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Table of Contents<br />
<strong>Heat</strong> <strong>Treat</strong> <strong>News</strong><br />
Used Equipment<br />
• Batch<br />
• Continuous<br />
• Draw/Temper<br />
• Generator<br />
• Induction<br />
• Miscellaneous<br />
• Salt<br />
• Vacuum<br />
Employment<br />
Opportunities<br />
Seeking Employment<br />
<strong>Heat</strong> <strong>Treat</strong><br />
<strong>News</strong> Letter<br />
November Issue 2011<br />
If you would like the information<br />
contained in this newsletter daily instead<br />
of monthly, visit us at<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com<br />
daily & you don’t have to wait for the<br />
most up to date, relevant <strong>Heat</strong> <strong>Treat</strong><br />
<strong>News</strong> in the Industry.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
<strong>The</strong> <strong>Monty</strong>/November 2011<br />
Regular readers of "<strong>The</strong> <strong>Monty</strong>" will no doubt have noticed that <strong>Heat</strong> <strong>Treat</strong> Shows, Exhibitions<br />
and Seminars would appear to be almost continuous these days with our coverage of shows in<br />
Dusseldorf, Germany, Moscow, Russia, Beijing, China and Wiesbaden, Germany with the largest<br />
North American show, "ASM" coming up next week (and let's not forget that we will be having<br />
some coverage of the recent show in Thailand). What makes this rather odd is that the death of<br />
large exhibitions was forecast a number of years ago because of the high costs of these events<br />
and the advent of the internet and E-mail. However forecasters of the death of these events<br />
forgot one important detail - people like interacting with real people and nothing can replace the<br />
feeling of actually touching and playing with new technology. Being able to meet your customers<br />
and competitors in a neutral setting, swap information, gossip a bit and see all the industry<br />
suppliers in one location is an experience almost impossible to replace (and let's not forget that a<br />
road trip can be a heck of a nice change from a daily routine). So while logically shows do not<br />
make a great deal of sense on one level on the other hand the experience is – priceless!<br />
Warmest Regards,<br />
Gord<br />
Introduction<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
<strong>Heat</strong> <strong>Treat</strong> <strong>News</strong><br />
Used Equipment Available. Our used equipment section is complete and up to date and<br />
includes some terrific bargains. October 28/2011<br />
A few examples include:<br />
• Inductoheat Dual Spindle Scanners (4 available) New listing<br />
• Ransohoff Continuous Washer New listing<br />
• Carbottom Furnace New listing<br />
• Surface Combustion Casemate Controllers New listing<br />
• Infratrol Drying Oven(2) New listing<br />
• Continuous Mesh Belt Oven New Listing<br />
• Continuous Drying Oven, New Listing<br />
• Rotary Hearth Furnace, electrically heated<br />
• Abbott Brazing Furnace, unused, excellent condition, half price<br />
• Dow Pit Furnace, great shape asking $15,000<br />
• Surface 5,000 CFH Endo Generator,$11,000<br />
• Surface Combustion Double Ended Charge Car, motivated buyer<br />
If you don't see what you are looking for please let us know and we should be able to find it<br />
for you. laura@t<strong>hemon</strong>ty.com<br />
Business Opportunities. Do you want results when it comes to filling a position within the<br />
heat treating industry? "<strong>The</strong> <strong>Monty</strong>" is the most economical, fastest way to fill that<br />
position. Looking for a job? Send us your ad and we will put it on the site free of charge for<br />
as long as you would like. When it comes to filling positions within the heat treating industry<br />
"<strong>The</strong> <strong>Monty</strong>" can't be beat! With a readership of almost 20,000 heat treaters/month we<br />
will help you fill your position or help you find a job. October 27/2011<br />
• Maintenance Supervisor<br />
• <strong>Heat</strong> <strong>Treat</strong>ment Supervisors- Australia<br />
• Metallurgist<br />
• Quality Engineer<br />
• General Manager<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
• Quality Manager<br />
• Bell Helicopter <strong>Heat</strong> <strong>Treat</strong> Specialists/Leader <strong>Heat</strong> <strong>Treat</strong><br />
• <strong>Heat</strong> <strong>Treat</strong>er/Metallurgist<br />
• Quality Assurance Manager<br />
• Metallurgical Engineer<br />
• Experienced Individual<br />
• <strong>Heat</strong> <strong>Treat</strong> Maintenance Position<br />
• Regional Sales Professional<br />
Thread Industrial/Taiwan. Some years ago several of the North American furnace<br />
companies were swamped with new orders for mesh belt furnace lines from US and<br />
Canadian based fastener manufacturers. <strong>The</strong> world is constantly evolving and while there is<br />
still a substantial amount of fastener manufacturing in North America a great deal ended up<br />
in Asia in particular Taiwan. With this background Damian Bratcher, of SSI introduces us to<br />
one of the foremost fastener manufacturers in Taiwan, Thread Industrial and Sun Yung a<br />
giant when it comes to continuous furnaces for the fastener industry in Asia. October<br />
28/2011<br />
"On the left is Mr. Tony Yang of San-Yung Furnaces, in the middle is Mr. Michael Yen,<br />
Chairman, Thread Industrial Co. and on the right is Mr. Damian Bratcher of Super Systems<br />
Inc.. Thread is a high-quality fastener manufacturer who has been in business for close to<br />
25 years. We were at the facility for installation and commission of the new mesh belt line<br />
being installed by San-Yung at Thread Industrial. San-Yung is the leading supplier of<br />
continuous furnaces for the fastener industry. It is a state of the art furnace for a state of<br />
the art manufacturer. If you are interested in more on these companies, please visit<br />
http://<strong>www</strong>.ticl.com.tw/ and http://<strong>www</strong>.sanyung.com/index.asp?lang=2.<br />
7th Annual South East Asia <strong>Heat</strong> <strong>Treat</strong> Seminar. October 21st CHS Asia Hosted the 7th<br />
Annual South East Asia <strong>Heat</strong> <strong>Treat</strong> Seminar in Thailand. While still a relatively small event<br />
this has grown substantially in a short period of time as you can tell from the number of<br />
well known US and European suppliers who invested a great deal of time and money to<br />
attend this event. According to the organizer of this event, Randy Simmons of CHS Asia<br />
(new furnaces, installations, upgrades and rebuilds) one of the reasons the event is such as<br />
success is (and we will quote Randy) "<strong>The</strong> attendance was good because free admission,<br />
food, beer, women and whiskey seem to lure <strong>Heat</strong> <strong>Treat</strong>ers In." October 28/2011<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Eric Boltz, United Process Controls handing out free bottles of wiskey.<br />
(Left to right) Panya Koyo Furnaces, Uni Varin Dowa Furnaces, Nikorn CHS Asia, Andrejz<br />
Nitrex, Janusz AFC Holcroft, Guether Busch ALD Vacuum, Thonga Auto Alliance<br />
Seminar attendees<br />
Applied Process Inc./AFC-Holcroft. So have a look at the world's largest batch IQ<br />
furnace. Having seen this during construction I can say that it is truly a sight to behold. If<br />
you scroll down to the drawing at the end of this press release you will see what I assume is<br />
this furnace beside a standard 36" X 48" X 36" UBQ furnace which gives you an even better<br />
idea about the size of this unit. October 27/2011<br />
“Applied Process Inc. and AFC-Holcroft Announce the World’s<br />
Largest Integral Atmosphere Batch Furnace - By the way, it’s got a salt quench. Livonia,<br />
Mich., Oct. 25, 2011 - Applied Process Inc., a worldwide leader in Austempering technology,<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
has collaborated with AFC-Holcroft, a leading international manufacturer of industrial<br />
thermal processing equipment, to produce a Monster Parts furnace for a new plant that<br />
Applied Process is establishing in Oshkosh, Wisc. <strong>The</strong> new plant is in response to growing<br />
demand for Austempered Ductile Iron (ADI), Carbidic Austempered Ductile Iron (CADI),<br />
Austempered Gray Iron (AGI), Austempered Steel and Carbo-Austempered Steel<br />
components, and for applications that consolidate many steel or aluminum weldments,<br />
forgings, castings or assemblies into a single, large, elegant ductile iron design not<br />
previously feasible.<br />
<strong>The</strong> unique Universal Batch Quench-Austemper (UBQA) design will have a working envelope<br />
of 84” x 96” x 56” (2050mm x 2438mm x 1422mm) and a maximum gross load of 20,000<br />
lbs. (9,090kg). <strong>The</strong> unit integrates a controlled atmosphere furnace with an oversized<br />
nitrate/nitrite salt quench, with transfer from the furnace accomplished safely, automatically<br />
and under atmosphere.<br />
According to Bill Disler, AFC-Holcroft’s executive vice president, “This design was a<br />
collaborative effort between AFC-Holcroft’s engineering and production staff and the<br />
engineering and plant services staff at the Applied Process companies.” John Keough, CEO<br />
of Applied Process, stated, “This furnace is fully capable of all of the processes that Applied<br />
Process’ customers have come to use and trust, with the added capability of running very<br />
large and/or heavy steel, iron, and Austempered Ductile Iron (ADI) parts.”<br />
Designed for Large Loads. <strong>The</strong> furnace will employ<br />
strategically placed natural gas fired radiant tubes, and is<br />
designed to meet the stringent temperature uniformity<br />
requirements of various new international standards. <strong>The</strong><br />
furnace will utilize an endothermic gas atmosphere with<br />
natural gas addition. <strong>The</strong> heat and atmosphere will be<br />
uniformly circulated in the furnace with the aid of four alloy<br />
fans. A raised pier design in the furnace will allow both the<br />
sight lines necessary for efficient radiant heat transfer and the<br />
smooth flow of atmosphere circulation. This design aspect is critical to the efficient<br />
processing of such a large load. Applied Process Chief Operating Officer John Wagner<br />
indicated that, “For us, endothermic gas, manufactured from an endothermic generator, is<br />
the way to go. It is less costly and more stable than nitrogen-methanol systems.<br />
Endothermic generators with modern injection systems, digital controls and dewpoint<br />
sensors, with proper preventive maintenance, can run trouble-free for years at a time. And<br />
parts run in this unit, like all of our UBQA lines, will not have the surface decarburization<br />
seen on parts run in other systems.”<br />
For this massive furnace a special direct gear drive handling system, was developed by AFC-<br />
Holcroft. <strong>The</strong> system is designed to smoothly accelerate and decelerate the load quickly,<br />
without the rough, jerking motions that can plague conventional transfer systems.<br />
Industry-leading Quench Systems.<br />
AFC-Holcroft UBQA furnaces are known for their quench speed and uniformity. <strong>The</strong> unique<br />
quench tank and housing design, coupled with proprietary agitation and water addition<br />
techniques, give UBQA units quench severity that far exceed typical salt quench systems.<br />
Further, the oversize quenches specified by Applied Process allow for less than a 15°F<br />
(8.3°C) temperature rise for a maximum design gross load. <strong>The</strong> Monster Parts quench<br />
system’s operating temperature range is 360°F-725°F (182°C-399°C).<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
<strong>The</strong> Monster Parts system allows for nearly 100 percent salt reclamation using minimal<br />
energy. Because the system is atmosphere-to-salt, the quench salt is not contaminated by<br />
drag-out of high temperature Austenitizing salt, as is typical of salt-to-salt processes. <strong>The</strong><br />
salt-rich water from the primary wash can easily be rectified, filtered and then the salt can<br />
be 100 percent reclaimed using proprietary (green) technology.<br />
<strong>The</strong> new heat treating facility, Applied Process’ Monster Parts Division, will be housed in a<br />
purpose-built, 15,000 sq. ft. (1,400 sq. meters) facility in Oshkosh, Wisc. It will be serviced<br />
by a 10 ton crane for bulk, top loading and unloading, and a protected truck dock for<br />
conventional loading.<br />
John Keough further stated, “This furnace line will give Applied Process a unique opportunity<br />
to work with engineers, buyers and the management of manufacturers to develop new,<br />
cost-effective conversions of large parts (we like to call them Monster<br />
Parts). <strong>The</strong> line also consolidates weldments and assemblies into<br />
efficient, single-piece designs--not to mention the fact that it will<br />
increase our capacity to process conventional Austempering work.”<br />
Applied Process’ Technical Sales Group Leader, Vasko Popovski, added,<br />
“<strong>The</strong> new furnace means the engineering community is now freed from<br />
the overwhelming reliance on large-scale steel components in favor of<br />
less costly and lighter ADI components. Such components would most<br />
likely be American-made, and as such allow US firms to compete more<br />
readily with expensive imported steel forgings and castings.”<br />
About AFC-Holcroft: AFC-Holcroft is one of the world’s largest<br />
manufacturers of heat treating furnaces. <strong>The</strong> legacy companies that<br />
comprise AFC-Holcroft have a combined 225+ years of thermal<br />
processing experience. <strong>The</strong> company manufactures turn-key heat<br />
treating systems for applications including commercial heat treating,<br />
bearings, automotive, aerospace, military, aluminum heat treatment,<br />
gear manufacturing, fastener manufacturing and alternative energy<br />
industries.<br />
AFC-Holcroft, headquartered in the United States, has a global reach<br />
with direct sales coverage in the U.S. and in Europe and within the<br />
major industrial markets such as Germany, France and other European<br />
locations. AFC-Holcroft’s Asian Operations manages partners in China, India, South Korea<br />
and other countries in the region, and the company also extends into markets in Argentina,<br />
Australia, Brazil, Mexico, Poland, Russia, Spain and Turkey through relationships with<br />
partners, many of whom have manufacturing capability. For more information, contact AFC-<br />
Holcroft at media@afc-holcroft.com.<br />
About Applied Process: Applied Process Inc. is a worldwide family of commercial heat treats<br />
specializing in the Austempering process. Applied Process makes iron and steel parts<br />
tougher, stronger, lighter, quieter and more wear resistant and is the world leader in the<br />
processing of Austempered Ductile Iron (ADI). For further information contact Vasko<br />
Popovski at vpopovski@appliedprocess.com or visit Applied Process’ website<br />
<strong>www</strong>.appliedprocess.com”<br />
Monster Parts UBQA with AFC-Holcroft design/engineering team working from left to right<br />
are: Ron Waligora, Mike Connelly, Jak Kozma and Jim McGraw. October 27/2011<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Champion Furnace Co Inc. /California, USA. A sign of the times is the fact that most<br />
suppliers and furnace builders to our industry are staying very busy these days. Champion<br />
Furnace Co., Inc. in CA is a good example. <strong>The</strong> company reports they have rebuilt and<br />
installed six vacuum furnaces, installed a new Ipsen Titan, and installed two complete<br />
cooling water systems this year alone and are in the process of rebuilding another vacuum<br />
furnace. <strong>The</strong>se are for customers such as 3V Fasteners, Qualtek MFG, Delta <strong>Heat</strong> <strong>Treat</strong> and<br />
MSAerospace. Doing all this work in a year might not sound like a lot but one you consider<br />
it's being done by one man and a couple of part time sub contractors it's impressive. In fact<br />
business is so good they have started moving into a larger building to keep pace with the<br />
demand. Happy days are here again? I think so... October 26/2011<br />
CODERE/Switzerland. In the press release below this furnace builder mentions a couple<br />
of new orders and also their desire to find partners and sales reps in North America. October<br />
26/2011<br />
"CODERE is part of a group of three companies working in the supply of industrial heat<br />
treatment equipment and control/ measurement systems. As one can see from their website<br />
<strong>www</strong>.codere.ch, Codere offers a broad range of solutions to meet your present and future<br />
heat treatment requirements. Specializing in manufacturing a range of customized industrial<br />
furnaces controlled under protective atmosphere (batch type, pit, pusher type & mesh belt<br />
furnaces). Codere is active world-wide in a number of fields, including the automotive,<br />
aeronautic, fastener, tooling, spring, precious metal, medical, optical, armament and<br />
hydraulic industries, as well as a number of international contract heat treatment shops. As<br />
a result of their continuing growth Codere has received two new contracts to heat treat the<br />
landing gear of the Airbus A380. This new customer is the world leader in the field of<br />
landing gears for both civil & military aircraft and helicopters. <strong>The</strong>ir landing gear systems<br />
are equipped on more than 19,000 aeroplanes making approximately 30,000 landings daily.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
<strong>The</strong> customer opted for a very modern solution by integrating the fully automatic Batch<br />
Furnace Line in Modular Construction, System 250.<br />
Codere worked closely to meet both quality and production standards. <strong>The</strong>ir installation<br />
must be in accordance with present and future requirements imposed within the aeronautic<br />
sector (AMS 2750D). Many of our customer’s opt for Codere’s product range as a result of<br />
having an option of processing a range of parts with very varied dimensions and<br />
characteristics, which increases present and future production flexibility. Also the variety of<br />
optional applications, which is made available from this compact system, assists companies<br />
meeting their customer demands. Most importantly its modular construction promotes the<br />
possibility of expansion to our customer’s furnace line in the future. Codere are very active<br />
through their global sales and service agency network. <strong>The</strong>ir group participates at a number<br />
of major international heat treatment exhibitions on an annual basis. <strong>The</strong>ir future market<br />
plans are for further expansion into new markets through their continuous long-term market<br />
development plan.<br />
ECONOX <strong>www</strong>.econox.ch is a global supplier of measuring and control systems for heat<br />
treatment. One supplies controllers, oxygen probes, oxygen sensors, and supervision<br />
software. Econox was established in 1984 and can pride itself on having over 3,500 oxygen<br />
probes in the marketplace. Econox have recently developed a new product range and<br />
supplies probes to various industries varying from industrial furnaces, incinerators, pottery<br />
to the ceramic industries (up to 1700°) Sales Manager David Howard is aiming to<br />
commence research in identifying potential customers and suitable sales partners for our<br />
product range in the US. If there is interest in exploring opportunities on working together,<br />
please contact David Howard for additional information when you next have a requirement<br />
to invest in or upgrade your heat treatment or control facilities d.howard@codere.ch<br />
Telephone number: 0041 32 465 1010."<br />
<strong>The</strong> Full <strong>Monty</strong>. In a recent news item we mentioned how "DOKKA Fasteners" was<br />
setting up a new plant in Auburn Hills, Michigan, USA which includes a brand<br />
new heat treating department consisting of batch IQ furnaces. It turns out<br />
that the supplier of these furnaces is "Ipsen" with their new ATLAS<br />
platform.<br />
"GKN Driveline", a 252-year-old British industrial company just completed<br />
their purchase of two North American "Getrag" plants including Getrag's<br />
Newton, NC facility which is one of the largest captive vacuum carburizing<br />
companies in North America. Getrag in Newton started down the path of<br />
vacuum carburizing a number of years back with two systems and very<br />
recently ordered a third vacuum carburizing system. Both GKN and Getrag<br />
provide components for the automotive power transmission industry. This<br />
was a $440 million acquisition on the part of GKN.<br />
<strong>The</strong> upcoming "ASM Show" in Cincinnati is probably going to be the best<br />
attended in many, many years. A sign of the strength of the captive and<br />
commercial heat treating markets.<br />
"Thomas Kreuzaler/VP Seco Warwick Group <strong>The</strong>rmal Products". We mentioned this<br />
a few weeks back but here is the formal announcement. "In his new role as Global Product<br />
Leader Mr. Kreuzaler will be responsible for creating and implementing <strong>The</strong>rmal products<br />
technology to all companies of SECO/WARWICK Group, as well as for promotion and sales of<br />
<strong>The</strong>rmal products around the world. Mr. Kreuzaler will report in accordance to the<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
importance of this role directly to the president of the SECO/WARWICK Group. Mr. Kreuzaler<br />
started his new job in SECO/WARWICK Group on October 3, 2011. He spent his first days<br />
with Product Teams in SECO/WARWICK <strong>The</strong>rmAL, Świebodzin, Poland and will subsequently<br />
visit the other Product Teams in the USA, India and China. Mr. Kreuzaler will oversee and<br />
support their marketing and sales strategy.iences in Bochum, Germany, with a degree in<br />
process technology. He has a extensive knowledge in protective atmosphere/vacuum heat<br />
treatment and a broad experience with the corresponding process and installation<br />
technology. His worldwide contacts will help to strengthen SECO/WARWICK's position in this<br />
market. Prior to joining SECO/WARWICK Group, Mr. Kreuzaler got his experience on<br />
managing positions in such companies as: ThyssenKrupp Anlagentechnik GmbH, Linde Gas<br />
AG, Ipsen International GmbH, Abar Ipsen UK Ltd, Bodycote Wärmebehandlung GmbH and<br />
IHI furnace and machinery Ltd."<br />
"ZF Transmission/Fountain Inn, SC". A couple of weeks back we had a rumor about<br />
Ipsen landing an order for $8 million USD worth of pushers from a customer in North<br />
America. We now understand that the customer is ZF Transmission, in Fountain Inn, SC.<br />
who purchased (3) Ipsen Pushers for FNC Work.<br />
"ALD <strong>The</strong>rmal <strong>Treat</strong>ment/Port Huron, Michigan, USA". Our buddy Robert Peters,<br />
president of ALD <strong>The</strong>rmal <strong>Treat</strong>ment in Port Huron, Michigan was recently interviewed about<br />
how the company is doing these days. This is what he had to say; "Robert Peters, president<br />
of ALD <strong>The</strong>rmal <strong>Treat</strong>ment, said his facility at 2656 24th St. in Port Huron has expanded in<br />
the past year -- adding square footage and employees. <strong>The</strong> company does heat treating for<br />
automotive, aerospace and commercial parts. <strong>The</strong> volumes of the company's current<br />
contracts have increased in the past few months, Peters said. <strong>The</strong> Port Huron facility's<br />
revenue has more than doubled since October 2010. Michael Pode, vice president of sales at<br />
ALD <strong>The</strong>rmal <strong>Treat</strong>ment, said about 80% of the company's business comes from General<br />
Motors. "As GM's growth has accelerated, so has our business opportunity with them," he<br />
said. Two additions totalling 12,000 square feet are being made to the company's main<br />
building, Pode said. In May 2010, the company expanded into a building north of the main<br />
facility when equipment and some employees were relocated from a South Carolina facility<br />
that closed. Growth mostly has been in the manufacturing process connected to the<br />
automotive industry, Haynes said. But other manufacturing segments -- including medical,<br />
aerospace and defense -- have been "picking up." October 25/2011<br />
Ipsen Launches HybridCarb®, a New Process Gas<br />
Recycling Technology<br />
(October 24, 2011 Cherry Valley, IL) – Ipsen, Inc.<br />
announces the release of its new greener process gas system,<br />
HybridCarb®, an alternative to Endothermic and<br />
nitrogen/methanol generators for atmosphere furnaces. Rather<br />
than simply burning off excess gas, HybridCarb provides precise<br />
process gas control to conserve gas consumption. <strong>The</strong> process<br />
gas is then recycled, reconditioned and reused, increasing<br />
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efficiency up to 90%, which translates to a reduction of more than 40 tons of CO2 per year,<br />
or the environmental equivalent of planting 220 trees each year!<br />
HybridCarb delivers immediate cost savings without the hassle of major changes in<br />
operations. Unlike other similar process gas generators, the process gas is not directed to<br />
the burn-off system; instead, after transferring carbon into the load, the process gas is<br />
guided back through the HybridCarb system to be reconditioned and recycled in the furnace.<br />
HybridCarb is intuitive and operator friendly. <strong>The</strong> compact, roll-in design fits almost<br />
anywhere, takes up very little space, and installs in just hours. HybridCarb connects quickly<br />
and easily using Ipsen’s patent pending Trunk Module. Plus, it is significantly less expensive<br />
to operate compared to the cost of running and maintaining an endothermic generator or<br />
nitrogen/menthol gassing system. HybridCarb is environmentally friendly and cost effective.<br />
It improves hardness and uniformity with less heat and atmosphere loss because of its<br />
recirculating design. With enhanced furnace pressure regulation, HybridCarb allows for less<br />
natural gas consumption and a shorter burner recovery time. <strong>The</strong>re is less chance of IGO<br />
formulations. For more information on HybridCarb visit <strong>www</strong>.IpsenUSA.com/HybridCarb, or<br />
visit our booth 2123 at the upcoming ASM <strong>Heat</strong> <strong>Treat</strong> 2011 show and see HybridCarb and<br />
