catalog

Table of ContentsSystem System 4000Page 4

System 4000Capabilities OverviewStand-Alone Electronicsand Physical Security• Provides electronic access control and mechanical locking functions/securitySystem does not require wiring to a computer and operates even if facility loses powerCapacity up to 4000 locks and 10,000 usersAccess control at a fraction of the cost of hardwired systemsCannot be defeated by wire-cutting as with magnetic locks and electric strikesKeyControlEach system uses a unique facility codeEach key is programmed and updated by authorized personnel onlyAbility to control unauthorized duplications of keysLost keys or terminated key holders/keys can be removed from authorization listCan create “Shut-out,” “Disabler,” “Emergency” and “Guard Tour” special function keysNew keys self-enable in authorized locks – no need to reprogram each lockTime zones can be programmed into the key and the lockKeys can be reprogrammed and reused over and over againKeys can be assigned to work with individual locks, groups or placed into masterkey hierarchiesQuickRe-KeyingElectronic cylinder does not require re-pinningBillions of combinationsAny user can be added, changed or disabled without affecting other keysKeys can be programmed to perform changes to the lock controllers without bringing a computer toeach lockRe-keying can be accomplished by:- Reprogramming user keys- Reprogramming locks with a computer and lock programming unit- Reprogramming locks using special function keys- Reprogramming keys from a remote location via modemFlexible Integrationand Easy RetrofitINTELLIKEY cylinders integrate into new systems or retrofit most mortise locks, rim devices, andkey switchesCylindrical lever locks, exit devices, deadbolts, and cabinet locks available for special applicationsSystem can be interfaced with most electrified hardwareRetrofitted INTELLIKEY cylinders, locks, and devices do not affect the fire rating of doorsControllers can be surface mounted or mortised into the doorPage 5

Capabilities Overview (Cont’d)System System 4000Key andLock AuditLock controllers record the last 1000 key access identities, dates and timesKeys record the last 45 uses including lock identities, dates and timesAudit trail can be saved in separate activity log for entire systemAudit information includes both authorized and unauthorized attemptsTime and DateAccess ControlTime zones can be created to limit access to designated times and daysCustomizable to each user/key and each lockExpiration dates can be programmed into keys for applications such as:- Construction keying- Temporary keys- School/University quarter and semester limits- High employee turnover environmentsAutomatically adjusts to daylight savings timeInstallation andMaintenance EaseEasy-to-install controllers have self-contained electronics with plug connectorsInstallation video, manual and CD availableInstallation jigs available for door preparationAll INTELLIKEY locks, cylinders and devices are built to highest standard ANSI/BHMAGrade 1 Battery life expectancy of 1-2 years under moderate usageCan be hardwired with power supplies and battery backup for high frequency usageSimple preventative maintenance proceduresExtensive product and system training availablePost warranty maintenance contracts availableSoftware Flexibilityand UpgradesConfigurable to individual facility requirements (see next Page on Software Capabilities)Quantum Plus Software upgrades are backward compatibleSystem special features include:- AREST® automatic restraint function disables unauthorized keys- Dual-key Operation for setting access requirements for two specific keys within 15 seconds- Anti-Passback prevention of multiple use of the same key in a given lock or cylinderPage 6

System 4000Quantum Plus Software OverviewKey Holder MenuUser information databaseUser access by individual doors or by groupsAuto-enable period for new/updated keysLife-span on keysAudit Report Menu (Key Activity Audit Shown)For locks, keys and all activity of bothDate, time, location and user informationCustom reportsLock Controller MenuUser access individually, by group or bymasterkey levelsTime zones by individual doors or groupsBattery warning levelTimed unlock functionCylinder operating modeSoftware Setup MenusCustomize user and controllerdatabase fieldsRestrict individual system operatorsto various levels of authoringPage 7

