMo 5 4• z Basic coated, reduced hydrogen stick electrode• z Can be welded in any position except vertical down• z Good slag removal characteristics, low spatter tendency• z Very good ignition characteristics• z Excellent for positional welding• z Excellent mechanical quality values• z Creep resistant characteristics• z Maximum operating temperature 550 °C• z Hydrogen content under 5%StandardsDIN EN ISO 3580-AE CrMo1 B 42 H5AWS A-5.5 E 8018-B2Material number 1.7346Coating typeBasicBaking400 °C , 1 h<strong>Welding</strong> currentDC+Yield strength, Rp 0.2%≥470 MPaExpansion, A5 ≥20 %Tensile strength, Rm570 MPa - 670 MPaImpact energy, Av≥95 J (20 °C)ApprovalsTÜV / DB / CEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.65 - 95 3.4 2.5 300 171 097-003471-25300100 - 130 4.0 3.2 350 110 097-003471-32350140 - 180 5.4 4.0 450 81 097-003471-40450PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com357
<strong>Welding</strong> consumablesStick electrodeslow-alloycreep resistantSE 9018 CrMo2Chemical analysis, %C Si Mn Cr Mo0.06 0.6 0.9 2.4 1Materials• z 10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075),30CrMoV9 (1.7707)• z Cast steel G17CrMo9-10• z Basic coated, reduced hydrogen stick electrode• z Can be welded in any position except vertical down• z Good slag removal characteristics, low spatter tendency• z Very good ignition characteristics• z Maximum operating temperature 600 °C• z Excellent mechanical quality values• z Hydrogen content under 5%StandardsDIN EN ISO 3580-AE CrMo2 B 42 H5AWS A-5.5 E 9018-B3Material number 1.7384Coating typeBasicBaking400 °C , 1 h<strong>Welding</strong> currentDC+Yield strength, Rp 0.2%≥470 MPaExpansion, A5 ≥20 %Tensile strength, Rm570 MPa - 670 MPaImpact energy, Av≥95 J (20 °C)ApprovalsCEPackingdrumBox<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.65 - 95 3.4 2.5 300 171 097-003542-25300100 - 130 4.0 3.2 350 110 097-003542-32350140 - 180 5.4 4.0 450 81 097-003542-40450358 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesStick electrodeshigh-alloySE NiChemical analysis, %C Fe Ni0.5 2.5RemainderMaterials• z EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550SE NiFe<strong>Welding</strong> currentWeight Ø electrode PU Item no.A kg mm Pc.60 - 902.5 230 097-003532-253504.590 - 120 3.2 135 097-003532-32350110 - 150 5.0 4.0 100 097-003532-40350Chemical analysis, %C Ni Fe1.5 55RemainderMaterials• z EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550,EN-GJS-400 - EN-GJS-700• z Basic graphite-coated stick electrode• z Cold welding of grey and malleable cast iron• z Soft, low spatter arc• z Good slag removal characteristics, low spatter tendency• z Graphitic separation of the carbon in the weld metal• z Optimum for the repair and maintenance of cast ironStandardsDIN EN ISO 1071 E C Ni-Cl 1AWSE Ni-CICoating typeBasic-graphiticBakingseldom necessary , 150 °C , 2 h<strong>Welding</strong> currentDC+ , ACLength350 mmHardness160 HBPacking drumCan• z Basic graphite-coated stick electrode• z Cold welding of grey cast iron, malleable cast iron and spheroidal cast iron• z Good slag removal characteristics, low spatter tendency• z Graphitic separation of the carbon in the weld metal• z Optimum for the repair and maintenance of cast ironStandardsDIN EN ISO 1071 E C NiFe 1 1AWS A-5.15E NiFeClCoating typeBasic-graphitic coatedBakingseldom necessary , 150 °C , 2 h<strong>Welding</strong> currentDC+ , ACHardness200 HBPackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.60 - 90 3.5 2.5 300 212 097-003533-2530090 - 120 4.0 3.2124 097-003533-32350350110 - 150 5.0 4.0 101 097-003533-40350PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com359
<strong>Welding</strong> consumablesStick electrodeshigh-alloySE NiCr82Chemical analysis, %C Cr Ni Mn Nb Fe0.05 21Remainder5 2.4 5Materials• z 1.4429, 1.4539, 1.4876, 1.4922, 1.5662,2.4816, 2.4867, 2.4870• z Dissimilar joints at operating temperatures of-196 °C to +650 °C• z Basic coated, high alloy nickel based stick electrode• z Cold tough up to -196 °C• z Scale-resistant up to 1,000 °C• z Maximum operating temperature 800 °C• z Resistant to embrittlement• z In sulphurous atmospheres up to 500 °CStandardsDIN EN ISO 14172E Ni 6082 (NiCr20Mn3Nb)AWS A-5.11E NiCrFe-3Material number 2.4648Coating typeBasic-coatedBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+Yield strength, Rp 0.2%≥380 MPaExpansion, A5 ≥35 %Tensile strength, Rm>620 JImpact energy, Av>70 J (-196 °C)PackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.60 - 90 3.0 2.5 300 168 097-003579-2530080 - 120 3.5 3.298 097-003579-32350350110 - 160 4.5 4.0 81 097-003579-40350SE 307Chemical analysis, %C Cr Ni Mn0.1 19 9 7Materials• z Dissimilar joints, cladding, buffer layers forhardfacing, high C-content and difficultto weld steels, manganese steel (example:1.3401)• z Rutile basic coated, high-alloy stick electrode• z Self-removing slag, very low spatter tendency• z Suitable for dissimilar joints and buffer layers• z Excellent ignition and reignition characteristics• z Maximum operating temperature 300 °C• z Strain-hardening• z Weld metal made of austenitic chrome-nickel-manganese steelStandardsDIN EN ISO 3581-AE 18 8 Mn R12AWS A-5.4 E 307 L -16Material number 1.4370Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥350 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥600 MPaImpact energy, Av≥70 J (20 °C)PackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.60 - 90 3.0 2.5 300 174 097-003527-2530080 - 110 3.5 3.2106 097-003527-32350100 - 1504.0 350 89 097-003527-403504.5150 - 200 5.0 57 097-003527-50350360 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesStick electrodesSE 308 LChemical analysis, %C Cr Ni0.03 20 11Materials• z 1.4300, 1.4301, 1.4303, 1.4306, 1.4308,1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552• z Rutile-basic coated, high-alloy stick electrode• z Can be welded in any position except vertical down• z Self-removing slag, very low spatter tendency• z Excellent ignition and reignition characteristics• z Can be used for stabilised and non-stabilised Cr-Ni steels• z Very homogeneous seam finish• z Cold tough up to -196 °CStandardsDIN EN ISO 3581-A E 19 9 LR 12AWS A-5.4 E 308 L -16Material number 1.4316Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥320 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥550 MPaImpact energy, Av≥70 J (20 °C)ApprovalsTÜV / DB / CEPackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.2.0256 097-003465-203003.030050 - 90164 097-003465-253002.5163 097-003465-253503.280 - 110 3.2 350 88 097-003465-32350100 - 150 4.3 4.0 78 097-003465-40350150 - 200 5.4 5.0 450 49 097-003465-50450SE 309 LChemical analysis, %C Cr Ni0.03 23 12Materials• z Austenite-ferrite joints (dissimilar), cladding,corrosion-resistant layers on non-alloyedconstruction steels, buffer layers• z Rutile-basic coated, high-alloy stick electrode• z Can be welded in any position except vertical down• z Joint welding on heat-resistant CrNi steels• z Self-removing slag, very low spatter tendency• z For dissimilar joints and buffer layers• z Excellent ignition and reignition characteristics• z Maximum operating temperature 300 °CStandardsDIN EN ISO 3581-A E 23 12 LR 32AWS A-5.4 E 309 L-26Material number 1.4332Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥400 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥550 MPaImpact energy, Av≥55 J (20 °C)PackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.40 - 602.0256 097-003556-203003.030060 - 90 2.5 161 097-003556-2530080 - 110 3.2 3.288 097-003556-32350350100 - 150 4.3 4.0 79 097-003556-40350PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com361
<strong>Welding</strong> consumablesStick electrodeshigh-alloySE 309 MoLChemical analysis, %C Cr Ni Mo0.03 23 12 3.5Materials• z Austenite-ferrite joints (dissimilar), cladding,corrosion-resistant layers on non-alloyedconstruction steels, buffer layers• z Rutile-basic coated, high-alloy stick electrode• z Can be welded in any position except vertical down• z Self-removing slag, very low spatter tendency• z Excellent ignition and reignition characteristics• z Maximum operating temperature 300 °C• z Very homogeneous seam finish• z Suitable for dissimilar jointsStandardsDIN EN ISO 3581-A E 23 12 2 LR 32AWS A-5.4 E 309 Mo - 26Material number 1.4459Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥460 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥650 MPaImpact energy, Av≥55 J (20 °C)ApprovalsTÜV / DB / CEPackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.50 - 70 3.0 2.0097-003466-20300300 16260 - 902.5 097-003466-253003.280 - 110 3.287 097-003466-32350350100 - 150 4.3 4.0 78 097-003466-40350150 - 200 5.4 5.0 450 49 097-003466-50450SE 310Chemical analysis, %C Cr Ni Mn0.1 25 20 3Materials• z 1.4710, 1.4713, 1.4726, 1.4745, 1.4823,1.4832, 1.4837, 1.4840, 1.4841, 1.4845,1.4846, 1.4848, 1.4849• z Rutile basic coated, high-alloy stick electrode• z Weld metal made of fully austenitic chrome nickel steel• z For welding heatproof steels• z Self-removing slag, very low spatter tendency• z Scale resistant up to 1150 °C• z Excellent ignition and reignition characteristics• z Not resistant in gases containing sulphurStandardsDIN EN ISO 3581-A E 25 20 LR 12AWS A-5.4 E 310 - 16Material number 1.4842Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥380 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥750 MPaImpact energy, Av≥70 J (20 °C)PackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.80 - 110 3.2 2.5 300 181 097-003529-25300100 - 150 3.5 3.299 097-003529-32350150 - 190 4.7 4.0 350 83 097-003529-40350160 - 210 4.9 5.0 45 097-003529-50350362 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesStick electrodesSE 312Chemical analysis, %C Cr Ni Fe0.1 29 9RemainderMaterials• z corrosion-resistant similar steel and cast steel(e.g. 1.4762, 1.4085), difficult to weld steel,manganese steel, repairs and wear-resistantlayers• z Rutile coated, high-alloy stick electrode• z Can be welded in any position except vertical down• z Self-removing slag, very low spatter tendency• z Suitable for dissimilar joints and buffer layers• z Excellent ignition and reignition characteristics• z Very homogeneous seam finish• z Scale resistant up to 1100 °CStandardsDIN EN ISO 3581-A E 29 9 R 12AWS A-5.4 E 312 - 16Material number 1.4337Coating typeRutileBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥500 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥750 JImpact energy, Av≥54 J (0 °C)ApprovalsDB / CEPackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.40 - 602.0249 097-003467-203003.030060 - 90 2.5 162 097-003467-2530080 - 100 3.2 3.289 097-003467-32350100 - 150 4.3 4.0 350 80 097-003467-40350150 - 200 4.2 5.0 49 097-003467-50350SE 316 LChemical analysis, %C Cr Ni Mo0.03 19 12 3Materials• z 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420,1.4435, 1.4436, 1.4571, 1.4573, 1.4580,1.4581, 1.4583• z Rutile-basic coated, high-alloy stick electrode• z Can be welded in any position except vertical down• z Self-removing slag, very low spatter tendency• z Excellent ignition and reignition characteristics• z Maximum operating temperature 400 °C• z Can be used for stabilised and non-stabilised Cr-Ni steels• z Very homogeneous seam finishStandardsDIN EN ISO 3581-A E 19 12 3 LR 12AWS A-5.4 E 316 L - 16Material number 1.4430Coating typeRutile-basic coatedBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥320 MPaExpansion, A5 ≥35 %Tensile strength, Rm≥550 MPaImpact energy, Av≥70 J (20 °C)ApprovalsTÜV / DB / CEPackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.40 - 602.0260 097-003468-203003003.0164 097-003468-2530060 - 90 2.5152 097-003468-2535080 - 110 3.2 3.2 350 89 097-003468-323504.380 097-003468-40350100 - 1504.077 097-003468-404505.4 450150 - 200 5.0 50 097-003468-50450PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com363
<strong>Welding</strong> consumablesStick electrodeshigh-alloySE 318Chemical analysis, %C Cr Ni Mo Nb0.03 19 12 3 0.3Materials• z 1.4401, 1.4404, 1.4408, 1.4420, 1.4435,1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583• z Rutile-basic coated, high-alloy stick electrode• z Can be welded in any position except vertical down• z Self-removing slag, very low spatter tendency• z Excellent ignition and reignition characteristics• z Maximum operating temperature 400 °C• z Very homogeneous seam finish• z Can be used for welding non stabilised Cr-Ni steelsStandardsDIN EN ISO 3581-A E 19 12 3 Nb R 12AWS A-5.4 E 318 - 16Material number 1.4576Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥440 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥600 JImpact energy, Av≥70 J (20 °C)ApprovalsTÜV / DB / CEPackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.40 - 602.0249 097-003469-203003.030050 - 90 2.5 162 097-003469-2530080 - 110 3.2 3.289 097-003469-32350350100 - 150 4.3 4.0 80 097-003469-40350150 - 200 5.4 5.0 450 49 097-003469-50450SE 347Chemical analysis, %C Cr Ni Nb0.03 19 9 0.3Materials• z 1.4300, 1.4301, 1.4303, 1.4306, 1.4308,1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552• z Rutile basic coated, high-alloy stick electrode• z Can be welded in any position except vertical down• z Can be used for welding stabilised Cr-Ni steels• z Self-removing slag, very low spatter tendency• z Excellent ignition and reignition characteristics• z Maximum operating temperature 400 °CStandardsDIN EN ISO 3581-A E 19 9 Nb R 12AWS A-5.4 E 347-16Material number 1.4551Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥350 MPaExpansion, A5 ≥40 %Tensile strength, Rm≥600 MPaImpact energy, Av≥65 J (20 °C)ApprovalsCEPackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.40 - 602.0250 097-003587-203003.030050 - 90 2.5 160 097-003587-2530080 - 110 3.2 3.298 097-003587-32350100 - 150 4.5 4.0 350 84 097-003587-40350150 - 200 5.0 5.0 50 097-003587-50450364 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comThe current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19
<strong>Welding</strong> consumablesStick electrodesSE 625Chemical analysis, %C Cr Mo Nb Ni0.03 19.5 11 4RemainderMaterials• z Alloy 625, alloy 800 and similar Ni-Cr alloys• z Basic coated, high alloy nickel based stick electrode• z Self-removing slag, very low spatter tendency• z Excellent ignition and reignition characteristics• z Maximum operating temperature of the components 1000 °C• z Cold tough up to -196 °C• z Scale resistant up to 1100 °C• z Suitable for transformer• z Alloy core rodStandardsDIN EN ISO 14172E Ni 6625 (NiCr22Mo9Nb)AWS A-5.11E NiCrMo3Material number 2.4621Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥450 MPaExpansion, A5 ≥30 %Tensile strength, Rm≥760 MPaImpact energy, Av≥75 J (20 °C) / ≥60 J (-196 °C)PackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.60 - 90 3.2 2.5 300 170 097-003531-2530080 - 110 3.5 3.296 097-003531-32350100 - 150 4.7 4.0 350 91 097-003531-40350150 - 200 4.9 5.0 53 097-003531-50350SE 2209 DuplexChemical analysis, %C Cr Ni Mo N0.03 22 9 3.3 0.15Materials• z 1.4462, 1.4417, 1.4460, 1.4362• z Rutile coated, high-alloy stick electrode• z For ferrite-austenitic Cr-Ni-Mo steels• z Resistant to products containing chloride and acid gases• z Self-removing slag, very low spatter tendency• z Use in offshore technology e.g. in pipe construction• z Excellent ignition and reignition characteristics• z Maximum operating temperature of the end product: 250 °CStandardsDIN EN ISO 3581-A E 22 93 R 32AWS A-5.4 E 2209 L-16Material number 1.4462Coating typeRutile/basicBakingseldom necessary , 300 °C , 2 h<strong>Welding</strong> currentDC+ , ACYield strength, Rp 0.2%≥480 MPaExpansion, A5 ≥25 %Tensile strength, Rm≥690 MPaImpact energy, Av≥50 J (20 °C)PackingdrumCan<strong>Welding</strong>currentWeight Ø electrode Length PU Item no.A kg mm mm Pc.60 - 90 3.2 2.5 300 181 097-003528-2530080 - 120 3.5 3.299 097-003528-32350350110 - 170 4.5 4.0 83 097-003528-40350PK 20132013-3-19The current scope of the permit for welding consumables should always be requested if necessary.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com365
<strong>Welding</strong> accessories366 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
<strong>Welding</strong> accessoriesOverviewOverview<strong>Welding</strong> accessoriesPageManometer display 368Pressure regulators 200 barFlow display 369Accessories 368Pressure regulators 300 bar Flow display 372Tapping point pressure regulatorsFlow display 374Assembly material 375Pressure regulator spare sparts Spare parts 376<strong>Welding</strong> leads 377Electrode cable 378Electrode holders 379<strong>Welding</strong> cablesEarth and ground clamps 380<strong>Welding</strong> current couplings 382<strong>Welding</strong> cables 381<strong>Welding</strong> extension cables 383Accessories 384Gouging torchesGouging torch 385Carbon electrodes 385Chipping hammers 386Tools<strong>Welding</strong> tools 387Cleaning felts 388Measurement tools 389Various accessoriesMarking 390Aids 391Etching accessories 388Tungsten electrode grindersComplete systems Complete systems 392Replacement parts Replacement parts 393PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com367
<strong>Welding</strong> accessoriesPressure regulators 200 barManometer displayDM1 32L/MINGas typeLengthStandardsDIN EN ISO 2503Argon / CO2140 mmDesignationItem no.Pressure regulator with manometer 094-000009-00001AccessoriesFM3-25L• z Flow measurement directly on the welding torchGas typeArgon / H2 / CO2DesignationItem no.Flow meter 094-000074-00001368 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessoriesPressure regulators 200 barFlow displayDM 200 AR D F1• z Single stage pressure regulator with float type meter for flow measurementGas typeArgon / MixCylinder thread W 21,8 x 1/14“Hose connection G 1/4“Pressure of cylinder200 barStandardsISO 2503YesDesignation Gas flow Item no.l/min0 - 20 094-001980-00000Pressure regulator with flow meter0 - 35 094-011846-00000DM 200 H2 D F1• z Single stage pressure regulator with float type meter for flow measurement• z Integrated gas saving unit reduces consumption by up to 50%Gas typeCylinder threadHose connectionPressure of cylinderStandardsISO 2503Argon/H2 (forming gas)W 21,8 x 1/14“LHG 3/8“LH200 barYesDesignation Gas flow Item no.l/min0 - 20 094-001813-00001Pressure regulator with flow meter0 - 35 094-011848-00000DM 200 AR D F2• z Single stage pressure regulator with float type meter for flow measurement• z Integrated gas saving unit reduces consumption by up to 50%• z Double removalGas typeArgon / MixCylinder thread W 21,8 x 1/14“Hose connection G 1/4“Pressure of cylinder200 barStandardsISO 2503YesDesignation Gas flow Gas flow 2 Item no.l/minl/minPressure regulator with 20 - 20 0 - 20 094-011849-000000 - 34 0 - 34 094-011850-00000x flow metersDM 200 H2 D F2• z Single stage pressure regulator with float type meter for flow measurement• z Double removalGas typeCylinder threadHose connectionPressure of cylinderStandardsISO 2503Argon/H2 (forming gas)W 21,8 x 1/14“LHG 3/8“LH200 barYesDesignation Gas flow Gas flow 2 Item no.l/minl/minPressure regulator with 20 - 20 0 - 20 094-011852-000000 - 34 0 - 34 094-011853-00000x flow metersPK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com369
<strong>Welding</strong> accessoriesPressure regulators 200 barFlow displayDMOP AR D F1• z Two stage, high precision pressure regulator with float type meter for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure processGas typeArgon / MixCylinder thread W 21,8 x 1/14“Hose connection G 1/4“Pressure of cylinder200 barStandardsISO 2503YesDesignation Gas flow Item no.l/min0 - 20 094-011839-00000Pressure regulator with flow meter0 - 35 096-000220-00000DMOP 200 H2 D F1• z Two stage, high precision pressure regulator with float type meter for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%Gas typeCylinder threadHose connectionPressure of cylinderGas flowStandardsISO 2503Argon / H2W 21,8 x 1/14“LHG 3/8“LH200 bar0 l/min - 20 l/minYesDesignationItem no.Optimator Ar/H2 094-011841-00000DMOP AR D F2• z Two stage, high precision pressure regulator with float type meter for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%• z Double removalGas typeArgon / MixCylinder thread W 21,8 x 1/14“Hose connection G 1/4“Pressure of cylinder200 barStandardsISO 2503YesDesignation Gas flow Gas flow 2 Item no.l/minl/min0 - 20094-011811-000000 - 30Optimator Ar/H20 - 30 094-011833-00000370 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessoriesPressure regulators 200 barDMOP 200 H2 D F2• z Two stage, high precision pressure regulator with float type meter for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%• z Double removalGas typeCylinder threadHose connectionPressure of cylinderGas flowGas flow 2StandardsISO 2503Argon / H2W 21,8 x 1/14“LHG 3/8“LH200 bar0 l/min - 20 l/min0 l/min - 30 l/minYesDesignationItem no.Optimator Ar/H2 094-011834-00000DMOPL AR D F1• z Single stage pressure regulator with float type meter for flow measurement• z Lockable for continuous quality assurance• z Integrated gas saving unit reduces consumption by up to 50%Gas typeArgon / MixCylinder threadW 21,8 x 1/14“LHHose connection G 1/4“Pressure of cylinder200 barStandardsISO 2503YesDesignation Gas flow Item no.l/min0 - 20 094-011844-00000Optimator Ar/H20 - 35 094-011845-00000DMOPL AR D F2• z Two stage, high precision pressure regulator with float type meter for flow measurement• z Lockable for continuous quality assurance• z Integrated gas saving unit reduces consumption by up to 50%• z Double removalGas typeArgon / MixCylinder thread W 21,8 x 1/14“Hose connection G 1/4“Pressure of cylinder200 barStandardsISO 2503YesDesignation Gas flow Gas flow 2 Item no.l/minl/min0 - 30094-011838-000000 - 30Optimator Ar/H20 - 20 094-011837-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com371
<strong>Welding</strong> accessoriesPressure regulators 300 barFlow displayDMOP 300 AR D F1• z Two stage, high precision pressure regulator with float type meter for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%Gas typeArgon / MixCylinder thread W 30 x 2Hose connection G 1/4“Pressure of cylinder300 barStandardsISO 2503YesDesignation Gas flow Item no.l/min0 - 30 094-011843-00000Optimator Ar/H20 - 20 094-011842-00000DMOP 300 H2 D F1• z Two stage, high precision pressure regulator with float type meter for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%Gas typeCylinder threadHose connectionPressure of cylinderGas flowStandardsISO 2503N / H2W 30 x 2LHG 3/8“LH300 bar0 l/min - 20 l/minYesDesignationItem no.Optimator Ar/H2 094-013937-00000DMOP AR D F2• z Two stage, high precision pressure regulator with two float type meters for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%Gas typeArgon / MixCylinder thread W 30 x 2Hose connection G 1/4“Pressure of cylinder300 barStandardsISO 2503YesDesignation Gas flow Gas flow 2 Item no.l/minl/min0 - 20 0 - 20 094-011835-00000Optimator Ar/H20 - 30 0 - 30 094-011836-00000372 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessoriesPressure regulators 300 barDMOP 300 H2 D F2• z Two stage, high precision pressure regulator with two float type meters for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%Gas typeCylinder threadHose connectionPressure of cylinderGas flowGas flow 2StandardsISO 2503N / H2W 30 x 2LHG 3/8“LH300 bar0 l/min - 20 l/min0 l/min - 30 l/minYesDesignationItem no.Optimator Ar/H2 094-013938-00000DM 300 AR D F1• z Single stage pressure regulator with float type meter for flow measurementGas typeArgon / MixCylinder thread W 30 x 2Hose connection G 1/4“Pressure of cylinder300 barGas flow0 l/min - 20 l/minStandardsISO 2503YesDesignationItem no.Pressure regulator with flow meter 094-011847-00000DM 300 AR D F2• z Two stage, high precision pressure regulator with two float type meters for flow measurementGas typeArgon / MixCylinder thread W 30 x 2Hose connection G 3/8‘‘Pressure of cylinder300 barGas flow0 l/min - 30 l/minGas flow 20 l/min - 30 l/minStandardsISO 2503YesDesignationItem no.Pressure regulator with flow meter 094-011851-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com373
<strong>Welding</strong> accessoriesTapping point pressure regulatorsFlow displayEDMOP AR• z Two stage, high precision tapping point with float type meter for flow measurement• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%Gas typeArgon / MixInput G 3/8‘‘Output G 1/4“Designation Gas flow Item no.l/min0 - 20 094-009931-00000Tapping point, Optimator, flow meter0 - 34 094-011862-00000EDMOP H2• z Two stage, high precision tapping point with float type meter for flow measurement• z Lockable for continuous quality assurance• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%Gas typeArgon / H2Input G 3/8‘‘OutputG 3/8“LHDesignation Gas flow Item no.l/min0 - 34 094-011863-00000Tapping point, Optimator, flow meter0 - 20 094-011864-00000EDMOPL AR• z Two stage, high precision tapping point with float type meter for flow measurement• z Lockable for continuous quality assurance• z Second stage guarantees a constant volume discharge over the whole pressure process• z Integrated gas saving unit reduces consumption by up to 50%Gas typeArgonArgon / CO2Hose connection G 1/4“Designation Gas flow Item no.l/min0 - 20 094-011867-00000Replacement flints0 - 34 094-011868-00000EDM H2• z Single stage tapping point with float type meter for flow measurementGas typeN / H2Input G 3/8‘‘OutputG 3/8“LHDesignation Gas flow Item no.l/min0 - 20 094-011869-00000Tapping point, Optimator, flow meter0 - 34 094-011870-00000374 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessoriesTapping point pressure regulatorsAssembly materialWall rails• z Bars for wall fittingLength200 mmDesignationItem no.Wall rails 094-011857-00000Cut-off valve• z Shut off valves in industrial qualityType Designation Gas type Hose connection Item no.LV 1/4‘‘ Oxygen cut-off Oxygen/shieldingG3/8“ 094-011858-00000valvegasLV 3/8‘‘ Cut-off valve, combustiongasesCombustion gas/forming gasG3/8‘‘L 094-011859-00000Angle piece• z Angle piece for vertical fitting of tapping pointsHose connectionG3/8“DesignationItem no.Angle piece 094-011860-00000T-piece• z T-piece for two tapping pointsGas typeThreadsOxygen/shielding gas2 x G3/8“DesignationItem no.T-piece 094-011861-00000T-piece• z T-piece for two pressure regulatorsGas typeArgon / CO2Threads 2 x W 21,8 x 1/14“DesignationItem no.T-piece 094-013948-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com375
<strong>Welding</strong> accessoriesTapping point pressure regulatorsSpare partsFM 200• z Replacement flow meter pipe for pressure regulatorGas typeArgon/H2/CO2 (forming gas)Designation Gas flow Item no.l/minFlow meter pipe for flow meters up to094-013526-0000020050 - 20Flow meter pipe for flow meters from094-013581-000002005 onwardsFlow meter pipe for flow meters up to094-013939-0000020050 - 34Flow meter pipe for flow meters from096-000918-000002005 onwardsPG 200/315• z Replacement cylinder manometer for pressure regulatorPressure of cylinder0 bar - 315 barDesignation Gas type Item no.Argon / CO2 094-013940-00000Cylinder manometerAll 094-013941-00000Tigex/Optimator• z Replacement pressure and flow manometer for pressure regulatorDesignationGas typeWorkingpressureGas flow Item no.bar l/minPressure manometer Argon/H2 (forming 0 - 16 – 094-013944-00000gas)Flow meter Argon / CO2 – 0 - 34 094-013945-00000GS OPT/MAX/TIG• z Bottle seals for Argon/Mix or O2Designation PU Item no.Pc.Bottle seal 5 094-013946-00000376 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessories<strong>Welding</strong> cables<strong>Welding</strong> leadsWK 4M KL/Z• z Fully assembled welding leadsMaterial typeH 01 N2 neopreneLength 4StandardsCEYesVDE 0281YesDesignation<strong>Welding</strong> lead<strong>Welding</strong> currenisticsCharacter-Ø plugCross-section Item no.A mm mm²15016.0 094-005314-000009.0200 25 092-000016-00000Clamp25035 092-000008-00000300 50 092-000003-0000013.040070 092-000013-00000Screw clamp500 95 092-000171-00000WK 5M KL S• z Fully assembled welding leadsCharacteristicsWith original FIX clampMaterial typeH 01 N2 neopreneØ plug13 mmLength 5StandardsCEYesVDE 0281YesDesignation <strong>Welding</strong> current Cross-section Item no.Amm²250 35 098-003388-00000300 50 098-003389-00000<strong>Welding</strong> lead S400 70 098-003390-00000500 95 098-003391-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com377
<strong>Welding</strong> accessories<strong>Welding</strong> cablesElectrode cableEH 4M• z Fully assembled electrode cableMaterial typeH 01 N2 neopreneLength 4StandardsCEYesVDE 0281YesDesignation <strong>Welding</strong> current Ø plug Cross-section Item no.A mm mm²15016.0 094-005313-000009.0200 25 092-000017-0000025035 092-000052-00000Electrode cable300 50 092-000004-0000013.0400 70 092-000011-00000500 95 092-000010-00000EH 5M S• z Fully assembled electrode cableCharacteristicsWith OPTIMUS electrode holderMaterial typeH 01 N2 PVCØ plug13 mmLength 5StandardsCEYesVDE 0281YesDesignation <strong>Welding</strong> current Cross-section Item no.Amm²250 35 098-003384-00000300 50 098-003385-00000Electrode cable400 70 098-003386-00000500 95 098-003387-00000378 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessories<strong>Welding</strong> cablesElectrode holdersEH S• z Electrode holder with duroplast grip• z Insulating shells made of fabric clippingsCharacteristicsMaterial typeStandardsCECable lug connectionGlass-fibre plasticYesDesignation <strong>Welding</strong> current Cross-section Item no.Amm²200 25 098-000710-00000Electrode holder,400 50 098-000714-00000standard600 70 098-000716-00000PRAKTIKA• z Electrode holder with duroplast gripVersionStandardsCEInsulating shells made of fabric clippingsRound connectorYesDesignation <strong>Welding</strong> current Cross-section Item no.Amm²200 25 098-003546-00000Electrode holder, Practika300 50 098-003547-00000400 70 098-003548-00000Insulating shells600 95 098-003549-00000300098-004113-00000400 –098-004114-00000600 098-004115-00000OPTIMUS• z Electrode holder OptimusCharacteristicsMaterial typeStandardsCERobust, durable versionGlass-fibre plasticYesDesignation <strong>Welding</strong> current Cross-section Item no.Amm²Electrode holder, Optimus300 35 098-000723-00000400 50 098-000724-00000500 70 098-000725-00000Insulated heads, Optimus300098-000746-00000–500 098-000742-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com379
<strong>Welding</strong> accessories<strong>Welding</strong> cablesEarth and ground clampsECB STANDARD• z Ground clamp• z Cable connection M8CharacteristicsMaterial typeStandardsCECopper-braided connectorSteel, galvanisedYesDesignation <strong>Welding</strong> current Item no.A200 098-003569-00000Ground clamp400 098-004184-00000600 098-004185-00000ECFIX• z Ground clamp• z Extra strong springs• z Mobile copper jaws• z Braided copper strap• z Cable connection M10CharacteristicsMaterial typeStandardsCERobust, durable versionSteel, galvanisedYesDesignation <strong>Welding</strong> current Item no.A200 098-001279-00000Ground clamp400 098-001280-00000600 098-001281-00000ECS T• z Earth clamps with wing nuts, made of malleable cast iron, bars galvanisedCharacteristicsMaterial typeStandardsCEWing nutSteel, galvanisedYesDesignation <strong>Welding</strong> current Item no.A300 098-003396-00000Earth clamp500 098-001264-00000600 098-004148-00000ECB 600• z Earth clamps made of cast brassMaterial thickness<strong>Welding</strong> currentStandardsCE50 mm600 AYesDesignation Cross-section Item no.mm²50 - 95 098-003847-00000Earth clamp50 - 70 098-004112-00000380 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessories<strong>Welding</strong> cablesMPK 600• z Magnetic pole clamps, cables secured by clip or double clamp connectionCharacteristicsStandardsCEwithout cableYesDesignation <strong>Welding</strong> current Item no.AMagnetic pole clamp250 098-004188-00000Magnetic pole clamp, double connection400500 098-004189-00000098-004186-00000Magnetic pole clamp, rotatable connection600 098-004187-00000300 098-004190-00000<strong>Welding</strong> cablesWCN• z <strong>Welding</strong> cable, by the metreMaterial typeStandardsCEVDE 0281H 01 N2 neopreneYesYesDesignation <strong>Welding</strong> current Cross-section Item no.Amm²150 16.0 098-001710-00000200 25 098-001714-00000250 35 098-001717-00000<strong>Welding</strong> cables300 50 098-001720-00000400 70 098-001722-00000500 95 098-001724-00000<strong>Welding</strong> cable, extra flexible• z Super flexible welding cable, 3.0 mMaterial typeStandardsCEVDE 0281Silicone insulatedYesYesDesignation <strong>Welding</strong> current Cross-section Item no.Amm²200 25 098-003359-00000<strong>Welding</strong> cables250 35 098-003360-00000300 50 098-002500-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com381
<strong>Welding</strong> accessories<strong>Welding</strong> cables<strong>Welding</strong> current couplingsSK GM• z <strong>Welding</strong> current plug in various versionsMaterial typeStandardsCEVDE 0281Rubber/brassYesYesDesignation <strong>Welding</strong> current Ø plug Cross-section Item no.A mm mm²200 9.0 10 - 25 094-009913-0000030035 - 50 094-009932-00000<strong>Welding</strong> current400 50 - 70 094-009839-0000013.0plug250 16 - 25 098-001628-00000500 70 - 95 094-009841-00000BK GM• z <strong>Welding</strong> current sockets in various versionsMaterial typeStandardsCEVDE 0281Rubber/brassYesYesDesignation <strong>Welding</strong> current Ø plug Cross-section Item no.A mm mm²2009.0 10 - 25 098-001626-0000016 - 35 094-001882-00000<strong>Welding</strong> current300 35 - 50 098-001631-0000013.0socket400 50 - 70 094-009840-00000500 70 - 95 094-009842-00000PJ GM• z Sockets in various versionsMaterial typeStandardsCEVDE 0281Rubber/brassYesYesDesignation <strong>Welding</strong> current Ø plug Cross-section Item no.A mm mm²200 9.0 10 - 25 098-001627-00000Socket30035 - 50 098-001632-0000013.0400 50 - 70 098-001636-00000382 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessories<strong>Welding</strong> cables<strong>Welding</strong> extension cablesWKL PVC• z Extension cables in various versionsMaterial typeH 01 N2 neopreneLength 5StandardsCEYesVDE 0281YesDesignation <strong>Welding</strong> current Ø plug Cross-section Item no.A mm mm²15016.0 098-004170-000009.0098-004171-00000200 25<strong>Welding</strong> extension098-004172-00000250 35 098-004173-00000cable13.0300 50 098-004174-00000400 70 098-004175-00000WKL H01N2-D• z Extension cables in various versionsMaterial typeH 01 N2 neopreneLength 10StandardsCEYesVDE 0281YesDesignation <strong>Welding</strong> current Ø plug Cross-section Item no.A mm mm²15016.0 098-004176-000009.0098-004177-00000200 25<strong>Welding</strong> extension098-004178-00000250 35 098-004179-00000cable13.0300 50 098-004180-00000400 70 098-004181-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com383
<strong>Welding</strong> accessories<strong>Welding</strong> cablesAccessoriesCS CU• z Cable end sleeves in various versionsMaterial typeStandardsCECopperYesDesignation <strong>Welding</strong> current PU Cross-section Item no.A Pc. mm²20010 - 25 098-001668-0000035 - 50 098-001674-00000300100Cable end sleeves50 - 70 098-001682-00000400 70 - 95 098-001687-00000TPCI• z Crimp cable lugsMaterial typeStandardsCECopper, tin-platedYesDesignation <strong>Welding</strong> current Bore Ø Cross-section Item no.A mm mm²15016.0 098-007392-000008.5200 25 098-007396-0000025035 098-007412-00000Cable lug300 10.550 098-007401-00000400 70 098-007405-00000500 13.0 95 098-004709-00000SCL• z Bolt cable lugs with 4 screwsCharacteristicsMaterial typeStandardsCEReliable power transmissionCopperYesDesignation <strong>Welding</strong> current Bore Ø Cross-section Item no.A mm mm²250 8.5 25 - 35 098-002427-00000Screw cable lug40050 - 70 098-002428-0000010.5500 70 - 95 098-002644-00000ADAP 9/13• z Adapter for connection of welding current leads with 13 mm plug on units with 9 mm socketVersionØ plugCross-section<strong>Welding</strong> current9 mm to 13 mm9 mm - 13 mm16 mm² - 25 mm²160 ADesignationItem no.Adapters 094-001780-00000384 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessories<strong>Welding</strong> cablesT-piece• z Cable branch, male and femaleØ plugCross-section<strong>Welding</strong> current13 mm70 mm² - 95 mm²500 ADesignation Version Item no.Plug 098-004169-00000Cable branchSocket 094-012476-00000WCC• z With installed, rotatable profile disk• z For the attachment of tubular/crimp cable lugsDesignation Cross-section Item no.mm²6 - 50 098-003582-00000Notch pliers50 - 120 098-003583-00000Gouging torchGT 600 SKK95• z Air arc gouging torch for separating metalsØ electrode<strong>Welding</strong> current3 mm - 10 mm600 ADesignationItem no.Gouging torch 094-016099-00000Carbon electrodesGEP 305• z Carbon electrodes for gougingMaterial typeCarbon sticks, copper-platedLength 305StandardsCEYesDesignation <strong>Welding</strong> current Ø electrode Item no.Amm250 4.0 097-003239-00000300 5.0 097-003240-00000400 6.5 097-003241-00000Carbon electrodes500 8.0 097-003242-00000600 9.5 097-003243-00000900 13.0 097-003244-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com385
<strong>Welding</strong> accessoriesToolsChipping hammersWPHS• z Chipping hammerMaterial typeStandardsCEAll-steelYesDesignation Weight Item no.g400 098-004191-00000Chipping hammer with round tube450 098-001556-00000CSW• z Chipping hammerMaterial typeStandardsCEWooden handleYesDesignation Weight Item no.gChipping hammer with woodenhandle460 098-001552-00000230 098-001551-00000386 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessoriesTools<strong>Welding</strong> toolsFIX special pliers• z Shielding gas cleaning and assembly pliers• z Rapid and true-to-size cutting of the welding wire• z Time-saving cleaning of the shielding gas nozzle• z Removal of the shielding gas nozzle• z Releasing and tightening of the contact tipCharacteristicsMaterial typeStandardsCEClean nozzle, cut off wire, torch keySpecial steelYesDesignation Gas nozzle, diameter Item no.mmFIX special pliers12 - 15 098-000406-0000015 - 18 098-001284-00000Steel wire brush• z Steel wire brushesMaterial typeStandardsCESteel wireYesDesignation Version Item no.2-rowed 098-001243-000003-rowed 098-001242-00000Steel wire brush4-rowed 098-001245-000005-rowed 098-001246-000006-rowed 098-001247-00000Stainless steel wire brushes• z Stainless steel wire brushesMaterial typeStandardsCEStainless steel wireYesDesignation Version Item no.2-rowed 098-001250-000003-rowed 098-001251-00000Stainless steel wire brush4-rowed 098-001252-000005-rowed 098-001253-00000Brass wire brush• z Brass wire brushesMaterial typeStandardsCEBrass wireYesDesignation Version Item no.2-rowed 098-001254-000003-rowed 098-001255-00000Brass wire brush4-rowed 098-001256-000005-rowed 098-001257-00000Fillet weld brush• z Fillet weld brushes, steel or stainless steelVersionStandardsCE3-rowed, fillet weldYesDesignation Material type Item no.Steel wire 098-001248-00000Fillet weld brushStainless steel wire 098-001249-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com387
<strong>Welding</strong> accessoriesToolsCleaning feltsRFS• z Cleaning felts for shielding gas welding wire• z Set consists of 10 felts and 1 retaining clampUsage<strong>Welding</strong> wire cleaningDesignation PU Item no.Pc.Cleaning felts, set 1 098-003553-00000Cleaning felts 30 098-003554-00000Retaining clamps 12 098-003410-00000RFV• z Cleaning fleece, metal free, for mechanical cleaning of the brazing point• z For repolishing stainless steelVersionPolishing workDesignation PU Item no.Pc.Cleaning fleece, pads 10 098-000619-00000Cleaning fleece, by the metre, up to 30 m 1 098-004159-00000Etching accessoriesBZP• z Etching brush, bent plastic versionVersioncroppedWith wooden handleDesignation Wide side panels Item no.mm25 098-002221-00010Etching brush37.5 098-002572-0000050 098-003975-00000388 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessoriesToolsMeasurement toolsSWL 1• z <strong>Welding</strong> seam gaugeVersionAluminium sheetDesignationItem no.<strong>Welding</strong> seam gauge 098-001267-00000SWL 2• z <strong>Welding</strong> seam gauge• z Simple and quick control of the weld seam dimensions, reading precision +/- 0.1 mmVersionPrecision +/-0.1 mmDesignationItem no.<strong>Welding</strong> seam gauge 098-001273-00000SWL 3• z <strong>Welding</strong> seam gauge• z 12 sheet for measuring the weld seam on right angled welded cornersVersionFan-shapedDesignationItem no.<strong>Welding</strong> seam gauge 098-001292-00000SWL 4• z <strong>Welding</strong> seam gauge• z Precision version for measuring of flat and corner weld seamsVersionWith noniusDesignationItem no.<strong>Welding</strong> seam gauge 098-001293-00000SWL 5• z Digital welding seam gauge• z Precision version for measuring of flat and corner weld seamsVersionPrecision +/-0.01 mmDigital displayDesignationItem no.<strong>Welding</strong> seam gauge 098-003619-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com389
<strong>Welding</strong> accessoriesVarious accessoriesMarkingOELK• z Grease crayons, various coloursDesignation Colour PU Item no.Pc.White098-001439-00000Yellow 098-001438-0000012Grease crayonRed 098-001437-00000Blue 098-001440-00000SPG• z Soapstone crayon for writing on hot metalsColourWhiteDesignation PU Item no.Pc.Soapstone chalk 50 098-000605-00000TBS• z Marking pen with ball tip• z Simple and indelible marking on all surfacesDesignation Colour Item no.Black 098-004118-00000Yellow 098-003392-00000Tube markerWhite 098-000241-00000Red 098-003393-00000TPS 65-680• z Temperature indicating pens• z Marking melts at indicated temperatureDesignation Temperature Item no.°C65 098-003373-0000076 098-003374-00000100 098-003375-00000120 098-003376-00000150 098-003563-00000205 098-003564-00000Tempilstik290 098-003378-00000300 098-003379-00000316 098-002127-00000500 098-003381-00000600 098-003382-00000680 098-003383-00000390 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessoriesVarious accessoriesAidsSCS 1• z Hand welding mirror• z MagneticVersionChrome-platedDesignation Material thickness Item no.mm1.0 098-000410-00000Hand welding mirror1.5 098-001569-00000SCS 2• z Hand welding mirrorVersionChrome-platedStandardDesignation Material thickness Item no.mm1.0 098-001564-00000Hand welding mirror1.5 098-001566-00000SCS FLEX• z Hand welding mirrorVersionChrome-platedFlexibleDesignation Material thickness Item no.mm1.0 098-001565-00000Hand welding mirror1.5 098-001567-00000MSM• z Magnetic pick-up toolDesignationItem no.Magnetic pick-up tool 098-001577-00000BK• z Panel clamps, galvanisedVersionAs welding aidWith riveted fibre platesLength 155DesignationItem no.Panel clamp 098-003570-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com391
<strong>Welding</strong> accessoriesTungsten electrode grindersComplete systemsTGM 40230 Handy• z Portable tungsten electrode grinder• z For use at the welding site• z Simple operation, high efficiency and quality• z Diamond disk grinding surface can be used at three positions• z 99.9% of grinding dust is capturedPerformance850 WDecompact7000 U/min - 32000 U/minDiamond disk diameter40 mmWeight2.5 kgProtection classification IP 21StandardsCEYesDIN 8575 292294DesignationItem no.Tungsten electrode grinder 098-003412-00500TGM 40230 Porta• z Stationary tungsten electrode grinder• z Simple operation, high efficiency and quality• z Wet grinding for optimum grinding quality and long service life of the diamond disk• z 100% of grinding dust is capturedPerformance380 WDecompact8500 U/minProtection classification IP 21StandardsCEYesEN 61029DesignationItem no.Tungsten electrode wet grinder 098-003694-00000392 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
<strong>Welding</strong> accessoriesTungsten electrode grindersReplacement partsDG TGM 40230 Handy• z Diamond grinding disk coated on one sideDiamond disk diameter40 mmDesignationItem no.Diamond disk for <strong>EWM</strong> tungsten electrode grinders 098-003673-00000FC TGM 40230 Handy• z Filter cartridge for tungsten grinding dustDesignationItem no.Filter insert 098-003679-00000DG TGM 40230 Porta• z Extra strong diamond layer for maximum service lifeDiamond disk diameter100 mmDesignationItem no.Diamond grinding disk for <strong>EWM</strong> tungsten electrode grinder Porta 098-003695-00000GLCS Porta & Handy• z Special grinding concentrate for the making up grinding liquid• z Mixing ratio 1:20Contents250 mlDesignationItem no.Grinding concentrate, 250 ml for 5 l grinding liquid 098-003699-00000COL Porta & Handy• z Collet chuck for securing the tungsten electrode in the electrode holderDesignation Ø electrode Item no.mmCollet chuck for <strong>EWM</strong> tungsten electrodegrinders0.8 098-003696-000001.0 098-003697-000001.2 098-003698-000001.6 098-003674-000002.0 098-003675-000002.4 098-003676-000003.2 098-003677-000004.0 098-003678-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com393
394 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
TIG orbital weldingOverviewOverviewTIG orbital weldingTIG orbital weldingPageControls 398TIG welding machines 399Compact systems 399Components 400Tools 402Cylinder cart 402Options/accessoriesSawing 403Tube squaring machines 403Oxygen analysers 404Accessories Accessories 405Purchase, rental and leasing examples 407PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com395
Orbital weldingTIG orbital welding• Power sources• Custom designed controls• Open weld heads• Closed weld heads• Tube saws• Tube squaring machines• Oxygen analysersExplanation of procedure• Semi-mechanised TIG welding procedure• During welding, the arc moves on an orbit around a stationary tube orformed tube part• High reproducibility and gapless documentation due to mechanisation andautomatic control of the welding process• Ultramodern inverter technology combined with microprocessor or PCcontrol• Controlled handling of the weld pool in any positionAt a glance⁄ All devices can be rented atlow cost as required fromour extensive range of rentalequipment⁄ Application training courses ⁄ Advice, service and responsibilityfor the entire processchainInnovative, practice-oriented and affordable!396 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Orbital weldingApplication competenceThe orbital system can be configured from a multitude ofcontrols and power sources, either as a modular system or as acompact system. All controls have intuitive operator guidancebased on entry of the tube outer diameter, wall thickness andhead code. In addition, the devices have many other featuresand documenting options.Connection options• Closed weld heads from RD 3.17–114.3 mm, gas- and watercooled• Open heads from RD 10–323.9 mm (gas- and water-cooled),optionally with cold wire• Rotating device from RD 10–300 mm (gas- and water-cooled),optionally with cold wire and/or AVC• Tube-to-tubesheet weld heads ID 10–80 mm (water-cooled),optionally with wire and/or AVCPowered byOrbital systems designedto your requirementsThe products shown below are just a small part of our extensiverange. We will be happy to configure a system tailored to your application.Simply contact your local <strong>EWM</strong> branch or one of our manysales partners!ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com397
TIG orbital weldingControlsTIGTRONIC BASICTIGTRONIC ORBITAL• z Gas and water cooling monitoring• z Possible to weld in up to 6 sectors, continuously or in the step mode• z Individual modification of the program parameters calculated, also using current percentage button• z Graphic depiction of the progression of the weld seam• z Real-time monitoring of the welding parameters• z Integrated daily counter (allocation to isometries and weld seam numbers)• z Storage of up to 99 welding programs• z Software updates possible• z Troubleshooting program• z Multirange 90–260 VTIGTRONIC BASIC 2• z Control• z Mains cable• z Interface cable control/power source• z USB stick (1 GB)• z Very straightforward multilingual user prompts due to programming aid:• z Prompts for entry of pipe external diameter, wall thickness and the code number for the open weldhead• z Storage of up to 200 actual parameters for documentation via PC software• z Data transfer for nominal/actual parameters as well as programs via USB interfaceDimensions340 mm x 295 mm x 150 mmDisplay in „ 5.7 „Connection capabilityOxygen analyserHard-wired/wireless remote operationDesignationItem no.Compact control for orbital welding 394-000646-00000TIGTRONIC ORBITAL 3• z Control• z Mains cable• z Interface cable control/power source• z USB stick (1 GB)• z Very straightforward, multilingual prompts due to programming aid (entry of pipe external diameter,wall thickness and the code number for the open weld head)• z Orbital tacking mode can be activated• z Also possible to modify the current and wire feeding parameters during welding.• z Storage of up to 200 actual parameters for documentation via PC software (Windows) in Germanand English• z Data transfer for welding parameters and programs via USB interface• z Connection capability for a hard-wired or wireless remote control (machine can be operated fromthe display without remote control)• z Integrated servo PCB for wire feed• z Integrated normal paper printerDimensions405 mm x 325 mm x 170 mmWeight6.5 kgDisplay in „ 5.7 „Connection capabilityOxygen analyserDifferential pressure measuring deviceDesignationItem no.Compact control for orbital welding 094-017132-00000398 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG orbital weldingTIG welding machinesTetrix 200Tetrix 351• z Inverter power sources for TIG manual or orbital welding• z Regulation range 5–350 ATetrix 200 TG• z Inverter• z Primary cable• z Compact inverter power source for TIG manual and orbital weldingMains voltage (tolerances)230 VMains fuses (slow-blow) 50 HzSetting range for welding current5 A - 200 ADuty cycle 40 °C 200 A / 25 %150 A / 60 %120 A / 100 %External dimensions, compl.430 mm x 180 mm x 295 mmWeight8.9 kgDesignationItem no.DC TIG welding machine for manual and orbital welding, portable 394-000645-00000Tetrix 351 DC• z Inverter• z Primary cable• z Mobile power source for TIG manual and orbital welding with integrated cooling unit and gas leveldetector• z Optimal for tube-to-tubesheet applications with increased welding current demand• z Optimal results in conjunction with enclosed weld head RBK 16Mains voltage (tolerances)400 VMains fuses (slow-blow) 50 HzSetting range for welding current5 A - 350 ADuty cycle 40 °C 350 A / 60 %300 A / 100 %Cooling output1500 WExternal dimensions, compl.1100 mm x 455 mm x 1000 mmWeight131 kgDesignationItem no.DC TIG welding machine for manual and orbital welding 094-018154-00000Compact systemsTIGTRONIC COMPACT• z Portable compact machine, based on the Tetrix 200 with integrated TIGTRONIC ORBITAL 4 control• z Optional COOL 50 and upgrade kit AVCTIGTRONIC COMPACTSetting range for welding current5 A - 200 ADuty cycle 40 °C / 25 %/ 60 %/ 100 %Weight15.5 kgDesignationItem no.DC TIG welding machine for manual and orbital welding, portable 394-000647-00000• z Compact machine• z Mains cable• z USB stick, 1 GBPK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com399