our other innovations." October 25/2011<br />
Vac Aero/Rzeszow, Poland. Based in Oakville, Ontario, Canada commercial heat treater<br />
Vac Aero has become one of the largest privately held heat treaters in North America,<br />
largely because of their success in the aeropsace market. A number of years back the<br />
company made the decison to set up operations in Poland and as you can see from the<br />
press release below it was a very smart decison. October 24/2011<br />
First established in 2003 in Kalisz to offer Metallurgical Services to the burgeoning<br />
aerospace industry in Poland, VAC AERO has now opened a second facility in Rzeszow. VAC<br />
AERO’s Polish divisions offer special processing services, including vacuum heat treating<br />
and brazing, vacuum carburizing, air plasma spray (APS) and HVOF protective coatings, as<br />
well as corrosion and oxidation resistant paint coatings. <strong>The</strong> company is part of the VAC<br />
AERO International group with its headquarters in Oakville (Ontario, Canada) and is a<br />
member of the Polish Aviation Valley Association, Polish Canadian Chamber of Commerce,<br />
and Wielkopolska Aerospace Cluster.<br />
QUALITY APPROVALS<br />
Selected processes and laboratory tests approved by Pratt & Whitney Canada, Sikorsky<br />
Aircraft Corporation, Hamilton Sundstrand and Honeywell Aerospace, to name a few.<br />
Quality Approvals:<br />
• BC EN ISO 9001:2000<br />
• EN9100:2003<br />
• AS9100B (Certificate No Pl7000477).<br />
• We hold NADCAP accreditation.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
VACUUM HEAT TREATING, BRAZING & CARBURIZING<br />
• High temperature vacuum brazing of stainless steel, copper alloys, titanium and<br />
ceramics<br />
• Vacuum carburizing (uniform carburizing on complex shapes and deep holes)<br />
• Tempering and stress relieving<br />
• Custom processes<br />
COATING SERVICES<br />
• Air-plasma spray coatings (APS)<br />
o Clearance control low temperature abradables.<br />
o High temperature abradables.<br />
o Nickel and cobalt base coatings<br />
o <strong>The</strong>rmal barrier coatings (TBC).<br />
• Organic and inorganic paint coatings<br />
o Basic and multilayered<br />
o Hardened and sealed<br />
• High velocity oxygen fuel coatings (HVOF)<br />
o Wear resistant tungsten carbides for electrolytic hard chrome replacement.<br />
o High temperature protection. vacaero@vacaero.com.pl<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Specialty Steel <strong>Treat</strong>ing/SSI. Specialty is another commercial heat treater who has seen<br />
tremendous growth over the past few years. October 24/2011<br />
"Specialty Steel <strong>Treat</strong>ing Control Upgrades at East Granby. Super Systems has completed a<br />
controls retrofit project utilizing a centralized three door enclosure at Specialty Steel<br />
<strong>Treat</strong>ing of East Granby, Connecticut this month, marking the most recent partnership in a<br />
successful history between the two companies. Committed to incorporating innovative<br />
solutions to its thermal processing, Specialty Steel <strong>Treat</strong>ing determined that SSi’s controls<br />
and SuperDATA system was the best technology fit for the East Granby facility. Thirteen<br />
furnaces were integrated into the 3 door enclosure for Specialty Steel <strong>Treat</strong>ing utilizing<br />
Series 9000 controls and SCADA software, including quench timing and alarming. “We trust<br />
the reliability and quality of the products designed by Super Systems,” said Justin<br />
Kollmorgen, at Specialty Steel. “<strong>The</strong> furnace controls and software for this job were installed<br />
in about five days, which goes to show the high level of service and dedication that Super<br />
Systems provides.” <strong>The</strong> electrical enclosure included all the software and controls to<br />
automate an atmosphere batch furnace line. SSi programmable recipe controllers are being<br />
used to manage sophisticated processes for batch integral quench and tempering cycles.<br />
This upgrade provides the latest in control technology with redundant data storage of<br />
process data at the SuperDATA PC and on each controllers HMI interface. SSi’s SuperDATA<br />
is an HMI/SCADA package designed specifically for the heat treat market that contains a<br />
communication module, data logging module, custom display system, and a trend charting<br />
system. <strong>The</strong> software features continuous, paperless data collection, allowing for quick<br />
access to historical and current information. For the last decade, Super Systems Inc. based<br />
in Cincinnati, Ohio, has been developing and manufacturing products for the thermal<br />
processing industry. SSi’s products include probes, analyzers, controllers, software solutions<br />
and engineered systems. With over a hundred years of combined experience, SSi has been<br />
addressing industry demands with technology to aid customers to be more efficient and to<br />
produce higher quality products. For more information on SSi’s capabilities please visit our<br />
website at <strong>www</strong>.supersystems.com Contact: Herb Bond <strong>www</strong>.supersystems.com 7205<br />
Edington Dr. Cincinnati, OH 45249 Phone: 513-772-0060 Fax: 513-772-9466"<br />
15th International Exhibition on <strong>Heat</strong> <strong>Treat</strong>ment, Beijing, China. I doubt very much<br />
that anybody needs proof that the Chinese heat treating market is one that can't be ignored<br />
but if you need one more example the recently concluded show In Beijing is a perfect<br />
example. Virtually every single furnace manufacturer from around the world was in<br />
attendance as you can see in the photos below. October 24/2011<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Lufkin Industries/Lufkin, Texas,USA. Scrolling down a few news items you will come<br />
across a report and pictures about a fire at captive heat treater Lufkin Industries in Texas.<br />
We are very pleased to report that while there was a great deal of "sound and fury" involved<br />
with this news report at the end of the day (like most of these incidents) the fire was put<br />
out very quickly with foam and there was little if any damage to the building and associated<br />
equipment and the heat treat department should be up and running again shortly. October<br />
21/2011<br />
<strong>The</strong> 15th International Exhibition on <strong>Heat</strong> <strong>Treat</strong>ment/Beijing, China. This exhibition<br />
is taking place the 19 to 21 of October in Beijing, China. <strong>The</strong> first day was well attended and<br />
the visitors were of VERY high quality. <strong>The</strong> first photo below shows Andy Chen, Shanghai<br />
Powermax, Janusz Kowalewski, AFC-Holcroft and Damian Bratcher, SSi USA. <strong>The</strong> second<br />
photo is of the SSi personnel in their booth at the end of a long first day. From left to right,<br />
we have Michael Shen, SSi China, Damian Bratcher, SSi USA, Jack Bai and Cody Song both<br />
with SSi China. October 21/2011<br />
Wisconsin Oven Press Release. "Wisconsin Oven designed and manufactured a gas-fired<br />
heavy during box furnace to anneal spools of aluminum wire used in electrical cables. <strong>The</strong><br />
heat treating furnace has total chamber dimensions of 14’6” wide x 13’9” long x 17’0” high<br />
and a maximum operating temperature of 800º F. <strong>The</strong> furnace shell is constructed with<br />
Wisconsin Oven’s patented, high efficiency Expandable Surface design. This design<br />
includes 6” of semi-rigid batt type insulation and a segmented sheet metal interior. <strong>The</strong><br />
outer shell is made of 3/16” carbon steel plate and the inner shell and ductwork are 20<br />
gauge aluminized steel. <strong>The</strong> annealing furnace has one vertical lift, electrically operated<br />
door with counterweight. <strong>The</strong> furnace heating system consists of four (4) tube-fired burners<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
and a combustion blower. <strong>The</strong> recirculation system has a 39,000 CFM plug style blower and<br />
utilizes a combination airflow design to maximize heating rates and temperature uniformity.<br />
For further details on this equipment, or if you would like to work with us on another<br />
application, call our sales office at 262-642-3938 or email sales@wisoven.com." October<br />
21/2011<br />
Dokka Fasteners/Auburn Hills, Michigan, USA. It is rather rare these days to see<br />
companies based outside of North American setting up new manufacturing facilities in<br />
Michigan so this is a rather welcome news item. <strong>The</strong> press release below was issued earlier<br />
this year but we now understand that the company invested in batch IQ furnaces and that<br />
they are getting closer to having the heat treat department completed. Generally you would<br />
expect bolts to be processed in some form of continuous furnace however based upon the<br />
size of the bolts (and keep in mind that these are for supporting windmills) the decision was<br />
made to go with batch IQ furnaces. October 20/2011<br />
"<strong>The</strong> Würth Group, a $10B USD global company comprised of over 400 companies in 80<br />
countries and a world leader in providing assembly components, is pleased to announce the<br />
establishment of Dokka Fasteners Inc, a state-of-the-art hot forming fastener<br />
manufacturing facility that will be located in Auburn Hills, Michigan. Specializing in<br />
providing product for the North American wind energy market, Dokka’s fully automated<br />
manufacturing process will be the first of its kind in the U.S., and will replicate the high tech<br />
process found in the Dokka Norway facility. <strong>The</strong> Dokka Norway facility has been an industry<br />
leader in providing products to the Wind Energy Market for over two decades. After a highly<br />
detailed review of incentives from Illinois, Missouri, Indiana and Michigan, the clear<br />
advantage to Dokka was the overwhelming support of the state of Michigan, Oakland<br />
County, and the City of Auburn Hills. With Michigan developing into an epicenter for wind<br />
energy technology and manufacturing, and coupled with the exponential growth of the wind<br />
farms throughout Michigan, Auburn Hills is the ideal location for Dokka Fasteners Inc. to<br />
support the North American wind market. <strong>The</strong> Würth Group will invest over $20MM USD into<br />
the facility, which will feature robotic hot forming manufacturing of high quality bolts from<br />
M24 through M72 up to 675 mm in length, as well as studs and threaded rod in sizes M16<br />
through M80 and lengths to 2300 mm. Dokka Fasteners Inc. will feature state-of-the-art inhouse<br />
heat treat capabilities to allow Dokka to control the quality and integrity of each<br />
fastener produced. Dokka Fasteners Inc. will be managed by a team of long time fastener<br />
industry professionals with a hundred years of combined fastener manufacturing and<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
distribution experience. Marc Strandquist-CEO, Brian Becker-Sales/Marketing, Rob Girdley-<br />
Director of Quality, and Carlos Cham-Director of Materials are just some of the experienced<br />
fastener professionals launching this organization. Also joining the team are Mike Lafeir-<br />
Director of Manufacturing, a 25 year hot forming automotive manufacturing executive;<br />
Marcel Scheicher-CFO, a 20 year financial manager; and Wendy Tichenor-Facility Manager."<br />
Combustol Equipamentos/Brazil. We go to Brazil for this news item. Combustol we<br />
believe is the largest new furnace builder in Brazil and the press release explains about a<br />
belt furnace they are are building for Metalpo which is involved with powdered metal parts.<br />
<strong>The</strong> name "Cremer" is mentioned in the release, this is a German furnace builder who has<br />
sold a number of top end sintering furnaces into North America. October 20/2011<br />
"New furnace brings more quality and productivity to steam treatment. Combustol<br />
Equipamentos is building a new continuous belt type furnace that will be used by Metalpó in<br />
the steam treatment process of sintered parts. <strong>The</strong> project was developed by the German<br />
company Cremer, with which Combustol keeps a relationship and technical exchange. <strong>The</strong><br />
expectation is that it starts to operate in December of this year. From the four well type<br />
furnaces currently working at Metalpó, two will be deactivated due to the high maintenance<br />
cost, being replaced by the new equipment. According to the Technical and Commercial<br />
Metallurgy manager of the Equipment division, Donizetti Ribeiro, the innovative<br />
technological concept of this equipment project (continuous feed of parts process) can be<br />
applied in the future by Combustol, enlarging its products portfolio. <strong>The</strong> Production manager<br />
of Metalpó, Marcelo Iasi, explains that the new furnace will bring an important increase of<br />
quality to the steam treatment process – a coating layer application of iron oxide (Fe3O4) in<br />
the sintered parts. “<strong>The</strong> company will experiment gains of productivity and process stability,<br />
reducing the intermediate stocks”, he states. This will happen because the new furnace is<br />
directly interconnected to Metalpó production lines, making it be fed of new parts in a<br />
continuous way. “Currently, the furnace feeding is done in batches with predefined<br />
quantities of parts, in a system called ‘batch’. With the new furnace, the operation will be<br />
continuous and uniform. <strong>The</strong> operators will act more directly in the control and monitoring<br />
of the operation”, he says." For further information: Flavia Mariotto Marketing Coordinator<br />
+55 11 3906 3315 flavia.mariotto@combustol.com.br<br />
Lufkin Industries Fire. According to the Lufkin Daily <strong>News</strong> Lufkin Industries suffered a fire<br />
yesterday morning. Lufkin in Lufkin, Texas is a large manufacturer of gears and gearboxes.<br />
It boasts quite a large, impressive in house heat treat department. "A pillar of black smoke<br />
caused by an oil vat fire caught the attention of motorists driving by Lufkin Industries<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Tuesday morning. <strong>The</strong> fire broke out around 9:30 a.m. Tuesday in a heat treat facility used<br />
for cooling and hardening metal that faces Feagin Drive. Lufkin Industries Vice President<br />
Brian Gifford said the employees quickly evacuated the building and that no one was<br />
injured. “We don’t know much yet about how it happened because it is still under<br />
investigation, but we do know we’re proud of our employees because they got everybody<br />
out of there and accounted for,” Gifford said. “We will be investigating the damage to see<br />
when employees can reoccupy the building.” After being contacted about the blaze by Lufkin<br />
Deputy City Manager Keith Wright, who happened to be driving by, the fire department<br />
responded to the scene. Wright said he got out of his car to flag an AN&R train to stop,<br />
preventing the railroad crossing gates from blocking the fire trucks’ path. “As the fire trucks<br />
arrived, the AN&R train was coming down the track. I was afraid the gates would close and<br />
they wouldn’t be able to get in, so I just waved at the train to stop,” he said. “It was just an<br />
engine and one car, so it worked out well. Had it been a Union Pacific train, I don’t think<br />
they would have been able to stop.” Lufkin Fire planned to remain on the scene throughout<br />
the day Tuesday to monitor hot spots." October 19/2011<br />
Wiesbaden, Germany <strong>Heat</strong> <strong>Treat</strong> Show. This is it, our last photos from the recent show<br />
in Wiesbaden, Germany. October 19/2011<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Nakal <strong>Heat</strong> <strong>Treat</strong>ment Equipment, Russia. Nakal is attracting a lot of attention these days<br />
with their Nitriding technology which they claim can cut cycle times in half. On the right is<br />
Evgeny Ilichev Commercial director of Nakal.<br />
Stange Electronik GmbH. Controls company Stange was at the show and attracting a great<br />
deal of attention. On the left Mr. Peter Jaspert and to his left Mr. Frank <strong>The</strong>isen.<br />
DAM Hartetechnik. Manufacturer and supplier of carburizing stop off paints DAM was doing a<br />
booming business. Here we see Daniel Berger. DAM will be exhibiting at the upcoming ASM<br />
show in Cincinnati in a couple of weeks.<br />
Bodycote/Langenselbold, Germany. I was truly honored last week when Jan Elwart<br />
(manager of 77 Bodycote plants around the world) offered a personal tour of his<br />
Langenselbold plant (which is located near Frankfurt). This commercial heat treating facility<br />
was built as a "greenfield" site approximately 12 years ago and is impressive to say the<br />
least. In common with many Bodycote facilities it concentrates on a few core competencies<br />
in this case vacuum hardening, Marquenching, Carburizing and Ferritic Nitro Carburizing.<br />
With typical German efficiency it is top notch and well organized-an example that springs to<br />
mind is that the plant has two closed loop cooling systems in case there is a failure with<br />
one. With roughly 50 employees this would certainly be considered a larger than average<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
commercial operation. <strong>The</strong> photos below do not do this location justice however this is more<br />
because of operator error than anything else.<br />
http://<strong>www</strong>.bodycote.com/?OB=81&POB=53&ID=284 October 18/2011<br />
Wiesbaden, Germany <strong>Heat</strong> <strong>Treat</strong> Show. Today we have a few more photos of the recent<br />
heat treat show in Germany showing some of the best known heat treating suppliers in the<br />
world. October 18/2011<br />
NESPI International GmbH. We had never heard of new furnace builder NESPI before this<br />
show and there is a very interesting story behind the name. <strong>The</strong> company was started<br />
roughly one year ago by a number of ex Ipsen employees-hence the name; Ipsen spelled<br />
backwards. Michael Aurand of the company is on the right.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
HEESS. As far as we can tell HEESS in Lampertheim is the world's largest manufacturer of<br />
Press Quenching systems. Here you see a couple of the people responsible for their success<br />
Gerd Muller-Laessig, Sales & Marketing and Thomas Streng Managing Director.<br />
Solo Swiss. Swiss furnace manufacturer Solo Swiss had been in the news a number of times<br />
this year, mainly announcing new orders which is always good to hear. From the left we<br />
have Gord Montgomery, Eric Nicoulin, Chief Engineer, Process engineering and Vincent<br />
Heinis, VP Sales Europe For more information about this well known company click on their<br />
banner ad on this site.<br />
Monday Morning Briefing. Recently we mentioned that long time heat treater Ed Liguori<br />
who had been with California, USA commercial heat treater/brazer Scarrott Metallurgical<br />
had parted ways with the company. It turns out that Ed is now a consultant to the industry<br />
and the name of his company is Braze Engineering and Design. Ed can be reached at<br />
310-387-2055 eb.liguori@gmail.com ASM International has named 26 New Fellows. ASM<br />
claims to be the world's premier professional society of materials scientists and engineers. A<br />
list of the recipients can be found at<br />
http://<strong>www</strong>.prweb.com/releases/2011/10/prweb8865460.htm During the recent heat treat<br />
show in Wiesbaden, Germany we heard that a leading global automotive supplier purchased<br />
$8 million worth of pusher furnaces from Ipsen for their USA factory to be installed in<br />
2012. If this true and we believe it is this is a very impressive order. <strong>The</strong> South East Asia<br />
7th Annual <strong>Heat</strong> <strong>Treat</strong> Seminar to be held October 21/2011 is shaping up to be a very<br />
well attended seminar. So far we understand that new furnace builders Dowa, Koyo, Air<br />
Water, Nitrex and AFC Holcroft will be in attendance as well as half of the commercial heat<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
treaters in Thailand and auto parts makers GKN, TRW, American Axle, Dana, Denso, Exedy,<br />
Enkie and some others. At the upcoming ASM show in Cincinnati SSI (oxygen probes,<br />
furnace controls) will hosting an open house at their facility. This will be Wednesday<br />
November 2nd from noon on. Everybody is welcome. SSi is located 25 minutes north of the<br />
convention center and we would be glad to arrange transportation. <strong>The</strong> address is: 7205<br />
Edington Dr., Cincinnati Ohio 45249 sthompson@supersystems.com October 17/2011<br />
Wiesbaden, Germany <strong>Heat</strong> <strong>Treat</strong> Show. Well another show is history and we have a few<br />
more photos to show you. October 17/2011<br />
AFC-Holcroft. Based in Wixom, Michigan, USA, AFC-Holcroft is one of the only North<br />
American furnace builders who has successfully broken into the European market. From the<br />
left Gord Montgomery, Bernie Parry, Bill Disler and Jack Titus.<br />
UPC. Furnace controls company UPC has to have some of the happiest, friendliest<br />
individuals in the industry and the photo above reflects this. From the left Gord<br />
Montgomery, Paul Oleszkiewicz, Peter Bruenner - PE Germany Managing Director, Jens<br />
Baumann - PE Germany Sales Director,Karl-Michael Winter - UPC VP R&D<br />
Seco Warwick. I can't imagine furnace builder Seco Warwick needs any introduction. In the<br />
photo above on the left we have Thomas Wingens, a top notch fellow who has worked at<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
companies such at Bodycote and Ipsen over the years and on his left Thomas Kreuzaler, the<br />
new VP of Atmosphere Products at Seco/Warwick Poland.<br />
IVA Industrieöfen GmbH. Furnace Builder IVA is part of the MTH Group of companies which<br />
ranks as one of the largest new furnace builders in Europe. In this photo you see Andreas<br />
Schmitz of IVA on the right. Have a close look at the furnace photo in the background-you<br />
will be hearing more about it in the near future.<br />
Wiesbaden, Germany <strong>Heat</strong> <strong>Treat</strong> Show. Yesterday we had a write up about the on going<br />
Wiesbaden, Germany <strong>Heat</strong> <strong>Treat</strong> Show. We continue on with a few more pictures from the<br />
show. On this the second day the exhibitors exhaled a collective sigh of relief as the number<br />
of attendees improved substantially with most feeling that the show was turning out well.<br />
October 14/2011<br />
Avion. <strong>The</strong>re are few North American suppliers represented at the show, however Avion<br />
included several including Atmosphere Engineering and SBS. We see Gord Montgomery, Eric<br />
Jossart (Atmosphere Engineering) and Jeff Smith (SBS).<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
ROHDE Schutzgasöfen GmbH. Furnace builder and salt reclamation experts Rohde was in<br />
attendance, below we see Jörn and Natash Rohde and Harald Ruth.<br />
Aichelin. No show pictures would be complete without something about the world's largest<br />
new furnace builder Austria based Aichelin. We see here Gord Montgomery and Harald<br />
Berger, VP of Sales for the company.<br />
Bodycote. Again we have to include something about the commercial heat treater that<br />
dominates the market around the world-Bodycote. Here we see Florian Elwart, Madhu<br />
Chatterjee (formerly of General Motors) and Jan Elwart. Jan has been in the heat treating<br />
industry for 40 years and with 77 plants under his wing in Europe and several in Brazil we<br />
would have to rate him as one of the most influential individuals in the European heat<br />
treating market.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Wiesbaden. Wiesbaden Germany HT Show. HK 2011 AWT is now in full swing. For readers<br />
outside of Europe this is an annual heat treat show dedicated largely to the German heat<br />
treating market hence the fact that the exhibitors are largely German companies and most<br />
of the attendees are also from German captive and commercial heat treats. <strong>The</strong> show itself<br />
and the number of exhibitors is impressive (I would compare it to the ASM show in North<br />
America) and typically attendance has been good however on this the first day of the show I<br />
have to say that the number of attendees was not impressive. <strong>The</strong> show is well organized,<br />
at a great location but unless a lot more attendees show up in the next two days I would<br />
have to think that many of the exhibitors will not be pleased. What is exciting though is the<br />
mood and optimism of everybody here. To date I have yet to speak with a heat treater or<br />
industry supplier that is not swamped with work and not expecting that 2012 will again be a<br />
great year for business. An example would be Ipsen (new furnaces-photo below). <strong>The</strong><br />
company has had a record breaking sales year in their German, Chinese and US<br />
manufacturing plants and feels that this will continue. In the photo immediately below you<br />
see from the left; Geoffrey Somary (Ipsen USA), Marc Angenendt, VP Operations Germany<br />
and Gord Montgomery. In the second photo you see an individual who I have to say<br />
impresses me, Mr. Hugo Burgmaier, President and owner of SHU in Ulm, Germany. Starting<br />
from scratch 32 years ago with some salt equipment Hugo has built the company into what<br />
I still consider the largest single location commercial heat treater in the world (yes they do<br />
have two locations close to each other but the Ulm facility with over 500 employees we<br />
would rank as the largest in the world). Joining Hugo in the photo is on the left Gunther<br />
Braus of Dibalog and on the right Gord Montgomery. More photos and information from the<br />
show will be available over the next few days. October 13/2011<br />
"Ambrell Hardening Offers <strong>Heat</strong> <strong>Treat</strong>ing Expertise Three companies have partnered to<br />
help clients improve their heat treating processes. Scottsville, NY — Ambrell, a leading<br />
manufacturer of induction heating systems, is pleased to announce that it has partnered<br />
with Induction Tooling Inc, a long-term tooling and heat treating process supplier, and<br />
Nutek Industrial Systems, an innovative automation specialist, to offer industry-leading heat<br />
treating solutions through a single point of contact. Ambrell’s EKOHEAT line of induction<br />
