10KV SHV Plug Assembly Instructions - Solid Sealing Technology Inc.

COAXIAL CABLE: RG58C/USHRINK TUBEGRIP SLEEVECABLE SEALSHELLCONTACTINTERFACE SEALFIG 1NOTE: DO NOT INTERCHANGE THE CABLE SEAL .03 HOLE BY .09 THICK WITHTHE INTERFACE SEAL .09 HOLE BY .06 THICKFIG 2FIG 4.187 4.75.938 23.83CUT CABLE END SQUARE. SLIDE SHRINK TUBEAND GRIP SLEEVE OVER CABLE ANDMAKE CUTS IN JACKET AS SHOWN.REMOVE JACKET TO SECOND CUT..23 5.8FIG 5FIG 3REMOVE JACKET TO FIRST CUT.FLARE OUT BRAID AND TRIM WITH SCISSORSAT EDGE OF JACKET.TRIM INNER DIELECTRIC AS SHOWN.THE INNER CONDUCTOR MUST NOT HAVE ANYSEVERED STRANDS AND NO MORE THAN TWOSTRANDS NICKED DURING STRIPPING.60-40 TIN LEAD SOLDER THE EXPOSED CONDUCTOR.REV.BAPP'DPROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THESOLE PROPERTY OF SOLID SEALING TECHNOLOGY. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTENPERMISSION OF SOLID SEALING TECHNOLOGY IS PROHIBITED.MHDATE10/01/2009SCALE 1:0.75NS10548-11DIMENSIONS ININCHES [mm]THIRD ANGLE PROJECTIONDRAWNENG APPR.JSMH9/26/200810/01/2008INSTRUCTION SHEET10KV SHV PLUG ASSEMBLYTITLE:NUMBER:NS10548REV:BSHEET 1 OF 2

SOLDER HEREFIG 6SLIDE CABLE SEAL AND CONTACT OVER THE CONDUCTOR.PUSH AGAINST CABLE SEAL WHILE SOLDERING CONTACT INPLACE THROUGH SOLDER HOLE -DO NOT OVERHEAT-FIG 7FLARE OUT BRAIDFLARE OUT BRAID -DO NOT FRAY- SLIDE CABLE ASSEMBLY INTO SHELL,DO NOT PINCH OR OTHERWISE DAMAGE THE CABLE SEAL.GUIDE BRAID OVER SPLINED COLLAR ON SHELL UNTIL CONTACT SHOULDERBUTTS AGAINST SHELL INSULATOR.FIG 8CRIMPSLIDE GRIP SLEEVE INTO POSITION AND CRIMP.USE KINGS CRIMPING TOOL #KTH-1000 AND CRIMP DIE #KTH-2001.ENSURE THAT BRAID DOES NOT EXTEND BEYOND GRIP SLEEVE.INSERT INTERFACE SEAL INTO THE SHELL UNTIL IT BOTTOMS EVENLY AROUND THE CONTACT.FIG 9PLACE SHRINK TUBE IN POSITION AND SHRINK ONTO BODY AND CABLEBY HEATING. (300°F MAX)REV.BAPP'DPROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THESOLE PROPERTY OF SOLID SEALING TECHNOLOGY. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTENPERMISSION OF SOLID SEALING TECHNOLOGY IS PROHIBITED.MHDATE10/01/2009SCALE 1:0.75NS10548-12DIMENSIONS ININCHES [mm]THIRD ANGLE PROJECTIONDRAWNENG APPR.JSMH9/26/200810/01/2008INSTRUCTION SHEET10KV SHV PLUG ASSEMBLYTITLE:NUMBER:NS10548REV:BSHEET 2 OF 2