TIG orbital weldingComponentscool 50ORBIFEED 5• z Accessory components for our power sources• z Cooling units and wire feeders for TIG manual and orbital weldingcool 50• z Water cooling unit for usage with the Tetrix 180 and Tigtronic Compact in conjunction with watercooledwelding tools.DimensionsWeightCooling output610 mm x 298 mm x 330 mm16.5 kg1000 W• z Water cooling unit• z Connection cable inverter/cooling unit• z 4 l coolantORBIFEED 5DesignationItem no.Water cooling unit with centrifugal pump 394-000648-00000• z Compact and light wire feeder in Peli caseWire ØDimensionsWeightSpoolEngine output0.8 mm - 1 mm406 mm x 330 mm x 174 mm7 kg5 kg6 W• z Water and dust-proof Peli case• z 4-roll drive 0.8/1.0 mm• z Wire guide hose with inlet and outlet nozzle• z Console for wire feed to OSW/OSZ• z Connection cable wire feeder/controlDesignationItem no.Wire feeder 394-000024-00000400 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG orbital weldingOptions/accessoriesTools• z Everything for orbital welding!• z From enclosed weld heads, open frame weld heads and turn table systems to tube-to-tubesheetweld headsOSK 76 G• z High thermal load capacity• z Extremely narrow• z ‚Quick latch‘ system for retaining the colletsScopeDimensionsWeightLength enclosed weld head6 mm - 76.2 mm445 mm x 160 mm x 44 mm2.7 kg230 mmDesignationItem no.Enclosed weld head 094-017135-00000OSW 80• z Open weld head• z Clamp shoes• z Torch holder OSW „Standard“• z Mechanical spacing regulation• z Robust design• z Very straightforward handling• z Possible to use filler wire• z Continuous range• z Torch head can be rotated 90°ScopeWeightDiameterLength10 mm - 76.2 mm3 kg230 mm290 mmDesignationItem no.Open weld head 094-017071-00000OSZ• z Torch hose package• z Open weld head• z Clamp shoes• z Torch holder OSZ „Standard“• z Mechanical spacing regulation• z Open weld head for welds on larger pipe diameters with thin wall thicknesses• z With and without filler wire• z Special design feature: Enclosed ring gear systemType Designation Weight Scope Item no.kgmmOSZ 27516.0 88.9 - 273 394-000654-00000Open weld headOSZ 325 18.0 168.3 - 323.9 394-000655-00000TURN 300• z Turn table system incl. console• z Bed-plate with assorted fixings and positionalplate• z Hydraulic 3D articulated arm for adjustment• z TIG torch holder• z Motor control cable connected with wireoutlet• z Chuck key• z Grounding cable• z Particularly suitable for parts not suitable for orbital welding in case of higher quantities• z Can be connected to all Orbitec controls• z TIG welding torch with quick-change system• z High-quality 3-jaw welding chuck• z Optionally also with cold wire feed and AVC in conjunction with the TIGTRONIC BASIC 2 and OR-BITAL 4 controlsScope10 mm - 300 mmHollow shaft70 mmClamping range external10 mm - 120 mmClamping range internal50 mm - 230 mm300 ASwivelling range 0 ° - 90 °DesignationItem no.Turn table system with complete accessories 094-017964-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com401
TIG orbital weldingOptions/accessoriesToolsTURN KIT• z Upgrade for fine adjustment of torch holder via transverse support for TURN 300DesignationItem no.Upgrade sets for turn table system TURN 300 394-000656-00000RBK 16• z Straightforward conversion to rear tubesheet welding• z Optional cold wire unit• z Highest load capacity due to completely water-cooled machine body as well as torch• z Either with or without AVC• z Tube-to-tubesheet weld head with integrated wire feeding• z Three-point support (optional contact ringwith cage)• z Torch original equipment• z Tool kitSetting range for welding currentMotor diameterAttachment Ø for enclosed weld headRotation RPMWire ØDimensionsSpoolLength without motor200 A130 mm80 mm5 U/min0.6 mm - 1.2 mm490 mm x 390 mm1 kg290 mmType Designation Weight Scope Item no.kgmmRBK 16 Tube-to-tubesheet10.0 10 - 80 094-017161-00000RBK 16 AVC weld head incl. 8mhose package11.0 10 - 100 394-000657-00000Cylinder cartMOWS• z Electrical supply for ancillary equipment integrated: 5 x 230 V, 10 A (not suitable for use as powersource!)• z 2 guide castors• z 2 fixed castors• z Extending cylinder holder with fastening chain above the centre of gravity of the cylinder• z High-quality powder coating• z Robust stainless steel work surface, folded edgesMOWSDimensionsWeight1110 mm x 600 mm x 850 mm45 kgDesignationItem no.Portable orbital workplace 094-017066-00000• z Extending shelf for oxygen analyser• z Holder for vice with clamping prism• z Holder for open weld head• z Holder for enclosed weld head• z Holder for manual TIG torch• z Mounting for Tigtronic Integral control• z Positions for inverter, cooling unit etc402 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG orbital weldingOptions/accessoriesSawsORS• z Either with or without hand wheelORSScopeWall thicknessDecompactEngine output5 mm - 121 mm0.5 mm - 7 mm20 U/min - 360 U/min1010 WType Designation Weight Item no.kgORS 121 Pipe saw 43 094-017335-00000ORS 122 Pipe saw with hand wheel 45 094-017887-00000• z Pipe saw with electric drive• z 4 additional stainless steel jaws• z 1 saw blade• z Mounting plate• z Tool kit• z 1 tube saw blade lubricant• z Wooden boxTube squaring machinesPLANFIX 115PLANFIX 40• z Powerful squaring and chamfering unit• z Handy and suitable for mobile usePLANFIX 115• z With bevel gear transmission and electric drive• z Feed with graduated scaleScopeWall thicknessWeight9.35 mm - 114.3 mm0.1 mm - 3 mm12.5 kg• z Squaring unit with fixed clamping attachment• z Metabo drive• z Tool kit• z 1 cutterPLANFIX 40• z Squaring unit with fixed clamping attachment• z 2 rechargeable batteries• z Battery charging station• z Tool kit• z 1 cutterDesignationItem no.Tube squaring machine 094-017211-00000• z Powerful, handy squaring unit for mobile usage• z Necessary for burr-free, right-angle seam preparation• z Graduated scale on the feed• z Always delivered with charger and driveScopeWall thickness3 mm - 40 mm0.1 mm - 3 mmDesignationItem no.Tube squaring machine 094-017139-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com403
TIG orbital weldingOptions/accessoriesOxygen analysersOXY 2OXY 3OXY INTEGRAL• z For inert gases• z For gases containing H2• z Measuring cell made of zirconium oxide (maintenance-free)OXY 2• z Oxygen analyser• z Mains cable• z Hose set, 3 m, including filter and stainlesssteel probes• z Calibration certificate• z Simple plastic case• z Interface for communication with our Orbital controlsAmbient temperature 0 °C - 45 °CDimensions225 mm x 210 mm x 140 mmHeating power in VA Heating power in VA , 200Control power in VA Control power in VA , 40Stabilisation time10 min - 15 minSpeed of response to changes2 s±0.3 mVMeasuring range, O in ppm0Measuring range, O in ppmDesignationItem no.Oxygen analyser 094-017060-00000OXY 3• z Oxygen analyser• z Mains cable• z Hose set, 3 m, including filter and stainlesssteel probes• z Calibration certificate• z Operating instructions• z Simple plastic case• z Very straightforward prompts• z Multirange 90–260 V• z Large high-resolution touch panel• z Graphic measured value depiction• z SD card interface saving the documentation• z User-defined setting for switching and alarm values• z Audible signalling device• z Colour background display outside the nominal values• z Interface for communication with our Orbital controls• z Software can be updated• z Multilingual• z BluetoothAmbient temperature 0 °C - 45 °CDimensions190 mm x 270 mm x 55 mmHeating power in VA Heating power in VA , 40Control power in VA Control power in VA , 20Stabilisation time10 min - 15 minSpeed of response to changes2 s±0.3 mVMeasuring range, O in ppm0Measuring range, O in ppmDesignationItem no.Oxygen analyser 394-000658-00000OXY INTEGRAL• z Charging station• z Hose set, 1 m, including filter and stainlesssteel probes• z Calibration certificate• z Simple plastic case• z Rechargeable battery powered oxygen analyser• z Always supplied with charging stationAmbient temperature 0 °C - 45 °CDimensions190 mm x 130 mm x 60 mmMeasuring range, O in ppm0Measuring range, O in ppmDesignationItem no.Oxygen analyser 098-004908-00000404 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG orbital weldingAccessoriesAccessoriesAVC• z Upgrade kit for TIGTRONIC BASIC 3 and 4, ORBITAL 4 and COMPACT controls• z Additional integrated AVC card incl. software upgrade for welding in conjunction with wire andAVCDesignationItem no.Upgrade kit for controls 394-000659-00000DM 200 ARVersionGas typeWith double flow meterForming gasTIG orbital weldingType Designation Material Item no.DM 200 AR MEBrass 094-017045-00000DM 200 AR NI Pressure regulator argonNickelplated394-000660-00000DM 300 H2VersionMaterialGas typeWith double flow meterBrassForming gasTIG orbital weldingDesignationItem no.Pressure regulator H2 gases 394-000661-00000GHLength3 mDesignationItem no.Gas hose 094-017046-00000OSK G• z Drive unit comprising handle, mounting flange, motor/gearbox unit as well as hose package 8 mLength8 mDesignationItem no.Drive unit, gas-cooled 094-017048-00000Drive unit, gas-/water-cooled 394-000649-00000OSW/OSZLength8 mDesignation Version Item no.– 394-000662-00000Motor control cableWith wire outlet 394-000663-00000SCBDesignation Bend angle Item no.30 ° 394-000664-00000Saw and chamfer blade37.5 ° 394-000665-00000SWDesignation Wall thickness Item no.mm1 - 3 098-004307-00000Saw blade2.5 - 7 094-017336-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com405
TIG orbital weldingAccessoriesAccessoriesLUBRVersion250 mlDesignationItem no.Lubricant paste 394-000666-00000Post ORSDesignationItem no.Stands for pipe saws 094-017059-00000TIGLength4 mDesignationItem no.Intermediate hose package, gas-cooled 394-000650-00000WIG RBKLength6 mWK KLLength5 mType Designation Cross-sectionMax. weldingcurrentItem no.mmAWK KL35 300 394-000667-00000<strong>Welding</strong> leadWK KL/Z 50 500 394-000668-00000406 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
TIG orbital weldingAccessoriesPurchase, rental and leasing examplesTetrix 180TIGTRONIC COMPACT• z Your orbital system could look like this!• z The sets shown in the following represent possible complete systems• z We would be pleased to assembly a specific system for your applicationTetrix 180DesignationPossible complete set for orbital welding: Including power source, control Tigtronic Basic 2, open weldhead, torch hose package, motor control cable, welding lead, pressure regulator and gas hoseTetrix 180 IIDesignationPossible complete set for orbital welding: Including power source, control Tigtronic Orbital 3, enclosedweld head, drive unit OSK G, pressure regulator Argon 2 Flow and gas hoseTIGTRONIC COMPACTDesignationPossible complete set for orbital welding: Including power source with integrated control, open weldhead, COOL 50, Orbifeed 5, hose package, motor control cable, welding lead, pressure regulator Argon2 Flow and gas hosePK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com407
Plasma cuttingCut with confidenceHighlights<strong>Product</strong>ivityHigh cutting speeds and excellent cutting quality and the fact that preheatingis not necessary at all and rework is required rarely or not at allenable higher performance within less time.Ease of useGood portability, easy control and good visibility of the arc makePowermax machines easy to operate. Operators can quickly familiarisethemselves with a Powermax machine.VersatilityA Powermax machine can be used for many different tasks in theworkshop or at the construction site, for cutting or gouging aluminium,alloyed or unalloyed steel.Lower operating expensesHigh productivity and long service life of the replacement parts reduceoperating expenses.ReliabilityThe clever design and the intensive testing during product developmentand production provide industry-leading reliability.408 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Cutting torchesPlasma cuttingHighlightsLasts five times longerThe patented fibre-reinforced torch grip featuresfive times higher impact strength and 20% higherresistance to heat to endure even the most extremeapplication conditions during metal cutting.More reliable arc ignitionThe Spring Start electrode technology eliminatesmoving parts in the torch which makes for substantiallymore reliable arc ignition.Number of 20-second cuts1,000800400200060 A 80 A 100 AStandard replacement partsDuramax replacement partsUp to 55% longer service life of replacement partsThe Conical Flow nozzle increases arc energy densityfor superior cut quality with little dross.Your benefits■ Better cut qualityPlasma cutting results in substantially less accumulationof dross, less warping and a smaller heat-affectedzone.■ Higher flexibilityYou can cut unalloyed steel, aluminium, alloyedsteel, copper and most other metals. You can cutmanually, with the rail or tube cutter or on anX-Y-table. And you can also cut stacked materials,metal grating and even rusty or painted parts.■ Works just with air – more safetyNo combustible gases required. The only gas youneed with Powermax machines is compressed air.Gas welding processes mostly use acetylene asfuel gas, a highly flammable and unstable gas.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com409
410 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Plasma cutting machinesOverviewOverviewPlasma cutting machinesPageManual units Powermax 412Mechanisation Powermax 416T series T series 418Duramax manual torch Duramax manual torch 420Cutting torchPlasma cutting machinesDuramax machine torch Duramax machine torch 424Duramax robot welding Duramax robot weldingAccessories426torchtorchWearing parts kits 428<strong>Welding</strong> leads 430Miscellaneous 432PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com411
Plasma cutting machinesManual unitsPowermaxPowermax 30Powermax 45Powermax 65Powermax 85Powermax 105• z Sehr einfache Bedienung durch integriertes LCD-Display (außer Powermax 30 und Powermax 45)• z CNC interface (except Powermax 30)• z Plasma cutting machine for manual plasma cutting• z Smart Sense: Optimal cutting performance due to automatic adjustment of the gas pressure to thecutting mode and length of the torch hose package (except Powermax 30 and Powermax 45)• z Flexible: High versatility due to integrated CNC interface and FastConnect cutting torch connection• z Very quick torch change – very easy to change the torch due to Easy Torch Removal• z Powercool: Very effective cooling for higher system reliability and service lifePowermax 30• z Cutting with surface contact• z Pilot arc control• z Contact startMains voltage (tolerances)1 x 230 VMains fuses (slow-blow) 1Setting range for welding current15 A - 30 ADuty cycle 40 °C 30 A / 50 %15 A / 100 %Cutting range6 mm - 12 mmCutting speed6 mm: 500 mm/min10 mm: 250 mm/min12 mm: 125 mm/minExternal dimensions, compl.356 mm x 168 mm x 305 mmWeight10 kgDesignationItem no.mPlasma cutting machine, portable, manual cutting, 4 m torch094-016426-000004.5Plasma cutting machine, portable, manual cutting, in a box set 094-015209-00000Powermax 45• z Cutting with surface contact• z Gouging• z Pilot arc control• z Contact start• z FastConnect• z CPC interface for automated welding• z Remote switch On/OffMains voltage (tolerances)1 x 230 VMains fuses (slow-blow) 1Setting range for welding current20 A - 45 ADuty cycle 40 °C 45 A / 50 %41 A / 60 %32 A / 100 %Cutting range12 mm - 25 mmPiercing25 mmCutting speed12 mm: 500 mm/min19 mm: 250 mm/min25 mm: 125 mm/minGouging2.8 kg/h:Groove profile3.3 mm x 5.5 mmExternal dimensions, compl.426 mm x 172 mm x 348 mmWeight16 kgDesignationPlasma cutting machine, portable, cutting and gouging, manualItem no.m6 094-016799-0000015 394-000085-00000412 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesManual unitsPowermax 65• z Cutting with surface contact• z Gouging• z Pilot arc control• z Contact start• z FastConnect• z CPC interface for automated welding• z Serial interface• z Remote switch On/OffMains voltage (tolerances)3 x 400 VMains fuses (slow-blow) 3Setting range for welding current25 A - 65 ADuty cycle 40 °C 65 A / 50 %46 A / 100 %Cutting range16 mm - 32 mmPiercing16 mmCutting speed19 mm: 500 mm/min25 mm: 250 mm/min32 mm: 125 mm/minGouging capacity4.8 kg/h:Groove profile3.5 mm x 6.6 mmExternal dimensions, compl.500 mm x 234 mm x 455 mmWeight26 kgDesignationPlasma cutting machine, portable, cutting and gouging, manualItem no.m7.6 394-000093-0000015 394-000459-00000Powermax 85• z Cutting with surface contact• z Gouging• z Pilot arc control• z Contact start• z FastConnect• z CPC interface for automated welding• z Serial interface• z Remote switch On/OffMains voltage (tolerances)3 x 400 VMains fuses (slow-blow) 3Setting range for welding current20 A - 85 ADuty cycle 40 °C 85 A / 60 %66 A / 100 %Cutting range19 mm - 38 mmPiercing19 mmCutting speed25 mm: 500 mm/min32 mm: 250 mm/min38 mm: 125 mm/minGouging capacity8.8 kg/h:Groove profile5.8 mm x 7.1 mmExternal dimensions, compl.500 mm x 234 mm x 455 mmWeight28 kgDesignationPlasma cutting machine, cutting and gouging, manualItem no.m7.6 090-008714-0000015 394-000086-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com413
Plasma cutting machinesManual unitsPowermaxPowermax 105• z Cutting with surface contact• z Gouging• z Pilot arc control• z Contact start• z CPC interface for automated welding• z Remote switch On/OffMains voltage (tolerances)3 x 400 VMains fuses (slow-blow) 3Setting range for welding current30 A - 105 ADuty cycle 40 °C 105 A / 70 %94 A / 100 %Cutting range22 mm - 50 mmPiercing22 mmCutting speed32 mm: 500 mm/min38 mm: 250 mm/min50 mm: 125 mm/minGroove profile6.4 mm x 7.4 mmExternal dimensions, compl.592 mm x 274 mm x 508 mmWeight45 kgDesignationPlasma cutting machine, cutting and gouging, manualPlasma cutting machine, portable, cutting and gouging, manual, withCPC interface for automated weldingItem no.m7.6 094-017793-0000015.2 394-000087-000007.6 094-017793-0000015.2 394-000475-00000414 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesMechanisationPowermaxPowermax 45Powermax 65Powermax 85Powermax 105• z Plasmaschneidgeräte zum mechanisierten Plasmaschneiden• z CNC-Schnittstelle• z Sehr einfache Bedienung durch integriertes LCD-Display (außer Powermax 45)• z Smart Sense: Optimale Schneidleistung durch automatisches Anpassen des Gasdrucks an Schneidmodusund Länge des Brennerschlauchpaketes (außer Powermax 45)• z Flexible: High versatility due to integrated CNC interface and FastConnect cutting torch connection• z Very quick torch change – very easy to change the torch due to Easy Torch Removal• z Powercool: Very effective cooling for higher system reliability and service lifePowermax 45Mains voltage (tolerances)1 x 230 VMains fuses (slow-blow) 1Cutting range12 mm - 25 mmPiercing12 mmCutting speed12 mm: 500 mm/min19 mm: 250 mm/min25 mm: 125 mm/minGouging capacity2.8 kg/h:Groove profile3.3 mm x 5.5 mmExternal dimensions, compl.426 mm x 172 mm x 348 mmWeight16 kg• z Cutting with surface contact• z Gouging• z Pilot arc control• z Contact start• z FastConnect• z CPC interface for automated welding• z Remote switch On/Off• z Voltage dividerDesignationPlasma cutting machine, portable, cutting and gouging, mechanisedItem no.m7.6 394-000092-0000010.7 394-000088-0000015 394-000089-00000Powermax 65• z Cutting with surface contact• z Gouging• z Pilot arc control• z Contact start• z FastConnect• z CPC interface for automated welding• z Serial interface• z Remote switch On/Off• z Voltage divider, 5 settings• z Features for mechanisation: Duramax machine torch M65, welding lead and 3 m mains cableMains voltage (tolerances)3 x 400 VMains fuses (slow-blow) 3Cutting range16 mm - 32 mmPiercing16 mmCutting speed19 mm: 500 mm/min25 mm: 250 mm/min32 mm: 125 mm/minGouging capacity4.8 kg/h:Groove profile3.5 mm x 6.6 mmExternal dimensions, compl.500 mm x 234 mm x 455 mmWeight26 kgDesignationPlasma cutting machine, portable, cutting and gouging, mechanisedItem no.m7.6 394-000093-0000015 394-000459-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com415
Plasma cutting machinesMechanisationPowermaxPowermax 85• z Cutting with surface contact• z Gouging• z Pilot arc control• z Contact start• z FastConnect• z CPC interface for automated welding• z Serial interface• z Remote switch On/Off• z Voltage divider, 5 settings• z Features for mechanisation: Duramax machine torch M85, welding lead and 3 m mains cableMains voltage (tolerances)3 x 400 VMains fuses (slow-blow) 3Cutting range19 mm - 38 mmPiercing19 mmCutting speed25 mm: 500 mm/min32 mm: 250 mm/min38 mm: 125 mm/minGouging capacity8.8 kg/h:Groove profile5.8 mm x 7.1 mmExternal dimensions, compl.500 mm x 234 mm x 455 mmWeight28 kgDesignationPlasma cutting machine, portable, cutting and gouging, mechanisedItem no.m7.6 094-018470-0000015 394-000090-00000Powermax 105• z Cutting with surface contact• z Gouging• z Pilot arc control• z Contact start• z CPC interface for automated welding• z Remote switch On/Off• z Voltage divider• z Features for mechanisation: Hypertherm machine torch T100M, welding lead and 3 m mains cableMains voltage (tolerances)3 x 400 VMains fuses (slow-blow) 3Cutting range22 mm - 50 mmPiercing22 mmCutting speed32 mm: 500 mm/min38 mm: 250 mm/min50 mm: 125 mm/minGouging capacity9.8 kg/h:Groove profile6.4 mm x 7.4 mmExternal dimensions, compl.592 mm x 274 mm x 508 mmWeight45 kgDesignationPlasma cutting machine, cutting and gouging, mechanisedItem no.m7.6 094-018353-0000015.2 394-000091-00000416 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesAccessoriesT seriesT30vT45• z With different torch neck versions and hose package lengthsT30v• z Extremely high cutting velocity – 223% faster on cutting unalloyed steels with a material thicknessof 3 mm in comparison with oxyacetylene cutting• z HyLife electrode technology: Longer service life for the replacement parts and reduced operatingcosts• z Plasma manual cutting torch for manual cutting• z Torch with 75° point for excellent visibility and checking the arc, as well as optimal accessibility toareas that are difficult to reach• z FineCut: Excellent quality in cutting thinner materials, full performance on cutting thicker platesDuty cycle 40 °C 15 A / 100 %Bend angle 75 °DesignationItem no.Plasma cutting torch, manual 394-000634-00000Replacement parts12 3 4 5Item Type Version Designation Item no.1 CS PM30/45 H 30 A Torch shield, manual cutting 094-015210-000001 CS PM45 H 45 A Torch shield, manual cutting 094-015215-000002 TPC PM30/45 H 30 A Retaining cap, manual cutting 094-015211-000002 TPC PM45 H/M 45 A Retaining cap, manual and mechanised cutting, gouging 094-015216-000003 GN PM30v 30 A Cutting nozzle, manual cutting 094-015212-000004 TE PM30/45 H 30 A Electrode, manual cutting 094-015214-000004 TE PM45 H/M 45 A Electrode, manual and mechanised cutting, gouging 094-015219-000005 SR PM30/45 H 30 A Swirl ring, manual cutting 094-015213-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com417
Plasma cutting machinesAccessoriesT seriesT45• z Plasma manual cutting torch for manual cutting and gouging• z Conical Flow TM : Higher energy density in the arc for better quality and lower accumulation of dross• z Very easy cutting with surface contact – also for beginners• z Long service life for the nozzle and reduced operating costs due to double-angle design• z Extremely high cutting velocity – 188% faster on cutting unalloyed steels with a material thicknessof 6 mm in comparison with oxyacetylene cuttingDuty cycle 40 °C 32 A / 100 %Bend angle 75 °DesignationPlasma cutting torch, manual, cutting and gougingItem no.m6 094-016876-0000015 394-000095-00000Replacement parts1324 51.2 3.1Item Type Version Designation Item no.1 CS PM30/45 H 30 A Torch shield, manual cutting 094-015210-000001 CS PM45 H 45 A Torch shield, manual cutting 094-015215-000001.2 GS PM45 H/M 45 A Torch shield, manual and mechanised cutting, gouging 094-018237-000002 TPC PM30/45 H 30 A Retaining cap, manual cutting 094-015211-000002 TPC PM45 H/M 45 A Retaining cap, manual and mechanised cutting, gouging 094-015216-000003 GN PM30v 30 A Cutting nozzle, manual cutting 094-015212-000003 CN PM45 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-015217-000003.1 GN PM45 H/M 45 A Nozzle for gouging, manual and mechanised 094-018236-000004 TE PM30/45 H 30 A Electrode, manual cutting 094-015214-000004 TE PM45 H/M 45 A Electrode, manual and mechanised cutting, gouging 094-015219-000005 SR PM30/45 H 30 A Swirl ring, manual cutting 094-015213-000005 SR PM45 H/M 45 A Swirl ring, manual and mechanised cutting, gouging 094-015218-00000418 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesAccessoriesT45m• z Plasma machine cutting torch for mechanised cutting and gouging• z Conical FlowTM: Higher energy density in the arc for better quality and lower accumulation ofdross• z Very easy cutting with surface contact – also for beginners• z Long service life for the nozzle and reduced operating costs due to double-angle design• z Extremely high cutting velocity – 188% faster on cutting unalloyed steels with a material thicknessof 6 mm in comparison with oxyacetylene cutting• z With different torch neck versions and hose package lengthsT45mDuty cycle 40 °C 32 A / 100 %Bend angle 180 °DesignationPlasma cutting torch, mechanised, cutting and gougingItem no.m7.6 094-017637-0000010.7 394-000099-0000015 394-000100-00000Replacement parts12 34 51.2 2.2 3.1Item Type Version Designation Item no.1 CS PM45 M 45 A Torch shield, mechanised cutting 094-017633-000001.2 GS PM45 H/M 45 A Torch shield, manual and mechanised cutting, gouging 094-018237-000002 TPC PM45 H/M 45 A Retaining cap, manual and mechanised cutting, gouging 094-015216-000002.2 TPC PM45 O 45 A Retaining cap, mechanised cutting, Ohmic shielding 394-000671-000003 CN PM45 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-015217-000003.1 GN PM45 H/M 45 A Nozzle for gouging, manual and mechanised 094-018236-000004 TE PM45 H/M 45 A Electrode, manual and mechanised cutting, gouging 094-015219-000005 SR PM45 H/M 45 A Swirl ring, manual and mechanised cutting, gouging 094-015218-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com419
Plasma cutting machinesAccessoriesDuramax manual torchH65 /H85 /H105 /• z FineCut: Excellent quality in cutting thinner materials, full performance on cutting thicker platesH65 / H65s• z Plasma manual cutting torch for manual cutting and gouging• z Torch neck 15° or 75° – of versatile usage and equipped for every task• z Reduced accumulation of dross and smooth cutting with surface contact thanks to patented shieldDuty cycle 40 °C 46 A / 100 %Bend angle 75 °Type Designation Bend angle Item no.mH65H65sPlasma cutting torch,manual, cutting andgouging75 °15 °7.6 394-000105-0000015 394-000106-0000023 394-000107-000007.6 094-017841-0000015 394-000108-0000023 394-000109-00000Replacement parts1.13.1512 3 45.21.2 3.2u * Current for FineCut applicationItem Type Version Designation Item no.1 CS PM65/85 H 65 A Torch shield, manual cutting 094-017033-000001.1 CS PM65/85 FineCut H 45 A Torch shield, manual cutting, FineCut 094-018244-000001.2 GS PM65/85 H/M Torch shield, manual and mechanised cutting, gouging 094-017201-000002 TPC PM65/85 H/M 105 Retaining cap, manual and mechanised cutting, gouging, FineCut 094-017032-000003 CN PM65 85 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-018240-000003 CN PM65 85 H/M 65 A Cutting nozzle, manual and mechanised cutting 094-017632-000003 CN PM65 85 H/M 85 A Cutting nozzle, manual and mechanised cutting 094-017029-000003.1 GN PM65/85 H/M Nozzle for gouging, manual and mechanised 094-017200-000003.2 CN PM65/85 FineCut 45 A Cutting nozzle FineCut, manual and mechanised cutting 094-018241-000004 TE PM65/85 H/M 45 A*-105 AElectrode, manual and mechanised cutting, gouging, FineCut 094-017030-00000(45 A)5 SR PM65/85 H/M 45 A*-85 ASwirl ring, manual and mechanised cutting, gouging, FineCut 094-017031-00000(mechanised)5.2 SR PM65/85 FineCut H 45 A Swirl ring FineCut, manual cutting 094-018243-00000420 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesAccessoriesH85 / H85s• z Plasma manual cutting torch for manual cutting and gouging• z Torch neck 15° or 75° – of versatile usage and equipped for every task• z Reduced accumulation of dross and smooth cutting with surface contact thanks to patented shieldDuty cycle 40 °C 66 A / 100 %Type Designation Bend angle Item no.H85H85sPlasma cutting torch,manual, cutting andgouging75 °15 °m7.6 094-017036-0000015 394-000110-0000023 394-000111-000007.6 394-000112-0000015 394-000113-0000023 394-000114-00000Replacement parts1.13.1512 3 45.21.2 3.2u * Current for FineCut applicationItem Type Version Designation Item no.1 CS PM65/85 H 65 A Torch shield, manual cutting 094-017033-000001.1 CS PM65/85 FineCut H 45 A Torch shield, manual cutting, FineCut 094-018244-000001.2 GS PM65/85 H/M Torch shield, manual and mechanised cutting, gouging 094-017201-000002 TPC PM65/85 H/M 105 Retaining cap, manual and mechanised cutting, gouging, FineCut 094-017032-000003 CN PM65 85 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-018240-000003 CN PM65 85 H/M 65 A Cutting nozzle, manual and mechanised cutting 094-017632-000003 CN PM65 85 H/M 85 A Cutting nozzle, manual and mechanised cutting 094-017029-000003.1 GN PM65/85 H/M Nozzle for gouging, manual and mechanised 094-017200-000003.2 CN PM65/85 FineCut 45 A Cutting nozzle FineCut, manual and mechanised cutting 094-018241-000004 TE PM65/85 H/M 45 A*-105 AElectrode, manual and mechanised cutting, gouging, FineCut 094-017030-00000(45 A)5 SR PM65/85 H/M 45 A*-85 ASwirl ring, manual and mechanised cutting, gouging, FineCut 094-017031-00000(mechanised)5.2 SR PM65/85 FineCut H 45 A Swirl ring FineCut, manual cutting 094-018243-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com421
Plasma cutting machinesAccessoriesDuramax manual torchH105 / H105s• z Plasma cutting torch for mechanised cutting and gouging• z Torch neck in long or short version – of versatile usage and equipped for every task• z Reduced accumulation of drossDuty cycle 40 °C 94 A / 100 %Type Designation Bend angle Item no.mH105H105sPlasma cutting torch,manual, cutting andgouging75 °15 °15.2 394-000480-0000022.8 394-000481-000007.6 394-000479-0000015.2 394-000483-0000022.8 394-000484-000007.6 394-000482-00000Replacement parts1.13.1512 3 45.21.23.2u * Current for FineCut applicationItem Type Version Designation Item no.1 CS PM65/85 H 65 A Torch shield, manual cutting 094-017033-000001 CS PM 105 H 105 Torch shield, manual cutting 094-017821-000001.1 CS PM65/85 FineCut H 45 A Torch shield, manual cutting, FineCut 094-018244-000001.2 GS PM65/85 H/M Torch shield, manual and mechanised cutting, gouging 094-017201-000002 TPC PM65/85 H/M 105 Retaining cap, manual and mechanised cutting, gouging, FineCut 094-017032-000003 CN PM65 85 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-018240-000003 CN PM65 85 H/M 65 A Cutting nozzle, manual and mechanised cutting 094-017632-000003 CN PM65 85 H/M 85 A Cutting nozzle, manual and mechanised cutting 094-017029-000003 CN PM105 H/M 105 Cutting nozzle, manual and mechanised cutting 094-017819-000003.1 GN PM65/85 H/M Nozzle for gouging, manual and mechanised 094-017200-000003.1 CN PM105 H/M 105 Cutting nozzle for gouging 094-017820-000003.2 CN PM65/85 FineCut 45 A Cutting nozzle FineCut, manual and mechanised cutting 094-018241-000004 TE PM65/85 H/M 45 A*-105 AElectrode, manual and mechanised cutting, gouging, FineCut 094-017030-00000(45 A)5 CSR G PM105A M/H 105 Swirl ring, manual and mechanised cutting, gouging, FineCut 394-000642-000005.2 SR PM65/85 FineCut H 45 A Swirl ring FineCut, manual cutting 094-018243-00000422 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesAccessoriesDuramax machine torchM65 /M85 /M105 /• z Plasma cutting torch for mechanised cutting and gouging• z Torch neck in long or short version – of versatile usage and equipped for every task• z Reduced accumulation of dross• z FineCut: Excellent quality in cutting thinner materials, full performance on cutting thicker platesM65 / M65mDuty cycle 40 °C 46 A / 100 %Bend angle 180 °Type Designation Item no.M65M65mPlasma cutting torch, mechanised, cutting and gouging,long torch neckPlasma cutting torch, mechanised, cutting and gouging,short torch neckm7.6 394-000116-0000015 394-000118-0000023 394-000119-000007.6 394-000121-0000015 394-000123-0000023 394-000124-00000Replacement parts12 3 4 51.12.13.11.23.2u * Current for FineCut applicationItem Type Version Designation Item no.1 CS PM65/85 M 85 A Torch shield, mechanised cutting 398-000258-000001 CS PM 105 M 105 Torch shield, mechanised cutting 394-000672-000001.1 CS PM65/85 FineCut M 45 A Torch shield, mechanised cutting, FineCut 394-000673-000001.2 GS PM65/85 H/M Torch shield, manual and mechanised cutting, gouging 094-017201-000002 TPC PM65/85 H/M 105 Retaining cap, manual and mechanised cutting, gouging, FineCut 094-017032-000002.1 TPC PM65/85 O 45 A*-105 A Retaining cap, mechanised cutting, FineCut, Ohmic shielding 394-000674-000003 CN PM65 85 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-018240-000003 CN PM65 85 H/M 65 A Cutting nozzle, manual and mechanised cutting 094-017632-000003 CN PM65 85 H/M 85 A Cutting nozzle, manual and mechanised cutting 094-017029-000003.1 GN PM65/85 H/M Nozzle for gouging, manual and mechanised 094-017200-000003.2 CN PM65/85 FineCut 45 A Cutting nozzle FineCut, manual and mechanised cutting 094-018241-000004 TE PM65/85 H/M 45 A*-105 AElectrode, manual and mechanised cutting, gouging, FineCut 094-017030-00000(45 A)5 SR PM65/85 H/M 45 A*-85 ASwirl ring, manual and mechanised cutting, gouging, FineCut 094-017031-00000(mechanised)PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com423
Plasma cutting machinesAccessoriesDuramax machine torchM85 / M85mDuty cycle 40 °C 66 A / 100 %Bend angle 180 °Type Designation Item no.mM85M85mPlasma cutting torch, mechanised, cutting and gouging,long torch neckPlasma cutting torch, mechanised, cutting and gouging,short torch neck7.6 394-000125-0000015 394-000127-0000023 394-000128-000007.6 394-000130-0000015 394-000132-0000023 394-000133-00000Replacement parts1.12.13.112 3 4 51.2 3.2u * Current for FineCut applicationItem Type Version Designation Item no.1 CS PM65/85 M 85 A Torch shield, mechanised cutting 398-000258-000001.1 CS PM65/85 FineCut M 45 A Torch shield, mechanised cutting, FineCut 394-000673-000001.2 GS PM65/85 H/M Torch shield, manual and mechanised cutting, gouging 094-017201-000002 TPC PM65/85 H/M 105 Retaining cap, manual and mechanised cutting, gouging, FineCut 094-017032-000002.1 TPC PM65/85 O 45 A*-105 A Retaining cap, mechanised cutting, FineCut, Ohmic shielding 394-000674-000003 CN PM65 85 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-018240-000003 CN PM65 85 H/M 65 A Cutting nozzle, manual and mechanised cutting 094-017632-000003 CN PM65 85 H/M 85 A Cutting nozzle, manual and mechanised cutting 094-017029-000003.1 GN PM65/85 H/M Nozzle for gouging, manual and mechanised 094-017200-000003.2 CN PM65/85 FineCut 45 A Cutting nozzle FineCut, manual and mechanised cutting 094-018241-000004 TE PM65/85 H/M 45 A*-105 AElectrode, manual and mechanised cutting, gouging, FineCut 094-017030-00000(45 A)5 SR PM65/85 H/M 45 A*-85 ASwirl ring, manual and mechanised cutting, gouging, FineCut 094-017031-00000(mechanised)5.2 SR PM65/85 FineCut H 45 A Swirl ring FineCut, manual cutting 094-018243-00000424 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesAccessoriesM105 / M105mDuty cycle 40 °C 94 - / 100 %Bend angle 180 °Type Designation Item no.M 105M105mPlasma cutting torch, mechanised, cutting and gouging,long torch neckPlasma cutting torch, mechanised, cutting and gouging,short torch neckm7.6 394-000486-0000015.2 394-000488-0000022.8 394-000489-000007.6 394-000491-0000010.7 394-000492-0000015.2 394-000493-00000Replacement parts1.12.13.112 3 4 51.2 3.2u * Current for FineCut applicationItem Type Version Designation Item no.1 CS PM65/85 M 85 A Torch shield, mechanised cutting 398-000258-000001 CS PM 105 M 105 Torch shield, mechanised cutting 394-000672-000001.1 CS PM65/85 FineCut M 45 A Torch shield, mechanised cutting, FineCut 394-000673-000001.2 GS PM65/85 H/M Torch shield, manual and mechanised cutting, gouging 094-017201-000002 TPC PM65/85 H/M 105 Retaining cap, manual and mechanised cutting, gouging, FineCut 094-017032-000002.1 TPC PM65/85 O 45 A*-105 A Retaining cap, mechanised cutting, FineCut, Ohmic shielding 394-000674-000003 CN PM65 85 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-018240-000003 CN PM65 85 H/M 65 A Cutting nozzle, manual and mechanised cutting 094-017632-000003 CN PM65 85 H/M 85 A Cutting nozzle, manual and mechanised cutting 094-017029-000003 CN PM105 H/M 105 Cutting nozzle, manual and mechanised cutting 094-017819-000003.1 GN PM65/85 H/M Nozzle for gouging, manual and mechanised 094-017200-000003.1 CN PM105 H/M 105 Cutting nozzle for gouging 094-017820-000003.2 CN PM65/85 FineCut 45 A Cutting nozzle FineCut, manual and mechanised cutting 094-018241-000004 TE PM65/85 H/M 45 A*-105 AElectrode, manual and mechanised cutting, gouging, FineCut 094-017030-00000(45 A)5 SR PM65/85 H/M 45 A*-85 ASwirl ring, manual and mechanised cutting, gouging, FineCut 094-017031-00000(mechanised)5 CSR G PM105A M/H 105 Swirl ring, manual and mechanised cutting, gouging, FineCut 394-000642-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com425
Plasma cutting machinesAccessoriesDuramax robot welding torchR105• z The R105 torches support a large number of robot applications• z Optional serial interface for full CNC controlR105Duty cycle 40 °C 94 A / 100 %Type Designation Bend angle Item no.R105180 ° 394-000478-00000R105s Plasma robot welding torch45 ° 394-000476-00000R105v 90 ° 394-000477-00000Replacement parts1.12.13.112 3 4 51.2 3.2Item Type Version Designation Item no.1 CS PM 105 M 105 Torch shield, mechanised cutting 394-000672-000001 CS PM65/85 M 85 A Torch shield, mechanised cutting 398-000258-000001.1 CS PM65/85 FineCut M 45 A Torch shield, mechanised cutting, FineCut 394-000673-000001.2 GS PM65/85 H/M Torch shield, manual and mechanised cutting, gouging 094-017201-000002 TPC PM65/85 H/M 105 Retaining cap, manual and mechanised cutting, gouging, FineCut 094-017032-000002.1 TPC PM65/85 O 45 A*-105 A Retaining cap, mechanised cutting, FineCut, Ohmic shielding 394-000674-000003 CN PM105 H/M 105 Cutting nozzle, manual and mechanised cutting 094-017819-000003 CN PM65 85 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-018240-000003 CN PM65 85 H/M 65 A Cutting nozzle, manual and mechanised cutting 094-017632-000003 CN PM65 85 H/M 85 A Cutting nozzle, manual and mechanised cutting 094-017029-000003.1 CN PM105 H/M 105 Cutting nozzle for gouging 094-017820-000003.1 GN PM65/85 H/M Nozzle for gouging, manual and mechanised 094-017200-000003.2 CN PM65/85 FineCut 45 A Cutting nozzle FineCut, manual and mechanised cutting 094-018241-000004 TE PM65/85 H/M 45 A*-105 AElectrode, manual and mechanised cutting, gouging, FineCut 094-017030-00000(45 A)5 CSR G PM105A M/H 105 Swirl ring, manual and mechanised cutting, gouging, FineCut 394-000642-000005 SR PM65/85 H/M 45 A*-85 ASwirl ring, manual and mechanised cutting, gouging, FineCut 094-017031-00000(mechanised)426 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesAccessoriesWearing parts kitsSPK FineCut H65 / H85• z FineCut: Optimised replacement parts for cutting thinner materials – very clean cut edges andnarrow cut joints• z FineCut replacement parts set for H65/H65s and H85/H85s cutting torches• z For manual plasma cutting• z 3 electrodes• z 3 nozzles 45 A FineCut• z 1 deflector 45 A FineCut• z 1 swirl ring 45 A FineCut• z 1 tube of silicone• z 5 O-ringsDesignationItem no.Replacement parts set, manual cutting 394-000625-00000SPK FineCut M65 / M85• z FineCut: Optimised replacement parts for cutting thinner materials – very clean cut edges andnarrow cut joints• z FineCut replacement parts set for M65/M65m and M85/M85m cutting torches• z For mechanised plasma cutting• z 3 electrodes• z 3 nozzles 45 A FineCut• z 1 shield 45 A FineCut• z 1 swirl ring• z 1 tube of silicone• z 5 O-ringsDesignationItem no.Replacement parts set, mechanised cutting 394-000626-00000SPK T30v• z Replacement parts set for T30v cutting torch for operation on Powermax 30• z For manual plasma cutting• z 7 electrodes• z 7 nozzles• z 1 swirl ring• z 1 back capDesignationItem no.Replacement parts set, manual cutting 094-017467-00000SPK T45v• z Replacement parts set for T45v cutting torch for operation on Powermax 45• z For manual plasma cutting and gouging• z 7 electrodes• z 6 nozzles, shielded• z 1 nozzle, gouging• z 2 shields• z 1 swirl ring• z 1 back capDesignationItem no.Replacement parts set, manual cutting 394-000631-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com427
Plasma cutting machinesAccessoriesWearing parts kitsSPK H65 / H65s• z Replacement parts set for H65/H65s cutting torch for operation on Powermax 65• z For manual plasma cutting and gouging• z With replacement parts from the FineCut series• z 8 electrodes• z 2 nozzles 45 A and 2 nozzles 65 A• z 2 nozzles 45 A FineCut• z 2 nozzles gouging 65/85 A• z 1 shield each for cutting and gouging• z 1 deflector 45 A FineCut• z 1 swirl ring• z 1 swirl ring 45 A FineCut• z 1 back cap• z 1 tube of silicone• z 5 O-ringsDesignationItem no.Replacement parts set, manual cutting and gouging 394-000627-00000SPK M65 / M65m• z Replacement parts set for M65/M65m cutting torch for operation on Powermax 65• z For mechanised cutting and gouging• z With replacement parts from the FineCut series• z 8 electrodes• z 2 nozzles 45 A and 2 nozzles 65 A• z 2 nozzles 45 A FineCut• z 2 nozzles gouging 65/85 A• z 1 shield each for cutting and gouging• z 1 shield 45 A FineCut, Ohmic shielding• z 1 deflector, not shielded• z 2 swirl rings• z 1 back cap• z 1 back cap, Ohmic shielding• z 1 tube of silicone• z 5 O-ringsDesignationItem no.Replacement parts set, mechanised cutting and gouging 394-000628-00000SPK H85 / H85s• z Replacement parts set for H85/H85s cutting torch for operation on Powermax 85• z For manual plasma cutting and gouging• z With replacement parts from the FineCut series• z 9 electrodes• z 3 nozzles 85 A• z 2 nozzles 65 A• z 1 nozzle 45 A• z 2 nozzles 45 A FineCut• z 1 shield each for cutting and gouging• z 1 deflector 45 A FineCut• z 1 swirl ring• z 1 swirl ring 45 A FineCut• z 1 back cap• z 1 tube of silicone• z 5 O-ringsDesignationItem no.Replacement parts set, manual cutting and gouging 394-000629-00000428 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesAccessoriesSPK M85 / M85m• z Replacement parts set for M85/M85m cutting torch for operation on Powermax 85• z For mechanised cutting and gouging• z With replacement parts from the FineCut series• z 9 electrodes• z 3 nozzles 85 A• z 2 nozzles 65 A• z 1 nozzle 45 A• z 1 shield each for cutting and gouging• z 1 shield 45 A FineCut, Ohmic shielding• z 1 deflector, not shielded• z 3 swirl rings• z 1 back cap• z 1 back cap, Ohmic shielding• z 1 tube of silicone• z 5 O-ringsDesignationItem no.Replacement parts set, mechanised cutting and gouging 394-000630-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com429
Plasma cutting machinesAccessories<strong>Welding</strong> leadsWL HC PM65Type Designation Item no.WL HC PM65 7,6M394-000337-00000WL HC PM65 15M <strong>Welding</strong> lead with manual clamp394-000336-00000WL HC PM65 23M 394-000335-00000WL HC PM85Type Designation Item no.WL HC PM85 7,6M394-000334-00000WL HC PM85 15M <strong>Welding</strong> lead with manual clamp394-000333-00000WL HC PM85 23M 394-000332-00000WL CC PM65Type Designation Item no.WL CC PM65 7,6M394-000340-00000WL CC PM65 15M <strong>Welding</strong> lead with C-clamp394-000339-00000WL CC PM65 23M 394-000338-00000WL CC PM85Type Designation Item no.WL CC PM85 7,6M394-000349-00000WL CC PM85 15M <strong>Welding</strong> lead with C-clamp394-000348-00000WL CC PM85 23M 394-000347-00000WL HM PM65Type Designation Item no.WL HM PM65 7,6M394-000343-00000WL HM PM65 15M <strong>Welding</strong> lead with holding magnet394-000342-00000WL HM PM65 23M 394-000341-00000WL HM PM85Type Designation Item no.WL HM PM85 7,6M394-000352-00000WL HM PM85 15M <strong>Welding</strong> lead with holding magnet394-000351-00000WL HM PM85 23M 394-000350-00000WL CL PM65Type Designation Item no.WL CL PM65 7,6M394-000346-00000WL CL PM65 15M <strong>Welding</strong> lead with enclosed cable lug394-000345-00000WL CL PM65 23M 394-000344-00000WL CL PM85Type Designation Item no.WL CL PM85 7,6M394-000355-00000WL CL PM85 15M <strong>Welding</strong> lead with enclosed cable lug394-000354-00000WL CL PM85 23M 394-000353-00000430 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Plasma cutting machinesAccessoriesMiscellaneousLPS• z Leather protective hose for torch hose packages• z Length in steps of 7.6 m available to order• z Additional protection of the torch hose package against damage and wearDesignationItem no.Leather protective hose for torch hose packages 394-000678-00000PS• z Eye and face protection in various shade levels• z Ideal for plasma cutting and gougingType Designation Item no.PS 6 Shield, face protection, protection level 6 398-000256-00000PS 8 Shield, face protection, protection level 8 094-016231-00000AFK• z Air filter installation set• z Additional protection against moistureDesignationItem no.Air filter, installation set 394-000077-00000MDC• z Dust covers made of hard wearing denier fabric• z Polyurethane coating• z For machines in the Powermax seriesType Designation External dimensions, compl. Item no.mmMDC PM30356 x 158 x 305 398-000255-00000MDC PM45 Dust cover426 x 172 x 348 398-000251-00000MDC PM65/85 500 x 234 x 455 398-000252-00000ON WAK• z Wheel kit, pre-assembled• z Effortless transport in case of frequently changing cutting locations• z For Powermax 65/85DesignationItem no.Wheel set, preassembled 398-000273-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com431
Plasma cutting machinesAccessoriesMiscellaneousPCG• z Cutting and spacing guide• z Cut edges of the highest quality• z Exact and clean cutting of circles and lines• z Also suitable as spacing guide on cutting chamfersType Designation Item no.PCG Basic094-016230-00000Cutting and spacing guidePCG Deluxe 398-000254-00000HPS• z Hand heat shield for gouging• z For Hypertherm torch T45v and T100DesignationItem no.Hand gouging heat shield 398-000356-00000HAF• z Protective casing for air filter• z Suitable for Powermax 65/85• z For the protection of the filter against damage due to knocksType Designation Item no.HAF PM65/85 Air filter, protective casing 394-000676-00000HAF PM65/85CPL.Air filter, protective casing, complete, including filter 394-000677-00000LCG• z Leather gloves made of pigskin• z Hard wearing• z Inside surfaces for the hands made of shagreen• z Foam backs and reinforced thumb areaDesignationItem no.Leather gloves for plasma cutting 398-000355-00000432 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesOverviewOverviewCompressed air accessoriesPageBall valves 434NW 2,7 436NW 5,0 437Hose couplingsNW 7,2 438NW 7,4 440ComponentsDistributor 441Fittings and joint parts442443Hoses and accessories444445Maintenance units 446Piston compressors 448PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com433