heating systems can meet the needs of almost any heat treating application, whether a<br />
higher frequency system is needed for case hardening, or a lower frequency system is<br />
needed for through hardening. Induction heating is time and energy efficient, and offers the<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
precision needed to be part of a process with quality and repeatability in mind. Induction<br />
Tooling Inc specializes in the design, manufacture and repair of selective hardening quick<br />
change inductors for the automotive, aerospace, medical, agricultural, and metal industries.<br />
Induction Tooling Inc also offers on-site heat treating process development and has a<br />
metallurgical laboratory and an on-site metallurgist at their facility. NuTek Industrial<br />
Systems is a leader in the automation and systems integration field. Nutek offers intelligent<br />
designs that are conceived and engineered to address specific heat-treating process and<br />
application requirements. NuTek uses most advanced technologies available and is an<br />
expert in robotic solutions. "We’re pleased to partner with two innovative organizations to<br />
offer customers superior heat treating solutions through a single point of contact," says<br />
Ambrell Director of Sales Tom Dickerson. "Induction Tooling Inc, Nutek Industrial Systems,<br />
and Ambrell are leaders in their respective areas of expertise, and this partnership enables<br />
Ambrell Hardening customers to benefit from a cutting-edge heat treating solution that will<br />
give them a competitive advantage in the marketplace." For additional details about Ambrell<br />
Hardening, call (585) 889-9000 or visit http://heattreating.ambrell.com.<br />
Odds & Ends. ASM is forecasting the best turnout in years for the "26th ASM <strong>Heat</strong><br />
<strong>Treat</strong>ing Society Conference and Exposition" in Cincinnati, Ohio October 31-Nov. 2.<br />
<strong>The</strong> number of exhibitors is up substantially as well as attendee projections. A number of<br />
companies are planning on introducing new products at the show including SSI who will be<br />
showing off a furnace uniformity device for use inside the furnace. Being held in conjunction<br />
with Gear Expo has proven to be a real winner. "Thomas Kreuzaler" recently was<br />
appointed Vice President - Global <strong>The</strong>rmal Product Leader at SECO/WARWICK S.A. Thomas<br />
has an impressive background, Sales Manager at IHI <strong>Heat</strong> Tech Europe, Engineering<br />
Director at Bodycote, Sales Manager at Ipsen and application engineer at Linde Gas. Is "Ion<br />
Nitriding" an energy saving way of heat treating? We recently spoke with an individual<br />
who is one of the most knowledgeable in the world when it comes to Ion Nitriding (a<br />
processor by the way). He had an interesting point in that they are upping their used of Ion<br />
Nitriding because it is one of the most energy efficient forms of heat treating. We at "<strong>The</strong><br />
<strong>Monty</strong>" can't offer an opinion on this, however perhaps we are seeing a new trend in heat<br />
treating namely taking energy use into more consideration when selecting a heat treating<br />
process. "<strong>Heat</strong>bath®/Park Metallurgical", Detroit, MI, USA a supplier of heat treating<br />
products has updated its website to include newly engineered technologies for heat treating<br />
salts, oil quenchants, synthetic quenchants and stop offs. In addition to the newly updated<br />
design and easy navigation, new features include a product search section, an instructional<br />
video page and a quick sign up page for Park’s quarterly e<strong>News</strong>letter. Visit us at<br />
<strong>www</strong>.heatbath.com. "Racer" (Formerly General Motors Mansfield Stamping facility) has an<br />
auction coming up Wed. & Thurs., October 19 & 20. Of interest to heat treaters are Lucifer<br />
& Grieve electric ovens, an EFD/Elva Induction Hardening Line (2000)and a Reco Induction<br />
Bearing <strong>Heat</strong>er. October 12/2011<br />
Jarek Brones. We regret to say that Jarek Brones passed away recently from cancer. Jarek<br />
was a long time heat treater and metallurgist who was very well known in the heat treating<br />
industry especially in Quebec, Canada where he worked for one of the largest captive heat<br />
treaters in North America, Infasco in Marieville, Quebec, Timken (now Torrington) in<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Bedford and also helped out several of the larger commercial heat treaters in the province.<br />
Experience like this will be very much missed. October 12/2011<br />
"Mercer Technologies Inc. (Terre Haute, IN) has received an order from Parker Hannifin<br />
Corporation Parker Aerospace Fluid Systems Division (Naples, FL) for a completely<br />
reconditioned VFC-924 Vacuum Furnace. <strong>The</strong> furnace has a free work area of 36”w x 48”d x<br />
30”h and will be supplied with a surge tank, loader, closed loop water system and a turnkey<br />
installation. <strong>The</strong> hot zone is constructed using mild steel with 1.000” ceramic fiber, 1.000”<br />
graphite felt, with a .060 graphoil hot face, the bottom of the hot zone will have .040” CFC<br />
with graphite heating element and hearth assemblies. <strong>The</strong> control panel has a color touch<br />
screen DCP-551 controller, DPR-250 chart recorder, UDC-2500 limit controller, MM-200<br />
Vacuum controller, and a Slick 503 PLC. <strong>The</strong> vacuum pumping system consists of a 16”<br />
diffusion pump, 1402 holding pump, 607 vacuum blower, and a 212-11 mechanical pump.<br />
<strong>The</strong> gas cooling system consists of a 40 hp cooling fan with internal cooling coils. <strong>The</strong> entire<br />
system comes with a one (1) year limited warranty just like a new vacuum<br />
furnace."<strong>www</strong>.mercer-tech.com October 12/2011<br />
"MIDWESTERN MANUFACTURING COMPANY BUYS AFC-HOLCROFT ‘BUILT-FOR-<br />
STOCK’ UBQ FURNACE, RECEIVES DELIVERY IN JUST 3 WEEKS. October, 2011 – A<br />
large manufacturing company located in the Midwestern region of the United States, has<br />
purchased an AFC-Holcroft “Built for Stock” UBQ (“Universal Batch Quench”) furnace, size<br />
36”-48”-36”, with delivery taken only 3 weeks after order date. As part of the “Built for<br />
Stock” program, this furnace was already fully fabricated, ready for paint, shipping and<br />
installation only 3 weeks from date of order. <strong>The</strong> UBQ furnace is one of AFC-Holcroft‟s most<br />
popular products, due in part to its modularity and flexibility, and is available in a<br />
standardized form for fastest delivery, or customizable to meet individual customer<br />
specifications. <strong>The</strong> modular design of the UBQ furnace will enable it to integrate with other<br />
existing batch furnaces already in the customer‟s plant. This brand-new stock UBQ furnace<br />
not only met the customer‟s processing requirements, but was already on the floor, fully<br />
built. Knowing this, the customer was able to respond quickly to increasing order volumes<br />
without having to wait for the typical build schedule. Mike Neumann, Technical Sales<br />
Specialist at AFC-Holcroft, commented, “AFC-Holcroft understands that lead times are<br />
important, and our exclusive „Built for Stock‟ program can greatly accelerate the delivery<br />
date. Our customers can get the unit into production quickly, with no compromise<br />
whatsoever in design or fabrication quality.” Neumann added, “No one else in the industry<br />
can supply a complete, fabricated new furnace this quickly.” As part of AFC-Holcroft‟s<br />
commitment to the industry, work has already begun on another “Built for Stock” furnace.<br />
AFC-Holcroft‟s goal is to keep a stock UBQ furnace and endothermic generator in the most<br />
popular sizes available and ready for shipment, or well within the build cycle for fastest<br />
delivery. “Built for stock” equipment can be seen on the company ‟s website , <strong>www</strong>.afcholcroft.com/quick-delivery."<br />
October 11/2011<br />
South East Asia 7th Annual <strong>Heat</strong> <strong>Treat</strong> Seminar. <strong>The</strong> South East Asia 7th Annual <strong>Heat</strong><br />
<strong>Treat</strong> Seminar is scheduled for October 21, 2011. This seminar started off quite small a<br />
number of years ago but as you can tell by the speakers it is obviously being taken very<br />
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seriously these days. <strong>The</strong> Seminar is being hosted by CHS Asia Thailand and the speakers<br />
include Andrew Keep (Inductoheat Australia), Eric Boltz (United Process Controls America),<br />
Andrzej Czelusniak (Nitrex), Gunther Busch (ALD Germany) and James Lin (Inductotherm<br />
Taiwan). This seminar is free of charge and includes lunch, coffee, snacks, lucky draw and<br />
beer at the end. <strong>The</strong> seating is limited and there is little space left so if you want to register<br />
now is the time. Contact Randy@Chs-asia.com if you wish to attend. October 11/2011<br />
Natural Gas Pricing. We ran across a very interesting article about natural gas pricing in<br />
the US. What we get out of it is that natural gas pricing is slowly increasing due to the<br />
approach of winter however there would appear to be little if any reason to expect major<br />
changes in pricing. Nickel also is remaining fairly constant these days meaning that<br />
electricity pricing is probably the largest issue for heat treaters. October 11/2011<br />
"Natural gas spot prices at most market locations across the country this past week initially<br />
declined and then began to creep upwards as natural gas use for power generation<br />
increased. <strong>The</strong> upward trend was halted yesterday, as prices at nearly all points retreated,<br />
possibly due to forecasts for considerably colder weather. After declining from $3.78 per<br />
million British thermal units (MMBtu) last Wednesday to $3.72 per MMbtu on Thursday, the<br />
Henry Hub spot price increased to $3.92 per MMBtu on Tuesday and closed at $3.88 per<br />
MMBtu yesterday. At the New York Mercantile Exchange (NYMEX), the October 2011<br />
contract rose from $3.73 per MMBtu last Wednesday to a high of $3.83<br />
per MMBtu on Tuesday and closed out the month at $3.76 per MMBtu<br />
yesterday. <strong>The</strong> November contract, which decreased from $3.82 per<br />
MMBtu last Wednesday to $3.80 per MMBtu yesterday, moved into the<br />
near-month position. Working natural gas in storage rose to 3312 billion<br />
cubic feet (Bcf) as of Friday, September 23rd, according to EIA's Weekly<br />
Natural Gas Storage Report (WNGSR). <strong>The</strong> natural gas rotary rig count<br />
remained steady at 912 as of September 23, holding at an 8-month<br />
high, according to data reported by Baker Hughes Incorporated. <strong>The</strong> oil<br />
rig count, on the other hand, rose by 9 to 1,071. Prices at most trading<br />
locations oscillated over the report week, declining between last<br />
Wednesday and the weekend, then increasing through Tuesday and<br />
subsequently dipping on the last day of the report week. Although<br />
prices were up and down over the week, most closed higher than the<br />
preceding week. <strong>The</strong> Henry Hub price declined from $3.78 per MMBtu<br />
last Wednesday to a low for the report week of $3.72 per MMBtu on<br />
Thursday, increased to $3.92 per MMBtu on Tuesday and then declined,<br />
closing at $3.88 per MMBtu yesterday. Prices at Transcontinental<br />
Pipeline's Zone 6 trading point for delivery into New York City fell from<br />
$4.03 per MMBtu last Wednesday to $3.91 per MMBtu on Friday,<br />
jumped to $4.20 per MMBtu by Tuesday, and then closed at $4.13 per<br />
MMBtu yesterday. Similarly, the Chicago citygate price declined from<br />
$3.88 per MMBtu last Wednesday to $3.80 per MMBtu on Thursday,<br />
then climbed to $3.98 per MMBtu Tuesday, only to reverse direction and fall to $3.91 per<br />
MMBtu yesterday. Natural gas demand for power burn increased across the country during<br />
the report week. According to data from BENTEK Energy Services, LLC, gas burn for power<br />
increased overall by 11.1 percent, driven by increases in the Northeast and Southeast.<br />
Power burn in the Northeast rose by 28.0 percent, while the Southeast registered a 7.5<br />
percent gain. Total demand was up by a much more modest 1.2 percent over the week.<br />
Supply remained flat, with production up by only 0.1 percent. Most of the increased demand<br />
was satisfied by imports from Canada, which increased by 5.1 percent. LNG imports rose by<br />
17.8 percent and averaged 463 million cubic feet (MMcf)/day, while exports to Mexico<br />
jumped 32.2 percent and averaged 1460 MMcf/day over the week."<br />
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October 10/2011 Week. To start off the week of October 10/2011 we have two good<br />
news items, one from "Ionbond" about a new facility in New Hampshire, USA and the<br />
other from "Wall Colmonoy" about an enormous contract the company has just received.<br />
We have a number of other interesting news items for this week including a summary about<br />
the largest German based heat treating show in Wiesbaden, Germany which kicks off<br />
Wednesday of this week. October 10/2011<br />
Ionbon/Portsmouth, NH, USA. Not much we can add to the press release below. October<br />
10/2011<br />
"Ionbond is proud to announce the official opening of its new service center for PVD<br />
coatings in Portsmouth, New Hampshire. <strong>The</strong> state of the art facility is the latest increase of<br />
coating capacity and Ionbond’s twelfth facility in North America. <strong>The</strong> high-volume plant will<br />
specialize in DLC (diamond like carbon) and other high performance ceramic coatings for<br />
critical components for firearms and other volume applications. “This facility is part of our<br />
overall strategy for establishing focused factories closer to our key customers where we can<br />
deliver both surface engineering and coating services,” says Joe Haggerty, CEO of Ionbond.<br />
“<strong>The</strong> new plant in Portsmouth is a mutual benefit for our customers and for Ionbond as it<br />
reduces logistical costs and turnaround times of the components and increases engineering<br />
collaboration on new products.” Ionbond wear protection coatings are used in a variety of<br />
markets, taking benefit of their extreme high hardness, good adhesion to many different<br />
base materials, and environmentally friendly deposition methods. Darrell Lewis, Business<br />
Development Manager, adds “the low-friction coatings that we supply from this new facility<br />
improve the wear resistant of firearm components and we can apply them in various tactical<br />
colors, such as the newly developed Flat Dark Earth.”This new facility is part of the ongoing<br />
commitment of Ionbond to the US market and will create a number of jobs in the area.<br />
Ionbond was able to quickly establish this facility with the assistance of the state and local<br />
governments and the Pease Trade Port. We look forward to servicing our customers from<br />
our new location. About Ionbond; Ionbond was founded in 1904 and for four decades a<br />
global leader in high performance coating technology. Ionbond’s product portfolio features a<br />
broad range of hard and low friction coating services and thin film coating equipment. With<br />
a unique portfolio of innovative PVD, PACVD and CVD know-how, Ionbond works with its<br />
clients to engineer optimal solutions for cutting tools, molds, general industrial, automotive,<br />
aerospace, racing, medical and decorative coating applications. Ionbond is located close to<br />
the client through a network of over 40 service centers across Europe, North America and<br />
Asia. This cutting-edge technological infrastructure enables the Ionbond specialists to<br />
provide customized and standard designs that meet customer performance goals and are<br />
cost-competitive. Learn more at <strong>www</strong>.ionbond.com."<br />
Wall Colmonoy/United States Air Force Contract. "(October 6, 2011, Madison Heights,<br />
MI) – Wall Colmonoy’s - Aerobraze Engineered Technologies, Oklahoma City, announced<br />
today that the United States Air Force has awarded it a multi-year, multi-million dollar<br />
contract for the re-core of heat exchangers to support the F-15 global fleet. <strong>The</strong> highly<br />
maneuverable F-15, designed to fly combat missions, is considered the premier air<br />
superiority fighter jet. Ed Ridge, Chief Operating Officer, Aerobraze Engineered Technologies<br />
indicates “As a major manufacturer of re-cored heat exchangers for the USAF for more than<br />
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28 years, we are proud to provide further support to the United States Air Force. This new<br />
award signifies our ongoing commitment to increasing customers’ efficiency and cost<br />
savings in extending the life of critical parts and components for the aerospace industry.”<br />
Wall Colmonoy developed high temperature furnace brazing which is used extensively in the<br />
heat exchanger manufacturing process. Having developed the first heat exchanger repair<br />
procedures, Wall Colmonoy’s brazing expertise has resulted in significant cost savings for<br />
the USAF. Deliveries are scheduled to begin in fall of 2011. About Wall Colmonoy: Wall<br />
Colmonoy is a global materials engineering group of companies engaged in the<br />
manufacturing of surfacing and brazing products, cast products, and aerospace engineered<br />
components. Known for our unique proven way of creating superior performing alloys that<br />
enhance engineered components, we pride ourselves on long-term strategic customer<br />
collaboration that produces value-added ideas and creative solutions. Combining more than<br />
70 years of engineering technology with a progressive, visionary outlook, Wall Colmonoy<br />
offers customers trusted, customized expertise that results in smart innovation and shared<br />
growth. More information about Wall Colmonoy is available at <strong>www</strong>.wallcolmonoy.com<br />
<strong>www</strong>.facebook/wallcolmonoy.com and <strong>www</strong>.twitter/wallcolmonoy.com." October 10/2011<br />
What <strong>The</strong> Heck Is Happening/Aerospace <strong>Heat</strong> <strong>Treat</strong>ing. In a recent column we asked<br />
how it was possible that the economy in general is languishing while at the same time<br />
commercial and captive heat treaters are doing very well. We approached Mr. Bob Hill,<br />
President of Solar Atmospheres of Western P.A. for his thoughts (Solar Atmospheres is<br />
quite likely the largest commercial vacuum heat treater in North America with 3 locations<br />
and is almost undoubtedly the largest commercial Titanium processor in North America.<br />
Titanium is of course very closely tied to the Aerospace Industry). Bob just returned from<br />
the International Titanium Conference in San Diego, CA, USA during which a number of very<br />
knowledgeable individuals from the Titanium/Aerospace Industries offered their forecasts<br />
about the direction of these industries-these forecasts go a long way towards explaining<br />
why captive and commercial heat treaters serving these industries are busy and should<br />
remain so for the near and medium term.<br />
It should be noted that this conference had a record number of attendees (1,161) with over<br />
80 talks presented. <strong>The</strong> Distinguished Speaker this year was John Byrne VP of Aircraft<br />
Materials and Structures Supplier Management. For the 787 alone John is in charge of<br />
over 500 suppliers in over 13 different countries. He was very proud to be present in Japan<br />
as Boeing executives handed over the most technologically advanced airplane ever built to<br />
ANA. John did admit to the audience that they “probably” pushed the new technology too<br />
far with the 787 and it has been painful. However they are now set for the future. <strong>The</strong>y are<br />
already having conversations now within Boeing on utilizing the composite vs metal<br />
advantages (specifically the performance of the wings) on the 777. I find the comments<br />
fascinating and greatly encouraging for the future and can understand why companies such<br />
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as Solar are making such enormous investments into furnaces for processing Titanium.<br />
October 7/2011<br />
Mike Metz’s President of VSMPO Tirus USA had these thoughts about the two giants in<br />
the Commercial Airline industry, Airbus and Boeing:<br />
- Currently the best build rates in 15 years.<br />
- 33,500 new projected aircraft over the next 30 years.<br />
- <strong>The</strong> majority of the above number earmarked for Asia<br />
- 40% of the above number are replacements of aging aircraft- Many parked aircraft in the<br />
desert > 20 years old<br />
- Major driver for this growth- is fuel prices. DC 9’s and MD 80’s are very inefficient and<br />
have to be replaced.<br />
- All US airlines are profitable except for American.<br />
- Worldwide profits are $14 billion- Doing well.<br />
- Boeing breakdown- 737 NG- 31 per month to 42 per month over 3 years 737 Max- New<br />
engine 2014 777- 7 per month to 9 in 2 years 787- 2 per month to 10 in<br />
2013<br />
- Airbus breakdown- A320- 30 per month to 42 in 2012 A320 – new<br />
engine 2016 A380- 2 per month going to 3 per month 2012 A350- 800<br />
aircraft enter service in 2015 (to compete with the 787)<br />
- Because of these growth rates there will be a tremendous increase in<br />
titanium demand<br />
- Titanium mill products = 25,000 metric tons this year- to keep up with<br />
demand 40,000 metric tons will be required in the future<br />
- THE FEELING IS THERE IS NO BUBBLE! Too much inertia is pushing<br />
these unprecedented builds upward (of course pending another<br />
catastrophic event- e.g. 9/11)<br />
Dawn Hinkton CEO of RTI International addressed the military<br />
sector:<br />
- Not as positive as the commercial aircraft projections due to a shift in<br />
technology, shift in the battlefield, and a shift in the geo political procurement<br />
- Good news- Globally in 2010 there was 31 million pounds for military. Projected 41 million<br />
pounds for Y 2015<br />
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- Bad news- US will see a -14% reduction and CHINA will rise to 145% increase in titanium<br />
usage for military. China has a $100 Billion increase on defense spending!<br />
Rich Harshman CEO of ATI on Engines<br />
- Of course with the commercial segment so strong there will be very strong demand<br />
efficient power plants<br />
- Ti usage more and more prevalent in the front of the engine (blades, discs ,compressors,<br />
vanes, and fasteners)<br />
- <strong>The</strong>se more fuel efficient engines burn hotter- ergo more Ti.<br />
Jim Buch VP of TIMET addressed the Industrial markets<br />
- In 2008 Ti shipments double over 5 years. During the recession in 2009 this Ti market was<br />
down 29%. 2010 it was back up by 43%. 2011 projected to be up 31%!<br />
- Increases in titanium usage is primarily dependent upon 1. desalination plants 2. oil and<br />
gas (the deeper you go the hotter and more sour is the well), Medical (baby boomers and<br />
Chinese masses getting more hips and knee implants), and nuclear remains strong.<br />
Wiesbaden, Germany <strong>Heat</strong> <strong>Treat</strong> Show/October-14, 2011. <strong>The</strong> largest dedicated<br />
German <strong>Heat</strong> <strong>Treat</strong> show will be held next week in Wiesbaden, Germany and we will be<br />
attending and giving you updates about what is new in the European <strong>Heat</strong> <strong>Treat</strong>ing market.<br />
As a prelude to this let's have a quick look at the commercial heat treating industry in that<br />
country. <strong>The</strong> largest organization for commercial heat treaters is IHT (Industrieverband<br />
Härtetechnik- Industrial association <strong>Heat</strong> <strong>Treat</strong>ment) and in 2010 this had 111 members out<br />
of a total of roughly 175 separate commercial heat treaters meaning that the organization<br />
represents almost 70% of the total number of commercial shops in Germany. <strong>The</strong> total<br />
sales for commercial heat treats in 2009 (probably a bad starting point since it was such a<br />
terrible year for business) was estimated at 850 million Euros or roughly $1.13 billion USD<br />
at today's exchange rate. If we divide this number by the total number of heat treats we<br />
arrive at an average of roughly $6,460,000 USD in annual sales per shop (and by the way<br />
the total number of employees is about 6300). What this tells us is that the average<br />
commercial heat treat in Germany is double the size of the average operation in North<br />
America and for that matter is far larger than that in other areas of the world. From<br />
personal experience I would not disagree, some of the operations in Germany are absolutely<br />
enormous such as SHU which we would consider the largest in the world and most offer<br />
more expensive processes such as Ion Nitriding, more vacuum and more Vacuum<br />
Carburizing which would up the sales figures. Another factor is that environmental<br />
regulations are far more stringent in Germany than most other parts of the world meaning<br />
you see fewer "down and dirty", smaller operations. More to come. October 6/2011<br />
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Advanced <strong>Heat</strong> <strong>Treat</strong>ing Solutions. Last week we had a news item about how there had<br />
been a fire at commercial heat treater Advanced <strong>Heat</strong> <strong>Treat</strong>ing Solutions in Mississauga,<br />
Ontario, Canada. It would appear that there was an exaggeration on the part of both the<br />
fire department and the local media and that there was no fire. Turns out that it was excess<br />
smoke from a tempering furnace due to residual oil from the wash. <strong>The</strong> flames being<br />
emitted out of the Integral Quench Furnace and from the Generator were considered as fire.<br />
<strong>The</strong> doors were closed for 1 hour when the smoke got accumulated out of the chimney and<br />
was mistaken as fire. I have to add that 90% of the time we have run across news reports<br />
about fires in heat treats the local reports have been exaggerated beyond believe. October<br />
6/2011<br />
Ed Liguori/Scarrott Metallurgical Co. <strong>The</strong> heat treating industry is really at the end of<br />
the day a game of musical chairs. Most individuals who enter the industry do not leave it<br />
and at most people move between different companies. For instance Ed Liguori who is a<br />
