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Fusiotherm ®Technical informationFusiotherm ®Pipe SystemTable of contents:FeaturesQuality AssuranceFusionInstallation PrinciplesPlanningProduct RangeProduct approved by© <strong>aquatherm</strong> GmbH, 2003. This technical information is copyright.Duplication and reprinting is prosecuted.


worldwide<strong>aquatherm</strong> - Successful in more than 50 countriesAustralia Aquatherm Australia Pty Ltd. 415 West Botany Street AU 2216 Rockdale NSW 0061-2-95537199 0061-2-95537899Austria Michael Mittendrein Haupstrasse 61 A 8042 Graz St. Peter 0043-664-1040940Maximilian Köck Dorfstrasse 106 A A 6240 Radfeld 0043-6991-169427Belgium Ets. A. Marchal & Cie. 4e Ave., B 4040 Herstal 0032-42-646568 0032-42-480671S.P.R.L.Parc Industriel des Hauts SartsBrazil SIMETALL Industria de Comércio Rua Gerson Andreis 535 BR 95112-130 Caxias do Sul-RS 0055-54-2271244 0055-54-2271226de Ferramentas Ltda.Parque IndustrialBosnia P.P. “VOKEL” Import-Export Obilaznica bb BiH 88240 Posusje 00387-39-693002 00387-39-693156Hercegovina Veleprodaja-MaloprodajaCzech Republic AEROFLEX Na Piskach 3 CZ Praha 6 00420-2-33324920 00420-2-33324920China (PR) KDF. Distribution 16/F, 1601 Metro Tower 30 Tan Yao PRC 200030 Shanghai 0086-21-64268106 0086-21-64268107(Shanghai) Co., Ltd.Qiao Road Xuijahui DistrictCuba CUBAHIDRAULICA Carretera Vieja C Hawanna 0053-7-979832 0053-7-977116Vieja de GuanabacoaGuanabacoa Gbcoa.Croatia aqt d.o.o. Radnicka Cesta 1A HR 10000 Zagreb 00385-1-6194030 00385-1-6184592Denmark WS Rorhandel Norregade 46 DK 6270 Tonder 0045-73-724033 0045-73-724032c/o RevisorgardenDominican Importadora Ofcom Ave. Helios No. 6 Bella Vista DO Santo Domingo 001809- 334 1740 001809- 334 1739RepublicEgypt Hamza Bros. Supplying Co. 53 El Soudan EG GIZA Cairo 0020-2-3367832 0020-2-7613314St. El MohandseenEstonia Talvike Ltd. Akadeemia tee 27 EE 10621 Tallinn 00372-6397037 00372-6397037Finland Adamatic Oy Hatanpaanvaltatie 34 B FI 33100 Tampere 00358-3-346-98-78 00358-400-6245-30Georgia “Hydrotherm“ Ltd. 118, A. Tsereteli Ave. GEO 380019 Tbilisi 00995-32-940564 00995-32-940564Great Britain Aquatherm sales UK Ltd. Unit 23 Bolney Grange Business Park GB RH17 5PB Bolney West Sussex 0044- 1444 250500 0044- 1444 250456Stairbridge LaneGreece Aquatherm Hellas A.B.E.E. Odos Langadda / 4,5 km GR TK 56430 Saloniki Polichni 0030-31-683869 0030-31-683872AerogefiraHungaria <strong>aquatherm</strong>-hungaria kft. Hársfa sétány 13, fszt. 2 H 1203 Budapest 0036-1-4254095 0036-1-4254095Iceland SS Lagnadeild Umbods+Heildverzlun Smidjuvegur 5 IS 200 Kópavogur 00354-5-655171 00354-5-655172Ireland Thermax Ltd. Hollywell IE Kilfenora, Co. Clare 00353-65-7072209 00353-65-7072209Underfloor Heating SystemsIsrael S.AL Technical Equipment Ltd. 36 Hamerkava St. IL 58859 Holon 009723-556 6363 009723- 556 6474Italy <strong>aquatherm</strong> SRL Parco Produttivo Apuania I 54100 Massa (MS) 0039-0585 25 99 01 0039-0585 25 99 99Jugoslavia <strong>Delta</strong> <strong>Term</strong> Export Import Sime Milosevica 12 YU 11000 Belgrad 00381-11-2457722 00381-11-3440705Korea EURO International Co., Ltd. 61-4 Yoido-Dong, KR 150-732 Seoul 0082-2-7827161-2 0082-2-7827163#614 Life Combi B/D, Youngdeungpo-GuKuwait Al-Sahoo General Trading P.O. Box 32 10 KW 13033 Kuwait-City 00965-4728785 00965-4728786& Contracting Group Co. Safat, Zip Code 13033Latvia SIA “RK Konsultants“ Césu iela 29 LV 1012 Riga 00371-7-375-962 00371-7-375964Libanon Kamaco S.A.L. Antelias Highway LE Antelias 00961-4-402329 00961-4-405210Luxembourg Ets.A.Marchal & Cie. S.P.R.L. 4e Ave., Parc Industriel B 4040 Herstal 0032-42-646568 0032-42-480671Malta <strong>aquatherm</strong> (Malta) Ltd. Triq Dun Luret Callus MA ZBG 07 Zebbug 00356-21460286 00356-21465654Maroc Sté Idrostim S.A. Lot - 287 Zone Industrielle MA El Jadida 00212-3-351793Namibia O. Behrens & Co. (Pty.) Ltd. P.O. box 5042 NA Windhoek 00264-61-238300 00264-61-238743SanitarywareNew Zealand Aquatherm NZ 38c Lunn Ave NZ MT Wellington Auckland 0064-9-5707204 0064-9-5707206Norway Klima & Varme-Teknikk AS Kallumveien 22 NO 1522 Moss 0047-69242929 0047-69242930Nor-<strong>Term</strong> AS Postboks 91 NO 4901 Tvedestrand 0047-37162094 0047-37161220Philippines Kuysen Enterprises, Inc. 232-234 Rizal Avenue Ext. PHI 1400 Caloocan 0063-2-3611415 0063-2-3621193City Metro ManilaPoland <strong>aquatherm</strong>-Polska ul. Pulawska 538 PL 02-884 Warszawa 0048-22-6438681 0048-22-6438679Republic of Martin d.o.o. P.E. Hmeljarska SI 3310 Zalec 00386-3-5718900 00386-3-5718902SloveniaRomania SC Probel Instal s.r.l. Sos. Stefan cel Mare 29, sec.2 RO Bucuresti 0040- 21 230 2050 0040-21-4908093Russia Inter-<strong>aquatherm</strong> Moscow Ltd. Obrutcheva ul. 30 GUS Moscow 007-095-7877042 007-095-7877044<strong>aquatherm</strong>-Königsberg Glasunov 11 GUS 236010 Kaliningrad 007-0112-310833 007-0112-311005Lazurit Sovietskaya 15 GUS 630007 Novosibirsk 007-3832-237348 007-3832-237348Saudi Arabia Al Sahoo Sanitary Ware Co. P.O. Box 27478 SA 11417 Riyadh 00966-1-4779140 00966-1-4764271Slovak Republic S-Komplex Hrobonova 4 SK 81104 Bratislava 00421-7-54788225 00421-7-54788204Spain <strong>aquatherm</strong> ibérica s.l. C/Torre E 28031 Madrid 00349-1-3806608 00349-1-3806609de Don Miguel, n° 26Sweden R.E. Therm Rörprodukter AB Frillesasvägen 83 SE 43030 Frillesas 0046-340-657800 0046-340-657809Switzerland Thermotech GmbH Seminarstrasse 114 CH 5430 Wettingen 0041-56-4274914 0041-56-4274915Syria Tredex Syria P.O. Box 33073 Malki - Bizem St. SY Damascus 00963-11-3734646 00963-11-3734733The Netherlands Verlinde VA <strong>aquatherm</strong> Ambachstraat 8 NL 6951 CC Dieren 0031-313-414227 0031-313-415566Turkey Gelisim Teknik-Ticaret Apt. B-Blok No: 12/1-2 TR 7050 Antalya 0090-242-3402575 0090-242-3402577Sanayi ve Pazarlama Ltd.Sti.100. Yil Bulvari SevimliThailand Cosmopolitan Trading Co., Ltd. 48/2 Soi Naphasap 2 TH 10110 Bangkok 00662-259 6052-3 00662-258 6208Sukhumvit 36 RoadUkraine <strong>aquatherm</strong>-Ukraine Prospekt W. Tschornowola 4 UA 79058 Lvov 00380-322-978144 00380-322-720090USA <strong>aquatherm</strong> piping systems, inc. 2155 Bonie Brae Street USA 48309 Rochester Hills, 001- 586 336 2152MichiganUAE Al Sahoo Trading Est. P.O. Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459<strong>aquatherm</strong>-A.01-Albania, Bulgaria, France, Kazachstan, Lithuania, Moldavia: These countries are supplied with our products by different traders.Addresses are available from the <strong>aquatherm</strong> export department: +49 (0) 2722 950 -121/-122/-123/-124/-125


Fusiotherm ®Table of contentsChapter 1: Features1.01 – Fields of application1.02 – Potable water installations /Heating installations1.03 – Fusiolen ® PP-R (80) /Material properties1.05 – Ecology1.06 – Permissible working pressuresfor sanitary1.07 – Permissible working pressuresfor heating pipes1.08 – Hygienic harmlessness/ UVresistance/Sound insulation/Fire protection 11.09 – Fire Protection 2 / Fire Load1.10 – Advantages1.11 – Types of installation1.12 – Installation principle1.13 – System components /Chemical resistanceChapter 2: Quality Assurance2.01 – Guidelines2.02 – Compliance with Systemstandard/Quality management system2.03 – System Control /Internal Control2.04 – Test and Acceptance ofIncoming Goods /Process Control /Final Inspection2.05 – External Control / Storage /Packing / Dispatch2.06 – Test CertificatesChapter 3: Fusion3.01 – Part A: Mounting of the Tools /Heating up Phase / Handling /Guidelines3.03 – Part B: Checking of Devices and Tools3.04 – Preparation for the Fusion3.05 – Heating of Pipe and Fitting3.06 – Setting and Alignment3.07 – Part C: Weld in Saddles3.09 – Part D: Fusiotherm ® -Welding Machine3.10 – Part E: Fusiotherm ® -Electric WeldingDevice / Connection technique /Cooling times / Working pressure3.12 – Part F: RepairChapter 4: Installation Principles4.01 – Fastening technique / Fixed Points /Sliding Points4.02 – Installation Advice / Linear Expansion /Concealed Installation4.03 – Installation in Ducts4.04 – Open Installation / Calculation ofLinear Expansion4.05 – Expansion Bellows / Bellow ExpansionJoint4.06 – Bending Side / Expansion Loop4.07 – Table Linear Expansion4.09 – Pre-Stress4.10 – Support Intervals4.11 – Insulation warm water supply4.12 – Insulation cold water supply4.13 – Pressure Test / Test Control /Measuring of Test Pressure4.14 – Test Record<strong>aquatherm</strong>-A.03-


Fusiotherm ®Table of contents4.15 – Flushing of Pipes /Earth Wire / Transport and Storage4.16 – Water Point Connections4.17 – Distribution Block for Sanitary/HeatingApplications4.19 – Insulation Tray for Distribution Block /<strong>aquatherm</strong> ® -Distribution Block /Sample ApplicationsChapter 5: Planning5.01 - Principles of Calculation /Calculation Aid / Software5.02 – DIN 1988 T 3 /Maximum Flow Rate5.03 – Minimum Flow Pressure /Calculated Flows5.04 – Maximum Flow Rate5.05 – Pipe Friction Factor /Flow Rate5.21 – Coefficient of Loss /ζ Fusiotherm ® -Fittings5.23 – Coefficient of Loss /ζ Fusiotherm ® -distribution blockChapter 6: Product Range6.01 – Fusiotherm ® -pipe SDR 6 (PN 20)6.02 – Fusiotherm ® -pipe SDR 11 (PN 10)6.03 – Fusiotherm ® -composite technology6.04 – Fusiotherm ® -faser composite pipe SDR 7.46.05 – Fusiotherm ® -stabi composite pipe6.06 – Fittings / Counterparts6.13 – Armature Connections / Accessories6.15 – Transition Pieces6.18 – Transition Pieces6.20 – Threaded Connections6.22 – Weld in saddles /Distributors / Accessories6.24 – Shut of Devices6.32 – Welding Tools6.33 – Peeling tools6.34 – Saddle Welding Tools andInstallation Aid6.35 – Accessories6.27 – Radiator Connections6.30 – Cutting and Welding Devices<strong>aquatherm</strong>-A.04-


Fusiotherm ®Features 1Fields of ApplicationFusiotherm ® - a pipe system which has many applicationsbecause of its special characteristicsand its versatility.▲ Potable water pipe networksfor cold and warm water installations i.e. inresidential buildings, hospitals, hotels, officeand school buildings, shipbuilding, sportsfacilities etc.house connectionboiler connectionwater distributionriserhigh rise(conventional or specially connected)water point connection▲ Heating pipes for residential housesheat generator connectionsheating distributorsrisershigh risedistributor connectionsradiator connections▲ Pipe networks for……rainwater utilisation systems…compressed-air plants…swimming pool facilities…the connection of heat pumps▲ Pipe networks in agriculture and horticulture▲ Pipe networks for industry,i. e. transport of aggressive fluids (acids,leys, etc.). The chemical resistance of theFusiotherm ® -pipe system must be considered.(For special applications please consult themanufacturer.)The Fusiotherm ® -pipe system has applications inall fields of▲ NEW INSTALLATION▲ REPAIR▲ RENOVATION.<strong>aquatherm</strong>-1.01-


