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Table of Contents<br />

<strong>Heat</strong> <strong>Treat</strong> <strong>News</strong><br />

Used Equipment<br />

• Batch<br />

• Continuous<br />

• Draw/Temper<br />

• Generator<br />

• Induction<br />

• Miscellaneous<br />

• Salt<br />

• Vacuum<br />

Employment<br />

Opportunities<br />

Seeking Employment<br />

<strong>Heat</strong> <strong>Treat</strong><br />

<strong>News</strong> Letter<br />

October Issue 2011<br />

If you would like the information<br />

contained in this newsletter daily instead<br />

of monthly, visit us at<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com<br />

daily & you don’t have to wait for the<br />

most up to date, relevant <strong>Heat</strong> <strong>Treat</strong><br />

<strong>News</strong> in the Industry.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Introduction<br />

What the Heck Is Happening? A theme we have touched upon before is the enormous<br />

disconnect between the economy in general and heat treating in particular. Since we last<br />

mentioned this just a few weeks back the gap has only widened. It has become very<br />

commonplace to hear captive and commercial heat treaters complaining about businesscomplaining<br />

that they have so much work that routine maintenance is falling by the wayside, new<br />

projects are not getting the attention they deserve, there is no room to store the work coming in<br />

and employees are overworked. Boeing has now shipped their first long awaited 787 with over<br />

800 more on the books, GM, Ford and Chrysler are all announcing excellent sales of new vehicles<br />

and the oil and gas industry keeps humming along on all cylinders. On the other side of the coin<br />

we are overwhelmed with doom and gloom reports about a double dip recession, unsustainable<br />

government debt, unemployment rates that refuse to drop and trepidation, if not complete terror<br />

about what happens when Greece defaults (what a world-ten years ago I wouldn't have cared less<br />

what happened to a socialistic, relatively small country half way around the world). So which is<br />

the real story? Doom and gloom or manufacturing which continues to defy the predictions?<br />

Perhaps heat treaters learned their lessons in 2009, namely reduced debt, leaner operations and a<br />

focus on profitable jobs as opposed to any jobs? Or perhaps there is less heat treating capacity<br />

available meaning more demand than supply? Or just perhaps governments have very little actual<br />

control over the economy? I for one would argue that it is a combination of all three; lessons<br />

learned in 2009, a shortage of capacity and governments that long ago forgot that industry is<br />

what produces wealth not governments.<br />

Best Regards,<br />

Gord<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


We did it again…<br />

Visit our booth (#2011) at ASM to see our latest products!<br />

Just when you thought the nanodac couldn’t get<br />

any better, Eurotherm did it again!<br />

We are proud to announce the soon to be released<br />

version V3.0 firmware for the nanodac<br />

recorder/controller which will offer:<br />

• Setpoint Programmer<br />

• Advanced maths<br />

• Open communications<br />

Click or scan to view<br />

more info about<br />

nanodac<br />

Did you know that the nanodac already has up to 8 analog inputs in one ¼ panel mount unit (up from 4<br />

analog inputs in the original version)?<br />

PenGUIn<br />

<strong>The</strong> Ultimate in HMI<br />

Functionality<br />

• Convert over 200 protocols<br />

• Built-in web server<br />

• On-board data logging<br />

• Two Ethernet logging<br />

Click or scan to<br />

enter Eurotherm<br />

Effective operation and control is only as<br />

good as your HMI<br />

…Imagine communication without limitation<br />

<strong>www</strong>.Eurotherm.com<br />

Click to view more info<br />

about the PenGUIn


Click here to<br />

visit the <strong>Heat</strong><br />

<strong>Treat</strong> Blog<br />

Click or scan to visit<br />

the Eurotherm<br />

YouTube Channel<br />

…We’ll be tweeting from<br />

Booth #2011<br />

TUS… Report in 3 Simple Steps<br />

Click or scan to<br />

download a FREE<br />

<strong>The</strong>rmocouple<br />

Application<br />

Get Connected…<br />

1.<br />

Collect data using a<br />

Eurotherm 6000<br />

series recorder.<br />

On Tuesday, Nov 1 st at 4:30pm we<br />

will be presenting in the Expo area<br />

(Solutions Center) – “Enabling<br />

Efficient and Cost-Effective <strong>Heat</strong><br />

<strong>Treat</strong>ment Operations”<br />

Please contact Peter Sherwin at Invensys Eurotherm for more information on Eurotherm<br />

products for <strong>Heat</strong> <strong>Treat</strong>ment applications at peter.sherwin@invensys.com.<br />

2.<br />

Transfer files with<br />

ease using the<br />

Review trending &<br />

data management<br />

software.<br />

<strong>www</strong>.Eurotherm.com<br />

3.<br />

Use the new TUS<br />

software to<br />

generate a report<br />

and print!<br />

Creating your desired report is fast and simple to do. Once your profile is created,<br />

generating a report takes only a matter of minutes!


<strong>Heat</strong> <strong>Treat</strong> <strong>News</strong><br />

Used Equipment Available. Our used equipment section is complete and up to date and<br />

includes some terrific bargains. September 30/2011<br />

A few examples include:<br />

• Continuous Mesh Belt Oven<br />

• Continuous Drying Oven<br />

• Rotary Hearth Furnace, electrically heated<br />

• Abbott Brazing Furnace, unused, excellent condition, half price<br />

• Dow Pit Furnace, great shape asking $15,000<br />

• Surface 5,000 CFH Endo Generator, $11,000<br />

• Wheelabrator Spinner Hanger<br />

• Surface Combustion Double Ended Charge Car, motivated buyer<br />

• Surface Combustion Dunk/Spray Washer, vendor will discuss price<br />

If you don't see what you are looking for please let us know and we should be able to find it<br />

for you. laura@t<strong>hemon</strong>ty.com<br />

Business Opportunities. Do you want results when it comes to filling a position within the<br />

heat treating industry? "<strong>The</strong> <strong>Monty</strong>" is the most economical, fastest way to fill that<br />

position. Looking for a job? Send us your ad and we will put it on the site free of charge for<br />

as long as you would like. When it comes to filling positions within the heat treating industry<br />

"<strong>The</strong> <strong>Monty</strong>" can't be beat! With a readership of almost 20,000 heat treaters/month we<br />

will help you fill your position or help you find a job. September 30/2011<br />

• Bell Helicopter <strong>Heat</strong> <strong>Treat</strong> Specialists/Leader <strong>Heat</strong> <strong>Treat</strong><br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


• <strong>Heat</strong> <strong>Treat</strong>er/Metallurgist<br />

• Quality Assurance Manager<br />

• Metallurgical Engineer<br />

• Experienced Individual<br />

• <strong>Heat</strong> <strong>Treat</strong> Maintenance Position<br />

• Regional Sales Professional<br />

• Sales Manager<br />

• Sales Professional<br />

• <strong>Heat</strong> <strong>Treat</strong> Maintenance Position<br />

Cambridge <strong>Heat</strong> <strong>Treat</strong>ing/Rubig. "Cambridge <strong>Heat</strong> <strong>Treat</strong>ing, a well established service<br />

heat treat provider in the Cambridge, Tri-City area of South West Ontario and winner of the<br />

2010 Cambridge business award for “excellence in energy conservation” decided in 2010 to<br />

upgrade their plasma nitriding department. President Don Robbins<br />

says, “Cambridge <strong>Heat</strong> <strong>Treat</strong>ing has provided plasma nitriding for two<br />

generations now. We were looking to upgrade our nitriding<br />

department to the latest in process control, quality improvements and<br />

through-put. Our research led us straight to the technological<br />

advantages provided by Rübig Engineering, Austria” and in May 2011<br />

we placed an order for a new Rübig Plasma Nitrider size 150/210 (60”<br />

x 82”) Duo base Plasma Nitriding Furnace. New<br />

opportunities open for Cambridge <strong>Heat</strong> <strong>Treat</strong>ing<br />

with the purchase of this new Hybrid Plasma Nitriding furnace capable<br />

of performing Plasma Nitriding, plus a Black Oxide protective finish<br />

and a DLC or Diamond like Hard Coating process called Plasox<br />

Extended a combination treatment available only by Rubig<br />

Engineering. Increased productivity of the Duo Bottom System,<br />

precise repeatable quality, inherent energy efficiencies combined with<br />

lights out operation capacity distinguish Rubig Engineering as the leader globally of Plasma<br />

Ion Nitriding furnaces.<br />

For more information on Rubig Engineering's product offerings to the thermal treatment<br />

industry contact Terry Bachmeier terrybach@bellnet.ca Rubig Engineering in Canada or Pat<br />

Sinnott psinnott@comcast.net in the USA." September 30/2011<br />

<strong>The</strong>rm-Tech of Waukesha/New Furnace. Very large commercial heat treater <strong>The</strong>rm-<br />

Tech of Waukesha, WI, USA is preparing for installation of an impressive three-chamber<br />

vacuum furnace capable of low-pressure carburizing and oil quenching. Provided by Seco<br />

Warwick this would appear to be quite an interesting system. We were fortunate enough to<br />

see this furnace exhibited at the recent <strong>The</strong>rm Process show in Dusseldorf, Germany this<br />

past June so what you are seeing below is the first photo on any news outlet of what <strong>The</strong>rm<br />

Tech will be receiving shortly. September 30/2011<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Where Are <strong>The</strong>y Now? One of the better known individuals in the Canadian heat treating<br />

industry is a very competent individual by the name of Suri Sushil who for the past 25<br />

years has been involved with commercial heat treat companies such as Metex <strong>Heat</strong> <strong>Treat</strong><br />

and Bodycote. Suri has taken a change of direction and is now Metallurgical Supervisor for<br />

captive heat treater Northstar Aerospace in Milton, Ontario, Canada. We often say that no<br />

one ever seems to leave the heat treating industry but Sam McMeekin<br />

has done just that. Sam worked for Lone Star <strong>Heat</strong> <strong>Treat</strong> in Houston,<br />

Texas as a salesman for some time (Lone Star is one of the largest<br />

commercial heat treaters in the US) and is now with Texas Industrial Nut<br />

& Bolt in Port Neches, Texas where he is Branch Manager. September<br />

29/2011<br />

ROHDE Schutzgasöfen GmbH/Härterei Reese Bochum GmbH. New<br />

furnace builder ROHDE Schutzgasöfen GmbH near Frankfurt, Germany is<br />

sharing some details with us of a brand new pit carburizing furnace they<br />

are currently installing at Härterei Reese Bochum GmbH in Bochum,<br />

Germany. <strong>The</strong> furnace is heated by recuperative gas burners with<br />

"additional" electrial heating and working dimensions of 5 m (16 feet) in<br />

diameter and 5.20 m (17 feet) deep with a maximum load of about 100<br />

metric tons and total heating power of about 2 Megawatt. <strong>The</strong> furnace is<br />

equipped with retort and batch support tables. <strong>The</strong> Process is carried out<br />

with endogas, 4 gas control devices for redundancy and fast atmosphere<br />

alternation. <strong>The</strong> process control system was developed by ROHDE. <strong>The</strong><br />

furnace is equipped with a gas analyzing system which retrieves gas<br />

samples at a number of points which are distributed on height and<br />

diameter of the furnace for further analysis. Furthermore the furnace is<br />

equipped with two normal oxygen sensors in the cover plate. No<br />

circulation fan and no gas leading cylinder are used instead the multiple<br />

gassing and exhaust system are used for atmosphere uniformity. <strong>The</strong> photo below (courtesy<br />

of Härterei Reese Bochum GmbH) shows the installed furnace with Mrs. Natasha Rohde and<br />

Mr. Jörn Rohde of ROHDE Schutzgasöfen GmbH standing beside it. Härterei Reese Bochum<br />

GmbH delivers heat treated parts around the world. September 29/2011<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Texas <strong>Heat</strong> <strong>Treat</strong>ing/Round Rock, Texas, USA. This story is a perfect example of the<br />

enormous disconnect between the financial markets and what captive and commercial heat<br />

treaters are seeing these days. Texas <strong>Heat</strong> <strong>Treat</strong>ing<br />

http://<strong>www</strong>.texasheattreating.com/index.php located in Round Rock, Texas, is a commercial<br />

heat treater whose background is summed up thus; "Texas <strong>Heat</strong> <strong>Treat</strong>ing came into<br />

existence in 1977 with a 6,000 square foot shop to serve central Texas heat treating needs.<br />

We expanded in 1981 to a 12,000 square foot facility due to the increase in oil tool activity<br />

during the late 1970's and early 1980's. As the market improved, Texas <strong>Heat</strong> <strong>Treat</strong>ing<br />

expanded again in 1995 to the current size of a 33,000 square foot plant. Texas <strong>Heat</strong><br />

<strong>Treat</strong>ing is owned by a father-son team, C.H. Crossley Sr.(Buddy) and C.H. Crossley<br />

Jr.(Buster)". That's the background, the reason the company makes the news today is that<br />

they recently made a multimillion dollar investment in a brand new facility in Fort Worth,<br />

Texas. <strong>The</strong> new equipment will include 5 Surface Combustion Super 36 lines, a pit furnace<br />

and vacuum capabilities. As far as we know this will be the largest new commercial heat<br />

treating facility in North America in 2011. Damn we like to see new investments like this in<br />

the heat treating industry. September 28/2011<br />

Hightemp Furnaces/Dowa. Last week we had some very interesting reading about how<br />

heat treating giant Dowa of Japan would be acquiring 80% of the shares of Indian heat<br />

treater and new furnace builder Hightemp. This article offers a few more details such as the<br />

fact that in the future Hightemp will be offering other technologies such as continuous<br />

furnaces. September 28/2011<br />

"Japan-based heat treatment company Dowa <strong>The</strong>rmotech plans to raise its holding in the<br />

Indian firm Hightemp Furnaces Ltd to 80 per cent for an undisclosed sum, the company has<br />

disclosed in a statement on Wednesday. However, Japan’s largest business newspaper, the<br />

Nikkei, estimates the deal value to be around ¥2-¥3 billion or Rs 190 crore. Dowa<br />

<strong>The</strong>rmotech holds 16.1 per cent in Hightemp Furnaces as of June 2011. “<strong>The</strong> share<br />

acquisition date has been scheduled for September-end, with Dowa <strong>The</strong>rmotech acquiring<br />

up to 80 per cent of shares outstanding in the HTF at that time,” the company has been<br />

quoted as saying on the acquisition. Incorporated in 1970, Hightemp Furnaces is a leading<br />

manufacturer of heat treat furnaces, with commercial heat treatment divisions located at<br />

the industrial clusters of Delhi, Gurgaon, Pune, Bangalore and Chennai. <strong>The</strong> company has<br />

annual net sales of Rs 95 crore in FY11 and currently employs 300 people across the<br />

country. Dowa <strong>The</strong>rmotech Co. Ltd is a subsidiary of Dowa Holdings Ltd, with a total sales<br />

turnover of approximately $4 billion and interests in varied segments, such as metals<br />

smelting, ecosystems, heat treatment and rare earth. Post-acquisition, the Dowa Group will<br />

expand in the Indian market by adding the company’s manufacturing technologies and<br />

network with Japanese customers to HTF’s business base. <strong>The</strong> Japanese firm also seeks to<br />

promote sales through HTF’s existing customer base, namely, local and foreign-affiliated<br />

manufacturers, besides meeting the growing demand of its Japanese customers through<br />

advancement and business expansion in India. It also plans to introduce new manufacturing<br />

technologies, such as continuous furnace, in addition to the existing licensing of<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


technologies. According to Dowa, the Indian heat treatment market will grow significantly in<br />

association with the expansion of automobile production. <strong>The</strong> company estimates its<br />

compound average growth rate to be around 12 per cent by 2015."<br />

Commercial <strong>Heat</strong> <strong>Treat</strong>ing/Onex Corp. We loved the article last week in Forbes<br />

magazine which said that commercial heat treating in North America was the most<br />

profitable industry around (for all the details scroll down this page to the original article).<br />

Forbes was referring to privately held heat treats, what about publicly traded commercial<br />

heat treats? <strong>The</strong>re are really only a handful, Bodycote is the best known<br />

http://<strong>www</strong>.bodycote.com/ Aalberts Industries<br />

http://<strong>www</strong>.groupmt.com/index.php/englisch/about-us.html in Europe is a very large<br />

commercial heat treat however the heat treating portion of the company is a relatively small<br />

part of the company and beyond that we are left with a few Japanese companies such as<br />

Dowa (who have been in the news recently) and Onex Corporation. This is what we know<br />

about Onex "Onex engages in the heat treatment of ferrous and nonferrous parts for<br />

automobile and machine tool manufacturers in Japan and internationally. It involves in<br />

carburizing and hardening, vacuum heat treatment, gas soft-nitriding and oxy-nitriding,<br />

induction hardening, fine coating, boronizing, shot peening, and bright annealing and<br />

normalizing activities. <strong>The</strong> company is based in Atsugi-shi, Japan." Looking at their stock<br />

value we see that the shares are currently trading at ¥142.00 with a 52 week high of<br />

¥305.68 and a low of ¥83.64-ouch! How much of this has to do with the actual performance<br />

of the company and how much has to do with the current state of the stock market is hard<br />

to determine but at this point we at "<strong>The</strong> <strong>Monty</strong>" are very glad we don't have shares in the<br />

company. You know what-this is kind of fun, let's down the road look at some of the other<br />

publicly traded commercial heat treats and see where they stand. September 27/2011<br />

5th International Specialized Exhibition on <strong>Heat</strong> <strong>Treat</strong>. Just over is the 5th<br />

International Specialized Exhibition on <strong>Heat</strong> <strong>Treat</strong> which was held 20-22 September 2011 in<br />

Moscow, Russia. From everything we have heard this was a well attended show and a<br />

growing show we will add. We've heard that the Nakal booth was very busy (constant<br />

stream of customers three to four deep) because of their "super duper" new gas nitriding<br />

technology which they claim cuts cycle times in half and that the Seco booth was also very<br />

busy. A few comments that we heard from attendees included; "<strong>The</strong> show has been<br />

developed, much better than last year- still a small show, personal contacts is everything,<br />

Russia has a need for western technology and <strong>Heat</strong> treatment is often old fashioned".<br />

Damian Bratcher, Director International Operations Super Systems Inc. (oxygen probes,<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


furnace control systems, data logging) very kindly sent us a few photos of the event.<br />

September 27/2011<br />

Damian Bratcher – Director International Operations Super Systems Inc. Irina Shumaova –<br />

NAKAL – Sales Manager AFC Holcroft and Super Systems Svetlana Petrova – NAKAL –<br />

Marketing Manager Evgeny Ilichev – NAKAL – Sales<br />

Seco Warwick, one of the larger new furnace builders in the world.<br />

Rubig Engineering. While the company does commercial heat treating, and builds new<br />

vacuum furnaces they are best known for their Ion Nitriders. From left to right we have<br />

Wollter Hoder (Slovakia), Joroslav Sklenar, Random Russia Girl (from booth across the<br />

aisle) and Robert Nobauer .<br />

ALD, best known for their vacuum carburizing systems. In this photo you see Olga<br />

Suchanova (Russia) and Joachim Boss – Director Sales <strong>Heat</strong> <strong>Treat</strong> (Germany)<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Codere a Swiss new furnace builder who manufactures a range of customized sealed quench<br />

furnaces controlled under protective atmosphere<br />

Schmetz, part of the European furnace group MTH.<br />

Dr. Dzo Mikulovic, Director MESA Electronic GmbH (furnace control systems).<br />

Queen City Steel <strong>Treat</strong>ing/Cincinnati, Ohio, USA. According to this news report from<br />

cincinatti.com commercial heat treater Queen City Steel <strong>Treat</strong>ing suffered what would<br />

appear to be a very small fire this past Friday. "CAMP WASHINGTON - An underground oil<br />

vat caught fire at Queen City Steel <strong>Treat</strong>ing, 2980 Spring Grove Avenue this evening, but<br />

Cincinnati firefighters were able to contain the fire in about 15 minutes, according to<br />

emergency radio transmissions. Fire crews arrived about 6:45 p.m. and shut down Spring<br />

Grove Avenue in both directions. <strong>The</strong> fire was reportedly knocked down and contained by<br />

7:05 p.m. No injuries have been reported. Queen City Steel <strong>Treat</strong>ing serves the automotive,<br />

heavy truck, mining, lawn and garden, construction and safety product industries in<br />

production heat treatment". Queen City with two locations is one of the oldest (founded in<br />

1922) and best known commercial heat treaters in North America. Best known for a number<br />

of reasons including the fact that the Owner, Mrs. Judy Rudy is very active in Metal <strong>Treat</strong>ing<br />

Institute (MTI) and has fought long and hard for the industry. September 26/2011<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


OSA-tec Service GmbH/Dortmund, Germany. After a number of years working with<br />

IVA, Mr. Josef Weissgaerber left the company to start OSA-tec Service GmbH in Dortmund,<br />

Germany in July 2011. In 2000 Josef became head of the Service Dept. for IVA products<br />

and also focused on other brands including Aichelin, LOI and Degussa industrial furnaces<br />

with the main focus being on maintenance and conversion, relocation and CE approvals.<br />

OSA-tec will be what we in North America would call a furnace rebuilding company, offering<br />

furnace repairs, spare parts, consulting and service work. IVA in turn is part of the MTH<br />

Group who together form one of the largest new furnace company's' in Europe. September<br />

26/2011<br />

Odds & Ends. Metal <strong>Treat</strong>ing Institute (MTI) has reported increased sales for their<br />

members. "August Bills for <strong>Heat</strong> <strong>Treat</strong>ers Increase 19.3%. YTD Sales for the Metal <strong>Treat</strong>ing<br />

Industry for August 2011 amounted to $646.2 million, a gain of 22.5% from 2010 when<br />

sales for January-August equaled $527.3 million. August 2011 sales for the Metal <strong>Treat</strong>ing<br />

Industry totaled $86.7 million, an increase of 19.3% over August 2010 sales which reached<br />

$72.7 million. All nine MTI districts reported higher sales in August compared to the<br />

previous year." Tom Ruglic a very well known individual in the North American heat<br />

treating market recently joined Bell Helicopter Textron in Grand Prairie, Texas. Solar<br />

Atmospheres in Fontana, CA, USA is holding an open house to show off their new facility.<br />

This will be held Friday November 11/2011 from 11:00 AM to 3:00 PM (having been there I<br />

can say it is well worth the visit). Roger Trefzger who amongst his other responsibilities<br />

oversaw the heat treating department of GKN Sinter Metals in St. Thomas, Ontario has<br />

parted ways with the company. GKN has quite an impressive heat treating department at<br />

this location focusing mainly on sintering. It has been announced who won the<br />

HTS/Bodycote Best Paper in <strong>Heat</strong> <strong>Treat</strong>ing Award. "<strong>The</strong> winner of the 2011<br />

HTS/Bodycote Best Paper in <strong>Heat</strong> <strong>Treat</strong>ing Award is "Intelligent <strong>Heat</strong> <strong>Treat</strong>ing: Simulation of<br />

Carburization Process," by (primary author) Ms. Yingying Wei, Ph.D. student, materials<br />

science and engineering, Worcester Polytechnic Institute. Both awards will be presented at<br />

the HTS General Membership Meeting on Nov. 1, 2011, during the HTS Conference and<br />

Exposition in Cincinnati, Ohio". And last but not least United Technologies Buys<br />

Goodrich for $18.4 Billion. Not directly a heat treat news item but United Technologies<br />

(which includes Pratt & Whitney) is one of the largest captive heat treaters in the world and<br />

Goodrich either heat treats in house or outsources an enormous amount of heat treating.<br />

September 23/2011<br />

UPC/United Gear & Assembly. "United Process Controls (UPC, <strong>www</strong>.group-upc.com)<br />

recently upgraded the system controls of two Surface Combustion batch IQ furnaces used<br />

by precision gear manufacturer United Gear & Assembly. Located in Hudson, WI, United<br />

Gear & Assembly is an ISO/TS 16949 registered contract manufacturer of precision gears<br />

and shafts and is a strategic/core supplier to several global OEMs. While the three-decadeold<br />

HMI systems performed satisfactorily for the lifetime of the installations, they were<br />

falling behind the technological curve on important functions such as recipe development<br />

and management, digital data processing, and SCADA integration. Other concerns included<br />

availability and cost of spare parts, as well as lowering operating costs through improved<br />

energy efficiency. A CQI-9 compliant control system was also a key requirement. <strong>The</strong><br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


modernized HMI platform based on Protherm 600 controllers from UPC offers a new level of<br />

speed, accuracy, and flexibility in creating and modifying carburizing recipes. Menu screens<br />

and programming are much more user-friendly when it comes to finding data and making<br />

changes, and new recipe entries are easier to create, thus reducing set-up time. Furnace<br />

I/Os and all process data coming back to the Protherm 600 are trended automatically, which<br />

helps pinpoint problems quickly and efficiently, saving operator hours and downtime. <strong>The</strong><br />

enhanced controls also provide the United Gear plant with the option to integrate UPC<br />

instrumentation with SCADA at a future expansion. Furthermore, with quenching functions<br />

embedded into the Protherm 600, the system achieves effective utilization of the quench<br />

cycle and eliminates standby power consumption, conserving energy and reducing utility<br />

costs. Future enhancements are planned for more furnaces, which will allow the company’s<br />

heat treat operations to achieve operational reliability and maintenance savings."<br />

September 22/2011<br />

Laura Micallef/<strong>The</strong> <strong>Monty</strong>. <strong>The</strong> team at "t<strong>hemon</strong>ty.com" welcome our new Advertising<br />

Manager, Ms. Laura Micallef. Laura recently joined WG Montgomery Ltd., and will be<br />

responsible for advertising and a number of other responsibilities. Laura can be reached at<br />

laura@t<strong>hemon</strong>ty.com September 22/2011<br />

Nitrex/OMNI-X. "Nitrex Metal (<strong>www</strong>.nitrex.com) shipped a compact nitriding system to<br />

the European subsidiary of US tube bending tools manufacturer OMNI-X. <strong>The</strong> model NXK-<br />

409 furnace with a workload capacity of 660-lb (300 kg) will be used to nitride tube bending<br />

tooling such as bend dies, clamp dies, and pressure dies. <strong>The</strong> complete NXK system also<br />

includes integrated automation and NITREG® control technology programmed for alloy steel<br />

materials, which will increase tool hardness and wear resistance resulting in improved tool<br />

durability and bending quality. This is a plug-and-play system preassembled at the factory<br />

to achieve faster implementation times and lower installation costs to the customer. <strong>The</strong><br />

system was installed at the Brno, Czech Republic facility." September 22/2011<br />

Dowa/High Temp Furnaces. It would appear that the largest new furnace builder and<br />

largest commercial heat treater in India, High Temp Furnaces has been largely acquired by<br />