good man and has worked at a couple of heat treats in CA has left commercial heat treater<br />
Scarrott Metallurgical Co., http://<strong>www</strong>.scarrott.com/ after a number of years as General<br />
Manager. At pretty much the same time Jose Catano who has spent a number of years with<br />
commercial heat treat Bodycote has now joined Scarrott as Quality Control Manager.<br />
Scarrott is a very cool operation-not large but top end vacuum heat treating and brazing.<br />
<strong>The</strong> photo below was taken late last year at Scarrott and you see Ed on the right. We have<br />
heard rumors that he is entering the consultant field but this is just a vague rumor. October<br />
5/2011<br />
"NEW TUTORIAL OFFERS TIPS FOR OPERATING A VACUUM FURNACE UNDER<br />
HUMID CONDITIONS. "Souderton, PA. 10/3/11- Solar Atmospheres and Solar<br />
Manufacturing have jointly released a new technical paper on operating a vacuum furnace in<br />
humid conditions. This educational resource offers insight and practical solutions based on<br />
decades of vacuum heat treating knowledge and experience. Humidity, especially paired<br />
with high temperatures in the summer months, poses a significant challenge to the vacuum<br />
heat treating process. Water vapor contained in humid or wet air can accumulate inside the<br />
furnace chamber and hot zone causing production metal parts to discolor or oxidize. <strong>The</strong><br />
outcome is unacceptable, especially for critical components like aerospace, electronic, and<br />
medical implant materials. This tutorial explains how the amount of water vapor contained<br />
in a specific volume of air is a function of relative humidity, air temperature and other<br />
factors. In addition to an in-depth understanding of the topic, readers can obtain<br />
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suggestions on how to improve final product appearance and minimize possibility of<br />
contamination when faced with high humidity. <strong>The</strong> tutorial can be accessed at<br />
<strong>www</strong>.solaratm.com (Technical Papers link upper right) or <strong>www</strong>.solarmfg.com (Articles &<br />
Technical Data link on main navigation). ABOUT SOLAR ATMOSPHERES; Solar<br />
Atmospheres Inc. is one of the world’s largest providers of commercial vacuum heat treating<br />
services. Through unmatched technical expertise, equipment, and quality assurance, Solar's<br />
thermal processing produces bright, scale-free parts with minimal distortion. For clients<br />
requiring an "out-of-the ordinary" application, an in-house R&D team of metallurgists and<br />
scientists develop innovative, custom process solutions. Serving over 18 markets, Solar's<br />
state-of-the art services include brazing, carburizing and nitriding. With over 50 furnaces<br />
ranging from lab size to the world’s largest commercial vacuum furnaces, Solar can<br />
efficiently handle any size job. Headquartered near Philadelphia, Solar also operates plants<br />
near Pittsburgh and in near Los Angles, California. Please visit <strong>www</strong>.solaratm.com for more<br />
information." October 5/2011<br />
Selas <strong>Heat</strong> Technology/Ray Burner. "Montgomeryville, Pennsylvania, September 30,<br />
2011 - Selas <strong>Heat</strong> Technology Co. LLC (“Selas”) announced today the acquisition of the Ray<br />
Burner product line (“Ray Burner”) from its owner. Since 1872 Ray Burner has provided a<br />
wide range of dual-fuel package burners for the industrial combustion markets and<br />
commercial boiler market primarily in North America. Selas expects to leverage its global<br />
multi-channel sales and marketing network to improve distribution of the products and<br />
further enhance the Selas strategy of offering global combustion customers a World of<br />
Combustion Solutions. Selas will transition the production of the product line to one of its<br />
production facilities in the coming months. ABOUT SELAS; Selas <strong>Heat</strong> Technology Company<br />
LLC has been dedicated to providing quality heat technology solutions since 1896. During<br />
2009, Selas acquired Pyronics, Inc. expanding its product line. In that time, Selas has<br />
served the advanced thermal processing needs of tens of thousands of customers, providing<br />
mixers, blowers, balanced zero-ratio regulators, valves, air heaters, flame safeguard<br />
devices, package burners, nozzle-mix burners, self-recuperative burners, radiant flame<br />
shape burners, ultralow NOx burners, combustion gas mixers, gas blender valves, flame<br />
arrestors and blowouts, BTU monitors and controls, flow meters, and much more. Selas<br />
delivers heat technology solutions to the glass, fiberglass, steel, ferrous and non-ferrous<br />
metals, chemical, petrochemical, automotive, plastics, ceramics, food processing, heat<br />
treating, powder coating and textiles industries with the highest quality products, customer<br />
service and aftermarket support." October 5/2011<br />
What the Heck Is Happening? A theme we have touched upon before is the enormous<br />
disconnect between the economy in general and heat treating in particular. Since we last<br />
mentioned this just a few weeks back the gap has only widened. It has become very<br />
commonplace to hear captive and commercial heat treaters complaining about businesscomplaining<br />
that they have so much work that routine maintenance is falling by the<br />
wayside, new projects are not getting the attention they deserve, there is no room to store<br />
the work coming in and employees are overworked. Boeing has now shipped their first long<br />
awaited 787 with over 800 more on the books, GM, Ford and Chrysler are all announcing<br />
excellent sales of new vehicles and the oil and gas industry keeps humming along on all<br />
cylinders. On the other side of the coin we are overwhelmed with doom and gloom reports<br />
about a double dip recession, unsustainable government debt, unemployment rates that<br />
refuse to drop and trepidation, if not complete terror about what happens when Greece<br />
defaults (what a world-ten years ago I wouldn't have cared less what happened to a<br />
socialistic, relatively small country half way around the world). So which is the real story?<br />
Doom and gloom or manufacturing which continues to defy the predictions? Perhaps heat<br />
treaters learned their lessons in 2009, namely reduced debt, leaner operations and a focus<br />
on profitable jobs as opposed to any jobs? Or perhaps there is less heat treating capacity<br />
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available meaning more demand than supply? Or just perhaps governments have very little<br />
actual control over the economy? I for one would argue that it is a combination of all three;<br />
lessons learned in 2009, a shortage of capacity and governments that long ago forgot that<br />
industry is what produces wealth not governments with the result that manufacturing is<br />
generally forgotten except as a token when it comes to policies. October 4/2011<br />
Nickel Pricing. Along with electrical costs, natural gas pricing, labor costs and health costs<br />
(at least in the US) nickel is also included in one of the major costs for captive and<br />
commercial heat treaters because of its enormous effect on high temperature alloy<br />
components in heat treating furnaces. <strong>The</strong> chart below tells you where nickel pricing has<br />
been and gives you an idea where it is going. All good in our opinion. October 4/2011<br />
Things to Know. Metals India http://<strong>www</strong>.metalsindia.com/ one of the larger family<br />
owned commercial heat treaters in India has very recently placed an order with a European<br />
Manufacturer for a new Ion (plasma) nitriding system. Ion Nitriding is still relatively<br />
uncommon in India so this is a great step forward in technology for the company. One of<br />
the larger heat treat shows in Germany will be held in Wiesbaden, Germany (just west of<br />
Frankfurt) Wednesday, Oct. 12 thru Friday, October 14. This is largely dedicated to the<br />
German market but we at "<strong>The</strong> <strong>Monty</strong>" will be attending and giving you an update about<br />
the quality of the show. You can find a list of the attendees at<br />
http://<strong>www</strong>.technologiebroker.de/fileadmin/dateiablage/HK/2011/fbs2011.pdf<br />
Natural gas pricing in North America is staying fairly steady but what about electricity<br />
pricing? Up, up, up. If you want details one of the larger providers in the US, Duke Energy<br />
tells us about the anticipated price increases (15% to cut a long story short) at<br />
http://<strong>www</strong>.duke-energy.com/news/releases/2011080503.asp SC that are upcoming. For<br />
NC we have this http://<strong>www</strong>.duke-energy.com/news/releases/2011070101.asp and in<br />
general we have this http://<strong>www</strong>.duke-energy.com/news/2011.asp What this all means is<br />
that for heat treaters using gas, things should remain stable, for heat treaters using<br />
electricity your bills will keep going up. And last but not least we have this very interesting<br />
but lightweight news item. Mr. Bob Balow founder and owner of Accu-Temp <strong>Heat</strong> <strong>Treat</strong>ing<br />
in Mount Pleasant (commercial heat treating) is a very famous guy. It would appear that<br />
Bob is an inventor of sorts and a number of years back invented a custom spaghetti fork,<br />
which has been so successful that recently Bob had 900,000 hits on a YouTube video of him<br />
eating spaghetti with his famous spaghetti fork-I am impressed. October 3/2011<br />
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Bill St. Thomas/Seco Warwick. "Meadville, PA - SECO/WARWICK Corporation has<br />
announced Bill St. Thomas has been added to Seco/Warwicks Vacuum Team sales staff as a<br />
regional sales manager. Mr. St. Thomas brings more than 35 years of heat treating furnace<br />
sales experience to SECO/WARWICK and has extensive knowledge in the vacuum furnace,<br />
aluminum heat treating and thermal processing markets. Mr. St. Thomas is a longtime ASM<br />
and <strong>Heat</strong> <strong>Treat</strong>ing Society member and has published several articles and presented many<br />
technical papers on a variety of heat treating applications. Bill St. Thomas, Vacuum Team<br />
Regional Sales Manager SECO/WARWICK Corporation 180 Mercer St., PO Box 908<br />
Meadville, PA 16335 USA Direct phone: +1-814-853-6672 Email:<br />
st.thomas@secowarwick.com <strong>The</strong> Vacuum Team offers vacuum heat treating furnaces for<br />
hardening, tempering, annealing, solution heat treating, brazing, sintering, carburizing,<br />
carbonitriding, high vacuum, graphitizing and degassing. Vacuum furnace configurations are<br />
available for vertical, horizontal and elevator style furnaces. Both cylindrical and rectangular<br />
hot zones with metallic or graphite heating elements are available for both new and used<br />
equipment. Retech LLC provides vacuum melting equipment. SECO/WARWICK Worldwide<br />
manufactures industrial heat processing equipment including heat treating and brazing<br />
furnaces, vacuum furnace technology, atmosphere generators and aluminum reverb melting<br />
and holding systems. SECO/WARWICK provides heat treating equipment and services<br />
worldwide for customers involved with primary aluminum, aluminum recycling, automotive,<br />
aerospace, commercial heat treating, HVAC, electronics, lighting, medical equipment and<br />
nuclear applications. <strong>The</strong> globally integrated organization includes SECO/WARWICK Corp.<br />
(USA), Retech Systems LLC (USA), SECO/WARWICK S.A. (Poland), SECO/WARWICK<br />
<strong>The</strong>rmAL S.A. (Poland), SECO WARWICK Allied Pvt. Ltd. (India) and SECO/WARWICK<br />
Industrial Furnace Co. Ltd. (China)." October 3/2011<br />
Disclaimer. This section is provided with the intention of sharing information; rumours and<br />
news about the heat treat industry. We try to insure that all of the information contained<br />
herein is correct but we cannot guarantee it. If you feel that any of this information<br />
contained in this section is incorrect please let us know and it will be changed or removed<br />
immediately (a more detailed description of our publishing policy is found on the "<strong>News</strong><br />
Policy" page of this website).<br />
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Used Equipment<br />
At "t<strong>hemon</strong>ty.com" you are guaranteed of finding the best priced used equipment in the<br />
industry due to the fact that we do not buy and resell and have no associated costs. Instead<br />
we put buyers and sellers together on a small commission basis meaning that at the end of<br />
the day you are paying what equipment is worth-not equipment with a huge mark up<br />
attached! In addition you generally can see the equipment installed, running and talk to the<br />
actual operator far better than seeing a used furnace in the back of a dingy warehouse.<br />
Don’t see what you are looking for? Let us know and we will find it for you. Please feel free<br />
to Contact Us.<br />
Listing Used Equipment<br />
Want to get true market value for your used heat treating equipment? t<strong>hemon</strong>ty.com is the<br />
only way to do this! Unlike used equipment dealers we work on a commission basis meaning<br />
no high overheads, no buy and resells, no high expenses which means that you as a seller<br />
get what your equipment is worth-not what a used equipment dealer will pay you for it. Not<br />
sure what your equipment is worth or how saleable it is? Let us know and we can give you a<br />
free appraisal and an honest answer about market conditions-no BS. Before listing we will<br />
require a signed copy of the "Terms and Conditions". Please use our Contact Form or email<br />
Dale at dale@t<strong>hemon</strong>ty.com all pertinent information including asking price (which we<br />
strongly recommend) age, condition and if possible photos. When selling please keep in<br />
mind that we do NOT ask for an exclusive sales agreement - if we don't sell it we don't get<br />
paid - PERIOD. You can’t lose by listing with t<strong>hemon</strong>ty.com we sell your equipment or we<br />
don’t get paid-period.<br />
Notice: We have attempted to describe all equipment accurately from the information we<br />
have available. Any mistakes are unintentional. We do not guarantee the accuracy of the<br />
information, nor can we guarantee the performance of the equipment or suitability to your<br />
application. <strong>The</strong> equipment is sold as-is, where-is. We strongly encourage your personal<br />
inspection of the equipment before purchase.<br />
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Batch<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• Carbottom Furnace<br />
• Holcroft Slot Type Box Furnace<br />
• L&L Atmosphere Box Furnace<br />
• L&L Atmosphere Furnace<br />
• Lindberg Electric Pit Furnace<br />
• Super 30 Allcase<br />
• Surface Combustion Batch IQ<br />
• Surface Combustion Power<br />
Convection Allcase Furnace<br />
Item #B302 Carbottom Furnace. Manufactured by Armil. Working dimensions of 4' high<br />
X 8' wide X 20' long. Gas fired 8.5 million BTU's/hour. 1850F. Fibre lined (2 zones) on<br />
control heated by 10 Tempest burners, over and under fired. Furnace is constructed from<br />
3/16" plate and the approximate capacity is 40,000 pounds. Furnace has overhead doors at<br />
either end and has one load car. Doors and car are motor driven and equipped with cam<br />
mechanism seals. Drawings and manuals are available. Overall dimensions are 26" 4" long,<br />
14' wide and 12" 8" high (17' 9" with door overhead assembly in place). Free standing<br />
prewired enclosed panel. Flame supervision. Upgraded SSI temperature control system.<br />
Excellent condition. Asking $165,000 USD.<br />
Item #B301 Surface Combustion Power Convection Allcase Furnace. S/N BC 40480-<br />
1B. 1750F. Top Cool but no quench. Working dimensions of 30" X 48" X 30". Gas fired<br />
BTU/unit 1000. Endo, natural gas, nitrogen atmosphere. 1750F. Casemate control. No<br />
oxygen probe. Over all in reasonable condition. Installed and under power but not in<br />
operation.<br />
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Item #B300 Carbottom Furnace. Made by Texas Industrial Systems, working dimensions<br />
6' high X 8' wide X 11' deep. Gas fired 1750F. Prewired freestanding control panel. Two<br />
upgraded digital temperature controllers. Dialatrol overtemp. Complete switch gear<br />
including all necessary pushbuttons switches and indicating lights. Fibre lined with 2 zones<br />
of control. Over and under fired by 8 North American 4422-5-5-11 burners. One vertical<br />
rising hydraulically operated door. Hydraulic winch system moves car in and out. 8 hydraulic<br />
cylinders effect the car seal. 4 hydraulic cylinders for door seal. Includes 1 heavy duty car<br />
with 8 wheels. Complete combustion controls & safeties including flame safety, spark<br />
ignition, purge system and door and car limit switches. Very good condition. Asking<br />
$55,000 USD.<br />
Item #B298 L&L Special Furnace Co. Model AQ 524-H596-1-F80-20853N, Atmosphere<br />
Furnace with Internal Gas-Quench capability, 2000F, Work Zone: 16"W x 14"H x 26"D, 18<br />
kW, Electrically <strong>Heat</strong>ed, 208V/3Ph/60Hz, Full Load Amps: 71.5 30kW, Needs no retort,<br />
Nichrome heating elements. Has cast alloy roller rails for load movement. Pneumatic inner<br />
door and outer door. Pneumatic load pusher. Ideal for hardening air-quench alloys such as<br />
D2. Capable of operation with Air, Nitrogen or Argon. Honeywell controls with Allen Bradley<br />
SLC100 PLC. Drawing No. 4596-1, Serial No. J1186TS. What is unique about this furnace<br />
is the internal gas-quench system that can be used with air, argon or nitrogen. It is ideal<br />
for hardening air-hardened steels like D2. Price: $9,800.00 USD<br />
Item #B295 Holcroft Slot Type Box Furnace . Working dimensions of 102”W x 16”H x<br />
72”L . Maximum temperature of 2200°F . Gas Fired, never used-excellent condition.<br />
Asking $59,500.00 USD.<br />
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Item #B287 Super 30 Allcase. Early 1970's vintage this unit has working dimensions of<br />
30" X 48" X 30", is gas fired and has "top cool" option. This furnace is basically a shell with<br />
fair brick condition. It does have tubes which are in fair shape as well and most of the alloy<br />
(with the exception of the fan) is also available. Asking $5,000 USD.<br />
Item #B273 Surface Combustion Batch IQ Furnace. Working dimensions of 30” wide X<br />
48” deep X 24” high. Electrically heated, 480V/3 phase/60 cycle. 1350F-1750F. Newer<br />
design with dual quench cylinders and top cool. Free standing control panel with Eurotherm<br />
digital controllers and over-temp. Multipro datalogging and carbon control. Good condition.<br />
Asking $50,000 USD.<br />
Item #B262 Lindberg Electric Pit Furnace. Model 12-RP-4848-18A. Working dimensions<br />
of 48” X 48”, electrically heated, maximum operating temperature of 1850F. 480V, 3 Phase.<br />
Honeywell UDC2000 Mini-Pro temperature controller. Honeywell DR 4500A Truline circular<br />
chart recorder. Equipped with an air powered lid/cover lifting system (swing away type).<br />
Complete electrical boxes and required power units, transformers, SCR unit, manuals and<br />
drawings. Also included are some spare parts with some refractory repair items. Also<br />
included is some alloy fixturing. Excellent condition. Asking $49,500 USD.<br />
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Continuous<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• 2100°F Belt Atmosphere Furnace<br />
• Abbott Brazing Furnace<br />
• ABBOTT Model Furnace<br />
• AFC Austempering Line<br />
• AFC Mesh Belt Austemper Line<br />
• AGF Rotary Retort Furnace<br />
• BTU High Temperature Atmosphere<br />
Pusher Furnace<br />
• C.I. Hayes Brazing Furnace<br />
• CM High Temperature Pusher<br />
Furnace<br />
• Can Eng Mesh Belt Furnace Line<br />
• Continous Drying Oven<br />
• Hayes High Temp Pusher Furnace<br />
• Holcroft 2 Row Pusher<br />
• Holcroft Austempering Lines (3)<br />
• Holcroft Mesh Belt Annealing<br />
Furnace<br />
• Ipsen T-22 Pusher Line<br />
• NASS Austemper Furnace Line<br />
• Pacific Scientific Rotary Retort<br />
Furnace<br />
• Roller Hearth Furnace<br />
• Safed High Temperature Mesh Belt<br />
Furnace<br />
• Shaker Hearth Hardeing Line<br />
• Surface Combustion Rotary Hearth<br />
Furnace Line<br />
• Surface Combustion Cast Link Belt<br />
Line<br />
• Surface Combustion Roller Hearth<br />
Furnace<br />
• Rotary Hearth Furnace<br />
Item #C261 Roller Hearth Furnace (Atmosphere-Exothermic). Manufactured by<br />
Westinghouse this furnace was rebuilt in 1999 (burners, wiring and control panels). S/N XF-<br />
95384-F1. Working dimensions of 60" Wide x 45' (heated length) x 12" High. Natural gas<br />
heated-radiant tube. Operating temperature of 1700F. DESCRIPTION: Brick Lined Roller<br />
Hearth Furnace (rebuilt 1999) complete with (34) Eclipse Single-Ended. Recuperative<br />
Radiant Tube Burners, (3) Zones of Control, Automatic Burner Ignition System, 27' Long<br />
Water-Cooled Cooling Zones, New York Blower, Waukee Flowmeters, and Load/Unload<br />
Tables. New Spare Parts include (1) Rockwell/Dodge Roller Drive,(8) Alloy Outer Radiant<br />
Tubes, (6) Alloy Inner Radiant Tubes, Reliance SP-500VS Drive Control, and (3) Alloy<br />
Furnace Rolls. Free-Standing Control Panels complete with Honeywell 3000 Digital<br />
Temperature Controllers (1 each Zone), Honeywell 3000 Series High Limits (1 each Zone),<br />
and Honeywell Multi-Trend Digital Annunciator Panel. Excellent condition-operational.<br />
Overall dimensions of 10' Wide x 84' Long x 9' High. Approximate weight of 70,000 pounds.<br />
Asking $245,000 USD.<br />
Item #C260 Continuous Drying Oven. Manufactured by VANASSE LEHR INC. Model L24-<br />
56H. Outside dimensions of 62”W X 672”L X 64”H with a 24” wide belt. Electrically heated<br />
600V, 3 phase, 272 KW, Max. Temp: 1750° F. New in 2006 this unit has seen a total of 40<br />
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hours of use. Currently in indoor heated storage. Complete manuals and drawings are<br />
available. Consider this in excellent condition. New $168,946.00, Asking $84,473.00 USD.<br />
Item #C259 Rotary Hearth Furnace. Manufactured by <strong>The</strong>rmcraft, this has a 48"<br />
diameter work zone. Electrically heated, 480/3/60, 42 KW. Operating temperature 1950F.<br />
Model 248-10-2Z-RH. Temperature control instruments and recorder are missing. Can be<br />
replaced by the vendor to the buyers specifications. Door opening is 12" high X 18" wide,<br />
door is air cylinder operated. Ceramic fibre insulation. <strong>Heat</strong>ed by 18 PH-C flat plate heaters,<br />
2 zones of control. Set up for nitrogen, ammonia, natural gas & endo gas through Waukee<br />
control flow meters. Other features are nitrogen purge system, flame curtain with safeties,<br />
carbon control, SCR's drawings and manuals. Excellent condition. Asking $24,000.00<br />
USD.<br />
Item #C258 Abbott Brazing Furnace. Abbott Brazing Furnace. Model 3ZSCR-24-<br />
144HH3-2150. Operating temperature 2150 degrees F. 24" wide belt with 8" opening over<br />
the belt. <strong>Heat</strong>ed section length is 144.5". Cooling section length: 264". Overall length is<br />
629". Overall dimensions of 84" W 629" L, 83" High. Nitrogen/Hydrogen atmosphere.<br />
Electrically heated, 600 V, 3 phase, 227 KW. New in 2006 this furnace was installed and run<br />
for 4 hours. Consider it new, immaculate condition. Currently installed but not in use.<br />
Honeywell controls with electronic flowmeters. Full manuals. Prints available on request.<br />
New; $355,531.00, Asking; $177,765.50 USD. Must move quickly, any reasonable<br />
offers will be considered.<br />
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Item #C257 AGF Rotary Retort Furnace. Rated for 400-700 lb/hr. It has a new retort,<br />
new brickwork and a new variable motor. It has a oil quench tank with a conveyor and the<br />
furnace is in excellent condition. Gas fired. We are asking $ 27,500.00 US. <strong>The</strong> buyer is<br />
responsible for removal and the vendor would assist in the disconnect.<br />
Item #C256 Surface Combustion Rotary Hearth Furnace Line. This system was<br />
designed for heat treating and straightening crankshafts and consists of a rotary hearth<br />
furnace, 2 Gleason straightening presses and a robot for loading/unloading. <strong>The</strong><br />
furnace is S/N CC11590-1 with an outside diameter of 17' 3", inside 15', inside height of 2'<br />
11" with an overall height of 8" 6". Built August 1979. Gas fired with 8 trident tubes.<br />
Atmosphere is Endo/Natural gas. Nominal tray size is 5" X 21", number of tray positions 60,<br />
tray loader/unloader length 10' 6". Hearth has ceramic tray support and guide tiles and<br />
embedded in 12" thick insulating firebrick. Sidewalls consist of 9" of insulating firebrick<br />
backed with 4 1/2" of insulating block. Alloy and brickwork are both excellent. Gleason<br />
straightening presses are Model 140 units, oil quench machines with 6' cabinet, indexing<br />
table, S/N's 107902 and 118701 with chilling system consisting of C/C tank, 5' X 5' X 3', 3<br />
7 hp pumps, controls and cooling tower. Also included is a ASEA Model S2 robotic loading<br />
arm, with robot controls, joystick touch pad controls. S/N 4955-8127-001. System is<br />
complete, installed but not in operation.<br />
Item #C253 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman<br />
Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is<br />
affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.<br />
• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit<br />
Control, Atmosphere, Salt Temperature, High Limit Quench, <strong>Heat</strong>ed Rinse & Variable Belt<br />
Speed Control for Furnace and Salt Belt. <strong>The</strong> system allows for remote monitoring.<br />
• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight<br />
Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.<br />
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• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with<br />
load cells. This unit is controlled by a computer and has proven to be an exceptionally<br />
flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside<br />
in order to hand load the furnace.<br />
• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is<br />
capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt<br />
speed of 14 “/min. and a loading density of 12 lbs/SF. <strong>The</strong> 48 inch wide belt is of fine closed<br />
weave design in order to prevent part mixing. <strong>The</strong> full range of furnace belt adjustment is<br />
