Representative Training Manual - AMT Machine Systems

Representative Training Manual

“Newest” addition to the ServoCam ® Brand• Advanced, single spindle7-axis CNC turningmachine with capacitiesof:– ¾”– 1 ¼”– 1-5/8”– 2” (expandable to 2-3/8”with bar loader)• High performance, stateof-the-artintelligentmotors & controls.ServoCam ® UltraTurn TM XL Machine• Fills manufacturingoperations gaps:– Faster cycle times– Faster set-up times– Increased productionefficiency– Increased profitabilityRev 01-072008 2

Who is AMT?Consulting Engineering Company•A proven 24-yr. old product engineering and manufacturing company•A strong innovative, high technology engineering company with core competenciesin motion control & embedded computer systems (300+ commercial projects)•Provider of machine controls for past 12 years with over 500 CNC installations•Developer of CyberNet TM Technology and CyberMotor TM intelligent motorsManufacturing Company – Machine control system upgrades•Designs, develops, and manufactures CNC upgrades for single spindle screw machines•Installed ServoCam ® and ServoCam ® UltraTurn TM systems to existing customermachines; over 500 systems installed•Proven manufacturing efficiency increases of at least 50% without adding any labor•Confirmed CyberNet TM Technology on over 60 systems in past three yearsManufacturing Company - Machine Builder & machine control upgrades•AMT Machine Systems new high productivity, full CNC 7-axis single spindle ServoCam ®UltraTurn TM XL machine•Designed to increase manufacturing efficiency by using the “right machine for the rightparts”.•Addresses the gap in single spindle, multispindle, CNC lathe and Swiss, and chuckerturned part applications through hardware, software, and consulting servicesRev 01-072008 3

AMT Machine Systems Provides InnovativeIndustry-Changing Solutions for ManufacturingServoCam ® Products include:•Patented CyberNet TM control architecture• User friendly CAM Designer software• Consulting services for improved productivityshowing excellent ROIRev 01-072008 4

Filling the Gap - Market Opportunities• Single spindle market gap– Setup time (XL up to 80% reduction)– Cycle time (XL up to 60% reduction)– Availability of skilled labor– Quality, maintaining tolerances & finishes– Competitive/Success rate on quotes– Brown & Sharpe maintenance (XL eliminates severalhundred high wear parts)• Multi-spindle gap– Small lot sizes; under 8,000 pieces– Long setups; more than 10 hours– Quality, maintaining tolerances• CNC lathes and CNC Swiss gap– Increases production, 150-300%, for averagecomplexity parts– Larger lot sizes; over 200 piecesRev 01-072008 6

The 7-axis CNCServoCam ® UltraTurn TM XL machineprovides the opportunity to:•Lower total manufacturingcosts by using the “RightMachine for the Right Part”•Manage the single componentof cost that you can control,LABORRev 01-072008 7

CNC LATHE & CNC SWISSMANUFACTURING GAPRev 01-072008 8

CNC Lathe & CNC Swiss Machine ProductivityComparison to the 7-axis CNCServoCam ® UltraTurn TM XL MachineProduction items for averagecomplexity parts- Cycle time- Setup time- Machine efficiency- Scrap- Tolerances- Operator learning curve- Second op requirementsUltraTurn TM XL comparison- 50% to over 300% faster- Comparable- Comparable- Comparable- Will hold 32 finish, sometimes

Best Machine to Optimize ProductionPart complexity Lot Size Machine CostMachine Type Average High 50 - 500 500 - 5000 5000+InitialInvestmentLifetimeCNC Lathe X X X X XCNC Swiss X X X X XUltra Turn XL X X X X X XMulti-Spindle X X X XX = Optimumx = less than optimumRev 01-072008 10

The New ServoCam ® UltraTurn TM XL Machine• 7-axis CNC single spindleturning machine– 20.2 peak HP spindle motor– Overlapping tool cutting– 8-hole turret– Capacities available up to 2-3/8”– Fully enclosed OSHA compliant• High performance state-of-theartcontrols– Up to 128 axis simultaneouscontrol– Modular design reduces cablingand control cabinet enclosures– Self-diagnostics• Easy-to-use HMI– 15” color flat panel touch screen– On-machine changes &programming– Articulated mounting providesoptimum visibilityRev 01-072008 11

UltraTurn TM results comparison to CNC SwissRev 01-072008 12

MULTI-SPINDLEMANUFACTURING GAPRev 01-072008 13

UltraTurn TM XL Productivity Comparison forMulti-Spindle Department Small Part LotsProduction items ofMulti-spindle machines- Cycle time- Setup time reduction- Increased efficiency- Reduced scrap- Tolerances- Operator learning curve- Eliminate second opsUltraTurn TM XL comparisonsto Multi-spindle machines- Longer cycle times- 60% to 90% faster; one hour- 3% to 6%- 25% to 60%- + .0005 on lengths and outsidediameters- Days to couple weeks- ComparableRev 01-072008 14

Best Machine to Optimize ProductionPart complexity Lot Size Machine CostMachine Type Average High 50 - 500 500 - 5000 5000+InitialInvestmentLifetimeCNC Lathe X X X X XCNC Swiss X X X X XUltra Turn XL X X X X X XMulti-Spindle X X X XX = Optimumx = less than optimumRev 01-072008 15