Compressed air accessoriesComponentsBall valvesvalve line• z Extremely economical standard ball valve for all common applicationsvalve lineOperating temperature -20 °C - 100 °CBall valve made of PTFEVersionSpindle valve made of NBRLever made of steel Q235-A (1.0038) with blue PVCcoverMaterialBrass nickel-platedWorking pressure25 barOperating pressure28 barStandardsDesignationStandard ballvalveNominalwidthA B Threads Item no.„ mm mm8.01/4“ 393−000050−0000075 3810.0 3/8“ 393−000051−0000014.5 961/2“ 393−000052−000004519.0 98 3/4“ 393−000053−0000024.5 118 55 1“ 393−000054−00000434 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesComponentsHose couplings NW 2,7• z One-sided sealing one-hand quick connect coupling with extremely small dimensions and largetransition with low pressure drop• z Ideal for usage for: Medical technology, dental technology, measurement and control technology,smaller compressed air tools, the chemical sector, laboratory technology, analytical technology,mini-pneumatics, mechanical engineering.Quick connect coupling, external threadAmbient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 2.7 „Air flow165 l/minSpring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Width across flats LengthConnectionthreadItem no.mmmmQuick connect11.0 28 1/8“ 393−000055−000009.0 26 M5 393−000056−00000couplingQuick connect coupling, internal threadAmbient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 2.7 „Air flow165 l/minSpring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Width across flats LengthConnectionthreadItem no.mmmmQuick connect12.0 28 1/8“ 393−000057−000009.0 26 M5 393−000058−00000couplingQuick connect coupling with hose nippleLength 35Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 2.7 „Air flow165 l/minSpring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Connection thread Item no.Bush LW 3393−000059−00000Quick connect couplingBush LW 4393−000060−00000Nipple, external threadNominal width 2.7 „MaterialBrassDesignation Width across flats Threads Item no.mm11.0 1/8“ 393−000061−00000Nipple7.0 M5 393−000062−00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com435
Compressed air accessoriesComponentsHose couplings NW 2,7Nipple, internal threadNominal width 2.7 „MaterialBrassDesignation Width across flats Threads Item no.mm12.0 1/8“ 393−000063−00000Nipple7.0 M5 393−000064−00000NippleNominal width 2.7 „MaterialBrassDesignation Threads Item no.Bush LW 3393−000065−00000NippleBush LW 4393−000066−00000Hose couplings NW 5,0• z Economical, one-sided sealing, one-hand quick connect coupling with small dimensions• z Large transition with low pressure drop• z Compatible with Rectus 21/90Quick connect coupling, external threadAmbient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 5 „Spring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Width across flats LengthConnectionthreadItem no.mmmm14.0 35.9 1/8“ 393−000067−00000Quick connect17.01/4“ 393−000068−0000037.4coupling19.0 3/8“ 393−000069−00000Quick connect coupling, internal threadAmbient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 5 „Spring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Width across flats LengthConnectionthreadItem no.mmmm14.0 35.9 1/8“ 393−000070−00000Quick connect17.01/4“ 393−000071−0000037.4coupling19.0 3/8“ 393−000072−00000436 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesComponentsHose couplings NW 5,0Quick connect coupling with hose nippleAmbient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CWidth across flats14 mmNominal width 5 „Spring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Length Connection thread Item no.mm41.9 4 mm 393−000073−00000Quick connect coupling46.96 mm 393−000074−000009 mm 393−000075−00000Nipple, external threadNominal width 5 „MaterialBrassDesignation Width across flats Connection thread Item no.mm14.0 1/8“ 393−000076−00000Nipple19.0 3/8“ 393−000078−0000017.0 1/4“ 393−000077−00000Nipple, external threadNominal width 5 „MaterialBrassDesignation Width across flats Connection thread Item no.mm14.0 1/8“ 393−000079−00000Nipple17.0 1/4“ 393−000080−0000019.0 3/8“ 393−000081−00000NippleNominal width 5 „MaterialBrassDesignation Threads Item no.Bush LW 4393−000082−00000NippleBush LW 6393−000083−00000Bush LW 9393−000084−00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com437
Compressed air accessoriesComponentsHose couplings NW 7,2• z Universal one-hand quick connect coupling in one-sided sealing version• z No soiling of the internal parts due to closed sealing sleeve• z On usage of steel nipples can also be used on compressed air toolsQuick connect coupling, external threadAmbient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CWidth across flats21 mmNominal width 7.2 „Spring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Length Connection thread Item no.mm37.5 1/8“ 393−000085−00000Quick connect coupling391/4“ 393−000086−000003/8“ 393−000087−0000040.5 1/2“ 393−000088−00000Quick connect coupling, internal threadAmbient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 7.2 „Spring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Width across flats LengthConnectionthreadItem no.mmmm1/4“ 393−000089−00000Quick connect21 40.53/8“ 393−000090−00000coupling24 42.5 1/2“ 393−000091−00000Quick connect coupling with hose nippleAmbient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 7.2 „Spring, snap ring and balls made of corrosion-resistantVersionsteelSealing material: NBRMaterialBrassOperating pressure0 bar - 35 barDesignation Length Connection thread Item no.mmBush LW 6 393−000092−0000054Quick connect couplingBush LW 9 393−000093−0000053.5 Bush LW 13 393−000094−00000Nipple, external threadNominal width 7.2 „MaterialBrassDesignation Width across flats Connection thread Item no.mm14.0 1/8“ 393−000095−00000Nipple17.0 1/4“ 393−000096−0000019.0 3/8“ 393−000097−0000024 1/2“ 393−000098−00000438 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesComponentsNipple, internal threadNominal width 7.2 „MaterialBrassDesignation Width across flats Connection thread Item no.mm14.0 1/8“ 393−000099−0000017.0 1/4“ 393−000100−00000Nipple19.0 3/8“ 393−000101−0000024 1/2“ 393−000102−00000NippleNominal width 7.2 „MaterialBrassDesignation Threads Item no.Bush LW 6393−000103−00000NippleBush LW 9393−000104−00000Bush LW 13393−000105−00000Hose couplings NW 7,4• z High quality, robust and durable, quick connect coupling that can be operated with one hand withhigh flow rates in safety version.• z Prevention of the infamous „whiplash effect“ due to pressing the coupling twice: On the first pressthe coupling is vented, however the plug remains secured in the coupling; after the second pressthe plug is released.Safety coupling, external thread• z Rotating versionLength 76Ambient temperature -20 °C - 70 °CMedium temperature -20 °C - 70 °CWidth across flats20 mmNominal width 7.4 „Knob and valve: Hardened, galvanised steelVersionInner part: Stainless steel 1.4404Thread: Brass nickel-platedSealing material: NBRMaterialAluminiumOperating pressure0 bar - 12 barStandardsDesignation Connection thread Item no.1/4“ 393−000106−00000Safety coupling with push button3/8“ 393−000107−00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com439
Compressed air accessoriesComponentsHose couplings NW 7,4Safety coupling, internal threadAmbient temperature -20 °C - 70 °CMedium temperature -20 °C - 70 °CWidth across flats20 mmNominal width 7.4 „Knob and valve: Hardened, galvanised steelVersionInner part: Stainless steel 1.4404Thread: Brass nickel-platedSealing material: NBRMaterialAluminiumOperating pressure0 bar - 12 barStandardsDesignation Length Connection thread Item no.mmSafety coupling with69 1/4“ 393−000108−0000072.5 3/8“ 393−000109−00000push buttonSafety coupling with hose nippleLength 85.5Ambient temperature -20 °C - 70 °CMedium temperature -20 °C - 70 °CWidth across flats20 mmNominal width 7.4 „Knob and valve: Hardened, galvanised steelVersionInner part: Stainless steel 1.4404Thread: Brass nickel-platedSealing material: NBRMaterialAluminiumOperating pressure0 bar - 12 barStandardsDesignation Connection thread Item no.Bush LW 6393−000110−00000Safety coupling with push buttonBush LW 9393−000111−00000Nipple, external threadNominal width 7.2 „MaterialHardened, galvanised steelDesignation Width across flats Connection thread Item no.mm17.0 1/4“ 393−000114−00000Nipple19.0 3/8“ 393−000115−00000Nipple, internal threadNominal width 7.2 „MaterialHardened, galvanised steelDesignation Width across flats Connection thread Item no.mm17.0 1/4“ 393−000116−00000Nipple19.0 3/8“ 393−000117−00000NippleNominal width 7.2 „MaterialHardened, galvanised steelDesignation Threads Item no.Bush LW 6393−000112−00000NippleBush LW 9393−000113−00000440 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesComponentsHose couplingsDistributorsDistributor, 2 quick connect couplingsNominal width 7.2 „MaterialBrassDesignation Version Connection thread Item no.Comprises distributor255.01 and coupling243.02Distributor with quickconnect couplingsComprises distributor255.02 and coupling243.031/4“ 393−000118−000003/8“ 393−000119−000001/2“ 393−000120−00000Distributor, 3 quick connect couplingsNominal width 7.2 „MaterialBrassDesignation Version Connection thread Item no.Comprises distributor256.01 and coupling243.02Distributor with quickconnect couplingsComprises distributor256.02 and coupling243.031/4“ 393−000121−000003/8“ 393−000122−000001/2“ 393−000123−00000DistributorNominal width 7.2 „MaterialBrassDesignation L1 L2 VersionConnectionthreadItem no.mmmm53.5 50 2 x outlet,3/8“ 393−000124−0000058.5 54 internal1/2“ 393−000125−00000Distributor78.5 61 3 x outlet,3/8“ 393−000126−0000086 67 internal1/2“ 393−000127−00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com441
Compressed air accessoriesComponentsFittings and joint partsDouble threaded nippleL1VersionMaterialDesignationDoublethreadednippleCylindrical external threadBrassWidthacross flatsL1 L2 Thread 1 Thread 2 Item no.mm mm mm17.0 22 14.0 1/8“ 1/4“ 393-000129-0000019.0 24 15.0 1/4“ 3/8“ 393-000128-0000024 27 17.0 3/8“ 1/2“ 393−000130−00000L2EinschraubschlauchtüllenVersionMaterialCylindrical external threadBrassL2L1DesignationThreadednozzleWidthSuitableL1L2Threads Item no.across flatsfor hosemm mm mm14.0 41.5 9.0 LW 4393−000137−000001/8“LW 9393−000138−0000017.0LW 6393−000139−000001/4“LW 9 393-000140-0000048.510.0 LW 6393−000141−0000019.0LW 9 3/8“ 393−000142−00000393−000143−00000LW 1324 50 1/2“ 393−000144−00000Hose nipple with ball nippleMaterialBrassL2L1Designation L1 L2Suitable for Suitable forhose crown nutItem no.mmmm47 12.0 LW 4393−000145−000001/8“33.5 6.0 LW 6 393−000146−00000LW 4393-000147-0000047 13.5LW 6 1/4“ 393-000148-00000Hose nippleLW 9393−000149−00000LW 4393−000150−0000048.5 15.0LW 63/8“ 393−000151−00000LW 9393−000152−00000Double hose nippleL1L1 72MaterialBrassDesignation Suitable for hose Item no.LW 6 393-000153-00000Hose nippleLW 9 393-000154-00000SleeveMaterialBrassDesignation Width across flats Length Threads Item no.mmmm14.0 22 1/8“ 393−000155−00000Sleeve17.01/4“ 393−000156−000002622 3/8“ 393−000157−00000442 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesComponentsFittings and joint partsAngle pieceOperating temperature 0 °C - 150 °CMaterialBrassL1DesignationAngle pieceWidth acrossOperatingL1ThreadsflatspressureItem no.mm mm bar13.0 23.5 1/4“ 100 393−000131−0000017.0 26 3/8“ 75 393−000132−0000021 31 1/2“ 50 393−000133−00000T-pieceOperating temperature 0 °C - 150 °CMaterialBrassL1DesignationT-pieceWidthOperatingL1 L2 Threadsacross flatspressureItem no.mm mm mm bar13.0 47 23.5 1/4“ 100 393−000134−0000017.0 52 26 3/8“ 75 393−000135−0000021 62 31 1/2“ 50 393−000136−00000L2PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com443
Compressed air accessoriesComponentsBlow gunsMetered blow gun• z Ergonomic gun with very high blowing force• z Robust and nevertheless light design for long service life• z Due to the ergonomic design suitable for both right- and left-handersVersionMaterialOperating pressureContinuous regulation90 mm pipeAir pipe: Brass nickel-platedGun body: POMPlastic16 barDesignation Type of connection Item no.Bush LW 6393−000158−00000Bush LW 9393−000159−00000Blow gunNipple for coupling DN 7.2/7.6 393−000160−00000Without bush393−000161−00000Standard blow gunVersionMaterialWorking pressureOperating pressureStandard nozzleBore 1.5 mmDie cast aluminium, nickel-plated2 bar - 6 bar10 barDesignation Type of connection Item no.Bush LW 6393−000162−00000Bush LW 9393−000163−00000Blow gunConnecting nipple for coupling DN 7.2 393−000164−00000Without bush393−000165−00000444 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesComponentsHoses and accessoriesStandarddüseBore Ø1.5 mmType of connection M 12 x 1,25MaterialAluminiumDesignationStandard nozzle (short nozzle)Item no.393−000166−00000Safety nozzle• z Safety nozzles in standard version for blow guns• z Constant blowing force with low noise level• z Coating primarily comprises noise-reducing plastic insert• z Recommended by the Institute for Occupational Safety and Health of the German Social AccidentInsuranceLength 30Type of connection M 12 x 1,25MaterialAluminiumDesignationLow-noise round nozzleItem no.393−000167−00000Extension nozzle• z For specific blowing out in difficult to access pointsBore ØVersionMaterial3 mmCurvedBrass nickel-platedDesignation Length Item no.mm150 393−000169−00000Extension nozzle250 393−000168−00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com445
Compressed air accessoriesComponentsMaintenance unitsmultifix• z Two-piece maintenance units• z Comprises an admission pressure-independent, relieving diaphragm pressure regulator withsecondary venting• z In conjunction with a centrifugal separator and a proportional oiler• z 2-piece lockable maintenance unit available on request• z Regulation ranges 0–3 bar, 0–6 bar and 0–16 bar available on requestmultifixAmbient temperature 60 °CMedium temperature 60 °CSemi-automatic drain valveSpring hood: POM-brassVersionSealing material: NBROil metering at qv 1000 l/min: 1–2 drops/min (approximateguide)Inlet pressure (plastic container)16 barInlet pressure (metal container)20 barRegulation range0.5 bar - 10 barNominalwidthA B C D Threads Material Item no.„ mm mm mm mm6.01/4“393−000045−0000093 196 67 12910.0 3/8“ 393−000046−00000Die cast zinc15.01/2“ 393−000047−00000136 248 97 15120.0 3/4“ 393−000048−0000025 200 385 128 257 1“ Aluminium 393−000049−00000446 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesComponentsPiston compressorsAC 20AC 30AF 20• z Overload protectionAC 20 E 50• z Extended service life due to specifically designed piston stroke• z Cast iron cylinder• z Robust metal belt guard• z The reliability is increased by an aftercoolerVersion2 cylinders/stageBelt driveWeight52 kgDimensions 840 x 395 x 710Container50 lIntake performance in l/s Intake performance in l/s , 4,2Max. operating pressure11 barFlow rate1.77 l/s0.11 m³/minDecompact1250 U/minEngine output1.5 kWDesignationItem no.Oil-lubricated piston compressor 393-000174-00000AC 20 E 100• z Extended service life due to specifically designed piston stroke• z Cast iron cylinder• z Robust metal belt guard• z The reliability is increased by an aftercoolerVersion2 cylinders/stageBelt driveWeight63 kgDimensions 970 x 485 x 835Container90 lIntake performance in l/s Intake performance in l/s , 4,2Max. operating pressure11 barFlow rate1.77 l/s0.11 m³/minDecompact1250 U/minEngine output1.5 kWDesignationItem no.Oil-lubricated piston compressor 393-000173-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com447
Compressed air accessoriesPiston compressorsAC 30 E 50• z Extended service life due to specifically designed piston stroke• z Cast iron cylinder• z Robust metal belt guard• z The reliability is increased by an aftercoolerVersion2 cylinders/stageBelt driveWeight55 kgDimensions 840 x 410 x 770Container50 lIntake performance in l/s Intake performance in l/s , 6,5Max. operating pressure11 barFlow rate4.17 l/s0.25 m³/minDecompact1100 U/minEngine output2.2 kWDesignationItem no.Oil-lubricated piston compressor 393-000175-00000AC 30 E 100• z Extended service life due to specifically designed piston stroke• z Cast iron cylinder• z Robust metal belt guard• z The reliability is increased by an aftercoolerVersion2 cylinders/stageBelt driveWeight66 kgDimensions 970 x 485 x 890Container90 lIntake performance in l/s Intake performance in l/s , 6,5Max. operating pressure11 barFlow rate4.17 l/s0.25 m³/minDecompact1100 U/minEngine output2.2 kWDesignationItem no.Oil-lubricated piston compressor 393-000012-00000448 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Compressed air accessoriesAF 20 E 50• z Aluminium materials offer best heat dissipation• z Large cooling ribs on crankcase, cylinder and cylinder head provide a larger cooling area.• z A generously dimensioned air filter in a robust metal housing ensures a longer compressor servicelife• z Quick connect coupling and electrical cable ease installation• z No compromises in quality due to careful selection of precision parts and the suppliersVersion1 cylinder/stageDirect driveWeight32 kgDimensions 780 x 390 x 660Container50 lIntake performance in l/s Intake performance in l/s , 4Max. operating pressure8 barFlow rate1.67 l/s0.1 m³/minDecompact2850 U/minEngine output1.5 kWDesignationItem no.Oil-lubricated piston compressor 393-000177-00000AF 20 E 100• z Aluminium materials offer best heat dissipation• z Large cooling ribs on crankcase, cylinder and cylinder head provide a larger cooling area.• z A generously dimensioned air filter in a robust metal housing ensures a longer compressor servicelife• z Quick connect coupling and electrical cable ease installation• z No compromises in quality due to careful selection of precision parts and the suppliersVersion1 cylinder/stageDirect driveWeight43 kgDimensions 97 x 455 x 800Container90 lIntake performance in l/s Intake performance in l/s , 4Max. operating pressure8 barFlow rate1.67 l/s0.1 m³/minDecompact2850 U/minEngine output1.5 kWDesignationItem no.Oil-lubricated piston compressor 393-000176-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com449
450 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Oxy-fuel equipmentOverviewOverviewOxy-fuel equipmentPageOxygen 456Pressure regulators 200 barCombustion gases, argon-CO2 457Nitrogen, welding shielding gases 461Accessories/spare parts 463Oxygen 465Pressure regulators 300 barCombustion gases 466Nitrogen, welding shielding gases 468Gas accessories 471Gas accessoriesGas hoses 472Twin oxyacetylene hoses 473<strong>Welding</strong>, brazing and heating attachments Minitherm 47815 mm shaft – STARLET 48215mm Schaft - STARLIGHT 49117 mm shaft – RH torch systems 49620 mm shaft – STAR 49820 mm shaft, aluminium – NORM torch system 508<strong>Welding</strong> and cutting systems22 mm shaft – SUPERTHERM high-performance torch 510STARCUT manual cutting torch 513ESSEN manual cutting torch 516STARCUT gouging torch 517Machine cutting torch 518Flame cutting machines and accessories 522Manual/machine cutting nozzlesAcetylene 524Propane, methane, MAPP gas, ethylene 526Cutting nozzlesMachine cutting nozzlesAcetylene 527Propane, methane, MAPP gas, ethylene 529Gouging nozzlesGouging nozzles 531Propane, methane, MAPP gas, ethylene 532AccessoriesCylinder cart 533General accessories 533WITT couplings WITT couplings 536PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com451
Oxyfuel welding and cuttingPerfectly tuned and compatible rangefor oxyfuel welding and cutting<strong>EWM</strong> offers a wide range of welding and cutting systems as well as pressureregulators and everything a comprehensive oxyfuel welding assortmentmust include. We have the right component for any application:Pressure regulatorsPressure regulators for all industrial gases, 200 bar and 300 bar technology• 3 variants: single-stage, two-stage and with pre-pressure equalisation• High operating reliability and long service life due to central filter (patented)• Doubly secured working pressure limitation at maximum load• Ergonomic handling and great ease of use due to special-shape setting grips• Available with all commonly used connections in acc. w. relevant national standard• (special designs on request)<strong>Welding</strong> and cutting systems• Manual torch for gas cutting up to 500 mm• Manual torch for gas cutting up to 500 mm and gouging, special versions for scrap cutting• High-performance torches for maximum requirements, for heating, brazing, flame cleaning,rust and scale removal and flame phosphating• Machine cutting torches for top-grade gas cutting for use in gas cutting plants<strong>Welding</strong>, brazing and heating attachments• Various torch attachments from micro-fine attachments to powerful heat, melting and brazingtorches• <strong>Welding</strong> range from 0.1 to 4.0 mm• High safety due to injector suction principle• Effortless working due to low weight and small size(shaft diameter 10 mm)• Suitable for all fuel gasesCutting nozzles• Machine cutting nozzles for top-grade gas cutting• Manual cutting nozzles and gouging nozzles for combinable torch systems and manual cuttingtorches or gouging torches• Long service life due to surface protection• Quality assurance guaranteed by individual testsAccessories• Spare parts and accessories for combinable torch systems, manual cutting torches or gougingtorches and cutting nozzles• Accessories for machine cutting torches• Accessories for cutting nozzles• Hose leads and safety devices• Gas savers, cylinder carts and protective equipment452 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Oxyfuel welding and cuttingTechnical notes – pressure regulatorsFlow table for pressure regulators in acc. w. DIN EN ISO 2503Oxygen 1)inlet-pressure PV[bar]Flow rate Q [m 3 /h] 2)Back pressure PH [bar]Acetylenepre-pressure PV[bar]Flow rate Q [m 3 /h] 2)Back pressure PH [bar]1 2,5 4 10 20 0,5 1 1,240 15 30 40 50 60 18 5 6 820 15 20 25 30 10 4,5 5,5 6,510 15 15 15 4 3 4 55 10 10 10 2 1,5 2 31)For other gas types, this flow rate is multiplied by the following factors:2)In normal conditionArgon 0.90 Nitrogen 1.05Compressed air 1.05 Methane 1.40Carbon dioxide 0.85 Hydrogen 4.00Device classification for pressure regulators in acc. w. DIN EN ISO 2503Gas type Device class Highest inlet-pressureP1 [bar]Oxygen and othercompressed gases upto 300 barDissolved AcetyleneMPS (Mapp)LPG012345120112CO 2010 up to 300252525200Highest back pressureP2 [bar]2461012,5200,8< 1,51,541,5424Nominal gas flowrateQ1 [m3/h]1,551530405015151542Designation conforming to DIN EN ISO 2503 Designation conforming to DIN EN 139183 – O – 200 Z – M - 1 - 10 - 200 - ArMaximum inlet pressureGas typeGas typeMaximum inlet pressureEquipment class or maximum P2 Flow accuracy (%)Nominal gas flow l/minIndicatorM = Manometer; S = FlowmeterZ=Double stage; V=Balanced main valveewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com453
Oxyfuel welding and cuttingCutting nozzles overviewArea of application of manual cutting nozzlesCutting nozzles for fuel gasAcetyleneTorch systemA-RS A-R Norm-A A-BF/ A-BKA-B ANME Vadura8317-ANK-BlockSTARLET 1711-A / 1211-A • •STARLET 2711-A • •STARLET 8711-A/PMYF • • •NK-8310-ASTARLIGHT 8702-A/PMYF • • •STAR 1730-A / 1230-A • •STAR 2730-A / 2230-A • •STAR 8730-A/PMY / 9230-A/PMY • • •NORM 4214-A•NORM 2214-A • •RH 1733-A / 1823-A / 3823-A • •STARCUT 1615-A / 1215-A / 3615-A • •STARCUT 2615-A / 2215-A • •STARCUT 8615-A/PMYF / 9615-A/PMYF • • •STARCUT 8215-A/PMYF / 9215-A/PMYF • • •ESSEN 1625-A / 1216-A • •ESSEN 1625-A / 1216-A • • •Cutting nozzles for fuel gasesPropane / Methane / MAPP / EthyleneTorch typePL-RC L-PN GRICUT1230GRICUT1233GRIGUT1280GRICUT2280PNMEGRICUT8281 PMYFSTARLET 1711-PMY / 1211-PMY • • •STARLET 8711-A/PMYF • •GRICUT8281 PMSTARLIGHT 8702-A/PMYF • •STAR 1730-PMY / 1230-PMY • • • •STAR 1730-F • • •STAR 8730-A/PMY / 9230-A/PMY • •RH 1733-PMY / 1823-PMY • • • •STARCUT 1615-PMYF / 1215-PMYF • • • • •STARCUT 2615-PMYF / 2215-PMYF•STARCUT 8615-A/PMYF / 9615-A/PMYF • • •STARCUT 8215-A/PMYF / 9215-A/PMYF • • •ESSEN 1625-PMY / 1216-PMY • • • • •ESSEN 8625-A/PMY / 8216-A/PMY • • •454 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Oxyfuel welding and cuttingCutting nozzles overviewArea of application of gouging nozzlesGouging nozzles Acetylene Propane / Methane / MAPP / EthyleneTorch type:STARCUT 1615-A / 3615-ASTARCUT 1615-PMYFSTARCUT 2618-A / 7618-AFD-A Block-A FAG AGNM FD-PM Block-PM Block Y-F•••STARCUT 2615-PMYF • •STARCUT 8615-A/PMYF / 9615-A/PMYF • •ESSEN 8625-A/PMYF • •Area of application of machine cutting nozzlesTorch series QUICKY MS 832 /MSZ 832MS 3450 /MS 3452Machine cutting nozzles for acetyleneA-RS • • •MSID /MSIDZMASP 6320 MSD 250VADURA 1215-A / +PLUS+ 1215-A • • •VADURA 1210-A / +PLUS+ 1210-A • • •A-CID • •GRICUT 5310-A•Machine cutting nozzles for Propane /Methane / MAPP / EthylenePL-RC • • •GRICUT 1230 PMYF / +PLUS+ 1230-PMYF • • •GRICUT 1270-PY / +PLUS+ 1270-PY • • •GRICUT 1280-PMYF / +PLUS+ 1280-PMYF • •GRICUT 8281-PMYF • •GRICUT 8281-PMGRICUT 8280-PMYF••GRICUT 8480-PMYF•GRICUT 5281-PMY•ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com455
Oxy-fuel equipmentPressure regulators 200 barOxygenCONSTANT 2000 O• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeOxygenHose connection G 1/4“Cylinder connection G 3/4“Pressure of cylinder200 barWorking pressure10 barStandardsDIN EN ISO 2503YesDIN EN 13918YesDesignationItem no.Pressure regulator 096-000148-00000CONSTANT 2000 O SC• z Single stage pressure regulator• z High degree of operating security and service lifeCylinder connection G 3/4“Output G 1/2“DesignationItem no.Pressure regulator, with brazed nipple for outer pipe 15 mm 396-000745-00000CONSTANT 2000 U13 O• z Single stage pressure regulator• z High degree of operating security and service life• z For large extraction volumes up to 200m³/hGas typeOxygenHose connection G 1/2“Cylinder connection G 3/4“StandardsDIN EN ISO 2503YesDIN EN 13918YesDesignation Pressure of cylinder Working pressure Item no.barbar10.0 096-000570-00000200Pressure regulator20.0 096-000536-00000CONSTANT 2000 O TS• z Two-stage pressure regulator• z Single stage pressure regulator• z High degree of operating security and service lifeHose connection G 1/4“Cylinder connection G 3/4“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator, twostage2001.5 396-000019-000002.5 396-000020-0000010.0 396-000021-00000456 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentPressure regulators 200 barCombustion gases, argon-CO2CONSTANT 2000 AC• z High degree of operating security and service lifeGas typeHose connectionCylinder connectionPressure of cylinderWorking pressureStandardsDIN EN ISO 2503DIN EN 13918AcetyleneG3/8“LHBracket200 bar1.5 barYesYesDesignationItem no.Pressure regulator 096-000147-00000CONSTANT 2000 H• z High degree of operating security and service lifeGas typeHose connectionCylinder connectionPressure of cylinderWorking pressureStandardsDIN EN ISO 2503MAPP gasG 3/8“LHW 21,8 x 1/14“LH200 bar2.5 barYesDesignationItem no.Pressure regulator 396-000022-00000CONSTANT 2000 P• z High degree of operating security and service lifeGas typeHose connectionCylinder connectionPressure of cylinderWorking pressureStandardsDIN EN ISO 2503PropaneG 3/8“LHW 21,8 x 1/14“LH200 bar2.5 barYesDesignationItem no.Pressure regulator 096-000568-00000CONSTANT 2000 FG• z High degree of operating security and service life• z For methane, hydrogen, forming gasGas typeHose connectionCylinder connectionCombustion gasesG 3/8“LHW 21,8 x 1/14“LHDesignation Pressure of cylinder Working pressure Item no.barbarPressure regulator for10.0 396-000023-00000combustion gases20.0 396-000024-00000Pressure regulator for50 396-000025-00000200combustion gases, with2.5 396-000026-0000010.0 396-000027-00000admission pressureequalisationPK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com457
Oxy-fuel equipmentPressure regulators 200 barCombustion gases, argon-CO2CONSTANT 2000 FG SC• z High degree of operating security and service life• z For methane, hydrogen, forming gasGas typeCombustion gasesCylinder connectionW 21,8 x 1/14“LHOutput G 1/2“Pressure of cylinder200 barWorking pressure100 barDesignationPressure regulator for combustion gases, with brazed nipple for outer pipe 15mmItem no.396-000029-00000CONSTANT 2000 FOG• z High degree of operating security and service lifeGas typeHose connectionCylinder connectionPressure of cylinderGas flowForming gasG 3/8“LHW 21,8 x 1/14“LH200 bar50 l/minDesignationItem no.Pressure regulator 396-000049-00000CONSTANT 2000 FG TS• z High degree of operating security and service life• z For methane, hydrogen, forming gasGas typeHose connectionCylinder connectionCombustion gasesG 3/8“LHW 21,8 x 1/14“LHDesignation Pressure of cylinder Working pressure Item no.barbarPressure regulator forcombustion gases, twostage2001.5 396-000031-000002.5 396-000032-0000010.0 396-000033-00000CONSTANT 2000 FG IPC• z High degree of operating security and service life• z For argon and other noble gases, CO², mixed gasGas typeShielding gasHose connection G 1/4“Cylinder connection W 21,8 x 1/14“Designation Pressure of cylinder Working pressure Item no.barbar10.0 396-000034-00000Pressure regulator20020.0 396-000035-0000050 396-000036-00000458 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentPressure regulators 200 barCONSTANT 2000 IG SC• z High degree of operating security and service life• z For argon and other noble gases, CO², mixed gasGas typeShielding gasCylinder connection W 21,8 x 1/14“Output G 1/2“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator, with100 396-000037-00000200brazed nipple for pipe200 396-000733-00000outside diameter 15 mmCONSTANT 2000 AR• z Flow rate indication with manometer• z High degree of operating security and service lifeGas typeArgon / CO2Hose connection G 1/4“Cylinder connection W 21,8 x 1/14“Pressure of cylinder200 barDesignation Gas flow Item no.l/min16.0 096-000150-00000Pressure regulator32 396-000038-00000CONSTANT 2000 AR FD• z Single stage pressure regulator with float type meter for flow measurement• z High degree of operating security and service lifePressure of cylinderDesignationPressureregulator withflow meterGas typeHose connectionCylinder connectionArgon / CO2 G 1/4“ W 21,8 x 1/14“Argon/hydrogenG 3/8“LH W 21,8 x(97%/3%)1/14“LH200 barGas flow Item no.l16.0 396-000039-0000030 094-018346-0000016.0 396-000041-00000CONSTANT 2000 AR 2FD• z High degree of operating security and service lifeGas typeArgon / CO2Hose connection G 1/4“Cylinder connection W 21,8 x 1/14“Pressure of cylinder200 barDesignation Gas flow Item no.l/minPressure regulator with 2 x flowmeters16.0 396-000042-0000032 396-000043-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com459
Oxy-fuel equipmentPressure regulators 200 barCombustion gases, argon-CO2CONSTANT 2000 IG TS• z High degree of operating security and service life• z For argon and other noble gases, CO², mixed gasGas typeShielding gasHose connection G 1/4“Cylinder connection W 21,8 x 1/14“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator, twostage2001.5 396-000044-000002.5 396-000045-0000010.0 396-000046-00000CONSTANT 2000 AR TS• z High degree of operating security and service life• z Two stage, high precision pressure regulator with float type meter for flow measurementGas typeArgon / CO2Hose connection G 1/4“Cylinder connection W 21,8 x 1/14“Pressure of cylinder200 barDesignation Gas flow Item no.l/minPressure regulator with 2 x flowmeters1.0 094-001806-000005.0 394-000446-00000460 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentPressure regulators 200 barNitrogen, welding shielding gasesCONSTANT 2000 N SC• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeNitrogenCylinder connection W 24,32 x 1/14“Output G 1/2“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator, withbrazed nipple for pipeoutside diameter 15 mm200100 396-000047-00000150 396-000048-00000200 396-000049-00000CONSTANT 2000 N FD• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeNitrogenHose connection G 1/4“Cylinder connection W 24,32 x 1/14“Pressure of cylinder200 barGas flow16 lDesignationItem no.Pressure regulator with flow meter 396-000050-00000CONSTANT 2000 N TS• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeNitrogenHose connection G 1/4“Cylinder connection W 24,32 x 1/14“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator, twostage2001.5 396-000051-000002.5 396-000052-0000010.0 396-000053-00000CONSTANT 2000 CA• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeCompressed airHose connection G 1/4“Cylinder connectionG 5/8 ADesignation Pressure of cylinder Working pressure Item no.barbarPressure regulator forcompressed airFlaschendruckmindererfür Druckluft, mitVordruckausgleich20010.0 096-000002-0000020.0 396-000054-0000050 396-000055-000002.5 396-000056-0000010.0 396-000057-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com461
Oxy-fuel equipmentPressure regulators 200 barNitrogen, welding shielding gasesCONSTANT 2000 CA SC• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeCompressed airCylinder connectionG 5/8 AOutput G 1/2“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator for compressedair, with brazed nipple200 396-000059-00000100 396-000058-00000200for pipe outside diameter 15 mmCONSTANT 2000 N• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeNitrogenHose connection G 1/4“Cylinder connection W 24,32 x 1/14“Standards DIN EN ISO 2503DIN EN 13918Designation Pressure of cylinder Working pressure Item no.barbar10.0 096-000556-00000Pressure regulator 20020.0 096-000172-0000050 096-000547-00000CONSTANT 2000 CA TS• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeCompressed airHose connection G 1/4“Cylinder connectionG 5/8 ADesignation Pressure of cylinder Working pressure Item no.barbarPressure regulator forcompressed air2001.5 396-000060-000002.5 396-000061-0000030 396-000062-00000CONSTANT 2000 TG• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeHose connectionCylinder connectionPressure of cylinderWorking pressureTest gasG 3/8“LHM 19 x 1,5 LH200 bar10 barDesignationItem no.Pressure regulator 396-000063-00000CONSTANT 2000 CM• z Single stage pressure regulator• z High degree of operating security and service lifeGas typeHose connectionCylinder connectionPressure of cylinderWorking pressureCarbon monoxideG 3/8“LHG 1“ LH200 bar10 barDesignationItem no.Pressure regulator, admission pressure up to 150 bar 396-000064-00000462 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentPressure regulators 200 barAccessories/spare partsCONSTANT 2000 EMO• z Replacement manometer for bottle pressure regulatorGas typeOxygenDiameter63 mmThreads G 1/4“Designation Pressure of cylinder Oxygen Item no.barbarReplacement manometer200 315 096-000008-0000010.0 16.0 096-000608-00000oxygenCONSTANT 2000 EMA• z Replacement manometer for bottle pressure regulatorGas typeAcetyleneDiameter63 mmThreads G 1/4“Designation Oxygen Extreme pressure Item no.barbarReplacement manometer,40 096-000004-000002.5 1.5 096-000005-00000acetyleneCONSTANT 2000 EMAR• z Replacement manometer for bottle pressure regulatorGas typeArgon / CO2Diameter63 mmThreads G 1/4“Designation Flow rate max. Item no.l/min16.0 096-000967-00000Replacement manometer argon/CO232 096-000615-00000CONSTANT 2000 EMFOG• z Replacement manometer for bottle pressure regulatorGas typeForming gasDiameter63 mmThreads G 1/4“Flow rate max.50 l/minDesignation Item no. Gas typeReplacement manometer forming gas 096-000616-00000 Hydrogenwith flow indicationPK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com463
Oxy-fuel equipmentPressure regulators 200 barAccessories/spare partsMANOMETER SEALING• z Replacement manometer for bottle pressure regulator• z Manometer seals made of aluminiumGas typeArgon / CO2DesignationItem no.Manometer seals 096-000019-00000Manometer protective caps• z Manometer protective caps• z With explosion openingInside Ø63 mmDesignation Colour Item no.Grey 098-000602-00000Red 098-000600-00000Manometer protective capBlue 098-000601-00000Yellow 098-002169-00000Black 098-004140-00000Safety bar, pressure regulator• z Safety bar for pressure regulator left hand position, suitable for manufacturers Messer, Griesheim,Hercules, Rothenberger, Fuge, Feha, Everwand + Fell, Rhöna, KayserDesignation Colour Item no.Blue 098-001504-00000Safety bar, pressure regulatorYellow 098-001505-00000Grey 098-001508-00000464 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentPressure regulators 300 barOxygenCONSTANT 2000 OGas typeOxygenCylinder connection W 30 x 2 - Ø 17.3 / 18.3DesignationPressureregulatorPressureregulator,with admissionpressureregulatorHose connectionG 1/4“G 1/2“Cylinder connectionW 30 x 2 - Ø17.3 / 18.3Pressure ofcylinderbar300WorkingpressureItem no.bar10.0 396-000109-0000020.0 396-000110-0000050 396-000111-000002.5 396-000112-0000010.0 396-000113-00000CONSTANT 2000 O SCGas typeOxygenCylinder connection W30x2 - Ø 17.3/18.3Working pressure100 bar - 200 barDesignation Item no. Pressure of cylinder Working pressurebarbarPressure regulator, withbrazed nipple for outerpipe 15 mm396-000114-00000 300 100CONSTANT 2000 U13 O• z For large extraction volumes up to 200m³/hGas typeOxygenHose connection G 1/2“Cylinder connection W 30 x 2 - Ø 17.3 / 18.3Designation Pressure of cylinder Working pressure Item no.barbar10.0 396-000115-00000300Pressure regulator20.0 396-000116-00000CONSTANT 2000 O TSGas typeOxygenHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 17.3 / 18.3Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator, twostage3001.5 396-000117-000002.5 396-000118-0000010.0 396-000119-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com465
Oxy-fuel equipmentPressure regulators 300 barCombustion gasesCONSTANT 2000 FG• z For methane, hydrogen, forming gasGas typeCombustion gasesHose connectionG 3/8“LHCylinder connection W 30 x 2 LH - Ø 15,2 / 20,2TypeCONSTANT2000 FGCONSTANT2000 FG IPCDesignationPressure regulatorfor combustiongasesPressure regulatorfor combustiongases, withadmission pressureequalisationPressure of cylinderbar300Working pressureItem no.bar10.0 396-000120-0000020.0 396-000121-0000050 396-000122-000002.5 396-000123-0000010.0 396-000124-00000CONSTANT 2000 FG SC• z For methane, hydrogen, forming gasGas typeCombustion gasesCylinder connection W30x2LH – Ø 15.2/20.2Output G 1/2“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator for100 396-000125-00000300combustion gases, with200 396-000126-00000brazed nipple for outerpipe 15 mmCONSTANT 2000 FOG IPCGas typeForming gasHose connectionG 3/8“LHCylinder connection W 30 x 2 LH - Ø 15,2 / 20,2Pressure of cylinder200 barGas flow50 l/minDesignation Item no. Pressure of cylinder Flow rate max.barl/minPressure regulator, withadmission pressureregulator396-000127-00000 300 50CONSTANT 2000 H IPC FDGas typeHydrogenHose connectionG 3/8“LHCylinder connection W 30 x 2 LH - Ø 15,2 / 20,2Gas flow16 l/minDesignation Item no. Pressure of cylinder Flow rate max.barl/minPressure regulator, withadmission pressureregulator396-000128-00000 300 16.0466 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentPressure regulators 300 barCONSTANT 2000 FG TS• z For methane, hydrogen, forming gasGas typeCombustion gasesHose connectionG 3/8“LHCylinder connection W 30 x 2 LH - Ø 15,2 / 20,2Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator forcombustion gases, twostage3001.5 396-000129-000002.5 396-000130-0000010.0 396-000131-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com467
Oxy-fuel equipmentPressure regulators 300 barNitrogen, welding shielding gasesCONSTANT 2000 N• z For nitrogen or argon and other noble gases, CO², mixed gasGas typeNitrogenHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator10.0 396-000132-00000Pressure regulator, with20.0 396-000133-00000admission pressure30050 396-000134-00000regulator2.5 396-000135-0000010.0 396-000136-00000CONSTANT 2000 N SC• z For nitrogen or argon and other noble gases, CO², mixed gasGas typeNitrogenCylinder connection W 30 x 2 - Ø 15,9 / 20,1Output G 1/4“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator, with100 396-000137-00000300brazed nipple for pipe200 396-000138-00000outside diameter 15 mmCONSTANT 2000 AR IPCGas typeArgon / CO2Hose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1Designation Pressure of cylinder Flow rate max. Item no.barPressure regulator, with16 l/min 396-000139-00000300admission pressure32 l 396-000140-00000regulatorCONSTANT 2000 AR IPC FDGas typeArgon / CO2Hose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1Designation Pressure of cylinder Flow rate max. Item no.barl/minPressure regulator with16.0 396-000141-00000300flow meter, with admission32 396-000142-00000pressureregulator468 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentPressure regulators 300 barCONSTANT 2000 AR/H IPC FDGas typeArgon / H2Hose connectionG 3/8“LHCylinder connection W 30 x 2 - Ø 15,9 / 20,1Gas flow16 l/minDesignation Item no. Pressure of cylinder Flow rate max.barl/minPressure regulator withflow meter, with admissionpressure regulator396-000143-00000 300 16.0CONSTANT 2000 AR IPC 2FDGas typeArgon / CO2Hose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1Designation Pressure of cylinder Flow rate max. Item no.barl/minPressure regulator with16.0 396-000144-000003002 x flow meters, with32 396-000145-00000admission pressureequalisationCONSTANT 2000 N TS• z For nitrogen or argon and other noble gases, CO², mixed gasGas typeNitrogenHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator, twostage3001.5 396-000146-000002.5 396-000147-0000010.0 396-000148-00000CONSTANT 2000 AR IPC TSGas typeArgon / CO2Hose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1Designation Pressure of cylinder Flow rate max. Item no.barl/minPressure regulator with1.0 396-000149-000003005.0 396-000150-00000flow meter, two-stageCONSTANT 2000 CAGas typeCompressed airHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 16,6 / 19,4Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator forcompressed air30010.0 396-000151-0000020.0 396-000152-0000050 396-000153-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com469
Oxy-fuel equipmentPressure regulators 300 barNitrogen, welding shielding gasesCONSTANT 2000 CA SCGas typeCompressed airCylinder connection W 30 x 2 - Ø 16,6 / 19,4Output G 1/2“Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator for100 396-000154-00000300compressed air, with200 396-000155-00000brazed nipple for pipeoutside diameter 15 mmCONSTANT 2000 CA TSGas typeCompressed airHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 16,6 / 19,4Designation Pressure of cylinder Working pressure Item no.barbarPressure regulator forcompressed air, twostage3001.5 396-000156-000002.5 396-000157-0000010.0 396-000158-00000470 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentGas accessoriesGas accessoriesCylinder holder• z Wall cylinder holder, galvanised, with 1 cylinder bracket• z Securing chain• z With hole for securing to wallMaterial typeSteel, galvanisedDesignation Cylinder diameter Bottle contents Item no.mml140 10.0 098-002710-00000Cylinder holder for wall210 20.0 098-002716-00000Cylinder holder• z Wall cylinder holder, galvanised, with 3 bottle cylinders• z Securing chain• z With hole for securing to wallMaterial typeCylinder diameterBottle contentsSteel, galvanised229 mm50 lDesignationItem no.Cylinder holder for wall 098-003463-00000Flints• z Flints for gas ignitersCross-section3 mm² - 3 mm²Designation PU Item no.Pc.Replacement flints 50 098-001330-00000Hose clamps• z Hose clips in various diameters for connecting oxyacetylene hoses.Designation Material type Outside Ø Item no.mm11.0 098-001424-00000Plastic13.0 098-001423-00000Double hose clamp16.0098-000603-00000098-001425-00000Light metal11.0 098-001433-0000013.0 098-001432-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com471
Oxy-fuel equipmentGas accessoriesGas hosesGH 2X1/4‘‘• z Equipped with plastic nuts on both sides for tool-free assemblyGas typeArgon/H2/CO2 (forming gas)StandardsEN 599Designation Length Item no.m2.0 094-013031-00000Gas hose3.0 094-013031-00001APH N/AR/CO2• z All combustion gas hose for oxygen/nitrogen/argon/C02 in accordance with EN 559• z Extremely robust, flexible and age and weather resistantGas typeArgon/H2/CO2 (forming gas)ColourBlackInside Ø6.3 mmOutside Ø13 mmPacking drum40mStandardsEN 599DesignationItem no.Argon hose 094-000083-00001AHR• z Oxyacetylene hoses with textile insert for acetylene, up to 20 bar• z In accordance with EN 559Gas typeCombustion gasesColourRedPacking drum50 mStandardsEN 599ISO 3821Designation Inside Ø Outside Ø Item no.mmmm6.0 13.0 098-004119-00000Acetylene hose9.0 16.0 098-004120-000004.0 11.0 098-000503-00000OHB• z Oxyacetylene hoses with textile insert for oxygen, up to 20 bar• z In accordance with EN 559Gas typeOxygenColourBluePacking drum50 mStandardsEN 599ISO 3821Designation Inside Ø Outside Ø Item no.mmmm13.0 098-004121-000006.016.0 098-004122-00000Oxygen hose4.0 11.0 098-000508-00000472 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentGas accessoriesPGH• z Oxyacetylene hoses with textile insert for propane/butane.• z In accordance with DIN 4815Gas typePropaneColourOrangePacking drum50 mStandardsDIN 4815Designation Inside Ø Outside Ø Item no.mmmm6.3 13.0 098-004123-00000Propane gas hose9.0 16.0 098-004124-00000Twin oxyacetylene hosesHSTH 16MM• z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen• z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.Gas typeAcetylene-oxygenThread, combustion gasG 3/8‘‘LThread, oxygen G 1/4“ColourRed/blueØ inside, oxygen6 mmØ outside, oxygen16 mmØ inside, combustible gas9 mmØ outside, combustible gas16 mmStandardsEN 559YesISO 3821YesDesignation Length Item no.m5.0 098-004125-00000Twin oxyacetylene hoses10.0 098-004126-0000015.0 098-004127-0000020.0 098-004128-00000HSTH 13MM• z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen• z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.Gas typeAcetylene-oxygenThread, combustion gasG 3/8‘‘LThread, oxygen G 1/4“ColourRed/blueØ inside, oxygen6 mmØ outside, oxygen13 mmØ inside, combustible gas6 mmØ outside, combustible gas13 mmStandardsEN 559YesISO 3821YesDesignation Length Item no.m5.0 098-004129-00000Twin oxyacetylene hoses10.0 098-004130-0000015.0 098-004131-0000020.0 098-004132-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com473
Oxy-fuel equipmentGas accessoriesTwin oxyacetylene hosesHSTH 11MM• z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen• z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.Gas typeAcetylene-oxygenThread, combustion gasG 3/8‘‘LThread, oxygen G 1/4“ColourRed/blueØ inside, oxygen4 mmØ outside, oxygen11 mmØ inside, combustible gas4 mmØ outside, combustible gas11 mmStandardsEN 559YesISO 3821YesDesignation Length Item no.m5.0 098-001390-0000010.0 098-004133-00000Twin oxyacetylene hoses15.0 098-004134-0000020.0 098-004135-00000TAH• z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen• z For rings with 50 m - can be ordered in 5 m intervalsColourPacking drumDesignationTwin tubeØ inside,oxygenØ outside,oxygenØ inside,combustiblegasRed/blue50 mØ outside,combustiblegasItem no.mm mm mm mm4.0 11.0 4.0 11.0 098-001388-000006.013.0 6.0 13.0 098-001380-0000016.0 9.0 16.0 098-001372-00000HS 16MM• z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen with plastic• z In accordance with EN 599/EN ISO 3821• z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.Gas typeAcetylene-oxygenThread, combustion gasG 3/8‘‘LThread, oxygen G 1/4“ColourRed/blueØ inside, oxygen9 mmØ outside, oxygen16 mmØ inside, combustible gas6 mmØ outside, combustible gas16 mmStandardsEN 559YesISO 3821YesDesignation Length Item no.m5.0 098-001355-0000010.0 098-001356-00000Hose package15.0 098-001357-0000020.0 098-001358-0000030 098-003994-00000474 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentGas accessoriesHS 13MM• z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen with plastic• z In accordance with EN 599/EN ISO 3821• z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.Gas typeAcetylene-oxygenThread, combustion gasG 3/8‘‘LThread, oxygen G 1/4“ColourRed/blueØ inside, oxygen6 mmØ outside, oxygen13 mmØ inside, combustible gas6 mmØ outside, combustible gas13 mmStandardsEN 559YesISO 3821YesDesignation Length Item no.m5.0 098-004136-0000010.0 098-004137-00000Hose package15.0 098-004138-0000020.0 098-004139-00000HSTH 11MM• z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen with plastic• z In accordance with EN 599/EN ISO 3821• z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.Gas typeAcetylene-oxygenThread, combustion gasG 3/8‘‘LThread, oxygen G 1/4“ColourRed/blueØ inside, oxygen4 mmØ outside, oxygen11 mmØ inside, combustible gas4 mmØ outside, combustible gas11 mmStandardsEN 559YesISO 3821YesDesignation Length Item no.mm5.0 098-001340-0000010.0 098-001341-00000Hose package15.0 098-001342-0000020.0 098-001343-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com475
Oxy-fuel equipmentGas accessoriesTwin oxyacetylene hosesSingle ear hose clamps• z Single eye steel clamp, galvanised - with spacer ringMaterial typeVersionSteel, galvanisedIncludes spacer ringDesignation Diameter Item no.mm6.4 - 8 094-011891-000007.5 - 8.5 094-011892-000008 - 9.5 098-004141-000009 - 10.5 098-004142-00000Single ear hose clamps10 - 11.5 098-004143-0000010.5 - 12.5 098-004144-0000011.5 - 13.3 098-004145-0000013 - 15.3 098-004146-0000015 - 17.3 098-004147-00000Hose nipples• z Hose nipples for self assemblyMaterial typeBrassStandardsDIN 8542Designation Outside Ø Threads Item no.mm4.0094-011495-000006.0 G 1/4“094-000999-000009.0 094-001717-00000Hose nipples4.0098-000512-000006.0 G 3/8‘‘098-003574-000009.0 094-002731-00000Crown nut• z Union nuts for hose nipplesMaterial typeBrassStandardsDIN 8542Designation Threads Version Item no.G 1/4“ SW 17 094-000044-00000Crown nutG 3/8“L SW 19 098-003573-00000DN CuZn• z Double nipple for connecting hosesMaterial typeBrassDesignation Threads Version Item no.G 1/4“ SW 17 094-000989-00000Double nippleG 3/8‘‘ SW 19 098-004150-00000476 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentGas accessoriesThreaded nozzle• z Threaded nozzleMaterial typeBrassDesignation Outside Ø Threads Version Item no.mm4.0 G 1/8“098-004151-00000Threaded nozzle6.0SW 17098-004163-00000G 1/4“9.0 098-004164-000006.0098-004152-00000G 3/8“L SW 199.0 098-004153-00000Double hose nipple• z Double hose nozzleMaterial typeBrassDesignation Outside Ø Item no.mm4.0 098-004154-000006.0 098-000516-00000Double hose nipple8.0 094-011889-000009.0 098-003956-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com477