10-20”/min. <strong>The</strong> furnace opening at the preheat has been closed down to about 2” because<br />
the original part loading was 1” at Tinnerman. <strong>The</strong> overall height can be easily increased to<br />
6” for commercial use.<br />
<strong>The</strong> 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition<br />
and all tubes have recuperators. <strong>The</strong> temperature operating range is 1475-1725˚F.<br />
Maximum temperature is 1900˚F. <strong>The</strong>re are two zones with Fanuc PLC2 Honeywell<br />
Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer<br />
Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating<br />
Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.<br />
Atmosphere: <strong>The</strong> furnace is currently set up for endothermic atmosphere. We can provide a<br />
conversion to nitrogen methanol if required. Methane additions are provided and an<br />
ammonia flowscope can be provided and desirable if one wants to be able to carbo-nitride<br />
or carbo-austemper parts.<br />
• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature<br />
limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt &<br />
Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr<br />
with 3-HP Combustion Blower.<br />
• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D &<br />
(1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.<br />
• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable &<br />
reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls<br />
and gas safety train.<br />
Salt- <strong>The</strong>re is some salt available.<br />
Pricing: <strong>The</strong> entire line is priced to sell at $100,000 USD. Salt to be sold separately.<br />
Item #C252 Surface Combustion Cast Link Belt Line. Working dimensions of 36" wide,<br />
with 6" over belt and 25' of heating (hardening furnace). 3 zones of control, Recirculating<br />
fans in zones 2 & 3. Gas fired, Eclipse recuperated burners. Automatic Walmil loading<br />
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system, rotary washer, quench and mesh belt temper. Mesh belt temper is electrically<br />
heated, capable of 1500F and is 27' long, 12" of clearance over belt, Model E15TR54.<br />
Nitrogen/Methanol, panel is included. Barber Colman digital controls. Overall in good<br />
condition. Asking $195,000 USD.<br />
Item #C250 Safed High Temperature Mesh Belt Furnace. Model 11 BD 30/21–<br />
Atmosphere air hardening unit Built in 1992 for Camillus Cutlery. Used for hardening SS<br />
blades and some annealing. <strong>Heat</strong>ing 460v 3ph 60 hz , fla 56 amps– 3 zones; approx. 6 ft<br />
total; electric heat, belt width 10 ½ inches; 11’ muffled cooling zone. All muffles and belts<br />
in good condition. Furnace is in excellent condition with spare parts including 18 ft section of<br />
unused belt, over 30 new heating elements and other items. Total furnace length is 34 ft.<br />
Max temperature aprox. 2100 F. Asking $15,000 USD.<br />
Item #C249 Ipsen T-22 Pusher Line. Includes hardening furnace, charge car, washer<br />
and temper. Hardener has 2 zones, working dimensions of 36" X 48" X 24" high. Set up to<br />
run carburizing, carbonitriding and neutral hardening. Gas fired. 4 trays in the hardening<br />
furnace. 1725F operating temperature. Temper is capable of 1200F. Installed but not in<br />
operation. Complete and in excellent condition. Asking $99,000 USD.<br />
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Item #C248 Holcroft 2 Row Pusher. Tray size of 42" X 18" X 28" high, capacity of each<br />
tray is 1,000 pounds. Hardening furnace has 27 U-tubes, recuperated burners and is<br />
capable of 1750F. 35 trays in hardener. 3 zones of control, each has an SSI oxygen probe.<br />
Endo addition. New brick and alloy is also very new. Post wash/post rinse. Temper is 1 zone<br />
and holds 33 trays. Operating temperature of 1280F. Line is installed and in operation,<br />
overall in excellent condition. Asking $250,000 USD.<br />
Item #C247 Surface Combustion Roller Hearth Furnace. Tray size 60" X 60" X 36"<br />
high, 5,000 pound capacity/tray. Hardening furnace has a heated length of 110' and holds<br />
13 trays. Gas fired, U-tubes, 22 upper and 27 lower, capable of 1750F. Burners are<br />
recuperated. Brick lined. Alloy is in good shape, some brand new. Approximately 25 million<br />
BTU's. 5 zones of control. Each has a water cooled 6 blade, pitched fan and an SSI oxygen<br />
probe. Eurotherm controls with SSI "Super Data". Waukee electronic flowmeters. Endo<br />
addition with trim air and natural gas for each zone. Post wash with a spray rinse-two<br />
separate units. Temper has 3 zones of control and holds 11 trays. Capable of 1250F.<br />
Integrated blow down for cooling after temper. Soluble oil dip tank. This line is installed, in<br />
operation and is in excellent condition. Please call for pricing.<br />
Item #C246 BTU High Temperature Atmosphere Pusher Furnace. This 1997 high<br />
temperature pusher furnace was designed for sintering moly-manganese at an operating<br />
temperature of 1425C in a reducing atmosphere. Maximum operating temperature 1550C. 3<br />
zones of control. Working dimensions of 8" wide with 12" clearance above the belt. Total<br />
heated length 36", hearth height about the floor 42". Furnace atmosphere DA, Nitrogen and<br />
Hydrogen. Cooling section consists of 18" insulated and a 36" water cooled section. Return<br />
conveyor running parallel to the furnace is also included. Overall furnace length is 21' 6".<br />
Electrically heated with Molybdenum ribbon style elements. Cooling section consists of a SS<br />
muffle. System is complete and installed. Minor repairs to the controller are necessary.<br />
Please call or E-mail for more details. Asking price $99,000 USD.<br />
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Item #C242 CI Hayes Humpback Brazing Furnace. Working dimensions of 24" wide X<br />
8" high X 12' (high heat). High heat has 3 zones of control with 12 elements. Maximum<br />
operating temperature of 2100F. Overall length 60'. Controls are Honeywell DPR units.<br />
Overall the line is in very good shape although the elements in the first zone need to be<br />
replaced. All drawings and manuals are available. Currently installed but not in use. Asking<br />
$75,000 USD. Available immediately.<br />
Item #C237 Can Eng Mesh Belt Furnace Line. Model 661503404. Late model complete<br />
heat treat system. Maximum operating temperature of 1750F. Work area of 4” high X 36”<br />
wide belt X 144” heated length. Gas fired 797,600 BTU’s/hour. Hardening furnace has a new<br />
tight weave mesh belt and new alloy skid hearth. Brick lined with fibre roof. <strong>Heat</strong>ed by<br />
SER’s and U style radiant tubes. Two zones of control. Metro Scale computerized loading<br />
system and pre-wash. Quench system with SBS cooler. Wash/700F temper with 20’ of<br />
heating. Includes load baskets, spare parts, drawings and manuals. 4 free standing<br />
enclosed control panels with PLC’s. Digital read out solid state controllers. Good condition.<br />
Asking $125,000 USD.<br />
Item #C235 AFC Austempering Line. Model # MBA-30-96, S/N 60866-71. Work area<br />
approximately 30” wide X 117” (heated section) X approximately 3-4” over belt. Rated for<br />
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500-600 pounds/hour. Maximum temperature 1700F. Electrically heated 480/3ph/60cycle.<br />
Line includes Eriez magnetic conveyor loader, Hi-Vi vibratory feed and Metro Scale weighing<br />
and loading system, AFC furnace and salt quench, AFC wash system, air cool station, exit<br />
conveyor and in line Weber cryo unit. Furnace has re-circulating fan. Barber Colman<br />
temperature controller, over temp and circular chart recorder, Barber Colman salt level<br />
controller and Marathon over-view carbon control system. Footprint (overall system) 36’<br />
wide X 50’ long (approximate). Overall system appears to be in good condition.<br />
Approximately 10 years old. Asking $125,000 USD<br />
Item #C234 Hayes High Temperature Pusher Furnace. Model MY-040890-90PH. 4”<br />
height over hearth, 8” wide tray width. Recommended tray size 8” X 8” X 7/8”. 90” preheat<br />
section, 1100C, 42 KW, 6 control zones, Nichrome elements. 90” high heat, 1500C, 72 KW,<br />
6 control zones, Moly elements. Power; 117 KW, 460/3/60. 198” cooling section in 5 zones.<br />
Automated doors at each end of furnace with nitrogen atmosphere, flushing. Dissociated<br />
ammonia/nitrogen blending atmosphere with nitrogen purge. Multiple inlets for even<br />
atmosphere flow and flushing. Overtemperature protection control for both preheat and high<br />
heat. Allen Bradley SLC-500 Logic Control. Screw drive, dual speed, anti-jam detection.<br />
Articulated return conveyor. Hearth level 44”. Overall space requirement 125” wide X 545”<br />
long X 72” high (without burn-of stacks). Very nice condition, asking $80,000 USD.<br />
Item #C219 ABBOTT MODEL 6ZSCR-18-432HH6-VC-2150. 18" wide belt, 4"+ opening<br />
over the belt, 432" heating chamber (silicon carbide muffles), six zones, 36" long vari-cool<br />
with 162" of additional cooling including two curtain boxes. 2150 deg.F. max temp., piped<br />
for dissociated ammonia atmosphere and nitrogen purge, 335 kw @ 480/3/60,Honeywell<br />
UMO 800 controller/programmer, OAD: 84" w x 90" h x 720" l. Currently used for annealing<br />
knife blades but with a little effort a metallic muffle in the front half of the heating chamber<br />
could be added for debinding and sintering of PM parts. Asking price: $160,000 USD<br />
OBO<br />
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Item #C212 Holcroft Mesh Belt Annealing Furnace. Nitrogen Atmosphere, 1650°F.<br />
Electrically heated. 72” wide belt, 9” high over belt, 24’ heated section. 8’ cooling section.<br />
Consider this in good overall condition. Asking $175,000 USD.<br />
Item #C211 Holcroft Austempering Lines (3 available). This is a cast link belt furnace,<br />
electrically heated with an operating temperature of 1750F. Belt width is 48” X 21’ long<br />
(heated length). Automatic shaker pan loading system. Salt quench tank with discharge<br />
conveyor. Wash tank with conveyor. Rinse tank w/conveyor. Parts dryer with conveyor.<br />
Height over belt 7-3/4".Asking price $110,000 USD loaded on to a truck.<br />
Item #C210 CM High Temperature Pusher Furnace. Model # 488-120-3Z-480V-3PH-A.<br />
Tray size 8” X 12” X 5/8” alumina. Preheat is 90” long with 3 zones of control, 1100C<br />
operating temperature, 66KW. High heat is 120” long with 3 zones of control, operating<br />
temperature is 1800C, 135KW. Height over hearth is 7”. Automatic doors at both ends and<br />
atmosphere flushing and burn-off stacks. Atmosphere is Hydrogen with a Nitrogen purge.<br />
<strong>The</strong>re are two cooling sections with a total length of 120”. Screw drive pusher and load<br />
return conveyor system. Overall dimensions are 87” high X 132” wide X 57’ long. <strong>The</strong><br />
furnace was tested for operation at 1800C but only used for 2 years at 1200C. Asking<br />
price is $200,000 USD or best offer. **New price**<br />
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Item #C203 2100°F Belt Atmosphere Furnace. Lindberg 20" Wide x 12" High Belt<br />
Atmosphere Furnace, Electric (Globar elements), 2100°F (may be 2150°F) Max.<br />
Temperature, 10ft <strong>Heat</strong>ing with 30ft Cooling, Set up for Exothermic (combustible gas)<br />
atmosphere, Good for a variety of heat treating applications, but Ideal for Brazing or<br />
Annealing applications. Atmosphere Burn-off, Guillotine End Doors, SCR Control, Complete<br />
rebuild included but was not limited to: new brick, new cooling muffles, new elements, new<br />
belt, etc. Does not require a muffle, so lower long-term maintenance costs. Contact us for<br />
full details. Reconditioned, and ready for quick shipment. Price: $75,000 USD Location:<br />
Midwestern U.S<br />
Item #C194 AFC Mesh Belt Austemper Line. Operating life of equipment was 1979-<br />
2005. Equipment was in full production until plant shutdown. <strong>The</strong> equipment was<br />
refurbished in 2002 by Great Lakes Company (located in the Detroit area). Rework on the<br />
austenitizing furnace consisted of all new Yokogawa temperature control instruments with<br />
paperless temperature and carbon control recording, all new recuperated radiant tube<br />
burners, re-work of cold belt return and water sealing under the furnace. Original AFC hand<br />
drawings are available. Original AFC operating instructions are available.<br />
Technical Details<br />
Austenitizing Furnace<br />
• Production capability is 900 pounds per hour based on belt loading of 10#/ft2 and time in<br />
the furnace of 26 minutes.<br />
• Furnace belt 36” wide x 16’-8” effective length. Roller hearth design with variable speed.<br />
• Three (3) zones of temperature control with one (1) zone of automatic carbon control.<br />
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• Paperless recording of temperature and carbon.<br />
• Burner input of 2,500,000 Btu/hour with 5 HP combustion air blower.<br />
Austemper Tank<br />
• Capacity of 85,000 pounds of salt. Insulated tank with a maximum temperature of 750°F.<br />
• Quench conveyor is 42” wide with variable speed control.<br />
• Quench curtain pump is 2 HP. Salt agitation pump is 18” diameter propeller with 7½ HP<br />
motor.<br />
• Gas fired heating system is 1,000,000 Btu/hour with 3 HP combustion air blower.<br />
• Individual temperature controls and separate gas safety train.<br />
Holding Tank<br />
• Capacity of 85,000 pounds of salt. Non-insulated tank.<br />
• Gas-fired heating system, 1,000,000 Btu/hour.<br />
• Temperature controls, combustion air blower and gas safety train shared with the<br />
austemper tank through a selector switch.<br />
Wash Tank and Rinse Tanks<br />
• Capacities 1200 gallons of water.<br />
• Mesh belt conveyors 42” wide with fixed speeds.<br />
Asking Price: $200,000 USD.<br />
Item #C178 Pacific Scientific Rotary Retort Furnace.<br />
Endothermic Atmosphere Rotary Retort Furnace, Throughput ~300 lb/hr, Owner has gone<br />
through the equipment thoroughly in preparation for start-up. But minor rewiring remains<br />
for furnace to be ready to operate. Pacific Northwest Location. Asking Price: $55,000<br />
USD.<br />
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Item #C167 Shaker Hearth Hardening Line. 400 lb/hr Sunbeam Shaker ("Shuffle<br />
Hearth") Hardening Furnace Line, Includes Automatic Part Loader, Electric Shaker Furnace,<br />
1800°F, 112 kW, Quench Tank with Dragout Belt, Rotary Parts Washer and 1000°F<br />
Continuous Belt Temper Furnace, 50 kW. Overall Line Length, if in straight line is approx. 61<br />
ft. Overall Height is approx. 8ft-6in., Max. Overall Width is approx. 7ft-3in. with piping. Still<br />
under power for demonstration. Extra spare shaker hearth and spare belt for temper. Price:<br />
$50,000 USD whole line.<br />
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Draw/Temper<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• AFC Temper<br />
• Continuous Mesh Belt Oven<br />
• Despatch Walk-In Oven (2)<br />
• Despatch 500F Walk In Oven<br />
• Despatch V-34 Standard Batch<br />
• Dow Pit Furnace<br />
• Electric Re-Circulating Temper<br />
Furnace<br />
• Grieve Batch Recirculating Oven<br />
• Infratrol Drying Oven<br />
• Infratrol Drying Oven<br />
• Precision Quincy Oven<br />
• Surface Combustion Continuous<br />
Draw<br />
Item #T238 Infratrol Drying Oven. Electrically heated mesh belt drying oven. 7” over<br />
belt X 24” wide. 30' long belt. 460V, 3 phase, 36KW. Overall dimensions of 5' X 31',<br />
Chromalox elements. Conveyor speed is 20"/minute. Very lightly used. Asking $15,000<br />
although the vendor will certainly consider offers.<br />
Item #T237 Infratrol Drying Oven. Electrically heated mesh belt drying oven. Working<br />
dimensions of 7” X 27”. Conveyer is 36 feet and there is 30 feet inside the chamber. 460V,<br />
3 phase, 36KW. Loyola elements. Lightly used, excellent condition. All manuals and<br />
drawings available. Currently in indoor heated storage. Overall dimensions 6' X 38'. 170C or<br />
338F. Conveyor speed is 20"/minute. Asking $15,000.<br />
ITEM #T236 Continuous Mesh Belt Oven. Manufactured by Vanasse Lehr. Model<br />
L24.56H. 53"W X 672'L X 64"H with a 24" wide belt. Electrically heated with an operating<br />
temperature of 1250F. This was new in 2006 and has seen only 40 hours of use. New this<br />
was $113,540.00. Currently installed but not in operation. Like new condition. All manuals<br />
and drawings are available. Asking $56,770.00 USD.<br />
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Item #T235 Dow Pit Furnace. 54" diameter X 128" deep. Honeywell DLP-700 controller.<br />
1400F, gas fired. Installed but not in operation. Excellent condition. Asking $15,000 USD.<br />
Item #T234 Despatch Walk-In Ovens (2 available). Model Special S-1039. Working<br />
dimensions of 84" wide X 96" deep X 72" high. Natural gas fired, 750F operating<br />
temperature. Solvent rated (.33 GPH), Recirculating walk-in oven with horizontal/vertical air<br />
flow, top mounted heater box with Maxon burner system, IRI valve train, powered exhaust<br />
and double swing out front doors. Free standing control panel complete with digital<br />
temperature controller and digital high limit. Excellent condition. Overall dimensions of 10'<br />
wide X 10' long X 8' 6" high. Approximate weight 7500 pounds. Asking $23,500 USD.<br />
Item #T232 Electric Re-Circulating Temper Furnace. Built by Park <strong>The</strong>rmal this unit<br />
has working dimensions of 52" wide X 51" high X 108"long.Electrically heated, rated for<br />
120KW, 460 volts, 3 phase, 60cycle (600 to 480 V transformer available). Maximum<br />
temperature 1400F. Outside dimensions of 8' wide X 13' high X 11' long (135" high to top of<br />
fan for shipping purposes). Control panel 4' wide X 6' 4" high X 2' long. Vertically air<br />
operated door. Re-circulating fan 15hp. C/W SS baffles, elements and roller rails (three).<br />
Temperature controller is a Honeywell DR 450T, chart recorder DR450T, high limit<br />
Honeywell UDC 2005. AEROSPACE APPROVED and is capable of achieving ±10F. Like new<br />
condition. Asking $75,000 USD.<br />
Item #T231Surface Power Convection Draw Furnace. S/N BX 38450-1B. Gas fired.<br />
Top cool option. Working dimensions of 30” X 48” X 30”. Operating temperature of 1750F,<br />
900F minimum. Fuel demand 1 million BTU’s. Installed but not in operation. Reasonable<br />
condition. Pricing to come.<br />
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Item #T221 Grieve Batch Recirculating Oven. Work zone of 48” X 48” X 48”. Electric<br />
208/3/60, 15Kw, 20 amps. Operating temperature of 350F. Model #CBV350E8. Partlow<br />
1400 single set point control, digital display. 10” circular chart temperature recorder. Shut<br />
down timer. SCR power controller. Fused disconnect switch. Double swing open doors. 4”<br />
insulation. Includes 2 nickel plated wire shelves (100 pounds loading each). Internal<br />
circulation, 1200 CFM fan. 1 hp. Fan motor. Oven uniformity +-4F. Includes operating<br />
manual. Manufactured in 2006, oven was hooked up and tested but never run for<br />
production. New $24,198.00., asking $11,500 USD.<br />
Item #T192 Precision Quincey Oven. Recirculating electrically heated floor loading style<br />
oven. Working dimensions of 36” X 36” X 36”. Two swing out doors on the front of the oven<br />
permit easy access to the heating chamber. A top mounted chamber houses fan and electric<br />
heating elements. <strong>The</strong> oven is equipped with a powered exhaust. 350F. Built in 1999-2<br />
available. Asking $3,950 USD each<br />
Item #T183 Surface Combustion Continuous Draw. 2 zones of temperature control.<br />
46” wide mesh belt, 28’ of heating. Direct fired, 1300°F maximum operating temperature.<br />
Complete and in good condition. Asking Price: $39,000 USD.<br />
Item #T179 Despatch 500F Walk-in Oven.<br />
Despatch Walk-In Oven, 500ºF Max. , Work Zone: 66”W x 72”H x 108”L,<br />
Model: PSC 3-31H, Ser. # 132697, 68 kW <strong>Heat</strong>ing, <strong>Heat</strong>ing Amps: 81.8<br />
Total Motor Amps: 14.2, 480Volt/3Phase/60Hz,<br />
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Overall Size: 104”W (includes panel) x 11’6”H x 9’8”L, Electrically <strong>Heat</strong>ed Walk-In Oven<br />
with Double Doors On Both Ends, This ovens is solvent rated and has a powered exhauster<br />
mounted on top. Top mounted heater box with recirculating fan distributes air horizontally<br />
through the oven. Controls: Mounted in an enclosure attached to the side of the oven<br />
includes a Honeywell UDC digital temperature cont- roller, Honeywell UDC digital high limit<br />
and Honeywell digital DR 4200 round chart recorder. All necessary pushbuttons, motor<br />
starters, relays, contactors etc. are also contained in the same enclosure. A fused<br />
disconnect is mounted above the panel. Price: $16,500 USD Location: Northwestern U.S.<br />
Item #T159 Despatch V-34 Standard 500’F MOT batch oven.<br />
E&G. 36”W x 36”D x 36”H inside dims. 3 adjustable shelves, indicating controller, high limit,<br />
motorized exhaust. Refurbished, 90 day warranty. Asking Price: $4150 USD F.O.B.<br />
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Generators<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• Ammonia Cracker Dissociator<br />
• CanEng 3600 CFH Endo Generator<br />
• GE Exothermic Generator<br />
• SunbeamExo Generator<br />
• Surface 5000 CFH Endo Generator<br />
• Surface 5000 Endo Generator<br />
• Surface Combustion 5600 CFH Endo<br />
Generators (3 available)<br />
• Endo Generators (3 available)<br />
• Surface Combustion Exothermic<br />
Generator<br />
Item #G165 Surface 5000 CFH Endo Generator. This gas fired endo generator has 2<br />
retorts (both new), new brick and 3 new burners. Vendor is asking $11,000 USD or will do<br />
a complete rebuild with Atmosphere Engineering "EndoInjector", SBS "Endotherm" and new<br />
SSI atmosphere controllers. Also included would be new catalyst, new wiring and painting.<br />
Price for the unit completely rebuilt would be $55,000 USD.<br />
Item #G164 Surface Combustion Exothermic Generator. 20,000 CFH capacity. Serial<br />
number AC43929. Gas fired 480v/3 phase/60 cycle. Honeywell digital controls. 1999/2000<br />
vintage. Very good condition with new style plate heat exchanger. Comes with free standing<br />
final air cooler and dryer combination. Asking $55,000 USD.<br />
Item #G162 Surface Combustion 5600 CFH Endo Generators (3 available). Each of<br />
these Surface Combustion Endothermic generators is rated for 5600 CFH. Gas fired. 480V/3<br />
phase/60 cycle. Eurotherm controls with atmosphere control and air cooling. Model numbers<br />
BC 40270-1C, BC 40270-1B and BC 40270-1A. Very good condition. Asking $27,500 USD<br />
each.<br />
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Item #G161 Can Eng 3600 CFH Endo Generator. Single retort unit manufactured in<br />
1995. Air cooling and atmosphere control. 480 v, 3ph, nat gas heat 375,000 btu. Honeywell<br />
controllers for temp and carbon. Good condition. Asking $21,900 USD. FOB - East<br />
Syracuse, NY.<br />
Item #G159 Sunbeam Exo Generator. 4000 DFW Exo-gas generator. Outside<br />
dimensions of 5’ wide x 8’ high x 12’ long . Natural gas fired. S/N# F-178-82 . 240 volt,<br />
3ph 60hz , controls 110 volt. Comes with Baltimore air coil cooling unit. Complete, was<br />
operating until it was recently shut down. Asking $10,000 USD or best offer.<br />
Item #G147 GE Exothermic Generator (Low Ratio). 1500 CFH Capacity. Model<br />
9328312-G2. Outside dimensions of 36” wide X 84” high X 96” long. Gas fired 480 volts/3<br />
phase/60 cycle. Newer updated Honeywell digital controls for temperature, water and<br />
alarms. Good condition. Newer Waukee flowmeters, Selas burners and fire check valve.<br />
Asking Price: $12,500 USD.<br />
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Item #G136 Surface Combustion 5000 CFH Endo generator.<br />
This generator appears to be in excellent condition. Gas fueled. Barber-Coleman strip with<br />
digital recording instrumentation and over-ride controls. Max. temp: 1950°F. Approx.<br />
outside dimension: 8'5"W x 10'1"H x 8'11"L. Air cooled. Asking Price: $29,500 USD.<br />
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Induction<br />
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for something we don’t have listed, fill out our Contact Form.<br />
• Inductoheat Dual Spindle Scanners<br />
(4 available)<br />
• Lepel Induction Power Supply<br />
• Tocco Induction Power Supply<br />
Item #I145 Inductoheat Dual Spindle Scanners (4 available) Model VSM95-60<br />
w/BSP5-400-3/10, Scanners. Double dual spindle 60" scanners with independent controls<br />
and 400 Kilowatt, 3 or 10 Kilohertz power supplies and adjustable matching heat stations.<br />
Scanners share a common quench tank, but have independent quench controls. Machine is<br />
on a common base with the control enclosure, quench tank, closed water system, and<br />
power supply. Unit equipped with Panelmate HMI and Modicon controls. Excellent condition<br />
and completely rebuilt. Please call for pricing and more details.<br />
Item #I144 Lepel Induction Power Supply. 450 KHz, 40 Kw. External dimensions are 6’<br />
X 6’. 480Volt. Complete ready to go. Please ask for more details. Asking $6,500 USD.<br />
Item #I143 Tocco Induction Power Supply with <strong>Heat</strong> Station. 150kW/3-10 kHz<br />
Induction Generator and <strong>Heat</strong> Station with multiple output taps. Complete and in good<br />
condition. Asking $18,000 USD. **New Price**<br />
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Miscellaneous<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• AFC Dunk Washer<br />
• AFC Dunk Washer<br />
• 2 Stage Belt Wash & Dry-off Oven<br />
• Cast Alloy Fixturing<br />
• Closed Loop Cooling System<br />
• Complete Combustion System<br />
• Cryogenic Unit (3)<br />
• Cryogenic Unit<br />
• Fluidized Bed Aluminum <strong>Heat</strong><br />
<strong>Treat</strong>ing Line<br />
• Fluidized Bed Aluminum <strong>Heat</strong><br />
<strong>Treat</strong>ing Line<br />
• Instron-Satec Impact Tester<br />
Item #M304 Surface Combustion Casemate Controllers. Available are;<br />
• CASEMate – Quanity-2 – $1500/ea<br />
• ATP/CASEMate – Quanity-1 – $1200<br />
• TEMPMate – Quanity-2 – $1200/ea<br />
• Gas Processing System – Quanity-1 – $1200 New in 1992.<br />
Vendor will sell all the items above as a group for $7,000.00 USD.<br />
• Instron/Wilson Hardness Tester<br />
• MEI Cryogenic Processor<br />
• Sunbeam Dunk/Spray Washer<br />
• Surface Combustion Dunk/Spray<br />
Washer<br />
• Surface Combustion Double Ended<br />
Charge Car<br />
• Surface Combustion Casemate<br />
Controllers<br />
• Vacuum & Diffusion Pumps<br />
• Webber Industrial Dry Freezers (2)<br />