Terms and ConditionsSystem System 4000Acceptance:INTELLIKEY Corporation reserves the right to refuse anorder or withhold shipment of an order, in whole or inpart, from customers whose account is past due or creditworthiness is not satisfactory to INTELLIKEY.Prices and Terms:All prices shown are list prices US dollars and do notinclude sales taxes. Prices, terms and conditions aresubject to change without notice. All shipments will bemade at prices in effect at time of shipment.Possession of this catalog does not constitute anagreement to sell. (INTELLIKEY Corp. retains the right tosell or to decline to sell to any customer for any reasonwhatsoever when in its judgment is deemed sufficient.)It is understood that INTELLIKEY Corp. may impose andcharge a finance charge of one and one-half percent (11/2%) per month or the highest rate allowed by law onany amount which becomes past due and delinquent.Additionally the customer shall be responsible for allcollection costs, court costs and reasonable attorney’sfees (where allowed by law) in connection with therecovery of any delinquent amount.Freight:All shipments of INTELLIKEY products are FOB,Melbourne, FL. When delivered to the TransportationCompany, the purchaser assumes the risk of loss ordamage in transit.Minimum Order:The minimum order required for complete product is$250.00 net per invoice. The minimum invoice for partsorders is $100.00 net per invoice.Cancellation:All canceled orders are subject to approval. A restockingcharge will apply equal to any cost incurred byINTELLIKEY for either materials, fabrication, labor orengineering incurred up to the time of notification ofcancellation or 35% whichever is greater.All Non-Cataloged Goods may not be changed orcancelled.Packaging:All INTELLIKEY products are packaged and sold on aper item basis unless otherwise noted.Delivery:Orders will be given a scheduled delivery date based onestimated manufacturing lead times. Orders withinsufficient information for processing may be subject toextended lead times. INTELLIKEY will use reasonableefforts to deliver products as estimated, but makes noguarantees as to delivery dates.INTELLIKEY will not be liable for back charges incurredbased on availability of product or as a result of delaysin delivery caused by strikes, fires, floods or any othercauses beyond our control, including the materialdelivery of material to us. Under no circumstances shallINTELLIKEY be liable or accountable for consequentialdamages due to failure of delivery.Returned Goods:It is the policy of INTELLIKEYy to not accept returns ofany materials that are correctly furnished as per thePurchase Order.Unused goods which are returned for credit will besubject to a 35% restocking charge. All approvals forrestocking will require a written pre-authorization RMA(Returned Materials Authorization) with returnedprepaid shipmentsGoods which are defective under terms of INTELLIKEY’swarranty must be returned, for repair or replacement,with an RMA number provided by INTELLIKEY. Allreturned products must reference the provided RMAnumber. All return shipments must be freight prepaid todestination.Taxes:Prices do not include any present or future Federal,State or Local property, license, privilege, sales, use,excise, gross receipts or other taxes or assessments,which may result from transactions or any servicesperformed in connection herewith.Governing Law:The rights and obligations of the parties shall begoverned by the laws of the State of Florida, excludingany conflicts of law provisions. The United NationsConvention on Contracts for the International Sale ofGoods shall not apply to this agreement.Limited Warranty:The terms and Conditions outlined above are subject toINTELLIKEY’s Limited Warranty, which is included.Page 8

System 4000INTELLIKEY Corp. warrants that its products arefree from defects in workmanship and materialsunder normal use and service.Provided: (1) INTELLIKEY has been notified withinone year of original installation and (2) Theproduct has been properly registered withINTELLIKEY Corp. ; and (3) INTELLIKEY has beengiven the opportunity of inspection by return of anyalleged defective product to INTELLIKEY, or itsauthorized distributor or service center, at theaddress specified, free and clear of all liens andencumbrances, transportation prepaid,accompanied by an RMA stating the defects andproof of purchase: and (4) The product has notbeen modified, abused, misused, or improperlyinstalled, maintained and/or repaired during suchperiod; and (5) Such defects has not been causedby corrosion or ordinary wear and tear.INTELLIKEY Corp. makes no other warranty, andall implied warranties including any warranty ofmerchantability or fitness for a particular purposeare limited to the duration of the expressedwarranty period as set forth above. INTELLIKEYCorp.’s maximum liability hereunder is limited to thepurchase price of the product. In no event shall thecompany be liable for any consequential, indirect,incidental or special damages of any nature arisingfrom the sale or use of this product, whether incontract, tort, strict liability or otherwise.This warranty gives you specific legal rights, andyou may also have other rights which vary fromstate to state.INTELLIKEY Corp. reserves the right to makechanges in designs and specification or to makeadditions or improvements on its products withoutnotice and without incurring any obligation toincorporate them on products previouslymanufactured. INTELLIKEY Corp. is notresponsible for any modification, addition, oralteration to our products by others.Limited Software WarrantyLimited WarrantyINTELLIKEY warrants the End-User for a periodof 12 months after the date of installation that allSoftware licensed or sold by it under theAgreement shall: (i) be provided on non-defectivemedia; (ii) conform to all specifications containedin its User manual and shall operate substantiallyas described in the User Manual; (iii) be free ofany “time bombs,” computer viruses, otherharmful code, and copy protection mechanisms;(iv) operate compatible with the equipment andsoftware identified in its User Manual; and (v) beat the current release level, unless a differentrelease level is specifically requested by End-User.(1) INTELLIKEY has been notified by the End-User in writing of such nonconformity prior to theexpiration of the Software Warranty; and (2)INTELLIKEY has been given the opportunity toinspect such Software by return of any allegednonconforming Software to INTELLIKEY, or itsauthorized distributor, accompanied by a writtenclaim from End-User stating the nonconformityand enclosing proof of purchase; and (3) thenonconformity does not result from the Softwarebeing modified, abused, misused or improperlyinstalled, maintained and /or repaired duringsuch period by parties other than INTELLIKEY orits representatives.For warranty service and shipping instructions,contact INTELLIKEY Corporation at:INTELLIKEY Corporation4325 Woodland Park Drive, Suite 102West Melbourne, FL 32904Phone: 321-724-5595Fax: 321-724-5695Page 9

Basic System Packages and KeysSystem System 4000Electronic CylindersKey Processing Units (KPU)Quantum Plus SoftwareLock ControllersIntelligent KeysPage 10