Fusiotherm ® 1FeaturesPotable water installations / Heating installationsFrom the house connection station, cold water distribution,boiler connection and hot water distributor…Socket welded type nipples and transition joints enable theconnection of all components in the central of supply andfurthermore on the floor.…risers, installed with Fusiotherm ® -composite pipe, with conventionalhigh rise or high rise carried out with the Fusiotherm ® -distribution manifold system...Risers and distribution piping for heating supply should beplanned and installed with Fusiotherm ® -stabi composite pipes.. . . to the last tap, installed conventionally or with the distributionmanifold, concealed or surface installation - the Fusiotherm® -pipe system offers all possibilities of a completeinstallation with one single non-polluting material.The connection of floor heating systems or the installationof radiator pipes up to the distribution manifold is also inthe heating field carried out with Fusiotherm ® .IMPORTANT:The <strong>aquatherm</strong> ® SHT sanitary-and radiator connection systemmay be combined without any problems with the Fusiotherm ®pipe system.<strong>aquatherm</strong>-1.02-


FeaturesFusiotherm ®1Fusiolen ® PP-R (80)All Fusiotherm ® -pipes and fittings are made ofFusiolen ® PP-R (80).Special heat and extraction stability are onlytwo of the features of this material. Its physicaland chemical properties are well-suited to thetransfer of potable water and to the heatingfield. Above all, the good welding propertiesand fusion, resulting in an homogenious union,made the Fusiotherm ® -system and its correspondingraw material Fusiolen ® PP-R (80) bestknown worldwide.THE ADVANTAGES AT ONE SIGHT:RESISTANCE AGAINST CHEMICALSSMELL- AND TASTE NEUTRALITYENVIRONMENTThe environmental friendly material polypropylenFusiolen ® PP-R (80) is recyclable and can beground, melted and reutilised without any problemsto manufacture e.g. motor-protections,wheel-linings, laundry baskets and other kindsof transport boxes.And all this without any qualityloss. There are no polluting substances neitheron its processing nor on its disposal.Fusiolen ® PP-R (80) - for the benefit of our environment!PHYSIOLOGICAL SAFENESSHIGH ENVIRONMENTAL COMPATIBILITYHIGH IMPACT RATEUSE OF METAL DEACTIVATORSBy adding suitable and food-approved additivesthe risk of a material damage caused bymetalions under extreme conditions of applicationis evidently reduced.HIGHER LONG-TERM HEAT STABILIZATIONThe long-term stabilization was increased toresist potential influences of peak temperatureswith higher safety.LESS PIPE ROUGHNESSHEAT- AND SOUNDINSULATINGCHARACTERISTICSVERY GOOD WELDING PROPERTIESHIGH HEAT-STABILIZEDEQUIPPED WITH METAL DEACTIVATION<strong>aquatherm</strong>-1.03-


FeaturesFusiotherm ®1Material PropertiesPotable water is one of the best controlled commoditygoods.The domestic supply system should influencethe water on its way up to the taps as less aspossible. Choosing the right sanitary pipe systemand its material is of great importance.Fusiotherm ® -pipe systems are suitable for all differentqualities of potable water.The environment-friendly and hygienic impeccablepotable water pipe system made fromFusiolen ® is physiologically and microbiologicallyharmless. The technical suitability has been evidencedfor more than 20 years worldwide.Working Tem- Annualpressure perature workinghoursbar °C h/aCold water 0 to 10 to 25* 8760transientWarm water 0 to 10 to 60 8710transient to 85 50* Reference temperature for the creep rupturestrength: 20 ° CNumerous international certificates like- DVGW, SKZ (Germany)- AENOR (Spain)- ÖVGW (Austria)- WRAS (UK)- SVGW (Switzerland)- NSF (USA)- KIWA (Netherlands)- and moretestify to the high quality standard of the greenpipes.Due to its excellent ecological features Fusiotherm ®- as the only sanitary pipe system - is allowed bythe environmentalism organization to be marked:“Product approved by Greenpeace”.The extrapolated service life of Fusiotherm ® pipes ismore than 50 years. Peak temperatures of 100° Carising from short disruptions are unproblematic.Permanent temperatures from 70°C up to 90° Creduce the service life of the pipe (see table“Permissible Working Pressure”)Using Fusiotherm ® pipes for heating applicationsthe pressure- and temperature conditions accordingto table “Permissible Working Pressure”are valid.The following table shows the operating conditionsrelated to pressure and temperature as abasis for pipe and pipe connections. These figuresrefer to potable water installations basedon a fictitious service life of 50 years.<strong>aquatherm</strong>-1.04-


Fusiotherm ®Features 1<strong>aquatherm</strong> meets„PRODUCT APPROVED BY GREENPEACE“Ecology is no empty word for <strong>aquatherm</strong>.This is proven by the acquired license right fromthe environmentalism organization Greenpeace,which allows to mark Fusiotherm ® -products withthe logo "Product approved by Greenpeace".PRECONDITIONS / EVALUATIONIn order to achieve the award of the Greenpeacebrand, a product has to meet high ecologicalrequirements. The main point for the environmentalismorganization was the material usedfor the production of the Fusiotherm ® -pipe systemFusiotherm ® PP-R (80).•Fusiotherm ® -faser composite pipes SDR 7.4•all fittings of the Fusiotherm ® -pipe systemFurther information can be acquired on the webpageof Greenpeace at www.greenpeace.deand of course directly at<strong>aquatherm</strong> GmbHUlrich HöfferBiggen 5 . D-57439 AttendornPhone: +49 (0) 2722 950-323E-mail: technik@<strong>aquatherm</strong>.dewww.<strong>aquatherm</strong>.deTo this, the basic material polypropylene, as wellas the included additives (colour pigments andstabilizers) have been tested by independentlaboratories with reference to their environmentalcompatibility.Greenpeace gets the results that Fusiotherm ® doesnot only meet the highest ecological standards,but is also future-orientated.The ecological advantages:•PVC free•the additive share of the material Fusiolen ®PP-R (80) is below 3 %•free from health problematic heavy metals(as e.g Cu, Pb, N, etc.)•long-livedThe Greenpeace licensed countries are:Germany, Austria, Swiss, Italy, Spain,New Zealand and RussiaThe Fusiotherm ® -stabi-composite-pipe is excluded from the licence.•recyclableBy substituting PVC- and copper pipes to theFusiotherm ® -system, the chlorine freight in thewaste disposal is reduced (PVC) and the burdenon drinking water with unhealthy heavymetals is avoided.CERTIFIED PRODUCTSThe brand "Product approved by Greenpeace"is valid for the following:•Fusiotherm ® -pipes of series SDR 11,SDR 7.4 and SDR 6<strong>aquatherm</strong>-1.05-


FeaturesFusiotherm ®1Permissible Working Pressurefor potable water installations Fluid transported: water acc. to DIN 200030 °C40 °C50 °C60 °CPotable water (cold)Temperature20 °CPotable water (warm)Service life1510255015102550151025501510255015102550Fusiotherm ® -pipe SDR 11PN 1015.014.113.713.312.912.812.011.611.210.910.810.19.89.49.29.28.58.28.07.77.77.26.96.76.465 °C70 °C75 °C151025501510253050151025Safety-factor 1.5Fusiotherm ® -pipe SDR 7.4Fusiotherm ® -pipeSDR 6Fusiotherm ® -stabicomposite pipeNominal pressurePN 16PN 20Permissible working pressure in bar23.822.321.721.120.420.219.018.317.717.317.116.015.615.014.514.513.513.112.612.212.211.411.010.510.111.910.810.08.57.210.39.59.38.07.06.79.98.67.56.130.028.127.326.525.725.523.923.122.321.821.520.219.618.818.318.317.016.515.915.415.414.313.813.312.714.913.512.610.710.213.011.911.710.18.88.512.310.79.37.5Safety-factor 1.25Fusiotherm ® -fasercomposite pipeSDR 7.428.626.826.125.324.524.322.822.021.320.720.519.218.718.017.517.516.215.715.214.714.713.713.212.612.111.610.610.09.18.512.411.411.19.69.38.19.58.57.76.5Stabi composite pipe: high working stress at lowerwall thickness and higher flow rate* SDR = Standard Dimension Ratio (diameter/wall thickness ratio)SDR = 2 x S + 1 P d/s (S = Pipe series index from ISO 4065)1 bar(= 10 N/cm 2 )Pressure conversion table1 barPapsi(=10 N/cm 2 ) (=1 N/m 2 ) (=1 lb/in 2 )10 5 14.51Pa (=Pascal) = 1 kg/(ms 2 ) and bar = 10 5 x kg/ (ms 2 )<strong>aquatherm</strong>-1.06-


FeaturesFusiotherm ®1Permissible Working Pressure heating systems or closed systemsSafety-factor = 1.25 Safety-factor = 1.5HeatingperiodTemperatureService lifeFusiotherm ® -pipeSDR 7.4PN 16Fusiotherm ® -fasercomposite pipeSDR 7.4Nominal pressurePN 20Fusiotherm ® -pipeSDR 6Fusiotherm ® -stabicomposite pipeconstantoperatingtemperature70 °C incl. 30days peryear at constantoperatingtemperature70 °C incl. 60days peryear at constantoperatingtemperature70 °C incl. 90days peryear at 75 °C80 °C85 °C90 °C75 °C80 °C85 °C90 °C75 °C80 °C85 °C90 °C51025455102542.55102537.55102535510254551025405102535510253051025455102537.55102532.551025Pressure conversion table see page 1.0611.3310.959.328.0810.7210.168.847.779.859.428.057.299.048.697.036.4811.2010.779.197.9710.419.968.387.479.559.147.316.738.767.756.205.9211.1210.628.997.8010.239.807.977.219.378.516.816.378.417.115.69Permissible working pressure in bar14.2713.7911.7410.1813.5012.8011.149.7912.4211.8710.149.1811.3910.948.868.1614.1113.5711.5810.0513.1212.5410.569.4112.0311.529.228.4811.049.767.817.4614.0213.3811.339.8212.9012.3510.059.0911.8110.728.588.0310.598.967.17* SDR = Standard Dimension Ratio (diameter/wall thickness ratio)SDR = 2 x S + 1 d/s (S = Pipe series index from ISO 4065)<strong>aquatherm</strong>-1.07-


Fusiotherm ® 1FeaturesHygienic HarmlessnessAccording to DIN 1988 T2 all installation partscoming directly in contact with potable waterare commodity goods acc.to the spirit of the Lawfor Food and Commodity Goods. Plastic pipeshave to comply with the KTW-recommendationsof the Federal Public Health Department.Material:The hygienc harmlessness of the material usedfor the Fusiotherm ® -pipe system is independentlyverified through test certificates from theHygiene Institute Gelsenkirchen.The suitability forpotable water pipes in the field of cold andwarm water is confirmed by current tests (seechapter 1+2).Processing:The joining method requires no additives such asfluxes or solder. The connection is exclusively madeby socket fusion.Potable water -our most precious commodity good:The increasing use of PP in the field of foodpackingconfirms the hygienic qualities of thematerial.This makes Fusiotherm ® the optimal packingfor one of our most precious commoditygoods - our potable water.UV-ResistancePP-R (80) pipe and fitting should not be installed(without protection) where subject to UV-radiation.AllFusiotherm ® -pipes and fittings have an UVstabilizerto bridge transport and installationtimes. Maximum storage time in the open air is 6months.Sound InsulationThe sound insulation qualities of polypropyleneand the PP-pipe system, when related to waterflow and hydraulic shock within a building, providea sound proofing effect on noise transmission.Therefore the sound transmission is much lowercompared to metallic pipes.Fire ProtectionFusiotherm ® -pipe and fittings fulfill with therequirements of the fire classification B2 DIN 4102(normal inflammable). Compared to naturalproducts like wood, cork or wool, Fusiotherm ® -pipes do not show an increased brand gas toxicity.Therefore,in case of fire, there is no risk of thedevelopment of dioxin.Measures against fire and smoke transmission bypipes are fire retardant seals. They are fixed, ifrequired, at the passage through a building,which demands fire resistance. The fire resistanceperiod is the minimum period in minutes.The extent of the preventive measures depends onthe kind of installation.The determining of fire areasand fire classification has to be made in acc. withthe law of the country. Information is given by thePlanning Department and Building Control Officeor the Fire Protection Representative.Basically fire walls and ceilings with pipe passageshave to be furnished to the same fire resistanceclassification. All fire protection systems witha corresponding classification are suitable forFusiotherm ® -pipes.<strong>aquatherm</strong> recommends the Rockwool ® -Conlitfire retardant seals as ideal solution for the Fusiotherm® -pipe system. Detailled information aboutthe draft-guidelines 2000 will be given by our technicalhotline or directly by Rockwool GmbH.For application in the open air, <strong>aquatherm</strong> offersUV-resistant composite pipes (Art. No. 70878 - 70894)and UV-resistant faser composite pipes (Art. No.70758 - 70776) with UV-protective layer madefrom polyethylene.<strong>aquatherm</strong>-1.08-