Oxy-fuel equipment<strong>Welding</strong>, brazing and heating attachmentsMinithermMINITHERM HA• z Comprises the following:• z 1 MINITHERM handle, with oxygen and combustion gas hoses, 3 m• z 5 MINITHERM welding, brazing and heating attachments, size 0 to 3Gas typeAcetyleneDesignationItem no.Complete set for welding, brazing and heating 396-000065-00000MINITHERM PMYF• z Comprises the following:• z 1 MINITHERM handle, with oxygen and combustion gas hoses, 3 m• z 5 MINITHERM welding, brazing and heating attachments, size 0 to 3Gas typePropane, methane, MAPP gas, ethyleneDesignationItem no.Complete set for welding, brazing and heating 396-000066-00000Minitherm handleLengthWeight120 mmWeight , ca.90 gDesignation Weight Item no.Handle with hose connection 3.2 mm396-000067-00000Handle with oxygen and combustiongas hosesWeight396-000068-00000MINITHERM INS Z-HA• z <strong>Welding</strong> attachment for welding, brazing and heating using acetylene• z Central flame outlet• z Replaceable nozzlesGas typeAcetyleneDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm20 - 55 00 0 - 0.3 396-000069-0000028 - 72 0 0.2 - 0.5 396-000070-00000<strong>Welding</strong> attachment58 - 150 1.0 0.5 - 1 396-000071-00000150 - 285 2.0 1 - 2 396-000072-00000215 - 440 3.0 2 - 4 396-000073-00000478 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong>, brazing and heating attachmentsMINITHERM INS Z-PMYF• z Attachment for brazing and heating with propane, methane, MAPP gas and ethylene• z Central flame outlet• z Replaceable nozzlesGas typePropane, methane, MAPP gas, ethyleneDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm20 - 55 00 0 - 0.3 396-000074-0000028 - 72 0 0.2 - 0.5 396-000075-00000<strong>Welding</strong> attachment58 - 150 1.0 0.5 - 1 396-000076-00000150 - 285 2.0 1 - 2 396-000077-00000215 - 440 3.0 2 - 4 396-000078-00000MINITHERM NOZZ Z-HA• z Replaceable welding nozzles for welding, brazing and heating attachmentsGas typeAcetyleneDesignation Size <strong>Welding</strong> area Item no.mm00 0 - 0.3 396-000079-000000 0.2 - 0.5 396-000080-00000<strong>Welding</strong> nozzle INS Z-HA1.0 0.5 - 1 396-000081-000002.0 1 - 2 396-000082-000003.0 2 - 4 396-000083-00000MINITHERM NOZZ Z-PMYF• z Replaceable welding nozzle for brazing and heating attachmentsGas typePropane, methane, MAPP gas, ethyleneDesignation Size <strong>Welding</strong> area Item no.mm00 0 - 0.3 396-000084-000000 0.2 - 0.5 396-000085-00000<strong>Welding</strong> nozzle INS1.0 0.5 - 1 396-000086-00000Z-PMYF2.0 1 - 2 396-000087-000003.0 2 - 4 396-000088-00000MINITHERM INS FK-HA• z Attachments for brazing, heating and melting using acetylene, hydrogen• z Flat-shaped flame outlet• z Size FK1: 5 bores• z Size FK2: 7 bores• z Replaceable nozzlesGas typeLengthWeightAcetylene, hydrogen180 mmWeight , ca.67 gDesignation Weight O2 consumption Size Item no.l/h<strong>Welding</strong>, brazing210 - 350 FK1 396-000089-00000Weightand heating attachment210 - 420 FK2 396-000090-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com479
Oxy-fuel equipment<strong>Welding</strong>, brazing and heating attachmentsMinithermMINITHERM INS FK-PMYF• z Attachments for brazing, heating and melting using propane, methane, MAPP gas, ethylene• z Flat-shaped flame outlet• z Size FK1: 5 bores• z Size FK2: 7 bores• z Replaceable nozzlesGas typeLengthWeightPropane, methane, MAPP gas, ethylene180 mmWeight , ca.67 gDesignation Weight O2 consumption Size Item no.l/h<strong>Welding</strong> attachment210 - 350 FK1 396-000091-00000Weight210 - 420 FK2 396-000092-00000MINITHERM FT Z-HA• z Fork torch for heating and brazing using acetylene, hydrogen• z Central flame outletGas typeLengthWeightWide side panelsAcetylene, hydrogen210 mmWeight , ca.90 g30 mmDesignation Weight O2 consumption Size Item no.l/h56 - 140 Z0 396-000093-00000120 - 300 Z1 396-000094-00000WeightFork torch310 - 570 Z2 396-000095-00000430 - 880 Z3 396-000096-00000MINITHERM FT Z-PMYF• z Fork torch for heating and brazing using propane, methane, MAPP gas, ethylene• z Central flame outletGas typeLengthWeightWide side panelsPropane, methane, MAPP gas, ethylene210 mmWeight , ca.90 g30 mmDesignation Weight O2 consumption Size Item no.l/h56 - 140 Z0 396-000097-00000120 - 300 Z1 396-000098-00000WeightFork torch310 - 570 Z2 396-000099-00000430 - 880 Z3 396-000100-00000MINITHERM FT FK-HA• z Fork torch for heating and brazing using acetylene, hydrogen• z Flat-shaped flame outletGas typeLengthWeightWide side panelsAcetylene, hydrogen210 mmWeight , ca.130 g30 mmDesignation Weight O2 consumption Size Item no.l/h420 - 700 FK1 396-000101-00000WeightFork torch550 - 840 FK2 396-000102-00000480 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong>, brazing and heating attachmentsMINITHERM FT FK-HA• z Fork torch for heating and brazing using propane, methane, MAPP gas, ethylene• z Flat-shaped flame outletGas typeLengthWeightWide side panelsPropane, methane, MAPP gas, ethylene210 mmWeight , ca.130 g30 mmDesignation Weight O2 consumption Size Item no.l/h420 - 700 FK1 396-000103-00000WeightFork torch550 - 840 FK2 396-000104-00000MINITHERM WNOZZ FK-HA• z Replaceable heating nozzles for brazing, heating and melting attachments as well as fork torch oftype FK-HAGas typeWide side panelsAcetylene, hydrogen30 mmDesignation Size Item no.FK1 396-000105-00000Heating nozzleFK2 396-000106-00000MINITHERM WNOZZ FK-PMYF• z Replaceable heating nozzles for brazing, heating and melting attachments as well as fork torch oftype FK-PMYFGas typeWide side panelsPropane, methane, MAPP gas, ethylene30 mmDesignation Size Item no.FK1 396-000107-00000Heating nozzleFK2 396-000108-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com481
Oxy-fuel equipment<strong>Welding</strong> and cutting systems15 mm shaft l STARLETSTARLET KS• z Comprises the following:• z 1 grip end type 2211, 1 spring lever-cutting attachment type 1711-A for acetylene• z 3 torch cutting nozzles and 1 heating nozzle type A-RS• z 4 welding attachments type 111-A• z Torch cart, compass rod, torch key, set of nozzle cleaners• z Including hose nipples, union nuts and operating instructionsGas typeAcetylene-oxygenThread, combustion gasG 3/8“LHThread, oxygen G 1/4“<strong>Welding</strong> area1 mm - 9 mmCutting range3 mm - 40 mmDesignationItem no.Professional set for acetylene combustible gas, with slot nozzles 096-000120-00000STARLET N• z Professional fittings with acetylene combustion gas, with block nozzles• z Comprises the following:• z 1 handle type 2211, 1 spring lever cutting attachment type 2711-A for acetylene• z 2 block nozzles type ABK• z 4 welding attachments type 111-A• z Torch cart, torch key, set of nozzle cleaners• z Operating instructions, incl. hose nipples and crown nutsGas typeAcetylene-oxygenThread, combustion gasG 3/8“LHThread, oxygen G 1/4“<strong>Welding</strong> area1 mm - 9 mmCutting range3 mm - 25 mmDesignationItem no.Professional set for acetylene combustible gas, with block nozzles 396-000159-00000STARLET WS• z Comprises the following:• z 1 grip end type 2211, 1 spring lever-cutting attachment type 1711-A for acetylene• z 3 torch cutting nozzles and 1 heating nozzle type A-RS• z 3 welding attachments type 111-A• z Including hose nipples, union nuts and operating instructionsGas typeAcetylene-oxygenThread, combustion gasG 3/8“LHThread, oxygen G 1/4“<strong>Welding</strong> area1 mm - 6 mmCutting range3 mm - 40 mmDesignationItem no.Basic fittings for acetylene combustible gas, with slot nozzles 096-000118-00000482 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARLET P• z Professional fittings for combustion gases propane/methane/MAPP gas/ethylene, with slot nozzles• z Comprises the following:• z 1 handle type 2211, 1 spring lever cutting attachment type 1711-PMYF• z 3 cutting nozzles and 1 heating nozzle type PL-RC• z 1 brazing and heating attachment type F-PMF size 8, with flat-shaped flame outlet• z 3 brazing and heating attachments type Z-PMYF sizes 3, 4 and 6, with central flame outlet• z Torch cart, torch key, set of nozzle cleaners• z Operating instructions incl. hose nipples and crown nutsGas typePropane, methane, MAPP gas, ethyleneThread, combustion gasG 3/8“LHThread, oxygen G 1/4“Cutting range3 mm - 40 mmDesignationProfessional fittings for combustion gases propane, methane, MAPP gas, ethylenewith slot nozzlesItem no.396-000160-00000STARLET 1211• z Handles removable• z Maintenance free• z Repair friendly• z Valve lay out in right angleGas typeAcetylene /propane-oxygenThread, combustion gasG 3/8“LHThread, oxygen G 1/4“Length210 mmWeight400 gDesignationItem no.Handle 096-000129-00000STARLET 2211• z Handles removable• z Maintenance free• z Repair friendly• z Valve arrangement to sideGas typeAcetylene /propane-oxygenThread, combustion gasG 3/8“LHThread, oxygen G 1/4“Length210 mmWeight400 gDesignationItem no.Handle 096-000128-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com483
Oxy-fuel equipment<strong>Welding</strong> and cutting systems15 mm shaft l STARLETSTARLET 3201• z Conax valves• z Handles removable• z Maintenance free• z Repair friendlyLengthWeightHose connection210 mmWeight , 400 g6 / 6 mmDesignationItem no.Handle 396-000161-00000STARLET 6201• z Conax valves• z Handles removable• z Maintenance free• z Repair friendlyLengthWeightHose connection210 mmWeight , 400 g4 / 4 mmDesignationItem no.Handle with pilot flame and lever 396-000162-00000STARLET 7201• z Conax valves• z Handles removable• z Maintenance free• z Repair friendlyLengthWeightHose connection210 mmWeight , 400 g6 / 6 mmDesignationItem no.Handle with open/close control and lever 396-000163-00000INSSLET111-A• z <strong>Welding</strong> attachment for standard applications• z Nozzles can be exchangedGas typeAcetylene-oxygenDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm40 0 0.2 - 0.5 396-000164-0000080 1.0 0.5 - 1 096-000076-00000160 2.0 1 - 2 096-000077-00000315 3.0 2 - 4 096-000078-00000<strong>Welding</strong> insert410 3,5 3 - 5 096-000102-00000500 4.0 4 - 6 096-000079-00000800 5.0 6 - 9 096-000080-000001250 6.0 9 - 14 096-000222-00000484 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARLET WNOZZ 111-A• z Replacement nozzles for welding attachmentGas typeAcetylene-oxygenDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm40 0 0.2 - 0.5 396-000165-0000080 1.0 0.5 - 1 096-000070-00000160 2.0 1 - 2 096-000071-00000315 3.0 2 - 4 096-000072-00000<strong>Welding</strong> nozzle410 3,5 3 - 5 096-000117-00000500 4.0 4 - 6 096-000073-00000800 5.0 6 - 9 096-000074-000001250 6.0 9 - 14 096-000075-00000STARLET INS 211-A• z <strong>Welding</strong> attachments for welding, brazing and heating using acetylene• z For high thermal loads• z Nozzles can be exchangedDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm80 1.0 0.5 - 1 396-000166-00000160 2.0 1 - 2 396-000167-00000315 3.0 2 - 4 396-000168-00000<strong>Welding</strong> attachment410 3,5 3 - 5 396-000169-00000500 4.0 4 - 6 396-000170-00000800 5.0 6 - 9 396-000171-000001250 6.0 9 - 14 396-000172-00000STARLET WNOZZ 211-A• z Replacement nozzles for welding, brazing and heating using acetyleneGas typeAcetyleneDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm80 1.0 0.5 - 1 096-000010-00000160 2.0 1 - 2 096-000011-00000315 3.0 2 - 4 096-000012-00000Replacement410 3,5 3 - 5 396-000173-00000nozzle500 4.0 4 - 6 096-000013-00000800 5.0 6 - 9 096-000014-000001250 6.0 9 - 14 096-000015-00000STARLET INS 411-A• z Pipe welding inserts for welding, soldering and heating at difficult to access points• z Flexible, mixer tube with soldered on welding nozzle which can be exchangedGas typeAcetylene-oxygenDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm160 2.0 1 - 2 096-000089-00000315 3.0 2 - 4 096-000090-00000<strong>Welding</strong> attachment410 3,5 3 - 5 396-000174-00000500 4.0 4 - 6 096-000091-00000800 5.0 6 - 9 096-000092-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com485
Oxy-fuel equipment<strong>Welding</strong> and cutting systems15 mm shaft l STARLETSTARLET WNOZZ 411-A• z Replacement nozzles for welding attachmentGas typeAcetylene-oxygenDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm160 2.0 1 - 2 096-000094-00000Replacement315 3.0 2 - 4 096-000095-00000500 4.0 4 - 6 096-000096-00000nozzle800 5.0 6 - 9 096-000097-00000STARLET WNOZZ F-A• z Attachments for flat soldering and heating with acetylene• z Flame outlet with flat shape• z Nozzles replaceableGas typeAcetylene-oxygenDesignation Length O2 consumption Size Item no.mmm³/h200 0.3 - 0.7 3.0 096-000968-00000Brazing and heatingattachment275 0.7 - 1.2 4.0 096-000969-00000335 1.2 - 2.1 6.0 096-000970-00000380 2.3 - 4 8.0 096-000971-00000STARLET WNOZZ F-A• z Replacement nozzles for heating attachmentGas typePropane oxygenDesignation O2 consumption Size Item no.m³/h0.3 - 0.7 4.0 096-000972-00000Replacement nozzle for3.8 - 1.2 6.0 096-000973-000006.1 - 2.1 8.0 096-000974-00000heating attachment2.3 - 4 10.0 096-000975-00000STARLET WNOZZ F-PMF• z Attachments for flat soldering and heating with propane, methane, ethylene• z Flame outlet with flat shape• z Nozzles replaceableGas typeCutting rangePropane oxygen10 mm - 25 mmDesignation Length O2 consumption Size Item no.mmm³/h275 0.5 4.0 096-000988-00000Brazing and heatingattachment335 3.8 6.0 096-000989-00000285 6.1 8.0 096-000990-00000310 5.5 10.0 096-000991-00000486 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARLET WNOZZ Z-PMYF• z Attachments for spot brazing and heating using propane, methane, mixed gas, ethylene• z Flame outlet central• z Nozzles replaceableGas typeCutting rangePropane oxygen3 mm - 10 mmDesignation Length O2 consumption Size Item no.mmm³/h145 0.1 1.0 096-000992-00000205 0.4 2.0 096-000993-00000Brazing and heating215 0.5 – 096-000994-00000235 0.6 4.0 096-000995-00000attachment265 1.6 6.0 096-000996-00000315 2.4 8.0 096-000997-00000STARLET WNOZZ Z-PMYF• z Replacement nozzles for heating attachmentGas typeCutting rangePropane25 mm - 40 mmDesignation O2 consumption Size Item no.m³/h0.1 1.0 096-000976-000000.2 2.0 096-000977-00000Replacement nozzle for0.4 3.0 096-000978-000000.6 4.0 096-000979-00000heating attachment1.6 6.0 096-000980-000002.4 8.0 096-000981-00000STARLET WNOZZ Z-A• z Attachments for spot soldering and heating with acetylene• z Flame outlet central• z Nozzles replaceableGas typeCutting rangeAcetylene-oxygen40 mm - 60 mmDesignation Length O2 consumption Size Item no.mmm³/hBrazing and heating355 1.8 7.0 096-000986-00000380 2.5 8.0 096-000987-00000attachmentSTARLET FT F-A• z Fork torch for heating and brazing using acetylene• z Flat-shaped flame outlet• z Replaceable nozzlesGas typeAcetyleneDesignation O2 consumption Size Item no.m³/h0.4 F1 396-000175-000000.7 F2 396-000176-00000Fork torch1.2 F3 396-000177-000001.7 F4 396-000178-000002.5 F5 396-000179-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com487
Oxy-fuel equipment<strong>Welding</strong> and cutting systems15 mm shaft l STARLETSTARLET FT F-PM• z Fork torch for heating and brazing using propane, methane• z Flat-shaped flame outlet• z Replaceable nozzlesGas typePropane, methaneDesignation O2 consumption Size Item no.m³/h1.1 F1 396-000180-00000Fork torch2.1 F2 396-000181-000002.5 F3 396-000182-00000STARLET WNOZZ FT F-AGas typeAcetyleneDesignation Size Item no.FK1 396-000183-00000FK2 396-000184-00000Heating nozzleFK3 396-000185-00000FK4 396-000186-00000FK5 396-000187-00000STARLET WNOZZ FT F-PMGas typePropane, methaneDesignation Size Item no.FK1 396-000188-00000Heating nozzleFK2 396-000189-00000FK3 396-000190-00000STARLET FT Z-A• z Fork torch for heating and brazing• z Central flame outlet• z Replaceable nozzlesGas typeAcetyleneDesignation O2 consumption Size Item no.m³/h0.3 Z2 396-000191-000000.7 Z3 396-000192-00000Fork torchZ4 396-000193-000001.2Z5 396-000194-00000488 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARLET FT Z-PM• z Fork torch for heating and brazing• z Central flame outlet• z Replaceable nozzlesGas typePropane, methaneDesignation O2 consumption Size Item no.m³/h0.5 Z1 396-000195-00000Fork torch1.1 Z2 396-000196-000001.4 Z3 396-000197-00000STARLET WNOZZ FT ZK-AGas typeAcetyleneDesignation Size Item no.ZK2 396-000198-00000ZK3 396-000199-00000Heating nozzleZK4 396-000200-00000ZK5 396-000201-00000STARLET WNOZZ FT ZK-PMGas typePropane, methaneDesignation Size Item no.ZK1 396-000202-00000Heating nozzleZK2 396-000203-00000ZK3 396-000204-00000STARLET INS 1211• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gas, ethylene• z With hand wheelCutting rangeYield3 mm - 100 mmCowhide shagreenType Designation Gas type Item no.STARLET INSAcetylene-oxygen 096-000224-000001211-ACutting attachmentSTARLET INSPropane 096-000619-000001211-PMYPK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com489
Oxy-fuel equipment<strong>Welding</strong> and cutting systems15 mm shaft l STARLETSTARLET INS 1711• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gas• z With spring leverCutting rangeYield25 mm - 40 mmCowhide shagreenType Designation Gas type Item no.STARLET INSAcetylene-oxygen 096-000123-000001711-ACutting attachmentSTARLET INSPropane 096-000131-000001711-PMYSTARLET INS 2711-A• z Cutting attachments for hand flame cutting• z With spring leverGas typeCutting rangeYieldAcetylene-oxygen0.5 mm - 25 mmBlock nozzlesDesignationItem no.Cutting attachment 096-000409-00000STARLET INS 8711• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gas• z With spring leverGas typeCutting rangeAcetylene3 cm - 100 cmDesignationItem no.Cutting attachment 396-000205-00000490 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systems15mm shaft l STARLIGHTSTARLIGHT A• z Professional fittings for acetylene• z Comprises the following:• z 1 handle type 1302, 1 spring lever cutting attachment 8702 type A/PMYF• z 3 gas-mixing cutting nozzles type ANME• z 7 welding attachments type 321-A with hammered cutting nozzles• z Cutting torch carriage, torch key, gas igniter, welding safety glasses, nozzle cleaning set, hose nippleswith crown nut, operating instructionsGas type<strong>Welding</strong> areaCutting rangeAcetylene0.2 mm - 14 mm3 mm - 75 mmDesignationItem no.Professional fittings for combustion gas acetylene 396-000678-00000STARLIGHT PMYF• z Professional fittings for propane, methane, MAPP gas, ethylene• z Comprises the following:• z 1 handle type 1302, 1 spring lever cutting attachment type 8702 A/PMYF• z 3 gas-mixing cutting nozzles type NPME• z 6 brazing and heating attachments type Z-PMY with hammered brazing and heating nozzles, size1 to 6• z Cutting torch carriage, torch key, gas igniter, welding safety glasses, nozzle cleaning set, hose nippleswith crown nut, operating instructionsGas typeCutting rangePropane, methane, MAPP gas, ethylene3 mm - 75 mmDesignationProfessional fittings for combustion gases propane, methane, MAPP gas,ethyleneItem no.396-000676-00000STARLIGHT WS• z Basic fittings for acetylene• z Comprises the following:• z 1 handle type 1302, 1 spring lever cutting attachment type 8702-A• z 3 gas-mixing cutting nozzles type ANME• z 3 welding attachments type 321-A• z Hose nipples with crown nuts, operating instructionsGas type<strong>Welding</strong> areaCutting rangeAcetylene1 mm - 6 mm3 mm - 75 mmDesignationItem no.Basic fittings for combustion gas acetylene 394-000734-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com491
Oxy-fuel equipment<strong>Welding</strong> and cutting systems15mm shaft l STARLIGHTSTARLIGHT 1302• z STARLIGHT handle• z Large cross-sections for high-performance heating attachments and high flashback safety• z High impact resistance and long service life due to robust aluminium design• z 1302 S: Integrated backflow protection with flame arrester and gas non-return valve for oxygenflow rated of up to 55 m 3 /hGas typeAcetyleneThread, combustion gasG 3/8“LHThread, oxygen G 1/4“WeightWeightDesignation Weight Length Item no.gmmHandle with replaceable Weight , 430 205 096-000902-00000inlet connections and attachmentconnectionsWeight , ca.480 250 396-000677-00000STARLIGHT INS 321-A• z Mixer tube attachments for welding, brazing and heating using acetylene• z With hammered welding nozzleGas typeAcetyleneDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm40 0 0.5 - 0.5 394-000444-0000080 1.0 0.5 - 1 394-000417-00000160 2.0 1 - 2 394-000418-00000<strong>Welding</strong> attachments315 3.0 2 - 4 394-000419-00000500 4.0 4 - 6 394-000420-00000800 5.0 6 - 9 394-000421-000001250 6.0 9 - 14 394-000429-00000STARLIGHT WNOZZ 321-A• z Replaceable welding nozzles for welding, brazing and heating attachmentsGas typeAcetyleneDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm40 0 0.2 - 0.5 394-000445-0000080 1.0 0.5 - 1 394-000411-00000160 2.0 1 - 2 394-000412-00000<strong>Welding</strong> nozzle315 3.0 2 - 4 394-000413-00000500 4.0 4 - 6 394-000414-00000800 5.0 6 - 9 394-000415-000001250 6.0 9 - 14 394-000416-00000STARLIGHT INS Z-A• z Mixer tube attachments made of stainless steel for brazing and spot heating using acetylene• z Flame outlet central• z Replaceable nozzlesGas typeAcetyleneDesignation Length O2 consumption Size Item no.mmm³/h430 1.2 - 4.2 7.0 396-000700-00000Brazing and heatingattachment580 1.8 - 4.6 8.0 396-000701-00000880 3.2 - 6.7 9.0 396-000702-000001090 3.8 - 10 10.0 396-000703-00000492 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARLIGHT WNOZZ Z-AGas typeAcetyleneDesignation O2 consumption Size Item no.m³/h1.2 - 4.2 7.0 096-000635-00000Brazing and heating1.8 - 4.6 8.0 096-000381-000003.2 - 6.7 9.0 396-000223-00000nozzle3.8 - 10 10.0 396-000224-00000STARLIGHT INS FB-A• z Mixer tube attachments made of stainless steel for brazing and surface heating using acetylene• z Particularly low noise• z Flame outlet with flat shape• z Replaceable nozzlesGas typeAcetyleneDesignation Length O2 consumption Size Item no.mmm³/h4300.5 - 0.9 5.0 396-000704-000000.9 - 1.6 6.0 396-000705-00000Brazing and heatingattachment1.2 - 2.2 7.0 396-000706-000005801.8 - 2.8 8.0 396-000707-00000880 3.1 - 6.7 9.0 396-000708-000001080 3.8 - 7.6 10.0 396-000709-00000STARLIGHT WNOZZ FB-AGas typeAcetyleneDesignation Length O2 consumption Size Item no.mmm³/h4300.5 - 0.9 5.0 096-000584-000000.9 - 1.6 6.0 096-000557-00000Brazing and heatingnozzle1.2 - 2.2 7.0 096-000561-000005801.8 - 2.8 8.0 096-000490-00000880 3.1 - 6.7 9.0 096-000488-000001080 3.8 - 7.6 10.0 096-000489-00000STARLIGHT INS Z-PMY• z Mixer tube attachments for brazing and spot heating with propane, methane, MAPP gas• z Flame outlet central• z With hammered nozzleGas typePropane, methane, MAPP gasDesignation Length O2 consumption Size Item no.mml/h157 80 1.0 396-000670-00000176 160 2.0 396-000671-00000Brazing and heatingattachment191 315 3.0 396-000672-00000207 500 4.0 396-000673-00000245 800 5.0 396-000674-00000266 1255 6.0 396-000675-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com493
Oxy-fuel equipment<strong>Welding</strong> and cutting systems15mm shaft l STARLIGHTSTARLIGHT WNOZZ Z-PMYGas typePropane, methane, MAPP gasDesignation O2 consumption Size Item no.l/h80 1.0 396-000664-00000160 2.0 396-000665-00000Brazing and heating315 3.0 396-000666-00000500 4.0 396-000667-00000nozzle800 5.0 396-000668-000001250 6.0 396-000669-00000STARLIGHT INS Z-PMYF• z Mixer tube attachments made of stainless steel for brazing and spot heating with propane, methane,MAPP gas, ethylene• z Stabilised, central flame outlet• z Replaceable nozzlesGas typePropane, methane, MAPP gas, ethyleneDesignation Length O2 consumption Size Item no.mmm³/h4301 - 3 6.0 396-000686-000002 - 6 8.0 396-000687-00000Brazing and heatingattachment580 6 - 14 10.0 396-000688-00000880 11 - 35 12.0 396-000689-000001090 18 - 40 14.0 396-000690-00000STARLIGHT WNOZZ Z-PMYFGas typePropane, methane, MAPP gas, ethyleneDesignation O2 consumption Size Item no.m³/h1 - 3 6.0 396-000253-000002 - 6 8.0 096-000631-00000Brazing and heating6 - 14 10.0 096-000632-00000nozzle11 - 35 12.0 096-000633-0000018 - 40 14.0 396-000659-00000STARLIGHT INS F-PMYF• z Mixer tube attachment made of stainless steel for brazing and spot heating with propane, methane,MAPP gas, ethylene• z Flat-shaped flame outlet• z Replaceable nozzlesGas typePropane, methane, MAPP gas, ethyleneDesignation Length O2 consumption Size Item no.mmm³/h430 2 - 6 8.0 396-000691-00000Brazing and heating5806 - 14 10.0 396-000692-0000011 - 35 12.0 396-000693-00000attachment880 18 - 40 14.0 396-000694-000001090 40 - 52 16.0 396-000695-00000494 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARLIGHT WNOZZ F-PMYFGas typePropane, methane, MAPP gas, ethyleneDesignation O2 consumption Size Item no.m³/h2 - 6 8.0 396-000246-000006 - 14 10.0 396-000247-00000Brazing and heating11 - 35 12.0 396-000248-00000nozzle18 - 40 14.0 396-000657-0000040 - 52 16.0 369-000658-00000STARLIGHT INS HF-PM• z Mixer tube attachment made of stainless steel for brazing and surface heating using propane,methane• z Flat-shaped flame outlet• z Replaceable nozzlesGas typePropane, methaneDesignation Length O2 consumption Size Item no.mmm³/h430 5 - 12 12.0 396-000696-00000Brazing and heatingattachment580 8 - 23 13.0 396-000697-00000880 13 - 35 14.0 396-000698-000001090 40 - 52 15.0 396-000699-00000STARLIGHT WNOZZHF-PMGas typePropane, methaneDesignation O2 consumption Size Item no.m³/h5 - 12 12.0 396-000233-00000Brazing and heating8 - 23 13.0 396-000234-0000013 - 45 14.0 396-000235-00000nozzle40 - 52 15.0 396-000236-00000STARLIGHT MP• z Mixer tube made of stainless steelDesignation Length Item no.mmMixer tube for brazing and heating attachmentsZ-A, FB-A, Z-PMYF, F-PMYFand HF-PM287 396-000682-00000406 396-000683-00000711 396-000684-00000914 396-000685-00000STARLIGHT CA WNOZZDesignationConnection adapter for brazing and heating nozzlesItem no.396-000679-00000396-000680-00000396-000681-00000STARLIGHT 8702 INSGas typeAcetylenePropane, methane, MAPP gas, ethyleneDesignationItem no.Cutting attachment 096-000903-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com495
Oxy-fuel equipment<strong>Welding</strong> and cutting systems17 mm shaft – RH torch systemsRH 527• z Robust standard version with round profiled brass handle• z Valve arrangement V shapedGas typeAcetylene-oxygenThread, combustion gasG 3/8“LHThread, oxygen G 1/4“Length230 mmWeight570 gDesignationItem no.Handle, RH system 096-000162-00000RH 213-A INS• z <strong>Welding</strong> attachment for standard applications• z Nozzles can be exchangedGas typeAcetylene-oxygenDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm80 1.0 0.5 - 1 096-000156-00000160 2.0 1 - 2 096-000157-00000315 3.0 2 - 4 096-000158-00000<strong>Welding</strong> attachments500 4.0 4 - 6 096-000159-00000800 5.0 6 - 9 096-000185-000001250 6.0 9 - 14 096-000186-000001800 7.0 14 - 20 096-000187-000002500 8.0 20 - 30 096-000495-00000RH 413-A INS• z Pipe welding inserts for welding, soldering and heating at difficult to access points• z Flexible, mixer tube with soldered on welding nozzle which can be exchangedGas typeAcetylene-oxygenDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm160 2.0 1 - 2 096-000188-00000<strong>Welding</strong> attachment315 3.0 2 - 4 096-000189-00000500 4.0 4 - 6 096-000190-00000800 5.0 6 - 9 096-000191-00000RH F-A INSGas typeO2 consumptionLengthAcetylene2.7 m³/h430 mmDesignationItem no.Brazing and heating attachment 396-000206-00000496 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsKONSTANTHERM-RH INSGas typeAcetyleneDesignation O2 consumption Size <strong>Welding</strong> area Item no.m³/hmm0.5 4.0 4 - 6 396-000207-00000<strong>Welding</strong> and heating1.2 6.0 9 - 14 396-000208-00000attachment2.5 8.0 20 - 30396-000209-00000RH 1733-A INS• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gas, ethylene• z With spring leverGas typeCutting rangeYieldAcetylene-oxygen3 mm - 100 mmCowhide shagreenDesignationItem no.Cutting attachment 096-000192-00000RH 1823-A INS• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gasGas typeYieldAcetylene-oxygenCowhide shagreenDesignationItem no.Cutting attachment 096-000163-00000RH 3823-A-PMY INS• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gasYieldCowhide shagreenDesignationItem no.Cutting attachment 396-000210-00000RH-A INS FDGas typeAcetyleneDesignation Length Wide side panels Item no.mmmm50 480 396-000211-00000Cutting attachment for100396-000212-00000510flame cleaning150 396-000213-00000RH-PM INS FDGas typePropane, methaneDesignation Length Wide side panels Item no.mmmm50 480 396-000214-00000Cutting attachment for100396-000215-00000510flame cleaning150 396-000216-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com497
Oxy-fuel equipment<strong>Welding</strong> and cutting systems20 mm shaft – STARSTAR A• z Comprises the following:• z 5 torch cutting nozzles and 1 heating nozzle type A-RS• z 1 handle type 2210, 1 spring lever cutting attachment type 1730-A for acetylene• z 6 welding attachments type 210-A• z Torch cart, compass rod, torch key, set of nozzle cleaners• z Including hose nipples, union nuts and operating instructionsGas typeAcetyleneThread, combustion gasG 3/8“LHThread, oxygen G 1/4“<strong>Welding</strong> area0.5 mm - 14 mmCutting range3 mm - 100 mmDesignationItem no.Professional set for acetylene combustible gas, with slot nozzles 096-000098-00000STAR B• z Comprises the following:• z 5 block nozzles type A-B• z 1 handle type 2210, 1 spring lever-cutting attachment type 2730-A for acetylene• z 6 welding attachments type 210-A• z Torch cart, compass rod, torch key, set of nozzle cleaners• z Including hose nipples, union nuts and operating instructionsGas typeAcetyleneThread, combustion gasG 3/8“LHThread, oxygen G 1/4“<strong>Welding</strong> area0.5 mm - 14 mmCutting range3 mm - 100 mmDesignationItem no.Professional set for acetylene combustible gas, with block nozzles 096-000512-00000STAR M• z Comprises the following:• z 6 torch cutting nozzles and 2 heating nozzles type A-RS• z 1 handle type 2210, 1 spring lever-cutting attachment type 1730-A for acetylene• z 8 welding attachments type 210-A• z 2 CONSTANT 2000 gas cylinder pressure regulators for oxygen and acetylene• z Hose leads for oxygen and combustible gas, 10 m each including hose clamps• z Torch cart, torch key, nozzle cleaning set, gas igniter, welding safety glasses• z Including hose nipples, union nuts and operating instructionsGas typeAcetyleneThread, combustion gasG 3/8“LHThread, oxygen G 1/4“<strong>Welding</strong> area0.5 mm - 30 mmCutting range3 mm - 200 mmDesignationItem no.Assembly fittings for acetylene combustible gas, with ring nozzles 096-000566-00000498 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTAR P• z Professional fittings for combustion gas propane, methane, MAPP gas and ethylene, with slotnozzles• z Comprises the following:• z 1 handle type 2210, 1 spring lever cutting attachment type 1730-PMYF• z 5 cutting nozzles and 1 heating nozzle type PL-RC• z 2 each heating attachments F-PMYF and Z-PMYF, sizes 8 and 10• z Torch cart, compass rod, torch key, set of nozzle cleaners• z Including hose nipples, union nuts and operating instructionsGas type<strong>Welding</strong> areaCutting rangePropane, methane, MAPP gas, ethylene0.5 mm - 30 mm3 mm - 100 mmDesignationItem no.Professional set for acetylene combustible gas, with slot nozzles 396-000217-00000HASTAR1210• z Handles removable• z Maintenance free• z Repair friendly• z Valve lay out in right angleGas typeAcetylene-oxygenThread, combustion gasG 3/8“LHThread, oxygen G 1/4“Length230 mmWeightWeight , 550 gDesignationItem no.Handle 096-000127-00000STAR 2020• z Handles removable• z Maintenance free• z Repair friendly• z Valve arrangement to sideGas typeAcetylene-oxygenThread, combustion gasG 3/8“LHThread, oxygen G 1/4“Length230 mmWeightWeight , 550 gDesignationItem no.Handle 096-000126-00000STAR 1000• z Handles removable• z Maintenance free• z Repair friendlyLengthWeight230 mm550 gDesignationItem no.Handle, aluminium 096-001307-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com499
Oxy-fuel equipment<strong>Welding</strong> and cutting systems20 mm shaft – STARSTAR 210-A INS• z Attachments for welding, soldering and heating• z With hammered welding nozzle holesGas typeAcetylene-oxygenDesignation O2 consumption Size Item no.l/h80 1.0 096-000081-00000160 2.0 096-000082-00000315 3.0 096-000083-00000500 4.0 096-000084-00000<strong>Welding</strong> insert800 5.0 096-000085-000001250 6.0 096-000086-000001800 7.0 096-000087-000002500 8.0 096-000088-00000STAR WNOZZ UNIV 2XX-A• z Replacement nozzles for welding attachmentsGas typeAcetylene-oxygenDesignation O2 consumption Size<strong>Welding</strong>areaItem no.l/hmm80 1.0096-000010-00000160 2.0 – 096-000011-00000315 3.0 096-000012-00000Spare nozzles size500 4.0 4 - 6 096-000013-00000800 5.0096-000014-000002XX-A1250 6.0 096-000015-00000–1800 7.0 096-000635-000002500 8.0 096-000381-00000STAR 410-A INS• z Pipe welding attachments for welding, soldering and heating at difficult to access points• z Flexible, mixer tube with soldered on welding nozzle which can be exchangedGas typeAcetylene-oxygenDesignation O2 consumption Size Item no.l/h160 2.0 096-000282-00000315 3.0 096-000283-00000<strong>Welding</strong> attachment500 4.0 096-000093-00000800 5.0 096-000284-00000STAR WNOZZ UNIV 4XX-A• z Pipe welding attachments for welding, soldering and heating at difficult to access points• z Flexible, mixer tube with soldered on welding nozzle which can be exchangedGas typeAcetylene-oxygenDesignation O2 consumption Size Item no.l/h160 2.0 096-000209-00000Pipe welding attachment,size 4XX-A315 3.0 096-000210-00000500 4.0 096-000211-00000800 5.0 096-000233-00000500 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTAR FB-A INS• z Attachments for flat soldering and heating with acetylene• z Flame outlet with flat shape• z Nozzles replaceable• z Noise level up to size 8 below 85 dB(A)Gas typeCutting rangeAcetylene-oxygen3 mm - 10 mmDesignation Length O2 consumption Size Item no.mmm³/h310 1.1 5.0 096-000621-00000340 1.9 6.0 096-000622-00000390 2.3 7.0 096-000060-00000410 3.3 8.0 096-000061-00000Brazing and heatingattachment6755.5 9.0 096-000062-000006.1 10.0 096-000496-00000STAR WNOZZ UNIV FB-A• z Replacement nozzles for heating attachmentGas typeCutting rangeAcetylene-oxygen10 mm - 25 mmDesignation O2 consumption Size Item no.m³/h1.1 5.0 096-000584-000001.9 6.0 096-000557-00000Brazing and heating2.3 7.0 096-000561-000003.3 8.0 096-000490-00000nozzle5.5 9.0 096-000488-000006.1 10.0 096-000489-00000STAR F-A INS• z Attachments for flat soldering and heating with acetylene• z Flame outlet with flat shape• z Nozzles replaceableGas typeAcetyleneDesignation Length O2 consumption Size Item no.mmm³/hBrazing and heating415 2.7 8.0 396-000218-00000685 4.2 9.0 396-000219-00000attachmentSTAR F-A WNOZZGas typeAcetyleneDesignation O2 consumption Size Item no.m³/hBrazing and heating2.7 8.0 096-000971-000004.2 9.0 396-000220-00000nozzlePK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com501
Oxy-fuel equipment<strong>Welding</strong> and cutting systems20 mm shaft – STARSTAR Z-A INS• z Attachments for spot brazing and heating using acetylene• z Flame outlet central• z Replaceable nozzlesGas typeLengthAcetylene695 mmDesignation O2 consumption Size Item no.m³/hBrazing and heating attachment4.7 9.0 396-000221-000005.8 10.0 396-000222-00000STAR F-A INSGas typeLengthAcetylene695 mmDesignation O2 consumption Size Item no.m³/hBrazing and heating4.7 9.0 396-000233-000005.8 10.0 396-000244-00000nozzleKONSTANTHERM INS• z Special attachments for welding and heating using acetylene under high thermal load• z Flame outlet central• z Protective sleeve replaceableGas typeDesignation<strong>Welding</strong> andheating attachmentAcetyleneLengthO2 consumptionSize <strong>Welding</strong> area Item no.mm m³/h mm375 1.2 6.0 9 - 14 396-000225-00000445 2.5 8.0 20 - 30 396-000226-00000WNOZZSTARKONSGas typeDesignation<strong>Welding</strong>and heatingnozzleAcetyleneLengthO2 consumptionSize <strong>Welding</strong> area Item no.mm m³/h mm375 1.2 6.0 9 - 14 396-000227-00000445 2.5 8.0 20 - 30 396-000228-00000502 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTAR HF-PMYF INS• z Heating attachment for propane, methane, MAPP gas, ethyleneGas typePropane, methane, MAPP gas, ethyleneDesignation Length O2 consumption Size Item no.mmm³/h420 12.0 HF12 396-000229-00000Heating attachment510 23 HF13 396-000230-00000720 35.3 HF14 396-000231-00000830 54.2 HF15 396-000232-00000STAR HF-PMYF WNOZZGas typeCutting rangePropane, methane, MAPP gas, ethylene4 mmDesignation Length O2 consumption Size Item no.mmm³/h410 12.0 HF12 396-000233-00000510 23 HF13 396-000234-00000Heating nozzle720 35.3 HF14 396-000235-00000830 54.2 HF15 396-000236-00000STAR Z-PM INS• z Attachments for spot brazing and heating using propane, methane• z Flame outlet central• z Nozzles replaceableGas typeLengthPropane, methane430 mmDesignation O2 consumption Size Item no.m³/h6.0 8.0 396-000237-00000Brazing and heating attachment14.0 10.0 396-000238-0000033 12.0396-000239-00000STAR Z-PM WNOZZGas typePropane, methaneDesignation O2 consumption Size Item no.m³/h6.0 8.0 396-000240-00000Brazing and heating14.0 10.0 396-000241-00000nozzle33 12.0 396-000242-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com503
Oxy-fuel equipment<strong>Welding</strong> and cutting systems20 mm shaft – STARSTAR F-PMY INS• z Attachments for flat soldering and heating with propane, methane, ethylene• z Flame outlet with flat shape• z Nozzles replaceableGas typeCutting rangePropane oxygen25 mm - 40 mmDesignation Length O2 consumption Size Item no.mmm³/hHeating attachment4206.0 8.0 096-000065-0000014.0 10.0 096-000066-00000425 35 12.0096-000067-00000STAR F-PMY WNOZZ• z Replacement nozzles for heating attachmentGas typeCutting rangePropane oxygen40 mm - 60 mmDesignation O2 consumption Size Item no.m³/h6.0 8.0 096-000631-00000Replacement nozzle for14.0 10.0 096-000632-00000heating attachment35 12.0 096-000633-00000STAR F-F INSGas typeEthyleneDesignation Length O2 consumption Size Item no.mmm³/hBrazing and heating4203.6 8.0 396-000243-000005.0 10.0 396-000244-00000attachment425 6.0 12.0396-000245-00000STAR F-F WNOZZGas typeEthyleneDesignation O2 consumption Size Item no.m³/h3.6 8.0 396-000246-00000Brazing and heating5.0 10.0 396-000247-00000nozzle6.0 12.0 396-000248-00000504 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTAR Z-F INSGas typeEthyleneDesignation Length O2 consumption Size Item no.mmm³/h325 2.5 6.0 396-000249-00000Brazing and heatingattachment3.6 8.0 396-000250-000004255.0 10.0 396-000251-000006.0 12.0 396-000252-00000STAR Z-F WNOZZGas typeEthyleneDesignation O2 consumption Size Item no.m³/h2.5 6.0 396-000253-00000Brazing and heating3.6 8.0 096-000631-000005.0 10.0 096-000632-00000nozzle6.0 12.0 096-000633-00000STAR INS FD 3/2Gas typeAcetyleneDesignation Length Item no.mmAttachment for flame straightening,505 396-000255-000003/2 flamesAttachment for flame straightening,3/2 flames, switchable540 396-000256-00000STAR INS FD 5/3Gas typeAcetyleneDesignation Length Item no.mmAttachment for flame straightening,540 396-000257-000003/2 flamesAttachment for flame straightening,5/3 flames, switchable550 396-000258-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com505
Oxy-fuel equipment<strong>Welding</strong> and cutting systems20 mm shaft – STARSTAR WNOZZ FDGas typeAcetyleneDesignation <strong>Welding</strong> area Item no.mm2 - 4 096-000012-00000Heating nozzle, replaceable– 096-000013-00000STAR INS FR AGas typeAcetyleneDesignation Length Wide side panels Item no.mmmm505 50 396-000259-00000Attachment for flame525 100 396-000260-00000cleaning535 150 396-000261-00000STAR INS FR PMGas typePropane, methaneDesignation Length Wide side panels Item no.mmmm505 50 396-000262-00000Attachment for flame525 100 396-000263-00000cleaning535 150 396-000264-00000STAR INS 1230• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gas, ethylene• z With hand wheelGas typeCutting rangeYieldAcetylene or propane, methane, MAPP gas, ethylene60 mm - 100 mmCowhide shagreenDesignation Item no. Cutting rangemmCutting attachment 096-000124-00000 3 - 100506 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTAR INS 1730• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gas, ethylene• z With spring leverGas typeCutting rangeYieldAcetylene or propane, methane, MAPP gas, ethylene3 mm - 100 mmCowhide shagreenDesignationItem no.Cutting attachment 096-000121-00000STAR INS 2230• z Cutting attachments for hand flame cutting• z With hand wheelGas typeCutting rangeYieldAcetylene3 mm - 10 mmBlock nozzlesDesignation Item no. Cutting rangemmCutting attachment 096-000223-00000 3 - 100STAR INS 2730• z Cutting attachments for hand flame cutting• z With spring leverGas typeCutting rangeYieldAcetylene10 mm - 25 mmBlock nozzlesDesignation Item no. Cutting rangemmCutting attachment 096-000221-00000 3 - 100STAR INS 8730-A-PMY• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gas, ethylene• z With spring leverGas typeCutting rangeYieldNozzle mixing25 mm - 40 mmCutting nozzles, gas-mixingDesignation Item no. Cutting rangemmCutting attachment 096-000122-00000 3 - 100STAR INS 9230 A-PMY• z Cutting attachments for hand flame cutting• z Combustion gases acetylene or propane, methane, mixed gas, ethylene• z With spring leverCutting range25 mm - 40 mmDesignationItem no.Cutting attachment 396-000254-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com507
Oxy-fuel equipment<strong>Welding</strong> and cutting systems20 mm shaft, aluminium – NORM torch systemNORM / RI• z Fittings for welding, brazing, heating and flame cutting, with ring nozzles• z Comprises the following:• z 1 handle type NORM-LM, 1 hand wheel cutting attachment type 4214-A• z 4 ring nozzles and 2 heating nozzles type NORM• z 6 welding attachments type 214-A• z Torch cart, compass rod, torch key, set of nozzle cleaners• z Including hose nipples, crown nuts and operating instructionsGas type<strong>Welding</strong> areaCutting rangeAcetylene0.5 mm - 14 mm3 mm - 100 mmDesignationItem no.Fittings for combustion gas acetylene, with ring nozzles 396-000265-00000NORM / BL• z Fittings for welding, brazing, heating and flame cutting, with block nozzles• z Comprises the following:• z 1 handle type NORM-LM, 1 hand wheel cutting attachment type 2214-A• z 5 block nozzles type A-B• z 6 welding attachments type 214-A• z Torch cart, compass rod, torch key, set of nozzle cleaners• z Including hose nipples, crown nuts and operating instructionsGas type<strong>Welding</strong> areaCutting rangeAcetylene0.5 mm - 14 mm3 mm - 100 mmDesignationItem no.Fittings for combustion gas acetylene, with block nozzles 396-000266-00000NORM handle• z Robust, traditional versions, without brazing joints• z Valve lay out in right angleThread, combustion gasG 3/8“LHThread, oxygen G 1/4“Length230 mmWeight580 gDesignationItem no.Handle lightweight metal 096-000160-00000NORM INS 214-A• z <strong>Welding</strong> attachment for standard applications• z Nozzles can be exchangedGas typeCutting rangeAcetylene-oxygen60 mm - 100 mmDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm80 1.0 0.5 - 1 096-000166-00000160 2.0 1 - 2 096-000167-00000315 3.0 2 - 4 096-000168-00000<strong>Welding</strong> attachments500 4.0 4 - 6 096-000169-00000800 5.0 6 - 9 096-000170-000001250 6.0 9 - 14 096-000180-000001800 7.0 14 - 20 096-000237-000002500 8.0 20 - 30 096-000238-00000508 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsNORM INS 414-A• z Pipe welding attachments with flexible mixer tube made of soft copper• z For welding, brazing and heating at difficult to access points• z Nozzles can be exchangedGas typeAcetyleneDesignation O2 consumption Size <strong>Welding</strong> area Item no.l/hmm160 2.0 1 - 2 096-000198-00000<strong>Welding</strong> attachment315 3.0 2 - 4 096-000199-00000500 4.0 4 - 6 096-000200-00000800 5.0 6 - 9 096-000201-00000NORM INS FB-AGas typeAcetyleneDesignation Length O2 consumption Size Item no.mmm³/h275 1.1 5.0 396-000271-00000Brazing and heatingattachment305 1.7 6.0 396-000272-00000375 2.3 7.0 396-000273-00000405 3.3 8.0 396-000274-00000NORM INS 4214-A• z Cutting attachments for hand flame cutting• z Combustion gas acetylene• z With hand wheelGas typeYieldAcetylene-oxygenCowhide shagreenDesignationItem no.Cutting attachment 096-000171-00000NORM INS 2214-A• z Cutting attachments for hand flame cutting• z Combustion gas acetylene• z With hand wheelGas typeYieldAcetylene-oxygenBlock nozzlesDesignationItem no.Cutting attachment 096-000173-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com509
Oxy-fuel equipment<strong>Welding</strong> and cutting systems22 mm shaft – SUPERTHERM high-performance torchesSUPERTHERM handle• z Handle for SUPERTHERM torch system• z High flashback safety, ergonomic design, easy to regulate• z Corrosion-resistant in relation to sea water and other aggressive substancesThread, combustion gasG 1/2“ LHThread, oxygen G 3/8‘‘Weight915 gDesignationItem no.Handle 396-000275-00000SUPERTHERM INS F-A• z Heating attachment for surface heating using acetylene• z Replaceable nozzlesGas typeLengthAcetylene650 mmDesignation O2 consumption Size Item no.m³/h4.8 9.0 396-000276-00000Heating attachment9.4 11.0 396-000277-00000SUPERTHERM WNOZZ F-AGas typeAcetyleneO2 consumption9.4 m³/hSize 11DesignationItem no.Heating nozzle 396-000278-00000SUPERTHERM INS Z-A• z Attachment for spot heating using acetylene• z Replaceable nozzlesGas typeLengthAcetylene670 mmDesignation Size Item no.9.0 396-000279-00000Heating attachment11.0 396-000280-00000510 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsKONSTANTHERM INS A• z Special attachments for heating using acetylene• z Suitable for highest thermal loads without liquid cooling• z Protective sleeve replaceableGas typeAcetyleneO2 consumption5.9 m³/hSize 10Length620 mmDesignationItem no.Heating attachment 396-000281-00000KONSTANTHERM WNOZZ A• z Special attachments for heating using acetylene• z Suitable for highest thermal loads without liquid cooling• z Protective sleeve replaceableGas typeAcetyleneO2 consumption5.9 m³/hSize 10DesignationItem no.Heating nozzle 396-000282-00000SUPERTHERM INS F-PMY• z Attachments for surface heating using propane, methane and MAPP gasGas typePropane, methane, MAPP gasDesignation Length O2 consumption Size Item no.mmm³/h680396-000283-00000805 18.0 12.0 396-000284-00000930 396-000285-00000680396-000286-00000Heating attachment805 40 14.0 396-000287-00000930 396-000288-00000680396-000289-00000805 52 16.0 396-000290-00000930 396-000291-00000SUPERTHERM WNOZZ F-PMYGas typePropane, methane, MAPP gasO2 consumption18 m³/hSize 12DesignationItem no.Heating nozzle 396-000292-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com511
Oxy-fuel equipment<strong>Welding</strong> and cutting systems22 mm shaft – SUPERTHERM high-performance torchSUPERTHERM INS Z-PMYGas typePropane, methane, MAPP gasDesignation Length O2 consumption Size Item no.mmm³/h680396-000293-00000805 18.0 12.0 396-000294-00000Heating attachment930 396-000295-00000680396-000296-00000805 31 14.0 396-000297-00000930 396-000298-00000SUPERTHERM WNOZZ Z-PMYGas typePropane, methane, MAPP gasO2 consumption18 m³/hSize 12DesignationItem no.Heating nozzle 396-000299-00000SUPERTHERM INS FD T-AGas typeLengthAcetylene1300 mmDesignation Wide side panels Item no.A200 396-000300-00000Attachment for flame cleaning250 396-000301-00000SUPERTHERM INS FD T-PMGas typeLengthPropane, methane650 mmDesignation Wide side panels Item no.A200 396-000302-00000Attachment for flame cleaning250 396-000303-00000512 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARCUT manual cutting torchSTARCUT 1222-A• z Manual cutting torch for acetylene combustion gas• z For ring nozzles, cutting oxygen regulation with spring lever• z Also suitable for gougingGas typeAcetyleneCutting range500 mmAngle 95 °Length530 mmYieldRing nozzlesDesignationItem no.Manual cutting torch 096-001008-00000STARCUT 1222-PMYF• z For ring nozzles, cutting oxygen regulation with spring leverGas typePropane, methane, MAPP gas, ethyleneCutting range500 mmAngle 95 °Length540 mmYieldRing nozzlesDesignationItem no.Manual cutting torch 096-001151-00000STARCUT 2222-A• z For block nozzles, cutting oxygen regulation using hand wheelGas typeAcetyleneCutting range500 mmAngle 95 °Length530 mmYieldBlock nozzlesDesignationItem no.Manual cutting torch 396-000304-00000STARCUT 2222-PMYF• z For block nozzles, cutting oxygen regulation using hand wheelGas typePropane, methane, MAPP gas, ethyleneCutting range500 mmAngle 95 °Length530 mmYieldBlock nozzlesDesignationItem no.Manual cutting torch 396-000305-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com513