System 4000Electronic Cylinderwith Slim Line ControllerApplicationsController• Slim line projection ideal for narrow style doorinstallations• Stand-alone brain – “CPU”• Battery operated (line power optional)• Records an audit trail up to 1000 transactions• Built-in real-time clock and calendar with DSTadjustment• Patented process protects against electrostaticdischarge• Surface mounted• Two (2) cylinder ports for double cylinderapplicationCylinder• Retrofits all standard mortise locksets and most rimcylinder applications 1• Interfaces between Intelligent Keys and Controllerby secure encrypted infrared opticsIncludesSlim Line Controller• Pre-assembled electronics and mountingplate• Escutcheon and gasket• Alkaline or lithium battery pack (Cold Pack) 2with plug connector• Coin cell battery for clock function• Mounting hardware/fasteners• External power interface• Two (2) cylinder inputsNote: See Page 36 for DimensionsCylinder• Electronic cylinder• Security cylinder collar• Full output terminal connectors• Cams to fit most Corbin Russwin®,Yale®, Sargent®, Adams Rite® andSchlage® mortise locksetsDescriptionPart #100003Slim Line controller/cylinder supplied with101310Alkaline battery pack100004101441Slim Line controller/cylinder supplied withLithium battery pack (Cold pack) 2 101440101394Finish605613626605613626Notes:1. The mortise cylinder included can be converted for use in applications with the addition of the RimCylinder Kit (part#100379, Page 31).2. Use of Cold Pack Battery required for applications below 32 0 F/0 0 C non Fire-Rated doors.Page 11

Electronic Cylinderwith Standard ControllerSystem System 4000ApplicationsController• Small footprint suitable for most standardwood and hollow metal doors• Stand-alone brain – “CPU”• Battery operated (line power optional)• Records an audit trail up to 1000 transactions• Built-in real-time clock and calendar with DSTadjustment• Patented process protects againstelectrostatic discharge• Surface mounted• Two (2) cylinder ports for double cylinderapplicationCylinder• Retrofits all standard mortise locksets andmost rim cylinder applications 1• Interfaces between Intelligent Keys andController by secure encrypted infrared opticsIncludesStandard Controller• Pre-assembled electronics and mounting plate• Escutcheon and gasket• Alkaline or lithium battery pack (Cold Pack) 2with plug connector• Coin cell battery for clock function• Mounting hardware/fasteners• External power interface• Two (2) cylinder inputsNote: See Page 36 for DimensionsCylinder• Electronic cylinder• Security cylinder collar• Full output terminal connectors• Cams for use with Corbin Russwin®,Yale®, Sargent®, Adams Rite® andSchlage® locksDescriptionPart #Standard controller/cylinder supplied with100002Alkaline battery packStandard controller/cylinder supplied withLithium battery pack (Cold pack) 2 101451Finish626626Notes:1. The mortise cylinder included can be converted for use in applications with the addition of the RimCylinder Kit (part#100379, Page 31).2. Use of Cold Pack Battery required for applications below 32 0 F/0 0 C non Fire-Rated doors.Page 12

System 4000ApplicationsController• Mortised in the door for enhanced security andaesthetics• Fire-rated doors use fire-rated metal escutcheonand standard controller assembly(Part #101405 below)• Non-fire-rated doors use non-fire-rated plasticescutcheon and slim line controller assembly(Part #102126 below)• Stand-alone brain – “CPU”• Battery Operated (line power optional)• Records an audit trail up to 1000 transactions• Built-in real time clock and calendar with DSTadjustment• Patented process protects against electrostaticdischargeCylinder• Retrofits all standard mortise locksets and most rimcylinder applications 1• Interfaces between Intelligent Keys and Controllerby secure encrypted infrared opticsIncludesStandard Controller• Pre-assembled electronics and mounting plate• Escutcheon and gasket• Alkaline or lithium battery pack (Cold Pack) 2with plug connector• Coin cell battery for clock function• Mounting hardware/fasteners• External power interface• Two (2) cylinder inputsElectronic Cylinder withMortised ControllersNote: See Page 37 for dimensionsCylinder• Electronic cylinder• Security cylinder collar• Full output terminal connectors• Cams for use with Corbin Russwin®,Yale®, Sargent®, Adams Rite® andSchlage® locksDescriptionPart #FinishMetal mortise controller/cylinder supplied withAlkaline battery pack UL listed101405630Plastic mortise controller/cylinder supplied withAlkaline battery pack non-UL listed102126BlackNotes:1. The mortise cylinder included can be converted for use in applications with the addition of the RimCylinder Kit (part#100379, Page 31).Page 13

Standard End-User Front-End PackageSystem System 4000Applications• Allows facility to manage its own System 4000access control• Software, hardware and programmingequipment required for each new systeminstallation• KPU interfaces between the electronic keysand system software (Quantum Plus)• LPU interfaces between electronic cylindersand system software• EPU-K and EPU-L emergency power units forhookup between standard 9V battery andINTELLIKEY keys and locksIncludes• Key Processing Unit (KPU) # 100271• Lock Programming Unit (LPU) with Emergency Power Unit (EPU-L clip) # 101257• One (1) USB to serial adapter• Two (2) Emergency Power Unit-Keys (EPU-K) # 100843• One (1) Site Code Key # 100398• Spanner screwdriver # 100544• Corrosion block # 100795• Hardware installation DVD # 101625• Quantum Plus Standard Software and manual # 102185Description Part #FinishFront End package with Quantum Plus software standardversion100522-Page 14