Japanese new furnace builder and commercial heat treater DOWA <strong>The</strong>rmotech Co., Ltd. <strong>The</strong><br />

two companies have enjoyed a long and profitable relationship and this is bringing them a<br />

little closer. We dug through our photos and found this picture taken several years ago<br />

showing the top people from Dowa and High Temp. <strong>The</strong> President of High Temp, Mr. Gopal<br />

Mahadevan is second from the right, the Vice President of Marketing, Mr. Pratap Ghorpade<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


is shown on the far right. To the press release below we can add that Dowa already had a<br />

16.1% interest in HTF and that the investment is estimated at 2-3 billion yen. Also HTF<br />

leads the Indian market with a 30% market share and that it posted 1.5 billion yen in sales<br />

in the year ending March 31. Dowa's heat treatment business was in the area of 16.9 billion<br />

yen in fiscal 2010. With the Indian heat treat market expected to grow 12% annually you<br />

can see why companies such as Dowa are anxious to expand their presence in the country.<br />

Mr. Gopal Mahadevan, Managing Director, Hightemp Furnaces Ltd. provided these<br />

comments.<br />

"Dear Gord, As you have reported in your press release it is indeed a very important day in<br />

Hightemp's history. <strong>The</strong> decision by DOWA to acquire majority was dependent on more<br />

reasons than one. To begin with, after having worked with DOWA since 1986 as our<br />

technical partner and 1990 as our jv partner bought together common values both the<br />

company's share of ' ethics, technology and customer delight. DOWA over the years has<br />

been hugely responsible to what Hightemp has achieved today with five manufacturing<br />

plants and employing over 300 people. <strong>The</strong> technical support, the training imparted to<br />

Hightemp in our growing years truly did help us realize our potential to address the needs of<br />

the Indian market .Hightemp over the years has managed to grow to be responsible and a<br />

trusted supplier to many MNC'S operating in India today. What has also contributed to<br />

Hightemp's technological bench strength is the world class alliances with AFC-HOLCROFT<br />

USA, APPLIED PROCESS USA. VACAERO CANADA, PYROMAITRE CANADA, and the TTI<br />

GROUP UK, which has bought in immense benefits to our customers due to their cutting<br />

edge solutions. <strong>The</strong> future indeed looks very promising with an ideal combination of<br />

resource, technology and a growing market to address...for Hightemp... M.Gopal, Managing<br />

Director, Hightemp Furnaces Ltd."<br />

Bill Disler, VP of AFC-Holcroft (new furnaces), a company that has worked with both HTF<br />

and Dowa for a number of years has these comments to make: “This news just further<br />

confirms the growing global aspects of our industry. AFC-Holcroft has had terrific<br />

experiences working with both Dowa and Hightemp over the years. <strong>The</strong>y are both very<br />

credible companies. Like many changes happening in the global marketplace, we will be<br />

looking at this as a potential opportunity in the future.”<br />

"DOWA <strong>The</strong>rmotech Co., Ltd. (14-1, Sotokanda 4-Chome, Chiyoda-ku, Tokyo; Capital:<br />

¥1,000 million; President: Toshiro Sumida), a subsidiary of DOWA Holdings Co., Ltd. (same<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


location; Capital: ¥36,400 million; President: Masao Yamada), has entered today into an<br />

agreement with the shareholders (owners) of Hightemp Furnaces Ltd.(hereinafter “HTF”), a<br />

heat treatment and industrial furnace manufacturer in India, to acquire shares in HTF. <strong>The</strong><br />

share acquisition date is scheduled for the end of September, with DOWA <strong>The</strong>rmotech<br />

acquiring up to 80% of shares outstanding in HTF at that time. HTF is the largest heat<br />

treatment and industrial furnace manufacturer in India, established in 1971 and operating<br />

five plants in India including the one in Bangalore. HTF has maintained a relationship with<br />

the DOWA Group for over 20 years, including the licensing of technology in 1985 and capital<br />

participation in 1991. DOWA <strong>The</strong>rmotech will now penetrate the fast-growing Indian<br />

automobile market in earnest with controlling interest in HTF to be acquired by increasing<br />

the stake up to 80% (shareholding ratio of DOWA <strong>The</strong>rmotech is 16.1% as of the end of<br />

June 2011). In India, with its continually developing economy, the heat treatment market is<br />

expected to grow significantly in association with the expansion of automobile production,<br />

and its compound average growth rate to 2015 is forecast at around 12%. After acquiring<br />

the controlling interest, the DOWA Group will establish a firm position in the expanding<br />

Indian market by adding DOWA <strong>The</strong>rmotech’s considerable manufacturing technologies and<br />

its network with Japanese customers to HTF’s business base. <strong>The</strong> Group will seek to<br />

promote the sales to existing customers of HTF centering on local and foreign-affiliated<br />

manufacturers and meet demand from DOWA <strong>The</strong>rmotech’s Japanese customers for<br />

advancement and business expansion in India by enhancing the lineup of batch furnaces<br />

and introducing new manufacturing technologies, such as continuous furnace, from Japan,<br />

in addition to the existing licensing of technologies. With this strategic move of DOWA<br />

<strong>The</strong>rmotech, India will be the fourth operating base, after North America, Thailand and<br />

China, to penetrate overseas markets in earnest in the heat treatment business. DOWA<br />

<strong>The</strong>rmotech will continue to develop overseas operations by meeting market and user<br />

needs. Overview of HTF; Corporate name: Hightemp Furnaces Ltd. Location: Five plants in<br />

India including the one in Bangalore. Representative: M. Gopal. Established: April 1971.<br />

Ownership structure: (After acquiring shares, DOWA <strong>The</strong>rmotech Co., Ltd. 80% M. Gopal<br />

20%. Capital: 44 million rupees (approximately ¥75 million), converted at 1 rupee = ¥1.7,<br />

hereinafter the same. Number of employees: Approximately 300 Net sales: FY2011/3: 875<br />

million rupee (approximately ¥1.5 billion)."<br />

Advanced <strong>Heat</strong> <strong>Treat</strong> Solutions/Mississauga, Ontario, Canada. Commercial heat<br />

treater Advanced <strong>Heat</strong> <strong>Treat</strong> Solutions suffered a small fire yesterday as you can see from<br />

the news item below. September 21/2011<br />

No word on the cause. "Mississauga firefighters extinguished a fire this morning in a factory<br />

just west of Malton. It was about 6:55 a.m. when firefighters were called to Advanced <strong>Heat</strong><br />

<strong>Treat</strong>ing Solutions on Anson Dr., north of Derry Rd. and west of Torbram Rd. Flames could<br />

be seen through the plant's windows when firefighters arrived. <strong>The</strong> fire appeared to be<br />

related to a pair of furnaces. <strong>The</strong>re was smoke throughout the building but firefighters used<br />

fans and natural ventilation to clear the air. Meanwhile, emergency crews remained on the<br />

scene until company officials arrived to provide them with information about what might<br />

have caused the problem."<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Attending HT 2011 in Cincinnati, Ohio this month?<br />

You can’t afford to miss the 26th ASM <strong>Heat</strong> <strong>Treat</strong>ing Society Conference and Exposition.<br />

Join innovators, influencers and decision makers in the <strong>Heat</strong> <strong>Treat</strong>ing industry from around the world at <strong>Heat</strong> <strong>Treat</strong> 2011.<br />

26th ASM <strong>Heat</strong> <strong>Treat</strong>ing Society<br />

Conference and Exposition<br />

October 31 - November 2, 2011<br />

Duke Energy Convention Center • Cincinnati, Ohio USA<br />

ASM <strong>Heat</strong> <strong>Treat</strong>ing Society and American Gear<br />

Manufactures Association (AGMA) are co-locating at HT<br />

2011—the 2011 HTS Conference and Exposition—which is<br />

shaping up to be a don’t-miss event. <strong>The</strong> conference will<br />

feature more than 90 presentations including some of the<br />

latest developments in heat treating processes currently<br />

being used to improve the quality and repeatability of<br />

gear heat treatment. Speakers representing commercial<br />

heaters, equipment suppliers, research centers, and gear<br />

producers from around the world will present the latest<br />

technologies in areas such as:<br />

• Induction hardening and surface treatments<br />

• Immersion quenching and distortion issues<br />

• High-pressure gas quenching and metallurgical issues<br />

• Novel and emerging processes<br />

It’s the event recognized by industry, academia and<br />

government professionals as the premier heat treating<br />

gathering in North America.<br />

View the Technical Program in detail here.<br />

A Special Symposium on Vacuum Technology is<br />

planned in honor of William R. Jones, president and<br />

CEO of Solar Atmospheres Inc., whose has made huge<br />

contributions to the heat-treating industry.<br />

Free White Paper. A $25 Value.<br />

Modeling of Quenching,<br />

Residual-Stress Formation, and Quench Cracking<br />

R.A. Wallis, ASM Handbook, Volume 22B, Metals Process<br />

Simulation, D.U. Furrer and S.L. Semiatin, editors<br />

Make your plans and register today.<br />

Education Short Courses<br />

Make the most of your <strong>Heat</strong> <strong>Treat</strong> experience and<br />

take an education short course. Courses are designed<br />

to meet the needs of the heat treating community,<br />

and are taught by industry experts.<br />

Business Valuation and the Exit Planning Process<br />

Instructor: Allen Oppenheimer<br />

Wednesday, Nov. 2; 1-4 p.m. NEW OFFERING<br />

Surface <strong>Treat</strong>ment of Gears and Tools<br />

Instructor: David Pye<br />

Sunday, Oct. 30; 8 a.m.-4:30 p.m.<br />

Vacuum Technology<br />

Instructor: Ginny Osterman<br />

Sunday, Oct. 30; 1-5 p.m.<br />

Basics of Quenching<br />

Instructor: D. Scott MacKenzie<br />

Wednesday, Nov. 2; 1-5 p.m.<br />

Deep Cryogenics Processing Basics<br />

Instructors: Rozalia Papp and Rick Diekman<br />

Wednesday, Nov. 2; 1-5 p.m.<br />

Fundamentals of Steel <strong>Heat</strong> <strong>Treat</strong>ing<br />

Instructor: D. Scott MacKenzie<br />

Thursday, Nov. 3; 8 a.m.-12 p.m.<br />

Materials Selection and <strong>Heat</strong> <strong>Treat</strong>ment of Gears<br />

Featuring multiple instructors from HTS and AGMA<br />

Thursday, Nov. 3; 8 a.m.-5 p.m.<br />

Visit the conference website for more information<br />

on education short courses.<br />

Additional education courses are being offered by AGMA.


Don’t miss the <strong>Heat</strong> <strong>Treat</strong> Exposition!<br />

Special expo pass price just for <strong>The</strong> <strong>Monty</strong> readers – Expo Pass Only $15!<br />

Save $10 off the published expo price.<br />

Use code: HTMONTY when registering for the expo.<br />

Along with a wide range of exhibitors representing equipment manufacturers and supplies and services, a new<br />

<strong>Heat</strong> <strong>Treat</strong>ing Solutions Center will offer exhibitor presentations focusing on real-world problem solving on specific<br />

manufacturing techniques, products, and technologies. Presentations are scheduled November 1-2, 2011 in the <strong>Heat</strong><br />

<strong>Treat</strong>ing Solutions Center; a designated area located on the Show Floor.<br />

To register for the expo, go to the conference website<br />

Industry Presentations – Solutions Center<br />

Date/Time<br />

Tuesday, Nov. 1<br />

Topic Company<br />

10:30 a.m. Gear Honing a High Economic Process Gleason Corp.<br />

11:00 a.m. CHTE – <strong>The</strong> Collaborative Research Home for the <strong>Heat</strong> <strong>Treat</strong> Industry Center for <strong>Heat</strong> <strong>Treat</strong>ing Excellence<br />

11:30 a.m. Shop Floor CMM and Gear Inspection Koepfer America LLC & Zeiss IMT<br />

1:00 p.m. Optimized Hob Designs to Improve Hob Life, Part Quality and Cycle Time Star SU LLC<br />

1:30 p.m. Keynote Presentation – To Be Announced To Be Announced<br />

2:30 p.m. Considerations for Optimum Methods of Gear Finishing KAPP Technologies<br />

3:00 p.m. Gear Flame-Hardening: Case Studies Flame <strong>Treat</strong>ing Systems Inc.<br />

3:30 p.m. Contour Hardening of Gear-Like Components Inductoheat Inc.<br />

4:00 p.m. To Be Determined Bourn & Koch<br />

4:30 p.m. Enabling Efficient and Cost-Effective <strong>Heat</strong> <strong>Treat</strong>ment Operations – A Discussion About the<br />

Latest Developments in Control, Data, and Energy Instruments<br />

Invensys Eurotherm<br />

Wednesday, Nov. 2<br />

10:30 a.m. New Alternative for Integral Quenching Applications Seco/Warwick Corp.<br />

11:00 a.m. Innovative Indexable Insert Solution for Hobbing of Medium Sized Gears Sandvik Coromant<br />

11:30 a.m. Electric Power Savings in Vacuum Furnace Operations Solar Manufacturing<br />

1:00 p.m. Precision Atmospheres May Reduce <strong>Heat</strong> <strong>Treat</strong>ing Costs Praxair Inc.<br />

2:30 p.m. Custom Application of Shot Peening to Gearing Metal Improvement Co.<br />

3:00 p.m. On-Site Hydrogen Eases Atmosphere Challenges Proton Energy Systems<br />

3:30 p.m. <strong>The</strong> Integration of Induction <strong>Heat</strong>ing and Press Quench in<br />

the Manufacturing Cell Using Robotic Handling Techniques<br />

EDMS Inc., division of SAET Group<br />

4:00 p.m. Multi-Processing: Turning and Hobbing Koepfer America LLC & EMAG LLC<br />

4:30 p.m. Noncontact Temperature Measurement in <strong>Heat</strong> <strong>Treat</strong>ing Applications LumaSense Technology<br />

Thursday, Nov. 3<br />

10:30 a.m. Challenges in Nitriding of Gear Nitrex Inc.<br />

11:00 a.m. Spline Rolling - a Design Development Roto-Flo & U.S. Gear Tools<br />

11:30 a.m. What’s Better for Me – Face Hobbing and Lapping or Face Milling and Grinding? Gleason Corp.<br />

1:00 p.m. Tooth Contact Analysis in an Integrated Software Package KISSsoft AG<br />

1:30 p.m. China Gear Industry and Gear Manufacturing LI Gear Inc.<br />

2:00 p.m. Honing and Cup Wheel Superfinishing – a Cost Effective and<br />

Higher Quality Alternative to ID and Face Grinding<br />

Nagel Precision Inc.<br />

Prime exhibit space, advertising, and sponsorship packages are still available.<br />

To reserve yours today, contact Kelly Thomas, National Account Manager; tel: 440.338.1733<br />

And don’t forget to tweet about the event.<br />

Use hashtag #ht2011 and see the conversation streaming in real-time right on the <strong>Heat</strong> <strong>Treat</strong>ing Society home page


Commercial <strong>Heat</strong> <strong>Treat</strong>ing/<strong>The</strong> Most Profitable Industry in the World? Now this<br />

article which recently appeared in Forbes magazine really caught our attention (giving credit<br />

where credit is due Tom Nash of International Search Partners, recruiters specializing in the<br />

heat treat industry alerted us to this very interesting article, Tom Nash<br />

mailto:tomn@ispards.com). From well respected Forbes Magazine we have this list of the<br />

most profitable privately run businesses and if I understand this correctly commercial heat<br />

treating and related businesses are ranked number one. Quite something! September<br />

20/2011<br />

"Given the skittish economy, business owners are wondering what to do and how to<br />

navigate their uncertain environments. Markets are tumbling at record speeds, and half the<br />

experts expect the Federal Reserve to announce another round of quantitative easing (QE3)<br />

today in order to thwart recessionary trends. What should business owners be doing? When<br />

factors outside its control are changing, the best focus a business can have is real attention<br />

to its customers' needs and a commitment to fulfilling those needs with a high, or at least<br />

decent, margin. <strong>The</strong>n businesses are better prepared to cope with potential tax code or<br />

interest rate changes that could erode profitability. If you produce an excellent product that<br />

fills a need or provide a service that consumers depend upon, your business is more likely<br />

to outlast a potential double-dip recession. But, the real winners-those that will do more<br />

than sustain-will be the companies that can produce such a good or provide a service with a<br />

high margin. Those businesses will have capital to reinvest at the first sign of market<br />

recovery. Sageworks analyzed the profitability of privately-held companies over the past<br />

twelve months to determine which industries have been bulking up their margin-which<br />

industries have been successfully growing their "cushion" in anticipation of uncertain<br />

economic trends.<br />

Percentage Growth in Adjusted Net Profit before Taxes over Last 12 Months NAICS Code -<br />

Industry. Percent Change<br />

3328 - Coating, Engraving, <strong>Heat</strong> <strong>Treat</strong>ing, & Allied Activities 74.67%<br />

4841 - General Freight Trucking 60.39%<br />

5321 - Automotive Equipment Rental & Leasing 57.19%<br />

1121 - Cattle Ranching & Farming 56.70%<br />

2111 - Oil & Gas Extraction 56.53%<br />

3321 - Forging & Stamping 54.58%<br />

4235 - Metal & Mineral (except Petroleum) Wholesalers 47.37%<br />

7212 - RV Parks & Recreational Camps 45.67%<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


3211 - Sawmills & Wood Preservation 41.84%<br />

3262 - Rubber Product Manufacturing 40.46%<br />

Source: Sageworks, a financial information company, 8.9.2011<br />

Most of the industries that made the list are heavily dependent upon machinery or inventory<br />

to produce their goods or deliver their services. Unlike low-capital businesses that rely<br />

heavily on employees and their skill sets, these industries can more easily tweak their<br />

margin. For example, these industries can use equipment a little longer than expected or<br />

maintain it to prevent replacement costs. <strong>The</strong>y can reduce inventories to improve holding<br />

costs. Or, like the service businesses, they can reduce their overhead through layoffs or<br />

delayed hiring despite growth http://<strong>www</strong>.sageworksinc.com/pressroom.aspx?article=553.<br />

This last one seems to be a real trend among most businesses since hiring is stagnant but<br />

revenues are up across the board http://blogs.forbes.com/sageworks/2011/06/20/growingindustries/.<br />

Whether their increasing margin is an indicator of precautionary strategy in light<br />

of the economy or just a honed focus on profitability, these industries are prepared to drive<br />

their leaner operations through potential economic troubles."<br />

Paulo Products Company Names Production Manager. "St Louis, MO - July 18, 2011 -<br />

Paulo Products Company is pleased to announce the placement of Mr. Aaron Bell as<br />

Production Manager of its St. Louis facility. One of the largest and best equipped heat<br />

treating plants in the Midwest, Paulo - St Louis offers production heat treating in batch and<br />

in continuous belt as well as vacuum heat treating to NADCA requirements. <strong>The</strong> St Louis<br />

facility also provides brazing, induction hardening, aluminum heat treating, cryogenics,<br />

blasting and black oxide services. Aaron joined Paulo in 2010 after working at Sauer-<br />

Danfoss, Inc. where he held positions including: Design Engineer, Six Sigma Project<br />

Manager, Tactical Buyer, & Strategic Purchasing Manager. Since joining Paulo, Aaron has<br />

served as Operations Support Manager providing leadership for specific improvement<br />

activities at all Paulo plants. Aaron is a graduate of Iowa State University where he earned a<br />

BS degree in Agricultural Engineering (Power & Machinery focus). "Aaron's experience in<br />

lean manufacturing and creating customer satisfaction will strengthen the St Louis facility's<br />

continuous improvement efforts" states Greg Glei, Vice President, Operations Paulo Products<br />

company. Paulo products company offer a wide variety of heat treating, brazing and metal<br />

finishing solutions as well as a broad range of metallurgical and engineering services. In<br />

addition to the St Louis facility, Paulo operates plants in Kansas City, MO, Nashville and<br />

Merfreesboro, TN and Willoughby, OH." September 20/2011<br />

SHU, <strong>The</strong> World's Largest Single Location Commercial <strong>Heat</strong> <strong>Treat</strong>? Recently we had<br />

the opportunity to see commercial heat treater Schwäbische Härtetechnik Ulm (SHU) in<br />

Ulm, Germany and a treat it was. Out of the hundreds of commercial heat treats we have<br />

seen around the world over the years we would have to say SHU is the largest single<br />

location heat treater in the world (the second largest in our opinion by the way is just<br />

outside of Shanghai, China). <strong>The</strong> company has 3 facilities either joined or within feet of each<br />

other, their website http://<strong>www</strong>.shu-ulm.de/ has a good overview of the plants. Between<br />

the 3 there are well over 500 employees, compare that to the average for commercial shops<br />

of 20-30 people and you have a good idea of just how large this company is. Every single<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


process would appear to be offered including batch, mesh belt, vacuum, pushers, Induction,<br />

rotary retort, gas and Ion nitriding and a few which I am sure we have missed. Like most<br />

commercial shops in Germany the company's main business is auto components and with<br />

typical German thoroughness the plant is immaculate and very well organized. Not<br />

convinced about the size? To further reinforce the size we will add that the company has 5<br />

Dibalog Energy Optimization and data logging systems and each is capable of 10,000<br />

points. <strong>The</strong>se photos give you a better idea about the facilities but please note our picture<br />

taking opportunities were limited to photos with no parts and no fixturing which we<br />

completely understand and adhered with. Also included in the photos are two from their<br />

sister plant down the road EHT in Erbach which is equally impressive. September 19/2011<br />

EHT, Erbach, Germany, Kathrin Kohler Quality Assurance & Gord Montgomery<br />

EHT Batch IQ Lines<br />

Ipsen Pusher Line (our understanding is this is the largest pusher Ipsen has ever built).<br />

An overview of very impressive multi batch IQ installation. <strong>The</strong> furnaces came from an<br />

Italian new furnace builder.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Maxitrate Tratamento Térmico e Controles Ltda./Brazil. <strong>The</strong> photos below show a<br />

brand new pit furnace purchased by Brazilian commercial heat treater Maxitrate. This was<br />

purchased from Lindberg, Argentina and will be installed at Maxitrate's Araraquara, plant.<br />

This pit carburizing furnace has working dimensions of 1,6 meters in diameter and 2,2<br />

metres deep and is gas fired with 9 burners. It will be used for large gear carburizing and<br />

treatment of oil & gas parts all to API 6A standards. September 16/2011<br />

SKF Hanover, PA. "From <strong>www</strong>.abc27.com we have this very upsetting news item."Worker<br />

dies of injuries from steam explosion at Hanover plant. HANOVER, Pa. (WHTM) - An<br />

employee injured in a steam explosion at the SKF USA plant in York County earlier this<br />

month has died from his injuries. Company spokesman Warren Gondolf said the SKF<br />

employee died Tuesday evening at Johns Hopkins Bayview Medical Center in Baltimore. <strong>The</strong><br />

employee's name was not released. Two workers from Aichelin <strong>Heat</strong> <strong>Treat</strong>ment Systems<br />

were also injured in the Sept. 1 accident and remain hospitalized. <strong>The</strong> condition of both was<br />

listed as serious but improving, Gondolf said. Gondolf has said the accident was caused by<br />

an explosion of hot salt solution in the plant's heat treatment area. <strong>The</strong> heat treating<br />

operation has remained idle pending the completion of an investigation." September<br />

16/2011<br />

Odds & Ends. Donovan <strong>Heat</strong> <strong>Treat</strong>ing Company Inc. will receive a $423,375 Alternative<br />

and Clean Energy program loan to upgrade and rebuild an energy efficient furnace at its<br />

commercial heat treatment facility in Philadelphia. <strong>The</strong> new high efficiency low NOx<br />

(nitrogen oxide) pulse-fired burners will reduce consumption of natural gas by 30-35<br />

percent and create eight new jobs. <strong>The</strong> total project cost is $846,750. Mid-South<br />

Metallurgical Co., in Murfreesboro, TN, USA is in the process of installing another batch IQ<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


line, this will be their second in a very short period of time. This was a company that had<br />

seen little growth over the past few years until it was acquired by Clif Coleman who has<br />

been doing a tremendous job of adding capacity, updating current equipment and<br />

modernizing the company. Keith Boeckenhauer, SECO/WARWICK Corp. President, has<br />

announced the addition of Bill Euliano as Operations Manager for SECO/WARWICK Corp. Mr.<br />

Euliano brings more than 30 years manufacturing experience to SECO/WARWICK Corp. He<br />

will report to the president and is responsible for the company's day-to-day operating<br />

activities. Mr. Euliano will oversee the effective and efficient use of facilities and personnel,<br />

as well as conformance to schedules and budgets. Seco Warwick is a large builder of new<br />

furnaces. Old Carco (formerly Chrysler Kenosha Engine Plant) is having an upcoming<br />

auction which will include two pretty new (2000) Lindberg electric furnace lines. In spite of<br />

the fact that electrically heated furnaces are generally not in high demand I would still<br />

expect that these will attract some attention as the used market is so tight these days.<br />

September 15/2011<br />

ASM <strong>Heat</strong> <strong>Treat</strong>ing Society/New Board Members. From ASM we have this<br />

announcement. http://<strong>www</strong>.asminternational.org/portal/site/ims/Home/ What strikes me<br />

about this list is how well balanced it is with a good mix of captive and commercial heat<br />

treaters. September 15/2011<br />

"Roger Jones will serve as vice president for the 2011-2012 term;<br />

William Flower, Christopher Klaren, and Meri Lazar will to serve on the<br />

HTS Board for the 2011-2014 term; and Brett Carlson and Eric Wagner<br />

will serve as Student and Young Professional board members,<br />

respectively, for the 2011-2012 term. <strong>The</strong> terms begin September 1,<br />

2011."<br />

"Roger A. Jones is corporate president of Solar Atmospheres Inc.,<br />

Souderton, Pa. After graduating from Hocking Technical College, he<br />

joined ABAR Corp. in 1975. In 1978, he joined Vacuum Furnace<br />

Systems Corp., founded by his father, William R. Jones, FASM. In 1983,<br />

he helped found Solar Atmospheres Inc., serving as vice president. He<br />

became president in 1993, and corporate president in 2001. He has<br />

been a member of the Metal <strong>Treat</strong>ing Institute since 1983, serving on<br />

the Board of Trustees (1998-2004, and 2009-present), and as president<br />

(2004-5). Roger has been a member of ASM Philadelphia Liberty Bell<br />

Chapter since 1983, and chapter president (1993-4). He was chair of<br />

the ASM <strong>Heat</strong> <strong>Treat</strong>ing Society Immediate Needs Committee and the<br />