FeaturesFusiotherm ®1Fire LoadThe values required for determining the fire loadwithin a fire section are calculated from thetotal of all flammable materials located withinthis area.The calculation for establishing the combustionheat V [kWh / m] for a fire section in the event ofan outbreak is dependent on dimensions andmaterials.The basis used for the calculation of Fusiotherm ® -pipes made of PP-R (80) is the lower calorific valueHu = 12.2 kWh/kg (as per DIN V 18230 T1) in con-junction with the mass of material m pipe [kg/m].For Fusiotherm ® -stabi composite pipes, the proportionof integrated aluminium is also takeninto account.Depending on the calculation procedure, thefire load is worked out with reference to theburn-up factor. This value is designated as m factorand is taken as 0.8 for polypropylene.Combustion values V [kWh/m] for Fusiotherm ® -pipesExternal-ØSDR 11 SDR 6mm PN 10 PN 20stabi compositepipefaser composite pipeSDR 7.416 – 1.34 1.62 -20 1.31 2.10 2.04 1.7725 2.00 2.76 3.18 2.6932 3.25 5.30 5.04 4.3140 5.03 8.19 7.57 6.8950 7.78 12.81 11.06 10.3263 12.32 20.13 17.27 16.3475 17.32 28.55 24.80 23.7190 24.77 41.00 36.84 33.85110 36.72 61.49 58.75 49.77125 48.97 - - 69.78Fire Protectionfor Fusiotherm ® -pipe systemThe latest pipe supply regulation draft determinatesthe professional wall and ceiling duct and alsothe pipe insulation of escape and rescue routes.The required pipe-insulation stipulated in thisdraft can be realized by the Fusiotherm ® - pipesystem quick and favourable.<strong>aquatherm</strong>-1.09-


FeaturesFusiotherm ®1AdvantagesThe system includes all necessary componentsfor a complete installation starting from watermeterup to the last tap. Mixed installations arethings of the past.Assembly:Fusiotherm ® stops corrosion damages. All materialsare corrosion resistant and -compared to metallicpipes- have less noise flow rate. Fusiotherm ® -pipesare opaque – no danger of algae development.Installation:Fusiotherm ® offers an unique and unrivalled connectionprocess: material union by fusion.Shortest connection times are convincing: e.g.outside diameter 20 mm = 8 sec. Fusiotherm ® connectionscan be hydraulic pressure tested orput into operation directly after their fusion.There are no waiting times.Composite-technology:<strong>aquatherm</strong> developed a manufacturing method,realizing the integration of aluminium resp. a specialfaser mixture within the material polypropylene.The result of this innovative technology is theunique compound of the different materials.Fusiotherm ® -stabi composite resp. fasercomposite pipes:. The linear expansion is reduced by at least75 % compared with standard PP-pipes. The flow rate is increased by 20% due to smallerwall thickness.. High stability. The coefficient of linear expansion is nearlyidentical to the one of metal pipes, so thatcompared with plastic pipes the supportintervals can be increased and less of mountingclips are used.. Optimum cost-performance ratio. Lower weight. High impact rate. Simply cut and weldImportant:No peeling on using faser composite pipe.Quality:<strong>aquatherm</strong> - a guarantee for good quality.This is reflected in national and international certificates,but above all in the satisfaction ofFusiotherm ® -clients, installers and planners. Moredetails about quality and certifications can betaken from chapter 2.GuaranteeAs a statement to <strong>aquatherm</strong> quality standardsthe Fusiotherm ® -pipe system carries a 10 yearguarantee for pipe and fittings with a productliability of 2.5 Mio. EUR.Planning and softwareA great number of planning documents andsubmission sheets facilitate the planning of theFusiotherm ® -system.These documents give plannerand installer a complete survey about the featuresof Fusiotherm ® and make their work easier.Price:Fusiotherm ® is a perfected pipe system of high qualityproducts with an optimum cost-performanceratio.They can plan graphically with Dendrit1988(potable water system projection as per DIN1988) or DendritHeating (heating system projection:k-value, heat requirement, etc.) in eachcase with system-specific summary of quantitiesand Fusiotherm ® -pipe drain diagram in CAD-quality.More about DENDRIT and further offers canbe found in <strong>aquatherm</strong>-software service inchapter 5.<strong>aquatherm</strong>-1.10-


FeaturesFusiotherm ®1Types of InstallationThe Fusiotherm ® -pipe system is applicable for all common types of installation:Distribution network sanitary techniqueDistribution network heating techniqueIn front of the wall installationConcealed installationSurface installationIn addition to this it is possible to prefabricatepipe and fittings for risers and high rise.Fusiotherm ® offers the perfect program for allkinds of installations. With an extensive productrange of pipe and fittings from Ø 16 -125 mm*and more than 350 fittings and fittings with brassthreaded metal inserts, Fusiotherm ® gives idealsolutions for all fields of application.(* SDR 11 and faser composite from Ø 20 mm)Installations in ceilings, floors, ducts<strong>aquatherm</strong>-1.11-


FeaturesFusiotherm ® 1Installation PrincipleIn principle all risers and distribution pipes are planned and assigned to the water points as usual.1. Distribution piping with composite pipesMore dimensionally stable pipes are recommendedfor conventionally installed celler pipes,risers and story pipe-systems.The Fusiotherm ® -distribution manifolds sanitaryand heating realize a flexible flat connection:Fast working and less installation efforts. There isno need for angles and tees, which reduces theamount of junction points and therefore theinstallation work. High degree of pre-fabrication:the special construction allows floor or wallinstallation (e. g. behind skirting boards) as onecompact fitting with all branches.2. Floor distribution with distribution manifoldsThe distribution manifold also offers other installationoptions: A simple opening of a side branchby boring (18 mm borer) enables the connectionof an additional pipe. i. e. the circulationpipe.For further information concerning the distributionblock sanitary and heating see chapter 4.<strong>aquatherm</strong>-1.12-


FeaturesFusiotherm ®1System ComponentsThe Fusiotherm ® -pipe system consists of:. pipes in straight lengths and/or coils. fittings. flanged joints. water point connections and accessories. transition joints from PP-R (80) to metal orfrom metal to PP-R (80). weld in saddles. distributors. shut-off devices. welding devices and machines. cutting and peeling tools. installation aids and fasteningsChemical ResistanceDue to the special material properties Fusiotherm ® -pipes and fittings are particularly chemical resistant.However Fusiotherm ® -transition elements with brassinserts are not suitable for all media. Even for industrialapplication of Fusiotherm ® -pipes it is advisableto use Fusiotherm ® -socket welded type nipplesand/or coupling screws. Advice: If required youget threaded inserts even of stainless steel forFusiotherm ® -transition pieces. Prices on demand!Enquiry about the chemical resistance of the Fusiotherm ® -pipe system<strong>aquatherm</strong> GmbHTechnical departmentBiggen 5 . D-57439 AttendornPhone: +49 (0) 2722 950-0Fax: +49 (0) 2722 950-252Installer:CompanyContactStreetPC / TownPhoneFaxE-mailBuilding projectStreetTownPlace, Date / SignatureE-mail: info@<strong>aquatherm</strong>.deInternet: www.<strong>aquatherm</strong>.deField of application:Fluid transported°C Operating temperaturembar Working pressureh/d Service life% ConcentrationAmbient medium°C Ambient temperaturembar Ambient pressureData sheetsenclosednotenclosedFluid transported ■ ■Ambient medium ■ ■<strong>aquatherm</strong>-1.13-


Quality assuranceFusiotherm ®2Laws / Regulations / DecreesThe following laws, decrees, guidelines and standardshave to be considered on planning andusing Fusiotherm ® for potable water and heatinginstallations:*Planning:. TrinkwV-2000 Regulation for potable water. EnEV Decree for energy saving. DIN 1988 Standard for Potable WaterInstallations. DIN 4109 Standard for the Elimination ofNoise in the Field of StructuralEngineering. DIN 18381 Installation of Gas, Water andSewage. VOB Part C Pipes inside Buildings. DIN 16928 Pipe Connections,Fittings,Installation. DVS 2207 Welding of ThermoplasticsSystemspecific Standards: Hygiene. KTW-Recommendations of theFederal Public Health OfficeHealth assessment of plastics and non-metallicmaterials within the framework of the law forfoods and commodity goods for potablewater applications. DVGW-Working sheet W 270Increase of Microorganism on Materials. Usedfor Potable Water Applications – Test andEvaluation. BS 6920“Suitability of non-metallic products for use incontact with water intended for human consumptionwith regard to their effect on thequality of water.”Local regulations and codes of practice must beobserved. The same goes for regulations regardingthe use of chemicals.. DVS 2208 Welding Machines and Devicesfor Thermoplastics. <strong>aquatherm</strong> Technical InformationSystemspecific Standards:General quality requirements, dimensions. DIN 8077 Polypropylene (PP) Pipes,Dimensions. DIN 8078 Polypropylene (PP) Pipes,General Quality Requirements. DIN 16962ff Pipe Joint Assemblies and Fittingsfor Polypropylene Pressure Pipes. DVGW-Working sheets. SKZ-Guidelines. DIN EN ISO 9000 ff.*(Additional regional decrees and recommendations aredisregarded.)<strong>aquatherm</strong>-2.01-


Quality assuranceFusiotherm ®2Compliance with the System StandardVarious national and international independentauthorities and institutions confirm <strong>aquatherm</strong>’squality standard.GEPRÜFTB 5174<strong>aquatherm</strong> Quality Management SystemAs schemeQuality management: Quality policy - Quality elementsTest andacceptanceIn-processinspectionProcessmonitoringFinal inspection:- dimensional control- surface finish- melt flow index- impact bending test- heat reversion test- homogenity- hygienical andtoxicological testExternal supervisionInternal controlSystem control:Incoming goods:raw material, vendor partsExtrusionpipe productionIn-process stockStoragePackingDispatchInjectionmouldingeg. SKZ, KIWA, TGM, Hygiene InstitutDocumented proceedures, work instructions<strong>aquatherm</strong>-2.02-


Quality assuranceFusiotherm ®2System ControlInternal ControlThe production of a quality controlled pipe systemdemands the supervision, regulation and controlof all work operations. All results and processeshave to be documented.This requires. test and acceptance of incoming goods. process control. in-process inspection and test. final inspection and testRelevant regulations for the quality control of sanitarypipe systems are:. DIN-guidelines,. DVGW-working sheets. Supervisory Regulations of the SKZ(Süddeutsches Kunststoff-Zentrum)These standards and guidelines detail the minimumrequirements for internal control.Trained and qualified employees and a modernand extensively equipped laboratory ensure thatall tests are carried out and regulations arecomplied with in accordance with the qualitycontrol policy, which includes. control of inspection, measuring and testequipment. process and production control. receiving inspection and test. in-process inspection and test. final inspection and testAll internal quality control tests are documentedand recorded in acc. with the quality controlpolicy.Conformance to the standards is verified by independentinstitutes in form of internal auditsand laboratory tests.<strong>aquatherm</strong> has many years experience inextrusion and injection moulding and is the marketleader and pioneer in the manufacture ofpolypropylene supply systems.This experience is reflected in internal qualitystandards and laid down procedures, which aretaken strongest note of and are documented bythe constant quality of our products.<strong>aquatherm</strong>-2.03-


Quality assuranceFusiotherm ®2Test and Acceptance of IncomingGoodsAll incoming goods are subject to a test. This ensuresthat incoming products are conform to specifiedrequirements. Goods, which have not beentested are not stored or released for production orinstallation.In-Process inspection and TestThe quality plan requires that tests and inspectionsare carried out before and during production.Atthe start of production all quality relevantdata are checked by the quality assurancedepartment. Preproduction samples are testedby the laboratory technicians for. surface finish. dimensional accuracy of the test samples. data from extrusion and injection mouldingmachinesThe goods are only released for production ifoptimal test results are achieved. These tests arecarried out at the beginning of each productionseries to ensure perfect system quality.Process ControlUltrasonic measurement and process data recordingin the field of extrusion are only one exampleof the extensive quality control process.This equipment enables constant observationand control of production.Final inspection and TestThe quality plan requires that inspections andtests are carried out on all finished products. Theresults are documented in test reports.Finished products are only released to finishedstock when all tests and inspections conform tothe laid down procedures and specifications.The final inspection and test includes time lapstest procedures. This enables statements regardingthe usability of the products in their laterfield of application.These tests are the method for quality assuranceduring production and for design tests. This is todiscover and remove production weaknesses.The results document the system quality andserve to optimize the manufacturing processes.The final inspection and test covers the followingtest procedures:. Dimensional control. Surface finish. Measurement of the melt flow index. Impact bending test. Heat reversion test. Homogeneity of the material. Behaviour under long period stressingIn addition to the tests mentioned above, dailyhygiene tests in accordance with KTW/DVGWGuidelines are carried out regularly in the company’sown sensory analysis laboratory.Ultrasonics automatically measure and reportany deviations in tolerance to the cutting deviceon the extrusion machine so that the sizing plantautomatically isolates a substandard product.This ensures that only perfect quality productsare packed and stored.All data received during production are analyzedin detail.<strong>aquatherm</strong>-2.04-