System 4000Multi Site Front-End PackageApplications• For eligible wholesalers, distributors,dealers and service centers to establishand support multiple systems• Includes basic installation and servicingequipment and informationIncludes• Front-End Package• Key Processing Unit (KPU) # 100271• Lock Programming Unit (LPU) # 101257• One (1) USB to serial adapter• Spanner screwdriver # 100544• Two (2) Emergency Power Unit-Keys (EPU-K) #100843• One (1) Site Code Key # 100398• Battery tester # 100228• Corrosion Block # 100795• Quantum Plus Multi Site Software and manual # 102186• Hardware installation DVD # 101625• Slim-line demo mounted in plexiglass with 2unprogrammed end-user (black) keys # 101253• One (1) Slim Line controller # 100004• Ten (10) end-user (black) keys # 100393• Rim cylinder kit # 101542Description Part #FinishFront End package with Quantum Plus software multi siteversion101313-Page 15

Intelligent KeysSystem System 4000Applications• Built-in programmable microprocessor in the key• Functions include:- Access restriction- Audit- Lock/cylinder update and programming- Time zone control- Self-authorizing of the key and/or lock- Life spanDescriptionIntelligent keyIntelligent key - Special order onlyIntelligent key - Special order onlyIntelligent key - Special order onlyPart #100393100989101586101587FinishBlackClearBlueGreenNOTESBlack keys are standard End-User keys.For special order keys please call INTELLIKEY for minimum quantity, pricing and delivery.Page 16

System 4000Specialized System ApplicationsCylindrical LockMini-DCUCabinet LockGate LockStandard DCUPage 17

Cylindrical Lever Locksets with ControllerSystem System 4000ApplicationsController• ANSI/BHMA Grade 1 lock forstandard cylindrical lock doorpreparations• Offices, interior classrooms,storerooms, and other interiorlower traffic areas• 1-3/4" to 2-1/4" (44mm to 57mm)thick doors with a 2-3/4" (70mm)backset. Can be used on 1-3/8"(35mm) thick doors by addingspacer plates 1IncludesSlim Line Controller• Pre-assembled electronics and mountingplate• Escutcheon and gasket• Alkaline battery pack• Coin cell battery for clock function• Mounting hardware/fasteners• External power interface• Two (2) cylinder inputsNote: See Page 38 for dimensionsCylindrical Locksets are notrecommended for exterior applicationsCylindrical Lever• Complete ANSI/BHMA Grade 1 lockset• Electronic cylinder• Quick connectors for hookup to controllerDescriptionCylindrical lockset with controller - storeroom function (F86)(Outside lever always locked)Cylindrical lockset with controller - Entry/Office function(F81/F82) - (Outside lever locked by inside pushbutton)Part #100097101305100099100106101306100108Finish605613626605613626Note:1. Spacer plates are handed. Contact INTELLIKEY Technical Product Support for details.Page 18

System 4000Gate LocksApplications• Access control for both sides of swing and slide gates• Provides a secure alternative to padlocks on your siteperimeter• The lock mechanism is constructed of 8-ply laminatedstainless steel. Center ply has alumina-ceramic core todefeat any hacksaw attack including rod-type “super”hacksaws• No costly gate adjustment required-easy to install orretrofit• Automatically compensates for the usual sags andmisalignment inherent in swing gates• Weatherproof• Available in both left- and right-handed versions• Meets the criteria established by the Federal AviationAdministration (FAA) in FAR Parts 107.13 and 107.14Note: See Page 41 for dimensionsIncludes• Cold-Pack lithium battery• Controller• Two (2) electronic cylinders• Chain NOT includedLHSWING orSLIDE GATEHANDINGRHOUTSIDEDescriptionGate lock left hand versionPart #100819Finish626Gate lock right hand version100820626Gate lock replacement weather cover kit 102035626Page 19

Cabinet Lock with ControllerSystem System 4000Applications• For retrofitting drug carts and cabinets,computer/electronics cabinets, keycabinets, lock boxes, etc.• Surface mounted controllers smallfootprint fits a variety of cabinets• Works with various cabinet doorthicknesses using assorted cylindercollars and/or spacers (see Page 32).IncludesController• Slim-line controller and mounting plate• Escutcheon• Escutcheon gasket• Alkaline battery pack• Full output terminal connectors• Two (2) cylinder ports• External interface and mounting hardware• 626 finishNote: See Page 39 for dimensions ofcam lockCylinder• Cylinder with heavy-duty cam• Security collar• Cash box nut• Cylinder mounting plate• 3/8" (9.53mm) spacerDescriptionCabinet lock with Slim line controllerPart #102107Finish626Cabinet lock with Standard controller102092626Cabinet lock cylinder only 102165626Page 20