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARCUT manual cutting torchSTARCUT 2622-A• z For block nozzles, cutting oxygen regulation using spring leverGas typeAcetyleneCutting range500 mmAngle 95 °Length530 mmYieldBlock nozzlesDesignationItem no.Manual cutting torch 396-000306-00000STARCUT 2622-PMYF• z For block nozzles, cutting oxygen regulation using spring lever• z Also suitable for gougingGas typePropane, methane, MAPP gas, ethyleneCutting range500 mmAngle 95 °Length530 mmYieldBlock nozzlesDesignationItem no.Manual cutting torch 396-000307-00000STARCUT 3622-A• z Manual cutting torch for acetylene combustion gas• z For ring nozzles, cutting oxygen regulation with spring lever• z Also suitable for gougingGas typeCutting rangeLengthYieldAcetylene500 mm540 mmRing nozzlesDesignationItem no.Manual cutting torch 396-000308-00000STARCUT 8222-A/PMYF WK• z Manual cutting torch for combustion gases acetylene or propane, methane, mixed gas, ethylene• z For gas-mixing cutting nozzles, cutting oxygen regulation using hand wheelGas typeCutting rangeYieldAcetylene or propane, methane, MAPP gas, ethylene500 mmCutting nozzles, gas-mixingDesignation Length Angle Item no.mm °530 95 396-000309-000001000396-000310-00000135Manual cutting torch1500 396-000311-00000540 180 396-000312-00000514 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARCUT 8622-A/PMYF SL• z Manual cutting torch for combustion gases acetylene or propane, methane, mixed gas, ethylene• z For gas mixing cutting nozzles, cutting oxygen regulation with spring lever• z STARCUT 8622 (530 mm) and STARCUT 9622 also suitable for gougingGas typeCutting rangeYieldAcetylene or propane, methane, MAPP gas, ethylene500 mmCutting nozzles, gas-mixingDesignation Length Angle Item no.mm °530096-001088-00000800 95396-000313-00000Manual cutting torch1000096-000520-00000135 096-001104-00000540 180 396-000314-00000STARCUT 9622• z Manual cutting torch for combustion gases acetylene or propane, methane, mixed gas, ethylene• z For gas mixing cutting nozzles, cutting oxygen regulation with spring lever• z STARCUT 8622 (530 mm) and STARCUT 9622 also suitable for gougingGas typeAcetylene or propane, methane, MAPP gas, ethyleneCutting range500 mmAngle 180 °Length540 mmYieldCutting nozzles, gas-mixingDesignationItem no.Manual cutting torch 396-000314-00000ESSEN manual cutting torchESSEN 1625-A• z For ring nozzles, cutting oxygen regulation with spring leverGas typeCutting rangeLengthYieldAcetylene500 mm530 mmRing nozzlesDesignationItem no.Manual cutting torch 396-000315-00000ESSEN 1625-PMYF• z For ring nozzles, cutting oxygen regulation with spring leverGas typeCutting rangeLengthYieldPropane, methane, MAPP gas, ethylene500 mm530 mmRing nozzlesDesignationItem no.Manual cutting torch 396-000316-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com515
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsESSEN manual cutting torchESSEN 2625-A• z For block nozzles, cutting oxygen regulation using spring leverGas typeCutting rangeLengthYieldAcetylene500 mm530 mmBlock nozzlesDesignationItem no.Manual cutting torch 396-000317-00000ESSEN 2625-PMYF• z For block nozzles, cutting oxygen regulation using spring leverGas typeCutting rangeLengthYieldPropane, methane, MAPP gas, ethylene500 mm530 mmBlock nozzlesDesignationItem no.Manual cutting torch 396-000318-00000ESSEN 8625-A/PMYF• z For gas mixing cutting nozzles, cutting oxygen regulation with spring lever• z Also suitable for gougingGas typeCutting rangeYieldAcetylene or propane, methane, MAPP gas, ethylene500 mmCutting nozzles, gas-mixingDesignation Length Item no.mm530 396-000319-00000Manual cutting torch800 396-000320-00000ESSEN SPECIAL• z With upright grip, cutting oxygen regulation using hand wheel• z Specially designed for usage in shipyardsCutting rangeLengthYield500 mm450 mmRing nozzlesType Designation Gas type Item no.ESSEN 1216-AAcetylene 396-000321-00000SPECESSEN 1216-Propane, methane, MAPP gas, 396-000322-00000Manual cutting torchPMYF SPECethyleneESSEN 8216-A/PMYF SPECAcetylene or propane, methane,MAPP gas, ethylene396-000323-00000516 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsSTARCUT gouging torchSTARCUT 2628-A• z For block gouging nozzles, cutting oxygen regulation using spring leverGas typeLengthYieldAcetylene530 ABlock nozzlesDesignationItem no.Gouging torch 396-000324-00000STARCUT 7628-A• z For block gouging nozzles, cutting oxygen regulation using spring leverGas typeLengthYieldAcetylene540 mmBlock nozzlesDesignationItem no.Gouging torch 396-000325-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com517
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsMachine cutting torchQUICKY• z For ring/slot nozzles• z With adjusting valves, safety features and connecting hosesGas typeCutting rangeAcetylene or propane, methane, MAPP gas, ethylene100 mmType Designation Cutting range Yield Item no.mm– 396-000326-00000Round head machineCutting 396-000327-00000cutting torch, two100QUICKYnozzles,hosesgas-mixingMS 832-A• z Machine cutting torch for ring/slot nozzlesGas typeCutting rangeAcetylene300 mmDesignation Length Item no.mmMachine cutting torch for ring/slotnozzles, three hoses110 396-000328-00000160 396-000329-00000250 396-000330-00000MS 832-PMYFGas typeCutting rangePropane, methane, MAPP gas, ethylene300 mmDesignation Length Item no.mmMachine cutting torch for ring/slotnozzles, three hoses110 396-000331-00000160 396-000332-00000250 396-000333-00000MSZ 832-A• z Machine cutting torch for ring/slot nozzles• z With toothed rackGas typeCutting rangeLengthAcetylene300 mm320 mmDesignationItem no.Machine cutting torch for ring/slot nozzles, three hoses 396-000334-00000MSZ 832-PMYF• z Machine cutting torch for ring/slot nozzles• z With toothed rackGas typeCutting rangeLengthPropane, methane, MAPP gas, ethylene300 mm320 mmDesignationItem no.Machine cutting torch for ring/slot nozzles, three hoses 396-000335-00000518 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsMS 3450-A• z Machine cutting torch for ring/slot nozzles• z With electrical internal ignitionGas typeCutting rangeLengthAcetylene300 mm250 mmDesignationItem no.Machine cutting torch for ring/slot nozzles, four hoses 396-000336-00000MS 3450-PMYF• z Machine cutting torch for ring/slot nozzles• z With electrical internal ignitionGas typeCutting rangeLengthPropane, methane, MAPP gas, ethylene300 mm250 mmDesignation Gas type Item no.Machine cutting torch for ring/slot nozzles, four hosesPropane, 396-000337-00000methane,MAPP gas,ethyleneGas metering unit396-000338-00000–Metering unit 396-000339-00000MS 3452-A• z Machine cutting torch for ring/slot nozzles• z With electrical internal ignition• z Can be equipped with optional dosing unitGas typeCutting rangeLengthAcetylene300 mm250 mmType Designation Gas type Item no.MS 3452-A Machine cutting torch for ring/slot nozzles, four Acetylene 396-000340-00000hosesGas metering unit396-000338-00000––Metering unit 396-000339-00000MS 3452-PMYF• z Machine cutting torch for ring/slot nozzles• z With electrical internal ignition• z Can be equipped with optional dosing unitGas typeCutting rangeLengthPropane, methane, MAPP gas, ethylene300 mm250 mmDesignationItem no.Machine cutting torch for ring/slot nozzles, four hoses 396-000343-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com519
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsMachine cutting torchMSID 100 - 450• z Machine cutting torch for gas-mixing nozzles• z With 30° sealing coneGas typeCutting rangeAcetylene or propane, methane, MAPP gas, ethylene300 mmDesignation Length Cutting range Item no.mmmm110396-000344-00000Machine cutting torch160 396-000345-00000300180 396-000346-00000for gas-mixing nozzles,250 396-000347-00000three hoses450 500 396-000348-00000MSID 100 K• z Machine cutting torch for gas-mixing nozzles• z With 30° sealing coneGas typeCutting rangeLengthAcetylene or propane, methane, MAPP gas, ethylene300 mm100 mmMSIDZ 160• z Machine cutting torch for gas-mixing nozzles• z With 30° sealing cone• z With toothed rackGas typeCutting rangeLengthAcetylene or propane, methane, MAPP gas, ethylene300 mm160 mmDesignation Item no. YieldMachine cutting torch for gas-mixingnozzles, three hoses396-000350-00000 Cutting nozzles, gas-mixingMSAP 6320• z Machine cutting torch for externally mixing nozzles• z With 30° sealing coneGas typeCutting rangeLengthAcetylene or propane, methane, MAPP gas, ethylene100 mm - 600 mm250 mmDesignation Item no. YieldMachine cutting torch for externallymixing nozzles, three hoses396-000351-00000 Cutting nozzles, gas-mixing520 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsMSD 250• z Machine cutting torch for externally mixing nozzles• z With 30° sealing coneGas typeCutting rangeLengthAcetylene or propane, methane, MAPP gas, ethylene100 mm - 600 mm250 mmDesignation Item no. YieldMachine cutting torch for externallymixing nozzles, three hoses396-000352-00000 Cutting nozzles, gas-mixingMS 832 SCT-A/PMYF• z Additional feature for cutting strips of metal• z Higher cutting performance with lower distortionGas typeCutting rangeWorking areaAcetylene or propane, methane, MAPP gas, ethylene3 mm - 60 mm30 mm - 400 mmDesignationItem no.Strip cutting torch 396-000353-00000MS 832 STH• z Additional feature for inclined cuts in longitudinal and transverse directionGas typeCutting rangeAcetylene or propane, methane, MAPP gas, ethylene3 mm - 300 mmDesignationItem no.Swivelling torch head for MS 832 396-000354-00000Swivelling torch head for MS 832, with pre-heating 396-000355-00000MS/MSID OFVGas typeAcetylene or propane, methane, MAPP gas, ethyleneThreads G 1/4“G3/8“DesignationItem no.Relief valve 396-000356-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com521
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsFlame cutting machines and accessoriesPORTACUT• z For straight, curved, circular, inclined and Y flame cuts• z Function switch for machine movement forward, backward and machine stop• z Freewheeling gearbox clutch for quick positioning of the machine• z Continuous, mechanical velocity adjustment using hand wheel• z Gas diffuser with two outlets each for heating oxygen, cutting oxygen and combustion gas for thedirect installation of a second cutting torchLengthWeightWide side panels80 mm3 mmWeight , 9.5 kg300 mm300 mmDesignation Gas type Version Item no.1 cutting torch 394-000547-00000Acetylene2 cutting torches 394-000541-000001 cutting torch 394-000632-00000Propane or natural gasFlame cutting machine2 cutting torches 394-000542-000001 cutting torch 394-000548-00000Nozzle mixing2 cutting torches 394-000543-00000PORTACUT KITDesignation Gas type Item no.Expansion set for doubletorch operationNozzle mixing 394-000546-00000Acetylene 394-000544-00000Propane or natural gas 394-000545-00000PORTACUT RAILDesignation Length Item no.mm1200 394-000549-00000Rail1800 394-000551-00000PORTACUT RODDiameter30 mm - 2400 mmDesignationItem no.Compass rod unit for circular cuts 394-000550-00000522 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipment<strong>Welding</strong> and cutting systemsManual/machine cutting nozzlesAcetyleneA-RS• z Slot nozzles for cutting attachments and manual cutting torches• z Also suitable for QUICK, MS and MSZ machine cutting torchesGas typeAcetyleneDesignation Cutting range Item no.mmRing/slot standard cutting nozzlesHeating nozzle2 - 8 396-000357-000003 - 10 096-000037-0000010 - 25 096-000038-0000025 - 40 096-000039-0000040 - 60 096-000040-0000060 - 100 096-000041-00000100 - 200 096-000477-00000200 - 300 096-000521-000002 - 100 096-000042-00000100 - 300 096-000522-00000A-R• z Ring nozzles for cutting attachments STAR/NORMGas typeAcetylene-oxygenDesignation Cutting range Item no.mmCutting nozzle A-RHeating nozzle A-R3 - 10 096-000025-0000010 - 25 096-000026-0000025 - 40 096-000027-0000040 - 60 096-000028-0000060 - 100 096-000029-000003 - 100 096-000030-00000NORM-A• z Ring nozzles for cutting attachments STAR/NORMDesignation Cutting range Item no.mmCutting nozzlesHeating nozzle3 - 10 096-000174-0000010 - 30 096-000175-0000030 - 60 096-000176-0000060 - 100 096-000177-00000100 - 200 096-000508-00000200 - 300 396-000358-000003 - 30 096-000178-0000030 - 100 096-000178-00000100 - 200 096-000179-00000200 - 300 096-000507-00000A-BF• z Block nozzles for cutting attachments STARLETGas typeAcetyleneDesignation Cutting range Item no.mmCutting nozzle A-BF 0.5 - 3 096-000620-000003 - 10 096-000405-00000Cutting nozzle A-BK10 - 25 096-000406-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com523
Oxy-fuel equipmentCutting nozzlesManual/machine cutting nozzlesAcetyleneA-B• z Block nozzles for cutting attachments and manual cutting torchesGas typeAcetylene-oxygenDesignation Cutting range Item no.mm3 - 10 096-000021-0000010 - 25 096-000022-0000025 - 40 096-000020-00000Cutting nozzle A-B40 - 60 096-000023-0000060 - 100 096-000024-00000100 - 200 096-000513-00000200 - 300 396-000359-00000ANMEGas typeAcetyleneDesignation Cutting range Item no.mm3 - 6 396-000360-000006 - 20 096-000901-0000020 - 75 396-000361-00000Cutting nozzle75 - 125 396-000362-00000125 - 175 396-000363-00000175 - 225 396-000364-00000225 - 300 396-000365-00000VADURA 8317 A-GN• z Gas mixing cutting nozzles for cutting attachments and manual cutting torchesGas typeAcetyleneDesignation Cutting range Item no.mm3 - 10 096-000137-0000010 - 25 096-000138-0000025 - 40 096-000139-0000040 - 60 096-000140-00000Cutting nozzle 8317 A-GN60 - 100 096-000141-00000100 - 200 096-000542-00000200 - 300 096-000543-00000300 - 500 396-000366-00000NK-BLOCKGas typeAcetyleneDesignationItem no.Block nozzle for flame cutting rivet heads, screws and bar profiles 396-000367-00000NK 8310-AGas typeAcetyleneDesignationItem no.Gas-mixing nozzle for flame cutting rivets, screws and bar profiles 396-000368-00000524 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentCutting nozzlesManual/machine cutting nozzlesPropane, methane, MAPP gas, ethylenePL-RC• z Ring nozzles for cutting attachments and manual cutting torches• z Cutting nozzles can also be used for QUICK, MS and MSZ machine torchesGas typePropane, methane, MAPP gas, ethyleneDesignation Cutting range Item no.mm3 - 10 096-000043-0000010 - 25 096-000044-0000025 - 40 096-000045-00000Cutting nozzle PL-RC10 - 60 396-000369-0000040 - 60 096-000046-0000060 - 100 096-000047-00000100 - 200 396-000370-00000200 - 300 396-000371-000003 - 100 096-000048-00000Heating nozzle10 - 200 396-000372-00000100 - 300 396-000373-00000Nozzle for scrap cutting 60 - 200 396-000374-00000LP-NGas typePropane, methane, MAPP gasDesignation Cutting range Item no.mmCutting nozzle for low combustion gaspressuresHeating nozzle3 - 10 396-000375-0000010 - 25 396-000376-0000025 - 40 396-000377-0000040 - 60 396-000378-0000060 - 100 396-000379-00000100 - 200 396-000380-00000200 - 300 396-000381-000003 - 100 396-000382-00000100 - 300 396-000383-00000GRICUT 1230-PMYF• z Also suitable for QUICK, MS and MSZ machine cutting torchesGas typePropane, methane, MAPP gas, ethyleneDesignation Cutting range Item no.mm3 - 10 396-000384-000007 - 15 396-000385-00000High performance cutting nozzle15 - 25 396-000386-0000025 - 40 396-000387-0000040 - 60 396-000388-0000060 - 100 396-000389-00000Heating nozzle 3 - 100 396-000390-00000GRICUT 1280-PMYF• z Also suitable for MS/MSZ machine cutting torchesGas typePropane, methane, MAPP gas, ethyleneDesignation Cutting range Item no.mm100 - 200 396-000391-00000High performance cutting nozzle200 - 250 396-000392-00000250 - 300 396-000393-00000Heating nozzle 100 - 300 396-000394-00000GRICUT 1233-PMYFGas typePropane, methane, MAPP gas, ethyleneDesignation Cutting range Item no.mmCutting nozzle for scrap cuttingHeating nozzle10 - 60 396-000395-0000060 - 100 396-000396-0000010 - 200 396-000397-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com525
Oxy-fuel equipmentCutting nozzlesManual/machine cutting nozzlesPropane, methane, MAPP gas, ethyleneGRICUT 2280-PMYGas typePropane, methane, MAPP gasDesignation Cutting range Item no.mm3 - 7 396-000398-000007 - 15 396-000399-0000015 - 25 396-000400-0000025 - 40 396-000401-00000Block nozzle for flame cutting40 - 60 396-000402-0000060 - 100 396-000403-00000100 - 200 396-000404-00000200 - 250 396-000405-00000250 - 300 396-000406-00000Heating nozzle 3 - 100 396-000407-00000PNMEGas typePropane, methane, MAPP gas, ethyleneDesignation Cutting range Item no.mm3 - 6 396-000408-000006 - 20 396-000409-0000020 - 75 396-000410-00000Gas-mixing nozzle75 - 125 396-000411-00000125 - 175 396-000412-00000175 - 225 396-000413-00000225 - 300 396-000414-00000GRICUT 8281-PMYF• z Gas mixing cutting nozzles for cutting attachments and manual cutting torches• z Also suitable for QUICK, MSIS and MSIDZ machine cutting torchesGas typePropane, methane, MAPP gas, ethyleneDesignation Gas type Cutting range Item no.mmCutting nozzle, gasmixingHeating nozzlePropane, methane,MAPP gas, ethylenePropane, methaneMAPP gas, ethylene3 - 10 096-000142-0000010 - 25 096-000143-0000025 - 40 096-000144-0000040 - 60 096-000145-0000060 - 100 096-000146-00000100 - 200 096-000582-00000200 - 300 396-000415-000003 - 100 096-000136-00000100 - 300 096-000585-000003 - 100 396-000416-00000100 - 300 396-000417-00000GRICUT 8281-PM• z Also suitable for QUICK, MSIS and MSIDZ machine cutting torchesGas typeCutting rangePropane, methane200 mm - 500 mmDesignationItem no.Cutting nozzle, gas-mixing 396-000418-00000Heating nozzle 396-000419-00000526 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentCutting nozzlesMachine cutting nozzlesAcetyleneVADURA 1215-A• z Quick cutting nozzles for QUICK and MS/MSZ machine cutting torchesGas typeAcetyleneDesignation Cutting range Yield Item no.mm3 - 5 – 396-000420-000006 - 10396-000421-0000010 - 25 396-000422-0000025 - 40 396-000423-00000Ring/slot nozzles40 - 60 396-000424-00000Heating nozzle60 - 100 Cowhide 396-000425-00000100 - 150 shagreen 396-000426-00000150 - 230 396-000427-00000230 - 300 396-000428-000003 - 150 396-000429-00000150 - 300 396-000430-00000VADURA +PLUS+ 1215-A• z Quick cutting nozzles for QUICK and MS/MSZ machine cutting torches• z Special surface coating for:• z Better cut quality and lowest slag adhesion• z Longer service life with higher cutting performanceGas typeYieldAcetyleneCowhide shagreenDesignation Cutting range Item no.mmRing/slot nozzlesHeating nozzle3 - 5 396-000431-000006 - 10 396-000432-0000010 - 25 396-000433-0000025 - 40 396-000434-0000040 - 60 396-000435-0000060 - 100 396-000436-00000100 - 150 396-000437-00000150 - 230 396-000438-00000230 - 300 396-000439-000003 - 150 396-000440-00000150 - 300 396-000441-00000VADURA 1210-A• z High-performance cutting nozzles for QUICK and MS/MSZ machine cutting torchesGas typeYieldAcetyleneCowhide shagreenDesignation Cutting range Item no.mmHigh performance cutting nozzleHeating nozzle2 - 5 396-000442-000003 - 5 396-000443-000006 - 10 396-000444-0000010 - 25 396-000445-0000025 - 50 396-000446-0000050 - 80 396-000447-0000080 - 100 396-000448-00000100 - 150 396-000449-00000150 - 230 396-000450-00000230 - 300 396-000451-000003 - 150 396-000452-00000150 - 300 396-000430-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com527
Oxy-fuel equipmentCutting nozzlesMachine cutting nozzlesAcetyleneVADURA +PLUS+ 1210-A• z High-performance cutting nozzles for QUICK and MS/MSZ machine cutting torches• z Special surface coating for:• z Better cut quality and lowest slag adhesion• z Longer service life with higher cutting performanceGas typeYieldAcetyleneCowhide shagreenDesignation Cutting range Item no.mm2 - 5 396-000454-000003 - 5 396-000455-000006 - 10 396-000456-0000010 - 25 396-000457-00000High performance cutting nozzle25 - 50 396-000458-0000050 - 80 396-000459-0000080 - 100 396-000460-00000100 - 150 396-000461-00000150 - 230 396-000462-00000230 - 300 396-000439-00000Heating nozzle3 - 150 396-000464-00000150 - 300 396-000441-00000CID-A• z Gas-mixing quick cutting nozzles for Quick, MSID and MSIDZ machine cutting torchesGas typeAcetyleneDesignation Cutting range Item no.mm3 - 5 396-000466-000006 - 10 396-000467-0000010 - 25 396-000468-0000025 - 40 396-000469-00000Cutting nozzle, gas-mixing40 - 60 396-000470-0000060 - 80 396-000471-0000080 - 100 396-000472-00000100 - 200 396-000473-00000200 - 300 396-000474-00000GRICUT 5310-AGas typeAcetyleneDesignation Cutting range Item no.mmCutting nozzle, gas-mixing100 - 300 396-000475-00000300 - 500 396-000476-00000528 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentCutting nozzlesMachine cutting nozzlesPropane, methane, MAPP gas, ethyleneGRICUT +PLUS+ 1230-PMYFGas typeYieldPropane, methane, MAPP gas, ethyleneCowhide shagreenDesignation Cutting range Item no.mm3 - 10 396-000477-000007 - 15 396-000478-00000Cutting nozzle15 - 25 396-000479-0000025 - 40 396-000480-0000040 - 60 396-000481-0000060 - 100 396-000482-00000Heating nozzle 3 - 100 396-000483-00000GRICUT 1270-PY• z High-performance cutting nozzles for QUICK and MS/MSZ machine cutting torchesGas typeYieldPropane, MAPP gasCowhide shagreenDesignation Cutting range Item no.mm2 - 5 396-000484-000003 - 5 396-000485-000006 - 10 396-000486-00000High performance cutting nozzle10 - 25 396-000487-0000025 - 50 396-000488-0000050 - 80 396-000489-0000080 - 100 396-000490-00000Heating nozzle for propane396-000491-000002 - 100Heating nozzle 396-000492-00000GRICUT+PLUS+1270-PY• z High-performance cutting nozzles for QUICK and MS/MSZ machine cutting torches• z Special surface coating for:• z Better cut quality and lowest slag adhesion• z Longer service life with higher cutting performanceGas typeYieldPropane, MAPP gasCowhide shagreenDesignation Gas type Cutting range Item no.mmHigh performance cuttingnozzleHeating nozzlePropane, MAPP gas3 - 5 396-000493-000006 - 10 396-000494-0000010 - 25 396-000495-0000025 - 50 396-000496-0000050 - 80 396-000497-0000080 - 100 396-000498-00000Propane396-000499-000002 - 100MAPP gas 396-000500-00000GRICUT+PLUS+ 1280-PMYFGas typeYieldPropane, methane, MAPP gas, ethyleneCowhide shagreenDesignation Cutting range Item no.mm100 - 200 396-000501-00000Cutting nozzle200 - 250 396-000502-00000250 - 300 396-000503-00000Heating nozzle 100 - 300 396-000504-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com529
Oxy-fuel equipmentCutting nozzlesMachine cutting nozzlesPropane, methane, MAPP gas, ethyleneGRICUT 8280-PMYF• z Gas-mixing quick cutting nozzles for Quick, MSID and MSIDZ machine cutting torchesGas typeYieldPropane, methane, MAPP gas, ethyleneCowhide shagreenDesignation Cutting range Item no.mm3 - 7 396-000505-000007 - 15 396-000506-0000015 - 25 396-000507-0000025 - 40 396-000508-00000Cutting nozzle, gas-mixing40 - 60 396-000509-0000060 - 100 396-000510-00000100 - 200 396-000511-00000200 - 250 396-000512-00000250 - 300 396-000513-00000Heating nozzle3 - 100 396-000514-00000100 - 300 396-000515-00000GRICUT 8480-PMYF• z Externally mixing heavy duty cutting nozzle for MSAP machine cutting torchGas typePropane, methane, MAPP gas, ethyleneDesignation Cutting range Item no.mm100 - 300 396-000516-00000Cutting nozzle, externally mixing300 - 450 396-000517-00000450 - 600 396-000518-00000GRICUT 5281-PMYGas typePropane, methane, MAPP gasDesignation Cutting range Item no.mm100 - 300 396-000519-00000Cutting nozzle, gas-mixing300 - 450 396-000520-00000450 - 600 396-000521-00000Heating nozzle100 - 450 396-000522-00000450 - 600 396-000523-00000530 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentCutting nozzlesGouging nozzlesFD-A• z For STARCUT 1615-A and STARCUT 3615-AGas typeAcetyleneDesignation Size Item no.1.0 096-001095-00000Ring nozzle for gouging2.0 396-000162-000003.0 396-000524-00000Heating nozzle for gouging0 / 1 096-001094-000002 / 3 396-000259-00000BLOCK-A• z For STARCUT 2618-A and STARCUT 7618-AGas typeAcetyleneDesignation Size Item no.Block nozzle for gouging, straight1.0 396-000525-000002.0 396-000526-000003.0 396-000527-000001.0 396-000528-00000Block nozzle for gouging, curved2.0 396-000529-000003.0 396-000530-00000FAG• z For STARCUT 8615/9615-A/PMYF and ESSEN 8625-A/PMYFGas typeAcetylene or propane, methane, MAPP gas, ethyleneDesignation Size Item no.1.0 096-001091-00000Gouging nozzle, gas-mixing2.0 096-001089-000003.0 096-001090-000001.0 096-000509-00000Gouging nozzle, gas-mixing, type A/2.0 096-000529-00000PMYF, curved3.0 096-000531-00000AGNM• z For STARCUT and ESSENGas typeAcetylene or propane, methane, MAPP gas, ethyleneDesignation Size Item no.1.0 396-000531-00000Gouging nozzle, straight2.0 396-000532-000003.0 396-000533-000001.0 396-000534-00000Gouging nozzle, curved2.0 396-000535-000003.0 396-000536-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com531
Oxy-fuel equipmentCutting nozzlesGouging nozzlesPropane, methane, MAPP gas, ethyleneBLOCK-PM• z For STARCUT 2615-PMYFGas typePropane, methaneDesignation Size Item no.1.0 396-000537-00000Block nozzle for gouging, curved2.0 396-000538-000003.0 396-000539-00000BLOCK-YF• z For STARCUT 2615-PMYFGas typeMAPP gas, ethyleneDesignation Size Item no.Block nozzle for gouging, straightBlock nozzle for gouging, curved1.0 396-000540-000002.0 396-000541-000003.0 396-000542-000001.0 396-000543-000002.0 396-000544-000003.0 396-000545-00000532 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
Oxy-fuel equipmentAccessoriesCylinder cartCylinder cart• z Steel gas cylinder cart for 1 gas cylinder• z Robust steel tube construction of 1“ tubes• z Securing chain• z Stand plateMaterial type Steel pipe 1“Designation Characteristics Characteristics Item no.–098-003453-00000Cylinder cartSolid rubber tyres 200 x Powder-coated 098-003457-0000050 mmDouble cylinder cart• z Steel gas cylinder cart for 2 steel cylinders 40-50 litres, D=210-230mm• z Robust steel tube construction of 1“ tubes• z Securing chain• z Hose holder• z Painting: 2-component synthetic resinMaterial type Steel pipe 1“Bottle contents50 lType Designation Characteristics Characteristics Item no.TST 2X50LSolid rubber tyres098-004155-00000Double cylinder 400 x 90 mmTPT 2X50L cartSolid rubber tyres098-004156-00000400 x 100 mmPowder-coatedTSTTB 2X50LSolid rubber tyres098-004157-00000TPTTB 2X50LDouble cylindercart with toolbox400 x 90 mmSolid rubber tyres400 x 100 mm098-004158-00000General accessoriesGas igniter• z Spark lighter incl. 10 spare flintsUsageReliable ignition of welding and flame cutting attachmentsDesignationItem no.Spark lighter 098-001326-00000Nozzle cleaner• z Knurled cleaning needles for cleaning the outlet ducts of welding and cutting nozzlesCharacteristicsUsage10 needlesCleaning cutting and welding nozzlesDesignationItem no.Nozzle cleaner 096-000888-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com533
WITT Technology for GasesHose couplingsSK100 in accordance with DIN EN 561/ISO 7289WITT couplings mean safety• No uncontrolled exit of gas in uncoupled condition– due to automatic gas shut-off valve• No formation of explosive mixtures in the supply lines– due to non-return valves• No mixing up of connections– due to different pin shapes for fuel gases, oxygen and non-combustible gases• Twist-free hose and pull-resisting connection– due to ball lockWITT couplings with increased service life• Coupling pin made of robust stainless steel (HRC 25)• Dirt filters protect coupling and equipmentWITT couplings mean safety• Very fast coupling/decoupling of the hose when changing equipment or place of worksaves valuable working timeVariantsSK100-1/2 bodySK100-1 pinSK100-1/2 bodySK100-2/3 pinSK100-3 bodySK100-2/3 pin534 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
WITT Technology for GasesTechnical dataModel EN 560 connections BodyOrder no.InletOutletPinOrder no.SK100-1FuelgasesOxygen (O)Other gasesused forweldingSK100-2Fuel gasesOxygen (O)Other gasesused forweldingSK100-3Fuel gasesNozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mmNozzle Ø 9,0 mmNozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mmG 3/8 LHG 1/4 RH393-000183-00000393-000184-00000393-000185-00000393-000186-00000393-000188-00000393-000189-00000393-000190-00000393-000179-00000393-000180-00000Nozzle Ø 6,3 mm G 1/4 RH 393-000193-00000 393-000182-00000Nozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mmNozzle Ø 9,0 mmNozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mmNozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mmNozzle Ø 9,0 mmNozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mm393-000183-00000393-000184-00000393-000185-00000393-000186-00000393-000188-00000393-000189-00000393-000190-00000393-000196-00000393-000197-00000393-000198-00000393-000199-00000393-000201-00000393-000202-00000393-000203-00000Nozzle Ø 6,3 mm Nozzle Ø 6,3 mm 393-000193-00000 393-000206-00000G 3/8 LHNozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mmNozzle Ø 9,0 mm393-000209-00000393-000196-00000393-000197-00000393-000198-00000393-000199-000001. Coupling pin made of corrosionand acid resistingchromium steel, min. hardness25 HRC.2. Sealing is by means of aninternal protected conicalnipple.3. Automatic gas shut-off valveprevents exit of gas from thecoupling body in uncoupledcondition.4. Non-return valve preventscreeping and sudden gasreverse flow and thus formationof dangerous mixturesin the hoses.5. Dirt filter prevents soiling ofthe non-return valve.6. Ball lock keeps the hosetwist-free and guaranteesreliable connection evenunder tensile load.Oxygen (O)G 1/4 RHNozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mm393-000210-00000393-000201-00000393-000202-00000393-000203-00000Other gasesused forweldingG 1/4 RH Nozzle Ø 6,3 mm 393-000212-00000 393-000206-00000Flow diagram for air (20°C)m 3 /h]Volume flow(1013 mbar, 0 ˚C)Max. working pressure [bar]Acetylene (A) 1.5Other fuel gases 20Other welding gases 20Oxygen (O) 20 20Input pressure: P v[bar] Opening pressure: 60 mbarewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com535
Oxy-fuel equipmentAccessoriesWITT couplingsSK100-1 pinStandards EN 561Designation Version Connection Input Output Item no.For combustion gases G3/8 LH393-000179-00000Pin for grips For oxygenG1/4 RH 393-000180-00000Pin MGG3/8 RH 393-000181-00000For other gases G1/4 RH 393-000182-00000SK100-2/SK100-3 pinVersionSuitable for SK100-1 and SK100-2Standards EN 561Designation Version Connection Input Output Item no.4,0 mm393-000196-00000For combustion gases 6,3 mm 393-000197-00000BushSuitable for SK100-1 8.0 mm 393-000198-00000and SK100-29,0 mm 393-000199-00000Pin for hosesand tappingpointsFor oxygenSuitable for SK100-1and SK100-2For other gasesSuitable for SK100-1and SK100-2G3/8 LH AGS 393-000200-000004,0 mm393-000201-000006,3 mm Pin Bush 393-000202-000008.0 mm 393-000203-00000G1/4 RH393-000204-00000AGSG3/8 RH 393-000205-000006,3 mm Bush 393-000206-00000G1/4 RH393-000207-00000G3/8 RH AGS 393-000208-00000SK100-1/SK100-2 body• z With non-return valve• z Automatic gas cut-off valveVersionSuitable for SK100-1 and SK100-2Standards EN 561Designation Version Connection Input Output Item no.Suitable for SK100-1 4,0 mm393-000183-00000and SK100-26,3 mm 393-000184-00000Bush8.0 mm 393-000185-00000For combustion9,0 mm 393-000186-00000gasesG3/8 LH AGS 393-000187-00000Body for gripsand hosesSuitable for SK100-1and SK100-2For oxygenSuitable for SK100-1and SK100-2For other gases4,0 mm393-000188-000006,3 mm BushCoupling393-000189-000008.0 mm body 393-000190-00000G1/4 RH393-000191-00000AGSG3/8 RH 393-000192-000006,3 mm Bush 393-000193-00000G1/4 RH393-000194-00000G3/8 RH AGS393-000195-00000SK100-3 body• z Automatic gas cut-off valveStandardsEN 561Designation Version Connection Input Output Item no.For combustion gases G3/8 LH393-000209-00000G1/4 RH 393-000210-00000Body for tappingpointsbodyFor oxygenCouplingG3/8 RH MG393-000211-00000G1/4 RH 393-000212-00000For other gasesG3/8 RH 393-000213-00000536 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
MechanisationOverviewOverviewMechanisationMechanisationAlesco heatersComponentsPagePositioners PT series 540Turning rolls TR series 541Controls CB series 542Page547ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com537
Mechanisation and job preparation<strong>Welding</strong> torchesMechanised welding with <strong>EWM</strong>– the epitome of economical productionNo matter what degree of mechanisation you desire for your application, the aim remains thesame: The optimal finished product. This is where <strong>EWM</strong> starts — offering the right solution foryour production!All over the world, renowned industrial enterprises and countless medium-sized companiesand handicraft businesses of all kinds rely on well-matched welding systems, procedures andcomponents made by <strong>EWM</strong> HIGHTEC WELDING.Rely on the well-conceived engineering, high competence and innovative power of Germany'swelding technology market leader.538 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Mechanisation and job preparationSALESINCREASEDSecure your competitive edge of tomorrowalready today!Apart from our experience and high research and development performance,the key to your economic success is also <strong>EWM</strong>'s competentconsulting and project planning service. And that means: A solutionoptimally tailored to you.Improve your production quality and reduce your production costs!By the way: We will accompany you from project planning to anything todo with maintenance and service. Should you desire additional services,we will, of course, fully cover them as well.COSTSREDUCEDOur mechanisation components at a glancePositioners• Our positioners are used as a part of circumferential welding machines andcan handle weights of up to 200 kg (horizontal) and 130 kg (vertical).Circumferential welding machines• These machines are mainly used for small and medium scale series production. Inthis field, <strong>EWM</strong> offers machines that can handle loads of up to 200 kg.• They are used for recurring welding tasks and can be combined with the mostvaried welding procedures (e.g. MIG/MAG, TIG, TIG cold wire, plasma, plasmacold wire or microplasma incl. cold wire).CB controls• This control is a low-cost solution especially suitable for simple manual as wellas mechanised welding tasks (CB-001, CB-001V, CB-002 and CB-007).Turning rolls• Turning rolls suggest themselves for the mechanisation of tasks involvinglarger containers and tubes. Our range includes components with loads ofup to 1,000 kg with receiving diameters from min. Ø 20 mm to max. Ø 800mm.Induction heaters• For medium to major heating work with great heating depth. Inductionstraightening with primary heating possible for material thickness far beyond40 mm.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com539
MechanisationComponentsPositionersPT seriesPT-102• z Positioning device, manual• z Robust and heavy-duty construction• z Can be used universally for welding in convenient positions• z 4 controls for selection: CB-001D, CB-001DV, CB-002D (sensor sequence), CB-007 (pneumaticsequence)• z Hollow shaft 38.5 mm e.g. for backing gas• z Angle of inclination can be infintely adjustedAngle of inclination 0 ° - 120 °Turntable diameter320 mmWeight38 kgType Designation Speed Item no.U/minPT-102A Positioners, gear mechanism A 0.15 - 5 094-016128-00500PT-102B Positioners, gear mechanism B 0.3 - 10 094-016130-00500PT-202• z Positioning device, manual• z Robust and heavy-duty construction• z Straightforward adjustment of the angle of inclination via handwheel with worm drive• z Can be used universally for welding in convenient positions• z 4 controls for selection: CB-001D, CB-001DV, CB-002D (sensor sequence), CB-007 (pneumaticsequence)• z Hollow shaft 38.5 mm e.g. for backing gasAngle of inclination 0 ° - 120 °Turntable diameter320 mmWeight40 kgType Designation Speed Item no.U/minPT-202A Positioners, gear mechanism A 0.15 - 5 094-016131-00500PT-202B Positioners, gear mechanism B 0.3 - 10 094-016132-005003BS• z 3 jaw welding chuck suitable for PT102 and PT202Designation Diameter Item no.mm4 - 150 094-010707-000003-jaw welding chuck4 - 450 094-010266-000004 - 500 094-013510-00000540 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MechanisationComponentsTurning rollsTR seriesTR-0102• z Turning rolls for rotating and positioning containers and cylindrical workpieces• z LED display for rotational speed• z Drive and idler units in solid steel design with polyurethane-coated metal rollers• z Fast and simple adjustment for different workpiece diameters• z Emergency stop• z Foot operated switch for start/stop• z <strong>Welding</strong> speed/rapid speed and direction of rotation changeover switch• z Direction of rotation changeover switch• z Rotary dial for continuously variable setting of speed of rotation• z Key button with control lamp for ‘ready for operation’• z Hand remote control with changeover switch for start/stop, right/left running, welding speed/rapid speed, rotary control for continuously variable setting of speed of rotation, display for speedof rotation, emergency offSpeed80 mm/min - 1600 mm/minRoller diameter200 mmWorkpiece diameter20 mm - 800 mmDrive unit dimensions in mm 320 x 542 x 335Idler unit dimensions in mm 180 x 450 x 335Drive unit weight37 kgIdler unit weight17 kgDesignationItem no.Turning rolls consisting of drive and idler unit, control and foot-operated switch 092-016138-00500TRi• z Additional idler units for container turning rollsDimensions 160 x 450 x 335Weight17 kgDesignationItem no.Idler unit 094-016139-00500PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com541
MechanisationComponentsControlsCB seriesCB-001D• z Control for PT-102 and PT-202• z LED display for rotational speed• z Emergency stop• z Signal light for readiness for operation• z Foot operated switch for start/stop• z Non-latched and non-latched time controlled• z <strong>Welding</strong> speed/rapid speed and direction of rotation changeover switch• z Changeover switch test/welding operation• z Rotary knobs for infinitely variable setting of rotation time and rotation speed• z Potential-free contact: e.g. start/stop signal for power source• z Ability to connect foot-operated remote controlType Designation Item no.CB-001D Standard controller incl. foot-operated switch 092-010709-00500CB-001DV Control for foot-operated remote control 094-010710-00001FR 001 Foot-operated remote control 094-010716-00001CB-002D• z Control for PT-102 and PT-202• z LED display for rotational speed• z Emergency stop• z Signal light for readiness for operation• z Foot operated switch for start/stop• z Non-latched and non-latched time controlled• z <strong>Welding</strong> speed/rapid speed and direction of rotation changeover switch• z Changeover switch test/welding operation• z Rotary dial for continuously variable setting of speed of rotation• z Potential-free contact: e.g. start/stop signal for power source• z Rotary knobs for adjusting weld seem overlaps and infinite adjustment of start delay• z Home positionType Designation Item no.CB-002D Sequence control, sensor, incl. foot-operated switch 092-016236-00500ON 2-TAKT SPEZIAL CB-002 Stop for power source at home position for using special non-latched secondary current 094-014575-00000CB-007-1• z Control for PT-102 and PT-202• z Convenient touchscreen: Switch direction of rotation, infinite adjustment of rotation time androtation speed• z Emergency stop• z Signal light for readiness for operation• z Non-latched and non-latched time controlled• z Potential-free contact: e.g. start/stop signal for power source• z Process control pneumaticDesignationItem no.Sequence control, pneumatic, incl. foot-operated switch 092-010268-00500542 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
MechanisationExample systemsTyp SUniversal system comprising positioner and torch stand• z Positioner with clamping system• z Torch positioning via precise transverse support• z All components HF-protected• z Time controlled processSpeed0.15 U/min - 5 U/minAngle of inclination 0 ° - 120 °Turntable diameter320 mmItem Type Designation Item no.1 PT-102A Positioners, gear mechanism A 094-016128-005002Basic frame, 600 mm 094-010696-000003 Assembly stand, 500 mm 094-010257-000004 Flange for stand 094-010258-000016 Retainer clip, Y-axis holder 094-010260-000018 Holder, Y-axis 094-010261-00001–9 Torch stand, 750 mm 094-010259-0000010 V-block torch holder 094-010704-0000015 Linear adjustment, 50 mm, X axis 094-010703-0000015 Linear adjustment 50 mm, Y axis 094-010703-0000016 Stand, Y-axis, 400 mm 094-010262-00000- 3BS 3-jaw welding chuck 094-010707-00000- CB-001D Standard controller incl. foot-operated switch 092-010709-00500PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com543
MechanisationExample systemsTyp RUniversal system comprising positioner and torch stand• z Positioner with clamping system• z Torch positioning via precise transverse support• z All components HF-protected• z Time controlled process• z Idler unit for support of the workpieceSpeed0.15 U/min - 5 U/minAngle of inclination 0 ° - 120 °Turntable diameter320 mmWorkpiece diameter420 mmItem Type Designation Item no.1 PT-102A Positioners, gear mechanism A 094-016128-005002Basic frame, 1200 mm 094-010256-000003 Assembly stand, 500 mm 094-010257-000004 Flange for stand 094-010258-000016 Retainer clip, Y-axis holder 094-010260-000018 Holder, Y-axis 094-010261-000019 –Torch stand, 750 mm 094-010259-0000010 V-block torch holder 094-010704-0000014 Idler, 30-300 mm 094-010705-0000115 Linear adjustment, 50 mm, X axis 094-010703-0000015 Linear adjustment 50 mm, Y axis 094-010703-0000016 Stand, Y-axis, 400 mm 094-010262-00000- 3BS 3-jaw welding chuck 094-010707-00000- CB-001D Standard controller incl. foot-operated switch 092-010709-00500544 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MechanisationExample systemsTyp LUniversal system comprising positioner and torch stand• z Positioner with clamping system• z Torch positioning via precise transverse support• z All components HF-protected• z Time controlled process• z Pneumatic tailstock with manometerSpeed0.15 U/min - 5 U/minAngle of inclination 0 ° - 120 °Turntable diameter320 mmWorkpiece diameter420 mmWorkpiece length 550Item Type Designation Item no.1 PT-102A Positioners, gear mechanism A 094-016128-005002Basic frame, 1200 mm 094-010256-000003 Assembly stand, 500 mm 094-010257-000004 Flange for stand 094-010258-000015 Pneumatic tailstock, 75 mm 094-010265-000016 Retainer clip, Y-axis holder 094-010260-000018 –Holder, Y-axis 094-010261-000019 Torch stand, 750 mm 094-010259-0000010 V-block torch holder 094-010704-0000015 Linear adjustment, 50 mm, X axis 094-010703-0000015 Linear adjustment 50 mm, Y axis 094-010703-0000016 Stand, Y-axis, 400 mm 094-010262-00000- 3BS 3-jaw welding chuck 094-010707-00000- CB-001D Standard controller incl. foot-operated switch 092-010709-00500PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com545
MechanisationExample systemsTyp UUniversal system comprising positioner and torch stand• z Positioner with clamping system• z Torch positioning via precise transverse support• z All components HF-protected• z Time controlled process• z Pneumatic tailstock with manometer and switchSpeed0.15 U/min - 5 U/minAngle of inclination 0 ° - 120 °Turntable diameter320 mmWorkpiece diameter420 mmWorkpiece length 550Item Type Designation Item no.1 PT-102B Positioners, gear mechanism B 094-016130-005003Assembly stand, 650 mm 094-010698-000004 Flange for stand 094-010699-000015 Pneumatic tailstock, 75 mm 094-010706-000016 Retainer clip, Y-axis holder 094-010701-000018 Holder, Y-axis 094-010702-000019 –90° torch stand, 600 mm x 400 mm 094-010700-0000010 V-block torch holder 094-010704-0000015 Linear adjustment, 50 mm, X axis 094-010703-0000015 Linear adjustment 50 mm, Y axis 094-010703-0000016 Stand, Y-axis, 400 mm 094-010262-0000017 Holder 094-010697-00001- 3BS 3-jaw welding chuck 094-010707-00000- CB-001D Standard controller incl. foot-operated switch 092-010709-00500546 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
MechanisationInduction heatersAlesco heatersALESCO 1100• z Can be used for a wide variety of applications• z Heating materials of up to 20 mmInduction output in kw 12DesignationItem no.Induction heater 394-000330-00000ALESCO 4000• z Built for daily use in a workshop environment• z Heating materials of up to 40 mmInduction output in kw 18DesignationItem no.Induction heater 394-000331-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com547
Surface treatment and cleaningOverviewOverviewSurface treatment and cleaningPageComplete systems Powercleaner 553Powercleaner accessoriesCleaning 553Labelling 554Cleaning electrodes 555Cleaning electrolytes 556Surface treatment and cleaning Replacement partsPolish 555Cleaning felts 557Labelling 558Spare parts Spare parts 559Cleaning and anti-spatter sprays Cleaning and anti-spatter sprays Cleaning and anti-spatter sprays 560Grinding/cutting discs Grinding/cutting discs Grinding/cutting discs 563ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com549
<strong>EWM</strong> HIGHTEC WELDING AUTOMATION <strong>GmbH</strong><strong>EWM</strong> automation solutions – customised and turnkey<strong>EWM</strong> HIGHTEC WELDING AUTOMATION is your competent partner for cost-effective automation solutions. Our focus is on customised specialistmachine manufacture using high-quality standard components: automation with and without robot systems, automated MAG orbitalsystems or fully automatic production lines.The services provided by <strong>EWM</strong> makes the overall package perfect: starting with process trials and optimisation, system planning, configurationand construction, installation and commissioning on site, training, up to and including maintenance and service.<strong>EWM</strong> supplies key technologies from a single source, from A to Z.Questions or comments?Your local <strong>EWM</strong> dealer will help you implementing our automation solutions or simply visit our automation website atwww.ewm-automation.deRetrofitting• Lower investment costs compared to setting up a new system• Increased productivity and considerably lower costs when retrofitting;there is no need to purchase a new systemEngineering• Recording of customer requirements and preparation of thespecifications• Pre-planning, layout, component analysis, technology alternatives• Mechanised assemblies to fully automated robot systems• Electrical planning• PLC programming• Robot programmingTechnology• Peripheral/mechanical engineering• Cartesian and robot co-ordinate systems, column and booms,positioners, turning rolls, portals, devices• Optical and electrical systems for quality assurance• Power components• <strong>Welding</strong> and cutting systems with related accessories• Mechanised and automated torches• Cooling systems, cabling, robot mechanisms• Central control with Internet-based remote data maintenance,switch cabinet construction• Controls• Online/offline software systems• Processes• MIG/MAG, TIG, plasma welding and brazing• Laser and submerged arc welding• Plasma and oxyacetylene cutting• Laser and camera systems• Grinding of surfaces or abrasiveRobotic• Low-cost entry level solutions• Complete turnkey solutions of universal application• Complete production lines550 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Our solutions• Reisner & Wolff<strong>Welding</strong> double-T beams2 Phoenix 552 RC machinesSiemens SPS controlTactile seam tracking• SIEMENS POWERENERGIE AG<strong>EWM</strong> positioner 500 kg - 3000 kgTIG cold wire surfacing<strong>EWM</strong> Tetrix 552 RCMobile Panel Siemens SPS controlewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com551
Surface treatment552 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Surface treatment and cleaningPowercleaner accessoriesPowercleanerPowercleaner Eco• z Professional seam cleaning system with latest inverter technology• z Excellent cleaning performance thanks to voltage regulation• z Light, powerful, environmentally friendly and workplace friendly• z Designed for mobile and stationary use• z Supply of the cleaning electrolyte using manual pump mechanismSetting range10 V - 30 VDimensions260 mm x 140 mm x 255 mmWeight5.3 kgProtection classification IP 23StandardsCEYesDesignationItem no.Powercleaner Eco – complete, ready-to-use system. 094-012150-00500Powercleaner Pro• z Professional seam cleaning system with latest inverter technology• z Integrated electrolyte pump with 1.8 litre supply tank• z Integrated extraction fan for removing any vapour produced• z Light, powerful, environmentally friendly and workplace friendlySetting range10 V - 30 VDelivery height1600 mmDimensions570 mm x 200 mm x 300 mmWeight16.5 kgProtection classification IP 23StandardsCEYesDesignationItem no.Powercleaner Pro – complete, ready-to-use system. 094-012149-00500CleaningHPKIT/PC• z Supply of the cleaning electrolyte using manual pump mechanism• z Cleaning set for extension of the Powercleaner Pro• z Scope of delivery:• z 1 x pump handle• z 1 x connection cable• z 1 x grounding cable• z 1 x 100 ml electrolyte AB20• z 1 x 100 ml electrolyte AB60DesignationItem no.Powercleaner hose package, PS ECO with hand pump 094-012151-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com553
Surface treatment and cleaningComplete systemsLabellingMKIT/PC• z For applying dark labelling or light erosions• z Order labelling film at the same time if necessary• z Included as standard:• z 1 x handle• z 1 x graphite labelling tip• z 20 x marking felts• z 5 x O-rings• z 1 x Allen key• z 1 x 100 ml electrolyte for black labelling• z 1 x 100 ml electrolyte for light labellingDesignationItem no.Labelling set for Powercleaner 094-012152-00000MSC• z For permanent and effective marking of your stainless steel products• z Motifs are produced according to a template (e.g. company logo with contact details, nameplates)Usage Requires set 094-012152-00000Material typePlastic film, perforatedDesignation Version Item no.54 x 32 mm 094-012461-0000085 x 27 mm 094-012462-00000Labelling film85 x 54 mm 094-012462-00001128 x 42 mm 094-012463-00000128 x 85 mm 094-012463-00001CPRINT• z Printer for creating individual labelling strips 24 mm wide• z Depending on the application the films can be used up to four timesUsage Requires set 094-012152-00000Type Designation Item no.CPRINT Labelling printer 094-012190-00000CPT24 Film cartridge for labelling printer 094-012191-00001PSET• z Specially designed for repolishing stainless steel while using electrolyte AB60• z Use exclusively with handle with hand pumpDesignationItem no.Polishing set for handle with hand pump 094-012315-00000554 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Surface treatment and cleaningPowercleaner accessoriesCleaning electrodesTungsten cleaning electrodes• z Torch tips including assembly tool• z Material type: Tungsten/copper alloy• z Contents:• z 2 electrodes, 90° (1 x 11 mm + 1 x 12 mm)• z 2 electrodes, 60° (1 x 11 mm + 1 x 22 mm)• z 1 Allen keyUsageMaterial typeStainless steel cleaningTungsten/copper alloyType Designation Angle Item no.°TIKIT PCP Cleaning electrode set tungsten,094-012153-000004-pieceTungsten Cleaning electrode, tungsten,90 094-012154-00000cleaning electrodes22 mm60 094-012155-0000090 094-012156-00000Cleaning electrode, tungsten,TIN PCPnarrow, 11 mm60 094-012157-00000INOX cleaning electrodes• z Torch tip set and individual torch tips made of high-alloy steel for use in the pump grip endUsageMaterial typeStainless steel cleaningStainless steelType Designation PU Angle Item no.Pc. °SIK/PCCleaning electrode set 1 094-012158-00000stainless, 4-pieceINOX cleaning Cleaning electrode, stainless,90 094-012159-0000022 mm60 094-012160-00000electrodes10SIN PCCleaning electrode, stainless,narrow, 11 mm90 094-012161-0000060 094-012162-00000PolishPSET/PC• z Specially designed for repolishing stainless steel while using electrolyte AB60UsagePolishing stainless steelDesignation Material type PU Item no.Pc.Graphite insert for polishing094-012316-00000Graphite 1094-012317-00000Polishing felt094-012318-00000Special felt 10094-012319-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com555