Item #M303Wheelabrator, Spinner Hanger, Model Number: WAS-210S, Serial<br />
Number, A300569, Max Temperature: N/A, Voltage: 460/3/60/60. Work Area: Door<br />
Opening: 34”W x 52”H x58”L, External Dimensions: 8’W x 12’H x9’ – Approx. Controls:<br />
Mounted and wired in a free standing panel includes all necessary pushbuttons, signal<br />
lights, amp meters, cycle timers etc. for proper operation. Two (2) direct driven with 10<br />
h.p., 3600 rpm, NEMA T-frame motors, ½” thick Long-Lyfe liners, in line with wheel blast<br />
pattern, with ¼” thick rubber on work door. Manganese steel work hook mounted to a<br />
spinner shaft which is protected by a fitted manganese sleeve and attached to an oscillating<br />
work trolley that is adjustable to 12” maximum. Gear motor driven chain and sprocket<br />
arrangement makes the work piece rotate. Abrasive media is returned to the belt and<br />
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ucket elevator by a gear motor driven screw conveyor. Pneumatically operated abrasive<br />
control valves for positive control of abrasive flow. Dust collector is integrated into the<br />
machine and has 5 h.p. blower. Limit switch on work door to prevent wheel from starting<br />
when door is open. Abrasive charge of approximately 2,000 pounds. Maximum load per<br />
work hook of 2,000 pounds. Electrical: Two (2) 10 h.p., 3600 rpm, NEMA T-frame wheel<br />
motor. One (1) 1/2 h.p., 1800 rpm, screw conveyor gearmotor. One (1) 1/2 h.p., 29 rpm,<br />
spinner hook gearmotor. One (1) 1 1/2 h.p., 68 rpm, elevator drive gear motor. One (1) 5<br />
h.p., 3600 RPM blower motor. Condition: Very Good – Tested, Availability: Immediate:<br />
FOB: Detroit, MI. Price: $49,500.00 USD.<br />
Item #M302 Gleason No. 529 Press Quench. Capable of handling parts up to 10 1/2"<br />
diameter with a maximum height of 4". Bottom of upper die holder to top of bottom holder<br />
5". Comes with its own cooling systems and controls. Hydraulic system has a total pressure<br />
of 49,500 pounds with an outer and inner ring pressure of 20,000 pounds. Expander<br />
pressure of 9,500 pounds. Oil supply capacity of 275 gallons. Manual operation. Floor space<br />
48" x 91". Estimated shipping weight of 8,500 pounds. Includes a cooler, heater, PLC and<br />
digital controls. Fully, rebuilt by Gleason in Belgium, in 2001. Very good condition. New this<br />
would be approximately $500,000 USD. Asking $149,000 USD.<br />
Item #M301 Winsmith Work Gear Speed Reducer Series 5CVD. 1296 to 1 Ratio<br />
Assembly LD-RD. This item is used and sold “as is”. It was working when removed from<br />
service. Photo of motor and drive unit together.<br />
Frame 182 electric motor. Asking $100.00 USD<br />
Item #M300 HercuLine® 2000: <strong>The</strong> Basic Motor Unit designed for:<br />
• 50 to 400 in.lb. (6-45 N-M) Torque<br />
• On/Off Control<br />
• Position Proportional Control<br />
• Self locking/releasing gear train<br />
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• 90 degree and 150 degree adjustable stroke<br />
• 6 to 75 sec. stroke speed at 150 degree/60 Hz<br />
New over $1,500.00, asking $250.00 USD.<br />
Item #M299 Surface Combustion Dunk/Spray Washer. Serial #: BC 43406, Working<br />
dimensions of 30" wide X 48" deep X 30” High. Temperature: 160°F Min; 180°F Max Digital<br />
Temperature controller. Cleanout and overflow skimmer. Electrically heated. 480volt, 3ph<br />
60Hz 64KW Excellent condition. Asking $12,500.00 USD.<br />
Item #M297 Surface Combustion Double Ended Charge Car. Model DEDP 30-48.<br />
480volt, 3ph 60Hz Currently in operation and in Good Condition. Asking $12,500 USD.<br />
Item #M296 Vacuum & Diffusion Pumps. Available are a Stokes vacuum pump, model<br />
412-11 with 6” inlet. Can be retrofitted to 4” inlet. Rebuilt and operational prior to sitting<br />
idle for one year. Turns freely. Without motor, belt and belt guard. Asking $1,500.00 USD.<br />
Varian diffusion pump, model HS32, 32” , serial# W009. Rebuilt and operational prior to<br />
sitting idle. Bottom plate is pulled in ½”. Asking $2,000.00 USD. Edwards Diffusion pump.<br />
Make an offer. (Last 2 Pictures) . All available immediately.<br />
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Item #M293 AFC Dunk Washer. Working dimensions of 36" X 48" X 36". Good overall<br />
condition. No immersion heater. Complete, installed and ready to go. Asking $12,500.00<br />
USD.<br />
Item #M292 AFC Dunk Washer. Working dimensions of 36" X 48" X 36". No immersion<br />
heater. In good condition although it is missing the control panel. Currently in indoor heated<br />
storage. Asking $7,500.00 USD.<br />
Item #M290 Sunbeam Dunk/Spray Washer. Model WB-10, S/N F-14-70-K. Working<br />
dimensions of 24" X 30" wide X 48" deep. Parlow indicating controller. Cleanout and<br />
overflow skimmer. Currently steam heated, can easily be converted to electric or gas.<br />
Excellent condition. Asking $7,500.00 USD.<br />
Item #M289 MEI Cryogenic Processor. Model #01 CP –56F<br />
• Internal Capacity 56 Cubic Feet<br />
• Internal Dimensions 43”H x 43”W x 53”L<br />
• Load Capacity: 12,000 lbs<br />
• Interior 10-gauge stainless steel<br />
• Exterior 16-guage steel (painted)<br />
• Loading Type Front Loading<br />
• Controller Watlow – F4 Series<br />
• Probe Type <strong>The</strong>rmocouple Type “T”<br />
• Fan Type 1 Circulating fan & motor<br />
• Circulation Style Convection Style<br />
• Electrical Controls:120V (single phase – 30 amps)<br />
• Fans & <strong>Heat</strong>er: 208V (three phase – 60 amps)<br />
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• Type Control Panel Side Mounted<br />
• Door Type Front Loading<br />
• Method of Entry Hoist/Fork Lift<br />
• Temp Range -320F to +500F + 3F variance<br />
Excellent condition. Asking $54,000 USD.<br />
Item #M286 Cryogenic Unit. 2 chamber, each chamber 43" wide X 48" high, X 48" deep.<br />
Manufactured by MEI, Model #98-128. Capable of -310F to + 500F. 128 cubic foot capacity.<br />
Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS (painted. Front<br />
Loading. Watlow-F4 Series controller. 2 circulating fans and motors. Convection heating.<br />
Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel side mounted. Front<br />
loading with two doors, swing from front. Temperature range -310F to +500F (+-3F).<br />
Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth 79" (plus 6 1/2"<br />
for electrical boxes. Completely refurbished. Asking $64,500 USD.<br />
Item #M285 Cryogenic Units (3 Available). Manufactured by MEI, Model #98-128.<br />
Capable of -310F to + 500F. 128 cubic foot capacity. Internal dimensions of 96" long X 48"<br />
deep X 48" high. Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS<br />
(painted. Front Loading. Watlow-F4 Series controller. 2 circulating fans and motors.<br />
Convection heating. Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel<br />
side mounted. Front loading with two doors, swing from front. Temperature range -310F to<br />
+500F (+-3F). Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth<br />
79" (plus 6 1/2" for electrical boxes. One of these units has been completely refurbished, all<br />
are in excellent condition. Asking $59,000 USD each.<br />
Item #M283 Fluidized Bed Aluminum <strong>Heat</strong> <strong>Treat</strong>ing Line (24” x 32” x 32”). This<br />
was a manual line that was used for demonstration by a company that sold fluidized bed<br />
equipment. <strong>The</strong> line has a working area of 24” W x 32” L x 24” D. It consists of a solution<br />
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treating furnace, a water quench, a sand quench and an aging furnace. Both furnaces are<br />
lined with 330 stainless, are electrically heated and have a maximum temperature of about<br />
1100 degrees F. Allen Bradley controls. <strong>The</strong> line has been disassembled and is in new<br />
condition. Asking $80,000 USD or best offer.<br />
Item #M279 Complete Combustion System. This system includes 24 3" Kinemax<br />
Burners, Part # Maxon 34-36613, gas solenoids, burner shut off valves, pilot line solenoids<br />
and many other items too numerous to list. Burners are rated for 1 1/2 million BTU's each.<br />
All components were bought new in 1997 for a large carbottom furnace and used for 2<br />
years only. All parts are complete, in excellent shape and in storage. Please ask for a<br />
complete list. New these components were well over $100,000 USD, vendor is asking<br />
$25,000 USD for everything. Also available are 8 Infra Red Sensing/Control Temperature<br />
sensors.<br />
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Salt<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• AFC Austempering Line<br />
• AFC Mesh Belt Austemper Line<br />
• Holcroft Austempering Lines (3)<br />
Item #S013 Used & New Salt. A commercial heat treater who is getting out of the salt<br />
business has the following available-for free. <strong>The</strong>se barrels are skidded up (3 pallets),<br />
banded, and wrapped, with the contents of each barrel identified - ready to ship. Please<br />
contact us for the owner's name.<br />
(5) Barrels used salt - Marquench B Pink W/O<br />
(2) Barrels used salt - Uni-Hard IR<br />
(1) Barrel (partial) virgin salt - Uni-Hard IR<br />
• NASS Austemper Furnace Line<br />
• Used and New Salt<br />
Item #S012 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman<br />
Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is<br />
affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.<br />
• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit<br />
Control, Atmosphere, Salt Temperature, High Limit Quench, <strong>Heat</strong>ed Rinse & Variable Belt<br />
Speed Control for Furnace and Salt Belt. <strong>The</strong> system allows for remote monitoring.<br />
• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight<br />
Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.<br />
• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with<br />
load cells. This unit is controlled by a computer and has proven to be an exceptionally<br />
flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside<br />
in order to hand load the furnace.<br />
• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is<br />
capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt<br />
speed of 14 “/min. and a loading density of 12 lbs/SF. <strong>The</strong> 48 inch wide belt is of fine closed<br />
weave design in order to prevent part mixing. <strong>The</strong> full range of furnace belt adjustment is<br />
10-20”/min. <strong>The</strong> furnace opening at the preheat has been closed down to about 2” because<br />
the original part loading was 1” at Tinnerman. <strong>The</strong> overall height can be easily increased to<br />
6” for commercial use.<br />
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<strong>The</strong> 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition<br />
and all tubes have recuperators. <strong>The</strong> temperature operating range is 1475-1725˚F.<br />
Maximum temperature is 1900˚F. <strong>The</strong>re are two zones with Fanuc PLC2 Honeywell<br />
Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer<br />
Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating<br />
Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.<br />
Atmosphere: <strong>The</strong> furnace is currently set up for endothermic atmosphere. We can provide a<br />
conversion to nitrogen methanol if required. Methane additions are provided and an<br />
ammonia flowscope can be provided and desirable if one wants to be able to carbo-nitride<br />
or carbo-austemper parts.<br />
• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature<br />
limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt &<br />
Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr<br />
with 3-HP Combustion Blower.<br />
• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D &<br />
(1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.<br />
• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable &<br />
reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls<br />
and gas safety train.<br />
Salt- <strong>The</strong>re is some salt available.<br />
Pricing: <strong>The</strong> entire line is priced to sell at $100,000 USD. Salt to be sold separately.<br />
Item #S011 AFC Austempering Line.Model # MBA-30-96, S/N 60866-71. Work area<br />
approximately 30” wide X 117” (heated section) X approximately 3-4” over belt. Rated for<br />
500-600 pounds/hour. Maximum temperature 1700F. Electrically heated 480/3ph/60cycle.<br />
Line includes Eriez magnetic conveyor loader, Hi-Vi vibratory feed and Metro Scale weighing<br />
and loading system, AFC furnace and salt quench, AFC wash system, air cool station, exit<br />
conveyor and in line Weber cryo unit. Furnace has re-circulating fan. Barber Colman<br />
temperature controller, over temp and circular chart recorder, Barber Colman salt level<br />
controller and Marathon over-view carbon control system. Footprint (overall system) 36’<br />
wide X 50’ long (approximate). Overall system appears to be in good condition.<br />
Approximately 10 years old. Asking $125,000 USD<br />
Item #S010 AFC Mesh Belt Austemper Line.Operating life of equipment was 1979-<br />
2005. Equipment was in full production until plant shutdown. <strong>The</strong> equipment was<br />
refurbished in 2002 by Great Lakes Company (located in the Detroit area). Rework on the<br />
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austenitizing furnace consisted of all new Yokogawa temperature control instruments with<br />
paperless temperature and carbon control recording, all new recuperated radiant tube<br />
burners, re-work of cold belt return and water sealing under the furnace. Original AFC hand<br />
drawings are available. Original AFC operating instructions are available.<br />
Technical Details Austenitizing Furnace• Production capability is 900 pounds per hour<br />
based on belt loading of 10#/ft2 and time in the furnace of 26 minutes. • Furnace belt 36”<br />
wide x 16’-8” effective length. Roller hearth design with variable speed. • Three (3) zones of<br />
temperature control with one (1) zone of automatic carbon control. • Paperless recording of<br />
temperature and carbon. • Burner input of 2,500,000 Btu/hour with 5 HP combustion air<br />
blower.<br />
Austemper Tank • Capacity of 85,000 pounds of salt. Insulated tank with a maximum<br />
temperature of 750°F. • Quench conveyor is 42” wide with variable speed control. • Quench<br />
curtain pump is 2 HP. Salt agitation pump is 18” diameter propeller with 7½ HP motor. •<br />
Gas fired heating system is 1,000,000 Btu/hour with 3 HP combustion air blower. •<br />
Individual temperature controls and separate gas safety train.<br />
Holding Tank • Capacity of 85,000 pounds of salt. Non-insulated tank. • Gas-fired heating<br />
system, 1,000,000 Btu/hour. • Temperature controls, combustion air blower and gas safety<br />
train shared with the austemper tank through a selector switch.<br />
Wash Tank and Rinse Tanks • Capacities 1200 gallons of water. • Mesh belt conveyors 42”<br />
wide with fixed speeds.<br />
Asking Price: $200,000 USD.<br />
Item #S005Holcroft Austempering Lines (3 available). This is a cast link belt furnace,<br />
electrically heated with an operating temperature of 1750F. Belt width is 48” X 21’ long<br />
(heated length). Automatic shaker pan loading system. Salt quench tank with discharge<br />
conveyor. Wash tank with conveyor. Rinse tank w/conveyor. Parts dryer with conveyor.<br />
Height over belt 7-3/4". Asking price $110,000 USD loaded on to a truck.<br />
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Vacuum<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• Abar HR66 Vacuum Furnace<br />
• Abar 3000ºF, All-Metal HR-20x24<br />
Vacuum Furnace<br />
• Abar Ipsen Ion Nitrider<br />
• Abar Vacuum Brazing Furnace<br />
• Brew Model 917 High-Temp Brazing<br />
• CI Hayes Vacuum Oil Quench<br />
Furnace<br />
• GM Vacuum Furnace<br />
• NASS Austemper Furnace Line<br />
• G-M Rebuilt Horizontal Vacuum<br />
Furnace<br />
• Ipsen Bottom Loading Vacuum<br />
Furnace<br />
• Ipsen Bottom Loading Vacuum<br />
Furnace<br />
• VFS Vacuum Furnace<br />
Item #VF189 Brew Model 917 High Temperature Brazing and <strong>Heat</strong> <strong>Treat</strong>ing<br />
Vacuum Furnace. 2400F Moly Internal and <strong>Heat</strong>ing elements. Excellent for super clean<br />
brazing and heat treating applications. Work Zone 15” X 16” X 24” deep. ( 200lbs).Recently<br />
rebuilt internal, excellent shape. Was being used for Low temp aerospace heat treating prior<br />
to relocation . Forced gas cooling using heat exchanger and 2500CFM blower. Electrical<br />
480V, 3-phase, 60Hz, 85kVA . Vacuum Pumps: Stokes/Penwalt 212, Varian 16” Diffusion<br />
Pump. Honeywell DCP700 Controller, Honeywell Chart Recorder. Currently not installed, but<br />
ready for easy loading or inspection. Full specification available. Located in Long Beach, CA.<br />
This furnace is in great condition. Price $60,000 USD.<br />
Item #VF216.C.I. Hayes Vacuum Oil Quench Furnace. Model VSQ-182436. <strong>The</strong> max.<br />
temp is 2400 deg.f and the work zone is 18"x24"x36" with a 500 lb. capacity. <strong>The</strong> quench<br />
oil tank holds 715 gallons of oil. It has only a mechanical pump and there is no cooling<br />
system. <strong>The</strong> condition of the furnace is fair because it needs work on the loader, the<br />
loading cart and the internal cooling system. <strong>The</strong> buyer is responsible for removal and we<br />
would assist with the disconnect. Hot zone is in good condition. Asking $16,500.00 USD.<br />
Item #VF215 VFS Vacuum Furnace. Model HL-26. Built in 1982 it has working<br />
dimensions of 18" Wide x 27" Deep x 14" High. Electric - 460/3/60 - 65 KVA. 2650F.<br />
Horizontally Loaded Vacuum Furnace complete with Round Moly-Lined Hot Zone, Stokes<br />
149-11 Mechanical Vacuum Pump, Stokes 306-402 Booster Pump, Spencer. External<br />
Cooling Blower (1200 CFM, 20 H.P.), Hunterdon VRT "Shell & Tube". Water <strong>Heat</strong> Exchanger,<br />
Water Storage Tank, and Argon Storage Tank. Free-Standing Control Panel complete with<br />
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Honeywell Digital Setpoint Programmable Controls, Honeywell Recorder (12"), Honeywell<br />
High Limit, and Televac Vacuum Gauge. Very good condition. Overall dimensions of 78"<br />
Wide x 84" Deep x 72" High Vacuum Pump Set: 66" Wide x 42" Deep x 48" High. Weight<br />
approximately 10,000 pounds. Asking $59,500 USD.<br />
Item #VF214 Ipsen Bottom Loading Vacuum Furnace. Model VVFC.BL. 60" x 72".<br />
Working dimensions of 60" diameter X 72" high. Operating temperature of 2400F.<br />
Roughing pump: Stokes 412H-11-10HP/300 CFM. Furnace completely rebuilt in 2009. NEW<br />
Moly Hot Zone with Graphite, Board Insulation Behind. <strong>The</strong>rmal Survey Completed August<br />
2010. New inner steel liner. Blowers - 125 hp., 2 - 412 Stokes and 1 - Blower Assist, 1 - 36"<br />
Diffusion Pump, 25' Height for Installation required. 2009 Upgrade of Electronic Controls,<br />
currently 75% Installed in a Nadcap facility. Immaculate condition. Asking $495,000 USD.<br />
Item #VF213 G-M Rebuilt Horizontal Vacuum Furnace. 1984 G-M rebuilt 1-Bar<br />
vacuum heat treating furnace and complete air-cooled, closed-loop water cooling system,<br />
Work Zone: 18"W x 36"L x 18"H, 2400˚F, Rectangular Graphite hot zone in "good<br />
condition", Graphite elements, graphite hearth, Vacuum System: 10" Varian diffusion<br />
pump, Stokes 212-10 mechanical pump, Dresser Roots 67RGS vacuum blower, Alcatel<br />
holding pump, Televac high vacuum gauge, 120 kW, 460V/3Ph/60Hz, Honeywell DCP551<br />
Temperature Controller, Honeywell chart recorder, In good running condition, using 24<br />
hrs/day now. Location: Mid-US Price: $115,000 USD.<br />
Item #VF212 Abar 3000ºF, All-Metal HR-20x24 Vacuum Furnace. 1981 Abar Model<br />
HR-20x24, 1-Bar Vacuum Furnace, Ser# BM-721, 3000°F Rating (3050°F Short Term), All-<br />
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metal 6-Layer Moly Hot Zone in good condition, Work Zone: 18"W x 10"H x 24"D, (wider<br />
alternate work zone by raising hearth level), Moly Elements and Moly Hearth, 400 lb Load<br />
Rating at 2400°F, Honeywell DCP-551 upgraded temperature control (out of panel in<br />
photo), Fredericks cold cathode/TC combination vacuum instrument, Honeywell recorder(s),<br />
W-WRh control thermocouples, Single Owner since new, Design Uniformity: +/- 10°F,<br />
Diffusion pumped with refrigerated cryotrap, Varian/NRC Model HS-16 diffusion pump,<br />
Stokes Model 212MB mechanical pump and blower pump package, vane-style holding<br />
pump, No gas-cooling fan or heat exchanger (can be added at additional cost), 80 kVA VRT,<br />
heating power with SCR rectifier, NEMA-12 Control Panel, Abar LT-20 Loader, Utilities: 115<br />
kVA total power, 220V/3ph/60Hz input power, Water requirement is 15 GPM at 60-90 PSI,<br />
90°F min., 80-120 PSI Air, 25 SCF Nitrogen per cycle for backfill, OEM Parts & Service still<br />
fully supported by Ipsen (Rockford, IL) 800-727-7625, ext 253 Price: $59,000 USD<br />
Item #VF211 Abar Ipsen Ion Nitrider. Model HR 34 X 40, GLO 1479. Working<br />
dimensions of 34" X 40". 460 V, 3 phase, 60 hz. Motor amps 55. VRT power supply load<br />
121 amps. Maximum combined full load 264 amps. Included is a loader and closed loop<br />
cooling system. System is currently partially installed and not in use. Overall in very good<br />
condition with updated Allen Bradley controls. Asking $75,000 USD.<br />
Item #VF210 Ipsen Bottom Loading Vacuum Furnace. Built in 1988 by Ipsen this<br />
furnace has working dimensions of 72" diameter X 96" high. Moly hot zone in excellent<br />
condition. Operating temperature of 2400F. 5 bar quenching nitrogen/argon/hydrogen. 2<br />
35" Varian diffusion pumps with 2 Stokes 412 roughing pumps with 615 blowers. 480volt,<br />
1155 amps. Comes with a closed loop cooling system. Unit is currently in indoor heated<br />
storage and is complete. Vessel was ultrasonically tested before removal and the shell is in<br />
excellent condition as is the whole furnace. Will require 26' of height for installation. Please<br />
call for more details and pricing.<br />
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Item #VF202 Abar HR66 Vacuum Furnace. Working dimensions of 48" x 60" x 48",<br />
2400F, Diff pump, graphite and moly hot zone and loader. While the hot zone does need<br />
some work overall this furnace is in great shape. Asking $135,000 USD.<br />
Item #VF195 GM Vacuum Furnace. Working dimensions of 48” x 72” x 48”. Water<br />
cooled chamber and autoclave style locking front door. Hot zone has molybdenum heating<br />
elements with graphite liner and hearth. Power to the heating elements is through VRT’s.<br />
Hot zone is in good condition. Furnace does not have a vacuum pumping system or gas<br />
cooling but other than that is complete and ready to go. Full manuals and drawings are<br />
available. Operating temperature of 2400F. New in 1988. Asking $59,000 USD.<br />
Item #F144 CI Hayes Vacuum Oil Quench/Carburizing Furnace. Honeywell control<br />
system. Working dimensions are 48" deep, 30" wide by 32" high. Equipped with an<br />
automated vacuum carburizing system which was retrofitted approximately 5 years ago by<br />
CI Hayes. <strong>The</strong> voltage is 480V 60 Hz. <strong>The</strong> maximum hot zone temperature is 2200deg F. It<br />
uses a 412/615 pumping system which is capable of 8.0 X 10-3 Torr. <strong>The</strong> furnace includes<br />
two load carts and a batch gas fired wash system. Furnace is in good operating condition<br />
and is currently in heated indoor storage. S/N 16099 Asking $49,000 CDN<br />
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Employment<br />
Opportunities<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• <strong>Heat</strong> <strong>Treat</strong> Specialists/Leader <strong>Heat</strong><br />
<strong>Treat</strong><br />
• Quality Assurance<br />
Manager/Metallurgical Engineer<br />
• <strong>Heat</strong> <strong>Treat</strong> Maintenance Position<br />
• Sales Manager<br />
• Regional Sales Professional<br />
• <strong>Heat</strong> <strong>Treat</strong> Maintenance Position<br />
• <strong>Heat</strong> <strong>Treat</strong>ment Supervisor<br />
• Electrical Design Engineer<br />
• Sales Engineer<br />
• Maintenance Supervisor<br />
• Metallurgist<br />
• Project Management Position<br />
• Plant Manager<br />
• Production Manager<br />
• General Manager<br />
• Quality Engineer<br />
• Quality Manager<br />
• Pyrometry Service Technicians<br />
• Regional Sales Manager<br />
• Field Service Manager<br />
• Systems Integration Manager<br />
• Field Service Engineer/Technician<br />
• Brazing Engineers, <strong>Heat</strong> <strong>Treat</strong> Sales<br />
Professionals, General Managers,<br />
and Maintenance Technicians<br />
• Consultant Auditors<br />
• Field Service Technician<br />
Item #0225 MODERN INDUSTRIES, INC. For over 60 years, our<br />
company has been a successful employer offering a wide variety of commercial <strong>Heat</strong><br />
<strong>Treat</strong>ing processes, Materials Research and full-service contract machining on over 100 CNC<br />
machines to aerospace, automotive and related industries. Seeking an experienced<br />
maintenance supervisor for our production heat treat operations with strong leadership,<br />
organizational, interpersonal, computer and communications skills. Must have experience at<br />
maintaining heat treating equipment and strong electrical background. Modern offers one of<br />
the best health care plans in the area, life insurance, 401(k), paid educational programs,<br />
competitive wages, and the opportunity to join a progressive company. Send resumes to:<br />
personnel@modernind.com or Modern Industries, Inc. 613 West 11th Street Erie, PA<br />
16501<br />
Item #O224 <strong>Heat</strong> <strong>Treat</strong>ment Australia, Brisbane, Australia. <strong>Heat</strong> <strong>Treat</strong>ment Supervisors<br />
• Experienced heat treat supervisors • Assistance provided to organize working visas. We<br />
are seeking experienced heat treat supervisors to work in our Brisbane plant. Applicants<br />
require heat treatment experience and are either in a current supervisor role or ready to<br />
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take up a supervisor role. All positions are hands on and include manual labour as well as<br />
supervisor functions. Experience essential in integral quench (e.g. Ipsen T7 & T 11) and<br />
vacuum furnaces. Salary from $58000 Australian dollars and include pension contributions<br />
and leave loading allowances. Email info@heat.com.au to apply.<br />
Item #O223 GKN Driveline employs over 17,000 people in more than 40 facilities across<br />
30 countries working in partnership with vehicle manufacturers to develop driveshaft and<br />