System 4000Door Control Unit with Fixed CylinderApplications• With fail safe or fail secure locking devices suchas electric strikes or magnetic locks used inconjunction with INTELLIKEY locking devicesand cylinders• At high-traffic/frequency locations where directwiring is preferred to battery power (DC).• With double cylinder doors or double doors• Extra cylinder and cable (Part #100026 below)for use where egress cylinders requiredElectrical Specifications• Requires 12VDC or 24VDC regulated andfiltered power supply with battery backup• 12VDC @ 250mA / 24VDC @ 125 mAIncludesDCU with Fixed Cylinder• Pre-assembled housing, controller and relay board suitable forwall mounting• Fixed cylinder• Two (2) cylinder ports• 20-foot (6.1m) extension cable• Electronic cylinder (626) assembled in standard size cover plate with extra slim line coverplate included• Door loopNote: A separate power supply with backup batteries is required. Some applications may requirepush buttons and door position switches.Additional Cylinder and Extension Cable• One (1) fixed, non-rotating electronic cylinder installed in a standard style cover plate• Extra slim-line cover for additional controller (if needed)• 20 ft. (6.1m) extension cableNote: See Pages 42 & 43 for wiring informationDescriptionDCU standard unit with one fixed cylinder kitPart #100323Finish-Option: Additional fixed cylinder and extension cable100026626DCU replacement back panel 100325-Page 21

Mini Door Control Unit (Mini-DCU)System System 4000The Mini DCU combines the intelligent functionality ofthe INTELLIKEY DCU and the simplicity of a doormountedsmall footprint (just 2"x12").Applications• With electric strikes or magnetic locks used inconjunction with INTELLIKEY locking devicesand cylinders• At high-traffic/frequency locations where directwiring is preferable to battery power• With double cylinder doors or double doorsIncludesDCU with Fixed Cylinder• Controller and mini relay board in slim linemounting plate with escutcheon• Two (2) cylinder ports• SPDT (dry output relay)• Electronic fixed cylinder (626) assembled inslim line cover plate (shown) includedNote: A separate power supply with backup batteries isrequired. Some applications may require push buttonsand door position switches.Additional Cylinder• One (1) fixed, non-rotating electronic cylinderinstalled in a standard style cover plate with a20 foot (6.1m) extension cableElectrical Specification Power Requirement• 12 VDC @ 250 mARelay Rating• 2 amp @ 30VDC (SPDT)Fixed CylinderDescriptionMini-DCU unit in Slim line case with one fixed cylinder kitOption: Additional fixed cylinder and extension cablePart #102151100026Finish626626Page 22

System 4000Demonstration Units andService/Installation ToolsAccessoriesPlexiglass DemoCylindrical Lock JigComponentsCylindrical LockElectronic CylinderPartsBatteriesMortise cylinder CamsStandardSlim LinePage 23

Demo EquipmentSystem System 4000Gate Lock Demo Cylindrical Lock Demo Plexiglass Demo Mortise LockSales Demonstration Kit (Part #101422 Below)• One (1) Site Code key # 100398• Five (5) end-user keys # 100393• Key Processing Unit (KPU) # 100271• Lock Programming Unit (LPU) # 101257• One (1) USB to serial adapter• Plexiglass demo block with mortise cylinder and slim-linecontroller # 101253• One (1) EPU-K clip # 100843• Quantum Plus software (Standard version) # 102185• Demonstration carry caseDescriptionMortise lock demo mounted in wood demo blockCylindrical lock demo mounted in wood demo blockSales demo kit (includes demo case)Plexiglass demo with controller & cylinderGate lock demo kit (includes demo case)Quantum Plus demo softwarePart #100394100329101422101253101424102219Finish626626626626626-Page 24

System 4000Service and Installation Tools#100228 Battery Tester #100028 Cylindrical Lock Jig #100544 Security Screw Driver#100289 EPU-L #100843 EPU-K #100795 Corrosion BlockDescriptionCylindrical lock jigMortise lock jigSecurity screw driver (#8 spanner driver with handle)Corrosion Block, 4 oz sizeBattery tester cablesEmergency power unit clip for LPU (EPU-L)Emergency power unit clip for key (EPU-K)Installation manualInstallation video (DVD only)Part #100028100547100544100795100228100289100843102220101625Finish---------Page 25

Cylindrical Lever LocksetsSystem System 4000ApplicationsController• ANSI/BHMA Grade 1 lock for standardcylindrical lock door preparations• Offices, interior classrooms, storerooms,and other interior lower traffic areas• 1-3/4" to 2-1/4" (44mm to 57mm) thickdoors with a 2-3/4" (7mm) backset. Canbe used on 1-3/8" (35mm) thick doors byadding spacer plates 2 .Includes• Complete ANSI/BHMA Grade 1 lockset• Electronic cylinder• Quick connectors for hookup to controllerNote: See Page 38 for dimensionsNot recommended for exteriorapplicationsDescriptionCylindrical lockset less controller - storeroom function (F86)(Outside lever always locked)Cylindrical lockset less controller - Entry/Office function(F81/F82) - (Outside lever locked by inside pushbutton)Part #100195101163100197100184101164100186Finish605613626605613626Note:1. Controllers are NOT included.2. Spacer plates are handed. Contact INTELLIKEY Technical Product Support for details.Page 26

