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The use of anti-vibrating bearings in the Taiwan High ... - Alga S.p.A.

The use of anti-vibrating bearings in the Taiwan High ... - Alga S.p.A.

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5. Test resultsSeveral tests has been performed to adjust <strong>the</strong> performance <strong>of</strong> <strong>the</strong> devices on prototypes and toassure <strong>the</strong> quality <strong>of</strong> <strong>the</strong> <strong>in</strong>stalled <strong>bear<strong>in</strong>gs</strong>.All <strong>the</strong> tests have been performed <strong>in</strong> ALGA’s laboratory that is equipped with static and dynamicequipment suitable to apply loads up to 50000 kN. <strong>The</strong> test performed were <strong>of</strong> three different types:• Prototype tests that aimed to adjust through a trial and error procedure <strong>the</strong> rubber compound and<strong>the</strong> geometry <strong>of</strong> <strong>the</strong> devices until <strong>the</strong> required dynamic stiffness has been reached. Several rubbercompounds and several geometries with different number and thickness <strong>of</strong> rubber layers havebeen tested statically and dynamically until <strong>the</strong> optimum solution was reached.• Dynamic production tests, <strong>in</strong> order to verify <strong>the</strong> dynamic stiffness <strong>of</strong> <strong>the</strong> <strong>anti</strong><strong>vibrat<strong>in</strong>g</strong> bear<strong>in</strong>gdur<strong>in</strong>g <strong>the</strong> current production. <strong>The</strong> dynamic tests have been performed pre-load<strong>in</strong>g statically <strong>the</strong><strong>bear<strong>in</strong>gs</strong> with a load correspond<strong>in</strong>g to <strong>the</strong> permanent one for a period <strong>of</strong> one hour and <strong>the</strong>napply<strong>in</strong>g a s<strong>in</strong>usoidal load correspond<strong>in</strong>g to <strong>the</strong> live load effect. This procedure has beenfollowed <strong>in</strong> order to avoid creep effects that would have been shown apply<strong>in</strong>g <strong>the</strong> s<strong>in</strong>usoidal loadwithout pre-load<strong>in</strong>g. <strong>The</strong> dynamic tests have been performed on approximately 5% <strong>of</strong> <strong>the</strong>produced <strong>bear<strong>in</strong>gs</strong>• Quick production tests. This k<strong>in</strong>d <strong>of</strong> tests have been performed <strong>in</strong> accordance with EN 1337-3for 100% <strong>of</strong> <strong>the</strong> manufactured <strong>bear<strong>in</strong>gs</strong>. <strong>The</strong> aim <strong>of</strong> <strong>the</strong>se test was to verify that <strong>the</strong> static verticalstiffness was <strong>in</strong> l<strong>in</strong>e with <strong>the</strong> expected one and to prevent any possible vulcanisation defect on<strong>the</strong> <strong>bear<strong>in</strong>gs</strong> to be <strong>in</strong>stalled <strong>in</strong> <strong>the</strong> bridges.A detail <strong>of</strong> a bear<strong>in</strong>g dur<strong>in</strong>g <strong>the</strong> test and a typical output <strong>of</strong> <strong>the</strong> dynamic tests are shown <strong>in</strong> figures 9and 10.3200315031003050Load (kN)30002950290028502800275027002,3 2,35 2,4 2,45 2,5Deflection (mm)Fig. 9 Detail <strong>of</strong> an <strong>anti</strong><strong>vibrat<strong>in</strong>g</strong> bear<strong>in</strong>gdur<strong>in</strong>g a dynamic testFig. 10: Typical output <strong>of</strong> a dynamic test5. Conclusion<strong>The</strong> application <strong>of</strong> <strong>anti</strong><strong>vibrat<strong>in</strong>g</strong> <strong>bear<strong>in</strong>gs</strong> described <strong>in</strong> this paper is probably <strong>the</strong> most important oneever utilised for a <strong>High</strong> Speed Rail <strong>in</strong> <strong>the</strong> world and represent a very <strong>in</strong>novative solution to protect<strong>the</strong> surround<strong>in</strong>g areas from <strong>the</strong> vibrations.<strong>The</strong> success <strong>of</strong> <strong>the</strong> application has been possible thanks to a very extensive program <strong>of</strong> prelim<strong>in</strong>aryresearch and test<strong>in</strong>g and to a very severe quality control dur<strong>in</strong>g <strong>the</strong> production phase.

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