The New ServoCam ® UltraTurn TM XL Machine• 7-axis CNC single spindleturning machine– 20.2 peak HP spindle motor– Overlapping tool cutting– 8-hole turret– Capacities available up to 2-3/8”– Fully enclosed OSHA compliant• High performance state-of-theartcontrols– Up to 128 axis simultaneouscontrol– Modular design reduces cablingand control cabinet enclosures– Self-diagnostics• Easy-to-use HMI– 15” color flat panel touch screen– On-machine changes &programming– Articulated mounting providesoptimum visibilityRev 01-072008 16

Multi-spindle house UltraTurn TM resultsRev 01-072008 17

SINGLE SPINDLEMANUFACTURING GAPRev 01-072008 18

UltraTurn TM XL Productivity Comparison;Single Spindle DepartmentBenefits over camMachines items- Cycle time reduction- Setup time reduction- Increased efficiency- Reduced scrap- Increased C pk- Operator learning curve- Eliminate secondaryoperationsUltraSlide TMImprovements- 15% to 30% faster- 30% to 50% faster- 2% to 5%- 10% to 30%- up to 400%on lengths- Days to couple weeks- Increased part stroke& expandedthreading capabilityUltraTurn TM XLImprovements- 25% to 50% faster- 40% to 80% faster- 3% to 6%- 25% to 60%- up to 500% on lengths& 250% on diameters- Days to couple weeks- Spindle indexing offerscross drilling andmilling applicationsRev 01-072008 19

Productivity Increases Begin within Hours ofSystem Installation•UltraSlide systems productivityincreases exceed 40% withoutrequiring any additional labor•UltraTurn XL machineproductivity increases exceed 80%without requiring any additionallaborRev 01-072008 20

The New ServoCam ® UltraTurn TM XL Machine• 7-axis CNC single spindle turningmachine– 20.2 peak HP spindle motor– Overlapping tool cutting– 8-hole turret– Capacities available up to 2-3/8”– Fully enclosed OSHA compliant• High performance state-of-the-artcontrols– Up to 128 axis simultaneous control– Modular design reduces cabling andcontrol cabinet enclosures– Self-diagnostics• Easy-to-use HMI– 15” color flat panel touch screen– On-machine changes &programming– Articulated mounting providesoptimum visibilityRev 01-072008 21

Customer ReferencesJob ShopsAutomatic Products Company, Kent, WA – installations; 4 UltraTurn TM Classic and 8 UltraSlide TM systemsJoel Gregory, President, 253-872-0203 customer since 2001Champion Fasteners, Lumberton, NJ – installations; 1 UltraTurn TM XL machine and 1 UltraSlide TM systemBob Santare, President; Mike Miller, Production Manager, 609-267-5222 customer since 2000F&F Screw Machine Products, Elkhart, IN – installations; 14 UltraSlide TM systemsBlake Slake, Owners, 574-293-0362 customer since 2001Hudson Precision Products, Broadview, IL – installations; 4 UltraSlide TM systemsJim Wrenn, President, 708-344-4500 customer since 2001James Wright Precision Products, Putnam, CT – installations; 6 UltraSlide TM systemsBob Main, President, 860-928-7756 customer since 2002Liberty Brass Turning Company, Long Island City, NY – installations; 5 UltraSlide TM systemsDavid Zuckerwise, President, 718-784-2911 customer since 2002Mantel Machine, Menomonee Falls, WI – installations; 2 UltraTurn TM Classic systemsDean Mantel, Vice President; Butch Styles, VP Mfg. 262-255-6780 customer since 2007Rable Machine, Mansfield, OH – installations; 1 UltraTurn TM XL machine, 4 UltraTurn TM Classic and 5 UltraSlide TM systemsScott Carter, President; Josh Stone, Production Manager, 419-525-2255 customer since 2005Captive HousesClippard Instruments, Cincinnati, OH – installations; 2 UltraTurn TM Classic and 10 UltraSlide TM systemsPaul Ruthemeyer, Screw Machine Department Manager, 513-521-4261 customer since 2007Jergens, Inc., Cleveland, OH – installations; 1 UltraTurn TM XL machine and 2 UltraTurn TM Classic systemsFraser Young, Production Manager, 216-486-2100 customer since 2007Kohler Company, Kohler, WI – installations; 7 UltraTurn TM Classic systemsBill Ashworth, Department Manager, 920-457-4441 customer since 2004Standard Machine & Manufacturing, St. Louis, MO – installations; 2 UltraTurn TM Classic and 3 UltraSlide TM systemsMarvin Williams, Plant Manager, 314-966-4500 customer since 2003Symmons Industries, Braintree, MA – installations; 7 UltraSlide TM systemsPaul Straughn, Department Manager; 781-848-2250 customer since 2004Thermadyne, Denton, TX – installations; 2 UltraTurn TM XL machinesCharles Monschke, Projects Manager, 940-381-1345; Cell 940-395-4983 customer since 2008

Key AMT Machine Systems ContactsAMT Machine Systems 614-451-3366Sales: Howard Ubert, cell 614-325-8942email, Greg Knight, cell 614-975-3405email,