HTS Education Committee, served on the Nominating Committee for<br />

two separate terms, and is a member of the HTS T&P Committee. He<br />

was elected to the HTS Board in 2005.<br />

William D. Flower is president of Specialty <strong>Heat</strong> <strong>Treat</strong>ing Inc., Grand Rapids, Mich. He<br />

earned his B.S. in mechanical engineering in 1979 from Western Michigan University, and a<br />

graduate degree in finance in 2005 from Chicago Graduate School of Business. He was<br />

president of Material Damage Consultants Inc. (1982-88), and joined Specialty <strong>Heat</strong><br />

<strong>Treat</strong>ing (Athens, Ala.) as start-up engineer/plant manager (1988-94). He has served in<br />

different positions at the company's various facilities, including plant manager (Grand<br />

Rapids; 1994-96), start-up engineer/plant manager (Holland, Mich.; 1995-97), vice<br />

president of operations (Grand Rapids, Holland, Athens, and Elkhart, Ind.; 1997-2004),<br />

senior vice president (2004-11), and president since April 2011. Bill intends to develop the<br />

next-generation management team through succession planning, mentoring, and training;<br />

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to develop and implement integrated IT systems for process control and process<br />

management; to integrate a lean/six sigma-based quality culture; and to continue to move<br />

toward "green," or sustainable, process technology.<br />

Christopher M. Klaren is general supervisor/business unit manager of <strong>Heat</strong> <strong>Treat</strong> Operations<br />

at Deere and Company, Waterloo Tractor Works, Iowa. He graduated from University of<br />

Dubuque in 1977, earned his M.S. in metallurgy from Iowa State University in 1979, and<br />

joined the company as process metallurgist in its heat treat operations. For the next 16<br />

years, he worked in all areas of the Waterloo facility's heat treat processes. In 1995, Chris<br />

was appointed leader of the <strong>Heat</strong> <strong>Treat</strong> Manufacturing Engineering Group, and to his current<br />

position in 1998. Chris led the heat treat organization through the redevelopment of the<br />

Westfield Avenue site in Waterloo from 2003-2006, a large capital project which resulted in<br />

improved processes, equipment, efficiencies, and operations safety. More recently, he has<br />

managed a new capacity expansion project in heat treating to respond to increased<br />

customer demand. Chris has been a member of the Northeast Iowa Chapter of ASM since<br />

1979, serving as board member, vice chairman, and chairman. He participated in revising<br />

the ASM Handbook Volume 4: <strong>Heat</strong> <strong>Treat</strong>ing, Methods of Measuring Case Depth, and has<br />

presented papers at ASM <strong>Heat</strong> <strong>Treat</strong>ing Society conferences.<br />

Meri Lazar is an international business development advisor, with a deep interest in the<br />

critical link between technology and research, operations, and marketing. She is a graduate<br />

engineer in metallurgy from Romania, with industry experience gained while working and<br />

living in various countries. Meri's experience includes leadership roles in Air Liquide Group,<br />

and Air Products & Chemicals Inc. She recently returned to the United States from an<br />

overseas appointment with Air Liquide, where she directed the business development for<br />

several industries in the emerging economies of Central/Eastern Europe and Russia.<br />

Previously, she managed the Global Metals market for Air Products and Chemicals. Meri was<br />

strongly involved with Center for <strong>Heat</strong> <strong>Treat</strong>ing Excellence as a founding member. As a<br />

business leader, she advocated cooperation with national and local societies such as CCMA<br />

(U.S./Canada), AFS (U.S.), MPIF (U.S.), ASMET (Austria), ATTT (France), CTIF (France),<br />

and AWT (Germany). Meri has been a member of the ASM <strong>Heat</strong> <strong>Treat</strong>ing Society for over 15<br />

years, where she has served in various capacities.<br />

Brett Carlson is from Rapid City, S.D., and currently is a junior at South Dakota School of<br />

Mines and Technology, Rapid City, pursuing a degree in metallurgical engineering. Brett<br />

participated in the National Science Foundation Research Experience for Undergraduates in<br />

the summer of 2010, where he researched historical direct iron reduction, constructed a<br />

furnace for the process, and wrote a technical report. He is the recipient of the D.W.<br />

Fuerstenau MET Scholarship, the South Dakota Opportunity Scholar Award, and the SDSMT<br />

Tech Challenge Scholarship. He also is a member of a Materials Advantage Student<br />

Chapter.<br />

Eric Wagner is a 2006 graduate of Iowa State University with a bachelor's degree in<br />

Materials Engineering with an emphasis in metals and polymers. He has worked at the<br />

Timken Company since graduation, where he started as a Bearing Materials Associate at the<br />

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Technology Center in Canton, Ohio. He then spent four years as the Plant Metallurgist at<br />

the Gaffney Bearing Plant, located in Gaffney, S.C. In September 2010, he moved to the<br />

Tyger River Plant in Union, S.C., where he is working as a Principal Metallurgical Engineer.<br />

He currently resides in Spartanburg, S.C., with his wife. <strong>The</strong>y are expecting their first child<br />

in November."<br />

Solar Atmospheres/New Contract. Interesting press release below about how one of the<br />

largest Vacuum Commercial heat treaters in the world has landed a multi-million dollar<br />

contract for heat treating. September 14/2011<br />

"Hermitage, PA. September 13, 2011- A major prime contractor in the nuclear field<br />

awarded Solar Atmospheres of Western PA a multi-million dollar purchase order for the<br />

vacuum thermal processing of nickel based nuclear steam generator tubing. Known for<br />

having the world’s largest commercial vacuum furnace, Solar was selected for its unique<br />

ability to process the 48 foot (576 inch) long parts. “Our new customer faced a critical and<br />

out-of-the-ordinary challenge of vacuum stress reliving these massive parts. Our<br />

distinctive furnace capability was a perfect match for this special project. We are fortunate<br />

to be able to leverage the expertise of our sister company, Solar Manufacturing, to make<br />

our vacuum furnaces more robust and flexible,” said Michael Johnson, Sales Manager for<br />

Solar Atmospheres of Western Pennsylvania. ABOUT SOLAR ATMOSPHERES OF<br />

WESTERN PA; Vacuum <strong>Heat</strong> <strong>Treat</strong>ing and Brazing services provided by Solar Atmospheres<br />

produce bright, scale-free parts with minimal distortion. <strong>The</strong> Hermitage, Pennsylvania plant,<br />

60 miles North of Pittsburgh, specializes in thermal processing of large, mainly titanium<br />

manufacturing parts. This facility houses the world's largest commercial vacuum furnace (5'<br />

wide x 5' high x 36' long work zone - 150,000 lb. workload capacity) which uniquely<br />

benefits the aerospace industry. With a variety of furnaces processing smaller parts, Solar<br />

Atmospheres serves 18 different industries. State-of-the-art services also include<br />

carburizing, nitriding and R&D. Additional plants are located in Fontana, California and<br />

Souderton, Pennsylvania. <strong>www</strong>.solaratm.com"<br />

IVA Industrieöfen GmbH/Management Changes. <strong>The</strong> news item below tells us about<br />

some management changes at IVA, one of the largest German furnace builders. Also<br />

included are photos of some the projects on the floor. September 13/2011<br />

“We herewith inform you about the following change in Management of IVA Industrieöfen<br />

GmbH: We are pleased to announce that Mr. Dipl.-Ing. Peter Haase (41) has accepted the<br />

position as Technical Director. Among others, he is responsible for design, production,<br />

service, process technology and R&D. He has a master degree in Mechanical Engineering<br />

and is working for the heat treatment industry for more than 10 years<br />

<strong>The</strong> constitution of our management is now as follows:<br />

Mr. Helmut Egger - Managing Director<br />

Mr. Thomas Heine - Commercial Director /Authorized Signatory<br />

Mr. Peter Haase - Technical Director / Authorized Signatory”<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


IVA Industrieöfen GmbH was founded in 1984. With it’s headquarter in Dortmund,<br />

Germany, IVA is specialized in engineering and manufacturing of energy efficient heat<br />

treatment equipment for almost every application purpose. <strong>The</strong> range of furnaces featuring<br />

economic efficiency and high cost-performance ratio, is offering solutions for multiple heat<br />

treatment processes. Beyond the furnace production IVA is known to be strong in delivering<br />

all inclusive, automated furnaces, processes and companion system. This also includes new<br />

hard- and software developments as well as heat treatment process optimization even for<br />

external systems. And - last but not least – extensive service capabilities for IVA and also<br />

competitor’s equipment complete the full spectrum of what IVA can offer."<br />

Solo Swiss/Heckler & Koch. We go to Europe today for a press release from new furnace<br />

builder Solo Swiss who have just landed an order for a new furnace line from Heckler &<br />

Koch, a small arms provider based in Germany. September 13/2011<br />

"Sep 08, 2011 - <strong>The</strong> SOLO Swiss line is designed for the heat treatment of guns and pistols<br />

parts. It is equipped with a nitriding and nitrocarburizing furnace, two austenitizing,<br />

carburizing and carbonitriding bell furnaces, with a working temperature up to 1050°C, a<br />

quenching oil tank max. 100°C, a tempering furnace under N2 atmosphere, a washing<br />

machine with two tanks, a storage with 16 loading/unloading ramps, a 5-axis robot, an<br />

AXRON Swiss Technology process control and supervision. <strong>The</strong> useful loading dimensions<br />

are about 500 mm diameter, 700 mm height for a surface of 0.19 m2, a volume of 0.155<br />

m3 and a maximum weight of a load about 300 kg.<br />

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This installation provides:<br />

- A load management system with remote supervision from Switzerland (for online<br />

maintenance).<br />

- To achieve perfect metallurgical results (no deformation, homogeneity and reproducibility<br />

of treatment).<br />

- An integrated and flexible production system with a wide range of treatments.<br />

- An increase in production capacity by addition of future modules.<br />

SOLO Swiss – <strong>www</strong>.soloswiss.com manufactures advanced industrial furnaces for the heat<br />

treatment of metals since 1945. SOLO Swiss offers controlled atmosphere furnaces, type<br />

batch furnaces, bell-type furnaces, retort furnaces, muffle furnaces, hardening furnaces,<br />

continuous furnaces, mesh belt furnaces, continuous furnaces with online quenching, used<br />

in variety of heat treatment processes (Carburizing, Hardening, Ecocarb, Tempering,<br />

Annealing, Austempering, Nitriding, Brazing, Carbonitriding, Sintering, Nitrocarburising,<br />

Oxinitriding, Quenching…).<br />

Heckler & Koch - <strong>www</strong>.heckler-koch.de are Leaders in technology, research and<br />

development of infantry weapon systems. For more than 50 years Heckler & Koch has<br />

provided small arms systems that have met the strict demands of security, police, special<br />

and military forces, within NATO and NATO allied countries."<br />

Things To Know. James Antoine who started in the heat treating<br />

industry at DOWA-THT (a Japanese furnace manufacturer with a facility<br />

in Bowling Green, Ohio) very recently started with Alcon Industries in<br />

Cleveland, Ohio. Alcon is one of the largest suppliers of cast and<br />

fabricated alloy components for the heat treating industry in North<br />

America. According to the Metal <strong>Treat</strong>ing Institute (MTI) "Year to date<br />

sales for the Metarel Tating Industry ending July 2011 totaled $558.5<br />

million, a gain of 22.9% from 2010 when sales for January-July equaled<br />

$454.6 million. July 2011 sales for the Metal <strong>Treat</strong>ing Industry reached<br />

$75.4 million, an increase of 12.9% over July 2010 sales which totaled<br />

$66.8 million. All nine MTI districts reported higher sales in July<br />

compared to the previous year." Lincoln Electric Company in<br />

Cleveland, Ohio, has just received a brand new oven from Lucifer<br />

Furnaces. Our understanding is that commercial heat treater Coleman<br />

<strong>Heat</strong> <strong>Treat</strong>ing in Jacksonville AR, USA has just purchased an AFC batch<br />

IQ line with working dimensions of 36" X 48" X 32". Wayne Samuelson<br />

who was with Modern Industries in Erie, PA for many years has just<br />

become Corporate Metallurgist for RBC Bearings. We congratulate<br />

Wayne, RBC is an excellent company to work with. Moving to China we<br />

see that aerospace supplier Xinyang Aerospace Fasteners in Hennan,<br />

China is becoming a captive heat treater after having purchased 2<br />

furnaces from North American suppliers. <strong>The</strong> International Federation<br />

for <strong>Heat</strong> <strong>Treat</strong>ment and Surface Engineering (IFHTSE) with be<br />

holding their 19th International Congress the 17th - 20th October 2011 at <strong>The</strong> Grand<br />

Central Hotel in Glasgow, Scotland. September 12/2011<br />

DST Technologies/Australia. <strong>The</strong> press release below tells us of a new commercial heat<br />

treating operation in Australia which claims to have a very revolutionary process.<br />

September 9/2011<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


"Revolutionary new surface treatment (DST-Cr) located in Altona, Victoria, Australia is<br />

now available Worldwide and for Australian Manufacturing. <strong>The</strong> Plant specifically designed<br />

for duplex surface treatments of ferrous and nonferrous metals, located in Altona, Victoria,<br />

Australia was officially opened by the Honorable Richard Dalla-Riva, Minister for<br />

Manufacturing, Exports and Trade on Friday 29 July, 2011. <strong>The</strong> consortium of companies:<br />

United Surface Technologies (UST), HARD Technologies Pty. Ltd. (HARD), Capral, Deakin<br />

University - Waurn Ponds and VCAMM, as well as the award of a VSA Grant from the<br />

Victorian Government, resulted in the formation of DST Technologies. DST Technologies<br />

specifically provides Australian Industry with unique diffusion and duplex surface treatments<br />

for metal parts. <strong>The</strong> Plant which consists of four fluidized bed reactors has the capability of<br />

treating parts up to 575mm in diameter x 1200mm deep. It is backed by a new<br />

metallurgical laboratory and the company expects to achieve NADCAP accreditation in the<br />

near future. <strong>The</strong> duplex surface treatments developed by HARD DST have the following<br />

features which can be used to improve the quality and performance of metal parts...<br />

• Low processing temperatures minimum distortion<br />

• Good adherence<br />

• Increased wear resistance<br />

• Improved corrosion resistance<br />

• Improved fatigue performance<br />

• Uniformity of treatment<br />

• Low operating costs<br />

<strong>The</strong> objective of the service provided by DST Technologies is to work with Australian<br />

Industry to provide world class competitive products. Already examples of significant<br />

improvements in performance have been reported from samples processed at DST<br />

Technologies. <strong>The</strong> CEO of DST Technologies Pty. Ltd., Richard Moore, in welcoming the<br />

Minister, was proud that the DST process and the equipment that provides the service were<br />

both a result of Australian research, building and design. A World Class example of what<br />

Australian Manufacturing can achieve by working together. For further information contact:<br />

Richard Moore CEO, DST Technologies P. +61 (0) 407 329 630 E. rmoore@ust.com.au"<br />

Tech Induction. Moving to the Induction heating world we see that supplier Tech Induction<br />

based just outside of Detroit, Michigan is setting up a second location in Indiana, the details<br />

of which are below. September 9/2011<br />

"We are in the process of opening up a second location in Seymour, Indiana to be better<br />

able to serve facilities in the southern states. It should be fully operational one month from<br />

now. We will have a number of CNC machining mills, an R&D department, a met lab, an in<br />

house engineering department and several induction coil builders. Although under the<br />

umbrella of our facility in Shelby Township, (Michigan) it will be a fully self sufficient facility.<br />

<strong>The</strong> gentleman who will be in charge is Jeremy French. He has worked for NTN Bearing Corp<br />

for 15 years as the head of the Maintenance department and has been with Tech for a few<br />

years now. He is one of our chief engineers."<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


"Where Are <strong>The</strong>y Now? Harry Walton. A reader has asked if we knew how to contact a<br />

fellow by the name of Harry Walton. Apparently this individual worked with Harry as a<br />

technical colleague for over 20 years and would like to contact him about working on the<br />

Editorial Committee for a revision of the ASM Handbook on <strong>Heat</strong> <strong>Treat</strong>ing. Harry had a home<br />

in England and most recently lived in North Carolina working as a consultant after leaving<br />

Torrington. If you know how to contact Harry please let us know and we will pass the<br />

information along to his long time technical colleague."September 9/2011<br />

"Ipsen, Inc. recently shipped a 2-Bar TITAN® H6 to California Brazing/Nevada <strong>Heat</strong><br />

<strong>Treat</strong>ing. <strong>The</strong> TITAN® H6 has a 36 x 36 x 48 inch work area and will be used to perform<br />

both commercial and Nadcap Accredited brazing processes. This is the seventh new Ipsen<br />

vacuum furnace purchased by California Brazing/Nevada <strong>Heat</strong> <strong>Treat</strong>ing in the past nine<br />

years.<br />

<strong>The</strong> TITAN® is an all-new, modular, standardized, skid-mounted heat treating system that<br />

is delivered in half the time of competitive furnaces, and is installed in just a few days. It’s<br />

simple-to-master control system supports multiple languages, provides real-time data<br />

acquisition and stores up to a thousand recipes. TITAN®’s small footprint, manufacturing<br />

versatility, operational simplicity and financial flexibility (purchase, lease or rent) all add up<br />

to greater profitability and response time. With more than 60 years of thermal processing<br />

expertise, Ipsen provides the solutions heat treaters need to be successful: energy and cost<br />

efficiency, reliable robust equipment, manufacturing and service locations worldwide,<br />

aftermarket support – parts and service, engineered components – retrofits and upgrades,<br />

thermal processing and furnace maintenance training. Visit http://<strong>www</strong>.ipsenusa.com for<br />

more information" September 8/2011<br />

Nitrogen Methanol/Endo Generators. Yesterday we had some comments about the cost<br />

of Nitrogen/Methanol atmospheres as compared to atmospheres produced by an Endo<br />

generator. In every case we have ever seen an endo atmosphere is substantially cheaper<br />

than Nitrogen/Methanol. Several readers in North America actually called to say we were<br />

dead on the money. We also received the comments below from "Andy Chen, President<br />

of PowerMax Furnaces" mailto:andy@powermaxcorp.com(new furnaces) in China. Andy<br />

knows the Chinese market backwards and forwards and his thoughts agree with ours and he<br />

has the figures to prove it. In addition I found it interesting what type of atmosphere is<br />

typically used in China. (please note that Andy talks about the Chinese currency, RMB.<br />

<strong>The</strong>re is 6.5 RMB to 1 USD). Bottom line is that according to these figures while not very<br />

common in China it would appear that Endo Generators are more cost effective than<br />

Nitrogen/Methanol systems. September 8/2011<br />

"I happened to discuss endo generators vs. methanol/nitrogen system with a good friend<br />

today, I would like to share my experience with your readers. As you know natural gas is<br />

not common in China even today. Before 2005 when a big natural gas pipeline was installed<br />

running from west China to east China for 4000 KM, it was very rare that you saw people<br />

using natural gas in heat treat furnaces. As a result, almost all furnaces use electrical<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


heating and methanol atmosphere. In addition, nearly every furnace used a pure methanol<br />

atmosphere and we did not generally add nitrogen so as not to dilute the CO. This is a very<br />

simple atmosphere in China. It is slightly more expensive than methanol/nitrogen<br />

atmosphere, but it is very easy to manage. <strong>The</strong>re is no concern that the CO% may shift by<br />

the ratio of methanol and nitrogen. So, this is the most popular atmosphere in China today.<br />

CH3OH --------> CO 33% + H2 66% + (CH4, CO2, H2O) 1%<br />

Nowadays, more people are beginning to use methanol/nitrogen<br />

systems. Adding nitrogen is a way to reduce costs.<br />

CH3OH 60% + N2 40% --------> CO 20% + H2 40% + N2 40%<br />

In China, the market price of methanol is 3 RMB per liter, nitrogen price<br />

is RMB 0.7 per M3.<br />

1 liter CH3OH can produce 1.7M3 of CO 33% + H2 66% + (CH4, CO2,<br />

H2O) 1%<br />

To produce 1 M3 endo gas equal carrier gas (CO 20% + H2 40% + N2<br />

40%), the fuel cost is:<br />

(RMB 3 /1.7) x 60% + (RMB 0.7) x 40% = RMB 1.34 / M3<br />

In China, market price of natural gas is RMB 3.2 per M3.<br />

To produce 1 M3 endo gas, the fuel cost is RMB 0.64 / M3<br />

CH4 + 2.5 Air (0.5 O2 + 2 N2) ---------> CO + 2 H2 + 2 N2<br />

<strong>The</strong>n we need to add the energy cost to crack the methanol, and the<br />

cost to heat up endo generators. This is not easy to compare. However I<br />

think the overall cost to produce 1 M3 endo gas is much cheaper than<br />

that produced by methanol and nitrogen. I know that natural gas pricing<br />

in China is about 3 times higher than in the USA, I do not know the price<br />

of methanol in USA. I would assume it must be more cost effective in<br />

USA to use endo generator. (Natural gas price in China is RMB 3.2 per<br />

M3, about USD 0.5 per M3, about USD 14 per 1000 Ft3). In China, most heat treaters are<br />

reluctant to use endo generators because most are not familiar with it. As a result, the key<br />

to operating it successfully in China is to have a good endo generator and a good hand to<br />

run it. Andy Chen"<br />

Nitrogen Methanol/Endothermic Generators. We ran across this press release very<br />

recently on a German heat treat news website and we are rather puzzled by it. <strong>The</strong> basis of<br />

the press release is that Nitrogen/Methanol is a very good alternative to gas endo<br />

generators because of the lower costs but we don't quite follow the logic. For instance one<br />

of the claims as you can see below is that Methanol is easily stored-obviously with an endo<br />

gas generator is stored. Also I would certainly question whether methanol is cheaper than<br />

natural gas, while not being an expert on methanol costs in Germany I have never seen it<br />

to be cheaper than natural gas anywhere around the world. Another point the author brings<br />

up is that methanol can be precisely fed into the furnace. I have seen hundreds and<br />

hundreds of installations where endo gas is being fed very precisely to the furnace either<br />

through solenoid valves or motorized valves and in all cases this is controlled by some sort<br />

of digital controller or PLC and last but not least (and I would have to assume that this is a<br />

grammatical mistake) the point is made that there are no operating and investment costs<br />

for an endo generator. <strong>The</strong>re are and of course there are for Nitrogen/Methanol systems<br />

also (albeit quite a bit less) but in spite of this the worldwide trend has been to Endo Gas<br />

Generators over Nitrogen/Methanol systems because of the lower costs associated. A<br />

methanol drip into a carburizing furnace is a rather outdated concept in our opinion.<br />

September 7/2011<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


"Nitrogen-methanol process is said to be an alternative to gas carburizing. <strong>The</strong> Institute for<br />

Materials Engineering (IWT) in Bremen, Germany, is engaged with the hardening of steel by<br />

nitrogen-methanol process as an alternative to gas carburizing with endogas. In this<br />

process, liquid methanol is directly introduced into the furnace. <strong>The</strong> precise regulation of the<br />

methanol is controlled by Bückert's liquid flow controller (LFC). <strong>The</strong> dosing of methanol is<br />

achieved and recorded with high precision and transparent. In contrast to endogas,<br />

methanol is cheaper, easily stored, and can be precisely fed in the furnace, depending on<br />

the process requirement. In addition, because there are no operating and investment costs<br />

for an endogas generator, the nitrogen-methanol offers a real alternative, especially<br />

because it is more energy efficient."<br />

"KENZO CROCKETT APPOINTED STRATEGIC MARKET MANAGER – AUTO & TRUCK<br />

Kenzo joined Bluewater <strong>The</strong>rmal Solutions in March of 2011. With over 16 years of<br />

experience, he has held mechanical test and application sales engineering, senior account<br />

management, and business development management positions with several Tier one raw<br />

material, powertrain components, mechanical fasteners and engineering service suppliers<br />

serving automotive and truck industries. After a career ending injury as a football<br />

scholarship athlete at North Carolina State University in Raleigh, NC, Kenzo completed a<br />

B.S. in Mechanical Engineering from Old Dominion University in Norfolk, Va., M.S. in<br />

Mechanical Engineering and MBA from Wayne State University in Detroit, MI. Terry Brown,<br />

Bluewater’s Director-Commercial states “Kenzo brings valuable supply-chain knowledge and<br />

technical expertise to our key Auto & Truck market. He will enhance Bluewater’s ability to<br />

provide long term strategic solutions to our customers”.<br />

Bluewater <strong>The</strong>rmal Solutions owns and operates 17 thermal processing facilities in the U.S.<br />

and Canada. <strong>The</strong>se facilities provide engineered solutions to manufacturers that require<br />

components and materials to be processed for improved strength, wear, or corrosion<br />

properties. Bluewater services the needs of the automotive, heavy equipment, aerospace,<br />

and energy industries." September 7/2011<br />

"Stripco Inc. announced an expansion project at its facility in Mishawaka, Indiana. <strong>The</strong> flat<br />

rolled steel processor and cold rolled strip producer will add three new annealing bases and<br />

a building large enough to more than double existing annealing capacity in the future. Rad-<br />

Con Inc. will provide the pure hydrogen batch-annealing equipment, a continuation of the<br />

fifteen-year partnership between the companies. Stripco will also continue its pioneering use<br />

of hydrogen-recycling technology in the expanded facility. Each new annealing base<br />

accommodates 100 tons with a stack height of 205 inches. Coils can be up to .375 inches<br />

thick, 72 inches wide, and 50,000 lbs. Construction has begun on the nearly 10,000 square<br />

feet addition to Stripco’s existing precision cold roll strip facility. Production will begin<br />

December 2011. <strong>The</strong> expansion allows Stripco to meet the growing demand of customers<br />

according to Eric Hiler, General Manager of Stripco Inc. “Our annealing and metallurgical<br />

expertise is important to solving real problems for our customers. This new capacity allows<br />

us to grow with our customers.” You are invited to follow the construction and installation<br />

progress on Twitter @stripco and the company’s website http://stripco.com. More<br />

Information on Stripco Inc: Established in 1984, Stripco processes flat rolled steel<br />

products at the nearly 250,000-square-foot facility in Mishawaka, IN. Stripco began with a<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


focus on narrow (down to .300 wide) slitting and custom edge conditioning. <strong>The</strong> company<br />

added its precision cold rolled strip division in 1996. Today, Stripco does slitting, edging,<br />

cutting-tolength, oscillating, cold rolling, annealing, and tempering to make a wide variety<br />

of products and serve many industries. Learn more at stripco.com. More Information on<br />

Rad-Con: Rad-Con Inc. is a leading supplier of 100% hydrogen bell-type batch annealing<br />

furnace (BAF) equipment and software to manage BAF shops. Learn more at <strong>www</strong>.radcon.com."<br />

September 7/2011<br />

SKF, Hanover, PA, USA/Accident. Last Friday we had a news item about how this captive<br />

heat treater had an accident in their heat treat department. More details have been<br />

published as you can see below at http://<strong>www</strong>.eveningsun.com/localnews/ci_18822402 Well<br />

known heat treat consultant David Pye speculates below on what happened. Again we<br />

cannot emphasize enough that this is one of the nicest heat treats we have ever seen with<br />

top notch equipment and people running it that can't be better and more experienced.<br />