geared component technologies. Our Mebane, NC facility has an opening for a Metallurgist.<br />
This position will manage the Metallurgical Laboratory/Team across 3 shifts. Perform duties<br />
to conduct a variety of specialized tests and analysis to verify that products comply with<br />
material and heat treat specifications and to analyze non-conforming parts to determine<br />
cause and source of defects. Qualifications include a BS degree and 5-7 years of experience.<br />
Previous automotive and/or machining environment preferred. Have or commit to achieving<br />
AIAG-CQI-9 minimum requirement (Section 1, item 1.1). GKN offers a competitive salary<br />
and benefits package including medical/dental/vision. Resumes should be forwarded to<br />
joey.fleming@gkndriveline.com<br />
Item #O222 Quality Engineer Location: Livonia, Michigan Direct Reports: Metallurgical<br />
Lab Personal Reports to: Quality Manager Summary: Support the Quality Department in all<br />
areas as listed in essential job functions, working closely with Quality Manager and<br />
managing metallurgical lab technicians. <strong>The</strong> Livonia facility offers cutting edge technology<br />
within the heat treatment industry offering low pressure carburizing and acting as a tier 1<br />
supplier to the big 3. <strong>The</strong> successful candidate will have a metallurgy or material science<br />
background, able to manage the metallurgical lab as well as quality initiatives. <strong>The</strong> qualified<br />
candidate will also have some experience in TS16949 and CQI9. Requirements<br />
(Qualifications & Skills): • Education: Must possess basic metallurgical knowledge<br />
obtained through formal university or college training or combination of training and<br />
experience. Metallurgy or Material Science degree preferred. • Experience: Requires five<br />
years experience in Quality Control and practical knowledge of commercial heat treatment<br />
of steel, aluminum, titanium, nickel, brass, copper, etc. • Language Skills: Requires<br />
effective verbal and written communication skills for interfacing with management and all<br />
levels, both in-house and at customer’s place of business. • Environment: May be exposed<br />
to heat, noise, dust, fumes and humidity • Must be capable of writing general procedures<br />
for heat treatment of specific alloys, in accordance with customer needs. • Must be able to<br />
read and interpret blueprints, be detail oriented and able to meet deadlines. • Working<br />
knowledge of computer operations is required. • Must knowledge of inspecting heat treated<br />
products and ability to prep samples • Must be able to use RC hardness tester and use other<br />
testing and prepping equipment<br />
Essential Job Functions (Duties & Responsibilities): • Ability to see PPAP process from<br />
start to finish • Management responsibility includes assuming the duties of the Quality<br />
Manager in his/her absence. • Identifying and recording present or potential conditions that<br />
would have a detrimental effect on product, process, or the quality system and initiating<br />
corrective or preventive action procedures to address these conditions and verifying the<br />
effectiveness of corrective actions. May include controlling or stopping further processing of<br />
product until corrective action has been satisfactorily implemented. • Assist in general<br />
quality activities including control of quality records, monitoring quality objectives at all<br />
levels, implement, monitor, and maintain the BMS, evaluation/disposition of non-<br />
conformances, audits (on site and internal), implementation and support of the navigator<br />
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operating system. • Monitor and maintain outside processing including evaluation of<br />
suppliers, generating purchase orders, review certifications of conformances and review test<br />
reports. • Support in process and final inspection processes, receiving inspection, contract<br />
review, braze and heat treat, temper inspection, generate and sign certifications.<br />
Closing date: October 15th, 2011 How to apply: You may apply via e-mail. Send your<br />
resume, cover letter, and salary expectation using the contact options below. Attention: Jill<br />
Iscra Phone: 001 708-307-0086 jill.iscra@bodycote.com <strong>www</strong>.bodycote.com<br />
Item #O221 General Manager Location: Canton, Ronda, Michigan Direct Reports: All<br />
Plant Personal Reports to: VP of Operations, Automotive, North America<br />
Summary: <strong>The</strong> General Manager has the responsibility for the overall operation of the local<br />
plant with full operational P&L responsibility of the Canton Ronda Plant. <strong>The</strong> plant is offers<br />
Commercial Induction <strong>Heat</strong> <strong>Treat</strong>ing. <strong>The</strong> General Manager has total management of<br />
operations, maintenance, engineering, metallurgical lab, finance, and human resources<br />
within the plant. <strong>The</strong> Successful candidate will have previous experience with heat<br />
treatment, preferably induction hardening and at least 7 years experience in general<br />
management.<br />
Requirements (Qualifications & Skills): • Education – University/College Degree<br />
preferred with advanced training in operations, management skills, finance, metallurgy,<br />
quality, safety, and environmental management. • Experience necessary – Thorough<br />
knowledge of heat treat processes and minimum 7 years business management experience.<br />
Requires 5+ years supervisory experience. • Language Skills - Must be able to communicate<br />
effectively orally and in writing to all levels of employees, customers, vendors, etc. •<br />
Physical Demands – Job duties are conducted in office and plant type conditions. Some<br />
travel necessary. • Work Environment – Usually office type conditions, however some<br />
portion of day is spent in industrial setting in what could be either hot or cold conditions. •<br />
Must have the ability to report for work on time, follow directions, interact effectively with<br />
co-workers, understand and follow rules and procedures and accept constructive feedback.<br />
Essential Job Functions (Duties & Responsibilities): • Must have a working knowledge<br />
of quality systems such as TS16949, CQI9, ISO 14001, and QS. • Must be an advocate for<br />
Bodycote to customers, employees and communities • Utilize equipment 85% based on<br />
168/week • Must strive to return 25% pre-tax profit with annual organic sales growth of<br />
15% • Control working capital (i.e. A/R 45 days average, 10%, 60 days) • Develop and<br />
execute 2-year strategic plan • Conduct Annual Customer Satisfaction Survey (80+ Sales<br />
Volume) • Maintain quality accreditation of facility by at least one recognized authority •<br />
Lead sales effort, quoting, pricing, and market penetration • Personally sell to key accounts<br />
(25% of time) • Know your competitors in a strategic way • Comply with, promote and<br />
enforce safety, health, environmental (SHE), rules, regulations, company policies, and laws<br />
• Maintain equipment and facility in an upscale appearance (5S Principle)• Hire, train,<br />
motivate, and retain a quality oriented and productive work force • Integrate employee<br />
development, actively cultivating a successor Closing date: October 15th, 2011<br />
How to apply: You may apply via e-mail. Send your resume, cover letter, and salary<br />
expectation using the contact options below. Attention: Jill Iscra Phone: 001 708-307-0086<br />
jill.iscra@bodycote.com <strong>www</strong>.bodycote.com<br />
Item #O220 Quality Manager. Location: Eden Prairie, Reports to: General Manager<br />
Summary: Quality assurance (QA) department aims to ensure that the product and<br />
services of the plant are fit for purpose and meets both external and internal requirements,<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
including legal compliance and customer expectations. In this role the quality manager<br />
coordinates the activities required to meet quality standards including but not limited to<br />
ISO9001, CQI9 and ISO14000. <strong>The</strong> position monitors and advises on the performance of<br />
the quality management system. Data and reports are developed to monitor performance,<br />
measuring against set indicators. <strong>The</strong>y liaise with other managers and staff throughout the<br />
organization to ensure that the QA system is functioning properly. Where appropriate, the<br />
quality manager advises on changes, implements changes, provides training, tools and<br />
techniques to enable others to achieve quality. <strong>The</strong> position has the organizational<br />
freedom to identify problems related to quality and correct, initiate action for their<br />
correction, or stop any work or activity that violates the established quality standards.<br />
Requirements (Qualifications & Skills):<br />
• Education: Minimum Requirements: Bachelor of Science in Materials required<br />
• Experience: 5 – 10 years of quality engineering or management with practical,<br />
hands on knowledge from a high volume manufacturing or heat treating<br />
environment. A proven track record working directly with customers to solve<br />
problems is required. Two (2) years direct supervisory experience preferred.<br />
• Language Skills: Must be able to effectively communicate in English both verbally<br />
and in writing.<br />
• Physical Demands: Must be able to sit for prolonged periods of time. Must be able<br />
to work in a hot manufacturing environment for long periods of time. Some travel<br />
required.<br />
• Must be capable of making written recommendations for improving Quality<br />
Assurance Systems and Procedures.<br />
• Must be thoroughly familiar with commercial specifications, ISO, CQI 9 and TS<br />
quality systems.<br />
• Must be able to read and interpret blueprints, specifications and purchase orders.<br />
Essential Job Functions (Duties & Responsibilities):<br />
• Direct and supervise the work of the quality department employees. Work closely<br />
with production team to meet production requirements<br />
• Develop detailed metallurgical/quality reports. May be required to present work to<br />
large groups of people.<br />
• Must be able to develop power point presentations and present to small groups<br />
• Oversee and monitor heat treat processes, parameters and evaluation of process<br />
results.<br />
• Establish/maintain relations with customer representatives in quality related<br />
activities, including source inspection, audits and process surveys.<br />
• Ensure conformance to quality program requirements through external/internal<br />
audits, corrective action program and qualify associates through testing and training.<br />
Konnie Guetschoff<br />
Office Manager, Eden Prairie<br />
Konnie.guetschoff@bodycote.com<br />
Ph: 952-944-5500<br />
Item #O219 Bell Helicopter A Textron Company has needs in the <strong>Heat</strong> <strong>Treat</strong> Area.<br />
<strong>Heat</strong> <strong>Treat</strong> Specialists (Multiple Openings)- Determines by visual examination and<br />
measurements with precision instruments, gauges, etc., the adherence to blueprint<br />
specifications and the proper standards of workmanship, material, finish, etc. on machined<br />
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parts with the exception of gears and gear type parts. Makes complex layouts and setups on<br />
surface plate and checks measurements to close tolerances. Parts inspected may be made<br />
from any of the different grades of steel, aluminum, or aluminum alloy, brass, bronze, etc.,<br />
and may be bolts, die castings, sand casting, forgings, extrusions, purchases parts, brake<br />
cylinders, oleo struts etc. Determines correct inspection procedures to follow, devises<br />
methods of inspection for new type machine parts and makes effective recommendations<br />
for improvements in procedures and practices. Assigns duties to lower grade Machined Parts<br />
Inspectors, instructs them in methods to be followed and checks their work for accuracy and<br />
completeness. May be assigned to any phase of machined parts inspection in Receiving<br />
Inspection including the acceptance of any vendor-made machined parts, forgings, casting,<br />
etc. except gears and gear type parts, after checking such parts to specifications by means<br />
of layout or other inspection procedures.<br />
Education: • High school diploma or GED<br />
Position Requirements: • Thirty-six months of Machine Shop practice or Machine Shop<br />
Inspection or its equivalent, preferably in the aircraft industry<br />
Please apply to <strong>www</strong>.bellhelicopter.com to positions numbered 114156, 114155, 114154,<br />
and 114513.<br />
Leader <strong>Heat</strong> <strong>Treat</strong> (Biweekly salaried) Job Description: Responsible for the supervision<br />
and leadership of approximately 12 heat treat & blast personnel in a union environment<br />
Working Relationships: This position will report to the Value Stream Manager for <strong>Heat</strong> <strong>Treat</strong><br />
& Process, Drive Systems Center Supervises production personnel Works closely with<br />
quality, quality engineering, process engineering, dispatch, maintenance and lab personnel<br />
Education: Bachelor’s degree (preferably in a technical discipline), Associates degree or<br />
combination of education and/or equivalent experience consistent with the requirements of<br />
the position Six Sigma Black or Green Belt Certification preferred Position typically requires<br />
5+ years of related work experience in a manufacturing leadership role<br />
Position Requirements: Considerable knowledge of: Manufacturing improvement initiatives<br />
Production methodologies Working knowledge of: Metallurgical processing such as those<br />
found in heat treat. Union contracts and the collective bargaining process. Leadership<br />
Standard work and Lean daily management metrics Leadership ability to: Plan, coordinate<br />
and oversee the activities of departmental personnel. Streamline processes to accomplish<br />
goals and objectives. Apply effective problem solving methods to resolve safety, quality and<br />
delivery issues. Prepare daily work plan for team and drive performance to successful<br />
completion. Establish and maintain effective working relationships with employees<br />
(subordinates, colleagues and management), other departments and suppliers. Identify and<br />
communicate accurate information concerning process, policies and procedures to<br />
subordinates as well as across departments. Handle all requirements with professionalism,<br />
organization, and timeliness while responding to multiple requests across department,<br />
center and company. Ensure that delivery goals, business goals, customer requirements and<br />
production plans are achieved and that schedules developed for area are executed. Set clear<br />
goals and provide an example to manufacturing employees by conduct, appearance and<br />
behavior. Maintain headcount, overtime, factory expenses and budgets to target. Serve as<br />
liaison with internal customers and suppliers. Maximize productivity and manufacturing<br />
efficiency of production. Have computer capability, including MRP and Visiprise proficiencies.<br />
Able to effectively handle multiple tasks and changing levels of responsibilities. Act with<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
energy as a self-motivated team player/builder. Possess strong knowledge of Microsoft<br />
(Excel, Word and Outlook)<br />
Please apply to <strong>www</strong>.bellhelicopter.com to position numbered 114114.<br />
This position requires use of information which is subject to the International Traffic in Arms<br />
Regulations (ITAR). All applicants must be U.S. persons within the meaning of ITAR. ITAR<br />
defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e. 'Green Card Holder'),<br />
Political Asylee, or Refugee. Textron (and its subsidiaries) participates in E-Verify. We will<br />
provide the U.S. Social Security Administration (SSA) and, if necessary, the U.S.<br />
Department of Homeland Security (DHS), with information from each new employee’s Form<br />
I-9 to confirm work authorization. Bell Helicopter is a world leader in the design,<br />
manufacture and support of vertical lift aircraft. From the newest, most technologically<br />
advanced commercial helicopter, our 429, to the revolutionary and extremely successful V-<br />
22 Osprey Bell offers the US military and our commercial clients the answers to their<br />
current and future needs. Bell offers very competitive pay and benefits. We are located in<br />
Grand Prairie, Texas in the DFW metroplex.<br />
Item #O218 Texas <strong>Heat</strong> <strong>Treat</strong>ing, established in 1977, is a leader in the commercial heat<br />
treating industry. Due to growth in markets throughout Texas, we have job openings in<br />
Round Rock (Austin) and Ft. Worth, Texas.<br />
Quality Assurance Manager – Round Rock, Texas<br />
� Ensure that the ISO 9001:2008 quality management system is maintained and<br />
properly implemented<br />
� Promote and lead continuous improvement activities<br />
� Host customer and registrar audits<br />
� Provide technical / metallurgical support to internal operations and customers<br />
� Manage the Inspection, Laboratory and Pyrometry functions<br />
Metallurgical Engineer – Round Rock and Ft. Worth, Texas<br />
� Support internal teams and customers in the development of new business, including<br />
automotive (APQP) and aerospace<br />
� Review and approval of process routings<br />
� Recommend and implement metallurgical and mechanical testing procedures<br />
� Problem solving and disposition of non-conforming orders<br />
� Promote and lead continuous improvement activities<br />
� Supervise plant surveillance activities, and recommend improvements<br />
� Degree in Metallurgical Engineering, or equivalent, is required<br />
Candidates should be comfortable working in a fast-paced, multi-tasking environment.<br />
Experience in a commercial heat treating operation is preferred. A Bachelors Degree, and<br />
competence in metallurgy / heat treating, is required.<br />
At Texas <strong>Heat</strong> <strong>Treat</strong>ing you will be part of a team that is empowered to make decisions that<br />
help shape our growing business. Texas <strong>Heat</strong> <strong>Treat</strong>ing offers a competitive benefit package<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
including, health & dental insurance, life insurance, training re-imbursement, and 401k.<br />
Interested candidates should email their resume to jfilkowski@texasheattreating.com<br />
Item #O217 <strong>Heat</strong> <strong>Treat</strong> Maintenance Position. Hansen Balk Steel <strong>Treat</strong>ing is seeking<br />
qualified candidates for the position of heat treat maintenance for their facility in Grand<br />
Rapids, Michigan. <strong>The</strong> ideal candidate will have prior experience with batch Integral Quench<br />
carburizing equipment, endothermic gas generators, vacuum furnaces, and<br />
instrumentation. Knowledge of AMS 2750, Temperature Uniformity Surveys and System<br />
Accuracy Tests would be beneficial. We offer a competitive compensation package including<br />
health and life insurance, holiday and vacation pay, and participation in our profit sharing<br />
plan. Hansen Balk Steel <strong>Treat</strong>ing, founded in 1955, is a family owned business and serves a<br />
broad base of industry including aerospace, automotive, die casting, tool & die, oil and gas<br />
exploration and heavy truck. Please reply to mbalk@hansenbalk.com.<br />
Item #O216 Alfe <strong>Heat</strong> <strong>Treat</strong>ing, a multi-state, metal heat treating company with six<br />
divisions, is searching for Sales Manager based out of our Charlotte, NC facility to cover a<br />
five state territory:<br />
Responsibilities include but are not limited to:<br />
o Responsible for all follow-up, service, and closing of sales for all customers /<br />
prospects in a five state region including:<br />
� North Carolina<br />
� South Carolina<br />
� Georgia<br />
� Tennessee<br />
� Alabama<br />
• Responsible for the quoting process for all prospects and customers<br />
• Responsible for the management and oversight of the prospect and quotation<br />
databases<br />
• Responsible for obtaining new customers<br />
• Responsible for regional and divisional sales forecasts<br />
• Responsible to attend and participate in professional societies/organizations as a<br />
company representative<br />
Candidates must possess the following qualifications:<br />
• Extensive knowledge of ferrous heat treating is a MUST<br />
• Bachelor’s degree in business management, sales or marketing<br />
• Five years of sales experience in an industrial environment<br />
• Ability to communicate effectively, both orally and in writing.<br />
• Willingness to travel, including overnights<br />
• Must maintain a valid driver’s license and safe driving record<br />
We offer competitive wages, medical, dental, and life insurance, paid vacation after only six<br />
months, tuition reimbursement, and 401K.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
To learn more about Alfe <strong>Heat</strong> <strong>Treat</strong>ing, visit our website at <strong>www</strong>.al-fe.com<br />
Email resume to callison@al-fe.com<br />
Equal Opportunity Employer<br />
Item #O215 REGIONAL SALES Professional. Advanced <strong>Heat</strong> <strong>Treat</strong>, a growth oriented<br />
company for 30 years, is seeking an organized sales professional to attract, engage,<br />
manage and build relationships with new/existing customers in the Great Lakes area. This<br />
position will work out of the facility located in Monroe, MI. This leader will help fulfill the<br />
sales/marketing goals and to achieve the personal sales goal set by Management. In<br />
addition to marketing and sales, individual will be required to develop project schedules and<br />
costing, supervise projects, and ensure quality control. You will also be required to track<br />
customer billings and assist in collection efforts as necessary. This is all to be done while<br />
developing and maintaining sound relationships with our customers. Prefer college degree<br />
and 5-10 years sales experience in the heat treat and/or automotive sectors. Knowledge of<br />
heat treating is a plus. Position may require extensive travel. Resumes can be sent to:<br />
hr@ion-nitriding.com<br />
Human Resources<br />
Advanced <strong>Heat</strong> <strong>Treat</strong> Corp.<br />
2825 MidPort Blvd.<br />
Waterloo, IA 50703<br />
AA/EEO<br />
Item #O214 <strong>Heat</strong> <strong>Treat</strong> Maintenance Position. We are currently recruiting for a heat<br />
treat maintenance position for a manufacturing facility in Mebane, NC. <strong>The</strong> ideal candidate<br />
will have at least 5 years of experience, preferred knowledge of carburizing, batch IQ or<br />
pusher, O2 probes, instrumentation, SSI, Honeywell, CW I-9, SAT's, and large captive<br />
operation. All candidates will need to pass a pre-employment drug and background screen.<br />
All resumes and inquiries can be sent to nikki.ward@us.randstad.com. Applications can be<br />
submitted at <strong>www</strong>.randstadstaffing.com<br />
Item #O213 Gasbarre Products Incorporated is seeking qualified candidates for the<br />
position of Electrical Design Engineer for each of its furnace divisions located in St.<br />
Mary’s, PA, and Plymouth, MI. Successful candidates will have a Bachelor’s degree in EE<br />
with 5+ years of experience in industrial controls, preferably with furnaces, but not<br />
required. Position does require periodic traveling. Gasbarre Products Inc. offers a<br />
competitive benefits package. Interested candidates should email resumes to<br />
hr@gasbarre.com or mail them to:<br />
Gasbarre Products Inc.<br />
Attn: Human Resources<br />
590 Division Street<br />
DuBois, PA 15801<br />
Gasbarre Products, Inc. is an Equal Opportunity Employer<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Item #O212 Gasbarre Products Incorporated is seeking a qualified candidate for the<br />
position of Sales Engineer for its Sinterite furnace division located in St. Mary’s, PA.<br />
Successful candidate will have a Bachelor’s degree in a technical engineering field with 5+<br />
years of process experience. MBA preferred but not required. Position does require periodic<br />
traveling. Gasbarre Products Inc. offers a competitive benefits package. Interested<br />
candidates should email resumes to hr@gasbarre.com or mail them to:<br />
Gasbarre Products Inc.<br />
Attn: Human Resources<br />
590 Division Street<br />
DuBois, PA 15801<br />
Gasbarre Products, Inc. is an Equal Opportunity Employer<br />
Item #0211 AFC-Holcroft, a major worldwide supplier of thermal processing equipment, is<br />
seeking candidates for a full time Project Management position. Applicants must have<br />
experience managing industrial equipment from cradle to grave. Management of a project<br />
includes Contract Administration, Budget Control, Project Scheduling, Implementing the<br />
Project, and Reporting to Management. Knowledge of heat treatment furnaces and bi-lingual<br />
capability are major benefits to securing this position. Contract Administration includes in<br />
part understanding of customer purchase orders, reviewing customer specifications and<br />
acknowledging orders from customers. Budget Control includes understanding the project<br />
budget by cost analysis for materials and manpower, curtailing any overruns of the<br />
accepted budget, updating the budget for any contractual modifications, and reporting<br />
negative deviations, including principle causes and recommendations for corrections. Project<br />
Scheduling includes creating schedules inclusive of engineering, materials procurement,<br />
manufacturing, installation, and commissioning for custom industrial equipment.<br />
Implementing the Project includes attending internal meetings, convening customer<br />
meetings, taking and writing meeting minutes for distribution, reviewing engineering<br />
drawings and manufacturing progress, and obtaining customer acceptance for shipment and<br />
sign off. Reporting to Management includes in part generating a closing report of each<br />
project and providing continuous updates to management on each project. Please send<br />
resume and best available time/dates for a phone interview to hr@afc-holcroft.com. A<br />
follow-up face-to-face interview could be scheduled if discussion concludes positively.<br />
Item #O210 Bodycote, the global leader in thermal processing services, is<br />
seeking a Plant Manager for our Westminster, CA facility.<br />
Summary: <strong>The</strong> Plant Manager will be responsible for hiring, training, planning, scheduling,<br />