System 4000Electronic CylindersApplicationsMortise/Rim Cylinder• Retrofits all standard mortise locksets/key switchesand most rim cylinder applications*• Communicates between Controller and IntelligentKeys by secure encrypted infrared opticsIncludes• Electronic cylinderNote: See Page 38 for dimensions*Rim Cylinder Kit required (see part #100379 below)for use with rim devicesDescriptionElectronic mortise cylinder onlyRim cylinder kit with security collarRim cylinder kit less security collarPart #100295101035100297100379101542Finish605613626626-Page 27

ControllersSystem System 4000Applications• Stand-alone brain• Battery operated (line power option)• Records an audit trail of legal and illegaltransaction• Built-in real-time clock and calendar withDST adjustment• Patented process protects againstelectrostatic discharge• Surface mounted• Two (2) cylinder ports for double cylinderapplicationsIncludes• Electronics• Escutcheon and gasket• Mounting plate• Mounting hardware• Battery pack• Coin cell battery• External power interface• Two (2) cylinder portsStandard ControllerSlim Line ControllerMortised ControllerFire-RatedMortised ControllerNon-Fire-RatedDescriptionPart #Standard controller only with alkaline battery pack100206100203Slim line controller only with alkaline battery pack101337100204Standard controller only with lithium battery pack101444101442Slim line controller only with lithium battery pack101434101395Metal mortised controller only UL listed102119Plastic mortised controller only non-UL listed 100201Finish626605613626626605613626626BlackPage 28

System 4000Programming EquipmentApplications• Key Processing Unit (KPU) interfacesbetween PC and keys for both programmingand auditing of keys (Software and PCseparate)• Remote KPU interfaces with a PC located offsitevia modem. This allows an off-site control oroutsource of Quantum Plus softwareadministration.• Lock Programming Unit (LPU) with EmergencyPower Unit-Lock (EPU-L) interfaces betweenPC and locks/cylinders for both programmingand auditing of locks/cylinders (Softwareand PC separate)KPUNote: Locks can be audited with LPU or audit key or byreading end-user keys with a KPU. USB to serialadapter included with KPU and LPU products below.Remote KPULPUDescriptionKey Processing Unit (KPU) with USB to serial adapterRemote KPU with modemLock Programming Unit (LPU) with EPU-L clipPart #100271100405101257FinishBeigeBeigeBlackPage 29

SoftwareSystem System 4000Applications• Quantum Plus is a major upgrade from Quantum or EZ123• Works with Windows® 2000, XP and Vista• Faster processing of system changes in multi-station LAN/WAN environments• Battery warning level selection• Addition of special functions:- Dual Key Operation: Lock controllers can be programmed to requireinsertion of two specific keys within a 15-second period to gain access.e.g., One key controlled by security guard, other by manager- Anti-Passback: Lock controllers can be programmed to prevent a key holderfrom using a key twice in a row in the same door.e.g., In a parking lot or building, the key holder must open the exit gate/door before the keywill operate the entrance gate/door again.- Shutout Key: Allows creation of a key which can be inserted into the cylinder to prevent allother keys from working temporarily until the shutout key is reinserted.e.g., When a room needs to be temporarily secured or “quarantined” in an emergencysituation.- Disabler Key: Allows creation of a key that will disable a specific key in any or all controllers.e.g., Simple and fast deletion of a lost or stolen key – multiple Disabler Keys can be made tohandle a large number of doors.- Guard Tour: Allows creation of a key that records the controller/lock identification and date/time of each insertion into each cylinder for auditing guard tour activity.DescriptionQuantum Plus standard software (End User)Part #102185Finish-Quantum Plus multi-site software (Dealer)102186-Quantum Plus demo software 102219-Page 30

System 4000Cams and Rim Cylinder Kit100176 - Adams Rite ® 101542 - Rim Cylinder Kit100379 - Rim Cylinder Kitwith security collar100175 - Corbin Russwin ®100174 - Schlage ®DescriptionRim cylinder kit with security collarRim cylinder kit less security collarMortise cylinder cam kit includes Adams Rite ® , Corbin/Russwin ® and Schlage ® cams one (1) eachCams for Schlage ® mortise locksets (package of 10)Cams for Corbin/Russwin ® mortise locksets (package of 10)Cams for Adams Rite ® mortise locksets (package of 10)Part #100379101542100372100174100175100176Finish626-----Page 31

Cylinder CollarsSystem System 4000DescriptionCylinder security collar with wave washerCylinder security collar system for cylindrical deadboltsincludes special security collar & camCylinder security collar for Adams Rite mortise locksetsCylinder collar spacer 1/8" (3.2mm)Cylinder collar spacer 3/16" (4.8mm)Cylinder collar spacer 1/4" (6.3mm)Cylinder collar spacer 3/8" (9.5mm)Cylinder collar spacer 1/2" (12.7mm)Part #101328101329100606101319101320101322101323100182100364101048101675100365101324101325100374100366101088100367101326101087100373Finish605613626605613626613626626605613626605613626605613626605613626Page 32

System 4000Batteries and EscutcheonsBatteriesStandard Slim Line Slim Line Standard Plastic MortiseCaseUL MortiseDescriptionAlkaline Battery Pack for standard & UL mortised controllersAlkaline Battery Pack for slim line & plastic mortise controllersLithium (cold-pack) Battery Pack for standard controllersLithium (cold-pack) Battery Pack for slim line & plastic mortise controllersPart #100178100179100180100181Includes one coin cell with each battery packDescription - EscutcheonsStandard Escutcheon kitSlim Line Escutcheon kitPlastic Mortised Escutcheon kitPart #101343101344101345101346Finish626605613626101347 BlackUL Mortised case Escutcheon kit 101298626Page 33