September 6/2011<br />

"Hello Gordon, I have been involved in at least 6 cases of serious salt bath injuries as a<br />

legal expert and also serious burns, during the past two years which have involved the<br />

potential loss of limbs due to salt bath burns (very serious burns). It cannot be emphasized<br />

hard enough that while salt baths offer the most economical method of heat treatment, with<br />

excellent temperature uniformity and heat transfer, they do require great care to reduce the<br />

risk of burns or explosions. Safety when using heat treat salts is a mandatory and an<br />

obligatory procedure for personal safety and other personnel safety. I cannot stress hard<br />

enough, the heat treatment salts can be very safely used BUT wear the appropriate safety<br />

clothing!! This may appear to be cumbersome to wear face mask, long sleeved gloves,<br />

protective trousers, shoe spats, etc but safety is both an issue for both management as well<br />

as the furnace associate. I have seen too many nasty accidents with very serious<br />

consequences. Salt baths can be a very effective and economical method of heat treatment<br />

for both ferrous and non ferrous heat treatment (low temperature of high temperature, but<br />

WEAR THE SAFETY CLOTHING!!! It may be cumbersome but it surely beats the heck out of<br />

receiving a nasty burn. Another facet is not to forget to preheat the work piece. Moisture on<br />

the work piece without preheating is asking for serious trouble. So preheat, preheat<br />

preheat!! Best regards to you David Pye"<br />

"<strong>The</strong> three people injured in an explosion at a Penn Township manufacturing plant last week<br />

each suffered second- and third-degree burns and remained hospitalized Saturday morning,<br />

according to a statement from the company. Warren Gondolf, vice president of<br />

communications for SKF USA Inc., declined to list the names of the three workers injured in<br />

the Thursday morning blast at the company's Barnhart Drive site. But in an email sent on<br />

Saturday, Gondolf identified one as an electromechanical technician with many years of<br />

service at SKF and the other two as technicians from Aichelin <strong>Heat</strong> <strong>Treat</strong>ment Systems Ltd.<br />

in Beijing, China. <strong>The</strong> SKF worker was listed in serious condition, and the two Aichelin<br />

workers in stable condition as of Saturday, Gondolf said. <strong>The</strong> decision not to release the<br />

victims' names came from family, he said. Injuries to the SKF worker were the most<br />

serious, Gondolf said, as that worker suffered not only burns but respiratory problems.<br />

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Those problems seemed to be improving, he said. Gondolf said the conditions of the three<br />

workers, who were taken to the regional burn center at Johns Hopkins Bayview Medical<br />

Center via helicopter after the blast, were not initially released to the company until late<br />

Friday afternoon. That delay made it difficult to update the press, he said."<br />

Specialty <strong>Heat</strong> <strong>Treat</strong>, Inc./Houston, Texas, USA. <strong>Heat</strong> treating in Texas largely<br />

revolves around the oil and gas industry which can be incredibly cyclical. Specialty is one of<br />

the largest in the state and we have this update about how they are doing-to sum up, doing<br />

well as you can see by these comments from Sam Moore of Specialty. September 6/2011<br />

"Gord, Phase I of the current expansion commenced in 2010 when we added three 8’<br />

furnaces. <strong>The</strong>y are already operational. Phase II of the expansion includes adding one 25’<br />

furnace and two 25,000 gallon quench tanks. Start date for Phase II is September, 2011<br />

and expected completion date is March, 2012. Once this expansion is complete we will have<br />

added approximately 10% capacity taking us to a total of 39 furnaces. This will allow us to<br />

process up to 6.25 million pounds of steel each month. Thank you, Sam Moore Specialty<br />

<strong>Heat</strong> <strong>Treat</strong>, Inc. smoore@specialtyheattreat.com O-713-937-3101, F-713-937-4518, M-832-<br />

256-6004."<br />

Chris Chew/Bluewater <strong>The</strong>rmal Solutions. Not much we can add about this recent<br />

addition to the Bluewater team (commercial heat treating). September 6/2011<br />

"CHRISTOPHER CHEW APPOINTED STRATEGIC MARKET MANAGER – AEROSPACE &<br />

DEFENSE. Chris joined Bluewater <strong>The</strong>rmal Solutions in July 2011. Chris Chew’s previous<br />

experience includes most recently 7 years with Bodycote <strong>The</strong>rmal Processing as Sales<br />

Account Manager. Previous to that Chris held the position as Operations Manager during his<br />

8 years with Byron Products. “We are very excited to have Chris join Bluewater <strong>The</strong>rmal<br />

Solutions Team. He will be spearheading our strategy and growth initiatives in the North<br />

American Aerospace and Defense Markets” - according to Terry Brown – Commercial<br />

Director."<br />

SKF Hanover, PA, USA. This is a very upsetting news item as it hits very close to home.<br />

This facility is absolutely top notch and the two salt furnaces are only a couple of years old<br />

and are state of the art with no expense spared. <strong>The</strong> individuals in the heat treat<br />

department are experienced, conscientious and well organized so it's shocking that this<br />

happened. It shows that heat treating can be a dangerous business even when all<br />

safeguards are followed. We hope that the injured workers recover quickly. Sept. 2/2011<br />

"HANOVER, Pa. (WHTM) - A steam explosion injured three workers Thursday morning at the<br />

SKF USA Inc. Plant in York County. Company spokesman Warren Gondolf said the accident<br />

injured an SKF employee and two technicians from a furnace manufacturer, Aichelin <strong>Heat</strong><br />

<strong>Treat</strong>ment Systems Ltd., at the facility on Industrial Drive in Penn Township at around 8:30<br />

a.m. Gondolf said the accident was caused by an explosion of hot salt solution in the plant's<br />

heat treatment area. <strong>The</strong> injured workers were flown to Johns Hopkins Bayview Medical<br />

Center in Baltimore for treatment of their injuries. <strong>The</strong>ir names and details on their<br />

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conditions were not available, but emergency officials said they appeared to be in stable<br />

condition before they left the scene. <strong>The</strong> company and federal authorities are investigating<br />

the cause of the accident. <strong>The</strong> heat treating operation will remain idle while the incident is<br />

reviewed. Gondolf said no hazardous materials were involved and there was no impact on<br />

the environment."<br />

"Ipsen India. So how is new furnace builder Ipsen International doing in India these days?<br />

Quite well thank you as you can see below. Ipsen India is on a Roll! Within the past year we<br />

have seen unprecedented local interest in Ipsen’s innovative heat<br />

treating technologies. And it is not just local companies investing in<br />

India; the mix makes it look more like the United Nations. Some<br />

highlights include: • USA: A large single row pusher, carburizing crown<br />

wheels and pinions for a USA-based tier 1 manufacturer in Pune (see<br />

photo) • Japan: 4 batch sealed quench furnaces size 36x36x48 for a<br />

Indo-Japanese JV building bevel gears. • Germany: A Germany based<br />

global leader in fuel injection systems purchased a fully automated<br />

sealed quench line. • Sweden: A global leader in tools for the mining<br />

industry headquartered in Sweden purchased a fully automated heat<br />

treating line including two sealed quench furnaces • France: This<br />

company specializing in automotive clutches added equipment to their<br />

existing system in Chennai. • Numerous local Indian companies<br />

expanded their local manufacturing base. And kudos to Ipsen USA: the<br />

developers of the Titan Vacuum Furnace. This made in America furnace<br />

is successfully competing in the India market, even against the local<br />

competition. We have sold numerous Titans here including three in the<br />

last couple of months. <strong>The</strong> oldest Titan in India, an H2-12Bar, has been<br />

operating now for two years in Bangalore. Ipsen India, based outside of<br />

Kolkata, is a 100% wholly owned subsidiary of the Ipsen Group and has<br />

been present in India since 1982. A second Ipsen facility is under<br />

construction in Bangalore and will open in the fourth quarter this year to<br />

better serve the rapidly growing market in southern India. We are<br />

actively looking for new employees to join our Bangalore team. ---Subash Maggu, CEO,<br />

Ipsen India (email: scm@ipsenindia.com") Sept. 2/2011<br />

Photo shows pusher furnace being assembled at Ipsen India factory<br />

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"Wall Colmonoy Installs a High-Temperature Vacuum Furnace at Los Lunas, New<br />

Mexico Facility.(August 31, 2011, Madison Heights, MI) – Wall<br />

Colmonoy announced today it has installed a Centorr Workhorse®<br />

Vacuum Brazing Furnace at the Los Lunas, New Mexico facility. <strong>The</strong><br />

new furnace, customized for Wall Colmonoy’s specific needs, is able to<br />

process material under high-vacuum and partial pressures with<br />

excellent process control. <strong>The</strong> furnace’s Yokogawa Process Control<br />

System with an HMI interface will help technicians maintain effective<br />

operation and control of the furnace as well as provide data with which<br />

to make operational decisions. It has an<br />

effective Hot Zone size of 12” X 12” X 12”, an<br />

operating range of 10-6 torr – 1 atm, and a maximum temperature of<br />

1315° C (2400°F). <strong>The</strong> model includes a Varian VHS – 6 diffusion<br />

pumping system, Leybold rotary vane roughing pump and a water<br />

cooled diffusion pump baffle allowing for processing of materials at<br />

very low vacuum levels. <strong>The</strong> unit also includes digital water flow<br />

switches and dedicated load thermocouples.<br />

Brazing parts and components for the aerospace, automotive, defense and energy industries<br />

where braze quality is critical to the longevity, safety and efficient function of jet engines,<br />

turbine blades, missiles, heat exchangers and nuclear reactor components outside the core,<br />

Wall Colmonoy’s experienced engineers and technicians will use the new vacuum furnace to<br />

continually test braze quality.<br />

Mike Weinstein, metallurgical engineer and Technical Service Manager at the Los Lunas<br />

plant, indicates “<strong>The</strong> new high-temperature vacuum furnace, with its inert gas cooling<br />

system, is expected to increase throughput by a factor of two. Used for product<br />

development, application development and research testing, this increased capacity will<br />

allow us to keep pace with the requirements of our growing business.” About Wall<br />

Colmonoy; Wall Colmonoy is the leading manufacturer of alloy products for surfacing, hightemperature<br />

brazing, and casting applications across a range of high-tech industries. Known<br />

for our unique proven way of creating superior performing alloys that enhance engineered<br />

components, we pride ourselves on long-term strategic customer collaboration that<br />

produces value-added ideas and creative solutions. Combining 70 years of engineering<br />

technology with a progressive, visionary outlook, Wall Colmonoy offers customers trusted,<br />

customized expertise that results in smart innovation and shared growth. More information<br />

about Wall Colmonoy is available at <strong>www</strong>.wallcolmonoy.com,<br />

<strong>www</strong>.facebook.com/wallcolmonoy.com and <strong>www</strong>.twitter.com/wallcolmonoy." Sept. 2/2011<br />

Disclaimer. This section is provided with the intention of sharing information; rumours and<br />

news about the heat treat industry. We try to insure that all of the information contained<br />

herein is correct but we cannot guarantee it. If you feel that any of this information<br />

contained in this section is incorrect please let us know and it will be changed or removed<br />

immediately (a more detailed description of our publishing policy is found on the "<strong>News</strong><br />

Policy" page of this website).<br />

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Used Equipment<br />

At "t<strong>hemon</strong>ty.com" you are guaranteed of finding the best priced used equipment in the<br />

industry due to the fact that we do not buy and resell and have no associated costs. Instead<br />

we put buyers and sellers together on a small commission basis meaning that at the end of<br />

the day you are paying what equipment is worth-not equipment with a huge mark up<br />

attached! In addition you generally can see the equipment installed, running and talk to the<br />

actual operator far better than seeing a used furnace in the back of a dingy warehouse.<br />

Don’t see what you are looking for? Let us know and we will find it for you. Please feel free<br />

to Contact Us.<br />

Listing Used Equipment<br />

Want to get true market value for your used heat treating equipment? t<strong>hemon</strong>ty.com is the<br />

only way to do this! Unlike used equipment dealers we work on a commission basis meaning<br />

no high overheads, no buy and resells, no high expenses which means that you as a seller<br />

get what your equipment is worth-not what a used equipment dealer will pay you for it. Not<br />

sure what your equipment is worth or how saleable it is? Let us know and we can give you a<br />

free appraisal and an honest answer about market conditions-no BS. Before listing we will<br />

require a signed copy of the "Terms and Conditions". Please use our Contact Form or email<br />

Dale at dale@t<strong>hemon</strong>ty.com all pertinent information including asking price (which we<br />

strongly recommend) age, condition and if possible photos. When selling please keep in<br />

mind that we do NOT ask for an exclusive sales agreement - if we don't sell it we don't get<br />

paid - PERIOD. You can’t lose by listing with t<strong>hemon</strong>ty.com we sell your equipment or we<br />

don’t get paid-period.<br />

Notice: We have attempted to describe all equipment accurately from the information we<br />

have available. Any mistakes are unintentional. We do not guarantee the accuracy of the<br />

information, nor can we guarantee the performance of the equipment or suitability to your<br />

application. <strong>The</strong> equipment is sold as-is, where-is. We strongly encourage your personal<br />

inspection of the equipment before purchase.<br />

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Batch<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• Accutemp Batch Integral Quench<br />

• Box Furnace<br />

• Carbottom Furnace<br />

• Controlled Atmosphere Brazing<br />

Furnace<br />

• Hawk Carbottom Furnace<br />

• Holcroft Slot Type Box Furnace<br />

• L&L Atmosphere Box Furnace<br />

• L&L Atmosphere Furnace<br />

• Lindberg Electric Pit Furnace<br />

• Super 30 Allcase<br />

• Surface Combustion Atmosphere<br />

• Surface Combustion Batch IQ<br />

• Surface Combustion Power<br />

Convection Allcase Furnace<br />

Item #B301 Surface Combustion Power Convection Allcase Furnace. S/N BC 40480-<br />

1B. 1750F. Top Cool but no quench. Working dimensions of 30" X 48" X 30". Gas fired<br />

BTU/unit 1000. Endo, natural gas, nitrogen atmosphere. 1750F. Casemate control. No<br />

oxygen probe. Overall in reasonable condition. Installed and under power but not in<br />

operation.<br />

Item #B300 Carbottom Furnace. Made by Texas Industrial Systems, working dimensions<br />

6' high X 8' wide X 11' deep. Gas fired 1750F. Prewired freestanding control panel. Two<br />

upgraded digital temperature controllers. Dialatrol overtemp. Complete switch gear<br />

including all necessary pushbuttons switches and indicating lights. Fibre lined with 2 zones<br />

of control. Over and under fired by 8 North American 4422-5-5-11 burners. One vertical<br />

rising hydraulically operated door. Hydraulic winch system moves car in and out. 8 hydraulic<br />

cylinders effect the car seal. 4 hydraulic cylinders for door seal. Includes 1 heavy duty car<br />

with 8 wheels. Complete combustion controls & safeties including flame safety, spark<br />

ignition, purge system and door and car limit switches. Very good condition. Asking<br />

$55,000 USD.<br />

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Item #B299 Hawk Carbottom Furnace. Job #4FX 71969. Gas fired, working dimensions<br />

of 15' wide X 25' long X 8' high. 480V/3 phase/60 cycle. 1650F. Free standing control panel<br />

with Honeywell digital temperature controls, recorder, over-temp and Epic II pressure<br />

control. Allen Bradley PLC. Fibre lined with 10 top fired burners with flues at bottom.<br />

Motorized car with a capacity of approximately 90 tons. Cam operated door closers and<br />

sand seals. Excellent condition. Asking $175,000 USD.<br />

Item #B298 L&L Special Furnace Co. Model AQ 524-H596-1-F80-20853N, Atmosphere<br />

Furnace with Internal Gas-Quench capability, 2000F, Work Zone: 16"W x 14"H x 26"D, 18<br />

kW, Electrically <strong>Heat</strong>ed, 208V/3Ph/60Hz, Full Load Amps: 71.5 30kW, Needs no retort,<br />

Nichrome heating elements. Has cast alloy roller rails for load movement. Pneumatic inner<br />

door and outer door. Pneumatic load pusher. Ideal for hardening air-quench alloys such as<br />

D2. Capable of operation with Air, Nitrogen or Argon. Honeywell controls with Allen Bradley<br />

SLC100 PLC. Drawing No. 4596-1, Serial No. J1186TS. What is unique about this furnace<br />

is the internal gas-quench system that can be used with air, argon or nitrogen. It is ideal<br />

for hardening air-hardened steels like D2. Price: $9,800.00 USD<br />

Item #B295 Holcroft Slot Type Box Furnace . Working dimensions of 102”W x 16”H x<br />

72”L . Maximum temperature of 2200°F . Gas Fired, never used-excellent condition.<br />

Asking $59,500.00 USD.<br />

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Item #B294 Pyrotech Services Box Furnace. Electrically heated, 480/3/60/120 kW,<br />

model #132x30x36E-HT-M, S/N 001. Operating temperature of 2000F. Work Area : 30"W x<br />

24"H x 132"L (11'), external dimensions of 7' 6" wide x 15' long w/o end tables x 11' high<br />

Approx. wt. is 15,000 lbs. Controls : Controls are located in a separate remote mounted<br />

enclosure. <strong>The</strong>re are 3 zones of control. Each zone has a Honeywell UDC 3000 digital<br />

temperature controller and a Honeywell UDC 2000 digital high limit safety. A Honeywell UDC<br />

2000 high limit for the exhaust fan. A Honeywell DPR 3000 multipoint 12" wide strip chart<br />

recorder is also mounted in this enclosure. Three separate SCR enclosures are attached to<br />

the side of the furnace and house the Control Concepts SCR power controllers. Three 50<br />

KVA step down transformers, 1 for each zone, reduce voltage to the heating elements.<br />

Description: Vertical lift door on each for use as a pass through furnace. Doors have<br />

pneumatic cylinders with a foot pedal operator. <strong>The</strong>re are 48" long tables on each end.<br />

Furnace is lined with 10" thick ceramic fiber modules on the side walls, roof and doors. <strong>The</strong><br />

floor has hard brick piers to support the 3 rows of alloy roller rails. Rollers are spaced on 9"<br />

centers to support the work trays, no trays are supplied with the furnace. Ribbon style<br />

heating elements are located on each side wall and on each door for good uniform heating.<br />

A flue vent is located in the roof. <strong>The</strong>re is also a powered exhaust fan located on top of the<br />

furnace. Excellent condition-never used. Asking $49,000 USD.<br />

Item #B289 Accutemp Batch Integral Quench – Model # 1QA-121236-1177. Working<br />

dimensions of 12” x 12” x 36”D; Muffle Design; Electric 230V/3 phase/60 cycle. 180KW SCR<br />

Controlled; Maximum temperature 1900F. This furnace has a Alloy Muffle in the <strong>Heat</strong><br />

Chamber for extremely tight carbon control. Control panel with Super Systems 9200<br />

(Carbon/Temper/Video Recorder), Super Systems 7SL Hi Limit Controller, and HP2000<br />

<strong>Heat</strong>ed Probe System. Comes with loader/unloader. Unit has embedded heating elements<br />

in the floor and sidewalls. Brick lined on walls and floor with fiber in the top, both in good<br />

condition. Spare Elements and slightly use muffle. All Maintenance Records. Asking<br />

$15,000 USD.<br />

Item #B287 Super 30 Allcase. Early 1970's vintage this unit has working dimensions of<br />

30" X 48" X 30", is gas fired and has "top cool" option. This furnace is basically a shell with<br />

fair brick condition. It does have tubes which are in fair shape as well and most of the alloy<br />

(with the exception of the fan) is also available. Asking $5,000 USD.<br />

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Item #B273 Surface Combustion Batch IQ Furnace. Working dimensions of 30” wide X<br />

48” deep X 24” high. Electrically heated, 480V/3 phase/60 cycle. 1350F-1750F. Newer<br />

design with dual quench cylinders and top cool. Free standing control panel with Eurotherm<br />

digital controllers and over-temp. Multipro datalogging and carbon control. Good condition.<br />

Asking $50,000 USD.<br />

Item #B262 Lindberg Electric Pit Furnace. Model 12-RP-4848-18A. Working dimensions<br />

of 48” X 48”, electrically heated, maximum operating temperature of 1850F. 480V, 3 Phase.<br />

Honeywell UDC2000 Mini-Pro temperature controller. Honeywell DR 4500A Truline circular<br />

chart recorder. Equipped with an air powered lid/cover lifting system (swing away type).<br />

Complete electrical boxes and required power units, transformers, SCR unit, manuals and<br />

drawings. Also included are some spare parts with some refractory repair items. Also<br />

included is some alloy fixturing. Excellent condition. Asking $49,500 USD.<br />

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Continuous<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• 2100°F Belt Atmosphere Furnace<br />

• Abbott Brazing Furnace<br />

• ABBOTT Model Furnace<br />

• AFC Austempering Line<br />

• AFC Mesh Belt Austemper Line<br />

• AGF Rotary Retort Furnace<br />

• BTU High Temperature Atmosphere<br />

Pusher Furnace<br />

• C.I. Hayes Brazing Furnace<br />

• CM High Temperature Pusher<br />

Furnace<br />

• Can Eng Mesh Belt Furnace Line<br />

• Continous Drying Oven<br />

• Hayes High Temp Pusher Furnace<br />

• Holcroft 2 Row Pusher<br />

• Holcroft Austempering Lines (3)<br />

• Holcroft Mesh Belt Annealing<br />

Furnace<br />

• Ipsen T-22 Pusher Line<br />

• NASS Austemper Furnace Line<br />

• Pacific Scientific Rotary Retort<br />

Furnace<br />

• Safed High Temperature Mesh Belt<br />

Furnace<br />

• Shaker Hearth Hardeing Line<br />

• Surface Combustion Rotary Hearth<br />

Furnace Line<br />

• Surface Combustion Cast Link Belt<br />

Line<br />

• Surface Combustion Roller Hearth<br />

Furnace<br />

• Rotary Hearth Furnace<br />

Item #C260 Continuous Drying Oven. Manufactured by VANASSE LEHR INC. Model L24-<br />

56H. Outside dimensions of 62”W X 672”L X 64”H with a 24” wide belt. Electrically heated<br />

600V, 3 phase, 272 KW, Max. Temp: 1750° F. New in 2006 this unit has seen a total of 40<br />

hours of use. Currently in indoor heated storage. Complete manuals and drawings are<br />

available. Consider this in excellent condition. New $168,946.00, Asking $84,473.00 USD.<br />

Item #C259 Rotary Hearth Furnace. Manufactured by <strong>The</strong>rmcraft, this has a 48"<br />

diameter work zone. Electrically heated, 480/3/60, 42 KW. Operating temperature 1950F.<br />

Model 248-10-2Z-RH. Temperature control instruments and recorder are missing. Can be<br />

replaced by the vendor to the buyers specifications. Door opening is 12" high X 18" wide,<br />

door is air cylinder operated. Ceramic fibre insulation. <strong>Heat</strong>ed by 18 PH-C flat plate heaters,<br />

2 zones of control. Set up for nitrogen, ammonia, natural gas & endo gas through Waukee<br />

control flow meters. Other features are nitrogen purge system, flame curtain with safeties,<br />

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carbon control, SCR's drawings and manuals. Excellent condition. Asking $24,000.00<br />

USD.<br />

Item #C258 Abbott Brazing Furnace. Abbott Brazing Furnace. Model 3ZSCR-24-<br />

144HH3-2150. Operating temperature 2150 degrees F. 24" wide belt with 8" opening over<br />

the belt. <strong>Heat</strong>ed section length is 144.5". Cooling section length: 264". Overall length is<br />

629". Overall dimensions of 84" W 629" L, 83" High. Nitrogen/Hydrogen atmosphere.<br />

Electrically heated, 600 V, 3 phase, 227 KW. New in 2006 this furnace was installed and run<br />

for 4 hours. Consider it new, immaculate condition. Currently installed but not in use.<br />

Honeywell controls with electronic flowmeters. Full manuals. Prints available on request.<br />

New; $355,531.00, Asking; $177,765.50 USD. Must move quickly, any reasonable<br />

offers will be considered.<br />

Item #C257 AGF Rotary Retort Furnace. Rated for 400-700 lb/hr. It has a new retort,<br />

new brickwork and a new variable motor. It has a oil quench tank with a conveyor and the<br />

furnace is in excellent condition. Gas fired. We are asking $ 27,500.00 US. <strong>The</strong> buyer is<br />

responsible for removal and the vendor would assist in the disconnect.<br />

Item #C256 Surface Combustion Rotary Hearth Furnace Line. This system was<br />

designed for heat treating and straightening crankshafts and consists of a rotary hearth<br />

furnace, 2 Gleason straightening presses and a robot for loading/unloading. <strong>The</strong><br />

furnace is S/N CC11590-1 with an outside diameter of 17' 3", inside 15', inside height of 2'<br />

11" with an overall height of 8" 6". Built August 1979. Gas fired with 8 trident tubes.<br />

Atmosphere is Endo/Natural gas. Nominal tray size is 5" X 21", number of tray positions 60,<br />

tray loader/unloader length 10' 6". Hearth has ceramic tray support and guide tiles and<br />

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embedded in 12" thick insulating firebrick. Sidewalls consist of 9" of insulating firebrick<br />

backed with 4 1/2" of insulating block. Alloy and brickwork are both excellent. Gleason<br />

straightening presses are Model 140 units, oil quench machines with 6' cabinet, indexing<br />

table, S/N's 107902 and 118701 with chilling system consisting of C/C tank, 5' X 5' X 3', 3<br />

7 hp pumps, controls and cooling tower. Also included is a ASEA Model S2 robotic loading<br />

arm, with robot controls, joystick touch pad controls. S/N 4955-8127-001. System is<br />

complete, installed but not in operation.<br />

Item #C253 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman<br />

Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is<br />

affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.<br />

• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit<br />

Control, Atmosphere, Salt Temperature, High Limit Quench, <strong>Heat</strong>ed Rinse & Variable Belt<br />

Speed Control for Furnace and Salt Belt. <strong>The</strong> system allows for remote monitoring.<br />

• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight<br />

Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.<br />

• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with<br />

load cells. This unit is controlled by a computer and has proven to be an exceptionally<br />

flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside<br />

in order to hand load the furnace.<br />

• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is<br />

capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt<br />

speed of 14 “/min. and a loading density of 12 lbs/SF. <strong>The</strong> 48 inch wide belt is of fine closed<br />

weave design in order to prevent part mixing. <strong>The</strong> full range of furnace belt adjustment is<br />