Surface treatment and cleaningPowercleaner accessoriesCleaning electrolytesAB 1,5L• z Electrolyte for cleaning high-alloy, stainless steel• z For Powercleaner Pro• z AB60: Highly efficient electrolyte for cleaning all scaling strengths. Suitable for repolishing of highpolish surfaces• z AB20: Mild electrolyte for polishing of average scaling• z ABN: Electrolyte without acids and caustic solutions. Free of labelling requirements. Suitable forcleaning in nutritional fieldContentsUsage1.5 lStainless steel cleaningType Designation Material type PU Item no.Pc.AB6060% solution094-012178-00000AB20 Cleaning electrolyte20% solution 4 094-012179-00000ABN Neutral 094-012180-00000AB 100ML• z Electrolyte for cleaning high-alloy, stainless steel• z For Powercleaner Eco• z AB60: Highly efficient electrolyte for cleaning all scaling strengths. Suitable for repolishing of highpolish surfaces• z AB20: Mild electrolyte for polishing of average scaling• z ABN: Electrolyte without acids and caustic solutions. Free of labelling requirements. Suitable forcleaning in nutritional fieldContentsUsage100 lStainless steel cleaningType Designation Material type PU Item no.Pc.AB6060% solution094-012181-00000AB20 Cleaning electrolyte20% solution 20 094-012182-00000ABN Neutral 094-012183-00000ABM / ABE• z ABM: Used for dark labellings on stainless steel• z ABE: Used for light labellings on stainless steelContentsMaterial type100 mlElectrolyte saltsType Designation Item no.ABM094-012188-00000Labelling electrolyte, 100 mlABE 094-012189-00000556 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Surface treatment and cleaningReplacement partsCleaning feltsFP/PC SET• z For all torch tips except the 60 degree angled types• z Available as a set or in packing units• z Set consisting of:• z 20 felts (10 x 11 mm + 10 x 22 mm)• z 2 arresting rings (1 x 11 mm + 1 x 22 mm)UsageMaterial typeStainless steel cleaning2-component special feltType Designation PU Item no.Pc.FP/PC SET Cleaning felt standard, set, 22-piece 1 094-012163-00000FP/PC 22MM Standard cleaning felts094-012164-00000TR/PC 22MM Locking ring for standard felts 094-012165-0000010NFP/PC 11MM Standard cleaning felts 094-012166-00000TRN/PC 11MM Locking ring for standard felts 094-012167-00000HC/PC• z Set comprises the following:• z 10 each fabric caps• z 90°/60° hard 22 mm• z 90°/60° hard 11 mm• z Advantageous for cleaning in corners and hard to access areas• z Available as a set or in packaging unitsUsageMaterial typeStainless steel cleaning, only AB60Special felt cap, hardType Designation PU Angle Item no.Pc. °HC/PC SET Fabric caps, hard, 40-part 1 094-012168-00000set90 094-012169-00000Fabric cap, hard, 22 mm60 094-012170-0000010HC/PCFabric cap, hard, narrow,90 094-012171-0000011 mm60 094-012172-00000SC/PC• z Advantageous for cleaning in corners and hard to access areas• z Available as a set or in packaging units• z Set consisting of:• z 10 x fabric caps• z 90°/60° soft 22 mm• z 90°/60° soft 11 mmUsageMaterial typeStainless steel cleaning, AB20/ABNSpecial felt cap, softType Designation PU Angle Item no.Pc. °SC/PC SET Fabric caps, soft, 40-part 1 094-012173-00000set90 094-012174-00000Fabric cap, soft, 22 mm60 094-012175-0000010SC/PCFabric cap, soft, narrow,90 094-012176-0000011 mm60 094-012177-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com557
Surface treatment and cleaningReplacement partsLabellingMI/PC• z Labelling by means of silk screen stencil or writing tapeUsageMaterial typeDesignationGraphite tip for labelling and markingLabelling stainless steelGraphiteItem no.094-012184-00000094-012185-00000MF/PC• z Labelling by means of silk screen stencil or writing tapeUsageMaterial typeLabelling stainless steelSpecial feltDesignation PU Item no.Pc.Labelling felt20094-012186-00000094-012187-00000558 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Surface treatment and cleaningReplacement partsSpare partsPOWERCLEANER CLINOX BRUSH• z Carbon fibre brush for seam cleaning• z Very good, quick cleaning also in inaccessible areas• z Suitable for HPCPL gripDesignationItem no.Carbon fibre brush for seam cleaning 394-000182-00000GSH PRO/ECO• z Handle for connection to Powercleaner Pro and Eco• z Additional accessories for operation may be necessary under certain circumstances• z Supplied without pictured accessoriesType Designation Item no.HPCPL Handle, complete for cleaning kit 094-012296-00000HMK Handle, marking kit 094-012301-00000General accessories• z Various replacement parts for Powercleaner Pro and EcoType Designation PU Item no.Pc.KAYConnection cable, handle cleaning + marking kit094-012297-00000KA1 Powercleaner Eco grounding cable 094-012203-000001EC1 Powercleaner Pro grounding cable 094-012202-00000SK0 Powercleaner Pro safety collar 094-012204-00000PT 32MM Small plastic tubes 10 094-012299-00000MCL Fixing spring fabric caps 1 094-012300-00000OR 35X10MM O-ring 5 094-012302-00000HW 2.5MM094-012205-00000Allen key 1HW 4.0MM 094-013361-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com559
Surface treatment and cleaningSpare partsCleaning and anti-spatter spraysPowershield easy• z Anti-spatter and cleaning spray, odour neutral• z Best protection of workpieces, welding nozzle and accessories – no adhesion of weld spatter,minimal finishing work• z Non-flammable, free of silicone and solvents• z Trouble-free galvanising and painting after welding• z Economical in use• z Surface-active substances biologically degradableDesignation Version Item no.20 x PET hand spray bottle 500 ml 098-002378-00000Anti-spatter spray10 l canister 098-002379-0001030 l canister 098-002379-00000Powershield N-Free• z High purity, light nozzle lubricant, odour neutral• z Highest cleanliness and pleasant working atmosphere• z No weld spatter burnt onto contact tip and gas nozzle, fewer short circuits and fewer problemswith shortage of gas• z Free of solvents, silicones and abrasive substances• z Economical in useVersion12 x tin plate box 200 gDesignationItem no.Nozzle lubricant 098-003593-00000Powershield Ultima• z Anti-spatter spray, odour neutral, natural ingredients• z No weld spatter burnt onto surfaces – minimal finishing work• z Free of solvents and silicones• z Trouble-free galvanising and painting after welding• z Economical in use with excellent release behaviourDesignation Version Item no.20 x hand spray bottle 500 ml 098-002440-00500Anti-spatter spray10 l canister 098-002440-0000030 l canister 098-002440-00010Powershield Ultima S• z Anti-spatter lotion, odour neutral, natural ingredients• z Reliable welding, pore-free weld seams and anti-spatter guarantee• z Free of solvents, silicones and mineral oils• z Trouble-free galvanising and painting after welding• z Economical in use with excellent release behaviourDesignation Version Item no.20 x hand spray bottle 500 ml 398-000279-00000Anti-spatter lotion10 l canister 398-000279-0001030 l canister 398-000279-00030560 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Surface treatment and cleaningCleaning and anti-spatter spraysPowershield VA clean• z Acidic cleaning gel• z Also adheres to vertical surfaces• z For removing mineral deposits such as limestone and cement scum, extraneous rust as well as lightgrease and oil soiling• z Brightens stainless steel, aluminium and non-ferrous metals, without attacking the base metal• z Surfactants biologically degradable as per EU directives• z Free of hydrofluoric, nitric and hydrochloric acidDesignation Version Item no.12 x plastic bottle 1000 ml 098-003596-00000Cleaning gel10 l canister 098-003595-0000030 l canister 098-003595-00030Powershield VA-Star• z Ready to use protection and maintenance oil for stainless steel, aluminium and non-ferrous metals• z Long-term protection against soiling, moisture and the effects of the weather• z Does not require labelling according to the German Dangerous Substances Ordinance and EUdirectiveDesignation Version Item no.20 x hand spray bottle 500 ml 098-002514-00000Protection and maintenance oil10 l canister 098-003594-0000030 l canister 098-003594-00030ceramishield• z Ceramic protective coating, silicone-free• z Higher quality weld seams, increased productivity, significant reduction in consumables• z Good adhesion and long-lasting protection• z No adhesion of weld spatter, minimal finishing work• z Spray coating dries within a few seconds• z Very easy to use• z Dry spatter-repellent film, up to eight hours uninterrupted weldingDesignationItem no.Ceramic protective coating 398-000236-00000Schweißtrennspray• z Protects against weld spatter adhering in the area of the gas nozzle• z Extends the life of the gas nozzle• z Reduces replacement part costsVersion400 mlDesignationItem no.Silicone-free anti-spatter spray 398-000182-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com561
Surface treatment and cleaningCleaning and anti-spatter spraysCleaning and anti-spatter spraysPowerclean Handreiniger• z Hand-care cleansing cream• z Pleasant odour due to natural citrus oil• z Can be used in dispenser systems• z Areas of application: Manual trades and industrial area, workshops as well as home and hobby areaDesignation Version Item no.250 ml bottle 398-000303-00250Hand cleansing cream3 l canister 398-000303-03000Powerclean Handreiniger Dosierpumpe• z Dispenser pump incl. wall holder for 3-l containerDesignationItem no.Metering pump for Powerclean hand cleaner 398-000303-03001Powershield Visierreiniger• z Grease dissolving – finger marks, dust and dirt are removed quickly and thoroughly• z Ready to use: Simply spray on and wipe off with a cloth• z Of universal use• z Anti-fog – anti-static• z Silicone-free• z Gentle cleaning, not scouring• z Alcohol-freeVersion50 ml pump bottleDesignationItem no.<strong>EWM</strong> Powerclean visor cleaner 398-000448-00050562 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Surface treatment and cleaningCleaning and anti-spatter spraysGrinding/cutting discsINOXCUT• z Cutting disc for stainless steel and steel free of iron and sulphur• z Long service lifeDesignation Outside Ø Inside ØMaterialthicknessPU Item no.mm mm mmCutting disc 1251.0 50 398-000075-1012522for stainless 230 1.9 25 398-000075-10230steelINOXRAZE• z Flap wheel with fibre carrier, free of iron and sulphur• z High machining performance due to zirconium corundum• z Optimal grinding results due to flat arrangement, also in fillets and slots• z Good service lifeOutside Ø125 mmPU 10Designation Version Item no.Grit size 40 398-000079-12540Fan-type lock washer for stainless steel Grit size 60 398-000079-12560STEELCUT• z Good service life and light cut• z Very good price-performance ratioMaterial thickness 3Inside Ø22 mmPU 25Designation Outside Ø Item no.mm125 398-000076-30125Cutting disc for steel230 398-000076-30230STEELGRIND• z Good service life and light cut• z Very good price-performance ratioMaterial thickness 6Inside Ø22 mmDesignation Outside Ø PU Item no.mm125 25 398-000078-60125Grinding disc for steel230 10.0 398-000078-60230PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com563
Surface treatment and cleaningGrinding/cutting discs564 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
Protective equipment and safetyOverviewOverviewProtective equipment and safety<strong>Welding</strong> helmetsPersonal safety equipmentEye protectionProtective equipment and safety Heat protection<strong>Welding</strong> safety curtainsFume extractionPagePowershield 568<strong>Welding</strong> helmets 571Spare parts 572Accessories 577<strong>Welding</strong> helmets 578Spare parts 580Coats, jackets and trousers 581Grinding and welding aprons 586MAG welding gloves 587TIG welding gloves 589Driving/working gloves 590Caps 591Peaked caps 591<strong>Welding</strong> hood 592Safety sleeves 592Personal safety equipment 592Head and hand shields 593<strong>Welding</strong> glasses 596Protective glass overlays 598<strong>Welding</strong> safety blankets 599<strong>Welding</strong> cushions 599Curtains 600Strip curtains 602StationaryC profile assembly system 601Strips 605Assembly material 1‘‘ 606MobileSafety screen 607<strong>Welding</strong> strip screen 607Extraction arms, stationary 609Spare parts Extraction arms 610Fans, stationary 611<strong>Welding</strong> fume filters, mobile 613Cartridge filters, mobile 613Filter machine, mobileAccessories 620Spare parts 620<strong>Welding</strong> hose filters, stationary 621Cartridge filters, stationary 623Replacement filter for stationary machines 623<strong>Welding</strong> tables 627Cutting tables 627PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com565
Industrial safety and healthIndustrial safety and healthOn the safe side with <strong>EWM</strong>Our comprehensive range affords protection in any conceivable scenario.Apart from traditional working clothes, our range also includes specialwelder's equipment including clothing, gloves and face protection.We are also aware of the health risks associated with welding emissionsand therefore offer a large number of extraction systems and respiratoryprotection systems.At a glance/ Working and protective clothing– timeless, convenient andfunctional with best workmanshipdown to every detail/ Excellent protection providedby high-quality welding helmetsand personal protectiveequipment for eyes, handsand heat – with an extensiverange of accessories/ Optimal protection providedby welding curtains of mostvaried designs and professionalfume extraction systemsewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Industrial safety and healthHighlightsProtective clothing<strong>EWM</strong> working and protective clothing provideseverything you need to work in and out of doors:jackets, trousers, coats, winter jackets and caps.Welder's clothesOur modern and robust collection is certified andfeatures many ingenious details to offer you a highdegree of protection in dangerous environments.The antistatic, acid-resisting and flame-retardantfabric is the special characteristic of these products.Protects against arcs and prevents sparks fromsticking.Helmets and accessories<strong>EWM</strong> welding helmets are very easy to use and mostsimple to handle. Equipped with extensive accessories.Supplements: Working gloves provide optimal protectionfor any application.Replacement and spare partsFor long-term reliable operation, <strong>EWM</strong> offers a comprehensiverange of replacement and spare parts,from welding helmets to extraction systems andwelding curtains.Safety at workOptimally equipped at the workplace with safetyscreens and curtains of most varied designs andultramodern fume extraction for any need.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Protective equipment and safety<strong>Welding</strong> helmetsPowershieldGT 9-13• z With Ace of Spades (white) or skull design (black)Standards EN 379CEDirective 89/686/EECShade level 4/9-13Battery life2500 hUsageMIG/MAG, TIG, MMA, plasma, microplasmaCharacteristicsBrilliance technology<strong>Welding</strong> helmet lens dimensions in mm 100 x 50Weight490 gType Designation Item no.Powershield Automatic <strong>EWM</strong> welding helmet, black 094-016779-00000GT B 9-13Powershield II 5-13• z Automatic welding helmet• z Two shade level ranges 5–9 (with colourfast filter) and 9–13 (with automatic adjustment)• z Replaceable batteries• z Permanent safety level DIN4• z Variably adjustable configuration of the shade level• z Variably adjustable configuration of response sensitivity• z Two-stage opening delayStandards 379Directive 89/686/EECShade level 5-13Cycle time, light/dark, at room temperature0.18 msBattery life2500 hUsageMIG/MAG, TIG, MMA, plasma, microplasmaCharacteristicsBrilliance technology<strong>Welding</strong> helmet lens dimensions in mm 100 x 50Weight490 gDesignationItem no.Automatic <strong>EWM</strong> welding helmet 094-013727-00000POWERSHIELD II 9-13• z Automatic welding helmet• z Shade level 9-13, automatic adaptation• z Replaceable batteries• z Permanent safety level DIN4• z Variably adjustable configuration of the shade level• z Variably adjustable configuration of response sensitivity• z Two-stage opening delayStandards EN 379CEDirective 89/686/EECShade level 9-13Cycle time, light/dark, at room temperature0.18 msBattery life2500 hUsageMIG/MAG, TIG, MMA, plasmaCharacteristicsBrilliance technology<strong>Welding</strong> helmet lens dimensions in mm 100 x 50Weight490 gDesignationItem no.Automatic <strong>EWM</strong> welding helmet 094-013728-00000568 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> helmetsPowershield Breathe II 5-13• z Automatic welding helmet with fume extraction• z Shade level 9-13, automatic adaptation• z Replaceable batteries• z Permanent safety level DIN4• z Variably adjustable configuration of the shade level• z Variably adjustable configuration of response sensitivity• z Two-stage opening delay• z Controllable air flowStandardsEN 379CEDirective 89/686/EECShade level 4/5-13Cycle time, light/dark, at room temperature0.18 msBattery life2500 hAir flow150 l/minUsageMIG/MAG, TIG, MMA, plasma, microplasmaCharacteristicsBrilliance technology<strong>Welding</strong> helmet lens dimensions in mm 100 x 50DesignationItem no.Automatic <strong>EWM</strong> welding helmet with fume extraction 094-015355-00000Powershield II Breathe 9-13• z Automatic welding helmet with fume extraction• z Shade level 9-13, automatic adaptation• z Replaceable batteries• z Permanent safety level DIN4• z Variably adjustable configuration of the shade level• z Variably adjustable configuration of response sensitivity• z Two-stage opening delay• z Controllable air flowStandardsEN 379CEDirective 89/686/EECShade level 4/9-13Cycle time, light/dark, at room temperature0.18 msBattery life2500 hAir flow150 l/minUsageMIG/MAG, TIG, MMA, plasmaCharacteristicsBrilliance technology<strong>Welding</strong> helmet lens dimensions in mm 100 x 50DesignationItem no.Automatic <strong>EWM</strong> welding helmet with fume extraction 094-015356-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com569
Protective equipment and safety<strong>Welding</strong> helmetsPowershieldPowershield II Protect 5-13 / 9-13• z Automatic welding helmet with adapted hard hat• z A system for comprehensive protection• z Light and robust• z Two shade level ranges: 5–9 and 9–13• z True-colour filters• z Replaceable batteries• z Permanent safety level DIN4• z Variably adjustable configuration of the shade level• z Variably adjustable configuration of response sensitivity• z Two-stage opening delay• z Perfect protection at work, for maximum safety• z Ideal for use on building sites, in assembly shops, etc.Standards EN 379CEDirective 89/686/EECCycle time, light/dark, at room temperature0.18 msWeight860 gType Designation Shade level Item no.Powershield II4/5-9 & 4/9-13 094-016843-00000Protect 5-13Automatic <strong>EWM</strong> welding helmet with hard hatPowershield II4/9-13 094-016844-00000Protect 9-13570 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> helmets<strong>Welding</strong> helmetsbioDark• z Automatic re-adjustment of the shade level during the welding process• z Adaptation of the shade level to personal sensitivity of the eye using fine adjustment• z Grinding mode• z Helmet up to 20% cooler thanks to improved heat reflection• z Extended service life of the batteries due to solar cells• z Automatic welding helmet• z Replaceable batteries• z Permanent safety level DIN4• z Variably adjustable configuration of the shade level• z Variably adjustable configuration of response sensitivity• z Two-stage opening delayStandardsCEEN 379Shade level light state 4Shade level dark state 9 - 13Cycle time light/dark at room temperature0.18 msCycle time light/dark100 ms - 350 msOperating temperature -10 °C - 70 °CBattery life2500 hSolar cells and batteries, no switching on and offrequiredUsageMIG/MAG, TIG, MMA, plasma, microplasmaWeight490 gDimensions field of view 50 x 100DesignationItem no.Automatic welding helmet 094-018658-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com571
Protective equipment and safety<strong>Welding</strong> helmetsSpare partsFront cover lens• z Front cover lenses for Powershield II and bioDarkStandardsCEMaterial typeYesPolycarbonateType Designation PU Item no.Pc.FCL 22 094-011320-00001Cover lensesFCL 5 5 094-011321-00001Inside cover lenses• z For Powershield II, Powershield II Breathe and bioDarkStandardsCEMaterial typeYesPolycarbonateDesignation PU Shade level Item no.Pc.Inside cover lens, clear+/- 0 094-013627-000001.0 094-013697-0000051.5 094-013696-00000Inside cover lens, + aperture2.0 094-013695-00000Sweatbands• z Skin compatible, with Velcro fastener• z For Powershield II, Powershield II Breathe and bioDarkStandardsCEMaterial typeYesCottonDesignation PU Item no.Pc.Head sweatband 2 094-011331-00001572 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> helmetsEK PSDesignation PU Item no.Pc.Eccentric button for Powershield II and Powershield GT 10 094-016784-00000PK PSDesignation PU Item no.Pc.Potentiometer rotary knob for Powershield II and Powershield GT 10 094-016783-00000Helmet• z Replacement shell for helmet for Powershield IIStandardsCEYesDesignationItem no.Helmet without auto darkening filter 094-013623-00000Auto darkening filter• z Replacement auto darkening filter for Powershield II, with operating elementStandardsCEYesType Designation Item no.SCREEN bio-094-018906-00000DarkAuto darkening filterSCREEN 5-13 094-013625-00000SCREEN 9-13 094-013626-00000Auto darkening filter• z Replacement auto darkening filter for Powershield II, with operating elementStandardsCEYesDesignationItem no.Auto darkening filter 094-016786-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com573
Protective equipment and safety<strong>Welding</strong> helmetsSpare partsHeadbands• z Adjustable headband for Powershield II• z With all assembly accessoriesStandardsCEMaterial typeYesPlasticDesignationItem no.Adjustable headband including sweatband for Powershield II 094-011330-00000Repair kit• z Repair set consisting of 1 potentiometer button, 1 satellite back part, 1 sensitive buttonUsageFor repairing the satellite operating unitType Designation Item no.REP KIT Powershield094-011394-00000IRepair kitREP KIT Powershield094-013835-00000IITRANSP BOX PSII BREATHE• z Practical transport box for <strong>EWM</strong> POWERSHIELD II BREATHE• z For transporting fan unit, air hose and lithium battery• z Light and robustDesignationItem no.Transportbox Powershield II Breathe 094-015372-00000HOSE SLEEVE• z Flexible air hose for fume extraction• z Heavy duty air hose cover• z For Powershield II BreatheDesignationItem no.Air hose, black 094-015367-00000HOSE SLEEVE• z Heavy duty air hose cover• z For Powershield II BreatheDesignationItem no.Air hose cover, black 094-015368-00000574 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> helmetsBLOWER PSII BREATHE• z Powerful, battery operated fan unit• z High quality, ball bearing ventilator motor• z Optical and acoustic alarm for low battery level and air flow• z With rechargeable lithium-ion battery• z For Powershield II BreatheDesignationItem no.Fan unit 094-015357-00000PARTICLE FILTER• z Replacement particle filter for fan unit• z For Powershield II BreatheDesignationItem no.Particle filter 094-015364-00000AIR FLOWMETER• z Air flow gauge• z For Powershield II BreatheDesignationItem no.Air flow gauge 094-015366-00000Li-Ion BATTERY• z Durable, rechargeable lithium-ion battery• z Charger with EU, UK and US plug• z For Powershield II BreatheType Designation Item no.Li-Ion GREY Li-ion battery, grey 094-015362-00000CHARGER Charging unit, different mains plugs 094-015365-00000FACE SEAL PSII BREATHE• z Face shield for welding helmets• z For Powershield II BreatheDesignationItem no.Face seal for welding helmet 094-015371-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com575
Protective equipment and safety<strong>Welding</strong> helmetsSpare partsFABRIC BELT PSII BREATHE• z Heavy duty fabric belt with lumbar support• z For Powershield II BreatheDesignationItem no.Fabric belt with lumbar support 094-015370-00000LEATHER BELT PSII BREATHE• z Heavy duty leather belt• z For Powershield II BreatheDesignationItem no.Leather belt without lumbar support 094-015369-00000576 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> helmetsAccessoriesBackpack• z The practical rucksack for mobile use with a large number of compartments• z The upholstered back section permits comfortable carrying even on the roughest constructionsites• z Backpack for Powershield helmetsMaterial typePlastic fabricDesignationItem no.Rucksack for Powershield II and Powershield GT 398-003542-00000Head, neck and chest protection• z Particularly suitable for overhead welding• z For Powershield II and Powershield II BreatheStandardsCEMaterial typeYesNappa leatherType Designation Item no.HEAD/NECK Head and neck protector, leather 094-011393-00000PROTECTCHEST PRO-TECTChest protector, leather 094-011392-00000Dioptric insert• z Inside cover lens, clear• z Available in various diopter versions• z For Powershield II and Powershield II BreatheStandardsCEMaterial typeYesPolycarbonateDesignation Dioptres Item no.dpt1.0 094-013698-000001.5 094-013699-00000Dioptric insert2.0 094-013700-000002.5 094-013701-00000Industriehelm-AdapterDesignationItem no.Hard hat adaptor for Powershield II and Powershield GT 094-016785-00000SeitenteileDesignation Version Item no.Side panel set, coveringSkull motif, White/black 094-016789-00000Skull motif, Black/white 094-016790-00000box with 10 pairs Ace motive, White/black 094-016791-00000Tiger motif, White/black 094-016792-00000Tiger motif, Black/white 094-016793-00000Skull motif, White/black 094-016789-90001Skull motif, Black/white 094-016790-90001Side panelAce motive, White/black 094-016791-90001Tiger motif, White/black 094-016792-90001Tiger motif, Black/white 094-016793-90001PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com577
Protective equipment and safety<strong>Welding</strong> helmets<strong>Welding</strong> helmetsSpeedglas 100V• z <strong>Welding</strong> helmet with 5 adjustable dark levels and one light levelStandardsEN 175:BShade level light state 3UV/IR protection 12Shade level dark state 8-12Cycle time light/dark at room temperature0.1 U/minCycle time light/dark100 ms - 250 msBattery life 1500 %Version2 sensorsDimensions field of view 93 x 44DesignationItem no.Automatic welding helmet 098-004360-00000Speedglas 9100• z Eye and face protection are maintained continuously• z Excellently suited to working in poor lighting conditionsStandardsEN 175:BShade level light state 3UV/IR protection 13Shade level dark state 5,8,9-13Cycle time light/dark40 ms - 1300 ms3 sensorsVersionSide window optionExhalation valvesType Designation Battery life Item no.hSpeedglas 9100V2800 098-004419-00000Automatic welding helmet with sideSpeedglas 9100X098-003805-00000window2500Speedglas 9100XX 098-004346-00000578 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> helmetsSpeedglas 9100 FX AIR• z Eye, face and respiratory protection are maintained continuously• z Excellently suited to working in poor lighting conditions• z <strong>Welding</strong> helmet with automatic welding filter and a 17 x 10 cm clear screen for preparatory andfinishing work.StandardsEN 175:BShade level light state 3UV/IR protection 13Shade level dark state 5,8,9-13Cycle time light/dark at room temperature0.1 msCycle time light/dark40 ms - 1300 msBattery life2000 h3 sensorsVersionSide window optionExhalation valvesWork safety helmet optionDimensions field of view 107 x 73DesignationItem no.Automatic welding helmet with fan respiratory protection 398-000115-00000ADFLO• z Adflo filter fan with self-adjusting air hose QRS, air hose adapter, air flow meter, pre-filter, sparkarrester, particle filter, rechargeable battery, belt and chargerDesignationItem no.Fan respiratory protection system 098-004716-00000ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com579
Protective equipment and safety<strong>Welding</strong> helmetsReplacement parts for SpeedglasFront cover lensStandardsCEYesType Designation PU Item no.Pc.FCL 100V098-004053-00000Cover lenses 10FCL 9100 098-003806-00000Inside cover lensesStandardsCEYesTypeDesignationMaterialtypeDimensions PU Item no.mmPc.ICL 9100V117 x 50094-018910-00000ICL 9100X –117 x 61 098-003807-00000ICL 9100XX Inside cover lenses117 x 77 5 098-004691-00000ICL 100VPolycarbonate91 x 42 098-002014-00001SweatbandsStandardsCEYesType Designation PU Item no.Pc.SWEAT BAND2 098-004395-00000100VHead sweatbandSWEAT BAND3 098-004425-000009100580 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
Protective equipment and safety<strong>Welding</strong> helmetsCoats, jackets and trousersSchweißerjacke multiSafe• z <strong>Welding</strong> jacket in either black, grey or blue• z Antistatic, acid-resistant and flame-retardant PyroPro®• z Seams made of flame-retardant yarn• z Triple felled seams on the arms, shoulders and sides• z Stand up collar and closure with concealed press studs• z Breast pocket with flap and concealed press studs• z Inside pocket with flap• z Waist with press stud adjustment• z Seams face downward so that sparks cannot be trapped• z Contrast seams• z <strong>Welding</strong> jacketStandardsEN 553 (Index 3/50×75° C)470-1531 (A/B1/C1/E2)1149-51149-3ENV 50354 (class 1)Material type87% cotton/12% nylon/1% carbon fibreUsageAll welding processesColourGreyDesignation Size Item no.S 398-000270-10046M 398-000270-10050L 398-000270-10052<strong>Welding</strong> jacketXL 398-000270-10056XXL 398-000270-10058Schweißerhose multiSafe• z <strong>Welding</strong> trousers either black, grey or blue• z Antistatic, acid-resistant and flame-retardant PyroPro®• z Seams made of flame-retardant yarn• z Triple felled seams on the legs and in the crotch• z Belt loops, zip fly• z Back pocket with flap and concealed press studs• z Front pockets with weather protection strip and concealed press stud• z Thigh pocket with flap and concealed press studs• z Integrated folding ruler pocket• z Knee pockets, height-adjustable with flap as well as access from above• z Seams face downward so that sparks cannot be trapped• z Contrast seamsStandardsEN 531 (A, B1, C1, E1)553 (Index 3/50×75° C)1149-3 / 1149-5470-113034ENV 50354 (class 1)Material type87% cotton/12% nylon/1% carbon fibreUsageAll welding processesColourGreyDesignation Size Item no.46 398-000271-1004648 398-000271-1004850 398-000271-10050<strong>Welding</strong> trousers52 398-000271-1005254 398-000271-1005456 398-000271-1005658 398-000271-10058PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com581
Protective equipment and safety<strong>Welding</strong> helmetsCoats, jackets and trousersLatzhose multiSafe• z <strong>Welding</strong> dungarees in either black, grey or blue• z Antistatic, acid-resistant and flame-retardant PyroPro®• z Seams made of flame-retardant yarn• z Triple felled seams on the legs and in the crotch• z Fabric shoulder straps, adjustable and fitted with short, strong elastic as well as plastic clasps• z Bib, rear and thigh pocket with flap and concealed press studs• z Inside pocket with Velcro fastener• z Adjustable waist• z Front pockets with weather protection strip and concealed press stud• z Zip fly• z Integrated folding ruler pocket• z Knee pockets, height-adjustable with flap as well as access from above• z Seams face downward so that sparks cannot be trapped• z Contrast seamsStandardsEN 531 (A, B1, C1, E1)553 (Index 3/50×75° C)1149-3 / 1149-5470-113034ENV 50354 (class 1)Material type87% cotton/12% nylon/1% carbon fibreUsageAll welding processesColourGreyDesignation Size Item no.46 398-000272-1004648 398-000272-1004850 398-000272-10050<strong>Welding</strong> dungarees52 398-000272-1005254 398-000272-1005456 398-000272-1005658 398-000272-10058<strong>EWM</strong> work jacket• z Ventilation under the arms• z Double felled seams on the arms and tripled felled seams on the sidesStandardsENENVMaterial typeYesYes65% polyester/35% cottonDesignation Size Item no.XS 398-000002-00046S 398-000002-00048M 398-000002-00050L 398-000002-00052<strong>EWM</strong> work jacketXL 398-000002-00054XXL 398-000002-00056XXXL 398-000002-00058XXXXL 398-000002-00060582 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyPersonal safety equipmentWork trousers• z Reinforced folding ruler pocket, with small outer pocket• z Reinforced rear pockets• z Height-adjustable knee pockets• z Triple felled seams on the legs and in the crotchMaterial type65% polyester/35% cottonDesignation Size Item no.48 398-000001-0004850 398-000001-0005052 398-000001-00052<strong>EWM</strong> work trousers54 398-000001-0005456 398-000001-0005658 398-000001-0005860 398-000001-00060<strong>EWM</strong> polo shirt• z Extended backMaterial type60% cotton/40% polyesterDesignation Size Item no.46 398-000004-0004648 398-000004-0004850 398-000004-00050<strong>EWM</strong> polo shirt52 398-000004-0005254 398-000004-0005456 398-000004-00056<strong>EWM</strong> winter jacket• z Internal weather protection strip• z Inner lining made of artificial fur• z Water repellentStandardsCEYesENYesENV 50354 class 2Material type60% cotton/40% nylonDesignation Size Item no.46 398-000003-0004648 398-000003-0004850 398-000003-00050<strong>EWM</strong> winter jacket52 398-000003-0005254 398-000003-0005456 398-000003-00056PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com583
Protective equipment and safetyPersonal safety equipmentCoats, jackets and trousers<strong>EWM</strong> pilot jacket• z Breathable pilot jacket• z Optimal freedom of movement due to slightly rounded bottom edge• z The collar follows the movements of the head due to its design with lightweight fabric• z Access to the zip pocket under the weather protection strip without opening the jacket• z Wind and water-proof• z Lining made of quilted fleece• z Convenient access to the integrated telephone holder in the breast pocketStandardsEN 343 - Kl. 3/1342 - Kl. 3/2Material type100% polyesterColourBlackDesignation Size Item no.XS 398-000214-00001S 398-000214-00002M 398-000214-00003L 398-000214-00004Pilot jacketXL 398-000214-00005XXL 398-000214-00006XXXL398-000214-00007398-000214-00006<strong>EWM</strong> softshell jacket• z Breathable softshell jacket• z Wind-proof and water repellent• z Fleece on the inside• z Discreet, black reflective strips ensure improved visibility• z Concealed zip for protection against dust and dirtMaterial typeColour100% polyesterBlackDesignation Size Item no.S 398-000123-00003M 398-000123-00002L 398-000123-00001Softshell jacketXL 398-000123-00004XXL 398-000123-00005<strong>Welding</strong> jacket• z All leather stitches made of extremely heat resistant 5 ply Kevlar thread• z Very comfortable to carry• z Heat and fire resistant leather• z Rivets and push buttons insulated• z High quality, made of the best split cowhide leatherStandardsCEYesEN 470-1Material typeSplit cowhide leatherCharacteristicsElectrically insulated pushbuttonsApprovalsTÜV testedDesignation Size Item no.M 098-004537-00001L 098-004537-00002XL 098-004537-00000Lava brown jacketXXL 098-004537-00003XXXL 098-004537-00004XXXXL 098-004537-00005584 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyPersonal safety equipment<strong>Welding</strong> jacket• z <strong>Welding</strong> jacket• z All leather stitches made of extremely heat resistant 5 ply Kevlar thread• z Very comfortable to carry• z Heat and fire resistant leather• z Rivets and push buttons insulated• z Flame resistant textile fabric in rear section• z High quality, made of the best split cowhide leatherStandardsCEYesEN 470-1Material typeSplit cowhide leather/textileCharacteristicsElectrically insulated pushbuttonsUsageAll welding processesApprovalsTÜV testedDesignation Size Item no.M 098-003702-00001L 098-003702-00002Lava brown jacketXL 098-003702-00000XXL 098-003702-00003XXXL 098-003702-00004<strong>Welding</strong> trousers• z <strong>Welding</strong> dungarees• z Elastic collar• z Divided breast pocket with Velcro fastener• z Rear pocket on right• z All leather stitches made of extremely heat resistant 5 ply Kevlar thread• z Heat and fire resistant leatherStandardsCEYesEN 470-1Material typeSplit cowhide leatherCharacteristicsElectrically insulated pushbuttonsUsageAll welding processesApprovalsTÜV testedDesignation Size Item no.M 098-004038-00001L 098-004038-00002XL 098-004038-00000Bib trousersXXL 098-004038-00003XXXL 098-004038-00004XXXXL 098-004038-00005PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com585
Protective equipment and safetyPersonal safety equipmentGrinding and welding apronsApron• z <strong>Welding</strong> apron• z All leather stitches made of extremely heat resistant 5 ply Kevlar thread• z Heat and fire resistant leather• z Rivets and push buttons insulatedStandardsCEYesEN 470-1Material typeSplit cowhide leatherUsageAll welding processesApprovalsTÜV testedDesignation Dimensions Item no.mm910 x 600 098-004036-000001070 x 600 098-004536-00000Grinding and welding aprons1070 x 800 098-004037-000011220 x 600 098-004536-000011220 x 800 098-002295-00001LTSK EN470-1• z Leg-chest aprons• z All leather stitches made of extremely heat resistant 5 ply Kevlar thread• z Heat and fire resistant leather• z Rivets and push buttons insulatedStandardsCEYesEN 470-1Material typeSplit cowhide leatherUsageAll welding processesApprovalsTÜV testedDesignationItem no.Chaps and bib aprons 098-004032-00000Apron• z Apron• z Heat and fire resistant leather• z With rapid action closureStandardsCEYesEN 470-1Material typeSplit cowhide leatherUsageAll welding processesApprovalsTÜV testedDesignationItem no.Apron 098-004035-00000586 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyPersonal safety equipmentMAG welding glovesPOWERSHIELD migGuard• z Heat-protected MIG/MAG all-leather glove• z Cotton lining• z Sewn using kevlar yarn• z Finest cowhide• z Exceeds the required CE health and safety standardsStandardsCEENMaterial typeUsageApprovalsYes12477 (09.2005) TypeA/B407 423X4X388 4143Shagreen and split leatherMIG/MAG welding, suitable for forceArcTÜV testedDesignation Size Size Item no.cmL 24 - 26 098-004529-00002MIG/MAG welder‘s glove withXL 27 098-004529-00000heat protection cushioningXXL 28 098-004529-00003COTTON LINE VSG• z Cotton lining• z Heat resistant• z Wing thumb, economy model, redStandardsCEENMaterial typeUsageApprovalsYes12477 (09.2005) TypeA/B407 413X4X388 3134Split cowhide leatherMIG/MAG weldingTÜV testedDesignation Size Size Item no.cmCotton-lined glovesL 24 - 26 098-004525-00002XL 27 098-004525-00000MigGuardStandardsCEENMaterial typeUsageYes12477 (09.2005) TypeA/B407 313X4X388 3133Shagreen and split leatherMIG/MAG weldingDesignation Size Size Item no.cmMAG welding glovesL 26 - 27 098-004523-00002M 27 098-004523-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com587
Protective equipment and safetyPersonal safety equipmentMAG welding glovesCOMFOflex• z Sewn using kevlar yarn• z Flame resistant and sweat absorbing lining• z Additional insulation through air cushion• z Very comfortable to carry• z Outer shell made of tender, heat resistant cowhideStandardsCEENMaterial typeUsageApprovalsYes12477 (09.2005) TypeA407 423X4X388 4133Split cowhide leatherMIG/MAG weldingTÜV testedDesignation Size Size Item no.cmL 24 - 26 098-002287-00000MAG welding glovesXL 27 098-002288-00000XXL 28 098-002269-00000588 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyPersonal safety equipmentTIG welding glovesPOWERSHIELD tigGuard• z TIG welder‘s glove for complete control of movement• z Kid leather with split cowhide leather sleeve• z Sewn using kevlar yarn• z Exceeds the required CE health and safety standardsStandardsCEENMaterial typeUsageApprovalsYes12477 (09.2005) TypeB407 412X4X388 2111Goat nappaTIG weldingTÜV testedDesignation Size Size Item no.cmM 22 - 23 098-004521-00002L 24 - 26 098-004521-00001TIG welder‘s gloveXL 27 098-004521-00000XXL 28 098-004521-00003TIG SOFTTOUCH C• z Full calfskin leather glove with reinforced thumb• z Seam free index finger for better guiding of the TIG rodStandardsCEENMaterial typeUsageApprovalsYes12477 (09.2005) TypeA/B407 412X4X388 2122Calf nappaTIG weldingTÜV testedDesignation Size Size Item no.cmS 19 - 20.5 098-004522-00006M 22 - 23 098-004522-00001TIG Softtouch welding glovesL 24 - 26 098-004522-00002XL 27 098-004522-00000XXL 28 098-004522-00003PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com589
Protective equipment and safetyPersonal safety equipmentDriving/working glovesWGSOFT• z Soft touch fingertips with soft, full leather palm and side split leather backStandardsCEYesEN 388 2111Material typeSplit cowhide leatherUsageEquipment construction workApprovalsTÜV testedDesignation Size Size Item no.cmM 22 - 23 098-002317-00010Driving/working glovesL 24 - 26 098-002317-00000XL 27 098-002317-00020WGSUPER• z Oil and weather resistant• z Made of strong, supple, tough and high-quality cowhide leatherStandardsCEYesEN 388 2122Material typeCowhide shagreenUsageHeavy usage in workshop areaApprovalsTÜV testedDesignation Size Size Item no.cmM 22 - 23 098-002678-00000L 24 - 26 098-002316-00000Driving/working glovesXL 27 098-002296-00000XXL 28 098-002300-00000590 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyPersonal safety equipmentCapsBeanie hat• z Thinsulate hat with warm lining• z Particularly water and cold repellent due to fine stitching• z High elasticity of the fabricStandardsCEMaterial typeColourYes100% acrylicBlackDesignationItem no.Beanie hat black 398-000235-00000Textile hats• z Cooling inner lining for high wearer comfort• z Pleasantly soft• z Sweat resistant coating• z Additional insulation through air cushionStandardsCEYesEN 340 (2003)prEN 11611 (2003)Size 1-756 cm - 62 cmMaterial typeFlame-resistant cottonUsageAll welding processesApprovalsTÜV testedDesignationItem no.Cap, blue 098-003555-00000Cap, orange 098-003555-00000Peaked capsPeaked caps• z Cooling inner lining for high wearer comfort• z Pleasantly soft• z Sweat resistant coating• z Additional insulation through air cushionStandardsCEYesEN 340 (2003)prEN 11611 (2003)Material typeFlame-resistant cottonUsageAll welding processesApprovalsTÜV testedDesignation Size Size Item no.cm1.0 56 098-004029-000002.0 57 098-004030-000003.0 58 098-003659-00000Peaked cap, blue4.0 59 098-004033-000005.0 60 098-003660-000006.0 61 098-003938-000007.0 62 098-004031-000004.0 59 098-003939-00001Peaked cap, orange5.0 60 098-003939-000006.0 61 098-004109-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com591
Protective equipment and safetyPersonal safety equipment<strong>Welding</strong> hood<strong>Welding</strong> hood• z <strong>Welding</strong> hood made of flame resistant fabric with Velcro fastenerStandardsCEYesEN 340 (2003)prEN 11611 (2003)Size 1-756 cm - 62 cmMaterial typeFlame-resistant cottonUsageAll welding processesApprovalsTÜV testedType Designation Item no.FR BLUE HOOD <strong>Welding</strong> hood 098-003653-000001-7FR ORANGEHOOD 1-7<strong>Welding</strong> hood, orange 098-003556-00000Safety sleevesSafety sleeves• z Arm and shoulder protection• z Elastic, adjustable collarStandardsCEYesEN 470-1Material typeSplit cowhide leatherUsageAll welding processesApprovalsTÜV testedDesignationItem no.Safety sleeves 098-002279-00000Personal safety equipmentGAITERS• z Leg and foot protection with Velcro fastener• z Flexible flexible shin insert for optimum fitStandardsCEYesEN 470-1Material typeSplit cowhide leatherUsageAll welding processesApprovalsTÜV testedDesignationSpatsItem no.098-002278-00000098-004539-00000592 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyPersonal safety equipmentHead and hand shieldsHead shield• z Head shield made of light plastic• z Adjustable headbandStandardsCEYesEN 175Characteristicsdifficult to igniteMaterial typePlasticColour codeBlackDimensions 90 x 110DesignationItem no.Head shield 098-000797-00000Head shield, glass fibre• z Head shield made of light plastic with glass fibre fabric• z Flame-retardant• z Pre-fabricated glass frameStandardsCEYesEN 175Characteristicsdifficult to igniteMaterial typeGlass fibreColour codeBlackDesignationItem no.Head shield 098-000205-00000GAMADOR• z Original Mars hood made of head resistant plastic, very light, with hinged lens holderStandardsCEYesEN 175Characteristicsdifficult to igniteMaterial typePlasticColour codeBlackDesignationItem no.<strong>Welding</strong> helmet 098-000158-00000HS LI• z Head shield made of light plastic with glass fibre fabric• z Flame-retardantVersionWith glass fibre fabricDesignation Colour code Item no.Black 098-003543-00000Head shieldGreen 098-004116-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com593
Protective equipment and safetyEye protectionHead and hand shieldsProta Shell• z Extremely heat resistant head shield made of damp repellent vulcanised fibre• z Fully insulated• z Adjustable headband• z Solid lens holderVersionColour codeProta ShellFully insulatedBlackDesignationItem no.Head shield 098-003565-00000Prota Shell_2• z Extremely heat resistant head shield made of damp repellent vulcanised fibre• z Fully insulated• z Adjustable headband• z Solid lens holderVersionColour codeProta ShellFully insulatedBlackDesignationItem no.Head shield 098-003623-00000Leather hood• z Leather hood made of soft, black leather• z With safety glasses for lens size Ø 50mm, hinged lens holder• z Closed head protection for overhead welding with Velcro fastener, without nose cut out, withoutlensesStandardsCEYesEN 166Glass diameter50 mmMaterial typeShagreen leatherType Designation Item no.LH 50MM FSC Leather hood, closed 098-000786-00000LH 50MM FSO Leather hood, open 098-002443-00000Leather hood• z Vulkan Komfort leather mask with metal frame and safety glassesGlass diameterVersionMaterial type50 mmWith nose cut outWithout head protectionWithout glassesShagreen leatherDesignationItem no.Leather mask, Vulkan Komfort 098-004017-00000594 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyEye protectionLeather safety mask• z Foldable leather safety mask for safety glasses with 110 x 50 mmDesignationItem no.Pocket welding mask 098-004034-00000Sweatbands• z Sweatband insert for headband• z Made of sponge rubber, for folding outDesignation PU Item no.Pc.Sweatband 20 098-000783-00000Head and neck protector• z Head and neck protector with Velcro fastener• z Particularly suitable for overhead weldingMaterial typeSplit leatherDesignationItem no.Head and neck protector 098-000777-00000<strong>Welding</strong> shield• z <strong>Welding</strong> shield made of plastic with fully inserted glass fibre fabric• z Curved, pre-fabricated version• z Flame-retardant• z UV resistant, no moisture absorption• z Cold and heat resistant from -20°C to 200°CStandardsCEYesEN 166CharacteristicscroppedMaterial typeGlass-fibre plasticColour codeBlackDesignationItem no.<strong>Welding</strong> shield, cropped 098-000203-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com595
Protective equipment and safetyEye protectionHead and hand shieldsHand shield, free view• z <strong>Welding</strong> shield made of plastic with fully inserted glass fibre fabric• z With full view mechanism, pre-fabricated version with insulated sheet metal mechanism• z Flame-retardant• z UV resistant, no moisture absorption• z Cold and heat resistant from -20°C to 200°CStandardsCEYesEN 166Characteristicsfree viewMaterial typeGlass-fibre plasticColour codeBlackDesignationItem no.Hand shield, free view 098-000204-00000<strong>Welding</strong> glasses<strong>Welding</strong> glasses 90 x 110 mm• z <strong>Welding</strong> safety glasses• z Various DIN protection levelsStandardsCEYesEN 166169Material typeGlass, splinter proofDimensions 90 x 110Designation PU Shade level Item no.Pc.4.0 098-000896-000005.0 098-000897-000006.0 098-000898-000007.0 098-000899-000008.0 098-000900-00000<strong>Welding</strong> safety glass 109.0 098-000208-0000010.0 098-000209-0000011.0 098-000210-0000012.0 098-000904-0000013.0 098-000905-0000014.0 098-000906-00000<strong>Welding</strong> glasses 51 x 108 mm• z <strong>Welding</strong> safety glasses• z Various DIN protection levelsStandardsCEYesEN 166169Material typeGlass, splinter proofDimensions 51 x 108Designation PU Shade level Item no.Pc.6.0 098-000913-000007.0 098-000914-000009.0 098-000916-00000<strong>Welding</strong> safety glass 105.0 098-000912-0000010.0 098-000917-0000011.0 098-000918-0000013.0 098-000920-0000014.0 098-000921-00000596 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyEye protection<strong>Welding</strong> glasses<strong>Welding</strong> glasses 51 x 108 mm, gold mirrorcoating• z <strong>Welding</strong> safety glasses• z Various DIN protection levels• z Gold mirror coatingStandardsCEYesEN 166169CharacteristicsmirroredMaterial typeGlass, splinter proofDesignation PU Shade level Item no.Pc.9.0 098-000932-0000010.0 098-000933-0000011.0 098-000934-0000010<strong>Welding</strong> safety glass12.0 098-000935-0000013.0 098-000936-0000014.0 098-000937-00000<strong>Welding</strong> glasses ∅ 50 mm• z <strong>Welding</strong> safety glasses• z Various DIN protection levelsStandardsCEYesEN 166169Glass diameter50 mmMaterial typeGlass, splinter proofDesignation Shade level Item no.2.0 098-000941-000003.0 098-000942-000004.0 098-000943-000005.0 098-000959-000006.0 098-000960-000007.0 098-000946-00000<strong>Welding</strong> safety glass8.0 098-000947-000009.0 098-000948-0000010.0 098-000949-0000011.0 098-000950-0000012.0 098-000951-0000013.0 098-000952-00000<strong>Welding</strong> glasses ∅ 50 mm, gold mirrorcoating• z <strong>Welding</strong> safety glasses• z Various DIN protection levels• z Gold mirror coatingStandardsCEYesEN 166169Glass diameter50 mmCharacteristicsmirroredMaterial typeGlass, splinter proofDesignation Shade level Item no.9.0 098-002068-0000010.0 098-000257-00000<strong>Welding</strong> safety glass11.0 098-000258-0000012.0 098-002069-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com597