Quality assuranceExternal ControlFusiotherm ®Storage/Packing/Dispatch2External supervision consists of tests of a fixedscope and at fixed intervals. The respectivesupervising institutions appoint authorized testorganizations to carry out these tests.The external supervision includes external tests ofthe products andUpon successful release the products are storedin suitable warehouses.Internal instructions control the method ofpacking, storage and dispatch of the products.The warehouse staff is responsible for control ofthe stored product.a) internal audit of <strong>aquatherm</strong>’s qualityassurance system and test proceduresb) calibration of the test equipmentc) hygienic and toxology testsThe results of the supervisory visits as well as externaltests made on pipe and fitting samples areconfirmed to <strong>aquatherm</strong> in test certificates.In Germany, the external supervision of theFusiotherm ® -pipe system is carried out by the. SKZ (Süddeutsches KunststoffzentrumWürzburg). Institute for Hygiene, Gelsenkirchen(Hygieneinstitut Gelsenkirchen)who are authorized by the DVGW (GermanInstitute for Gas and Water) as controlling organization.The external supervision for certificatesfrom overseas is carried out in a similar way.<strong>aquatherm</strong>-2.05-


Quality assuranceFusiotherm ®2Test Certificates<strong>aquatherm</strong>-2.06-


Quality assuranceFusiotherm ®2Test Certificates<strong>aquatherm</strong>-2.07-


FusionFusiotherm ®3Part A: Mounting of the tools1. IMPORTANT!Only use original Fusiotherm ® -welding devicesand Fusiotherm ® -welding tools.2. Assemble and tighten the cold welding toolsmanually.3. Before fusing distribution blocks, where 2connections are welded at the same time,place the welding tool into the correspondingholes of the heating surface.4. All welding tools must be free from impurities.Check if they are clean before assembling.If necessary clean the welding tools with anon fibrous, coarse tissue and with spirit.ABArt. No. Passage Hole Branch Hole30115 Ø 25 mm A + E Ø 20 mm A + C85123 Ø 20 mm A + B Ø 16 mm A + C85124 Ø 20 mm A + B Ø 16 mm A + C5. Place the welding tools on the welding devicethat there is full surface contactbetween the welding tool and the heatingsurface. Welding tools over Ø 40 mm mustalways be fitted to the rear bore of the heatingsurface.6. Plug in the welding device. Depending onthe ambient temperature it takes 10 - 30 minutesto heat up the heating surface.The heating up process is finished, when– the temperature pilot light goes off(welding device type: 50136, 50137, 50141)– the temperature pilot light is blinking(welding device type: 50147)RIGHTWRONG<strong>aquatherm</strong>-3.01-


FusionFusiotherm ®3Operating lamp(red)Heating surfaceWeldingtoolTemperature pilot lamp(green)Welding toolPart A: Heating up Phase7. During the heating up phase tighten thewelding tools carefully with the clamp.Take care that the tools lie completely onthe heating surface. Never use pliers or anyother unsuitable tools, as this will damagethe coating of the welding tools.8. The necessary temperature to weld theFusiotherm ® -system is 260 °C. Acc. to DVS-Welding Guidelines the temperature of thewelding device has to be checked at itstool before starting the welding process. Thishas to be done with a fast indicating surfacetemperature measuring instrument or alternativelywith a Fusiotherm ® -thermocolour pencil.(see “Fusion part B, item 2”)ATTENTION: First welding – five minutes afterreaching the welding temperature!Part A: Handling9. A tool change on a heated device requiresanother check of the welding temperatureat the new tool (after its heating up).10.If the device has been unplugged, i. e. duringlonger breaks, the heating up processhas to be restarted (from item 6).11.After use unplug the welding device and letit cool down. Water must never be used tocool the welding device, as this would destroythe heating resistances.12.Protect Fusiotherm ® -welding devices andtools against impurities. Burnt particles maylead to an incorrect fusion. The tools may becleaned with Fusiotherm ® -cleansing cloths,Art. No. 50193. Always keep the welding toolsdry. If necessary, dry them with a clean, nonfibrous tissue.13.For perfect fusion, damaged or dirty weldingtools must be replaced, as only impeccabletools grant a perfect connection.14.Never attempt to open or repair a defectivedevice. Return the defective device for repair.15.Check the operating temperature of Fusiotherm® - welding devices regularly by means ofsuitable measuring instruments.<strong>aquatherm</strong>-3.02-


FusionFusiotherm ®3Part B: Preparation for the Fusion3. Cut the pipe at right angles to the pipe axis.Only use Fusiotherm ® -pipe cutters or other suitablecutting pliers. Take care that the pipeaxis is free from burrs or cutting chips andremove if necessary.4. Mark the welding depth at the end of thepipe with the enclosed pencil and template.5. Mark the desired position of the fitting on thepipe and / or fitting.The auxiliary markings on the fitting and theuninterrupted line on the pipe could be usedas a help.Cutting of the pipe6. Before fusing stabi composite pipe peel off thealuminium-polypropylene layer completely.7. Only use original Fusiotherm ® -peeling tools withundamaged peeling blades. Blunt peelingblades have to be replaced with originalones. It will be necessary to make trial peelingsto check the correct setting of the newblade. It should not be easier than usual topush the peeled stabi composite pipe orPP-stabi pipe into the welding tool.8. Push the end of the stabi composite/PP-stabi pipeinto the guide of the peeling tool. Peel the aluminium-PP-compositelayer to the stop of thepeeling tool. It is not necessary to mark thewelding depth as the stop of the peeling toolindicates the correct welding depth.Marking of the welding depth9. Before starting the fusion, check if the aluminium-PP-compositelayer has been completelyremoved.Not necessary on applyingFusiotherm ® andFusiotherm ® -faser compositePeeling of the aluminium-PP-composite-layer<strong>aquatherm</strong>-3.04-


FusionFusiotherm ®3Part B: Preparation for the fusionThe fusion is subject to the following dataPipe external-ØWeldingdepthHeating timeWeldingtimeCoolingtimemm mm sec. DVS sec. AQE* sec.16 13.0 5 8 420 14.0 5 8 425 15.0 7 11 432 16.5 8 12 640 18.0 12 18 650 20.0 18 27 663 24.0 24 36 875 26.0 30 45 890 29.0 40 60 8110 32.5 50 75 10125 40.0 60 90 10min.22244468888Following DVS 2207 part11: At outdoor temperaturesbelow + 5 °C heatingtime will be increased ofabout 50 %* heating times recommended by<strong>aquatherm</strong>The General Guidelines for Heated Tool Socket Welding acc. to DVS 2207 Part 11 are applied hereupon.Part B: Warm-up of the Single Parts10.Push the end of the pipe,without turning, up to themarked welding depth into the welding tool.It is essential to observe the above mentionedheating times.Pipes and fittings of the dimensions Ø 75 to125 mm may only be welded with welding deviceArt. No. 50141 (or with machine Art. No. 50147).On using the Fusiotherm ® -welding machine Art.No. 50147 a separate operating instruction hasto be observed.ATTENTION:The heating time starts, when pipe and fittinghave been pushed to the correct weldingdepth on the welding tool.Warm-up of the single parts<strong>aquatherm</strong>-3.05-


FusionFusiotherm ®3Part B: Setting and Alignment11.After the stipulated heating time quickly removepipe and fitting from the welding tools.Join them immediately, and without turning,until the marked welding depth is covered bythe bead of PP from the fitting.ATTENTION:Do not push the pipe too far into the fitting,as this would reduce the bore and in anextreme case close the pipe.12.The joint elements have to be fixed during thespecified assembly time. Use this time tocorrect the connection. The correction is onlyrestricted to the alignment of pipe and fitting.Never turn the elements or align the connectionafter the processing time.Joining, fixing and putting the fitting in the rightdirection13.After the cooling period the fused joint is readyfor use.The result of the fusion of pipe and fitting is an inseparable material joining of the system elements.Unrivaled connection technique with security for a life-time!<strong>aquatherm</strong>-3.06-


FusionFusiotherm ®3Part C: Weld In Saddlesd/RFusiotherm ® -weld in saddles are available forpipe outer diameters of 40, 50, 63, 75, 90,110 and125 mm.Weld in saddles are used for. branch connections in existing installations. the substitution of a tee. branch connections in risers. sensor wells, etc.The maximum sensor well diameter is specifiedin the following tableThDArt. No.151561515815160151621516415166151681517015172151741517615178151801518115182151841518615188151901519215194151962821428216282182822028222282242822628234282362823828240282422824428246Dimension40 / 20 mm40 / 25 mm50 / 20 mm50 / 25 mm63 / 20 mm63 / 25 mm63 / 32 mm75 / 20 mm75 / 25 mm75 / 32 mm90 / 20 mm90 / 25 mm90 / 32 mm90 / 40 mm110/ 20 mm110 / 25 mm110 / 32 mm110 / 40 mm125 / 20 mm125 / 25 mm125 / 32 mm125 / 40 mm40 / 25 x1 /2”RH50 / 25 x1 /2”RH63 / 25 x1 /2”RH75 / 25 x1 /2”RH90 / 25 x1 /2”RH110 / 25 x1 /2”RH125 / 25 x1 /2”RH40 / 25 x3 /4”RH50 / 25 x3 /4”RH63 / 25 x3 /4”RH75 / 25 x3 /4”RH90 / 25 x3 /4”RH<strong>aquatherm</strong>-3.07-110 / 25 x3 /4”RH125 / 25 x3 /4”RHD d R h Sensorwells BorerChamferingdevice Toolmm mm f mm Ø mm Art. No. Art. No. Art. No.40405050636363757575909090901101101101101251251251254050637590110125405063759011012520252025202532202532202532402025324020253240------------------------------------1 /2”1 /2”1 /2”1 /2”1 /2”1 /2”1 /2”3 /4”3 /4”3 /4”3 /4”3 /4”3 /4”3 /4”27.028.027.028.027.028.030.027.028.030.027.028.030.034.027.028.030.034.027.028.030.034.029.529.529.529.529.529.529.529.529.529.529.529.529.529.5-----------------------14141414141416161616161616509405094050940509405094050940509425094050940509425094050940509425094450940509405094250944509405094050942509445094050940509405094050940509405094050940509405094050940509405094050940509105091050910509105091050910509125091050910509125091050910509125091450910509105091250914509105091050912509145091050910509105091050910509105091050910509105091050910509105091050910506145061450616506165061950619506205062350623506245062750627506285062950631506315063250634506365063650638506405061450616506195062350627506315063650614506165061950623506275063150636* only for stabi-composite-pipes Art. No. 70806-70824


FusionFusiotherm ®3Part C: Weld in Saddles1. Before commencing the welding process,check whether the Fusiotherm ® -welding devicesand tools meet the requirements of“Fusion Part A”.2. The first step is to drill through the wall of thepipe at the point intended for the outlet usingthe Fusiotherm ® -drill.. branch 20/25 mm: Art. No. 50940. branch 32 mm: Art. No. 50942. branch 40 mm: Art. No. 509443. When using Fusiotherm ® -stabi composite pipesremove the rest of the aluminium remaining atthe bore hole with the Fusiotherm ® -chamferingdevice.Drilling through the pipe wallonly on using stabi-composite pipes. branch 20/25 mm: Art. No. 50910. branch 32 mm: Art. No. 50912. branch 40 mm: Art. No. 509144. The welding device/saddle welding tool musthave reached the required operating temperatureof 260 °C (check with referenceto “Fusion Part B, item 2”).5. The welding surfaces have to be clean and dry.Removing the rest of aluminium6. Insert the heating nozzle on the concaveside of the weld in saddle tool into the holedrilled in the side wall of the pipe until the toolis completely in contact with the outer wall ofthe pipe. At the same time the weld in saddlenozzle is inserted into the heating sleeve untilthe saddle surface is up against the convexside of the welding tool. The heating time ofthe elements is generally 30 seconds.7. After the welding tool has been removed, theweld in saddle nozzle is immediately insertedinto the heated, drilled hole. The weld insaddle should then be pressed on the pipefor about 15 seconds. After being allowed tocool for 10 minutes the connection can beexposed to its full loading. The appropriatebranch pipe is fitted into the sleeve on theFusiotherm ® -weld in saddle using conventionalfusion technology.Heating up of the elementsBy fusing the weld in saddle with the pipe outersurface and the pipe inner wall the connectionreaches highest stability - THE alternative in constructingdistributors.aqua--3.08-Joining


FusionFusiotherm ®3Part D:Fusiotherm ® -Welding Machine. 1 piece wooden transport box for the weldingmachine. 1 piece stone boat with substructure, heatreflector. 1 set clamping jaws composed of 8 contactbars for pipes and fittings, diameter 25, 32, 40,50, 63, 75, 90, 110 and125 mm. 1 piece Fusiotherm® -welding tool diameter 50,63, 75, 90,110 and 125. 1 piece welding device Art. No.: 50141. 1 piece Allan key and tool change clamp. 1 piece Fusiotherm® -thermocolour pencil. 1 piece Installation manualThe Fusiotherm ® -welding machine was especiallydeveloped for stationary welding of pipe andfittings with an external diameter of 50 to 125mm. This machine is equipped with a handcrank to facilitate a precise pre-assembly ofcomplicated installation parts.The necessary operating instructions are enclosedwith the welding machine.The fusion is subject to the following dataPipeexternal-ØWeldingdepthHeating timeWeldingtimeWeldingtimemm50637590110125mm20.024.026.029.032.540.0sec. DVS182430405060sec. AQE*273645607590sec.68881010min.468888Following DVS 2207 part11: At outdoor temperaturesbelow + 5 °C heatingtime will be increasedof about 50 %.* heating times recommended by<strong>aquatherm</strong>The general guidelines for heated tool socket welding acc. to DVS 2207 part11 are applied hereupon.<strong>aquatherm</strong>-3.09-