10-20”/min. <strong>The</strong> furnace opening at the preheat has been closed down to about 2” because<br />

the original part loading was 1” at Tinnerman. <strong>The</strong> overall height can be easily increased to<br />

6” for commercial use.<br />

<strong>The</strong> 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition<br />

and all tubes have recuperators. <strong>The</strong> temperature operating range is 1475-1725˚F.<br />

Maximum temperature is 1900˚F. <strong>The</strong>re are two zones with Fanuc PLC2 Honeywell<br />

Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer<br />

Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating<br />

Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.<br />

Atmosphere: <strong>The</strong> furnace is currently set up for endothermic atmosphere. We can provide a<br />

conversion to nitrogen methanol if required. Methane additions are provided and an<br />

ammonia flowscope can be provided and desirable if one wants to be able to carbo-nitride<br />

or carbo-austemper parts.<br />

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• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature<br />

limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt &<br />

Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr<br />

with 3-HP Combustion Blower.<br />

• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D &<br />

(1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.<br />

• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable &<br />

reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls<br />

and gas safety train.<br />

Salt- <strong>The</strong>re is some salt available.<br />

Pricing: <strong>The</strong> entire line is priced to sell at $100,000 USD. Salt to be sold separately.<br />

Item #C252 Surface Combustion Cast Link Belt Line. Working dimensions of 36" wide,<br />

with 6" over belt and 25' of heating (hardening furnace). 3 zones of control, Recirculating<br />

fans in zones 2 & 3. Gas fired, Eclipse recuperated burners. Automatic Walmil loading<br />

system, rotary washer, quench and mesh belt temper. Mesh belt temper is electrically<br />

heated, capable of 1500F and is 27' long, 12" of clearance over belt, Model E15TR54.<br />

Nitrogen/Methanol, panel is included. Barber Colman digital controls. Overall in good<br />

condition. Asking $195,000 USD.<br />

Item #C250 Safed High Temperature Mesh Belt Furnace. Model 11 BD 30/21–<br />

Atmosphere air hardening unit Built in 1992 for Camillus Cutlery. Used for hardening SS<br />

blades and some annealing. <strong>Heat</strong>ing 460v 3ph 60 hz , fla 56 amps– 3 zones; approx. 6 ft<br />

total; electric heat, belt width 10 ½ inches; 11’ muffled cooling zone. All muffles and belts<br />

in good condition. Furnace is in excellent condition with spare parts including 18 ft section of<br />

unused belt, over 30 new heating elements and other items. Total furnace length is 34 ft.<br />

Max temperature aprox. 2100 F. Asking $15,000 USD.<br />

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Item #C249 Ipsen T-22 Pusher Line. Includes hardening furnace, charge car, washer<br />

and temper. Hardener has 2 zones, working dimensions of 36" X 48" X 24" high. Set up to<br />

run carburizing, carbonitriding and neutral hardening. Gas fired. 4 trays in the hardening<br />

furnace. 1725F operating temperature. Temper is capable of 1200F. Installed but not in<br />

operation. Complete and in excellent condition. Asking $99,000 USD.<br />

Item #C248 Holcroft 2 Row Pusher. Tray size of 42" X 18" X 28" high, capacity of each<br />

tray is 1,000 pounds. Hardening furnace has 27 U-tubes, recuperated burners and is<br />

capable of 1750F. 35 trays in hardener. 3 zones of control, each has an SSI oxygen probe.<br />

Endo addition. New brick and alloy is also very new. Post wash/post rinse. Temper is 1 zone<br />

and holds 33 trays. Operating temperature of 1280F. Line is installed and in operation,<br />

overall in excellent condition. Asking $250,000 USD.<br />

Item #C247 Surface Combustion Roller Hearth Furnace. Tray size 60" X 60" X 36"<br />

high, 5,000 pound capacity/tray. Hardening furnace has a heated length of 110' and holds<br />

13 trays. Gas fired, U-tubes, 22 upper and 27 lower, capable of 1750F. Burners are<br />

recuperated. Brick lined. Alloy is in good shape, some brand new. Approximately 25 million<br />

BTU's. 5 zones of control. Each has a water cooled 6 blade, pitched fan and an SSI oxygen<br />

probe. Eurotherm controls with SSI "Super Data". Waukee electronic flowmeters. Endo<br />

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addition with trim air and natural gas for each zone. Post wash with a spray rinse-two<br />

separate units. Temper has 3 zones of control and holds 11 trays. Capable of 1250F.<br />

Integrated blow down for cooling after temper. Soluble oil dip tank. This line is installed, in<br />

operation and is in excellent condition. Please call for pricing.<br />

Item #C246 BTU High Temperature Atmosphere Pusher Furnace. This 1997 high<br />

temperature pusher furnace was designed for sintering moly-manganese at an operating<br />

temperature of 1425C in a reducing atmosphere. Maximum operating temperature 1550C. 3<br />

zones of control. Working dimensions of 8" wide with 12" clearance above the belt. Total<br />

heated length 36", hearth height about the floor 42". Furnace atmosphere DA, Nitrogen and<br />

Hydrogen. Cooling section consists of 18" insulated and a 36" water cooled section. Return<br />

conveyor running parallel to the furnace is also included. Overall furnace length is 21' 6".<br />

Electrically heated with Molybdenum ribbon style elements. Cooling section consists of a SS<br />

muffle. System is complete and installed. Minor repairs to the controller are necessary.<br />

Please call or E-mail for more details. Asking price $99,000 USD.<br />

Item #C242 CI Hayes Humpback Brazing Furnace. Working dimensions of 24" wide X<br />

8" high X 12' (high heat). High heat has 3 zones of control with 12 elements. Maximum<br />

operating temperature of 2100F. Overall length 60'. Controls are Honeywell DPR units.<br />

Overall the line is in very good shape although the elements in the first zone need to be<br />

replaced. All drawings and manuals are available. Currently installed but not in use. Asking<br />

$75,000 USD. Available immediately.<br />

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Item #C237 Can Eng Mesh Belt Furnace Line. Model 661503404. Late model complete<br />

heat treat system. Maximum operating temperature of 1750F. Work area of 4” high X 36”<br />

wide belt X 144” heated length. Gas fired 797,600 BTU’s/hour. Hardening furnace has a new<br />

tight weave mesh belt and new alloy skid hearth. Brick lined with fibre roof. <strong>Heat</strong>ed by<br />

SER’s and U style radiant tubes. Two zones of control. Metro Scale computerized loading<br />

system and pre-wash. Quench system with SBS cooler. Wash/700F temper with 20’ of<br />

heating. Includes load baskets, spare parts, drawings and manuals. 4 free standing<br />

enclosed control panels with PLC’s. Digital read out solid state controllers. Good condition.<br />

Asking $125,000 USD.<br />

Item #C235 AFC Austempering Line. Model # MBA-30-96, S/N 60866-71. Work area<br />

approximately 30” wide X 117” (heated section) X approximately 3-4” over belt. Rated for<br />

500-600 pounds/hour. Maximum temperature 1700F. Electrically heated 480/3ph/60cycle.<br />

Line includes Eriez magnetic conveyor loader, Hi-Vi vibratory feed and Metro Scale weighing<br />

and loading system, AFC furnace and salt quench, AFC wash system, air cool station, exit<br />

conveyor and in line Weber cryo unit. Furnace has re-circulating fan. Barber Colman<br />

temperature controller, over temp and circular chart recorder, Barber Colman salt level<br />

controller and Marathon over-view carbon control system. Footprint (overall system) 36’<br />

wide X 50’ long (approximate). Overall system appears to be in good condition.<br />

Approximately 10 years old. Asking $125,000 USD<br />

Item #C234 Hayes High Temperature Pusher Furnace. Model MY-040890-90PH. 4”<br />

height over hearth, 8” wide tray width. Recommended tray size 8” X 8” X 7/8”. 90” preheat<br />

section, 1100C, 42 KW, 6 control zones, Nichrome elements. 90” high heat, 1500C, 72 KW,<br />

6 control zones, Moly elements. Power; 117 KW, 460/3/60. 198” cooling section in 5 zones.<br />

Automated doors at each end of furnace with nitrogen atmosphere, flushing. Dissociated<br />

ammonia/nitrogen blending atmosphere with nitrogen purge. Multiple inlets for even<br />

atmosphere flow and flushing. Overtemperature protection control for both preheat and high<br />

heat. Allen Bradley SLC-500 Logic Control. Screw drive, dual speed, anti-jam detection.<br />

Articulated return conveyor. Hearth level 44”. Overall space requirement 125” wide X 545”<br />

long X 72” high (without burn-of stacks). Very nice condition, asking $80,000 USD.<br />

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Item #C219 ABBOTT MODEL 6ZSCR-18-432HH6-VC-2150. 18" wide belt, 4"+ opening<br />

over the belt, 432" heating chamber (silicon carbide muffles), six zones, 36" long vari-cool<br />

with 162" of additional cooling including two curtain boxes. 2150 deg.F. max temp., piped<br />

for dissociated ammonia atmosphere and nitrogen purge, 335 kw @ 480/3/60,Honeywell<br />

UMO 800 controller/programmer, OAD: 84" w x 90" h x 720" l. Currently used for annealing<br />

knife blades but with a little effort a metallic muffle in the front half of the heating chamber<br />

could be added for debinding and sintering of PM parts. Asking price: $160,000 USD<br />

OBO<br />

Item #C212 Holcroft Mesh Belt Annealing Furnace. Nitrogen Atmosphere, 1650°F.<br />

Electrically heated. 72” wide belt, 9” high over belt, 24’ heated section. 8’ cooling section.<br />

Consider this in good overall condition. Asking $175,000 USD.<br />

Item #C211 Holcroft Austempering Lines (3 available). This is a cast link belt furnace,<br />

electrically heated with an operating temperature of 1750F. Belt width is 48” X 21’ long<br />

(heated length). Automatic shaker pan loading system. Salt quench tank with discharge<br />

conveyor. Wash tank with conveyor. Rinse tank w/conveyor. Parts dryer with conveyor.<br />

Height over belt 7-3/4".Asking price $110,000 USD loaded on to a truck.<br />

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Item #C210 CM High Temperature Pusher Furnace. Model # 488-120-3Z-480V-3PH-A.<br />

Tray size 8” X 12” X 5/8” alumina. Preheat is 90” long with 3 zones of control, 1100C<br />

operating temperature, 66KW. High heat is 120” long with 3 zones of control, operating<br />

temperature is 1800C, 135KW. Height over hearth is 7”. Automatic doors at both ends and<br />

atmosphere flushing and burn-off stacks. Atmosphere is Hydrogen with a Nitrogen purge.<br />

<strong>The</strong>re are two cooling sections with a total length of 120”. Screw drive pusher and load<br />

return conveyor system. Overall dimensions are 87” high X 132” wide X 57’ long. <strong>The</strong><br />

furnace was tested for operation at 1800C but only used for 2 years at 1200C. Asking<br />

price is $200,000 USD or best offer. **New price**<br />

Item #C203 2100°F Belt Atmosphere Furnace. Lindberg 20" Wide x 12" High Belt<br />

Atmosphere Furnace, Electric (Globar elements), 2100°F (may be 2150°F) Max.<br />

Temperature, 10ft <strong>Heat</strong>ing with 30ft Cooling, Set up for Exothermic (combustible gas)<br />

atmosphere, Good for a variety of heat treating applications, but Ideal for Brazing or<br />

Annealing applications. Atmosphere Burn-off, Guillotine End Doors, SCR Control, Complete<br />

rebuild included but was not limited to: new brick, new cooling muffles, new elements, new<br />

belt, etc. Does not require a muffle, so lower long-term maintenance costs. Contact us for<br />

full details. Reconditioned, and ready for quick shipment. Price: $75,000 USD Location:<br />

Midwestern U.S<br />

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Item #C194 AFC Mesh Belt Austemper Line. Operating life of equipment was 1979-<br />

2005. Equipment was in full production until plant shutdown. <strong>The</strong> equipment was<br />

refurbished in 2002 by Great Lakes Company (located in the Detroit area). Rework on the<br />

austenitizing furnace consisted of all new Yokogawa temperature control instruments with<br />

paperless temperature and carbon control recording, all new recuperated radiant tube<br />

burners, re-work of cold belt return and water sealing under the furnace. Original AFC hand<br />

drawings are available. Original AFC operating instructions are available.<br />

Technical Details<br />

Austenitizing Furnace<br />

• Production capability is 900 pounds per hour based on belt loading of 10#/ft2 and time in<br />

the furnace of 26 minutes.<br />

• Furnace belt 36” wide x 16’-8” effective length. Roller hearth design with variable speed.<br />

• Three (3) zones of temperature control with one (1) zone of automatic carbon control.<br />

• Paperless recording of temperature and carbon.<br />

• Burner input of 2,500,000 Btu/hour with 5 HP combustion air blower.<br />

Austemper Tank<br />

• Capacity of 85,000 pounds of salt. Insulated tank with a maximum temperature of 750°F.<br />

• Quench conveyor is 42” wide with variable speed control.<br />

• Quench curtain pump is 2 HP. Salt agitation pump is 18” diameter propeller with 7½ HP<br />

motor.<br />

• Gas fired heating system is 1,000,000 Btu/hour with 3 HP combustion air blower.<br />

• Individual temperature controls and separate gas safety train.<br />

Holding Tank<br />

• Capacity of 85,000 pounds of salt. Non-insulated tank.<br />

• Gas-fired heating system, 1,000,000 Btu/hour.<br />

• Temperature controls, combustion air blower and gas safety train shared with the<br />

austemper tank through a selector switch.<br />

Wash Tank and Rinse Tanks<br />

• Capacities 1200 gallons of water.<br />

• Mesh belt conveyors 42” wide with fixed speeds.<br />

Asking Price: $200,000 USD.<br />

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Item #C178 Pacific Scientific Rotary Retort Furnace.<br />

Endothermic Atmosphere Rotary Retort Furnace, Throughput ~300 lb/hr, Owner has gone<br />

through the equipment thoroughly in preparation for start-up. But minor rewiring remains<br />

for furnace to be ready to operate. Pacific Northwest Location. Asking Price: $55,000<br />

USD.<br />

Item #C167 Shaker Hearth Hardening Line. 400 lb/hr Sunbeam Shaker ("Shuffle<br />

Hearth") Hardening Furnace Line, Includes Automatic Part Loader, Electric Shaker Furnace,<br />

1800°F, 112 kW, Quench Tank with Dragout Belt, Rotary Parts Washer and 1000°F<br />

Continuous Belt Temper Furnace, 50 kW. Overall Line Length, if in straight line is approx. 61<br />

ft. Overall Height is approx. 8ft-6in., Max. Overall Width is approx. 7ft-3in. with piping. Still<br />

under power for demonstration. Extra spare shaker hearth and spare belt for temper. Price:<br />

$50,000 USD whole line.<br />

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Draw/Temper<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• AFC Temper<br />

• Continuous Mesh Belt Oven<br />

• Despatch Walk-In Oven (2)<br />

• Despatch 500F Walk In Oven<br />

• Despatch V-34 Standard Batch<br />

• Dow Pit Furnace<br />

• Electric Re-Circulating Temper<br />

Furnace<br />

• Grieve Batch Recirculating Oven<br />

• Pit Furnace<br />

• Precision Quincy Oven<br />

• Surface Combustion Temper<br />

• Surface Combustion Continuous<br />

Draw<br />

ITEM #T236 Continuous Mesh Belt Oven. Manufactured by Vanasse Lehr. Model<br />

L24.56H. 53"W X 672'L X 64"H with a 24" wide belt. Electrically heated with an operating<br />

temperature of 1250F. This was new in 2006 and has seen only 40 hours of use. New this<br />

was $113,540.00. Currently installed but not in operation. Like new condition. All manuals<br />

and drawings are available. Asking $56,770.00 USD.<br />

Item #T235 Dow Pit Furnace. 54" diameter X 128" deep. Honeywell DLP-700 controller.<br />

1400F, gas fired. Installed but not in operation. Excellent condition. Asking $15,000 USD.<br />

Item #T234 Despatch Walk-In Ovens (2 available). Model Special S-1039. Working<br />

dimensions of 84" wide X 96" deep X 72" high. Natural gas fired, 750F operating<br />

temperature. Solvent rated (.33 GPH), Recirculating walk-in oven with horizontal/vertical air<br />

flow, top mounted heater box with Maxon burner system, IRI valve train, powered exhaust<br />

and double swing out front doors. Free standing control panel complete with digital<br />

temperature controller and digital high limit. Excellent condition. Overall dimensions of 10'<br />

wide X 10' long X 8' 6" high. Approximate weight 7500 pounds. Asking $23,500 USD.<br />

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Item #T232 Electric Re-Circulating Temper Furnace. Built by Park <strong>The</strong>rmal this unit<br />

has working dimensions of 52" wide X 51" high X 108"long.Electrically heated, rated for<br />

120KW, 460 volts, 3 phase, 60cycle (600 to 480 V transformer available). Maximum<br />

temperature 1400F. Outside dimensions of 8' wide X 13' high X 11' long (135" high to top of<br />

fan for shipping purposes). Control panel 4' wide X 6' 4" high X 2' long. Vertically air<br />

operated door. Re-circulating fan 15hp. C/W SS baffles, elements and roller rails (three).<br />

Temperature controller is a Honeywell DR 450T, chart recorder DR450T, high limit<br />

Honeywell UDC 2005. AEROSPACE APPROVED and is capable of achieving ±10F. Like new<br />

condition. Asking $75,000 USD.<br />

Item #T231Surface Power Convection Draw Furnace. S/N BX 38450-1B. Gas fired.<br />

Top cool option. Working dimensions of 30” X 48” X 30”. Operating temperature of 1750F,<br />

900F minimum. Fuel demand 1 million BTU’s. Installed but not in operation. Reasonable<br />

condition. Pricing to come.<br />

Item #T228 Surface Combustion Temper. Working dimensions of 36”W x 30”H x 48”L.<br />

Gas fired. Model HFC-36-54, Serial Number BX-38208-1B. 1400F operating temperature.<br />

Excellent condition. Currently in indoor storage. Asking $29,500.00 USD.<br />

Item #T227 Pit Furnace. This is a square furnace with working dimensions of 48” square<br />

X 72” deep. Operating temperature of 1500F, temperature uniformity of +-15F. Electrically<br />

heated, SCR’s with half new elements and spares. Recirculating fan in the bottom rear<br />

blowing across the base and up. Clam shell lid. Control panel included but new temperature<br />

controllers are required. Currently installed and in operation. Please call for pricing.<br />

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Item #T221 Grieve Batch Recirculating Oven. Work zone of 48” X 48” X 48”. Electric<br />

208/3/60, 15Kw, 20 amps. Operating temperature of 350F. Model #CBV350E8. Partlow<br />

1400 single set point control, digital display. 10” circular chart temperature recorder. Shut<br />

down timer. SCR power controller. Fused disconnect switch. Double swing open doors. 4”<br />

insulation. Includes 2 nickel plated wire shelves (100 pounds loading each). Internal<br />

circulation, 1200 CFM fan. 1 hp. Fan motor. Oven uniformity +-4F. Includes operating<br />

manual. Manufactured in 2006, oven was hooked up and tested but never run for<br />

production. New $24,198.00., asking $11,500 USD.<br />

Item #T192 Precision Quincey Oven. Recirculating electrically heated floor loading style<br />

oven. Working dimensions of 36” X 36” X 36”. Two swing out doors on the front of the oven<br />

permit easy access to the heating chamber. A top mounted chamber houses fan and electric<br />

heating elements. <strong>The</strong> oven is equipped with a powered exhaust. 350F. Built in 1999-2<br />

available. Asking $3,950 USD each<br />

Item #T183 Surface Combustion Continuous Draw. 2 zones of temperature control.<br />

46” wide mesh belt, 28’ of heating. Direct fired, 1300°F maximum operating temperature.<br />

Complete and in good condition. Asking Price: $39,000 USD.<br />

Item #T179 Despatch 500F Walk-in Oven.<br />

Despatch Walk-In Oven, 500ºF Max. , Work Zone: 66”W x 72”H x 108”L,<br />

Model: PSC 3-31H, Ser. # 132697, 68 kW <strong>Heat</strong>ing, <strong>Heat</strong>ing Amps: 81.8<br />

Total Motor Amps: 14.2, 480Volt/3Phase/60Hz,<br />

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Overall Size: 104”W (includes panel) x 11’6”H x 9’8”L, Electrically <strong>Heat</strong>ed Walk-In Oven<br />

with Double Doors On Both Ends, This ovens is solvent rated and has a powered exhauster<br />

mounted on top. Top mounted heater box with recirculating fan distributes air horizontally<br />

through the oven. Controls: Mounted in an enclosure attached to the side of the oven<br />

includes a Honeywell UDC digital temperature cont- roller, Honeywell UDC digital high limit<br />

and Honeywell digital DR 4200 round chart recorder. All necessary pushbuttons, motor<br />

starters, relays, contactors etc. are also contained in the same enclosure. A fused<br />

disconnect is mounted above the panel. Price: $16,500 USD Location: Northwestern U.S.<br />

Item #T159 Despatch V-34 Standard 500’F MOT batch oven.<br />

E&G. 36”W x 36”D x 36”H inside dims. 3 adjustable shelves, indicating controller, high limit,<br />

motorized exhaust. Refurbished, 90 day warranty. Asking Price: $4150 USD F.O.B.<br />

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Generators<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• Ammonia Cracker Dissociator<br />

• CanEng 3600 CFH Endo Generator<br />

• GE Exothermic Generator<br />

• SunbeamExo Generator<br />

• Surface 5000 CFH Endo Generator<br />

• Surface 5000 Endo Generator<br />

• Surface Combustion 5600 CFH Endo<br />

Generators (3 available)<br />

• Surface Combustion 10,000 CFH<br />

Endo Generators (3 available)<br />

• Surface Combustion Exothermic<br />

Generator<br />

Item #G165 Surface 5000 CFH Endo Generator. This gas fired endo generator has 2<br />

retorts (both new), new brick and 3 new burners. Vendor is asking $11,000 USD or will do<br />

a complete rebuild with Atmosphere Engineering "EndoInjector", SBS "Endotherm" and new<br />

SSI atmosphere controllers. Also included would be new catalyst, new wiring and painting.<br />

Price for the unit completely rebuilt would be $55,000 USD.<br />

Item #G164 Surface Combustion Exothermic Generator. 20,000 CFH capacity. Serial<br />

number AC43929. Gas fired 480v/3 phase/60 cycle. Honeywell digital controls. 1999/2000<br />

vintage. Very good condition with new style plate heat exchanger. Comes with free standing<br />

final air cooler and dryer combination. Asking $55,000 USD.<br />

Item #G163 Surface Combustion 10,000 CFH Endo Generators. We have available 3<br />

Surface Combustions Endothermic Generators 10,000 CFH capacity each. Gas fired. 480v/3<br />

phase/60 cycle. Maximum temperature 2,000F. Barber Colman 560 digital controllers with<br />

chart recorder. Serial numbers BC 42057-1, BC 41784-1A and BC 41784-1B. All appear to<br />

be complete and in good condition. Asking $35,000 USD each.<br />

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Item #G162 Surface Combustion 5600 CFH Endo Generators (3 available). Each of<br />

these Surface Combustion Endothermic generators is rated for 5600 CFH. Gas fired. 480V/3<br />

phase/60 cycle. Eurotherm controls with atmosphere control and air cooling. Model numbers<br />

BC 40270-1C, BC 40270-1B and BC 40270-1A. Very good condition. Asking $27,500 USD<br />

each.<br />

Item #G161 Can Eng 3600 CFH Endo Generator. Single retort unit manufactured in<br />

1995. Air cooling and atmosphere control. 480 v, 3ph, nat gas heat 375,000 btu. Honeywell<br />

controllers for temp and carbon. Good condition. Asking $21,900 USD. FOB - East<br />

Syracuse, NY.<br />

Item #G159 Sunbeam Exo Generator. 4000 DFW Exo-gas generator. Outside<br />

dimensions of 5’ wide x 8’ high x 12’ long . Natural gas fired. S/N# F-178-82 . 240 volt,<br />

3ph 60hz , controls 110 volt. Comes with Baltimore air coil cooling unit. Complete, was<br />

operating until it was recently shut down. Asking $10,000 USD or best offer.<br />

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Item #G147 GE Exothermic Generator (Low Ratio). 1500 CFH Capacity. Model<br />

9328312-G2. Outside dimensions of 36” wide X 84” high X 96” long. Gas fired 480 volts/3<br />

phase/60 cycle. Newer updated Honeywell digital controls for temperature, water and<br />

alarms. Good condition. Newer Waukee flowmeters, Selas burners and fire check valve.<br />

Asking Price: $12,500 USD.<br />

Item #G136 Surface Combustion 5000 CFH Endo generator.<br />

This generator appears to be in excellent condition. Gas fueled. Barber-Coleman strip with<br />

digital recording instrumentation and over-ride controls. Max. temp: 1950°F. Approx.<br />

outside dimension: 8'5"W x 10'1"H x 8'11"L. Air cooled. Asking Price: $29,500 USD.<br />

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Induction<br />

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for something we don’t have listed, fill out our Contact Form.<br />

• Lepel Induction Power Supply<br />

• Tocco Induction Power Supply<br />

Item #I144 Lepel Induction Power Supply. 450 KHz, 40 Kw. External dimensions are 6’<br />

X 6’. 480Volt. Complete ready to go. Please ask for more details. Asking $6,500 USD.<br />

Item #I143 Tocco Induction Power Supply with <strong>Heat</strong> Station. 150kW/3-10 kHz<br />

Induction Generator and <strong>Heat</strong> Station with multiple output taps. Complete and in good<br />

condition. Asking $18,000 USD. **New Price**<br />

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Miscellaneous<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• AFC Dunk Washer<br />

• AFC Dunk Washer<br />

• 2 Stage Belt Wash & Dry-off Oven<br />

• Cast Alloy Fixturing<br />

• Closed Loop Cooling System<br />

• Complete Combustion System<br />

• Cryogenic Unit (3)<br />

• Cryogenic Unit<br />

• Fluidized Bed Aluminum <strong>Heat</strong><br />

<strong>Treat</strong>ing Line<br />

• Fluidized Bed Aluminum <strong>Heat</strong><br />

<strong>Treat</strong>ing Line<br />

• Instron-Satec Impact Tester<br />

• Instron/Wilson Hardness Tester<br />

• MEI Cryogenic Processor<br />

• Sunbeam Dunk/Spray Washer<br />

• Surface Combustion Dunk/Spray<br />

Washer<br />

• Surface Combustion Dunk/Spray<br />

Washer<br />

• Surface Combustion Double Ended<br />

Charge Car<br />

• <strong>The</strong>rmCraft Batch Washer<br />

• Vacuum & Diffusion Pumps<br />

• Webber Industrial Dry Freezers (2)<br />

Item #M303Wheelabrator, Spinner Hanger, Model Number: WAS-210S, Serial<br />

Number, A300569, Max Temperature: N/A, Voltage: 460/3/60/60. Work Area: Door<br />