organizing and overall direction of day to day activities relating to production and equipment<br />
on all shifts. Will work with minimal supervision within guidelines established by the Sr.<br />
General Manager and Operations Manager.<br />
Experience:<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
• Requires extensive knowledge of Aluminum heat treating, straightening and forming,<br />
operations management, metallurgy, inspection and customer needs through<br />
technical and advanced training, seminars, college, B.S.M.E. (metallurgy) and/or<br />
equivalent work experience.<br />
• Minimum five years practical experience in heat treatment of aerospace aluminum.<br />
• Education: Four year bachelor degree preferred in metallurgy, materials science, or<br />
other related field.<br />
Qualified candidate must send their resume for consideration to:<br />
Rosie.Mendez@Bodycote.com<br />
Item #O209 Production Manager Wanted. Paulo, a leader in the metals processing<br />
industry for over 60 years, is seeking a Production Manager for our Kansas City, MO facility.<br />
This facility specializes in vacuum, continuous belt, batch, and induction heat treating.<br />
Other services include a salt bath austemper line, annealing, normalizing, stress relieving,<br />
black oxide coating and metallurgical services. Quality system certification includes: ISO<br />
9001:2008, Nadcap (Aerospace), and ISO 14001. This challenging hands-on position<br />
requires a disciplined, self-starting individual with the ability to work in a fast-paced, multitask<br />
environment. You will utilize your skills in teamwork, coordinating production<br />
activities, 5S, safety, customer service, problem solving, statistical applications, and<br />
supervision. <strong>The</strong> position reports directly to the Plant Manager.<br />
Position Functions:<br />
• Maintain efficient production through scheduling of personnel, equipment, and<br />
customer product.<br />
• Supervise production supervisors and assist them in the continued improvement of<br />
their skills.<br />
• Function as liaison to customers in relation to product quality, new job development,<br />
and customer service.<br />
• Utilize basic lean and problem solving tools when working with the production team<br />
and sales personnel to achieve improvements in quality, productivity, and customer<br />
satisfaction.<br />
• Assist and stand-in for the plant manager as required.<br />
Position Requirements:<br />
• A BS Degree or equivalent with several years of experience in production<br />
management, lean system implementation & maintenance, and formal problem<br />
solving approaches.<br />
• Background in heat treating, machine shop, metal forming, automotive, or aerospace<br />
a plus.<br />
• Strong verbal and written communication skills and highly computer literate.<br />
• Well versed in the use of statistical tools.<br />
• Must be able to work effectively with production floor personnel.<br />
We offer a competitive compensation package including health, life & dental insurance,<br />
pension, 401(k), holiday, vacation and sick days- - and a challenging, diverse work<br />
environment. Visit our website: <strong>www</strong>.paulo.com Qualified applicants should send resume<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
and salary requirements to: lgeyer@paulo.com 5711 West Park Avenue, St. Louis, MO<br />
63110. No Phone Calls Accepted Equal Opportunity Employer<br />
Item #O207 Pyrometry Service Technicians. Positions available for experienced<br />
pyrometry service technician to conduct calibration services, temperature uniformity<br />
surveys/studies, and other related pyrometry testing. Candidate should have an<br />
understanding of AMS-2750, and experience in other pyrometry specifications a plus. (i.e.<br />
BAC-5621, RPS-953, etc). Candidate should be comfortable and experienced around<br />
thermal processing equipment.<br />
Basic requirements:<br />
• Knowledge of calibration & testing equipment,<br />
• Experience with various types of control and data acquisition systems,<br />
• Basic computer skills in MS Word, Excel, Power-Point,<br />
• Knowledge of various types of thermal processing equipment<br />
• Able to work independently and efficiently<br />
• Travel may be required<br />
Compensation:<br />
• Salaried position to be determined with experience<br />
• Medical Insurance<br />
• Paid Holidays/Personnel Days<br />
• Company Vehicle<br />
• Relocation Assistance<br />
Please forward resume and salary requirements to adownshire@yahoo.com for<br />
consideration.<br />
Item #O206 Bodycote <strong>The</strong>rmal Processing<br />
Job Title: Regional Sales Manager<br />
Location: Melrose Park, IL<br />
Reports To: Vice President of Operations, General Industry<br />
Supervises: 5 Account Managers<br />
Bodycote <strong>The</strong>rmal Processing has an international reputation for total reliability and<br />
unrivalled expertise in all significant heat treatment processes. Vital capacity and<br />
unmatched investment in all industrially important treatments and leading-edge fully<br />
computerized heat treatment centers are complemented by sophisticated metal joining<br />
facilities.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Summary: Manages the sales process for the North America General Industrial Region,<br />
including salespersons and all sales activities for 5 plants located in Minnesota, Wisconsin,<br />
Illinois, Indianapolis.<br />
Requirements (Qualifications & Skills):<br />
• Education: BS degree in Metallurgy or marketing is preferred. In lieu of this,<br />
extensive training and experience in the industry is required.<br />
• Experience: Requires a thorough understanding of the technical aspects of heat<br />
treatment of aerospace alloys, including steel, aluminum, nickel, titanium, copper,<br />
brass, etc. Familiarity with commercial, aerospace, ASME, ASM and military<br />
specifications is required. Must be able to read/interpret blueprints.<br />
• Requires a proven, successful track record of supervision, marketing skills, sales<br />
techniques, and general business practices.<br />
• Language Skills: Requires effective communication skills for interfacing with<br />
salespeople, management, shop supervisors and customers.<br />
• Physical Demands: Must be able to sit and drive for long periods visiting customers’<br />
facilities and other required travel, including out of state. Must have a current<br />
driver’s license and maintain in good standing.<br />
• Environment: May be exposed to heat, fumes, humidity and noise in shop<br />
environment.<br />
• Must possess knowledge of plant and equipment capabilities in order to provide<br />
desired service to customers.<br />
• Must possess ability to maintain a high level credibility while portraying a positive<br />
company image.<br />
• Must be sensitive to customer needs and maintain an excellent professional attitude<br />
at all times.<br />
• Must be self-motivated and work within priorities established by the<br />
Regional/General Managers, in order to accomplish company goals.<br />
• Must be tactful, diplomatic and patient when handling customer complaints/concerns.<br />
• Knowledge and hands on experience of computer applications is required, including<br />
Word, Excel, PowerPoint, etc.<br />
• Must be capable of pricing jobs by reviewing blueprints, estimating time, possible<br />
fixturing/tooling costs and actual heat treat cycles.<br />
• Must be willing to travel – Road Warrior<br />
Essential Job Functions (Duties & Responsibilities):<br />
• Responsible for managing, training and on-going evaluation of sales staff.<br />
• Responsible for follow up calls on budgeted accounts while maintaining acceptable<br />
levels of communication and business relationships.<br />
• Prospects new customers using the appropriate guidelines, including updating<br />
database.<br />
• Supervise the execution of customer satisfaction determination procedures. Analyze<br />
results and recommend corrective action and process improvements.<br />
• Review appropriate technical information through trade journals and industry reports<br />
to remain informed on current market intelligence.<br />
• Perform daily sales calls to customer locations, including prospects and secured<br />
customers.<br />
• Conduct seminar presentations to develop and inform new and existing sales<br />
accounts.<br />
• Coordinate sales effort between all Bodycote locations.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
• Supervise submittal of all required reports on a timely and accurate basis including<br />
pipeline and forecast reports.<br />
• Represent company at functions/meetings such as ASM, MHTA, SME, etc.<br />
• Coordinate sales meetings; submit reports on activities, competition, process,<br />
service, quality, new accounts, etc.<br />
• Assists General Managers in obtaining settlement of customer claims in some cases<br />
as needed.<br />
• Must work in a manner consistent with the EMS.<br />
Bodycote offers a competitive salary, including health, dental, vision, STD, LTD, Life<br />
Insurance, TUITION REIMBURSEMENT, and 401K. Bodycote is an Equal Opportunity<br />
Employer if interested, send your resume to jill.iscra@bodycote.com<br />
Item #O194 SYSTEMS INTEGRATION MANAGER. United Process Controls (Furnace<br />
Control Corp., Marathon Monitors Inc., Process Electronic and Waukee Engineering) has an<br />
immediate opening for an experienced engineer to manage its Systems Integration Group in<br />
West Chester, Ohio.<br />
EXPERIENCE / QUALIFICATIONS:<br />
• Familiarity with heat treating processes<br />
• Prior <strong>Heat</strong> <strong>Treat</strong>ment shop experience a plus<br />
• Probe, instrument and furnace trouble-shooting experience a plus<br />
• PLC programming experience a plus<br />
• Understanding of PID controls<br />
• Experience with data-logging and SCADA software<br />
• Experience with electrical line drawings<br />
• Field wiring<br />
EDUCATION:<br />
• Engineering degree and/or 5+ years of experience preferred<br />
<strong>The</strong> position requires travel (domestic with a possibility of international) approximately 50%<br />
of time. Salary is based on experience and qualifications. UPC provides medical, dental and<br />
matching 401k. Please send resume to resumes@group-upc.com.<br />
Item #O193 Field Service Engineer/Technician to serve as a company representative<br />
for field installations, trouble shooting, service calls and preventative maintenance at<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
customer facilities, with openings in Southern California, Texas, and Florida (Orlando).<br />
Experience/Qualifications:<br />
• Electrical/electronic background (must be able to read electrical line drawings)<br />
• Familiarity with Vacuum or Atmosphere Furnaces<br />
• Prior <strong>Heat</strong> <strong>Treat</strong>ment shop experience a plus<br />
• Skilled in PLC Logic/Platform<br />
• Temperature control integration<br />
• Temperature profiling and PID understanding<br />
• A/B Software knowledge - required<br />
• Wonderware, SCADA, SL/C5, RSLogics – a plus<br />
• Field wiring<br />
• Hydraulic and Pneumatic Experience<br />
Education:<br />
• 2-year degree preferred, or equivalent 2+ years of experience<br />
• Advanced technical education or combination of education and employment<br />
• Closely related equipment requiring the same skill sets will be considered<br />
Qualified candidate will be required to travel (domestic with a possibility of international),<br />
approximately 75% of time. Salary is based on experience and qualifications.<br />
Please send resumes to Resumes@ipsenusa.com<br />
Item #O184 Looking for Brazing Engineers, <strong>Heat</strong> <strong>Treat</strong> Sales Professionals, General<br />
Managers, and Maintenance Technicians, and for multiple opportunities all over the US.<br />
Please email me in confidence Tom Nash: tomn@ispards.com or 619-828-1040.<br />
Item #O177 “Nadcap and You…Achieving Excellence Together.” Build Your<br />
Career with a Global Industry Leader. Performance Review Institute is seeking Aerospace<br />
experienced Consultant Auditors for the Nadcap <strong>Heat</strong> <strong>Treat</strong>ing program.<br />
As a Nadcap auditor, you will perform heat treating audits, complete audit reports, and have<br />
the opportunity to train associate auditors.<br />
<strong>The</strong> ideal candidate will possess the following general background:<br />
• Bachelor’s Degree in a technical field<br />
• Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100)<br />
• Familiarity with General Consensus specifications and Aerospace Standards<br />
• Computer skills in word processing, spreadsheets, email and internet<br />
• Desire to travel<br />
• Multi-lingual a plus<br />
• Strong interpersonal skills<br />
<strong>The</strong> following are specific criteria for <strong>Heat</strong> <strong>Treat</strong>ing:<br />
• Five (5) years "hands-on" experience (preferably in the aerospace industry) with the<br />
following processes: Aluminum <strong>Heat</strong> <strong>Treat</strong>ing, Titanium <strong>Heat</strong> <strong>Treat</strong>ing, <strong>Heat</strong> Resisting<br />
<strong>Treat</strong>ing, <strong>Heat</strong> Resisting Alloys, Brazing Alloys<br />
• Understanding of AMS2750 or Pyrometry specification<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
As an innovative industry leader, we are proud to offer our<br />
auditors:<br />
• Flexible Schedules<br />
• Competitive Daily Rate<br />
• Paid Travel & Living Expenses<br />
• Paid Annual Training<br />
• No Need to Relocate<br />
See why Nadcap has been attracting & retaining some of the best professionals in the<br />
industry! Apply on-line today, via our application website, <strong>www</strong>.eAuditStaff.com.<br />
Determine your area of auditor expertise in one or more of these specific disciplines:<br />
Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer Seals,<br />
Electronics, Fluid Distribution Systems, <strong>Heat</strong> <strong>Treat</strong>ing, Materials Testing, Non-Metallic<br />
Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining,<br />
Sealants, Surface Enhancement and Welding. For more information on PRI and the Nadcap<br />
program, visit our website, <strong>www</strong>.pri-network.org. Nadcap is administered by the<br />
Performance Review Institute, an equal opportunity employer, who values the diversity of<br />
our work force and the knowledge of our people.<br />
Item #O135 <strong>Heat</strong> <strong>Treat</strong>ing Services Unlimited, Inc. (HTSU), a<br />
Greenville, SC based service company, is actively seeking a Field<br />
Service Technician to perform temperature control instrument<br />
calibrations, repair/corrective maintenance services for control systems<br />
and instrumentation at different client locations throughout the<br />
Southeast. This field service position requires a focus on customer service and a quality<br />
conscious work ethic. Overnight travel is required.<br />
Our technicians calibrate, troubleshoot, install and service control instruments, as well as<br />
perform temperature uniformity studies on industrial furnaces used for steel processing.<br />
We utilize state-of-the-art equipment with a focus on electronic technology for our primary<br />
source of data collection, management and communication<br />
HTSU is a rapidly growing company with aggressive long-term goals. We employ motivated<br />
and organized self-starters and offer opportunities for growth and advancement. With<br />
offices in Greenville, SC and Detroit, MI we service customers throughout the central and<br />
eastern United States. A great opportunity for an above average candidate eager to learn<br />
and grow within this dynamic industry.<br />
Qualifications<br />
Must enjoy working with people and solving problems<br />
Must have good electrical and mechanical aptitude<br />
Must have basic computer skills for communication<br />
Have the ability to work with basic hand tools<br />
Knowledge in the use of test equipment such as meters/calibrators<br />
2 to 5 years experience with calibrations and temperature uniformity surveys for thermal<br />
processing equipment<br />
Instrumentation and furnace knowledge a must.<br />
Benefits and Compensation<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
HTSU provides comprehensive benefits package with competitive wages. Our benefits<br />
include:<br />
Medical Insurance – Healthcare<br />
Life Insurance<br />
Paid Vacation<br />
Personal Days<br />
Sick Days<br />
Holidays<br />
Company Provided Vehicle (if applicable)<br />
Daily Meal Allowances<br />
401(k) Plan<br />
Relocation Assistance (if applicable)<br />
Please furnish resume with current/past responsibilities and salary requirements to<br />
kruff@htsu.com . All resumes kept confidential.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
Seeking Employment<br />
See something you need, click on the link or scroll through all the items for sale. Searching<br />
for something we don’t have listed, fill out our Contact Form.<br />
• <strong>Heat</strong> <strong>Treat</strong>er/Metallurgist<br />
• <strong>Heat</strong> <strong>Treat</strong>er<br />
• Field Service, Project Manager,<br />
Vacuum and <strong>Heat</strong> <strong>Treat</strong>ing Furnace<br />
Specialist<br />
• Metallurgist<br />
• Consultant Auditors<br />
• Metallurgical Engineer<br />
Item #E129 HEAT TREATER/METALLURGIST <strong>Heat</strong> <strong>Treat</strong>ment/Metallurgist with 35 years<br />
hands-on experience in thermal processing of ferrous, non-ferrous materials and<br />
metallurgical/mechanical laboratory management. I presently hold a 4 year qualification in<br />
Metallurgy with subjects at the masters’ level, a degree majoring in business management<br />
and a diploma in Production Management. My experience and key performance areas<br />
include:<br />
• Managing a heat treatment plant specializing in all conventional heat treatment, gas<br />
carburizing, gas nitriding, hardening and tempering, cryogenics and induction hardening of<br />
on and off road heavy duty vehicle transmission and suspension parts. Equipment included<br />
pit furnaces, bogey furnaces, three chamber sealed quenched furnaces, medium and high<br />
frequency induction hardening equipment and press quench equipment.<br />
• <strong>The</strong>rmal processing of aluminum products for the automotive industry.<br />
• <strong>The</strong>rmal processing of Nodular, ADI, Grey Iron and Hadfield Manganese Steel castings.<br />
• Managing metallurgical/mechanical laboratory responsible for thermal processing quality<br />
control using spectrographic, microscopic, non-destructive and destructive techniques.<br />
• Commercially designing, commissioning and managing heat treatment plants for the<br />
thermal processing of forged round bar, forgings, ground engaging parts, gears used in light<br />
and heavy duty transmission boxes for the mining industry, rolling stock under carriage<br />
safety critical components and aircraft parts utilizing pit, sealed quench, top hat, mesh belt,<br />
walking beam and rotary and shaker hearth furnaces.<br />
• Salt bath and vacuum thermal processing of stainless and all grades of tool steels.<br />
• Forensic investigating of thermal processing and general engineering failures.<br />
• <strong>The</strong>rmal processing/metallurgical quality control in-house training from operator to<br />
undergraduate level.<br />
References and qualification available on request Email derekjmalone@gmail.com<br />
Item #E128 <strong>Heat</strong> <strong>Treat</strong>er. I am an experienced professional with 13+ years in the heat<br />
treat industry. Experience includes but is not limited to: * Inside/Outside Sales Including<br />
Marketing, quoting, and all aspects of sales. * Step in management in Plant Managers<br />
absence Created strong relationships with team members on shop floor and in the office as<br />
well as with customers. * Extensive Straightening * Vacuum furnace * Internal quench *<br />
Salt Bath * Etc. I am seeking an opportunity to combine technical knowledge and business<br />
experience and transition into a managerial role. Preferably in the south east however I will<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
consider any part of the USA. jjefsen@comcast.net<br />
Item #E126 Field Service, Project Manager, Vacuum and <strong>Heat</strong> <strong>Treat</strong>ing Furnace<br />
Specialist Houston, TX<br />
• 4 Years Proven Service of Vacuum and <strong>Heat</strong> <strong>Treat</strong>ing Equipment Diagnosis, and<br />
repair.<br />
• 10 Years Sales and Marketing, Customer Relations.<br />
• 30 Years Consistent Field Service and Field Management<br />
• 25 years High Vacuum Processing and Problem Diagnosis and resolution.<br />
• 30 Years automation and control systems, PID, PLC’s and Machine Control.<br />
• OEM authorized modification of capital process equipment<br />
• Repair of electronic and Electromechanical circuitry in a variety of industries.<br />
• Proficient with Windows computer skills using Word, Outlook, Excel and Powerpoint<br />
with good grasp of Access<br />
• Cost Tracking, Project Management,<br />
• Supervision of crews consisting of five or more.<br />
• User interface Programming (IDEC, Opto22, Kepware)<br />
• Implementation, and Configuration of PLC systems (Fanuc, IDEC, OPTO22)<br />
• Service, installation, and configuration of VFD (Variable Frequency Drive) Motor<br />
controls,<br />
• Fabrication of Electronic control systems in NEMA Panels.<br />
• Excellent References available upon request.<br />
Item #E124 Metallurgist. I am a Metallurgist with more than 27 years experience in<br />
procurement, installation & production of various types of furnaces.<br />
• Atmosphere heat treatment furnaces - IPSEN<br />
• Vacuum hardening operations -- Degussa<br />
• Low pressure Vacuum Carburizing - IPSEN<br />
• Dual therm Vacuum Furnaces - ALD design<br />
• Induction hardening machines - EFD make<br />
• various Surface treatments lines.- Phosphating / plating etc<br />
• Exposure to metallurgical testing - all Buhler /LECO make equipments<br />
• Exposure to failure analysis -- Optical as well as SEM<br />
• Certified by Pyrometry - requirements of CQI9 in relation with AMS 2750 D by PRI (<br />
USA) - Equalearn ( UK)<br />
• Exoposure to ISO -- TS 16949 -- CQI9 -- CQI12-- HTSA etc<br />
I am seeking an opportunity in the USA for the suitable position near to Pittsburgh although<br />
I will consider any part of the USA. If this is of interest please let me know at<br />
dale@t<strong>hemon</strong>ty.com<br />
Item #E112 “Nadcap and You Achieving Excellence Together.” Build Your<br />
Career with a Global Industry Leader. Performance Review Institute is seeking Aerospace<br />
experienced Consultant Auditors for the Nadcap <strong>Heat</strong> <strong>Treat</strong>ing program.<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
As a Nadcap auditor, you will perform heat treating audits, complete audit reports, and have<br />
the opportunity to train associate auditors.<br />
<strong>The</strong> ideal candidate will possess the following general background:<br />
• Bachelor’s Degree in a technical field<br />
• Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100)<br />
• Familiarity with General Consensus specifications and Aerospace Standards<br />
• Computer skills in word processing, spreadsheets, email and internet<br />
• Desire to travel<br />
• Multi-lingual a plus<br />
• Strong interpersonal skills<br />
<strong>The</strong> following are specific criteria for <strong>Heat</strong> <strong>Treat</strong>ing:<br />
• Five (5) years "hands-on" experience (preferably in the aerospace industry) with the<br />
following processes: Aluminum <strong>Heat</strong> <strong>Treat</strong>ing, Titanium <strong>Heat</strong> <strong>Treat</strong>ing, <strong>Heat</strong> Resisting<br />
<strong>Treat</strong>ing, <strong>Heat</strong> Resisting Alloys, Brazing Alloys<br />
• Understanding of AMS2750 or Pyrometry specification<br />
As an innovative industry leader, we are proud to offer our<br />
auditors:<br />
• Flexible Schedules<br />
• Competitive Daily Rate<br />
• Paid Travel & Living Expenses<br />
• Paid Annual Training<br />
• No Need to Relocate<br />
See why Nadcap has been attracting & retaining some of the best professionals in the<br />
industry! Apply on-line today, via our application website, <strong>www</strong>.eAuditStaff.com.<br />
Determine your area of auditor expertise in one or more of these specific disciplines:<br />
Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer Seals,<br />
Electronics, Fluid Distribution Systems, <strong>Heat</strong> <strong>Treat</strong>ing, Materials Testing, Non-Metallic<br />
Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining,<br />
Sealants, Surface Enhancement and Welding.<br />
For more information on PRI and the Nadcap program, visit our website, <strong>www</strong>.prinetwork.org.<br />
Nadcap is administered by the Performance Review Institute, an equal opportunity<br />
employer, who values the diversity of our work force and the knowledge of our people.<br />
Item #E107 Metallurgical Engineer: Fine tuned to strategic planning aimed at results<br />
and quality. Hands-on solid over 25 years experience in <strong>The</strong>rmal Processing of Ferrous and<br />
Non-ferrous materials, Metallographic examination and Mechanical Testing. Set up <strong>The</strong>rmal<br />
Processing equipment for Gas Carburizing, Carbonitriding, Nitrocarburizing Hardening and<br />
Tempering of Heavy components, Induction Hardening and Vacuum processes. Batch type,<br />
Pusher, Belt, and Pit furnaces, Vacuum and Induction equipment. Experience in<br />
maintenance of equipment, Factory maintenance, planning of new installations. Machine<br />
shop: Multispindle and CNC equipment. Experience in Material and <strong>Heat</strong>-<strong>Treat</strong>ment<br />
specification for Automotive and Heavy Industry components. Pioneer work done in use of<br />
Polymer quench for heavy components for Hydroelectric, Railroad, Petrochemical and Wind<br />
energy to guarantee Mechanical properties. International Experience accumulated in Captive<br />
and Commercial H.T plants Fluent in 4 languages, outgoing personality and ready to<br />
relocate internationally. dale@t<strong>hemon</strong>ty.com<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com
In Parting,<br />
We always enjoy comments, feedback and constructive criticism. Thanks for your feedback<br />
and don’t hesitate to let us know your thoughts. Don’t forget to visit us daily at<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com.<br />
Gord Montgomery,<br />
W.G. Montgomery Limited<br />
Phone: 905 271-0033 Fax: 905 271-9324<br />
Email: gord@t<strong>hemon</strong>ty.com<br />
<strong>www</strong>.t<strong>hemon</strong>ty.com