Extension Cables and Door Transfer LoopsSystem System 4000DescriptionCylinder extension cable 1 foot (30cm)Cylinder extension cable 3 feet (91cm)Cylinder extension cable 4 feet (1.52 meters)Cylinder extension cable 6 feet (1.83 meters)Cylinder extension cable 20 feet (6.1 meters)Part #100161100359100162100358Cylinder extension cable 50 feet (15.2 meters) 101170-Door transfer loop (will house one extension cable)Finish101448 -100033 626Extension adapter for cylindrical locksets and Euro cylinders 100034 -----Page 34

System 4000Technical InformationDimension DrawingsTerminal ConnectionsTechnical BulletinsFor Technical Support, call INTELLIKEY toll-free at (800) 226-0703.Please advise the operator of the nature of your problem.Please note:The dimensions shown in catalog are for reference only and shouldnot be used as a template.Templates can be found at www.intellikey.comor call(800) 226-0703 to request the correct template.Page 35

Dimension DrawingsController EscutcheonsSystem System 4000Dimensions are shown ininchesmm.76019.32.08552.963.32584.5.79020.07.31185.67111.504292.19[Front][Side].79020.0[End][Front]Standard Escutcheon[Side][End].76019.3Slim Line EscutcheonPage 36

System 4000Dimension DrawingsController EscutcheonsDimensions are shown in inchesmm[End]13.18334.77[Side][Front][Side][Front]Non-Fire-Rated Mortise CaseFire-Rated Metal Mortise Case(For UL Listed Doors)Page 37

x x x x x x x x xx xDimension DrawingsCylindrical Locksets and CylindersSystem System 4000Dimensions are shown ininchesmmx x x x x x x x x x1.14529.081.35034.29Electronic Cylinder1.57039.87Electronic Cylinderwith Rim Kit1.14529.081.35034.291.57039.872.0050.80.270 x .0856.85 x 2.16Cylindrical LocksetPage 38

System 4000Dimension DrawingsCabinet LockDimensions are shown in inchesmm[Front][Side][Rear][Mounting Plate]Page 39

Dimension DrawingsLPU and KPUSystem System 4000Dimensions are shown ininchesmm[Top][Side]Lock Programming Unit(LPU)Key Processing Unit(KPU)Page 40

System 4000Dimension DrawingsGate LockDimensions are shown inNote: RH Picturedinchesmm[Inside view]Secure side[Outside view][Side view]Page 41

DCU Terminal Connections Powered OutputSystem System 4000+ Regulated Power Supply12 Vdc or 24 Vdc with- Battery backupN.O. Momentary switchremote release+-+-Electric StrikeMagnetic LockRemoteBuzzerTM8 TimerSwitches awayfrom relaysRemove jumper if using 24 VdcOutput voltage will be the same as the input voltage with jumper between 1 & 5. i.e.: 24Vdc in=24Vdc out. The DCU4000RBM has 1 input and 2 outputs. The single input is for an N.O. momentaryswitch which is used to remotely unlock a door. The 2 powered outputs are: One for electric strike orfail safe (power to lock) device. It is recommended that the DC input voltage and both the inputand outputs be fused. The slide switches on Relay Module must be toward the Lock ElectronicsModule. If using 24 Vdc the jumper in the TM8 timer must be removed.Page 42

System 4000DCU Terminal Connections Dry ContactsWith jumper between 1 & 5 removed the DCU4000RBM has 1 input and 2 dry outputs. The singleinput is for an N.O. momentary switch which is used to remotely unlock a door. The 2 dry ouputs,with jumper removed, are common number 5 with the normally open being number 9 and thenormally closed being number 11. The regulated 12 or 24 Vdc is connect to terminals 1 and 2 with 1being plus (+) and 2 negative (-). It is recommended that the DC input voltage and the outputsbe fused. The slide switches on Relay Module must be toward the Lock Electronics Module.Page 43

Controller Terminal ConnectionsSystem System 4000Lock Controller Electronics ModuleBATTERY POW ER (9V)CLOCK BATTERYSW ITCH COM MON 16DEADBOLT SW ITCH 15DOOR AJAR SW ITCH 14GREEN LED 13RED LED 12LED SUPPLY VOLTAGE 11BUZZER - 10BUZZER + 9PUSH-PULL SOLENOID + 8PUSH-PULL SOLENOID - 7IN SOLENOID - 6IN SOLENOID + 5OUT SOLENOID - 4OUT SOLENOID + 3EXTERNAL POW ER + (12.8V M AX) 2EXTERNAL GRO UND 1KEYW AY 1 MORTISE CYLINDERKEYW AY 1 CYLINDRICAL LOCKKEYW AY 2 CYLINDRICAL LOCKKEYW AY 2 M ORTISE CYLINDERPage 44