FusionFusiotherm ®3Part E: Electrofusion DeviceThe Fusiotherm ® -electrofusion device was especiallydeveloped for electrofusion sockets from Ø20 - 110 mm.Technical information:. supply voltage: 230 V (nominal voltage). nominal capacity: ≤ 1.150 W. rated frequency: 50 Hz. moisture-proof class: moisture-proof class II(earthed wire)The heated electrofusion socket reaches aninternal temperature of about 200 °C. For thisreason, do not touch the electrofusion socketduring and after the welding process.Fusiotherm ® -electrofusion device1. The nominal voltage of 230 V has to be observed:Before connecting the device ithas to be checked if the voltage given on theoutput plate corresponds to the supply voltage.2. Cut the ends of the pipe to be welded atright angles to the pipe axis. Before weldingFusiotherm ® -stabi composite pipe peel off thealuminium-polypropylene layer completely.3. Only use Fusiotherm ® -peeling tools with adjustablepeeling depth.Cutting the pipesTo adjust the peeling depth unscrew thegrub screw on the peeling tool.4. Push the end of the stabi composite pipe intothe guide of the peeling tool. Peel off the aluminium-PPcomposite layer up to the stop ofthe peeling tool.5. On joining Fusiotherm ® -pipes without aluminium-PPcomposite layer by means of electrofusionsockets, the ends of the pipes haveto be cleaned by means of <strong>aquatherm</strong>cleansing cloths.Only on using Stabi-composite-pipesAdjusting of peeling toolIMPORTANT:On welding stabi composite pipe with electrofusionsockets only use Fusiotherm ® -peeling tools(Art. No. 50506 - 50524) with adjustable peelingdepth.Only on using Stabi-composite-pipesPeeling off the composite layer<strong>aquatherm</strong>-3.10-


FusionFusiotherm ®3Connection technique6. Immediately before welding take the Fusiotherm® -electrofusion sockets out of the protectivepacking.7. Always clean the inner surface of the electrofusionsockets by means of the <strong>aquatherm</strong>cleansing cloths (order Art. No. 50193).Do not touch the welding surfaces of pipeand socket after their cleaning. In order toavoid that the pipe has not been put deepenough into the fusion socket, it is recommendedto mark the welding depth 1 withe. g. a ruler (see table).Taking out of the packingøET 1 2026.5253226.5 25.0mm40 5025.0 25.063 7530.0 33.090 11036.0 41.012541.08. Put both pipe ends completely into theelectrofusion socket. Ensure that the pipesare squarly put into the electrofusion socketand that the pipe ends cannot slip out.9. Connect the plugs of the device with theelectric welding socket. Now, turn the rightflip switch to “Netz ein”; the pilot light in theflip switch is on. All 3 pilot lamps will light shortlyone after another. The device is ready for use.Cleaning of pipe and fitting10.In case of correct connection the yellowcontrol lamp burns.11.The voltage is being automatically adjustedin acc. to the dimension of electrofusionsocket. Start the welding process by pressingthe switch “Start”: the green pilot lamp lightsseveral times (acc. to the respective dimension).Afterwards the yellow control lamplights.Pushing into the electrofusion socket12.The lightening of the green control lampconfirms, that the welding is correct.<strong>aquatherm</strong>-3.11-Starting the controlling device


FusionPart E: Electrofusion DeviceFusiotherm ®Part F: Repair3Error message13.In case of an incorrect or interrupted weldingthe red pilot lamp burns. The conditions for acorrect electrofusion have to be checkedagain. This means, that the device has to beturned off and then on by pressing the flipswitch “Netz ein”. The welding has to becarried out again.Cooling times14.It is essential to observe strictly the cooling times.After the fusion the time should be noteddown on the electrofusion socket, so that thecooling time can be observed and controlled.Never reduce the cooling time by water, coolair or something comparable.Damaged pipes may be repaired - as alreadymentioned - by means of. fusion (see Part B). electro socket fusion (see Part E).In addition to this the Fusiotherm ® -program offersthe possibility of the. repair pin.The necessary welding tool (Art. No. 50307/11)and repair pin (Art. No. 60600) are described onpage 6.14 and 6.34.The installation information isenclosed with the welding tool, but may also beordered separately.Working pressure15.Fusiotherm ® -electrofusion sockets correspond tothe pressure of PN 20. The relation betweenworking temperature, pressure load andservice life is given in the tables “Permissibleworking pressure.”For further information concerning electrofusionsocket and details about the Fusiotherm ® -electrofusiondevice read the enclosed operatinginstructions.Heating upKind of stressTension, bend, torsionof unpressurized pipesCompressivestressMinimumwaiting period20 minutesRepair pinTest- or working to 0.1 bar 20 minutespressure of pipes 0.1 to 1 bar 60 minutesunder pressure over 1 bar 120 minutesRepeating of the60 minuteswelding processCutting<strong>aquatherm</strong>-3.12-


Installation PrinciplesFusiotherm ®4Fastening TechniquePipe clamps for Fusiotherm ® -pipes have to correspondto the external diameter of the plasticpipe.Furthermore it is important, that the fasteningmaterial does not damage the surface of thepipe mechanically (Fusiotherm ® -pipe clamps Art.No.: 60516 - 60594).The ideal fastening material for Fusiotherm ® -pipes are rubber lined pipe clamps. The rubbercompound is specially made for applicationswith plastic pipes.Sliding PointsSliding clamps have to allow axial movementsof the pipe without its damageing.On locating a sliding clamp it has to be observedthat movements of the pipelines are nothindered by fittings or armatures installed nextto them.The special characteristics of Fusiotherm ® -pipeclamps makes them the most suited for noiseinsulation and, when installed in accordancewith the below instructions, they are perfect forsliding point installations.The selection of the fastening material and itsapplication has to be determined as a. fixed point or. sliding point.Fixed PointsOn locating fixed points the pipelines are dividedinto individual sections. This avoids uncontrolledmovements of the pipe.In principal fixed points have to be measuredand installed in a way, that the forces of expansionof Fusiotherm ® -pipes as well as probableadditional loads are absorbed.On using threaded rods or threaded screws thedrop from the ceiling should be as short as possible.Rocker supports should not be used asfixed points.It is always possible to install vertical distributionsrigidly. Risers do not require expansion loops,provided that fixed points are located immediatelybefore or after a branch.To compensate the forces arising from the linearexpansion of the pipe there must be sufficientand stable clamps and mountings.Fusiotherm ® -pipe clamps meet all mentionedrequirements and - when considering the followinginstallation instructions - are perfect forfixed point installations.This special type of rubber lined pipe clampsensures that no mechanical damage of the pipesurface can occur.<strong>aquatherm</strong>-4.01-


Installation PrinciplesFusiotherm ®4Installation AdviceFusiotherm ® -pipe clamps are perfectly suited forfixed point and sliding point installations. Theapplication of distance rings depends on thetype of pipe.FasteningSliding PointFusiotherm ® -pipeFusiotherm ® -faser compositepipe1 distance ringFusiotherm ® -stabicomposite pipe2 distance ringsConcealed InstallationConcealed installations generally do not requirea consideration of the expansion of Fusiotherm ® -pipes.The insulation acc. to DIN 1988 or the Decree forthe Installation of Heating Systems (Heizungsanlagenverordnung)gives enough expansion spacefor the pipe. In case that the expansion is greaterthan the room to move in the insulation, the materialabsorbs every stress arising from a residualexpansion.Fixed pointno distance ring1 distance ringThe same applies to pipes, which do not haveto be insulated acc. to current regulations.Linear ExpansionThe linear expansion of pipes depends on theheat subjected to the pipe material.A temperature dependent linear expansion isprevented through the embedding in the floor,concrete or plaster. The compressive strain andtensile stress arising from this are not critical asthey are absorbed through the material.Therefore cold water pipes have practically nolinear expansion and consequently expansionneed not be considered.Because of the heat dependent expansion ofthe material, the linear expansion must be speciallyconsidered in case of warm water andheating installations. This requires a distinction ofthe types of installation, i. e.. concealed installation. installation in ducts. open installation.<strong>aquatherm</strong>-4.02-


Installation PrinciplesFusiotherm ®4Installation in DuctsAs Fusiotherm ® -stabi composite pipes, Fusiotherm ® -faser composite pipes and Fusiotherm ® -pipes withoutstabilizing components are subject to a differentlinear expansion, branch-off points inducts have to be installed in accordance withthe chosen type of pipe.Fusiotherm ® -stabi/faser composite pipeOn positioning of a fixed point pipe clamp directlybefore each branch-off point the linearexpansion of Fusiotherm ® stabi / faser compositepipes can be ignored. All pipe clamps in ductshave to be installed as fixed points.All pipe clamps in the ducts have to be installed asfixed pointsIn general it is possible to install risers rigidly, thatmeans without expansion joints. This directs theexpansion on the distance between the fixedpoints, where it remains without any effect.Additionally a maximum distance of 3.0 metersbetween two fixed points must be observed.Fusiotherm ® -pipeThe installation of risers of Fusiotherm ® -pipes withoutstabilizing components ( aluminium or faser)requires a branch pipe, which is elastic enoughto take the linear expansion of the riser.Favourable Fixing. This can be ensured by a favourable fixing ofthe riser in the duct.. An adequate large pipe liner also givessufficient elasticity to the branch-off pipe.. Furthermore the installation of a spring leggives the appropriate elasticity.Large Diameter Pipe Liner<strong>aquatherm</strong>-4.03-Installation of a Spring Leg


Installation PrinciplesFusiotherm ®4Open InstallationIn case of open installed pipes (i. e. in the cellar), itspresentation is important and that there is nodeformation.Fusiotherm ® -pipes for cold water and Fusiotherm ® -stabi composite / faser composite pipes for warmwater and heating plants make this possible.The coefficient (α) of linear expansion of Fusiotherm® - composite pipes is onlyα = 3.00 x 10 -5 [K -1 ] stabi compositeα = 3.50 x 10 -5 [K -1 ] faser compositeand therefore nearly identical with the linearexpansion of metal pipes.The coefficient of linear expansion of Fusiotherm ® -pipes without stabilizing components isα = 15.00 x 10 -5 [K -1 ].Therefore it is recommended to plan and installvisible Fusiotherm ® -pipes, where linear expansionhas to be considered, with stabi composite /faser composite pipes. In case of longer stabicomposite/faser composite pipelines provide forexpansion bellows (see page 5.05). For longercomposite pipelines (more than 40 m) expansionbellows must be used. This is not valid for verticalinstallations for this type of pipe. Risers of compositepipes may be installed rigidly.The following calculation examples and diagramsare of help for the practical determinationof linear expansion. Essential for the calculationof linear expansion is the difference betweenworking temperature and maximum or minimuminstallation temperature.Calculation of the Linear ExpansionCalculation example: Linear expansionGiven and required valuesSymbolMeaning ValueThe linear expansion ∆l is calculated accordingto the following formula:∆l = α x L x ∆TMaterial: Fusiotherm ® -composite pipe(α = 0.03 mm/mK)∆l = 0.03 mm/mK x 25.0 m x 40 K∆l = 30.0 mmMeasiuringUnit∆l Linear expansion ? mmα 1 Coefficient of linear expansion 0.03 mm/mKfusiotherm ® -stabi composite pipeα 2 Coefficient of linear expansion 0.035 mm/mKfusiotherm ® -stabi composite pipeα 3 linear extension coefficient 0.15 mm/mKL Pipe length 25.0 mT w Working temperature 60 °CT M Installation temperature 20 °C∆T Temperature difference 40 Kbetween working and installationtemperature (∆T = T w – T M )<strong>aquatherm</strong>-4.04-


Installation PrinciplesFusiotherm ®4Expansion BellowsLike metal pipes, Fusiotherm ® -pipes have to beinstalled in suitable pipe clamps.In case of open installed Fusiotherm ® -pipes thelinear expansion ∆l has to be taken into considerationon planning. The pipe route has to beplanned and installed in a way that the pipe isfree-moving within the determined expansion.The following possibilities are considered tocompensate the linear expansion:– Bending side– Expansion loopBellow Expansion JointSPSP = Sliding pointFP = Fixed pointBending sideSPFPSPAll bellow expansion joints for corrugated pipesfor metal materials are unsuitable for Fusiotherm ® -pipes. When using toggle lever-bellow or axialexpansion joints observe the manufacturersinstructions.SP = Sliding pointFP = Fixed pointExpansion loopFP<strong>aquatherm</strong>-4.05-