Opening: 34”W x 52”H x58”L, External Dimensions: 8’W x 12’H x9’ – Approx. Controls:<br />

Mounted and wired in a free standing panel includes all necessary pushbuttons, signal<br />

lights, amp meters, cycle timers etc. for proper operation. Two (2) direct driven with 10<br />

h.p., 3600 rpm, NEMA T-frame motors, ½” thick Long-Lyfe liners, in line with wheel blast<br />

pattern, with ¼” thick rubber on work door. Manganese steel work hook mounted to a<br />

spinner shaft which is protected by a fitted manganese sleeve and attached to an oscillating<br />

work trolley that is adjustable to 12” maximum. Gear motor driven chain and sprocket<br />

arrangement makes the work piece rotate. Abrasive media is returned to the belt and<br />

bucket elevator by a gear motor driven screw conveyor. Pneumatically operated abrasive<br />

control valves for positive control of abrasive flow. Dust collector is integrated into the<br />

machine and has 5 h.p. blower. Limit switch on work door to prevent wheel from starting<br />

when door is open. Abrasive charge of approximately 2,000 pounds. Maximum load per<br />

work hook of 2,000 pounds. Electrical: Two (2) 10 h.p., 3600 rpm, NEMA T-frame wheel<br />

motor. One (1) 1/2 h.p., 1800 rpm, screw conveyor gearmotor. One (1) 1/2 h.p., 29 rpm,<br />

spinner hook gearmotor. One (1) 1 1/2 h.p., 68 rpm, elevator drive gear motor. One (1) 5<br />

h.p., 3600 RPM blower motor. Condition: Very Good – Tested, Availability: Immediate:<br />

FOB: Detroit, MI. Price: $49,500.00 USD.<br />

Item #M302 Gleason No. 529 Press Quench. Capable of handling parts up to 10 1/2"<br />

diameter with a maximum height of 4". Bottom of upper die holder to top of bottom holder<br />

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5". Comes with it's own cooling systems and controls. Hydraulic system has a total pressure<br />

of 49,500 pounds with an outer and inner ring pressure of 20,000 pounds. Expander<br />

pressure of 9,500 pounds. Oil supply capacity of 275 gallons. Manual operation. Floor space<br />

48" x 91". Estimated shipping weight of 8,500 pounds. Includes a cooler, heater, PLC and<br />

digital controls. Fully, rebuilt by Gleason in Belgium, in 2001. Very good condition. New this<br />

would be approximately $500,000 USD. Asking $149,000 USD.<br />

Item #M301 Winsmith Work Gear Speed Reducer Series 5CVD. 1296 to 1 Ratio<br />

Assembly LD-RD. This item is used and sold “as is”. It was working when removed from<br />

service. Photo of motor and drive unit together.<br />

Frame 182 electric motor. Asking $100.00 USD<br />

Item #M300 HercuLine® 2000: <strong>The</strong> Basic Motor Unit designed for:<br />

• 50 to 400 in.lb. (6-45 N-M) Torque<br />

• On/Off Control<br />

• Position Proportional Control<br />

• Self locking/releasing gear train<br />

• 90 degree and 150 degree adjustable stroke<br />

• 6 to 75 sec. stroke speed at 150 degree/60 Hz<br />

New over $1,500.00, asking $250.00 USD.<br />

Item #M299 Surface Combustion Dunk/Spray Washer. Serial #: BC 43406, Working<br />

dimensions of 30" wide X 48" deep X 30” High. Temperature: 160°F Min; 180°F Max Digital<br />

Temperature controller. Cleanout and overflow skimmer. Electrically heated. 480volt, 3ph<br />

60Hz 64KW Excellent condition. Asking $12,500.00 USD.<br />

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Item #M298Surface Combustion Dunk/Spray Washer Serial #: BC 42511-0 Working<br />

dimensions of 30" wide X 48" deep X 30” High. Temperature: 160°F Min; 180°F Max Digital<br />

Temperature controller. Clean out and overflow skimmer. Electrically heated. 480volt, 3ph<br />

60Hz 64KW Excellent condition. Asking $12,500.00 USD.<br />

Item #M297 Surface Combustion Double Ended Charge Car. Model DEDP 30-48.<br />

480volt, 3ph 60Hz Currently in operation and in Good Condition. Asking $12,500 USD.<br />

Item #M296 Vacuum & Diffusion Pumps. Available are a Stokes vacuum pump, model<br />

412-11 with 6” inlet. Can be retrofitted to 4” inlet. Rebuilt and operational prior to sitting<br />

idle for one year. Turns freely. Without motor, belt and belt guard. Asking $1,500.00 USD.<br />

Varian diffusion pump, model HS32, 32” , serial# W009. Rebuilt and operational prior to<br />

sitting idle. Bottom plate is pulled in ½”. Asking $2,000.00 USD. Edwards Diffusion pump.<br />

Make an offer. (Last 2 Pictures) . All available immediately.<br />

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Item #M293 AFC Dunk Washer. Working dimensions of 36" X 48" X 36". Good overall<br />

condition. No immersion heater. Complete, installed and ready to go. Asking $12,500.00<br />

USD.<br />

Item #M292 AFC Dunk Washer. Working dimensions of 36" X 48" X 36". No immersion<br />

heater. In good condition although it is missing the control panel. Currently in indoor heated<br />

storage. Asking $7,500.00 USD.<br />

Item #M290 Sunbeam Dunk/Spray Washer. Model WB-10, S/N F-14-70-K. Working<br />

dimensions of 24" X 30" wide X 48" deep. Parlow indicating controller. Cleanout and<br />

overflow skimmer. Currently steam heated, can easily be converted to electric or gas.<br />

Excellent condition. Asking $7,500.00 USD.<br />

Item #M289 MEI Cryogenic Processor. Model #01 CP –56F<br />

• Internal Capacity 56 Cubic Feet<br />

• Internal Dimensions 43”H x 43”W x 53”L<br />

• Load Capacity: 12,000 lbs<br />

• Interior 10-gauge stainless steel<br />

• Exterior 16-guage steel (painted)<br />

• Loading Type Front Loading<br />

• Controller Watlow – F4 Series<br />

• Probe Type <strong>The</strong>rmocouple Type “T”<br />

• Fan Type 1 Circulating fan & motor<br />

• Circulation Style Convection Style<br />

• Electrical Controls:120V (single phase – 30 amps)<br />

• Fans & <strong>Heat</strong>er: 208V (three phase – 60 amps)<br />

• Type Control Panel Side Mounted<br />

• Door Type Front Loading<br />

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• Method of Entry Hoist/Fork Lift<br />

• Temp Range -320F to +500F + 3F variance<br />

Excellent condition. Asking $54,000 USD.<br />

Item #M286 Cryogenic Unit. 2 chamber, each chamber 43" wide X 48" high, X 48" deep.<br />

Manufactured by MEI, Model #98-128. Capable of -310F to + 500F. 128 cubic foot capacity.<br />

Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS (painted. Front<br />

Loading. Watlow-F4 Series controller. 2 circulating fans and motors. Convection heating.<br />

Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel side mounted. Front<br />

loading with two doors, swing from front. Temperature range -310F to +500F (+-3F).<br />

Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth 79" (plus 6 1/2"<br />

for electrical boxes. Completely refurbished. Asking $64,500 USD.<br />

Item #M285 Cryogenic Units (3 Available). Manufactured by MEI, Model #98-128.<br />

Capable of -310F to + 500F. 128 cubic foot capacity. Internal dimensions of 96" long X 48"<br />

deep X 48" high. Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS<br />

(painted. Front Loading. Watlow-F4 Series controller. 2 circulating fans and motors.<br />

Convection heating. Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel<br />

side mounted. Front loading with two doors, swing from front. Temperature range -310F to<br />

+500F (+-3F). Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth<br />

79" (plus 6 1/2" for electrical boxes. One of these units has been completely refurbished, all<br />

are in excellent condition. Asking $59,000 USD each.<br />

Item #M283 Fluidized Bed Aluminum <strong>Heat</strong> <strong>Treat</strong>ing Line (24” x 32” x 32”). This<br />

was a manual line that was used for demonstration by a company that sold fluidized bed<br />

equipment. <strong>The</strong> line has a working area of 24” W x 32” L x 24” D. It consists of a solution<br />

treating furnace, a water quench, a sand quench and an aging furnace. Both furnaces are<br />

lined with 330 stainless, are electrically heated and have a maximum temperature of about<br />

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1100 degrees F. Allen Bradley controls. <strong>The</strong> line has been disassembled and is in new<br />

condition. Asking $80,000 USD or best offer.<br />

Item #M279 Complete Combustion System. This system includes 24 3" Kinemax<br />

Burners, Part # Maxon 34-36613, gas solenoids, burner shut off valves, pilot line solenoids<br />

and many other items too numerous to list. Burners are rated for 1 1/2 million BTU's each.<br />

All components were bought new in 1997 for a large carbottom furnace and used for 2<br />

years only. All parts are complete, in excellent shape and in storage. Please ask for a<br />

complete list. New these components were well over $100,000 USD, vendor is asking<br />

$25,000 USD for everything. Also available are 8 Infra Red Sensing/Control Temperature<br />

sensors.<br />

Item #M277 <strong>The</strong>rmCraft Batch Washer – Model# 515GAL –Built in 1999. Working<br />

dimensions of 24”x 36” x 24”; Electric <strong>Heat</strong>: 480/3Ph/60Hz 36KW; Max Temp: 200°F. This<br />

unit is good Operating condition. Asking $7,500 USD.<br />

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Salt<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• AFC Austempering Line<br />

• AFC Mesh Belt Austemper Line<br />

• Holcroft Austempering Lines (3)<br />

Item #S013 Used & New Salt. A commercial heat treater who is getting out of the salt<br />

business has the following available-for free. <strong>The</strong>se barrels are skidded up (3 pallets),<br />

banded, and wrapped, with the contents of each barrel identified - ready to ship. Please<br />

contact us for the owner's name.<br />

(5) Barrels used salt - Marquench B Pink W/O<br />

(2) Barrels used salt - Uni-Hard IR<br />

(1) Barrel (partial) virgin salt - Uni-Hard IR<br />

• NASS Austemper Furnace Line<br />

• Used and New Salt<br />

Item #S012 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman<br />

Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is<br />

affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.<br />

• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit<br />

Control, Atmosphere, Salt Temperature, High Limit Quench, <strong>Heat</strong>ed Rinse & Variable Belt<br />

Speed Control for Furnace and Salt Belt. <strong>The</strong> system allows for remote monitoring.<br />

• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight<br />

Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.<br />

• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with<br />

load cells. This unit is controlled by a computer and has proven to be an exceptionally<br />

flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside<br />

in order to hand load the furnace.<br />

• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is<br />

capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt<br />

speed of 14 “/min. and a loading density of 12 lbs/SF. <strong>The</strong> 48 inch wide belt is of fine closed<br />

weave design in order to prevent part mixing. <strong>The</strong> full range of furnace belt adjustment is<br />

10-20”/min. <strong>The</strong> furnace opening at the preheat has been closed down to about 2” because<br />

the original part loading was 1” at Tinnerman. <strong>The</strong> overall height can be easily increased to<br />

6” for commercial use.<br />

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<strong>The</strong> 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition<br />

and all tubes have recuperators. <strong>The</strong> temperature operating range is 1475-1725˚F.<br />

Maximum temperature is 1900˚F. <strong>The</strong>re are two zones with Fanuc PLC2 Honeywell<br />

Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer<br />

Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating<br />

Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.<br />

Atmosphere: <strong>The</strong> furnace is currently set up for endothermic atmosphere. We can provide a<br />

conversion to nitrogen methanol if required. Methane additions are provided and an<br />

ammonia flowscope can be provided and desirable if one wants to be able to carbo-nitride<br />

or carbo-austemper parts.<br />

• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature<br />

limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt &<br />

Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr<br />

with 3-HP Combustion Blower.<br />

• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D &<br />

(1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.<br />

• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable &<br />

reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls<br />

and gas safety train.<br />

Salt- <strong>The</strong>re is some salt available.<br />

Pricing: <strong>The</strong> entire line is priced to sell at $100,000 USD. Salt to be sold separately.<br />

Item #S011 AFC Austempering Line.Model # MBA-30-96, S/N 60866-71. Work area<br />

approximately 30” wide X 117” (heated section) X approximately 3-4” over belt. Rated for<br />

500-600 pounds/hour. Maximum temperature 1700F. Electrically heated 480/3ph/60cycle.<br />

Line includes Eriez magnetic conveyor loader, Hi-Vi vibratory feed and Metro Scale weighing<br />

and loading system, AFC furnace and salt quench, AFC wash system, air cool station, exit<br />

conveyor and in line Weber cryo unit. Furnace has re-circulating fan. Barber Colman<br />

temperature controller, over temp and circular chart recorder, Barber Colman salt level<br />

controller and Marathon over-view carbon control system. Footprint (overall system) 36’<br />

wide X 50’ long (approximate). Overall system appears to be in good condition.<br />

Approximately 10 years old. Asking $125,000 USD<br />

Item #S010 AFC Mesh Belt Austemper Line.Operating life of equipment was 1979-<br />

2005. Equipment was in full production until plant shutdown. <strong>The</strong> equipment was<br />

refurbished in 2002 by Great Lakes Company (located in the Detroit area). Rework on the<br />

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austenitizing furnace consisted of all new Yokogawa temperature control instruments with<br />

paperless temperature and carbon control recording, all new recuperated radiant tube<br />

burners, re-work of cold belt return and water sealing under the furnace. Original AFC hand<br />

drawings are available. Original AFC operating instructions are available.<br />

Technical Details Austenitizing Furnace• Production capability is 900 pounds per hour<br />

based on belt loading of 10#/ft2 and time in the furnace of 26 minutes. • Furnace belt 36”<br />

wide x 16’-8” effective length. Roller hearth design with variable speed. • Three (3) zones of<br />

temperature control with one (1) zone of automatic carbon control. • Paperless recording of<br />

temperature and carbon. • Burner input of 2,500,000 Btu/hour with 5 HP combustion air<br />

blower.<br />

Austemper Tank • Capacity of 85,000 pounds of salt. Insulated tank with a maximum<br />

temperature of 750°F. • Quench conveyor is 42” wide with variable speed control. • Quench<br />

curtain pump is 2 HP. Salt agitation pump is 18” diameter propeller with 7½ HP motor. •<br />

Gas fired heating system is 1,000,000 Btu/hour with 3 HP combustion air blower. •<br />

Individual temperature controls and separate gas safety train.<br />

Holding Tank • Capacity of 85,000 pounds of salt. Non-insulated tank. • Gas-fired heating<br />

system, 1,000,000 Btu/hour. • Temperature controls, combustion air blower and gas safety<br />

train shared with the austemper tank through a selector switch.<br />

Wash Tank and Rinse Tanks • Capacities 1200 gallons of water. • Mesh belt conveyors 42”<br />

wide with fixed speeds.<br />

Asking Price: $200,000 USD.<br />

Item #S005Holcroft Austempering Lines (3 available). This is a cast link belt furnace,<br />

electrically heated with an operating temperature of 1750F. Belt width is 48” X 21’ long<br />

(heated length). Automatic shaker pan loading system. Salt quench tank with discharge<br />

conveyor. Wash tank with conveyor. Rinse tank w/conveyor. Parts dryer with conveyor.<br />

Height over belt 7-3/4". Asking price $110,000 USD loaded on to a truck.<br />

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Vacuum<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• Abar HR66 Vacuum Furnace<br />

• Abar 3000ºF, All-Metal HR-20x24<br />

Vacuum Furnace<br />

• Abar Ipsen Ion Nitrider<br />

• Abar Vacuum Brazing Furnace<br />

• Brew Model 917 High-Temp Brazing<br />

• CI Hayes Vacuum Oil Quench<br />

Furnace<br />

• GM Vacuum Furnace<br />

• NASS Austemper Furnace Line<br />

• G-M Rebuilt Horizontal Vacuum<br />

Furnace<br />

• Ipsen Bottom Loading Vacuum<br />

Furnace<br />

• Ipsen Bottom Loading Vacuum<br />

Furnace<br />

• VFS Vacuum Furnace<br />

Item #VF216.C.I. Hayes Vacuum Oil Quench Furnace. Model VSQ-182436. <strong>The</strong> max.<br />

temp is 2400 deg.f and the work zone is 18"x24"x36" with a 500 lb. capacity. <strong>The</strong> quench<br />

oil tank holds 715 gallons of oil. It has only a mechanical pump and there is no cooling<br />

system. <strong>The</strong> condition of the furnace is fair because it needs work on the loader, the<br />

loading cart and the internal cooling system. <strong>The</strong> buyer is responsible for removal and we<br />

would assist with the disconnect. Hot zone is in good condition. Asking $16,500.00 USD.<br />

Item #VF215 VFS Vacuum Furnace. Model HL-26. Built in 1982 it has working<br />

dimensions of 18" Wide x 27" Deep x 14" High. Electric - 460/3/60 - 65 KVA. 2650F.<br />

Horizontally Loaded Vacuum Furnace complete with Round Moly-Lined Hot Zone, Stokes<br />

149-11 Mechanical Vacuum Pump, Stokes 306-402 Booster Pump, Spencer. External<br />

Cooling Blower (1200 CFM, 20 H.P.), Hunterdon VRT "Shell & Tube". Water <strong>Heat</strong> Exchanger,<br />

Water Storage Tank, and Argon Storage Tank. Free-Standing Control Panel complete with<br />

Honeywell Digital Setpoint Programmable Controls, Honeywell Recorder (12"), Honeywell<br />

High Limit, and Televac Vacuum Gauge. Very good condition. Overall dimensions of 78"<br />

Wide x 84" Deep x 72" High Vacuum Pump Set: 66" Wide x 42" Deep x 48" High. Weight<br />

approximately 10,000 pounds. Asking $59,500 USD.<br />

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Item #VF214 Ipsen Bottom Loading Vacuum Furnace. Model VVFC.BL. 60" x 72".<br />

Working dimensions of 60" diameter X 72" high. Operating temperature of 2400F.<br />

Roughing pump: Stokes 412H-11-10HP/300 CFM. Furnace completely rebuilt in 2009. NEW<br />

Moly Hot Zone with Graphite, Board Insulation Behind. <strong>The</strong>rmal Survey Completed August<br />

2010. New inner steel liner. Blowers - 125 hp., 2 - 412 Stokes and 1 - Blower Assist, 1 - 36"<br />

Diffusion Pump, 25' Height for Installation required. 2009 Upgrade of Electronic Controls,<br />

currently 75% Installed in a Nadcap facility. Immaculate condition. Asking $495,000 USD.<br />

Item #VF213 G-M Rebuilt Horizontal Vacuum Furnace. 1984 G-M rebuilt 1-Bar<br />

vacuum heat treating furnace and complete air-cooled, closed-loop water cooling system,<br />

Work Zone: 18"W x 36"L x 18"H, 2400˚F, Rectangular Graphite hot zone in "good<br />

condition", Graphite elements, graphite hearth, Vacuum System: 10" Varian diffusion<br />

pump, Stokes 212-10 mechanical pump, Dresser Roots 67RGS vacuum blower, Alcatel<br />

holding pump, Televac high vacuum gauge, 120 kW, 460V/3Ph/60Hz, Honeywell DCP551<br />

Temperature Controller, Honeywell chart recorder, In good running condition, using 24<br />

hrs/day now. Location: Mid-US Price: $115,000 USD.<br />

Item #VF212 Abar 3000ºF, All-Metal HR-20x24 Vacuum Furnace. 1981 Abar Model<br />

HR-20x24, 1-Bar Vacuum Furnace, Ser# BM-721, 3000°F Rating (3050°F Short Term), Allmetal<br />

6-Layer Moly Hot Zone in good condition, Work Zone: 18"W x 10"H x 24"D, (wider<br />

alternate work zone by raising hearth level), Moly Elements and Moly Hearth, 400 lb Load<br />

Rating at 2400°F, Honeywell DCP-551 upgraded temperature control (out of panel in<br />

photo), Fredericks cold cathode/TC combination vacuum instrument, Honeywell recorder(s),<br />

W-WRh control thermocouples, Single Owner since new, Design Uniformity: +/- 10°F,<br />

Diffusion pumped with refrigerated cryotrap, Varian/NRC Model HS-16 diffusion pump,<br />

Stokes Model 212MB mechanical pump and blower pump package, vane-style holding<br />

pump, No gas-cooling fan or heat exchanger (can be added at additional cost), 80 kVA VRT,<br />

heating power with SCR rectifier, NEMA-12 Control Panel, Abar LT-20 Loader, Utilities: 115<br />

kVA total power, 220V/3ph/60Hz input power, Water requirement is 15 GPM at 60-90 PSI,<br />

90°F min., 80-120 PSI Air, 25 SCF Nitrogen per cycle for backfill, OEM Parts & Service still<br />

fully supported by Ipsen (Rockford, IL) 800-727-7625, ext 253 Price: $59,000 USD<br />

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Item #VF211 Abar Ipsen Ion Nitrider. Model HR 34 X 40, GLO 1479. Working<br />

dimensions of 34" X 40". 460 V, 3 phase, 60 hz. Motor amps 55. VRT power supply load<br />

121 amps. Maximum combined full load 264 amps. Included is a loader and closed loop<br />

cooling system. System is currently partially installed and not in use. Overall in very good<br />

condition with updated Allen Bradley controls. Asking $75,000 USD.<br />

Item #VF210 Ipsen Bottom Loading Vacuum Furnace. Built in 1988 by Ipsen this<br />

furnace has working dimensions of 72" diameter X 96" high. Moly hot zone in excellent<br />

condition. Operating temperature of 2400F. 5 bar quenching nitrogen/argon/hydrogen. 2<br />

35" Varian diffusion pumps with 2 Stokes 412 roughing pumps with 615 blowers. 480volt,<br />

1155 amps. Comes with a closed loop cooling system. Unit is currently in indoor heated<br />

storage and is complete. Vessel was ultrasonically tested before removal and the shell is in<br />

excellent condition as is the whole furnace. Will require 26' of height for installation. Please<br />

call for more details and pricing.<br />

Item #VF202 Abar HR66 Vacuum Furnace. Working dimensions of 48" x 60" x 48",<br />

2400F, Diff pump, graphite and moly hot zone and loader. While the hot zone does need<br />

some work overall this furnace is in great shape. Asking $135,000 USD.<br />

Item #VF195 GM Vacuum Furnace. Working dimensions of 48” x 72” x 48”. Water<br />

cooled chamber and autoclave style locking front door. Hot zone has molybdenum heating<br />

elements with graphite liner and hearth. Power to the heating elements is through VRT’s.<br />

Hot zone is in good condition. Furnace does not have a vacuum pumping system or gas<br />

cooling but other than that is complete and ready to go. Full manuals and drawings are<br />

available. Operating temperature of 2400F. New in 1988. Asking $59,000 USD.<br />

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Item #VF189 Brew Model 917 High Temperature Brazing and <strong>Heat</strong> <strong>Treat</strong>ing<br />

Vacuum Furnace. 2400F Moly Internal and <strong>Heat</strong>ing elements. Excellent for super clean<br />

brazing and heat treating applications. Work Zone 15” X 16” X 24” deep. ( 200lbs).Recently<br />

rebuilt internal, excellent shape. Was being used for Low temp aerospace heat treating prior<br />

to relocation . Forced gas cooling using heat exchanger and 2500CFM blower. Electrical<br />

480V, 3-phase, 60Hz, 85kVA . Vacuum Pumps: Stokes/Penwalt 212, Varian 16” Diffusion<br />

Pump. Honeywell DCP700 Controller, Honeywell Chart Recorder. Currently not installed, but<br />

ready for easy loading or inspection. Full specification available. Located in Long Beach, CA.<br />

This furnace is in great condition. Price $70,000 USD.<br />

Item #VF144 CI Hayes Vacuum Oil Quench/Carburizing Furnace. Honeywell control<br />

system. Working dimensions are 48" deep, 30" wide by 32" high. Equipped with an<br />

automated vacuum carburizing system which was retrofitted approximately 5 years ago by<br />

CI Hayes. <strong>The</strong> voltage is 480V 60 Hz. <strong>The</strong> maximum hot zone temperature is 2200deg F. It<br />

uses a 412/615 pumping system which is capable of 8.0 X 10-3 Torr. <strong>The</strong> furnace includes<br />

two load carts and a batch gas fired wash system. Furnace is in good operating condition<br />

and is currently in heated indoor storage. S/N 16099 Asking $49,000 CDN<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Employment<br />

Opportunities<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• <strong>Heat</strong> <strong>Treat</strong> Specialists/Leader <strong>Heat</strong><br />

<strong>Treat</strong><br />

• Quality Assurance<br />

Manager/Metallurgical Engineer<br />

• <strong>Heat</strong> <strong>Treat</strong> Maintenance Position<br />

• Sales Manager<br />

• Regional Sales Professional<br />

• <strong>Heat</strong> <strong>Treat</strong> Maintenance Position<br />

• Electrical Design Engineer<br />

• Sales Engineer<br />

• Project Management Position<br />

• Plant Manager<br />

• Production Manager<br />

• Estimator<br />

• Pyrometry Service Technicians<br />

• Regional Sales Manager<br />

• Account Manager<br />

• Account Manager<br />

Item #O219 Bell Helicopter A Textron Company has needs in the <strong>Heat</strong> <strong>Treat</strong> Area.<br />

<strong>Heat</strong> <strong>Treat</strong> Specialists (Multiple Openings)- Determines by visual examination and<br />

measurements with precision instruments, gauges, etc., the adherence to blueprint<br />

specifications and the proper standards of workmanship, material, finish, etc. on machined<br />

parts with the exception of gears and gear type parts. Makes complex layouts and setups on<br />

surface plate and checks measurements to close tolerances. Parts inspected may be made<br />

from any of the different grades of steel, aluminum, or aluminum alloy, brass, bronze, etc.,<br />

and may be bolts, die castings, sand casting, forgings, extrusions, purchases parts, brake<br />

cylinders, oleo struts etc. Determines correct inspection procedures to follow, devises<br />

methods of inspection for new type machine parts and makes effective recommendations<br />

for improvements in procedures and practices. Assigns duties to lower grade Machined Parts<br />

Inspectors, instructs them in methods to be followed and checks their work for accuracy and<br />

completeness. May be assigned to any phase of machined parts inspection in Receiving<br />