Protective equipment and safetyEye protectionProtective glass overlaysProtective glass overlays, round• z <strong>Welding</strong> safety glasses• z Laminated glass, clear, splinter freeStandards EN 166 / EN 169Glass diameter50 mmMaterial typeGlass, splinter proofDesignation PU Item no.Pc.Protective glass overlay 10 098-003754-00000Protective glass overlays• z Protective glass overlays• z Also available as 1000 hour glassStandards EN 166 / EN 169Characteristicsspatter-resistant coatingColour codeColourlessDesignation Material type PU Item no.Pc.Protective glass overlay098-000206-00000Glass, splinter proof100 098-004196-00000Protective glass overlay, 1000 hPolycarbonate 094-000073-00000<strong>Welding</strong> safety blanketsSD 600°CSD 600°CSD 850°CSD 850°C• Proven against weld spatter, flying sparks, grinding sparks• Glass fabric• Resistant up to 500 °C permanently, up to 600 °C for short periods• Alufix grey, cut and slip resistantTemperature 600 °CMaterial thickness0.7 mmStandards• Proven against weld spatter, flying sparks, grinding sparksCE • Glass fabricYes• Resistant up to 500 °C permanently, up to 600 °C for short periodsDesignation Dimensions• Alufix grey, cut and slip resistantmmItem no.1000 x 1000 098-004067-00000Temperature 600 °C2000 x 1000 098-004068-00000<strong>Welding</strong> Material safety thickness blanket2000 x 2000 0.7 mm 098-004069-00000Standards2000 x 3000 098-004070-00000CEYesDesignation Dimensions Item no.• Proven against weld spatter, flying sparks, grinding sparks mm1000 x 1000 098-004067-00000• Glass fabric2000 x 1000 098-004068-00000<strong>Welding</strong> • High temperature safety blanket coating on both sides2000 x 2000 098-004069-00000• Mechanically durable, cut and slip resistant 2000 x 3000 098-004070-00000• Resistant up to 750 °C permanently, up to 850 °C for short periodsTemperature 850 °CMaterial • Proven thickness against weld spatter, flying sparks, grinding sparks2 mmStandards• Glass fabricCE • High temperature coating on both sidesYes• Mechanically durable, cut and slip resistantDesignation Dimensions• Resistant up to 750 °C permanently, up to 850 °C for short periodsmmItem no.1000 x 1000 098-004071-00000Temperature 850 °C2000 x 1000 098-004072-00000<strong>Welding</strong> Material safety thickness blanket2000 x 2000 2 mm 098-004073-00000Standards3000 x 2000 098-004074-00000CEYes598 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comDesignation Dimensions Item no.PK 20132013-3-15mm1000 x 1000 098-004071-00000
Protective equipment and safetyHeat protection<strong>Welding</strong> safety blanketsSD 1150°C• Proven against weld spatter, flying sparks, grinding sparks• Glass fabric• High temperature coating on both sides• Mechanically durable, cut and slip resistant• Resistant up to 900 °C permanently, up to 1150 °C for short periodsTemperature 1150 °CMaterial thickness1.8 mmStandardsCEYesDesignation Dimensions Item no.mm450 x 450 098-004075-000001000 x 1000 098-004076-00000<strong>Welding</strong> safety blanket2000 x 1000 098-004077-000002000 x 2000 098-004078-000003000 x 2000 098-004079-00000SD 1300°C• High temperature coating on both sides• Proven against welding spatter, flying sparks, slag• Silicate tissue• Flexible, soft• Resistant up to 1100 °C permanently, up to 1300 °C for short periodsTemperature 1300 °CMaterial thickness2 mmStandardsCEYesDesignation Dimensions Item no.mm1000 x 900 098-004080-000002000 x 900 098-004081-00000<strong>Welding</strong> safety blanket3000 x 900 098-004082-000002000 x 1800 098-004083-000003000 x 1800 098-004084-00000<strong>Welding</strong> cushionsSK 400x400x40• As knee protection on hot materials• Heat protection from 200 °C to 1300 °CDimensions 400 x 400 x 40StandardsCEYesDesignation Temperature Item no.°C200 098-004085-00000600 098-004086-00000<strong>Welding</strong> cushions850 098-004087-000001150 098-004088-000001300 098-004089-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com599
Protective equipment and safety<strong>Welding</strong> safety curtainsStationaryCurtains<strong>Welding</strong> curtain , dark green S9• Tear proof hem on all sides• Reinforced eyelets with a distance of 21 cm fitted above• Plastic push buttons with 40 cm distance for joining the curtains• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Lateral movement of the curtains possible• Attachment with metal hooks or hook gliders as preferred• Eye protection for arc weldingVersionC profile or pipeGrommetsMaterial thickness0.4 mmColourDark green, mattStandardsCEYesEN 1598Designation Dimensions Weight Item no.mmkg1300 x 1600 1.3 098-003041-000001300 x 1800 1.5 396-000076-000001300 x 2000 1.6 098-003053-000001300 x 2200 1.7 098-003054-00000<strong>Welding</strong> curtain1300 x 2400 1.9 098-003055-000001300 x 2600 2.0 098-003056-000001300 x 2800 2.2 098-003146-000001300 x 3000 2.3 098-003147-00000<strong>Welding</strong> curtain red• Tear proof hem on all sides• Reinforced eyelets with a distance of 21 cm fitted above• Plastic push buttons with 40 cm distance for joining the curtains• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Lateral movement of the curtains possible• Attachment with metal hooks or hook gliders as preferred• Eye protection for arc weldingVersionC profile or pipeGrommetsMaterial thickness0.4 mmColourRedStandardsCEYesEN 1598Designation Dimensions Weight Item no.mmkg1300 x 1600 1.3 098-003158-000001300 x 1800 1.5 098-003159-000001300 x 2000 1.6 098-003160-000001300 x 2200 1.7 098-003161-00000<strong>Welding</strong> curtain1300 x 2400 1.9 098-003162-000001300 x 2600 2.0 098-003163-000001300 x 2800 2.2 098-003164-000001300 x 3000 2.3 098-003165-00000600 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> safety curtains<strong>Welding</strong> curtain crystal clear S0• Tear proof hem on all sides• Reinforced eyelets with a distance of 21 cm fitted above• Plastic push buttons with 40 cm distance for joining the curtains• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Lateral movement of the curtains possible• Attachment with metal hooks or hook gliders as preferred• Against dust, draught, wet and grind spatterVersionMaterial thicknessColourStandardsCEC profile or pipeGrommets0.4 mmCrystal clearYesDesignation Dimensions Weight Item no.mmkg1300 x 1600 1.3 098-003167-000001300 x 1800 1.5 098-003168-000001300 x 2000 1.6 098-003169-000001300 x 2200 1.7 098-003170-00000<strong>Welding</strong> curtain1300 x 2400 1.9 098-003171-000001300 x 2600 2.0 098-003172-000001300 x 2800 2.2 098-003173-000001300 x 3000 2.3 098-003174-00000StationaryC profile assembly systemC-profile assembly system• Assembly system for curtain and strip systems with C profileType Designation Version VPE Item no.Pc.CR098-003237-0000040X40X2,5MMZN 3MRails -CR098-003238-0000040X40X2,5MMZN 6M1EC 90° ZN098-003239-00000R400MM90° elbow for C profile -EC 90° ZN098-003240-00000R1000MMRC ZN Rail connector for C profile - 098-003241-00000T-CON T-connector for C profile - 098-003242-00000HLG 1010 098-003243-00000HLG 13 Hook glider -13 098-003244-00000HLG 50 50 098-003245-00000EC CR Sealing cap, C profile -098-003246-00000SFIX-Csingle 098-003247-00000Ceiling mounting, C profileSFIX 2XC double 098-003248-00000FWFIX-C End wall mounting profile single 098-003249-00000FWFIX-2XC End wall mounting, C profile double 098-003250-00000LWFIX-C Lengthwise wall mounting, C single 098-003251-00000LWFIX-CX2 profiledouble 098-003252-00000FIXEN-C End stop, C profile 098-003253-000001SH C Ceiling suspension, C profile 098-003254-00000UNIFIX C Universal rail holder for C profile 098-003255-00000RH CR Carriage, C profile 098-003256-00000R CR BR 1“ Carriage, pipe 1‘‘ 098-003602-00000STAN C40 x 40 mm,098-003258-00000Hight max. 3.000 mmC profile standsSTAN C HD60 x 60 mm;098-003259-00000Hight max. 3.000 mmPK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com601
Protective equipment and safety<strong>Welding</strong> safety curtainsStationaryStrip curtains<strong>Welding</strong> strips, dark green S9• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Cut and holed in accordance with the desired overlap• Individual strips curved on the lengthways side• Suspension by means of pendulum sleeves or swing clamps• Eye protection for arc welding• Prices are calculated based on width and height (m 2 )VersionPendulum sleeve or swing clampsColourDark green, mattWide side panels 300StandardsCEYesEN 1598Designation Material thickness Weight VPE Item no.mm kg/m² m 2<strong>Welding</strong> strips, 50 mm3.0098-003198-00000overlapping (33%)2.0<strong>Welding</strong> safety strips, 1003.8 098-003199-00000mm overlap (66%)<strong>Welding</strong> strips, 50 mm4.8 098-003200-00000overlapping (33%)1<strong>Welding</strong> safety strips, 1006.0 098-003201-000003.0mm overlap (66%)<strong>Welding</strong> strips, 150 mmoverlapping (100%)7.2 098-003202-00000<strong>Welding</strong> strips, dark green S9 by the metre• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Cut and holed in accordance with the desired overlap• Individual strips curved on the lengthways side• Suspension by means of pendulum sleeves or swing clamps• Eye protection for arc weldingVersionMaximum delivery length 50 m/rollPendulum sleeve or swing clampsColourDark green, mattWide side panels 300StandardsCEYesDIN EN 1598 1598Designation Material thickness Weight Item no.mmkg<strong>Welding</strong> safety strips, by2.0 0.8 098-004055-000003.0 1.2 098-004056-00000by the metrePiercing and cutting• Piercing and cutting of protection stripsDesignation Version Item no.for 33 % overlapping 398-000580-00000Piercing and cutting offor 66 % overlapping 398-000580-00001protection stripsfor 100 % overlapping 398-000580-00002602 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> safety curtains<strong>Welding</strong> strips, light green S7• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Cut and holed in accordance with the desired overlap• Individual strips curved on the lengthways side• Suspension by means of pendulum sleeves or swing clamps• Eye protection for arc welding• Prices are calculated based on width and height (m2)VersionPendulum sleeve or swing clampsColourLight greenWide side panels 300StandardsCEYesEN 1598Designation Material thickness Weight VPE Item no.mm kg/m² m 2<strong>Welding</strong> strips, 50 mm3.0098-003203-00000overlapping (33%)2.0<strong>Welding</strong> safety strips, 1003.8 098-003204-00000mm overlap (66%)<strong>Welding</strong> strips, 50 mm4.8 098-003205-00000overlapping (33%)1<strong>Welding</strong> safety strips, 1006.0 098-003206-000003.0mm overlap (66%)<strong>Welding</strong> strips, 150 mmoverlapping (100%)7.2 098-003207-00000<strong>Welding</strong> strips, light green S7, by the meter• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Cut and holed in accordance with the desired overlap• Individual strips curved on the lengthways side• Suspension by means of pendulum sleeves or swing clamps• Eye protection for arc weldingVersionMaximum delivery length 50 m/rollPendulum sleeve or swing clampsColourLight greenWide side panels 300StandardsCEYesEN 1598Designation Material thickness Weight Item no.mmkg<strong>Welding</strong> safety strips, by2.0 0.8 098-004057-000003.0 1.2 098-004058-00000by the metrePiercing and cutting• Piercing and cutting of protection stripsDesignation Version Item no.for 33 % overlapping 398-000580-00000Piercing and cutting offor 66 % overlapping 398-000580-00001protection stripsfor 100 % overlapping 398-000580-00002PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com603
Protective equipment and safety<strong>Welding</strong> safety curtainsStationaryStrip curtainsRed• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Cut and holed in accordance with the desired overlap• Individual strips curved on the lengthways side• Suspension by means of pendulum sleeves or swing clamps• Eye protection for arc welding• Prices are calculated based on width and height (m2)VersionPendulum sleeve or swing clampsColourRedWide side panels 300StandardsCEYesEN 1598Designation Material thickness Weight VPE Item no.mm kg/m² m 2<strong>Welding</strong> strips, 50 mm3.0098-003208-00000overlapping (33%)2.0<strong>Welding</strong> safety strips, 1003.8 098-003209-00000mm overlap (66%)<strong>Welding</strong> strips, 50 mm4.8 098-003210-00000overlapping (33%)1<strong>Welding</strong> safety strips, 1006.0 098-003211-000003.0mm overlap (66%)<strong>Welding</strong> strips, 150 mmoverlapping (100%)7.2 098-003212-00000Red, by the metre• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Cut and holed in accordance with the desired overlap• Individual strips curved on the lengthways side• Suspension by means of pendulum sleeves or swing clamps• Eye protection for arc weldingMaximum delivery length 50 m/rollVersionPendulum sleeve or swing clampsColourRedWide side panels 300StandardsCEDIN EN 1598Designation Material thickness Weight Item no.mmkg<strong>Welding</strong> safety strips, by2.0 0.8 098-003604-000003.0 1.2 098-004059-00000by the metrePiercing and cutting• Piercing and cutting of protection stripsDesignation Version Item no.for 33 % overlapping 398-000580-00000Piercing and cutting offor 66 % overlapping 398-000580-00001protection stripsfor 100 % overlapping 398-000580-00002604 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> safety curtainsStationaryStrips<strong>Welding</strong> strips, crystal clear S0• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Cut and holed in accordance with the desired overlap• Individual strips curved on the lengthways side• Suspension by means of pendulum sleeves or swing clamps• Against dust, draught, wet and grind spatterVersionPendulum sleeve or swing clampsColourBronzeWide side panels 300StandardsCEYesEN 1598Designation Material thickness Weight VPE Item no.mm kg/m² m 2<strong>Welding</strong> strips, 50 mm3.0098-003213-00000overlapping (33%)2.0<strong>Welding</strong> safety strips, 1003.8 098-003214-00000mm overlap (66%)<strong>Welding</strong> strips, 50 mm4.8 098-003215-000001overlapping (33%)<strong>Welding</strong> safety strips, 1006.0 098-003216-000003.0mm overlap (66%)<strong>Welding</strong> strips, 150 mmoverlapping (100%)7.2 098-003217-00000<strong>Welding</strong> strips, crystal clear S0, by the metre• Flame-retardant (cl. 1, in accordance with DIN 53 438 T2)• Cut and holed in accordance with the desired overlap• Individual strips curved on the lengthways side• Suspension by means of pendulum sleeves or swing clamps• Against dust, draught, wet and grind spatterVersionMaximum delivery length 50 m/rollPendulum sleeve or swing clampsColourBronzeWide side panels 300StandardsCEYesEN 1598Designation Material thickness Weight Item no.mmkg<strong>Welding</strong> safety strips, by2.0 0.8 098-003714-000003.0 1.2 098-004060-00000by the metrePiercing and cutting• Piercing and cutting of protection stripsDesignation Version Item no.for 33 % overlapping 398-000580-00000Piercing and cutting offor 66 % overlapping 398-000580-00001protection stripsfor 100 % overlapping 398-000580-00002PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com605
Protective equipment and safety<strong>Welding</strong> safety curtainsStationary Assembly material 1‘‘Assembly material for curtains• Assembly system for curtain and strip systems in pipe version 1“Designation Version PU Item no.Pc.098-003225-00000Pipe 1‘‘ -098-003226-000001Sealing cap for pipe 1‘‘ - 098-003227-00000Pipe clip - 098-003228-0000010 098-003229-00000Metal hooks -13 098-003230-0000050 098-003231-00000Pipe connector for pipe 1‘‘ -098-004061-00000Ceiling mounting for pipe 1‘‘ - 098-003233-00000Wall mounting for pipe 1‘‘ - 098-003234-0000040 x 40 mm,098-003235-000001Hight max. 3.000 mmStands for pipe 1‘‘60 x 60 mm,098-003236-00000Hight max. 3.000 mmCeiling suspension for pipe 1‘‘ 098-003232-00000Pendulum sleeve - 5 098-003266-00000Spacer - 10 098-003267-00000606 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> safety curtainsMobileSafety screenSafety screen, strung• Light steel tube frame made of round tube with blue epoxy powder coating• Film is tensioned between the upper and lower cross member of the frame• Complete kit: B: 1.46 m, H: 1.90 m (floor clearance 100 mm)• Clear version not suitable as eye protection for arc welding!• Wheel cannot be mountedMaterial thickness0.4 mmStandardsCEYesEN 1598Type Designation Colour Version Item no.WBAS S9Dark green, matt098-003289-00000with weldingWBAS S4 Light green 098-003290-00000curtainWBAS RED Safety screen,Red 098-003291-00000WBAS S0 strungCrystal clear with curtain to protectagainst dust,draughts, etc.098-003292-00000Safety screen with curtain• Stable frame made of square tube with blue epoxy coating• Curtain attached on upper tube with metal hook• Complete kit• Eye protection for arc weldingVersionwith welding curtainMaterial thickness0.4 mmStandardsCEYesEN 1598Type Designation Colour Item no.WENH S9Dark green, matt 098-003293-00000WENH RED Safety screen with curtainRed 098-004063-00000WENH S4 Light green 098-003294-00000Safety screen with curtain, 3-part• Stable frame made of square tube with blue epoxy coating• Curtain attached on upper tube with metal hook• Complete kit• Clear version not suitable as eye protection for arc welding!Material thickness0.4 mmStandardsCEYesEN 1598Type Designation Colour Version Item no.WENH 3P S9Dark green, matt with welding 098-003296-00000WENH 3P SRED Red curtain098-003297-00000WENH 3P S0 Safety screen withfoil curtainCrystal clear with SO weldingcurtain to protectagainst dust, draughtsetc.098-003298-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com607
Protective equipment and safety<strong>Welding</strong> safety curtainsMobileSafety screenSafety screen with strip curtain• Stable frame made of square tube with blue epoxy coating• Complete kit (without wheels)• Attachment of the strips with pendulum sleeves and spacers to the upper tube• Clear version not suitable as eye protection for arc welding!VersionStandardsCEEN 1598With welding safety strips, 300 mmYesType Designation Colour Material thickness Item no.mmWLAM S92.0 098-003306-00000Dark green, matt3.0 098-003307-00000WLAM RED Safety screen with2.0 098-003308-00000Redstrip curtain3.0 098-003309-000002.0 098-003310-00000Crystal clearWLAM S03.0 098-003311-00000Safety screen with strip curtain, 3-part• Stable frame made of square tube with blue epoxy coating• Complete kit (without wheels)• Attachment of the strips with pendulum sleeves and spacers to the upper tube• Clear version not suitable as eye protection for arc welding!StandardsCEEN 1598YesType Designation Colour Material thickness Item no.mmWLAM S92.0 098-003313-00000Dark green, matt3.0 098-003504-00000WLAM RED Safety screen with2.0 098-003315-00000Redstrip curtain3.0 098-003316-000002.0 098-003317-00000Crystal clearWLAM S03.0 098-003318-00000Wheel set• Wheel set for strip safety screen• Consisting of 4 guide castors, two of which are adjustableStandardsCEYesDesignationItem no.Wheel set 098-003295-00000608 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> safety curtainsExtraction arms, stationaryExtraction arms, 2, 3 and 4 m• Extraction of welding fumes, gases, vapours, light dust and solvents• Inner parallelogram carrier linkage with spring support• Polyester fabric hose with PVC coating and steel liner• 360 °C rotatable, with damper flap• Operation with ventilator or central extraction• Desired position is maintained unsupported• Comes with wall bracketStandardsCEVersionConnection nozzles ØNoise levelYesHose version150 mm64 dB(A)Designation Extraction arm Weight Item no.Overall length in m kg2,0 17,0 098-002185-00020Extraction arms, Hose version3,0 20 098-002185-000104,0 23 098-002185-00000Extraction arms, 5, 6 and 7 m• Extraction arm in 5, 6 or 7 m length with boom and two joints• C-bar on underside of the wall bracket• Carriage can be equipped with tool and wire feed unit (up to 50 kg).• Desired position is maintained unsupported• Connection with ventilators or extraction filter system possible• Comes with wall bracketStandardsCEVersionConnection nozzles ØNoise levelYesHose version150 mm64 dB(A)Designation Extraction arm Weight Item no.Overall length in m kg5,0 63 098-003495-00000Extraction arms, Hose version6,0 66 098-003496-000007,0 75 098-002180-00000Extraction arms, 7, 8, 9 and 10 m• Extraction arm in 7, 8, 9 or 10 m length with two booms and three joints• C-bar on underside of the wall bracket• Carriage can be equipped with tool and wire feed unit (up to 50 kg)• Desired position is maintained unsupported• Connection with ventilators or extraction filter system possible• Comes with wall bracketStandardsCEVersionConnection nozzles ØNoise levelYesHose version250 mm64 dB(A)Designation Extraction arm Weight Item no.Overall length in m kg7 142 398-000581-000008 145 398-000582-00000Extraction arms, pipe version9 195 398-000583-0000010 198 398-000584-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com609
Protective equipment and safety<strong>Welding</strong> safety curtainsSpare partsExtraction armsExtraction hood with lightning kit• Extraction hood including workplace lamps, 2 x 12 V - 70 W, including transformer box• LT 1A: Start/stop automationStandardsCEVersionYesLighting kit including transformer boxDesignationItem no.Lighting kit 098-003031-00000Lighting set with start/stop 098-002103-00000Start/Stop automation• Start/stop automation via sensor on earthing cable• For fansStandardsCEVersionYesStart/Stop automationDesignationItem no.Start/Stop automation 098-004019-00000Replacement grating• Replacement grating for extraction hoodDesignationItem no.Replacement grating 098-004021-00000Replacement hoses• Polyester fabric hose with PVC coating and steel wire spiral• The hoses can be combined for lengths over 4 mDesignation For arm Item no.in m2 098-002894-00000Replacement hoses for KEMPER extraction arms3, 5, 7, 9 098-002895-000004, 6, 8, 10 098-002897-00000Replacement hood• Extraction hood as replacement for extraction arms and telescopic arms, including rotating jointand required fixing materialsType Designation Item no.EH OL Replacement hood without lamps 098-002908-00000EH ML Replacement hood with lamps 098-004020-00000610 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safety<strong>Welding</strong> safety curtainsFans, stationary2000 m³/h• Specially designed for connection to extraction arms, telescopic arms and extraction cranes• Casing and impeller made of spark resistant cast silumin• Fan attachment to wall console with tension closure without additional bracket• Direction of blowing can be selected• Suitable for the transport of bulk materials, powders and similar• Excellent running characteristics with low noise productionStandardsCEVersionEngine outputFan outputWeightDesignationFan, M seriesYesM series0.75 kW2000 m³/h23 kgMainsvoltageItem no.V3 x 400 098-002186-000001 x 230 098-002186-000102200 m³/h• Specially designed for connection to extraction arms, telescopic arms and extraction cranes• Casing and impeller made of spark resistant cast silumin• Fan attachment to wall console with tension closure without additional bracket• Direction of blowing can be selected• Suitable for the transport of bulk materials, powders and similar• Excellent running characteristics with low noise productionStandardsCEVersionEngine outputFan outputWeightDesignationFan, M seriesYesM series1,1 kW2200 m³/h24 kgMainsvoltageItem no.V3 x 400 098-002179-000003 x 500 098-003050-00000Wall holder for fans• For connection of extraction hoses up to 2200 m³Type Designation NW Item no.WHWH 2Wall holder for fans with 1 extraction hoseWall holder for fans with 2 extraction hoses100 098-002954-00000150 098-002947-00000160 098-002986-00000100 098-002966-00000150 098-002973-00000160 098-002994-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com611
wProtective equipment and safety<strong>Welding</strong> safety curtainsFans, stationaryMotor circuit breaker• For connecting extraction hoses, with fans up to 2,200 metersType Designation Version Item no.for 0,75 kW, 3 x 400 V 094-012631-00000MPKMotor circuit breakerfor 0,75 kW, 1 x 230 V 394-000763-00000for 1,1 kW, 3 x 400 V 098-003952-00000for 1,1 kW, 3 x 500 V 394-000764-00000Sound absorbers• Sound absorbers for connection to ventilatorsStandardsCEVersionYesSound absorbersDesignationItem no.Sound absorbers 098-003022-00000Connection material• Jointing material for securing a pipe Ø 160 mm on the outlet and connection pipe Ø 160 mm tothe wall console for the extraction arms, telescopic arms and cranesStandardsCEVersionConnection nozzles ØYesConnection material, set160 mmDesignationItem no.Connection material 098-003000-00000Connection lead• Connecting pipe made of multilayer aluminium foilStandardsCEConnection nozzles ØYes160 mmDesignationItem no.Connection lead 098-003062-00000Blow out vents• Blow out vents with bird protection grill, galvanisedStandardsCEVersionConnection nozzles ØYesBlow out vents with bird protection grill160 mmDesignationItem no.Blow out vent 098-003015-00000612 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyFume extraction<strong>Welding</strong> fume filters, mobilepowerVent• Inner parallelogram carrier linkage with spring support• Robust steel panel construction and resistant powder coating• Flexible use at changing welding sites• Can be rotated or tilted through 360°, with damper flap• Desired position is maintained unsupported• Air which contains contaminants is separated from coarse contaminants in the pre-filter• Main filter with a separation level of 99.9%• Control light shows when changes of the filter inserts is necessaryStandardsCEYesVersionHose versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VEngine output1.1 kWFan output2200 m³/hConnection nozzles Ø150 mmFiltration efficiency 99.9 %Noise level68 dB(A)Dimensions 655 x 655 x 1020Weight80 kgDesignation Extraction arm Item no.mExtraction arm3,0 398-000578-00001powerVent replacement filter• Replacement filter with frameStandardsCEYesVersion Replacement filter for FM FC 1DesignationItem no.Replacement filter for FM FC 1 098-002088-00000Pre-filter matting, 10 pcs• Pre-filter mattingStandardsCEYesDesignationItem no.Pre-filter matting 10 pcs 098-002870-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com613
Protective equipment and safetyFume extraction<strong>Welding</strong> fume filters, mobilepowerVent XL• KemTex ePTFE filter with >99.9 % filtration efficiency• Automatic cleaning of the filter cartridge on reaching the limit value• Meets the test criteria of the IFA at the highest level (W3), also for steels with over 30% chrome andnickel portionsStandardsCEMax. extraction capacityApplicationMains voltageEngine outputFan outputYes1000 m³/hUnalloyed, high, low alloy materials, aluminium, nonferrousmaterials3 x 400 V1,5 kW3000 m³/hFiltration efficiency 99,9 %Dimensions 655 x 655 x 1460Weight135 kgDesignation Extraction arm Item no.m3,0 398-000579-00001powerVent XL replacement filterDesignationItem no.Replacement hoses for powerVent XL 098-004024-00000Pre-filter matting, 10 pcs• Pre-filter mattingStandardsCEYesDesignationItem no.Pre-filter matting 10 pcs 098-002870-00000614 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyFume extractionFilter Master• Inner parallelogram carrier linkage with spring support• Robust steel panel construction and resistant powder coating• Flexible use at changing welding sites• Can be rotated or tilted through 360°, with damper flap• Desired position is maintained unsupported• Air which contains contaminants is separated from coarse contaminants in the pre-filter• Main filter with a separation level of 99.9%• Control light shows when changes of the filter inserts is necessaryStandardsCEYesMax. extraction capacity1200 m³/hVersionHose versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VEngine output1.1 kWFan output2200 m³/hConnection nozzles Ø150 mmFiltration efficiency 99.9 %Noise level68 dB(A)Dimensions 655 x 655 x 1020Weight80 kgDesignation<strong>Welding</strong> fume filterItem no.098-003059-00000098-002912-00000098-002911-00000Replacement filter for Filter Master• Replacement filter with frameStandardsCEYesVersion Replacement filter for FM FC 1Dimensions 592 x 592 x 292DesignationItem no.Replacement filter for FM FC 1 098-002088-00000Pre-filter matting, 10 pcs• Pre-filter mattingStandardsCEJaDesignationItem no.Pre-filter matting 10 pcs 098-002870-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com615
Protective equipment and safetyFume extraction<strong>Welding</strong> fume filters, mobile<strong>Welding</strong> fume filter, mobile, IFA tested• Monitoring of filter saturation, independent cleaning of the filter cartridge on reaching the limitvalue• Jointing material for securing a pipe Ø 160 mm on the exhaust and connection pipe Ø 160 mm tothe wall console for the extraction arms, telescopic arms and cranes• Meets the test criteria of the Ifa at the highest level (W3), also for steels with over 30% chrome andnickel portionsStandardsCEMax. extraction capacityVersionUsageMains voltageEngine outputFan outputConnection nozzles ØYes1200 m³/hHose versionUnalloyed, low-alloyed materials, aluminium, nonferrousmaterials3 x 400 V1.1 kW2200 m³/h150 mmSeparation level 99.9 %Noise level68 dB(A)Dimensions 655 x 655 x 1020Weight95 kgDesignation Extraction arm Item no.m2,0 098-003080-00000<strong>Welding</strong> fume filter, mobile, IFA tested, hose version3,0 098-003081-000004,0 098-003082-00000Replacement filter, IFA• Main filter for IFA mobile welding fume filterStandardsCEVersionYesMain filterDesignationItem no.Replacement filter IFA 098-002879-00000<strong>Welding</strong> fume filter, mobile, with extractionarm• Mobile extraction and filter unit• Use of activated carbon filters possible• Many variants and comprehensive accessories• With two hose arms, both can be rotated through 360°StandardsCEYesMax. extraction capacity1200 m³/hVersionHose versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VEngine output1.1 kWFan output2200 m³/hConnection nozzles Ø150 mmFiltration efficiency 99.9 %Noise level68 dB(A)Dimensions 655 x 655 x 1020Weight95 kgDesignation Extraction arm Item no.m2,0 098-003068-00000<strong>Welding</strong> fume filter, mobile, hose version3,0 098-003073-000004,0 098-003074-00000616 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyFume extraction<strong>Welding</strong> fume filter, mobile, with 2extraction arms• Mobile welding fume extractor• With two hose arms, both can be rotated through 360°• Extraction hood provided with damper flaps• Lighting in both extraction hoods possible• Start/stop automation possible• Start/stop clamp• Connection cable with 16 A CEE plug• Filter insert with pre-filterStandardsCEYesVersionHose versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VEngine output1.1 kWFan output2200 m³/hConnection nozzles Ø150 mmFiltration efficiency 99.9 %Noise level68 dB(A)Dimensions 655 x 655 x 1020Weight95 kgDesignation Extraction arm Item no.m2,0 098-003093-00000<strong>Welding</strong> fume filter, mobile, hose version3,0 098-003094-000004,0 098-003095-00000Replacement filter, IFA• Main filter for IFA mobile welding fume filterStandardsCEVersionJaMain filterDesignationItem no.Main filter IFA 098-002879-00000Pre-filter matting, 10 pcs• Pre-filter mattingStandardsCEJaDesignationItem no.Pre-filter matting 10 pcs 098-002870-00000Replacement filter• Consumables for mobile and stationary welding fume filtersType Designation VPE Item no.pcsVFM 01 Pre-filter matting 10 098-002870-00000HF 01 Main filter 1 098-002867-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com617
Protective equipment and safetyFume extraction<strong>Welding</strong> fume filters, mobile<strong>Welding</strong> fume filter XL, IFA• Monitoring of filter saturation, independent cleaning of the filter cartridge on reaching the limitvalue• Jointing material for securing a pipe Ø 160 mm on the exhaust and connection pipe Ø 160 mm tothe wall console for the extraction arms, telescopic arms and cranes• Meets the test criteria of the Ifa at the highest level (W3), also for steels with over 30% chrome andnickel portionsStandardsCEMax. extraction capacityVersionUsageMains voltageEngine outputFan outputYes1000 m³/hPipe versionUnalloyed, low-alloyed materials, aluminium, nonferrousmaterials3 x 400 V1.5 kW3000 m³/hFiltration efficiency 99.9 %Dimensions 855 x 655 x 1475Weight140 kgDesignation Extraction arm Item no.m2,0 098-002886-00000Cartridge filter, mobile, Ifa tested, pipe version3,0 098-002887-000004,0 098-002881-00000Replacement filter for filter master XLDesignationItem no.Replacement filter for Filter Master XL 098-004024-00000Cartridge filter, mobile, IFA• Monitoring of filter saturation, independent cleaning of the filter cartridge on reaching the limitvalue• Jointing material for securing a pipe Ø 160 mm on the exhaust and connection pipe Ø 160 mm tothe wall console for the extraction arms, telescopic arms and cranes• Meets the test criteria of the Ifa at the highest level (W3), also for steels with over 30% chrome andnickel portionsStandardsCEMax. extraction capacityVersionUsageMains voltageEngine outputFan outputYes1300 m³/hHose versionUnalloyed, low-alloyed materials, aluminium, nonferrousmaterials3 x 400 V1.5 kW3000 m³/hSeparation level 99.9 %Dimensions 855 x 655 x 1475Weight140 kgDesignationCartridge filter, mobile, Ifa tested, Hose versionItem no.098-002910-00000098-002628-00000098-002885-00000618 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyFume extractionFilter machine, mobileAccessoriesCartridge filter, mobile, with 2 hoses• KemTex ePTFE filter with >99.9 % filtration efficiency• Automatic cleaning of the filter cartridge on reaching the limit valueStandardsCEYesMax. extraction capacity2 x 700 m³/hVersionHose versionApplicationUnalloyed and low alloy materials, aluminiumMains voltage3 x 400 VEngine output1,5 kWFiltration efficiency3000 m³/hFiltration efficiency 99,9 %Dimensions 855 x 655 x 1475Weight140 kgDesignation Extraction arm Item no.m2,0 098-002910-00000Cartridge filter, mobile, hose version3,0 098-002628-000004,0 098-002885-00000Replacement filter for cartridge filter• Consumables for mobile and stationary welding fume filtersType Designation VPE Item no.pcsHF 01 Main filter 1 098-002870-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com619
Protective equipment and safetyFume extractionFilter machine, mobileSpare partsExtraction hood for Filter Master XL• Extraction hood including workplace lamps, 2 x 12 V - 70 W, including transformer box• LT 1A: Start/stop automationStandardsCEVersionYesLighting kit including transformer boxDesignationItem no.Lighting kit 098-003031-00000Lighting set with start/stop 098-002103-00000Start/Stop automation• Start/stop automation via sensor on earthing cable• For fansStandardsCEVersionYesStart/Stop automationDesignationItem no.Start/Stop automation 098-004019-00000Replacement grating• Replacement grating for extraction hoodDesignationItem no.Replacement grating 098-004021-00000Replacement hoses• Polyester fabric hose with PVC coating and steel wire spiral• The hoses can be combined for lengths over 4 mDesignation For arm Item no.in m2 098-002894-00000Replacement hoses for KEMPER extraction arms3, 5, 7, 9 098-002895-000004, 6, 8, 10 098-002897-00000Replacement hood• Extraction hood as replacement for extraction arms and telescopic arms, including rotating jointand required fixing materialsType Designation Item no.EH OL Replacement hood without lamps 098-002908-00000EH ML Replacement hood with lamps 098-004020-00000620 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyFume extraction<strong>Welding</strong> hose filters, stationary<strong>Welding</strong> fume filter, stationary, with 1extraction arm• For use at fixed welding sites, cabins or training workshops• Space saving attachment to wall, pillar or free standing column• Extraction arms available in pipe or hose version• Comfortable operation via control-box• <strong>Welding</strong> fume filter works on the principle of deep filtration• Unit can be connected with the pipe system if required (due to the supports)StandardsCEYesMax. extraction capacity 1200 m 3 /hVersionHose versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VEngine output1.1 kWFan output2200 m³/hSeparation level 99.9 %Noise level68 dB(A)Dimensions 655 x 655 x 1000Weight85 kgDesignation Extraction arm Item no.m2,0 098-003106-000003,0 098-003107-000004,0 098-003084-00000<strong>Welding</strong> fume filter, stationary, hose version5,0 098-003085-000006,0 098-003086-000007,0 098-003112-00000<strong>Welding</strong> fume filter, stationary, with 2extraction arms, 3.000 m³/h• For use at fixed welding sites, cabins or training workshops• Space saving attachment to wall, pillar or free standing column• Extraction arms available in pipe or hose version• Comfortable operation via control-box• <strong>Welding</strong> fume filter works on the principle of deep filtration• Unit can be connected with the pipe system if required (due to the supports)StandardsCEYesMax. extraction capacity2 x 700 m³/hVersionPipe versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VEngine output1.1 kWFan output2200 m³/hSeparation level 99.9 %Dimensions 655 x 655 x 1000Weight85 kgDesignation Extraction arm Item no.m2,0 098-003108-000003,0 098-003109-000004,0 098-002921-00000<strong>Welding</strong> fume filter, stationary, pipe version5,0 098-002928-000006,0 098-002929-000007,0 098-002329-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com621
Protective equipment and safetyFume extraction<strong>Welding</strong> hose filters, stationary<strong>Welding</strong> fume filter, stationary, with 2extraction arms, 3.000 m³/h• For use at fixed welding sites, cabins or training workshops• Space saving attachment to wall, pillar or free standing column• 2 extraction hoses• Comfortable operation via control-box• <strong>Welding</strong> fume filter works on the principle of deep filtration• Unit can be connected with the pipe system if required (due to the supports)StandardsCEYesMax. extraction capacity2 x 1000 m³/hVersionHose versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VEngine output1.5 kWFan output3000 m³/hSeparation level 99.9 %Noise level71 dB(A)Dimensions 655 x 655 x 1050Weight91 kgDesignation Extraction arm Item no.m2,0 098-002918-000003,0 098-002919-000004,0 098-002924-00000<strong>Welding</strong> fume filter, stationary, hose version5,0 098-002925-000006,0 098-002097-000007,0 098-002956-00000Replacement filter• Consumables for mobile and stationary welding fume filtersType Designation VPE Item no.pcsVFM 01 Pre-filter matting 10 098-002870-00000HF 01 Main filter 1 098-002867-00000622 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyFume extractionCartridge filters, stationaryCartridge filter, stationary, with 1 extractionarm• Space saving attachment to wall, pillar or free standing column• Extraction arms available in pipe or hose version• Self cleaning filter cartridge• Filter cartridges work according to the principle of surface filtration• Extremely high level of separation for particles under 0.4 µm• Stationary welding fume extractor with two filter cartridgesStandardsCEYesMax. extraction capacity 1200 m 3 /hVersionHose versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VFan output3000 m³/hSeparation level 99.9 %Noise level71 dB(A)Dimensions 655 x 655 x 1355Compressed air container11 lDust container25 lNumber of cleaning filters 2Weight142 kgDesignationCartridge filter stationary, Hose versionExtraction armEngineoutputItem no.mkW2,0 1.5 098-002902-000003,0098-003117-000004,0 098-002903-000005,0 1.1 098-003118-000006,0 098-002904-000007,0 098-003119-00000Cartridge filter, stationary, with 2 extractionarms• Space saving attachment to wall, pillar or free standing column• Extraction arms available in pipe version• Self cleaning filter cartridge• Filter cartridges work according to the principle of surface filtration• Extremely high level of separation for particles under 0.4 µm• Stationary welding fume extractor with two filter cartridgesStandardsCEYesMax. extraction capacity2 x 700 m³/hVersionPipe versionUsageUnalloyed and low-alloyed materials, aluminiumMains voltage3 x 400 VFan output3000 m³/hSeparation level 99.9 %Noise level71 dB(A)Dimensions 655 x 655 x 1355Compressed air container11 lDust container25 lNumber of cleaning filters 2Weight142 kgDesignationCartridge filter stationary, pipe versionExtraction armEngineoutputItem no.mkW2,0 1.5 098-000161-000003,0398-000164-000004,0 398-000165-000005,0 1.1 098-002085-000106,0 398-000366-000007,0 398-000367-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com623
Protective equipment and safetyFume extractionCartridge filters, stationaryReplacement filter for cartridge filter• Consumables for mobile and stationary welding fume filtersType Designation VPE Item no.pcsHF 01 Main filter 1 098-002870-00000Fume extraction, stationaryAccessoriesExtraction hood for cartridge filter• Complete lighting set, 2 x 12 V, 70 W• On/Off switch on extraction hood• Two filters are required per changeStandardsCEYesDesignationItem no.Lighting for one extraction arm 098-002103-00000Lighting for two extraction arms 098-003032-00000Start/Stop automation• Start/stop automation via sensor on earthing cableStandardsCEVersionYesStart/Stop automationDesignationItem no.Start/Stop automation 098-004019-00000Replacement grating• Replacement grating for extraction hoodDesignationItem no.Replacement grating 098-004021-00000Replacement hood• Extraction hood as replacement for extraction arms and telescopic arms, including rotating jointand required fixing materialsType Designation Item no.EH OL Replacement hood without lamps 098-002908-00000EH ML Replacement hood with lamps 098-004020-00000624 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyFume extractionHigh-vacuum extraction systemsDusty• Ultra lightweight, flexible and powerful• Self-cleaning KernTex ePTFE filter cartridge• Infinitely adjustable and electronically controlled extractionStandardsCEYesConnection voltage1 x 230 / 50HzTurbine output240 m³/hEngine output1,6 kWNoise level74 dB(A)Filtration efficiency 99,9 %Weight21,0 kgDimensions300 x 300 x 690 mmDesignationHigh-vacuum extraction systemItem no.094-013146-00000Dusty replacement filterDesignationItem no.KemTex ePTFE filter cartridge with 1.35 m2 filter covering 398-000363-00000Mini Weldmaster replacement filter• Light-weight and transportable• Two step filter• Can be operated with two extraction torches• Can be optionally equipped with activated carbon filterStandardsCEYesNoise level:71 dB(A)Filtration efficiency: 99,9%Dimensions340 x 450 x 660 mmTurbine output 240 m 3 /hDesignation Connection voltage WeightEngine outputItem no.High-vacuum 1 x 230 V / 50 Hz 39,0 kg 1,6 kW 098-002899-00000extractionsystem3 x 400 V / 50 Hz 49,0 kg 1,1 kW 098-003047-00000Replacement filter Mini WeldmasterType Designation VPE Item no.pcsVFM 01 Pre-filter matting 10 098-002878-00000HF 01 Main filter 1 098-002868-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com625
wwwwwwProtective equipment and safetyFume extractionHigh-vacuum extraction systemsExtraction hosesDiameter45 mmDesignation Length Item no.2,5 m 098-003051-00000Replacement hoses for KEMPER high-vacuum extraction systems5 m 098-003008-0000010 m 098-003030-00000Slot nozzleSlot nozzleDesignation Width Item no.300 mm 098-003129-00000600 mm 098-003130-00000Feed nozzleDesignationItem no.Feed nozzle, flexible, with magnetic foot 098-003131-00000Connection for torchesDesignation <strong>Welding</strong> adapter Item no.Connection for torches to join with extraction hose Ø 45mm42-44 mm 098-002874-0000039-42 mm 398-000585-0000030-38 mm 398-000586-00000626 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
Protective equipment and safetyFume extraction<strong>Welding</strong> tables<strong>Welding</strong> table• Ergonomically adapted, stable steel panel construction• Robust material support• Connection with ventilators or extraction filter system possibleStandardsCEVersionYesConnection nozzle: diam. 160 mmDesignation Dimensions Connection Item no.mm in mm800 x 1000 x 850 160 098-003013-00000<strong>Welding</strong> table with extractor vents800 x 1500 x 850098-003014-00000250800 x 2000 x 850 098-003036-00000<strong>Welding</strong> table with fan• Ergonomically adapted, stable steel panel construction• Robust material support• Connection with ventilators or extraction filter system possibleStandardsCEMains voltageEngine output3 x 400 V1.5 kWDesignation Dimensions Fan output Connections Item no.mm m³/h in mm800 x 1000 x 850 2200 160 098-003034-00000<strong>Welding</strong> table with fan800 x 1500 x 850250 098-003035-000003000800 x 2000 x 850 250 098-003012-00000Training welding table• Stable profile steel construction• Steel plate mounting with fireclay plates and iron bar grid• With positional welding deviceType Designation Dimensions Item no.W x D x H in mmASTAST-ZW 01Training welding tablePositional welding device for trainingwelding bench600 x 600 x 800 098-003537-00000900 x 600 x 800 098-002873-000001200 x 600 x 800 098-002875-00000098-003039-00000PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com627
Protective equipment and safetyFume extraction<strong>Welding</strong> tablesPlasma cutting table• Ergonomically adapted, stable steel panel construction• Robust material support• Stable profile steel construction• Combination with different extraction units possibleStandardsCEVersionIntake nozzle: 160 mm diameterDesignation Dimensions Item no.D x W x H in mm600 x 800 x 800 098-002866-00000Plasma cutting table600 x 1000 x 800 098-002872-00000Travolex cutting table• Ideal for manual cutting training• Workpiece clamping system can be operated by means of a foot mechanism• Can be connected to filter or fanStandardsCEVersionIntake nozzle: 160 mm diameterDesignation Dimensions Item no.mmPlasma cutting table650 x 1000 x 800 098-002876-00000<strong>Welding</strong> and grinding table• Ergonomically adapted, stable steel panel construction• Robust material support• Stable profile steel construction• Combination with different extraction units possibleStandardsCEVersionWorking heightIntake nozzle: 250 mm diameter800 mmDesignation Dimensions Item no.D x W x H in mm1010 x 1060 x 1700 098-003016-000001360 x 1060 x 1700 098-003018-00000Grinding table1510 x 1060 x 1700 098-003019-000002000 x 1060 x 1700 098-003017-00000628 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-15
ServicesOverviewOverviewServicesPageGeneral information 632Customised machine configuration 634Commissioning 634Instruction/basic training 635Machine updates 635Parameter determination/characteristics/process optimisation 636Calibration 637Demonstrations/training 638Service: Servicing and repair (incl. repetition test) 639Metallurgic testing 640<strong>Welding</strong> tests/sample welds 641Rent/leasing/financing 642Declaration of warranty 642General assembly and service conditions 643Disposal of old equipment 644PK 20132013-3-15ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com629
<strong>EWM</strong> services100% customer-focusedWe are your loyal and reliable partner for solutions to your individual welding tasks.We offer you an extensive range of services and support you before and after yourpurchase of an <strong>EWM</strong> machine. Our <strong>EWM</strong> service is wide-ranging and ensures youcan perfectly use and operate your optimally configured system. Service is providedat your site or at <strong>EWM</strong>, depending on the performance requirements.Installation, commissioning and instruction• Delivery of ready-to-weld machines ex worksYou will receive a tested and ready-to-operate welding system in linewith your individual requirements.• Commissioning and instructionWe will be happy to assemble the individual components at your siteand instruct you how to operate and handle your machine.Presentation and training• Training courses and expert training (theory and practice)We will ensure your welding know-how is up-to-date. You can choosebetween standard training and individual special and expert trainingtailored to your needs.• Presentations and demonstration machinesWe will show you the essential properties and functions and demonstratethe capability of the <strong>EWM</strong> machines and processes. By doing so,we will work out the advantages to the user. We can also provide youwith a machine for a long-time test.Machine-related services• Calibration of welding machinesWe will take care of safety inspections of your welding machines andsystems, check the safety standards for your employees, e.g. in terms ofaccident prevention, and provide quality assurance in accordance withthe applicable standards and regulations.• Service: Maintenance and repairOf course, we will service and repair your <strong>EWM</strong> welding machinesincluding a repetition test. We will also gladly offer you a maintenanceagreement which will guarantee high availability of your weldingmachines.630 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