Installation PrinciplesFusiotherm ®4Bending SideIn most cases direction changes can be used tocompensate linear expansion in pipes.The length of a bending side has to be calculatedacc. to the following example.Calculation example: Length of the bendingside Given and required valuesSymbolMeaningValueMeasuringunitL S Length of the bending side ? mmK Material specific constant 15.0 -Fusiotherm ® -piped Outside diameter 40.0 mmFusiotherm ® -pipe∆l Linear expansion 30.0 mmExpansion LoopIf the linear expansion cannot be compensatedthrough change in direction, it becomes necessaryto install an expansion loop. Its constructionrequires the necessary length of pipes and fourfurther elbows 90°.Consider the length of the bending side L S aswell as the breadth of the pipe bend A min onconstructing an expansion loop.Calculation example: Breadth of theexpansion loopGiven and required valuesSymbolMeaningValueMeasuringunitA min Breadth of the expansion loop ? mm∆l Linear expansion 30.0 -The bending side length is calculated accordingto the following formula:L S = K x √ d x ∆lL S = 15 x √L S= 520.0 mm40.0 mm x 30.0 mmConsidering the values given above, the calculatedbending side L S comes up to 520 mm.SPSA Safe distance 150.0 mmThe pipe bend A min is calculated acc. to the followingformula:A min = 2A min = 2x ∆l + SAA min = 210.0 mmx 30.0 mm + 150.0 mmThe breadth of the expansion loop A min shouldbe at least 210 mm.SDL SSPA minSPSP = Sliding pointFP = Fixed pointFPFPSP = Sliding pointFP = Fixed point<strong>aquatherm</strong>-4.06-


Installation PrinciplesFusiotherm ®4Fusiotherm ® -PipesThe linear expansion, fully described on the precedingpages,can be taken from the following tables.This facilitates a simple and quick determinationof linear expansion and the expansion bellow.Linear expansiom: Fusiotherm ® -pipePipe lengthin meterl [m]Difference in temperature ∆T [K]10 20 30 40 50 60 70 800.1 0.15 0.30 0.45 0.60 0.75 0.90 1.05 1.200.2 0.30 0.60 0.90 1.20 1.50 1.80 2.10 2.400.3 0.45 0.90 1.35 1.80 2.25 2.70 3.15 3.600.4 0.60 1.20 1.80 2.40 3.00 3.60 4.20 4.800.5 0.75 1.50 2.25 3.00 3.75 4.50 5.25 6.000.6 0.90 1.80 2.70 3.60 4.50 5.40 6.30 7.200.7 1.05 2.10 3.15 4.20 5.25 6.30 7.35 8.400.8 1.20 2.40 3.60 4.80 6.00 7.20 8.40 9.600.9 1.35 2.70 4.05 5.40 6.75 8.10 9.45 10.801.0 1.50 3.00 4.50 6.00 7.50 9.00 10.50 12.002.0 3.00 6.00 9.00 12.00 15.00 18.00 21.00 24.003.0 4.50 9.00 13.50 18.00 22.50 27.00 31.50 36.004.0 6.00 12.00 18.00 24.00 30.00 36.00 42.00 48.005.0 7.50 15.00 22.50 30.00 37.50 45.00 52.50 60.006.0 9.00 18.00 27.00 36.00 45.00 54.00 63.00 72.007.0 10.50 21.00 31.50 42.00 52.50 63.00 73.50 84.008.0 12.00 24.00 36.00 48.00 60.00 72.00 84.00 96.009.0 13.50 27.00 40.50 54.00 67.50 81.00 94.50 108.0010.0 15.00 30.00 45.00 60.00 75.00 90.00 105.00 120.00Linear expansion ∆l in mm➟ Difference in temperature∆T [K]80706050403020100Fusiotherm ® -pipe0 1 2 3 4 5 6 7 8 9 10 11 12➟Linear expansion ∆l in mm/mDiagram of linear expansion caused by temperature:Fusiotherm ® -pipe<strong>aquatherm</strong>-4.07-


Installation PrinciplesFusiotherm ®4Fusiotherm ® - Stabi- / Faser Composite PipeDue to the integration and positive bond of thedifferent materials, Fusiotherm ® -stabi and fasercomposite pipes give a much higher sturdinessand stability. Furthermore the linear expansionreduces its value to 1/5 of the mere PP pipe.Pipe lengthin meterl [m]Linear expansion: Fusiotherm ® -stabi composite pipe-/faser composite pipeDifference in temperature ∆T [K]Stabi Faser Stabi Faser Stabi Faser Stabi Faser Stabi Faser Stabi Faser Stabi Faser Stabi Faser10 20 30 40 50 60 70 800.1 0.03 0.04 0.06 0.07 0.09 0.11 0.12 0.14 0.15 0.18 0.18 0.21 0.21 0.25 0.24 0.280.2 0.06 0.07 0.12 0.14 0.18 0.21 0.24 0.28 0.30 0.35 0.36 0.42 0.42 0.49 0.48 0.560.3 0.09 0.11 0.18 0.21 0.27 0.32 0.36 0.42 0.45 0.53 0.54 0.63 0.63 0.74 0.72 0.840.4 0.12 0.14 0.24 0.28 0.36 0.42 0.48 0.56 0.60 0.70 0.72 0.84 0.84 0.98 0.96 1.120.5 0.15 0.18 0.30 0.35 0.45 0.53 0.60 0.70 0.75 0.88 0.90 1.05 1.05 1.23 1.20 1.400.6 0.18 0.21 0.36 0.42 0.54 0.63 0.72 0.84 0.90 1.05 1.08 1.26 1.28 1.47 1.44 1.680.7 0.21 0.25 0.42 0.49 0.63 0.74 0.84 0.98 1.05 1.23 1.26 1.47 1.47 1.72 1.68 1.960.8 0.24 0.28 0.48 0.56 0.72 0.84 0.96 1.12 1.20 1.40 1.44 1.68 1.68 1.96 1.92 2.240.9 0.27 0.32 0.54 0.63 0.81 0.95 1.08 1.26 1.35 1.58 1.62 1.89 1.89 2.21 2.16 2.521.0 0.30 0.35 0.60 0.70 0.90 1.05 1.20 1.40 1.50 1.75 1.80 2.10 2.10 2.45 2.40 2.802.0 0.60 0.70 1.20 1.40 1.80 2.10 2.40 2.80 3.00 3.50 3.60 4.20 4.20 4.90 4.80 5.603.0 0.90 1.05 1.80 2.10 2.70 3.20 3.60 4.20 4.50 5.25 5.40 6.30 6.30 7.35 7.20 8.404.0 1.20 1.40 2.40 2.80 3.60 4.20 4.80 5.60 6.00 7.00 7.20 8.40 8.40 9.80 9.60 11.205.0 1.50 1.75 3.00 3.50 4.50 5.25 6.00 7.00 7.50 8.75 9.00 10.50 10.50 12.25 12.00 14.006.0 1.80 2.10 3.60 4.20 5.40 6.30 7.20 8.40 9.00 10.50 10.80 12.60 12.80 14.70 14.40 16.807.0 2.10 2.45 4.20 4.90 6.30 7.35 8.40 9.80 10.50 12.25 12.60 14.70 14.70 17.15 16.80 19.608.0 2.40 2.80 4.80 5.60 7.20 8.40 9.60 11.20 12.00 14.00 14.40 16.80 16.80 19.60 19.20 22.409.0 2.70 3.15 5.40 6.30 8.10 9.45 10.80 12.60 13.50 15.75 16.20 18.90 18.90 22.05 21.60 25.2010.0 3.00 3.50 6.00 7.00 9.00 10.50 12.00 14.00 15.00 17.50 18.00 21.00 21.00 24.50 24.0028. 00Linear expansion ∆l in mm➟ Difference in temperature ∆T [K]80706050403020100Fusiotherm ® -stabi composite/faser composite pipe<strong>aquatherm</strong>➟-4.08-0 1 2 3 4 5 6 7 8 9 10 11 12Linear expansion ∆l in mm/mDiagram of linear expansion caused by temperature:Fusiotherm ® composite pipes


Installation PrinciplesFusiotherm ®4Pre-stressWhere space is limited it is possible to shorten thelength of the bending side by its pre-stressing.Pre-stress installations, if planned and carried outcarefully, offer an optically perfect installation, asthe linear expansion is hardly visible.The side length L SV for bending sides with prestressis calculated acc. to the following calculationexample:Calculation example:Length of the bending side withpre-stressGiven and required valuesSymbolMeaningValueMeasuringunitL SV Length of the bending side withpre-stress- mmK Material specific constant 15.0 -Fusiotherm ® -pipesd Outside diameter 40.0 mmFusiotherm ® -pipes∆l Linear expansion 30.0 mmThe bending side with pre-stress is calculatedacc. to the following formula:L SV = K x √ d x ∆l2L SV = 15 x √ 40.0 mm x 30.0 mm2L SV= 368.0 mmAcc. to the above given values the length ofthe bending side is 368 mm under considerationof the pre-stress.<strong>aquatherm</strong>-4.09-


Installation PrinciplesFusiotherm ®4Support IntervalsFusiotherm ® - pipeTable to determine support intervalsfor Fusiotherm ® -pipes in conjunctionwith temperature and outside diameter.Apply the support intervals ofthe blue-marked column to fusiotherm® -pipe SDR 11 / S 5 (PN 10).Differencein temperature∆T [K]0203040506070Pipe diameter d [mm]16 20 25 32 40 50 63 75 90 110 125Support intervals in cm705050505050508560606060555010575757070656012590908080757014010010090908580165 190120 140120 140110 130110 130100 11595 105205 220150 160150 160140 150140 150125 140115 125250 280180 200180 200170 180170 180160 170140 150Support IntervalsFusiotherm ® - stabi compositepipeTable to determine support intervalsfor Fusiotherm ® -stabi composite pipesin conjunction with temperatur andoutside diameter.Differencein temperature∆T [K]0203040506070Pipe diameter d [mm]16 20 25 32 40 50 63 75 90 110130100100100100807015512012011011010090Support intervals in cm170 195 220 245 270 285130 150 170 190 210 220130 150 170 190 210 220120 140 160 180 200 210120 140 160 180 200 210110 130 150 170 190 200100 120 140 160 180 190300230230220220210200325250240230210200200Support IntervalsFusiotherm ® - faser compositepipeTable to determine support intervalsfor Fusiotherm ® -faser composite pipesin conjunction with temperatureand outside diameter.Differencein temperature∆T [K]0203040506070Pipe diameter d [mm]20 25 32 40 50 63 75 90 110 125Support intervals in cm1209090858580701401051059595908016012012011011010595180135135125125120110205155155145145135130230175175165165155145245185185175175165155260195195185185175165290215210200190180170320240225215195185175<strong>aquatherm</strong>-4.10-


Installation PrinciplesFusiotherm ®4Thermal insulationofwarm water pipesThe decree for energy saving thermal protectionand energy saving technique for buildingsDecree for Energy Saving (EnEV)regulates the thermal insulation of pipes and fittingsin GermanyExtract from § 12 addendum 5 of the EnEVLine Type of pipe/fitting minimum thickness of insulationreferred to thermal conductivity of0.035 W/(m.K)1 inner diameter up to 22 mm 20 mm2 inner diameter more than 22 mm 30 mmup to 35 mm3 inner diameter more than 35 mm same inner diameterup to 100 mm4 inner diameter more than 100 mm 100 mm5 pipes and fittings after line 1 – 4 in 1/2 of the demandwall- and ceiling openings, in of line 1 to 4crossing area of pipes, at pipeconnections, at distributors6 pipes of central heating after 1/2 of the demandline 1-4, which have been installed of line 1 to 4after introduction of this decreebetween heated rooms of varioususers7 pipes after line 6 in floor construction 6 mmCentral heating pipes, line 1 – 4 are installed inheated rooms or building parts between heatedrooms of one user, which heat output can beinfluenced by open stop valves do not require aminimum thickness of the insulation.This even applies to warm water pipes up to aninner diameter of 22 mm in flats, which are neitherin the circulation nor have an additionalelectric heating.Applying material with thermal conductivities differentto 0.035 W/m . K the minimum thickness of theinsulation has to be converted correspondingly.For the conversion and the thermal conductivityof the insulation the ways and values of calculationdescribed in the technical regulations mustbe applied.The minimum insulation acc. to table for heatingdistributions and heating pipes can be reducedas far as the same limit of heat output even forfurther insulation demands in consideration ofthe insulating effect of the pipe walls are guaranteed.<strong>aquatherm</strong>-4.11-