Inspection including the acceptance of any vendor-made machined parts, forgings, casting,<br />

etc. except gears and gear type parts, after checking such parts to specifications by means<br />

of layout or other inspection procedures.<br />

Education: • High school diploma or GED<br />

• <strong>Heat</strong> <strong>Treat</strong> Manager<br />

• Used <strong>Heat</strong> <strong>Treat</strong> Equipment Sales<br />

Manager<br />

• Field Service Manager<br />

• Engineering Manager<br />

• <strong>Heat</strong> <strong>Treat</strong> Equipment Sales<br />

Positions<br />

• Controls Engineer<br />

• Systems Integration Manager<br />

• Field Service Engineer/Technician<br />

• Brazing Engineers, <strong>Heat</strong> <strong>Treat</strong> Sales<br />

Professionals, General Managers,<br />

and Maintenance Technicians<br />

• Consultant Auditors<br />

• Field Service Technician<br />

Position Requirements: • Thirty-six months of Machine Shop practice or Machine Shop<br />

Inspection or its equivalent, preferably in the aircraft industry<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Please apply to <strong>www</strong>.bellhelicopter.com to positions numbered 114156, 114155, 114154,<br />

and 114513.<br />

Leader <strong>Heat</strong> <strong>Treat</strong> (Biweekly salaried) Job Description: Responsible for the supervision<br />

and leadership of approximately 12 heat treat & blast personnel in a union environment<br />

Working Relationships: This position will report to the Value Stream Manager for <strong>Heat</strong> <strong>Treat</strong><br />

& Process, Drive Systems Center Supervises production personnel Works closely with<br />

quality, quality engineering, process engineering, dispatch, maintenance and lab personnel<br />

Education: Bachelors degree (preferably in a technical discipline), Associates degree or<br />

combination of education and/or equivalent experience consistent with the requirements of<br />

the position Six Sigma Black or Green Belt Certification preferred Position typically requires<br />

5+ years of related work experience in a manufacturing leadership role<br />

Position Requirements: Considerable knowledge of: Manufacturing improvement initiatives<br />

Production methodologies Working knowledge of: Metallurgical processing such as those<br />

found in heat treat. Union contracts and the collective bargaining process. Leadership<br />

Standard work and Lean daily management metrics Leadership ability to: Plan, coordinate<br />

and oversee the activities of departmental personnel. Streamline processes to accomplish<br />

goals and objectives. Apply effective problem solving methods to resolve safety, quality and<br />

delivery issues. Prepare daily work plan for team and drive performance to successful<br />

completion. Establish and maintain effective working relationships with employees<br />

(subordinates, colleagues and management), other departments and suppliers. Identify and<br />

communicate accurate information concerning process, policies and procedures to<br />

subordinates as well as across departments. Handle all requirements with professionalism,<br />

organization, and timeliness while responding to multiple requests across department,<br />

center and company. Ensure that delivery goals, business goals, customer requirements and<br />

production plans are achieved and that schedules developed for area are executed. Set clear<br />

goals and provide an example to manufacturing employees by conduct, appearance and<br />

behavior. Maintain headcount, overtime, factory expenses and budgets to target. Serve as<br />

liaison with internal customers and suppliers. Maximize productivity and manufacturing<br />

efficiency of production. Have computer capability, including MRP and Visiprise proficiencies.<br />

Able to effectively handle multiple tasks and changing levels of responsibilities. Act with<br />

energy as a self-motivated team player/builder. Possess strong knowledge of Microsoft<br />

(Excel, Word and Outlook)<br />

Please apply to <strong>www</strong>.bellhelicopter.com to position numbered 114114.<br />

This position requires use of information which is subject to the International Traffic in Arms<br />

Regulations (ITAR). All applicants must be U.S. persons within the meaning of ITAR. ITAR<br />

defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e. 'Green Card Holder'),<br />

Political Asylee, or Refugee. Textron (and its subsidiaries) participates in E-Verify. We will<br />

provide the U.S. Social Security Administration (SSA) and, if necessary, the U.S.<br />

Department of Homeland Security (DHS), with information from each new employee’s Form<br />

I-9 to confirm work authorization. Bell Helicopter is a world leader in the design,<br />

manufacture and support of vertical lift aircraft. From the newest, most technologically<br />

advanced commercial helicopter, our 429, to the revolutionary and extremely successful V-<br />

22 Osprey Bell offers the US military and our commercial clients the answers to their<br />

current and future needs. Bell offers very competitive pay and benefits. We are located in<br />

Grand Prairie, Texas in the DFW metroplex.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Item #O218 Texas <strong>Heat</strong> <strong>Treat</strong>ing, established in 1977, is a leader in the commercial heat<br />

treating industry. Due to growth in markets throughout Texas, we have job openings in<br />

Round Rock (Austin) and Ft. Worth, Texas.<br />

Quality Assurance Manager – Round Rock, Texas<br />

� Ensure that the ISO 9001:2008 quality management system is maintained and<br />

properly implemented<br />

� Promote and lead continuous improvement activities<br />

� Host customer and registrar audits<br />

� Provide technical / metallurgical support to internal operations and customers<br />

� Manage the Inspection, Laboratory and Pyrometry functions<br />

Metallurgical Engineer – Round Rock and Ft. Worth, Texas<br />

� Support internal teams and customers in the development of new business, including<br />

automotive (APQP) and aerospace<br />

� Review and approval of process routings<br />

� Recommend and implement metallurgical and mechanical testing procedures<br />

� Problem solving and disposition of non-conforming orders<br />

� Promote and lead continuous improvement activities<br />

� Supervise plant surveillance activities, and recommend improvements<br />

� Degree in Metallurgical Engineering, or equivalent, is required<br />

Candidates should be comfortable working in a fast-paced, multi-tasking environment.<br />

Experience in a commercial heat treating operation is preferred. A Bachelors Degree, and<br />

competence in metallurgy / heat treating, is required.<br />

At Texas <strong>Heat</strong> <strong>Treat</strong>ing you will be part of a team that is empowered to make decisions that<br />

help shape our growing business. Texas <strong>Heat</strong> <strong>Treat</strong>ing offers a competitive benefit package<br />

including, health & dental insurance, life insurance, training re-imbursement, and 401k.<br />

Interested candidates should email their resume to jfilkowski@texasheattreating.com<br />

Item #O217 <strong>Heat</strong> <strong>Treat</strong> Maintenance Position. Hansen Balk Steel <strong>Treat</strong>ing is seeking<br />

qualified candidates for the position of heat treat maintenance for their facility in Grand<br />

Rapids, Michigan. <strong>The</strong> ideal candidate will have prior experience with batch Integral Quench<br />

carburizing equipment, endothermic gas generators, vacuum furnaces, and<br />

instrumentation. Knowledge of AMS 2750, Temperature Uniformity Surveys and System<br />

Accuracy Tests would be beneficial. We offer a competitive compensation package including<br />

health and life insurance, holiday and vacation pay, and participation in our profit sharing<br />

plan. Hansen Balk Steel <strong>Treat</strong>ing, founded in 1955, is a family owned business and serves a<br />

broad base of industry including aerospace, automotive, die casting, tool & die, oil and gas<br />

exploration and heavy truck. Please reply to mbalk@hansenbalk.com.<br />

Item #O216 Alfe <strong>Heat</strong> <strong>Treat</strong>ing, a multi-state, metal heat treating company with six<br />

divisions, is searching for Sales Manager based out of our Charlotte, NC facility to cover a<br />

five state territory:<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Responsibilities include but are not limited to:<br />

o Responsible for all follow-up, service, and closing of sales for all customers /<br />

prospects in a five state region including:<br />

� North Carolina<br />

� South Carolina<br />

� Georgia<br />

� Tennessee<br />

� Alabama<br />

• Responsible for the quoting process for all prospects and customers<br />

• Responsible for the management and oversight of the prospect and quotation<br />

databases<br />

• Responsible for obtaining new customers<br />

• Responsible for regional and divisional sales forecasts<br />

• Responsible to attend and participate in professional societies/organizations as a<br />

company representative<br />

Candidates must possess the following qualifications:<br />

• Extensive knowledge of ferrous heat treating is a MUST<br />

• Bachelor’s degree in business management, sales or marketing<br />

• Five years of sales experience in an industrial environment<br />

• Ability to communicate effectively, both orally and in writing.<br />

• Willingness to travel, including overnights<br />

• Must maintain a valid driver’s license and safe driving record<br />

We offer competitive wages, medical, dental, and life insurance, paid vacation after only six<br />

months, tuition reimbursement, and 401K.<br />

To learn more about Alfe <strong>Heat</strong> <strong>Treat</strong>ing, visit our website at <strong>www</strong>.al-fe.com<br />

Email resume to callison@al-fe.com<br />

Equal Opportunity Employer<br />

Item #O215 REGIONAL SALES Professional. Advanced <strong>Heat</strong> <strong>Treat</strong>, a growth oriented<br />

company for 30 years, is seeking an organized sales professional to attract, engage,<br />

manage and build relationships with new/existing customers in the Great Lakes area. This<br />

position will work out of the facility located in Monroe, MI. This leader will help fulfill the<br />

sales/marketing goals and to achieve the personal sales goal set by Management. In<br />

addition to marketing and sales, individual will be required to develop project schedules and<br />

costing, supervise projects, and ensure quality control. You will also be required to track<br />

customer billings and assist in collection efforts as necessary. This is all to be done while<br />

developing and maintaining sound relationships with our customers. Prefer college degree<br />

and 5-10 years sales experience in the heat treat and/or automotive sectors. Knowledge of<br />

heat treating is a plus. Position may require extensive travel. Resumes can be sent to:<br />

hr@ion-nitriding.com<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Human Resources<br />

Advanced <strong>Heat</strong> <strong>Treat</strong> Corp.<br />

2825 MidPort Blvd.<br />

Waterloo, IA 50703<br />

AA/EEO<br />

Item #O214 <strong>Heat</strong> <strong>Treat</strong> Maintenance Position. We are currently recruiting for a heat<br />

treat maintenance position for a manufacturing facility in Mebane, NC. <strong>The</strong> ideal candidate<br />

will have at least 5 years of experience, preferred knowledge of carburizing, batch IQ or<br />

pusher, O2 probes, instrumentation, SSI, Honeywell, CW I-9, SAT's, and large captive<br />

operation. All candidates will need to pass a pre-employment drug and background screen.<br />

All resumes and inquiries can be sent to nikki.ward@us.randstad.com. Applications can be<br />

submitted at <strong>www</strong>.randstadstaffing.com<br />

Item #O213 Gasbarre Products Incorporated is seeking qualified candidates for the<br />

position of Electrical Design Engineer for each of its furnace divisions located in St.<br />

Mary’s, PA, and Plymouth, MI. Successful candidates will have a Bachelor’s degree in EE<br />

with 5+ years of experience in industrial controls, preferably with furnaces, but not<br />

required. Position does require periodic traveling. Gasbarre Products Inc. offers a<br />

competitive benefits package. Interested candidates should email resumes to<br />

hr@gasbarre.com or mail them to:<br />

Gasbarre Products Inc.<br />

Attn: Human Resources<br />

590 Division Street<br />

DuBois, PA 15801<br />

Gasbarre Products, Inc. is an Equal Opportunity Employer<br />

Item #O212 Gasbarre Products Incorporated is seeking a qualified candidate for the<br />

position of Sales Engineer for its Sinterite furnace division located in St. Mary’s, PA.<br />

Successful candidate will have a Bachelor’s degree in a technical engineering field with 5+<br />

years of process experience. MBA preferred but not required. Position does require periodic<br />

traveling. Gasbarre Products Inc. offers a competitive benefits package. Interested<br />

candidates should email resumes to hr@gasbarre.com or mail them to:<br />

Gasbarre Products Inc.<br />

Attn: Human Resources<br />

590 Division Street<br />

DuBois, PA 15801<br />

Gasbarre Products, Inc. is an Equal Opportunity Employer<br />

Item #0211 AFC-Holcroft, a major worldwide supplier of thermal processing equipment, is<br />

seeking candidates for a full time Project Management position. Applicants must have<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


experience managing industrial equipment from cradle to grave. Management of a project<br />

includes Contract Administration, Budget Control, Project Scheduling, Implementing the<br />

Project, and Reporting to Management. Knowledge of heat treatment furnaces and bi-lingual<br />

capability are major benefits to securing this position. Contract Administration includes in<br />

part understanding of customer purchase orders, reviewing customer specifications and<br />

acknowledging orders from customers. Budget Control includes understanding the project<br />

budget by cost analysis for materials and manpower, curtailing any overruns of the<br />

accepted budget, updating the budget for any contractual modifications, and reporting<br />

negative deviations, including principle causes and recommendations for corrections. Project<br />

Scheduling includes creating schedules inclusive of engineering, materials procurement,<br />

manufacturing, installation, and commissioning for custom industrial equipment.<br />

Implementing the Project includes attending internal meetings, convening customer<br />

meetings, taking and writing meeting minutes for distribution, reviewing engineering<br />

drawings and manufacturing progress, and obtaining customer acceptance for shipment and<br />

sign off. Reporting to Management includes in part generating a closing report of each<br />

project and providing continuous updates to management on each project. Please send<br />

resume and best available time/dates for a phone interview to hr@afc-holcroft.com. A<br />

follow-up face-to-face interview could be scheduled if discussion concludes positively.<br />

Item #O210 Bodycote, the global leader in thermal processing services, is<br />

seeking a Plant Manager for our Westminster, CA facility.<br />

Summary: <strong>The</strong> Plant Manager will be responsible for hiring, training, planning, scheduling,<br />

organizing and overall direction of day to day activities relating to production and equipment<br />

on all shifts. Will work with minimal supervision within guidelines established by the Sr.<br />

General Manager and Operations Manager.<br />

Experience:<br />

• Requires extensive knowledge of Aluminum heat treating, straightening and forming,<br />

operations management, metallurgy, inspection and customer needs through<br />

technical and advanced training, seminars, college, B.S.M.E. (metallurgy) and/or<br />

equivalent work experience.<br />

• Minimum five years practical experience in heat treatment of aerospace aluminum.<br />

• Education: Four year bachelor degree preferred in metallurgy, materials science, or<br />

other related field.<br />

Qualified candidate must send their resume for consideration to:<br />

Rosie.Mendez@Bodycote.com<br />

Item #O209 Production Manager Wanted. Paulo, a leader in the metals processing<br />

industry for over 60 years, is seeking a Production Manager for our Kansas City, MO facility.<br />

This facility specializes in vacuum, continuous belt, batch, and induction heat treating.<br />

Other services include a salt bath austemper line, annealing, normalizing, stress relieving,<br />

black oxide coating and metallurgical services. Quality system certification includes: ISO<br />

9001:2008, Nadcap (Aerospace), and ISO 14001. This challenging hands-on position<br />

requires a disciplined, self-starting individual with the ability to work in a fast-paced, multi-<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


task environment. You will utilize your skills in teamwork, coordinating production<br />

activities, 5S, safety, customer service, problem solving, statistical applications, and<br />

supervision. <strong>The</strong> position reports directly to the Plant Manager.<br />

Position Functions:<br />

• Maintain efficient production through scheduling of personnel, equipment, and<br />

customer product.<br />

• Supervise production supervisors and assist them in the continued improvement of<br />

their skills.<br />

• Function as liaison to customers in relation to product quality, new job development,<br />

and customer service.<br />

• Utilize basic lean and problem solving tools when working with the production team<br />

and sales personnel to achieve improvements in quality, productivity, and customer<br />

satisfaction.<br />

• Assist and stand-in for the plant manager as required.<br />

Position Requirements:<br />

• A BS Degree or equivalent with several years of experience in production<br />

management, lean system implementation & maintenance, and formal problem<br />

solving approaches.<br />

• Background in heat treating, machine shop, metal forming, automotive, or aerospace<br />

a plus.<br />

• Strong verbal and written communication skills and highly computer literate.<br />

• Well versed in the use of statistical tools.<br />

• Must be able to work effectively with production floor personnel.<br />

We offer a competitive compensation package including health, life & dental insurance,<br />

pension, 401(k), holiday, vacation and sick days- - and a challenging, diverse work<br />

environment. Visit our website: <strong>www</strong>.paulo.com Qualified applicants should send resume<br />

and salary requirements to: lgeyer@paulo.com 5711 West Park Avenue, St. Louis, MO<br />

63110. No Phone Calls Accepted Equal Opportunity Employer<br />

Item #O208 Derrick Company is currently looking for an Estimator to join their team at<br />

their facility located in Cincinnati, Ohio. Derrick provides stress relieving/annealing &<br />

normalizing heat-treating services on medium to very large size fabrications, castings,<br />

vessels, etc., as well as blasting and painting services, to many companies throughout the<br />

Midwest and beyond. This is an “in office” position responsible for performing the estimating<br />

duties on job inquiries from existing and potential new customers. <strong>The</strong> ideal candidate will<br />

have good math skills and be able to work proficiently with Microsoft spreadsheets and<br />

database applications and posses excellent multitasking skills. <strong>The</strong> position requires great<br />

attention to details with the ability to meet tight deadlines and effectively communicate with<br />

existing and potential new customers via phone, email, and fax and occasionally in person.<br />

Responding to customer RFQ’s requires the ability to read blueprints, analyze customer’s job<br />

specifications, perform research on various product, process, and cost data, coordinating<br />

pertinent order and process information with customers and other Derrick team members,<br />

all the while assisting with maintaining & developing good relationships with Derrick<br />

Company’s existing & new customers.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Requirements/Preferred Qualifications:<br />

• Estimating experience, preferably in the heat treating or steel related industry.<br />

• Proficiency with Windows based pc environment and Microsoft Office Suite.<br />

• Proficient oral and written communication skills.<br />

• Associates’ degree in business, management, etc.<br />

• Familiarity with heat treating, blasting & painting processes, and/or the heavy<br />

ferrous metals industry.<br />

About Derrick:<br />

Our Company is a recognized leader in the <strong>Heat</strong> <strong>Treat</strong>ing, Blasting and Painting of large<br />

vessels, fabrications, and castings for many industries throughout the Midwest & beyond.<br />

We are a family owned & operated organization with a focus on customer service and the<br />

well being of our employees. Visit our website at <strong>www</strong>.derrickcompany.com.<br />

Please apply on line, including salary requirements. hres@derrickcompany.com<br />

*Only qualified candidates will be contacted. No 3rd party/agency referrals. No telephone<br />

calls or walk-ins will be accepted. We are an equal opportunity employer, and a drug- free<br />

workplace with pre-employment testing required.<br />

Item #O207 Pyrometry Service Technicians. Positions available for experienced<br />

pyrometry service technician to conduct calibration services, temperature uniformity<br />

surveys/studies, and other related pyrometry testing. Candidate should have an<br />

understanding of AMS-2750, and experience in other pyrometry specifications a plus. (i.e.<br />

BAC-5621, RPS-953, etc). Candidate should be comfortable and experienced around<br />

thermal processing equipment.<br />

Basic requirements:<br />

• Knowledge of calibration & testing equipment,<br />

• Experience with various types of control and data acquisition systems,<br />

• Basic computer skills in MS Word, Excel, Power-Point,<br />

• Knowledge of various types of thermal processing equipment<br />

• Able to work independently and efficiently<br />

• Travel may be required<br />

Compensation:<br />

• Salaried position to be determined with experience<br />

• Medical Insurance<br />

• Paid Holidays/Personnel Days<br />

• Company Vehicle<br />

• Relocation Assistance<br />

Please forward resume and salary requirements to adownshire@yahoo.com for<br />

consideration.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Item #O206 Bodycote <strong>The</strong>rmal Processing<br />

Job Title: Regional Sales Manager<br />

Location: Melrose Park, IL<br />

Reports To: Vice President of Operations, General Industry<br />

Supervises: 5 Account Managers<br />

Bodycote <strong>The</strong>rmal Processing has an international reputation for total reliability and<br />

unrivalled expertise in all significant heat treatment processes. Vital capacity and<br />

unmatched investment in all industrially important treatments and leading-edge fully<br />

computerized heat treatment centers are complemented by sophisticated metal joining<br />

facilities.<br />

Summary: Manages the sales process for the North America General Industrial Region,<br />

including salespersons and all sales activities for 5 plants located in Minnesota, Wisconsin,<br />

Illinois, Indianapolis.<br />

Requirements (Qualifications & Skills):<br />

• Education: BS degree in Metallurgy or marketing is preferred. In lieu of this,<br />

extensive training and experience in the industry is required.<br />

• Experience: Requires a thorough understanding of the technical aspects of heat<br />

treatment of aerospace alloys, including steel, aluminum, nickel, titanium, copper,<br />

brass, etc. Familiarity with commercial, aerospace, ASME, ASM and military<br />

specifications is required. Must be able to read/interpret blueprints.<br />

• Requires a proven, successful track record of supervision, marketing skills, sales<br />

techniques, and general business practices.<br />

• Language Skills: Requires effective communication skills for interfacing with<br />

salespeople, management, shop supervisors and customers.<br />

• Physical Demands: Must be able to sit and drive for long periods visiting customers’<br />

facilities and other required travel, including out of state. Must have a current<br />

driver’s license and maintain in good standing.<br />

• Environment: May be exposed to heat, fumes, humidity and noise in shop<br />

environment.<br />

• Must possess knowledge of plant and equipment capabilities in order to provide<br />

desired service to customers.<br />

• Must possess ability to maintain a high level credibility while portraying a positive<br />

company image.<br />

• Must be sensitive to customer needs and maintain an excellent professional attitude<br />

at all times.<br />

• Must be self-motivated and work within priorities established by the<br />

Regional/General Managers, in order to accomplish company goals.<br />

• Must be tactful, diplomatic and patient when handling customer complaints/concerns.<br />

• Knowledge and hands on experience of computer applications is required, including<br />

Word, Excel, PowerPoint, etc.<br />

• Must be capable of pricing jobs by reviewing blueprints, estimating time, possible<br />

fixturing/tooling costs and actual heat treat cycles.<br />

• Must be willing to travel – Road Warrior<br />

Essential Job Functions (Duties & Responsibilities):<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


• Responsible for managing, training and on-going evaluation of sales staff.<br />

• Responsible for follow up calls on budgeted accounts while maintaining acceptable<br />

levels of communication and business relationships.<br />

• Prospects new customers using the appropriate guidelines, including updating<br />

database.<br />

• Supervise the execution of customer satisfaction determination procedures. Analyze<br />

results and recommend corrective action and process improvements.<br />

• Review appropriate technical information through trade journals and industry reports<br />

to remain informed on current market intelligence.<br />

• Perform daily sales calls to customer locations, including prospects and secured<br />

customers.<br />

• Conduct seminar presentations to develop and inform new and existing sales<br />

accounts.<br />

• Coordinate sales effort between all Bodycote locations.<br />

• Supervise submittal of all required reports on a timely and accurate basis including<br />

pipeline and forecast reports.<br />

• Represent company at functions/meetings such as ASM, MHTA, SME, etc.<br />

• Coordinate sales meetings; submit reports on activities, competition, process,<br />

service, quality, new accounts, etc.<br />

• Assists General Managers in obtaining settlement of customer claims in some cases<br />

as needed.<br />

• Must work in a manner consistent with the EMS.<br />

Bodycote offers a competitive salary, including health, dental, vision, STD, LTD, Life<br />

Insurance, TUITION REIMBURSEMENT, and 401K. Bodycote is an Equal Opportunity<br />

Employer if interested, send your resume to jill.iscra@bodycote.com<br />

Item #O205 Bodycote <strong>The</strong>rmal Processing<br />

Job Title: Account Manager<br />

Location: Supports Ontario. Plants located in Newmarket and Kitchener<br />

Reports To: Regional Sales Manager<br />

Supervises: none<br />

ID/EEOC/FLSA Code: AcctMgr4/0<br />

Bodycote <strong>The</strong>rmal Processing has an international reputation for total reliability and<br />

unrivalled expertise in all significant heat treatment processes. Vital capacity and<br />

unmatched investment in all industrially important treatments and leading-edge fully<br />

computerized heat treatment centers are complemented by sophisticated metal joining<br />

facilities.<br />

Summary: Position manages relationships and customer service for accounts at the plant<br />

level including inside and outside sales. <strong>The</strong> incumbent will also generate quotations and<br />

work with customers and plant personnel to establish production expectations. <strong>The</strong> Account<br />

Manager will work to cultivate new business opportunities, expand customer base and<br />

explore new markets. <strong>The</strong> Account Manager adds value to the plant by serving as the focal<br />

point for the cultivation, retention and expansion of business opportunities with customers.<br />

Requirements (Qualifications & Skills):<br />

• Education – High school education “or equivalent,” College Degree Preferred.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


• Experience necessary – 5 to 10 years in sales, customer service or related field.<br />

• Language Skills - Must be able to communicate effectively orally and in writing.<br />

• Physical Demands – Must be able to sit for prolonged periods. Travel to and from<br />

Customers is a necessity. Ability to function in an industrial and office setting.<br />

• Work Environment – Ordinarily an office environment, however there are periods of<br />

time where individual may have to spend time in heat, noise, cold, etc., of industrial<br />

shop.<br />

• Other: Must be able to travel extensively, up to 50% of scheduled work hours.<br />

Overnight travel is not routine, but is expected when necessary.<br />

• Must have the ability to report for work on time, follow directions, interact effectively<br />

with co-workers, understand and follow rules and procedures and accept constructive<br />

criticism.<br />

• Must be able to interact with diverse customer base in a positive and professional<br />

manner.<br />

• Demonstrate good judgment in fostering positive customer relationships.<br />

• Ability to quote pricing, manage expectations for process and delivery.<br />

• Exercise tact and ability to partner with customer to resolve issues.<br />

• Problem solving skills to meet customer expectations.<br />

• Communication skills with employees at all levels to achieve goal of exceptional<br />

customer service.<br />

• Advocate for the quality our products and services.<br />

• At all times conduct in accordance with Bodycote policies and procedures.<br />

• Commitment to ethics in all interactions.<br />

Special Skills:<br />

• Must possess or be able to develop a working knowledge of Company Quality<br />

system, procedures, project tracking, TS 16949, AMS and Mil Specs, process<br />

capabilities, competition capabilities, competition costing, general braze and heat<br />

treat processes, utilization, ESA/VSE procedures, proper planning practices,<br />

equipment capabilities.<br />

• Must possess or acquire a working knowledge of heat treatment.<br />

• Must possess or be able to develop a working knowledge of the Bodycote Quality<br />

Manual and Bodycote Policy Manual.<br />

• Must be able to effectively cultivate and develop customers from diverse<br />

backgrounds including small entrepreneurial businesses to large multinational<br />

corporations.<br />

Essential Job Functions (Duties & Responsibilities):<br />

• Receiving and responding to phone inquiries from customers and potential customers<br />