<strong>Welding</strong> technology servicesServices for all things welding<strong>Welding</strong> trials/sample weldsOur <strong>EWM</strong> welding experts weld your sample on our machinesand draw up a report with the welding results.Machine updatesFollowing a test of the software and machine version, our <strong>EWM</strong>service team will bring your device up to date with the latesttechnology.Parameter finding and characteristicsYou will receive a characteristic from our data pool which isadjusted to your needs. If desired, we will create a new customisedcharacteristic based on your requirements.Process optimisation and introduction of new processesOur specialist staff will optimise the processes in accordancewith your requirements or newly develop them for you.Metallurgical testsWe will carry out a metallurgical test for you (non-destructiveand destructive testing). You will receive a detailed report withthe results of the test.ewm <strong>Hightec</strong> <strong>Welding</strong> ewm <strong>GmbH</strong> <strong>Hightec</strong> /// www.ewm-group.com<strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com631
ServicesGeneral informationGeneral informationThe global economy is changing continuously. Markets evolve, requirements change, opportunities arise and fadeaway. Companies that are committed to supporting their customers in this kind of environment must be one thingabove all, flexible.For this reason, the <strong>EWM</strong> Group is continually expanding its worldwide presence. Our advanced manufacturing, serviceand training sites in key industrial and growth regions reinforce our dedication to be as close to our customers as absolutelypossible. Continuous expansion of our network with <strong>EWM</strong> sales offices as well as committed sales and servicepartners ensures global availability and optimum customer service for the customers who use our products.We believe that acting in our customers‘ interests means accepting their challenges as our own. That is why we continuouslyoptimise our product and service offerings. Innovative power electronics, the latest information technology andcomprehensive expertise in application issues flow into each of our four service areas and combine to create completesolutions for arc welding that offer real added value.This price list gives you an overview of the wide range of services from <strong>EWM</strong> so that you can get the best possibleresults from our products.Conditions• Subject to technical modification.• We deliver products and services on the basis of our “General Terms and Conditions of Sale” which can be found atwww.ewm-group.com.Sales and service partnersPlease visit our website at www.ewm-group.com to find the sales and service partner closest to you.632 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.comPK 20132013-3-19
ServicesCustomised machine configurationCustomised machine configurationIncluded in deliveryOrder one or more weld-ready systems and configure them precisely to your requirements by adding relevant accessoriesand options. Of course, we are also happy to advise you beforehand about the optimum configuration for yourwelding task. We will assemble the system at our factory according to your specifications and test the system beforedelivery. The following services are included (varies according to machine type and composition):• Mounting and assembly of trolley, cooling unit, multi-voltage module, pivot support and other accessories.• Connection of the intermediate hose package to power source and wire feeder.• Changing of the wire feed rollers and optimisation of the wire feed roller for your preferred wire.• Configuration of welding torch: Gas and contact tip plus liner on MIG/MAG torches, tungsten electrode, gas nozzleand collet body on TIG torches.• Filling of coolant container, connection of mains plug (European standard), gas supply, workpiece lead, etc.• A trained employee will use pre-programmed JOBs (welding tasks) to perform a test weld using the wire/gas combinationthat you specify.Our offerType Designation Item no.KOS25Customised configuration with assembly for portable and092-002686-00001compact systems (for details see „Services“ chapter)KOS26Customised configuration with assembly for decompactsystems (see Chapter ‚Services‘ for more information)092-002685-00001PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com633
ServicesCommissioning / instruction / basic trainingCommissioningIncluded in delivery• On-site assembly of individual components• Connection of the hose packages and welding cables• Connection of the supply lines (e.g. gas, mains, compressed air connection, etc.)• Insert and inch in the welding filler (MIG/MAG)• Adjust the wire feed system and the gas quantity• Explanation of basic functions and test welding• Tips on servicing and maintaining the machine• If requested (and following written or verbal agreement), we will be happy to provide additional training after commissioning(see Chapter Instruction/Basic Training).Our offerXThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Type Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS24 Mileage allowance KOS-S00010-00000Instruction/basic trainingDuration: 1 hourIncluded in deliveryIn combination with the “customised machine configuration”, we offer you on-site commissioning. On the agreed datewe commission your system at the place of installation, adjust the parameters to your current application and instructyou on the functions of the system.Our offerXThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Type Designation Item no.KOS27 Commissioning: 1 hour KOS-V00027-00000KOS24 Mileage allowance KOS-S00010-00000Duration: 2 hoursIncluded in deliveryThis detailed two-hour instruction/basic training is designed to give you a more in-depth overview of the functionalityand performance of our machines. Building upon the one-hour instruction, all functions on the welding machine areexplained in detail. We closely examine your configuration and applications in order to jointly optimise the weldingprocess with you.Our offerXThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Type Designation Item no.KOS29 Instruction/basic training: 2 hours KOS-V00029-00000KOS24 Mileage allowance KOS-S00010-00000634 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com PK 20132013-3-19
ServicesMachine updatesMachine updatesIncluded in delivery• Delivery of the machine to <strong>EWM</strong> Service in Mündersbach or on-site update• Check of the existing software/machine version• Machine updated to the latest software versionCostsYou will be charged for replacement circuit boards and time spent. Freight costs for delivery and return will be chargedaccording to the volume of the goods being sent.XThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!NotesReplacement circuit boards and any other necessary parts and software are invoiced according to the currently validprice list or, if available, the valid price quotation.Type Designation Item no.KOS29 Machine update, hourly rate for welding experts, electrical engineers KOS-S00015-00000KOS29-I Machine update, hourly rate for development staff, technicians/engineers KOS-S00015-I0000KOS24 Mileage allowance KOS-S00010-00000Repetition tests according to IEC/DIN EN 60974-4Scope of services• Safety test and test report in accordance with VDE 0544-4, IEC/DIN EN 60974-4• Can be carried out at your own site• Deadline monitoringOur offer• Time and applicable repair costs will be charged. The freight costs for the delivery and return delivery are calculatedbased on the goods dispatched.XThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!DesignationIInsulation test DIN EN 60974-4Insulation test VDE 701Machine update, hourly rate for welding experts, qualified electriciansMachine update, hourly rate for development staff, technicians/engineersMileage allowanceItem no.KOS-S00038-00000KOS-S00039-00000KOS-S00015-00000KOS-S00015-I0000KOS-S00010-00000PK 20132013-3-19ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com635
ServicesParameter determination/characteristics/process optimisationParameter determination/characteristics/process optimisationParameter determinationGeneral remarks• The welding machine required for the following services plus common gases and welding consumables are providedby <strong>EWM</strong>.• If special gases, parent metals and consumables are needed for parameter determination/finding of characteristics,these must be provided in adequate quantities.• You are required to deliver to your site at no charge your supplied samples, as well as the gases, parent metalsand welding consumables. The freight costs for the return delivery are calculated based on the volume of goodsdispatched.• Any parts and software required will also be charged as per the quotation or the current price list.Included in delivery• Parameters adjusted to your requirementsOur offerType Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS3-I Hourly rate for development staff, technicians/engineers KOS-A00000-I0002Preparing a characteristicOur offerType Designation Item no.KOS51 Fixed price per characteristic KOS-A00007-00001Creating a new characteristic at our siteIncluded in delivery• We create for you a new, customised characteristic in accordance with your requirements (welding task, parentmetal, welding consumable, gas, etc.)Our offerType Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003Process optimisationIncluded in delivery• Process optimisation or new determination according to your requirements.• Because any process optimisation requires a customised solution, we are unable to give a more precise descriptionhere.Our offerXThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Type Designation Item no.KOS49 Manual welding: hourly rate for welding experts, electrical engineers KOS-V00013-00000KOS49-01 Automated welding: hourly rate for welding experts, electrical engineers KOS-V00013-00001KOS49-I Hourly rate for development staff, technicians/engineers KOS-V00013-I0000KOS24 Mileage allowance KOS-S00010-00000636 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
ServicesCalibrationCalibrationOur calibration service is designed for those with the highest quality expectations.One of our service technicians uses a calibration device to adjust your welding machine. We are also happy to providethis service on-site.Included in delivery• Determining welding parameters under load• Correction of deviations• Documentation of measurement values• Quality assurance for reproducible welding resultsOur offerFreight costs for delivery and return will be charged according to the volume of the goods being sent.XThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Type Designation Item no.KOS60 Calibration costs per welding machine KOS-S00018-00000KOS24 Mileage allowance KOS-S00010-00000ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com637
ServicesDemonstrations/trainingDemonstrations/trainingDemonstrations/demonstration machinesIncluded in delivery• We demonstrate for you the main features and functions as well as the performance capabilities of the machines.• <strong>Welding</strong> on sample panels to demonstrate the various functions is included, highlighting the advantages to theuser.• Please bear in mind that a demonstration does not represent any form of training and cannot replace a trainingcourse.• We can provide you with a machine for a long-term test. To do this, we conclude a contract with you for limited-timeuse of the machine in return for a fee.Our offerXThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Type Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS3-I Hourly rate for development staff, technicians/engineers KOS-A00000-I0002KOS24 Mileage allowance KOS-S00010-00000Training courses/advanced training courses/presentationsIncluded in deliveryWe offer our customers and sales partners training courses on our products, we present all new developments in ourtraining news, we conduct welding training with different materials and help you develop excellence when it comes toservice.An updated training calendar with detailed information about individual training events is available at www.ewmgroup.comin the Download area under the Service heading.Our offerAt <strong>EWM</strong>:• At the Mündersbach technology centre• At the Ransbach-Baumbach Sales and logistics centre• At the <strong>EWM</strong> branchesXPlease X note that for cancellations received less than 7 days before the start of the training course, the full coursefee is payable, and for complimentary courses, €50.00 is payable for each participant.Type Designation Item no.TRAINING 1 Standard training courses (according to training calendar) KOS-V00017-00000TRAINING 2 Special training courses (topics at customer‘s request not already covered in KOS-V00017-00001training calendar)TRAINING 3 Expert training courses (highly specialised, by development staff) KOS-V00017-00002KOS24 Flat rate per kilometre KOS-S00010-00000638 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
ServicesService: Servicing and repairService: Servicing and repair (incl. repetition test)Included in delivery• Repair or servicing, including repetition test, on-site or at <strong>EWM</strong>.Our offerFreight costs for delivery and return will be charged according to the volume of the goods being sent.The cost for this service is calculated from the work expense plus any applicable material costs. Spare parts requiredfor repairs will be calculated upon the basis of the currently valid price list or a valid price quotation, to the extent notcovered by our warranty terms (see Chapter Warranty Declaration).XThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Notes• If requested, we will be happy to provide a cost estimate for the service. Cost estimates are invoiced at a flat rate of€50.00 (KOS-S00011-00000).• These costs are not applied if the repair work is carried out.• Repair work is charged based on the individual orders• Any repair work incurred includes the repetition test in accordance with IEC/DIN EN 60974-4DesignationItem no.Electric machine repairKOS-S00034-00000Oxyfuel repairKOS-S00035-00000Plasma cutting machine repairKOS-S00041-00000Plasma hose package repairKOS-S00042-00000TIG hose package repairKOS-S00032-00000MIG hose package repairKOS-S00033-00000Hourly rate technicianKOS-S00025-00000Hourly rate second technicianKOS-S00030-00000Flat rate per kilometreKOS-S00010-00000Metallurgic testingAt the <strong>EWM</strong> siteIncluded in delivery• Non-destructive and destructive test of your welding samples• Metallurgic testing of your welded sample• Extensive report with results of the testOur offerFreight costs for delivery and return will be charged according to the volume of the goods being sent.XThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Type Designation Item no.KOS54 Hourly rate for metallurgic testing KOS-A00009-00000KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS3-I Hourly rate for development staff, technicians/engineers KOS-A00000-I0002ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com639
Services<strong>Welding</strong> tests/sample welds<strong>Welding</strong> tests/sample weldsAt <strong>EWM</strong>‘s siteIncluded in delivery• <strong>Welding</strong> of samples with our machines• <strong>Welding</strong> report with results• The welding machine required and the standard gases and welding consumables are provided by <strong>EWM</strong>.• If we will need special gases, parent metals and consumables for your sample welds, these must be provided inadequate quantities.Our offerFreight costs for delivery and return will be charged according to the volume of the goods being sent.Type Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003On-siteIncluded in delivery• <strong>Welding</strong> of samples with our machines• <strong>Welding</strong> report with resultsOur offerFreight costs for delivery and return will be charged according to the volume of the goods being sent.XThe X hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!Type Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS24 Mileage allowance KOS-S00010-00000640 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
ServicesRent/leasing/financingRent/leasing/financing<strong>Welding</strong> machines are capital investments. For this reason, the decision to purchase such a product is influenced notonly by good welding characteristics, but also to a large extent by a good return on investment. However, at first glancereturns often appear insufficient.For example, short-term, seasonal peaks in orders, special orders or other special occasions (training, welder tests,etc.) may cause capacity bottlenecks in your production, but the temporary nature of these events does not justify theprocurement costs of a new machine, causing the investment to appear not worthwhile.In other cases, you may have an urgent need to expand long-term capacity, but find it impossible to finance the purchaseat the current time. Or perhaps you simply want to experience the quality of our machines over a longer periodof time before making a purchase decision.In order to react flexibly to all of these scenarios, we offer you the option of renting or leasing one or several weldingmachines as an alternative to a direct purchase.Renting <strong>EWM</strong> welding machines• Cover short-term production bottlenecks with the latest <strong>EWM</strong> technology.• Durations and rent are agreed individually.• At the end of the contract duration, return the machine without surcharges or choose to purchase the machine withfull accounting of previous rental payments.• Tax advantages: Rental payments may be deducted as operational expenses.Leasing <strong>EWM</strong> welding machines• Transparent, uniform rates facilitate reliable planning• Individualised determination of leasing rates, durations and closing charges• Pay-as-you-earn: The leasing rates are incurred parallel to the use of the machine and can therefore be financedfrom the profits.• This allows you to make a large investment without committing a large amount of capital.• Tax advantages: Leasing charges may be deducted as operational expenses.Are you interested in a welding machine and would like to receive a price quotation? We are available to help at anytime and will be happy to work with you to create a rental or leasing contract adapted to your requirements.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com641
WarrantyServicesWarrantyYour warrantyRegardless of statutory warranty rights and based on our General Terms and Conditions, <strong>EWM</strong> HIGHTECWELDING <strong>GmbH</strong> provides a 3-year warranty on its welding products starting on the date of purchase and a5-year warranty on main transformers, output chokes, secondary rectifiers (material warranty). Other warrantyperiods apply for accessories and spare parts; these are available at www.ewm-group.com.<strong>EWM</strong> guarantees the error-free condition of the products in terms of materials and manufacture. If the productproves to be defective in terms of materials or manufacture within the warranty period, you have theright to free repair or to replacement by an appropriate product, at our discretion. On receipt by <strong>EWM</strong>, thereturned product becomes the property of <strong>EWM</strong>.ConditionThe prerequisite for receiving the full 3-year warranty is to operate the products in accordance with the <strong>EWM</strong>operating instructions, observing the relevant legal recommendations and guidelines and having annualmaintenance work and testing conducted by an <strong>EWM</strong> sales partner (see „Maintenance and Repair“ chapter).This is because only machines that are maintained regularly function correctly in the long term.Making a claimWhen making a claim under the warranty, please contact your authorised <strong>EWM</strong> sales partner only.Warranty exclusionNo warranty claims can be accepted if the <strong>EWM</strong> products in question are not operated using genuine <strong>EWM</strong>accessories (such as intermediate hose package, remote control, remote control extension cable, coolant,etc.). The warranty does not apply to products that are damaged due to accidents, misuse, improper operation,incorrect installation, use of force, disregard of the specifications and operating instructions, insufficientmaintenance, exterior influences, acts of God or personal misfortunes. Furthermore, the warranty shall notbe valid in the case of improper changes, repairs or modifications. In addition, a claim for warranty does notexist in the case of partially or completely dismantled products and interventions by persons who are notauthorised by <strong>EWM</strong>, as well as in the case of normal wear.LimitationAll claims regarding fulfilment or non-fulfilment on the part of <strong>EWM</strong> from this declaration in connection withour products are limited as follows to the replacement of the actual damages. <strong>EWM</strong>‘s liability stemming fromthis declaration in connection with our products is fundamentally limited to the amount that the purchaseroriginally paid for the purchase of the product. This limitation does not apply to personal injuries or damageto property caused by negligent behaviour on the part of <strong>EWM</strong>. In no way will <strong>EWM</strong> be responsible for lostprofits, indirect or subsequent damage. <strong>EWM</strong> is not liable for damages based on the claims of third parties.Place of jurisdictionIf the orderer is a dealer, the sole place of jurisdiction for all disputes arising directly or indirectly from thecontractual relationship is that of the supplier‘s head office or branch. The purchaser gains ownership ofthe products supplied as replacements within the framework of the warranty adjustment at the time of theexchange.642 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
ServicesGeneral assembly and service conditionsGeneral assembly and service conditionsThe setup, commissioning or repair of systems supplied, and the instruction of operating staff on those systems, areundertaken on acceptance of the following conditions. The Assembly and Service Terms and Conditions are based onour General Terms and Conditions of business. These terms supplement and specify the general terms for the areas ofassembly and service.1. The ordering party shall ensure that all preparations required for on-site completion of assembly work are carriedout to ensure that the work can be started immediately on arrival. The connections for operating power andwater must be provided up to the supply point, among other things. If the setup and commissioning of systemsis delayed or prevented due to circumstances not under our control, the ordering party shall bear the costs forsending the personnel (travel costs, hourly rates, daily allowance, etc.) Not included in our services are electricalcabling at the installation site from the switching cabinet to the individual power consumers including installationmaterial, prop supports, building, plastering and painting work, pneumatic and water installations, roofingand other building and additional work required. Any crane and scaffolding work required shall be carried out bythe customer.2. The assembly and service rates, unless otherwise agreed, are calculated on the basis of time (incl. travel and waitingtime) and costs. The following are also subject to charges: Allowances, accommodation, travel expenses andpreparation costs required for assembly. For assembly work abroad, the additional costs, e.g. for obtaining visas,for any medical examination costs and immunisations, will be billed at cost. If additional safety tests are requiredfor the work, e.g. radiation passport, these formalities must be completed in advance by the ordering party. Theuse of materials will be charged at cost + sales tax at the relevant prices valid at the time. The calculation will becarried out based on the work documentation from our engineers. The engineers are required to present theirwork documentation on completion of work (for extended assignments on a weekly basis) to our customers forsignature. This shall also apply for flat-rate assembly work. For extended assemblies, monthly partial invoiceswill be generated. Time and materials required for assembly and service are acknowledged by signature, makingthem binding for both sides. If the ordering party refuses to sign, it shall submit a written declaration immediatelyto that respect. If our staff are not able to obtain the signature for any other reason, the details given onthe customer service invoice shall be assumed to be agreed upon. Our engineers are not authorised to submitlegally binding declarations on our behalf. All agreements not covered by the assembly and service conditionsshall require written confirmation.3. Cost proposals are produced to the best of our knowledge, but are not binding. Should the price given inadvance increase significantly during the maintenance work, consultation will be sought. Generation of a costestimate is subject to a flat charge (€50.00 per estimate) but will be reimbursed when the associated contract issigned. The prices given in the cost estimates are valid for one month. Maintenance jobs with a low value are alsocarried out without providing a cost estimate in advance.4. Wage costs: Per working hour (worktime, waiting time, travel time and preparation time for staff on-site and officestaff), based on 40 hours per week of 5 working days. Overtime and surcharges are not charged by <strong>EWM</strong>!5. Expenses are charged in accordance with the relevant regional regulations on travel costs.6. Travel and freight costs: We calculate the actual outlay incurred for transporting staff, their tools and their luggage,if incurred via public transport. When using motor vehicles (cars and service vehicles) we calculate €0.60/km. When using the train, we calculate 2nd class for travel in both directions. Flight costs will be charged atBusiness Class. Freight costs, for travel in both directions, for machines sent in for maintenance will be billed tothe customer.7. Overnight stays will be charged at cost. Daily allowances and overnight stays are also charged for Sundays andholidays when the engineer is not working and does not travel home for cost reasons.8. The payment conditions in our general terms and conditions of business and delivery shall apply over and aboveany other agreements made where applicable. Unless written authorisation is provided, our engineers are notauthorised to receive payments on our behalf. The payment due date for all services shall be 14 days net.9. Our services are provided in the German or English language. Should other languages be required, an interpretershould be procured by the customer!10. These general assembly and service terms and conditions shall apply from January 1, 2012. All previous assemblyand service conditions are hereby invalidated.ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com643
ServicesDisposal of old equipmentDisposal of old equipmentIn accordance with Germany‘s Used Electrical Equipment Law (Elektro-Altgeräte-Gesetz), thismachine does not belong in domestic waste.In Germany, waste equipment from private households can be disposed of free of charge at localcommunity collection points. Your local administration point can provide information on the optionsavailable.<strong>EWM</strong> participates in an approved waste disposal and recycling system and is registered in the UsedElectrical Equipment Register (EAR) under number WEEE DE 57686922.Manufacturer‘s declaration to end user• According to European provisions (guideline 2002/96/EG of the European Parliament and the Council of January27, 2003), used electric and electronic equipment may no longer be placed in unsorted municipal waste. It mustbe collected separately. The symbol depicting a waste container on wheels indicates that the equipment must becollected separately. Please contribute to environmental protection and ensure that this machine is placed in theappropriate collection category when you no longer intend to use the machine.• According to German law (law governing the distribution, taking back and environmentally correct disposal ofelectric and electronic equipment (ElektroG) from March 16, 2005), you are required to place used machines in a collectionsystem separate from unsorted municipal waste. The public waste management utilities (communities) havecreated collection points at which used equipment from private households can be disposed of free of charge. It ispossible that legally authorised disposal authorities will also collect used equipment from private households.• Please refer to your local waste collection calendar or inquire with your state or municipal government about optionsavailable in your area for returning or collecting used equipment.644 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
The <strong>EWM</strong> EN 1090 WPQR Package<strong>EWM</strong> is here to help you – and save you time and money!Certification to EN 1090 made easy!• Steel welding• For <strong>EWM</strong> MIG/MAG inverter power sources alpha Q, Phoenix, Taurus Synergic,Picomig Puls• MIG/MAG standard welding, pulsed MIG/MAG welding and the innovativeforceArc, coldArc and rootArc welding processes• Also for coldArc/forceArc combination options (root/filler and cover passes)and coldArc pulse - rootArc pulse process switching (vertical-up welds without„Christmas tree“ technique)ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com645
<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>The <strong>EWM</strong> EN 1090 WPQR PackageImplementing the CE marking• Manufacturers of components made of steel oraluminium as per EN 1090-2/-3 according to theConstruction <strong>Product</strong> Directive 89/106/EEC mustintroduce a factory production control system (FPC)as per EN 1090-1 and have it inspected.• This involves the whole manufacturing process,from the incoming order through to structural componentdelivery.• The structural design processes, welding, mechanicalfastening elements, subcontracting and corrosionprotection must be described and documentedin an FPC system.• The welding process must largely comply with ENISO 3834. Parts of the standard EN ISO 3834 applydepending on the execution class: EXC1, EXC2, EXC3or EXC4.• <strong>Welding</strong> procedure qualification is required to drawup welding procedure sheets.• The method for welding procedure qualificationdepends on the execution class. For the MAG weldingprocess, <strong>EWM</strong> <strong>Hightec</strong> <strong>Welding</strong> offers the optionof standard welding processes as per EN 15612 andcertified welding consumables as per EN 15610.646 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
The <strong>EWM</strong> EN 1090 WPQR Package<strong>EWM</strong> has certified characteristic-related welding instructions for you in cooperation with TÜV Rheinland!ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com647
<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>The <strong>EWM</strong> EN 1090 WPQR PackageHow to achieve a CE marking1Inform yourselfAs a manufacturer, familiarise yourself with the new standard and check which executionclass (EXC) your construction components come under. You must then qualify yourfactory production control system (FPC) accordingly.2Introduction of a factory production controlsystemThe manufacturer introduces an FPC system in accordance with EN 1090-1. An existingsystem in accordance with EN ISO 9001 is sufficient for the requirements.3Employee trainingThe manufacturer must train qualified personnel for the processes described in the FPCsystem. For the welding process, such staff are certified welders and a suitable weldingsupervision team (EXC 2 – SFM/EWS welding expert).4<strong>Welding</strong> process with certified characteristicsYou receive standard characteristic-related welding instructions for alpha Q, Phoenix,Taurus Synergic and Picomig, which save you time and money and which you can useto qualify your welding procedure specification (WPS).5Inspection – CertificationYou enter into a contract with an accredited approval and inspection centre, such asTÜV, to have your factory production control system inspected and certified in accordancewith the Construction <strong>Product</strong>s Directive.
52 <strong>EWM</strong> welding procedure specifications – extendable as required!Use the <strong>EWM</strong> EN 1090 WPQR Package to create your ownWPS within the <strong>EWM</strong> Package field of application withno need for any further welding procedure tests.WPQRwelding procedure testCustomerXX WPS1 - 1352 WPS<strong>Welding</strong> processes have been qualified through TÜV Rheinland Industrieservice in itscapacity as a Notified Body. TÜV Rheinland will also provide support for qualifying factoryproduction control systems.
<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>The <strong>EWM</strong> EN 1090 WPQR PackageThe <strong>EWM</strong> EN 1090 WPQR Package will save you time and moneyChoose between OptionAorBAAcquire 52 <strong>EWM</strong> welding procedure specificationsUse this opportunity to qualify the welding processes used in your company:Execution class EXC1, EXC2 for steel grades up to S355.Standard welding procedures – certified characteristics• Use <strong>EWM</strong> power sources with certified characteristicsMIG/MAG standard and pulse as well as forceArc, coldArc,rootArc and for process switching• Acquire 52 welding procedure specifications from <strong>EWM</strong>- Qualification of a welding procedure specification (WPS)by an approved body is not necessaryThe <strong>EWM</strong> EN 1090 WPQR Package can be used for the following areas of application!<strong>EWM</strong> inverter welding machinesalpha Q, Phoenix, Taurus Synergic, PicomigSteel welding for execution classes EXC 1+2 as per EN 1090 Shielding gas: 90-80% argon, rest CO 2Parent metal:S235 or S355MIG/MAG welding process JOB <strong>Welding</strong> consumable DiameterStandard89G3Si1, G4Si1G3Si1, G4Si11.0 mm1.2 mmPulse89G3Si1, G4Si1G3Si1, G4Si11.0 mm1.2 mmforceArc 180 G3Si1, G4Si1 1.2 mmcoldArc 193 G3Si1, G4Si1 1.0 mmrootArc 206 G3Si1, G4Si1 1.0 mmrootArc/pulse process switchingEasy welding of vertical-up welds without “Christmas tree”technique206 G3Si1, G4Si1 1.0 mmType Short description Item no.EN 1090 <strong>EWM</strong>-WPQR<strong>EWM</strong> EN 1090 WPQR PackageCD with standard welding procedure specifications and WPQR090-008774-00000
BCan be used immediately thanks to tested, approved welding consumablesIf you purchase suitability-tested <strong>EWM</strong> welding consumables, you save on obtaining the WPS qualification:Execution class EXC1, EXC2 for steel grades up to S275.Use of suitability-tested welding consumables.• Use <strong>EWM</strong> welding consumables – Types up to S 275• Produce WPS yourself – WPS does not require separate approval- Approval is obtained through the welding consumablewith the respective regulatory approvalLow-alloy stick electrodesLow-alloy wire electrodesType AWS EN ISO 2560-ASE 6013 RR E 6013 E 42 0 RR 12SE 6013 RC E 6012 E 38 0 RC 11SE 6013 RC Blau E 6013 E 42 0 RC 11Type AWS A5.18 EN ISO 14341SW 70S G3 ER 70S-6 G 42 3M G3Si1SW 70S G3 Ti ER 70S-2 G 49A 2 M/A/C G11SW 70S G4 ER 70S-6 G 42 2C G4Si1SE 6013 RRC E 6013 E 42 0 RC 11SE 6013 RRB E 6013 E 35 2 RB 12SE 7016 BR E 7016 E 42 4B 32 H5SE 7018 BH5 E 7018 E 42 4B 32 H5Low-alloy flux cored wire electrodesType AWS A5.20 EN ISO 17632-AFCW 71T Rutile E71T-1M T 42 2 P M 1 H5Low-alloy welding rodFCW 71T Basic E71T-5M-J T 42 2 B M 1 H5Type AWS A5.18 EN ISO 12536TR 70S G3 ER 70 S-A1 636-A W3 Si1Type AWS A5.18 EN ISO 17632-AFCW 70TC Metal E70C-6M/-6C T 42 2 M M/C 1 H5We will gladly send you a comprehensive list of welding consumables on request. Just contact us!
<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>The <strong>EWM</strong> EN 1090 WPQR PackageQualification for the welding process<strong>EWM</strong> is here to help you – and save you time and money!<strong>EWM</strong> will help you to comply with EN 1090 criteria!As part of the CE marking qualification process, you need to ensure qualification of yourwelding production process by an approved testing centre by the end of the transition period(July 1, 2014). By acquiring the <strong>EWM</strong> EN 1090 WPQR Package (<strong>Welding</strong> Procedure QualificationReport) and using <strong>EWM</strong> machines covered by the <strong>EWM</strong> EN 1090 WPQR package, you achievethe required qualification automatically.Save time and money by acquiring standard welding procedure specifications qualified by theappropriate procedure tests (WPQR) directly in the <strong>EWM</strong> EN 1090 WPQR Package!The package can be used with all machines in the alpha Q, Phoenix, Taurus Synergic and Picomig series.Order now:Type Short description Item no.EN 1090 <strong>EWM</strong>-WPQR<strong>EWM</strong> EN 1090 WPQR PackageCD with standard welding procedure specifications and WPQR090-008774-00000This qualification may also be used with retroactive effect for all aforementioned inverter machines already purchased(built in 2010 and later)!You will find other steps required to comply with EN 1090 criteria in the standard itself.CONSULTANCY / SERVICE652 ewm <strong>Hightec</strong> <strong>Welding</strong> <strong>GmbH</strong> /// www.ewm-group.com
www.ewm-group.com<strong>EWM</strong> Virtual <strong>Welding</strong> TrainerNewRealistic welding training– straightforward, fast and safeHighlights• Realistic, hands-on welding training – straightforward, fast, and safe• MIG/MAG, TIG and MMA• Screen-based learning is the most effective – no additional accessories like a workpieceor helmet are required• Intuitive operation/menus for the torch – neither mouse nor keyboard are needed• Independent control boosts learning effectiveness• Replaces time-consuming, costly welding experiments and reduces material expensesfor training by up to 35 %• Conserves resources and protects the environmentFields of Application• Basic and advanced training• Refresher courses for welders• Training for new welding tasks• Test and train production methods• Optimising production processes
System variantsLT Virtual <strong>Welding</strong> Trainer• Portable versionfor instruction and on-site trainingWB Virtual <strong>Welding</strong> Trainer• Stationary versionfor instruction and training centresPrinciple structure of a virtual training systemCreate a curriculum,run exercisesReal-time data, results,learning progressTrainerTraineeA solution for multiple training stations• Trainers can access all incoming data viathe server or the Internet at any time.Training centreWorkbenchServerData storageLITE
Improved supervisionwww.ewm-group.comCorrect errorClassic VirtualWeldWeld• Trainee• Trainee &TrainerErrorError• TraineeContinuous assistance and improvement• Trainee &TrainerAnalysis andcounselling• Trainee &TrainerAnalysis andcounselling• Trainee &TrainerAdvantages of the <strong>EWM</strong> Virtual <strong>Welding</strong> Trainer• All-rounder- Train for all common processes: MIG/MAG, TIG, MMA- Requirements-based, very practical and realistic- Simulates consumable electrodes and other welding consumables- Training using real tools• Custom configuration- Process selection, seam type, position, layer and welding direction- Customisable tolerance range for creating a welding task that isperfectly matched to the user• Train in an efficient, environmentally friendly and effective way- No material costs for workpiece, welding consumables or shielding gas- Emission-free and conserves resources- 100% learning time. No time-consuming assembly or set-up• Targeted instruction- Create custom curricula- Well-organised preparation of results enables quick and easy analysis• Learning from the ground up – Learn mode- Four sections for rapid progress: Speed, angle and distance toworkpiece and welding direction- Immediate correction thanks to three-dimensional mapping ofmovements, visual aids and realistic arc sounds• User-specific reinforcement – Test mode- Repetition of exercises without visual aids using the trainingobjectives defined in the curriculum• Versatile and flexible- <strong>Welding</strong> in positions PA, PB, PC, PF, PG- The trainee learns a variety of techniques, seam types andmovements• Instructive and network-capable- Continuous following and monitoring of running exercises- Overview of overall progress- Easy error analysis- Centralised data storage- Real-time updates of welding results• Extensive, intuitive display- User-friendly operating panel- Detailed statistics and diagrams- Optimum overview of learning progress• Systematic exercise methods- Educator-designed concept- Customisable levels of difficulty- Creation of sub-tasks- Orientation toward the capabilities of students and trainingobjectives of the trainer
Select welding process• All-rounderTrain for all common processes: MIG/MAG, TIG, MMA• Versatile and flexibleThe user learns a variety of techniques, weld shapes and movements• Instructive and network-capableStraightforward analysis of mistakes and progress• Extensive, intuitive displaysExcellent overview of the student‘s progress from one task to another• Systematic practice methodsThe sophisticated pedagogical concept lets you customise the level ofdifficulty and individual tasks to match the student‘s capabilities as wellas the trainer‘s objectivesDescription and functionality• Virtual welding trainer• Flexible expansion options• Equipment (torch and electrode holder) has highly realistic shape,weight, and ergonomics• Generate your own welding tasks• Improves fine motor skills and movement patterns during welding• Independent visual control of results and welding parameters boostslearning effectivenessSelection of parameters such as welding positionDifferent modes• Targeted training – Course modeYou can configure training content and level of difficulty specificallyaccording to the target group‘s capabilities – from the process to seamtype and positions, from the tolerance range to direction and speedSetting of tolerance ranges• Learning from the ground up – Free modeFour sections for rapid learning progress: welding speed, distance toworkpiece, setting angle and welding direction, realistic arc noisesand visual aids/warning signals result in immediate correction of thewelding processDuring the welding training• User-specific improvement – Test modeExercises without visual aids reinforce learned material consistent withthe training objectives defined in the curriculumEvaluation of the welding training
Headquarters<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Dr. Günter-Henle-Straße 856271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · info@ewm-group.comTechnology centre<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Forststr. 7-1356271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -144www.ewm-group.com · info@ewm-group.com<strong>Product</strong>ion, Sales and Service<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Dr. Günter-Henle-Straße 856271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · info@ewm-group.com<strong>EWM</strong> HIGHTEC WELDING (Kunshan) Ltd.10 Yuanshan Road, Kunshan · New & High-tech Industry Development ZoneKunshan · Jiangsu · 215300 · People´s Republic of ChinaTel: +86 512 57867-188 · Fax: -182www.ewm-kunshan.cn · info@ewm-kunshan.cn<strong>EWM</strong> HIGHTEC WELDING AUTOMATION <strong>GmbH</strong>Boxbachweg 408606 Oelsnitz/V. · GermanyTel: +49 37421 20-300 · Fax: -318www.ewm-automation.de · info@ewm-automation.de<strong>EWM</strong> HIGHTEC WELDING s.r.o.Tr. 9. kvetna 718 / 31407 53 Jiříkov · Czech RepublicTel: +420 412 358-551 · Fax: -504www.ewm-jirikov.cz · info@ewm-jirikov.czSales and Service Germany<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Vertriebs- und TechnologiezentrumGrünauer Fenn 414712 Rathenow · Tel: +49 3385 49402-0 · Fax: -20www.ewm-rathenow.de · info@ewm-rathenow.de<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Lindenstraße 1a38723 Seesen-Rhüden · Tel: +49 5384 90798-0 · Fax: -20www.ewm-seesen.de · info@ewm-seesen.de<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Sachsstraße 2850259 Pulheim · Tel: +49 2234 697-047 · Fax: -048www.ewm-pulheim.de · info@ewm-pulheim.de<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>In der Florinskaul 14-1656218 Mülheim-Kärlich · Tel: +49 261 988898-0 · Fax: -20www.ewm-muelheim-kaerlich.de · info@ewm-muelheim-kaerlich.de<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Vertriebs- und LogistikzentrumSälzerstr. 2056235 Ransbach-Baumbach · Tel: +49 2623 9276-0 · Fax: -244www.ewm-ransbach-baumbach.de · info@ewm-ransbach-baumbach.de<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Eiserfelder Straße 30057080 Siegen · Tel: +49 271 3878103-0 · Fax: -9www.ewm-siegen.de · info@ewm-siegen.de<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Vertriebs- und TechnologiezentrumDraisstraße 2a69469 Weinheim · Tel: +49 6201 84557-0 · Fax: -20www.ewm-weinheim.de · info@ewm-weinheim.de<strong>EWM</strong> Schweißtechnik Handels <strong>GmbH</strong>Bildstock 9/3-488085 Langenargen · Tel: +49 7543 9344-30 · Fax: -50www.ewm-langenargen.de · info@ewm-langenargen.de<strong>EWM</strong> Schweißtechnik Handels <strong>GmbH</strong>Rittergasse 189143 Blaubeuren · Tel: +49 7344 9191-75 · Fax: -77www.ewm-blaubeuren.de · info@ewm-blaubeuren.de<strong>EWM</strong> Schweißtechnik Handels <strong>GmbH</strong>Heinkelstraße 889231 Neu-Ulm · Tel: +49 731 7047939-0 · Fax: -15www.ewm-neu-ulm.de · info@ewm-neu-ulm.de<strong>EWM</strong> HIGHTEC WELDING AUTOMATION <strong>GmbH</strong>Steinfeldstrasse 1590425 Nürnberg · Tel: +49 911 3841-727 · Fax: -728www.ewm-automation.de · info@ewm-automation.deSales and Service International<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Fichtenweg 14810 Gmunden · Austria · Tel: +43 7612 778 02-0 · Fax: -20www.ewm-gmunden.at · info@ewm-gmunden.at<strong>EWM</strong> HIGHTEC WELDING UK Ltd.Unit 2B Coopies Way · Coopies Lane Industrial EstateMorpeth · Northumberland · NE61 6JN · Great BritainTel: +44 1670 505875 · Fax: -514305www.ewm-morpeth.co.uk · info@ewm-morpeth.co.uk<strong>EWM</strong> HIGHTEC WELDING (Kunshan) Ltd.10 Yuanshan Road, Kunshan · New & High-tech Industry Development ZoneKunshan · Jiangsu · 215300 · People´s Republic of ChinaTel: +86 512 57867-188 · Fax: -182www.ewm-kunshan.cn · info@ewm-kunshan.cn<strong>EWM</strong> HIGHTEC WELDING Sales s.r.o. / Prodejní a poradenské centrumTyršova 2106256 01 Benešov u Prahy · Czech RepublicTel: +420 317 729-517 · Fax: -712www.ewm-benesov.cz · info@ewm-benesov.cz<strong>EWM</strong> HIGHTEC WELDING FZCO / Regional Office Middle EastLOB 21 G 16 · P.O. Box 262851Jebel Ali Free Zone · Dubai, UAE · United Arab EmiratesTel: +971 48870-322 · Fax: -323www.ewm-dubai.ae · info@ewm-dubai.aePlants Branches More than 300 <strong>EWM</strong> sales partners worldwide
Sales and Logistics Centre<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Sälzerstr. 2056235 ransbach-Baumbach · DeutschlandTel: +49 2623 9276-0 · Fax: -244www.ewm-sales.cominfo@ewm-sales.comSales and Service<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>In der Florinskaul 14-1656218 Mülheim-KärlichTel: +49 261 98 88 98-0 · Fax: -20www.ewm-muelheim-kaerlich.deinfo@ewm-muelheim-kaerlich.dewww.ewm-group.com<strong>EWM</strong> weltweit.<strong>EWM</strong> worldwide.SeesenRathenowTschechische Republik/Czech RepublicJiříkovBenešov u PrahyVolksrepublik China/People‘s Republic of ChinaKunshanÖsterreich/AustriaGmundenPulheimSiegenMündersbachRansbach-BaumbachMülheim-KärlichOelsnitz<strong>EWM</strong> Deutschland.<strong>EWM</strong> Germany.Großbritannien/Great BritainMorpethVereinigte Arabische Emirate/United Arab EmiratesDubaiWeinheimNürnbergWerke/ PlantsNiederlassungen/ BranchesVertriebspartner/ Sales PartnersHeadquartersBlaubeurenNeu-UlmLangenargen<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Dr. Günter-Henle-Straße 856271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · info@ewm-group.comTechnology centreWeltweit mehr als 300 <strong>EWM</strong> VertriebspartnerMore than 300 <strong>EWM</strong> sales partners worldwide<strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong>Forststr. 7-1356271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -144www.ewm-group.com · info@ewm-group.comSaLES / CoNSuLTaNCy / SErvICE© <strong>EWM</strong> HIGHTEC WELDING <strong>GmbH</strong> · WM.0834.01 · Subject to change without notice · 2013-04-01
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