Fusiotherm ® 6.1Installation PrinciplesAcc. to this decree Fusiotherm ® -pipes and fittingshave to be insulated against loss of heat. Theinsulation thickness depends on the respectiveinstallation.The heat conductivity figure of Fusiolen ® PP-R (80)is 0.15 W/(m.K)4Due to the high proper insulation values of theFusiotherm ® -material PP-R (80) the level of insulationthickness – compared to metallic pipesystems – can be reduced acc. to the followingminimum insulation thickness.This means that in terms of heat transferFusiotherm ® -pipes and fittings offer a significantlyhigher degree of self-insulation compared tometal pipes.Insulation thickness acc. to Decreefor Energy Saving forFusiotherm ® - pipesSDR 6Thermalconductivity0.030W/mK0.035W/mK0.040W/mKDimensionMinimum insulation thickness in mm50 % 100 % 50 % 100 % 50 % 100 %16 mm 6.1 12.8 8.0 17.0 10.1 22.220 mm12.9 7.8 16.8 9.7 21.625 mm 6.0 13.0 7.6 16.7 9.3 21.032 mm 9.4 19.9 11.8 25.5 14.4 32.240 mm 9.3 19.8 11.5 25.1 13.9 31.250 mm 9.0 19.7 11.0 24.7 13.2 30.263 mm 13.1 27.9 15.9 35.0 19.0 42.975 mm 15.6 33.4 19.0 41.7 22.6 51.190 mm 18.8 40.2 22.8 50.1 27.1 61.3110 mm 23.1 49.1 27.9 61.1 33.1 74.7Insulation thickness acc. to Decreefor Energy Saving forFusiotherm ® SDR 7.4stabi-/ fasercompositepipeThermalconductivity0,030W/mK0,035W/mK0,040W/mKMinimum insulation thickness in mmDimension50 % 100 % 50 % 100 % 50 % 100 %16 mm 6.4 13.0 8.3 17.6 10.7 23.020 mm 6.4 13.3 8.2 17.5 10.3 22.525 mm 6.4 13.4 8.0 17.3 9.9 21.832 mm40 mm9.99.920.520.512.512.226.426.115.314.833.432.550 mm63 mm75 mm13.315.018.427.531.138.016.518.322.534.939.147.819.922.027.043.548.358.990 mm 21.7 45.1 26.6 56.6 31.8 69.6110 mm 27.0 55.7 32.9 69.8 39.2 85.8* 125 mm 28.0 58.5 33.8 72.7 40.3 88.7aqua- -4.12-Thermal conductivity acc. to Test Report No.: G.2 - 136/97 of the FIW-München* only for faser-composite pipe


Installation PrinciplesFusiotherm ®4Thermal Insulation Cold Water PipesAs stipulated in. DIN 1988, Part 2potable water plants have to be protectedagainst heat gain and the formation of condensation.Standard values for the minimum insulationthicknesses have to be taken from the followingtable. The given insulation thicknesses areapplicable to all pipe materials and also toFusiotherm ® -pipes.The above values are corresponding to theGerman Industry Standard (DIN) and have to beadapted to the respective national regulations.Standard values for the minimum insulation thicknessesfor the insulation of potable water plants (cold)Insulation thicknessType of the installationat λ = 0.040 W/mK*Open installed pipe,4 mmin a not heated room (i. e. celler)Open installed pipe,9 mmin a heated roomPipe in a duct,4 mmwithout warm water pipesPipe in a duct,13 mmbeside warm water pipesPipe in a pipe chase4 mmriserPipe in a pipe chase,13 mmbeside warm water pipesPipe on a concrete floor4 mm*) The insulation thicknesses, applied to a diameter of d = 20 mm, for othercoefficients of thermal conduction have to be calculated correspondingly.<strong>aquatherm</strong>-4.13-


Installation PrinciplesFusiotherm ®4Pressure Test / Test ControlAcc. to the. Technical Rules for Potable WaterInstallations DIN 1988all pipelines have to be (while still visible) hydraulicallypressure tested. The test pressure has to be1.5 times of the operating pressure.When carrying out the pressure test the materialproperties of Fusiotherm ® -pipes lead to anexpansion of the pipe. This influences the testresult. A further influence of the test result can becaused by the coefficient of thermal expansionof Fusiotherm ® -pipes. Different temperatures ofpipe and test medium lead to alterations ofpressure. A temperature change of 10 K correspondsto a pressure difference of 0.5 to 1 bar.Therefore the highest possible constant temperatureof the test medium has to be ascertainedat the hydraulic pressure test of installations withFusiotherm ® -pipes.Between each test course the pressure has to beremoved.No leakage must appear at any point of thetested installation.Measuring of the Test PressuresMeasuring has to be done with a manometerallowing a perfect reading of a pressure changeof 0.1 bar. The manometer has to be placed atthe deepest point of the installation.Test RecordA record of the hydraulic pressure test has to beprepared and signed by the client and contractorstating place and date (see page: 5.14)The hydraulic pressure test requires a preliminary,principal and final test.For the preliminary test a test pressure of 1.5times of the highest possible operating pressurehas to be produced. This test pressure has to bere-established twice within 30 minutes within aninterval of 10 minutes. After a test time of a further30 minutes the test pressure must not dropmore than 0.6 bar and no leakage should haveappeared.The preliminary test is to be followed directly bythe principal test.Test time is 2 hours. On doing sothe test pressure taken from the preliminary testmay not fall more than 0.2 bar.After completion of the preliminary and principaltests the final test must be conducted, whichhas to be effected with a test pressure of alternate10 and 1 bar in a rhythm of at least 5 minutes.<strong>aquatherm</strong>-4.14-


Fusiotherm ®Test Record Fusiotherm ® -pipe Installation4Description of the installationPlace:Preliminary testTest pressure:15 barObject:Pressure after 1. re-establishment:bar(Start of the test)Pressure after 2. re-establishment:barPipe-lengths: Ø 16 mmØ 20 mmØ 25 mmØ 32 mmØ 40 mmØ 50 mmØ 63 mmØ 75 mmØ 90 mmØ 110 mmØ 125 mmHighest point:mmmmmmmmmmmm(over manometer)Pressure drop after 30 minutes: bar(max. 0.6 bar)Result preliminary test:Principal testWorking pressure:bar(Result preliminary test)Pressure after 1 hour:bar(Start of the test)Pressure after 2 hour:barStart of the test:End of the test:Test period:Pressure drop:Result principal test:bar(max. 0.2 bar)Client:Contractor:Place:Date:Final test*1. Working pressure10 bar: barat least 5 minutes, thenWorking pressure1 bar: barat least 5 minutes2. Working pressure10 bar: barat least 5 minutes, thenWorking pressure1 bar: barat least 5 minutes3. Working pressure10 bar: barat least 5 minutes, thenWorking pressure1 bar: barat least 5 minutes4. Working pressure10 bar: barat least 5 minutes, thenWorking pressure1 bar: barat least 5 minutes* Unpressurize the pipe between each cycle.Stamp / Signature<strong>aquatherm</strong>-4.15-


Installation PrinciplesFusiotherm ®4Flushing of pipesThe technical rule for potable water installations(TRWI). DIN 1988, Part 2includes a paragraph about the flushing ofpipes, which has to be carried out with an airwater-mixtureunder pressure.Basically all potable water plants, independentof their material, have to be flushed thoroughlyafter their installation. The following requirementshave to be complied with before the installationcan be put into service:- protection of the potable water quality- avoidance of corrosion damage- avoidance of malfunctions of armatures andapparatus.- cleanliness of the inner surface of the pipeThese requirements are met by- flushing with water- flushing with air-water-mixtureOn choosing the type of flushing required, theexperiences of the installer, the requirements ofthe client and the instructions of the systemmanufacturer have to be observed.For potable water installations acc. to DIN 1988,which the Fusiotherm ® -pipe system complieswith,“1 – flushing with water” is sufficient.The connection to an earth conductor must be provided,at a central point, e.g. in the building`s minidistributorsinstallation (power circuit distributors).Information on renovating potable drinkingwater pipe systems using Fusiotherm ® -pipes:Where metal pipes are replaced by Fusiotherm ® -pipes, the potential balance can not be createdby the water pipes.Care should be taken to ensure that the potentialbalance is checked out by a qualified electrician.Transport and StorageFusiotherm ® -pipes may be stored outside at anytemperature. A solid base for the pipe is veryimportant, to avoid a deformation of the pipeswhile in transport and storage.At temperatures below 0 °C it is possible todamage the pipes through hard blows. Thematerial has to be treated with caution at lowtemperatures.Although Fusiotherm ® -pipes are extremely robustit is recommended to treat the material withcare.UV-radiation has effects on all high polymer plastics.Do not store in the open air for long periods.Maximum storage (outside) is 6 months.The installation of the Fusiotherm ® -pipe systemrequires no additives i. e. glue, solvent mixtures,etc.; the joining method is fusion. This system ispure material and remains even after the fusion.For this reason it is sufficient to flush the installationwith water acc. to procedure “1”.Earth WireDIN VDE 0100, Part 701 contains safety measuresfor rooms containing baths or showers. Amongother aspects, this standard regulates thepotential balance for such rooms.The standard stipulates that all conductivecomponents such as metal baths and showertrays, metal outlet valves, metal stench trapsand metal pipe systems (e. g. drinking waterand heating pipe systems) must be connectedto each other.<strong>aquatherm</strong>-4.16-


Installation PrinciplesFusiotherm ®4Water Point ConnectionsFusiotherm ® -connecting wall disk in sound in- sulatingcleading (Art. No. 20120), i.e. in a pipe chase orfor concealed installationFusiotherm ® -wall disks for twin water point connectionswith galvanized mounting plate and soundabsorption plate (Art. No. 79080) from the fixing program(gauge for bore holes 220-153-80 mm)Fusiotherm ® -cavity wall disk installed in a pipe chase Mounting unit twin (gauge for bore holes 80 –100 – 150 mm) incl. 2 Fusiotherm ® -transition elbowsfemale / male with counternut, joint ring andcurved washerFusiotherm ® -transition elbow female / male for cavitywall connection with 30 mm threadFusiotherm ® -cavity wall fitting joint with Fusiotherm ® -transition elbowThe Fusiotherm ® transition elbow with female/male thread can be used for flushing box connections.This transition elbow is also available with a single mounting unit.<strong>aquatherm</strong>-4.17-


Installation PrinciplesFusiotherm ®4Distribution Block - SampleApplicationsThe stamped numbers 1 and 2 indicate the properconnection of the Fusiotherm ® -distributionblock. They serve as an installation aid for orientationand laying.AreturnsupplysupplyreturnreturnsupplyIn case of the “heating” connection variant (topA), the return flow is connected to the flow channelmarked 1 and the supply flow to flow channel2. It is also possible to make these supply andreturn connections the other way round.In the “sanitary” connection variant (top B), flowchannel 1 is intended for the cold water pipeand flow channel 2 for the hot water pipeconnection. As supplied from the factory, thelower outlets are sealed off. The connection withflow channel 2 is made by simply drilling out (18mm drill bit). This allows an additional pipe, e. g.for circulation, to be connected.HeatingBhotwatercoldwaterhotwatercoldwatercoldwaterhotwaterBy turning the Fusiotherm ® -distribution block it ispossible to create a mirror-image connection.These variants are presented in the following illustrationsC and D.The supply and return flow connections of the<strong>aquatherm</strong> ® -distribution block heating are carriedout with Ø 20 mm pipes. For radiatorconnections Ø 16 mm pipes have to be weldedinto the outgoing connections of the distributionblock.SanitaryCreturnsupplysupplycirculationreturnreturnsupplyThe Fusiotherm ® -distribution block sanitary has tobe connected with Ø 25 mm pipes. For pipeconnections to the water intake points, Ø 20 mmpipes have to be welded into the outgoingconnections of the distribution block.HeatingDhotwatercoldwatercoldwatercoldwaterhotwaterhotwaterSanitarycirculation<strong>aquatherm</strong>-4.18-


Installation PrinciplesFusiotherm ®4Sample applications - Sanitarycold waterhot watercirculationThe connection pipes in the individual floors or risers are connected at the hot and cold water sideswith Fusiotherm ® - or Fusiotherm ® - composite pipes with an external diameter of 25 mm. The sameapplies for the circulation which can be led back from any Fusiotherm ® -distribution block.cold waterhot watercirculationReducers for further pipe systems can be welded directly onto the distribution block.cold waterhot watercirculationThe plug supplied serves as 25 mm end plug for sealing off a through-flow unit or, alternatively, as16 mm end cap. If the end of the plug is cut off, it can be used as 25 mm to 16 mm reducer or as16 mm socket.By turning the Fusiotherm ® -distribution block anddrilling out the factory-sealed outlets, it is possibleto create compact connection arrangementseven in areas of restricted space. Thisavoids the time-consuming operation of guidingunder or over pipes and the associated sealingwork.cold waterhot watercirculation<strong>aquatherm</strong>-4.19-


Installation PrinciplesFusiotherm ®4Distribution Block for Insulation TrayIt is also possible to install the compact distributionblock even more rationally using a speciallyadapted insulating tray. In this case the greenjunction does not only avoid the crossing ofpipes, but also the extra work involved in theexpensive insulation of the double tee-branch.The insulation tray for the Fusiotherm ® -distributionblock is made from high-quality PPO/PS rigidexpanded polyurethane. It therefore ensures afast, unproblematic and safe insulation acc. tothe current Decree for the Installation of HeatingSystems.. Thermal conductivity : WLG 040. Length : 184 mm. Width : 119 mm. Height : 70 mmThe accessories (1 plug, 2 fastening plugs) areintegrated in the insulation of supply unit Fusiotherm® -distribution block with insulation tray« (Art.No. 30130, see picture).<strong>aquatherm</strong> ® -distribution block: sample application heatingreturnflowThe supply and return flow connections of heating pipes to the Fusiotherm ® -distribution block are carriedout with Fusiotherm ® -or Fusiotherm ® composite pipes of an external diameter of 20 mm. Used inconjunction with the <strong>aquatherm</strong> ® -connecting bend (Art. No. 85120) and the <strong>aquatherm</strong> ® -radiator valves(Art. No. 85102 or 85106), the outgoing 16 mm pipe connector nozzles provide ideal conditions forradiator connections.returnflowWhen using the Fusiotherm ® -distribution block, the side at which the heater supply and return flowsare connected is of no importance. A simply turning of the distribution block adapts it to the appropriatesituation.<strong>aquatherm</strong>-4.20-