• Sales calls on current and potential customers<br />

• Customer feedback interviews / surveys<br />

• Developing relationships with current / potential customers<br />

• Developing and delivering quotations<br />

• Customer Service Inquires<br />

• Partnering with employees at the plant level to monitor progress of work to meet<br />

customer expectations<br />

• Project Management<br />

• Clarification of customer requirements<br />

• Performs other tasks as assigned or dictated by position<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


If interested, send your resume to jill.iscra@bodycote.com<br />

Item #O204Bodycote <strong>The</strong>rmal Processing<br />

Job Title: Account Manager<br />

Location: Highland Heights<br />

Reports To: Regional Sales Manager<br />

Supervises: none<br />

ID/EEOC/FLSA Code: AcctMgr4/0<br />

Bodycote <strong>The</strong>rmal Processing has an international reputation for total reliability and<br />

unrivalled expertise in all significant heat treatment processes. Vital capacity and<br />

unmatched investment in all industrially important treatments and leading-edge fully<br />

computerized heat treatment centers are complemented by sophisticated metal joining<br />

facilities.<br />

Summary: Position manages relationships and customer service for accounts at the plant<br />

level including inside and outside sales. <strong>The</strong> incumbent will also generate quotations and<br />

work with customers and plant personnel to establish production expectations. <strong>The</strong> Account<br />

Manager will work to cultivate new business opportunities, expand customer base and<br />

explore new markets. <strong>The</strong> Account Manager adds value to the plant by serving as the focal<br />

point for the cultivation, retention and expansion of business opportunities with customers.<br />

Requirements (Qualifications & Skills):<br />

• Education – High school education “or equivalent,” College Degree Preferred.<br />

• Experience necessary – 5 to 10 years in sales, customer service or related field.<br />

• Language Skills - Must be able to communicate effectively orally and in writing.<br />

• Physical Demands – Must be able to sit for prolonged periods. Travel to and from<br />

Customers is a necessity. Ability to function in an industrial and office setting.<br />

• Work Environment – Ordinarily an office environment, however there are periods of<br />

time where individual may have to spend time in heat, noise, cold, etc., of industrial<br />

shop.<br />

• Other: Must be able to travel extensively, up to 50% of scheduled work hours.<br />

Overnight travel is not routine, but is expected when necessary.<br />

• Must have the ability to report for work on time, follow directions, interact effectively<br />

with co-workers, understand and follow rules and procedures and accept constructive<br />

criticism.<br />

• Must be able to interact with diverse customer base in a positive and professional<br />

manner.<br />

• Demonstrate good judgment in fostering positive customer relationships.<br />

• Ability to quote pricing, manage expectations for process and delivery.<br />

• Exercise tact and ability to partner with customer to resolve issues.<br />

• Problem solving skills to meet customer expectations.<br />

• Communication skills with employees at all levels to achieve goal of exceptional<br />

customer service.<br />

• Advocate for the quality our products and services.<br />

• At all times conduct in accordance with Bodycote policies and procedures.<br />

• Commitment to ethics in all interactions.<br />

Special Skills:<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


• Must possess or be able to develop a working knowledge of Company Quality<br />

system, procedures, project tracking, TS 16949, AMS and Mil Specs, process<br />

capabilities, competition capabilities, competition costing, general braze and heat<br />

treat processes, utilization, ESA/VSE procedures, proper planning practices,<br />

equipment capabilities.<br />

• Must possess or acquire a working knowledge of heat treatment.<br />

• Must possess or be able to develop a working knowledge of the Bodycote Quality<br />

Manual and Bodycote Policy Manual.<br />

• Must be able to effectively cultivate and develop customers from diverse<br />

backgrounds including small entrepreneurial businesses to large multinational<br />

corporations.<br />

Essential Job Functions (Duties & Responsibilities):<br />

• Receiving and responding to phone inquiries from customers and potential customers<br />

• Sales calls on current and potential customers<br />

• Customer feedback interviews / surveys<br />

• Developing relationships with current / potential customers<br />

• Developing and delivering quotations<br />

• Customer Service Inquires<br />

• Partnering with employees at the plant level to monitor progress of work to meet<br />

customer expectations<br />

• Project Management<br />

• Clarification of customer requirements<br />

Bodycote offers a competitive salary, including health, dental, vision, STD, LTD, Life<br />

Insurance, TUITION REIMBURSEMENT, and 401K.Bodycote is an Equal Opportunity<br />

Employer If interested, send your resume to jill.iscra@bodycote.com<br />

Item #O203 <strong>The</strong> Bradbury Company, Inc. <strong>Heat</strong> <strong>Treat</strong> Manager. We are an established<br />

family owned global company that designs and builds custom coil steel processing<br />

equipment. We are looking for a highly motivated individual with a stable work history to<br />

operate and manage our <strong>Heat</strong>-<strong>Treat</strong> department. This is a new start-up installation<br />

requiring an individual who can establish processes, procedures, schedules and operate the<br />

heat-treat equipment.<br />

Basic Job Requirements/Description<br />

• Perform heat treat operations in a safe and regulatory compliant manner including<br />

loading/unloading parts, entering and monitoring programs and systems, and routine<br />

maintenance on furnaces and equipment<br />

• Minimum 5 years heat-treat experience<br />

• Able to read and interpret blue prints<br />

• Must have understanding of various materials and heat-treating process<br />

• Must be able to enter programs and recipes into the computer/furnace controllers as<br />

needed, monitor and refine recipe processes and make adjustments as necessary.<br />

We offer a compensation package including health, dental, prescription drug insurance,<br />

401(k), vacation and paid time off, health spending account, as well as company sponsored<br />

disability insurance.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


If you are interested in working for a growth orientated company forward your resume to<br />

diatoe@bradburyco.com or fax to 620-345-6379. Bradbury is an Equal Opportunity<br />

Employer and supports a drug-free work environment.<br />

Item #O202 Used <strong>Heat</strong> <strong>Treat</strong> Equipment Sales Manager. <strong>The</strong> <strong>Heat</strong> <strong>Treat</strong> Equipment<br />

company is looking for a sales manager for our used heat treat equipment. <strong>The</strong> duties of<br />

this position include follow up on sales leads, proposal generation, purchasing components<br />

and managing the general office. Overnight travel will be required. <strong>The</strong> successful<br />

candidate must have:<br />

• Excellent verbal and written communication skills<br />

• Good people skills<br />

• Good organizational skills<br />

• Knowledge and experience in heat treat equipment is a plus<br />

• Basic knowledge of metallurgy is a plus<br />

Please submit your resume to jonhn@heattreatequip.com<br />

Item #O201 FIELD SERVICE MANAGER. <strong>The</strong> J. L. Becker Company is seeking a Field<br />

Service Manager to manage the Field Service Department. This position will be responsible<br />

for interfacing with the Customer to determine requirements for installation, scheduling the<br />

appropriate personnel and equipment for the project, requires a focus on customer service<br />

and a quality conscious work ethic. Extensive travel is required (possibly foreign).<br />

Qualifications<br />

• Must enjoy working with people and solving problems<br />

• Must have good communication skills<br />

• Must have good electrical and mechanical aptitude<br />

• Must have knowledge of combustion and atmosphere control systems<br />

• Must understand PLC logic, SCADA and WonderWare<br />

• Must have basic computer skills for communication<br />

• Knowledge in the use of test equipment such as meters/calibrators<br />

• 2 to 5 years of experience with thermal processing equipment<br />

• Instrumentation and furnace knowledge a must.<br />

Please furnish resume with current/past responsibilities and salary requirements to<br />

newhireplymouth@gmail.com. All resumes kept confidential.<br />

Item #O200 ENGINEERING MANAGER. <strong>The</strong> J. L. Becker Company, a manufacturer of<br />

heat treat equipment, is seeking an Engineering Manager to manage the Engineering<br />

Department. This position requires a focus on scheduling, engineering design, cost control<br />

and quality control.<br />

Qualifications<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


• Engineering degree or minimum 5 to 10 years in heat treat equipment design<br />

• Must have prior management experience<br />

• Must have knowledge of mechanical systems, combustion systems and PLC control<br />

logic<br />

• Must be knowledgeable in Microsoft Office and AutoCAD<br />

• Must have good strong verbal and written communication skills<br />

• Must enjoy working with people and solving problems<br />

Please furnish resume with current/past responsibilities and salary requirements to<br />

newhireplymouth@gmail.com. All resumes kept confidential.<br />

Item #O199 <strong>Heat</strong> <strong>Treat</strong> Equipment Sales Positions Available. <strong>The</strong> J. L. Becker<br />

Company has several sales positions available:<br />

• We are looking for an experienced Salesman for our <strong>Heat</strong> <strong>Treat</strong> Equipment Sales<br />

Department to cover the Texas, Oklahoma and Louisiana territory. This is a full-time<br />

position. <strong>The</strong> successful candidate must have:<br />

• Knowledge and experience in heat treat equipment sales<br />

• Basic knowledge of metallurgy<br />

• Excellent verbal and written communication skills<br />

• Good people skills<br />

• Ability to maintain existing customer base, as well as develop new customers and<br />

markets<br />

• Good organizational skills<br />

• We are looking for a sales trainee for our <strong>Heat</strong> <strong>Treat</strong> Equipment Sales Department.<br />

This is a full-time, entry-level position. <strong>The</strong> successful candidate will undergo a<br />

training program that includes spending time in our engineering department, field<br />

service department and proposal engineering departments to gain the necessary<br />

knowledge to become a successful heat treat equipment salesman. Extensive<br />

domestic travel will be required. <strong>The</strong> successful candidate must have:<br />

• Excellent verbal and written communication skills<br />

• Good people skills<br />

• Good organizational skills<br />

• Knowledge and experience in heat treat equipment is a plus<br />

• Basic knowledge of metallurgy is a plus<br />

Please submit your resume to newhireplymouth@gmail.com<br />

Item #O198 CONTROLS ENGINEER. <strong>The</strong> J. L. Becker Company has an immediate<br />

opening for an experienced Controls Engineer for the Electrical Engineering Department.<br />

EXPERIENCE / QUALIFICATIONS:<br />

• Familiarity with heat treating processes<br />

• Probe, instrument and furnace trouble-shooting experience a plus<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


• PLC programming experience (SLC, Compact/ControlLogix, HC900, Omron, Mitsubishi,<br />

Siemens_<br />

• Understanding of PID controls<br />

• Experience with data-logging and SCADA software (Wonderware Intouch,.Red Lion HMI,<br />

PanelView Plus HMI<br />

• Experience with electrical line drawings<br />

• Field wiring<br />

EDUCATION:<br />

• Engineering degree and/or 5+ years of experience preferred<br />

Please furnish resume with current/past responsibilities and salary requirements to<br />

newhireplymouth@gmail.com. All resumes kept confidential.<br />

Item #O194 SYSTEMS INTEGRATION MANAGER. United Process Controls (Furnace<br />

Control Corp., Marathon Monitors Inc., Process Electronic and Waukee Engineering) has an<br />

immediate opening for an experienced engineer to manage its Systems Integration Group in<br />

West Chester, Ohio.<br />

EXPERIENCE / QUALIFICATIONS:<br />

• Familiarity with heat treating processes<br />

• Prior <strong>Heat</strong> <strong>Treat</strong>ment shop experience a plus<br />

• Probe, instrument and furnace trouble-shooting experience a plus<br />

• PLC programming experience a plus<br />

• Understanding of PID controls<br />

• Experience with data-logging and SCADA software<br />

• Experience with electrical line drawings<br />

• Field wiring<br />

EDUCATION:<br />

• Engineering degree and/or 5+ years of experience preferred<br />

<strong>The</strong> position requires travel (domestic with a possibility of international) approximately 50%<br />

of time. Salary is based on experience and qualifications. UPC provides medical, dental and<br />

matching 401k. Please send resume to resumes@group-upc.com.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Item #O193 Field Service Engineer/Technician to serve as a company representative<br />

for field installations, trouble shooting, service calls and preventative maintenance at<br />

customer facilities, with openings in Southern California, Texas, and Florida (Orlando).<br />

Experience/Qualifications:<br />

• Electrical/electronic background (must be able to read electrical line drawings)<br />

• Familiarity with Vacuum or Atmosphere Furnaces<br />

• Prior <strong>Heat</strong> <strong>Treat</strong>ment shop experience a plus<br />

• Skilled in PLC Logic/Platform<br />

• Temperature control integration<br />

• Temperature profiling and PID understanding<br />

• A/B Software knowledge - required<br />

• Wonderware, SCADA, SL/C5, RSLogics – a plus<br />

• Field wiring<br />

• Hydraulic and Pneumatic Experience<br />

Education:<br />

• 2-year degree preferred, or equivalent 2+ years of experience<br />

• Advanced technical education or combination of education and employment<br />

• Closely related equipment requiring the same skill sets will be considered<br />

Qualified candidate will be required to travel (domestic with a possibility of international),<br />

approximately 75% of time. Salary is based on experience and qualifications.<br />

Please send resumes to Resumes@ipsenusa.com<br />

Item #O184 Looking for Brazing Engineers, <strong>Heat</strong> <strong>Treat</strong> Sales Professionals, General<br />

Managers, and Maintenance Technicians, and for multiple opportunities all over the US.<br />

Please email me in confidence Tom Nash: tomn@ispards.com or 619-828-1040.<br />

Item #O177 “Nadcap and You…Achieving Excellence Together.” Build Your<br />

Career with a Global Industry Leader. Performance Review Institute is seeking Aerospace<br />

experienced Consultant Auditors for the Nadcap <strong>Heat</strong> <strong>Treat</strong>ing program.<br />

As a Nadcap auditor, you will perform heat treating audits, complete audit reports, and have<br />

the opportunity to train associate auditors.<br />

<strong>The</strong> ideal candidate will possess the following general background:<br />

• Bachelor’s Degree in a technical field<br />

• Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100)<br />

• Familiarity with General Consensus specifications and Aerospace Standards<br />

• Computer skills in word processing, spreadsheets, email and internet<br />

• Desire to travel<br />

• Multi-lingual a plus<br />

• Strong interpersonal skills<br />

<strong>The</strong> following are specific criteria for <strong>Heat</strong> <strong>Treat</strong>ing:<br />

• Five (5) years "hands-on" experience (preferably in the aerospace industry) with the<br />

following processes: Aluminum <strong>Heat</strong> <strong>Treat</strong>ing, Titanium <strong>Heat</strong> <strong>Treat</strong>ing, <strong>Heat</strong> Resisting<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


<strong>Treat</strong>ing, <strong>Heat</strong> Resisting Alloys, Brazing Alloys<br />

• Understanding of AMS2750 or Pyrometry specification<br />

As an innovative industry leader, we are proud to offer our<br />

auditors:<br />

• Flexible Schedules<br />

• Competitive Daily Rate<br />

• Paid Travel & Living Expenses<br />

• Paid Annual Training<br />

• No Need to Relocate<br />

See why Nadcap has been attracting & retaining some of the best professionals in the<br />

industry! Apply on-line today, via our application website, <strong>www</strong>.eAuditStaff.com.<br />

Determine your area of auditor expertise in one or more of these specific disciplines:<br />

Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer Seals,<br />

Electronics, Fluid Distribution Systems, <strong>Heat</strong> <strong>Treat</strong>ing, Materials Testing, Non-Metallic<br />

Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining,<br />

Sealants, Surface Enhancement and Welding. For more information on PRI and the Nadcap<br />

program, visit our website, <strong>www</strong>.pri-network.org. Nadcap is administered by the<br />

Performance Review Institute, an equal opportunity employer, who values the diversity of<br />

our work force and the knowledge of our people.<br />

Item #O135 <strong>Heat</strong> <strong>Treat</strong>ing Services Unlimited, Inc. (HTSU), a<br />

Greenville, SC based service company, is actively seeking a Field<br />

Service Technician to perform temperature control instrument<br />

calibrations, repair/corrective maintenance services for control systems<br />

and instrumentation at different client locations throughout the<br />

Southeast. This field service position requires a focus on customer service and a quality<br />

conscious work ethic. Overnight travel is required.<br />

Our technicians calibrate, troubleshoot, install and service control instruments, as well as<br />

perform temperature uniformity studies on industrial furnaces used for steel processing.<br />

We utilize state-of-the-art equipment with a focus on electronic technology for our primary<br />

source of data collection, management and communication<br />

HTSU is a rapidly growing company with aggressive long-term goals. We employ motivated<br />

and organized self-starters and offer opportunities for growth and advancement. With<br />

offices in Greenville, SC and Detroit, MI we service customers throughout the central and<br />

eastern United States. A great opportunity for an above average candidate eager to learn<br />

and grow within this dynamic industry.<br />

Qualifications<br />

Must enjoy working with people and solving problems<br />

Must have good electrical and mechanical aptitude<br />

Must have basic computer skills for communication<br />

Have the ability to work with basic hand tools<br />

Knowledge in the use of test equipment such as meters/calibrators<br />

2 to 5 years experience with calibrations and temperature uniformity surveys for thermal<br />

processing equipment<br />

Instrumentation and furnace knowledge a must.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Benefits and Compensation<br />

HTSU provides comprehensive benefits package with competitive wages. Our benefits<br />

include:<br />

Medical Insurance – Healthcare<br />

Life Insurance<br />

Paid Vacation<br />

Personal Days<br />

Sick Days<br />

Holidays<br />

Company Provided Vehicle (if applicable)<br />

Daily Meal Allowances<br />

401(k) Plan<br />

Relocation Assistance (if applicable)<br />

Please furnish resume with current/past responsibilities and salary requirements to<br />

kruff@htsu.com . All resumes kept confidential.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


Seeking Employment<br />

See something you need, click on the link or scroll through all the items for sale. Searching<br />

for something we don’t have listed, fill out our Contact Form.<br />

• <strong>Heat</strong> <strong>Treat</strong>er/Metallurgist<br />

• <strong>Heat</strong> <strong>Treat</strong>er<br />

• Field Service, Project Manager,<br />

Vacuum and <strong>Heat</strong> <strong>Treat</strong>ing Furnace<br />

Specialist<br />

• Metallurgist<br />

• Consultant Auditors<br />

• Metallurgical Engineer<br />

Item #E129 HEAT TREATER/METALLURGIST <strong>Heat</strong> <strong>Treat</strong>ment/Metallurgist with 35 years<br />

hands-on experience in thermal processing of ferrous, non-ferrous materials and<br />

metallurgical/mechanical laboratory management. I presently hold a 4 year qualification in<br />

Metallurgy with subjects at the masters’ level, a degree majoring in business management<br />

and a diploma in Production Management. My experience and key performance areas<br />

include:<br />

• Managing a heat treatment plant specializing in all conventional heat treatment, gas<br />

carburizing, gas nitriding, hardening and tempering, cryogenics and induction hardening of<br />

on and off road heavy duty vehicle transmission and suspension parts. Equipment included<br />

pit furnaces, bogey furnaces, three chamber sealed quenched furnaces, medium and high<br />

frequency induction hardening equipment and press quench equipment.<br />

• <strong>The</strong>rmal processing of aluminum products for the automotive industry.<br />

• <strong>The</strong>rmal processing of Nodular, ADI, Grey Iron and Hadfield Manganese Steel castings.<br />

• Managing metallurgical/mechanical laboratory responsible for thermal processing quality<br />

control using spectrographic, microscopic, non-destructive and destructive techniques.<br />

• Commercially designing, commissioning and managing heat treatment plants for the<br />

thermal processing of forged round bar, forgings, ground engaging parts, gears used in light<br />

and heavy duty transmission boxes for the mining industry, rolling stock under carriage<br />

safety critical components and aircraft parts utilizing pit, sealed quench, top hat, mesh belt,<br />

walking beam and rotary and shaker hearth furnaces.<br />

• Salt bath and vacuum thermal processing of stainless and all grades of tool steels.<br />

• Forensic investigating of thermal processing and general engineering failures.<br />

• <strong>The</strong>rmal processing/metallurgical quality control in-house training from operator to<br />

undergraduate level.<br />

References and qualification available on request Email derekjmalone@gmail.com<br />

Item #E128 <strong>Heat</strong> <strong>Treat</strong>er. I am an experienced professional with 13+ years in the heat<br />

treat industry. Experience includes but is not limited to: * Inside/Outside Sales Including<br />

Marketing, quoting, and all aspects of sales. * Step in management in Plant Managers<br />

absence Created strong relationships with team members on shop floor and in the office as<br />

well as with customers. * Extensive Straightening * Vacuum furnace * Internal quench *<br />

Salt Bath * Etc. I am seeking an opportunity to combine technical knowledge and business<br />

experience and transition into a managerial role. Preferably in the south east however I will<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


consider any part of the USA. jjefsen@comcast.net<br />

Item #E126 Field Service, Project Manager, Vacuum and <strong>Heat</strong> <strong>Treat</strong>ing Furnace<br />

Specialist Houston, TX<br />

• 4 Years Proven Service of Vacuum and <strong>Heat</strong> <strong>Treat</strong>ing Equipment Diagnosis, and<br />

repair.<br />

• 10 Years Sales and Marketing, Customer Relations.<br />

• 30 Years Consistent Field Service and Field Management<br />

• 25 years High Vacuum Processing and Problem Diagnosis and resolution.<br />

• 30 Years automation and control systems, PID, PLC’s and Machine Control.<br />

• OEM authorized modification of capital process equipment<br />

• Repair of electronic and Electromechanical circuitry in a variety of industries.<br />

• Proficient with Windows computer skills using Word, Outlook, Excel and Powerpoint<br />

with good grasp of Access<br />

• Cost Tracking, Project Management,<br />

• Supervision of crews consisting of five or more.<br />

• User interface Programming (IDEC, Opto22, Kepware)<br />

• Implementation, and Configuration of PLC systems (Fanuc, IDEC, OPTO22)<br />

• Service, installation, and configuration of VFD (Variable Frequency Drive) Motor<br />

controls,<br />

• Fabrication of Electronic control systems in NEMA Panels.<br />

• Excellent References available upon request.<br />

Item #E124 Metallurgist. I am a Metallurgist with more than 27 years experience in<br />

procurement, installation & production of various types of furnaces.<br />

• Atmosphere heat treatment furnaces - IPSEN<br />

• Vacuum hardening operations -- Degussa<br />

• Low pressure Vacuum Carburizing - IPSEN<br />

• Dual therm Vacuum Furnaces - ALD design<br />

• Induction hardening machines - EFD make<br />

• various Surface treatments lines.- Phosphating / plating etc<br />

• Exposure to metallurgical testing - all Buhler /LECO make equipments<br />

• Exposure to failure analysis -- Optical as well as SEM<br />

• Certified by Pyrometry - requirements of CQI9 in relation with AMS 2750 D by PRI (<br />

USA) - Equalearn ( UK)<br />

• Exoposure to ISO -- TS 16949 -- CQI9 -- CQI12-- HTSA etc<br />

I am seeking an opportunity in the USA for the suitable position near to Pittsburgh although<br />

I will consider any part of the USA. If this is of interest please let me know at<br />

dale@t<strong>hemon</strong>ty.com<br />

Item #E112 “Nadcap and You Achieving Excellence Together.” Build Your<br />

Career with a Global Industry Leader. Performance Review Institute is seeking Aerospace<br />

experienced Consultant Auditors for the Nadcap <strong>Heat</strong> <strong>Treat</strong>ing program.<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


As a Nadcap auditor, you will perform heat treating audits, complete audit reports, and have<br />

the opportunity to train associate auditors.<br />

<strong>The</strong> ideal candidate will possess the following general background:<br />

• Bachelor’s Degree in a technical field<br />

• Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100)<br />

• Familiarity with General Consensus specifications and Aerospace Standards<br />

• Computer skills in word processing, spreadsheets, email and internet<br />

• Desire to travel<br />

• Multi-lingual a plus<br />

• Strong interpersonal skills<br />

<strong>The</strong> following are specific criteria for <strong>Heat</strong> <strong>Treat</strong>ing:<br />

• Five (5) years "hands-on" experience (preferably in the aerospace industry) with the<br />

following processes: Aluminum <strong>Heat</strong> <strong>Treat</strong>ing, Titanium <strong>Heat</strong> <strong>Treat</strong>ing, <strong>Heat</strong> Resisting<br />

<strong>Treat</strong>ing, <strong>Heat</strong> Resisting Alloys, Brazing Alloys<br />

• Understanding of AMS2750 or Pyrometry specification<br />

As an innovative industry leader, we are proud to offer our<br />

auditors:<br />

• Flexible Schedules<br />

• Competitive Daily Rate<br />

• Paid Travel & Living Expenses<br />

• Paid Annual Training<br />

• No Need to Relocate<br />

See why Nadcap has been attracting & retaining some of the best professionals in the<br />

industry! Apply on-line today, via our application website, <strong>www</strong>.eAuditStaff.com.<br />

Determine your area of auditor expertise in one or more of these specific disciplines:<br />

Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer Seals,<br />

Electronics, Fluid Distribution Systems, <strong>Heat</strong> <strong>Treat</strong>ing, Materials Testing, Non-Metallic<br />

Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining,<br />

Sealants, Surface Enhancement and Welding.<br />

For more information on PRI and the Nadcap program, visit our website, <strong>www</strong>.prinetwork.org.<br />

Nadcap is administered by the Performance Review Institute, an equal opportunity<br />

employer, who values the diversity of our work force and the knowledge of our people.<br />

Item #E107 Metallurgical Engineer: Fine tuned to strategic planning aimed at results<br />

and quality. Hands-on solid over 25 years experience in <strong>The</strong>rmal Processing of Ferrous and<br />

Non-ferrous materials, Metallographic examination and Mechanical Testing. Set up <strong>The</strong>rmal<br />

Processing equipment for Gas Carburizing, Carbonitriding, Nitrocarburizing Hardening and<br />

Tempering of Heavy components, Induction Hardening and Vacuum processes. Batch type,<br />

Pusher, Belt, and Pit furnaces, Vacuum and Induction equipment. Experience in<br />

maintenance of equipment, Factory maintenance, planning of new installations. Machine<br />

shop: Multispindle and CNC equipment. Experience in Material and <strong>Heat</strong>-<strong>Treat</strong>ment<br />

specification for Automotive and Heavy Industry components. Pioneer work done in use of<br />

Polymer quench for heavy components for Hydroelectric, Railroad, Petrochemical and Wind<br />

energy to guarantee Mechanical properties. International Experience accumulated in Captive<br />

and Commercial H.T plants Fluent in 4 languages, outgoing personality and ready to<br />

relocate internationally. dale@t<strong>hemon</strong>ty.com<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com


In Parting,<br />

We always enjoy comments, feedback and constructive criticism. Thanks for your feedback<br />

and don’t hesitate to let us know your thoughts. Don’t forget to visit us daily at<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com.<br />

Gord Montgomery,<br />

W.G. Montgomery Limited<br />

Phone: 905 271-0033 Fax: 905 271-9324<br />

Email: gord@t<strong>hemon</strong>ty.com<br />

<strong>www</strong>.t<strong>hemon</strong>ty.com

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