System 4000INTELLIKEY Technical BulletinBattery LifeThe chart below shows the average cycles per day and expected battery life when used with theINTELLIKEY controller.Operations per Day1550100200200+AlkalineExpected Battery Life 23 years1 year7 months4 monthsSee Note 3Lithium (Cold Pack) 1,2Expected Battery Life4.5 years2 years1 year6 monthsSee Note 3Notes:1. Cold packs required for applications below 32 0 F/0 0 C.2. Battery life will vary + 20% in different environments.3. If the controller receives more than 200 cycles per day it is highly recommended to use a12 Vdc regulated UL listed power supply with battery backup.Page 45

INTELLIKEY Technical BulletinSystem System 4000Labeled Fire DoorsThe 101405 Mortised Controller and electronic cylinders have successfully passed the NFPA 252 firedoor test for 3-hour hollow metal doors and 90-minute wood composite doors tested byWarnock Hersey Inc. (Intertek Testing Services NA Inc.)• Metal door “3-hour” - Listing report J98025814A-231• Mineral core wood “90-minute” - Listing report J98030466-231• UL10B equivalentNote: Cold-Pack Lithium batteries cannot be used on fire-rated doors.Test data is available upon request.UL294Product Covered:System 4000Product Description:The INTELLIKEY controllers, electronic cylinders and intelligent keys passed the physical abuse,weather, salt spray, electrostatic discharge (ESD) and electromagnetic signal omission testsadministered by Warnock Hersey, Inc. (Intertek Testing Services NA Inc.)• Listing report 544529• UL294 equivalentTest data is available upon request.Page 46

System 4000INTELLIKEY Technical BulletinApplication of Corrosion Block to INTELLIKEY CylindersAll INTELLIKEY cylinders should be periodically treated with Corrosion Block (INTELLIKEY part#100795) to resist corrosion of the electrical contacts and prevent excessive wear to the core ofthe cylinder.Cylinders mounted on external doors, or with more than 100 transactions per day, should betreated once a month, while all other cylinders should be treated at least every six months.Failure to use Corrosion Block, particularly in certain adverse environments, could result incorrosion or wear leading to invalidation of the INTELLIKEY warranty on the cylinder concerned.Use of non-approved lubricants (e.g. WD40) could also lead to invalidation if a failure occurs dueto their use. Use of any graphite-based lubricant will invalidate the warranty and could damagethe INTELLIKEY cylinder and controller.Corrosion Block should be applied into the keyhole of the cylinder (one or two drops) with particularattention being paid to the electrical contact within (cf. diagram). Following application anINTELLIKEY key should be inserted and the cylinder core rotated several times so as to distribute thelubricant fully.Page 47

INTELLIKEY Technical BulletinSystem System 4000Quantum Plus Software in use with USB PortsQuantum Plus software requires the use of a serial port for communication between an INTELLIKEYLock Programming Unit (LPU) or Key Processing Unit (KPU) and a personal computer. If a computerto be used with the Quantum Plus software comes with only USB ports (no serial ports available), aUSB to Serial Adaptor can be used to convert to serial communication.Page 48

System 4000INTELLIKEY Technical BulletinINTELLIKEY Cams for use with Corbin Russwin ® Mortise LocksetsINTELLIKEY Electronic Cylinders come standard with a straight cam suitable for use with manylock and exit device manufacturers including Yale ® and Schlage ® . If you plan to use a CorbinRusswin ® mortise lock with the INTELLIKEY electronic cylinder, please MAKE A NOTE ON YOURPURCHASE ORDER REQUESTING THE SUBSTITUTION OF A CORBIN RUSSWIN CLOVER-LEAF or STRAIGHT CAM. The correct cam will then be pre-assembled with Loctite on yourorder.There are currently two Corbin Russwin INTELLIKEY part numbers that include Corbin Russwincams (for ordering separate from cylinders).100175 Package of 10 Corbin Russwin (Cloverleaf) Cams.100372 Package of Adams Rite ® , Corbin Russwin ® & Schlage Cams.The Corbin Russwin cams used in these part numbers as of July 15, 2002 has be changed to anew cam designed for a more precise tolerance. This is a cloverleaf cam suitable for use with allmortise lock functions with the exception of a classroom function. The part is also found in theCorbin Russwin parts catalog as 695F932.If you plan to use a Corbin Russwin classroom function mortise lock with INTELLIKEY electroniccylinders, please order Corbin Russwin INTELLIKEY part number:102150 Package of 10 Corbin Russwin Classroom Function (Straight) Cams.This part number is also found in the Corbin Russwin parts catalog as 695F942.Page 49

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System 4000Page 51

System System 4000For more information about the INTELLIKEY Product line pleasecontact your authorized INTELLIKEY Distributor or Sales Representative.in U.S.:INTELLIKEY Corporation4325 Woodland Park DriveSuite 102West Melbourne, FL 32904Phone (321) 724-5595Fax (321) 724-5695www.intellikey.com#102175INTELLIKEY ® and Quantum ® are registered trademarks of INTELLIKEY Corporation. Other products brand names may be trademarks or registeredtrademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under US copyright laws.Copyright© 2003, 2004, 2005, 2007 2009 INTELLIKEY, Corp.All rights reserved. All contents current at time of publication. INTELLIKEY, Corp.reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.