Installation PrinciplesFusiotherm ®4<strong>aquatherm</strong> ® -Distribution BlockIf the radiator connection is not in the immediatevicinity of the pipe connector nozzles of thedistribution block, it is recommended to install 2reducers 20/16 mm (Art. No. 11109) and thenusing the 16 mm radiator connection pipe (Art.No. 85056).<strong>aquatherm</strong>-4.21-


PlanningFusiotherm ®5Principles of CalculationTo determine the pipe diameter in potablewater networks of buildings numerous principlesof calculation are necessary.The revised version of DIN 1988 provides a simplifiedand differentiated method of calculation.The simplified method is suitable for clear arrangedpipes i. e. in residential buildings.The differentiated method includes all pipes andlocal resistances and offers the highest accuracyas well as the most accurate approximation ofreal operating conditions.The determining of the pipe diameter requiresthe following data:. Minimum gauge pressure of supply orpressure in flow direction behindpressure reducing or boosting valve. Head variations. Loss of pressure due to apparatus i. e.watermeter, filter, softening installations etc.. Minimum pressure of flow of the waterpoint applied. Incline of pipe friction pressure of theused pipe material. Coefficients of loss for fittings and pipeconnectionsCalculation Aid / SoftwareThe potable water network calculation acc. toDIN 1988 is as a rule done with the assistance ofsoftware.<strong>aquatherm</strong> offers independent calculation programsand logical records of many differentsoftware houses for IBM compatible PC usingthe operating system MS-DOS.Program Art. No. Data Records Art. No.Dendrit Sanitary S 10113 Datanorm 3.0 S 53033Dendrit Heating S 90113 Datanorm 4.0 S 53043MH Softwareby inquirySoftware-Service<strong>aquatherm</strong>-5.01-


PlanningDIN 1988 T3Fusiotherm ®Maximum Flow Rate5Part 3 of the DIN 1988 (Technical Rules for PotableWater Installations) stipulates the calculation principlesfor the determining of the pipe diameter.The determining of the pipe diameter is basedon the calculation of the loss of pressure in pipes.Beside the diameter, the loss of pressure dependson the length of the pipe and the pipe materialand on the flow rate, that means on the quantityand size of the water points to which the pipeis connected.The basis for determining the maximum flow rateshould be calculated on the desired flow rate ofeach water point. The simultaneous use resp. thepeak pressure of flow of an installation part resultingfrom it has to be determined by taking thecalculation values from DIN 1988 T 3 as a basis.A further criterion for the selection of the pipediameter is the maximum permissible flow rate.Because of sonic reasons and for the limitationof water hammer, the calculated flow rate maynot exceed the values of the table below.Section of the installationMax. calculated flowrate at run 15 min.m/s 15 min.m/sConnecting pipes 2 2Service pipes:Parts with poor dragreducing passage 5 2armatures ( 2.5) *)Parts with passagearmatures with a higher 2.5 2correction value loss **)*) i. e. piston valves acc. to DIN 3500. ball cock.inclined valves acc. to DIN 3502 (from DN 20)**) i. e. screw-down stop globe valves acc. to DIN 3512<strong>aquatherm</strong>-5.02-


PlanningFusiotherm ®5Minimum Flow PressureCalculated flows of common water pointsMinimumflowpressurep min FlbarType of water pointmixed water 1)V RcoldCalculated flow on taking:V Rwarmonly cold or heatedpotablewaterDesignation l/s l/s l/sV RTaps:0.5without air inlet (perlator) 2)DN 15––0.300.5without air inlet (perlator) 2)DN 20––0.500.5without air inlet (perlator) 2)DN 25––1.001.0with air inlet (perlator)DN 10––0.151.0with air inlet (perlator)DN 15––0.151.0Shower heads for purificationshowersDN 15 0.10 0.100.201.21.2Flush valves acc. toDIN 3265 Part 1DN 15DN 20––––0.701.000.4DN 25––1.001.0Flush valves urinalsDN 15––0.301.0Domestic dish washersDN 15––0.151.0Domestic washing machineDN 15––0.25Mixing battery for:1.01.01.01.01.01.0Shower-bathesBath-tubsKitchen sinksWashstandsBidetsMixing batteryDN 15DN 15DN 15DN 15DN 15DN 200.150.150.070.070.070.300.150.150.070.070.070.300.5 Flushing- box DIN 19542 DN 15 – – 0.131.0 Electro boiler DN 15 – – 0.10 3)––––––Comment: All other water points and apparatus of the above type with larger armaturepassages or minimum pressures of flow have to be considered on determining thepipe diameter acc. to the manifacturer`s instructions.1) The calculated flows of mixed water points are based on 15 °C for cold potable water and 60 °C for warmpotable water.2) In case of taps without air inlet (perlator) and with hose screw, the loss of pressure in the hose pipe (up to10 m length) and in the connected apparatus (i.e. lawn sprinkler) is considered over the minimum pressureoff flow. The minimum pressure of flow is increased by 1.0 bar to 1.5 bar.3) In case of fully opened flow control valve.<strong>aquatherm</strong>-5.03-


<strong>aquatherm</strong>-5.04-5PlanningFusiotherm ®0.030.040.060.070.080.090.100.130.150.200.220.240.260.280.300.320.340.360.380.400.420.440.460.480.500.520.540.560.580.600.620.640.660.680.700.720.740.760.780.800.820.840.860.880.900.920.940.960.981.00∑V R V S V S V S V S V S V S V S V S∑V R ∑V R ∑V R ∑V R ∑V R ∑V R ∑V R1.021.041.061.081.101.121.141.161.181.201.221.241.261.281.301.321.341.361.381.401.421.441.461.481.501.521.541.561.581.601.621.641.661.681.701.721.741.761.781.801.821.841.861.881.901.921.941.961.982.002.022.042.062.082.102.122.142.162.182.202.222.242.262.282.302.322.342.362.382.402.422.442.462.482.502.522.542.562.582.602.622.642.662.682.702.722.742.762.782.802.822.842.862.882.902.922.942.962.983.003.023.043.063.083.103.123.143.163.183.203.223.243.263.283.303.323.343.363.383.403.423.443.463.483.503.523.543.563.583.603.623.643.663.683.703.723.743.763.783.803.823.843.863.883.903.923.943.963.984.004.024.044.064.084.104.124.144.164.184.204.224.244.264.284.304.324.344.364.384.404.424.444.464.484.504.524.544.564.584.604.624.644.664.684.704.724.744.764.784.804.824.844.864.884.904.924.944.964.985.005.105.205.305.405.505.605.705.805.906.006.106.206.306.406.506.606.706.806.907.007.107.207.307.407.507.607.707.807.908.008.108.208.308.408.508.608.708.808.909.009.109.209.309.409.509.609.709.809.9010.0010.1010.2010.3010.4010.5010.6010.7010.8010.9011.0011.1011.2011.3011.4011.5011.6011.7011.8011.9012.0012.1012.2012.3012.4012.5012.6012.7012.8012.9013.0013.1013.2013.3013.4013.5013.6013.7013.8013.9014.0014.1014.2014.3014.4014.5014.6014.7014.8014.9015.0015.1015.2015.3015.4015.5015.6015.7015.8015.9016.0016.1016.2016.3016.4016.5016.6016.7016.8016.9017.0017.1017.2017.3017.4017.5017.6017.7017.8017.9018.0018.1018.2018.3018.4018.5018.6018.7018.8018.9019.0019.1019.2019.3019.4019.5019.6019.7019.8019.9020.000.000.020.050.070.080.090.100.130.150.190.210.220.230.240.260.270.280.290.300.310.320.330.340.350.360.370.380.390.390.400.410.420.430.430.440.450.460.460.470.480.480.490.500.500.510.520.520.530.540.540.550.550.560.570.570.580.580.590.590.600.610.610.620.620.630.630.640.640.650.650.660.660.670.670.680.680.690.690.700.700.710.710.720.720.730.730.740.740.740.750.750.760.760.770.770.770.780.780.790.790.800.800.800.810.810.820.820.820.830.830.840.840.840.850.850.860.860.860.870.870.880.880.880.890.890.890.900.900.900.910.910.920.920.920.930.930.930.940.940.940.950.950.950.960.960.960.970.970.970.980.980.980.990.990.991.001.001.001.011.011.011.021.021.021.031.031.031.041.041.041.051.051.051.061.061.061.061.071.071.071.081.081.081.091.091.091.091.101.101.101.111.111.111.121.121.121.121.131.131.131.141.141.141.141.151.151.151.161.161.161.161.171.171.171.171.181.181.181.191.191.191.191.201.201.201.201.211.211.211.221.221.221.221.231.231.231.231.241.241.241.241.251.251.251.251.261.261.261.261.271.281.291.301.321.331.341.351.361.381.391.401.411.421.431.441.451.471.481.491.501.511.521.531.541.551.561.571.581.591.601.611.621.631.641.651.661.671.671.681.691.701.711.721.731.741.751.761.761.771.781.791.801.811.821.821.831.841.851.861.871.871.881.891.901.911.911.921.931.941.951.951.961.971.981.991.992.002.012.022.022.032.042.052.052.062.072.072.082.092.102.102.112.122.122.132.142.152.152.162.172.172.182.192.192.202.212.212.222.232.232.242.252.252.262.272.272.282.292.292.302.312.312.322.332.332.342.352.352.362.362.372.382.382.392.402.402.412.412.422.432.432.442.442.452.462.462.472.472.482.49Maximum Flow RateDetermination of the maximum flow rate V s from the flow ∑VR forbuildings acc. to DIN 1988 Teil 3 V S = 0.682 · (∑V R ) 0.45 – 0.14 [l/s]This table is valid, if the calculated flow V R of the respective water points is less 0.5 l/s.


PlanningFusiotherm ®5Maximum Flow RateDetermination of the maximum flow rate V s from the total flow∑V R for buildings acc. to DIN 1988 Part 3 V S = 1.7 · (∑V R ) 0.21 – 0.7 [l/s]∑V R V S ∑V R V S ∑V R V S ∑V R V S ∑V R V S ∑V R V S ∑V R V S ∑V R V S1.001.051.101.151.201.251.301.351.401.451.501.551.601.651.701.751.801.851.902.002.102.202.302.402.502.602.702.802.903.003.103.203.303.403.503.603.703.803.904.004.104.204.304.404.504.604.704.804.905.001.001.021.031.051.071.081.101.111.121.141.151.161.181.191.201.211.221.231.251.271.291.311.321.341.361.381.391.411.431.441.461.471.481.501.511.521.541.551.561.571.591.601.611.621.631.641.651.661.671.685.105.205.305.405.505.605.705.805.906.006.106.206.306.406.506.606.706.806.907.007.107.207.307.407.507.607.707.807.908.008.108.208.308.408.508.608.708.808.909.009.109.209.309.409.509.609.709.809.9010.001.691.701.711.721.731.741.751.761.771.781.791.791.801.811.821.831.831.841.851.861.871.871.881.891.901.901.911.921.921.931.941.941.951.961.961.971.981.981.992.002.002.012.022.022.032.032.042.052.052.0610.1010.2010.3010.4010.5010.6010.7010.8010.9011.0011.1011.2011.3011.4011.5011.6011.7011.8011.9012.0012.1012.2012.3012.4012.5012.6012.7012.8012.9013.0013.1013.2013.3013.4013.5013.6013.7013.8013.9014.0014.1014.2014.3014.4014.5014.6014.7014.8014.9015.002.062.072.072.082.092.092.102.102.112.112.122.122.132.132.142.142.152.152.162.162.172.172.182.182.192.192.202.202.212.212.222.222.232.232.242.242.252.252.252.262.262.272.272.282.282.292.292.292.302.3015.1015.2015.3015.4015.5015.6015.7015.8015.9016.0016.1016.2016.3016.4016.5016.6016.7016.8016.9017.0017.1017.2017.3017.4017.5017.6017.7017.8017.9018.0018.1018.2018.3018.4018.5018.6018.7018.8018.9019.0019.1019.2019.3019.4019.5019.6019.7019.8019.9020.002.312.312.312.322.322.332.332.342.342.342.352.352.352.362.362.372.372.372.382.382.392.392.392.402.402.402.412.412.422.422.422.432.432.432.442.442.442.452.452.452.462.462.472.472.472.482.482.482.492.4922.4024.8027.2029.6032.0034.4036.8039.2041.6044.0046.4048.8051.2053.6056.0058.4060.8063.2065.6068.0070.4072.8075.2077.6080.0082.4084.8087.2089.6092.0094.4096.8099.20101.60104.00106.40108.80111.20113.60116.00118.40120.80123.20125.60128.00130.40132.80135.20137.60140.002.572.642.702.762.822.872.922.973.023.063.113.153.193.223.263.293.333.363.393.423.453.483.513.543.573.593.623.643.673.693.723.743.763.793.813.833.853.873.893.913.933.953.973.994.014.034.054.064.084.10142.40 4.12144.80 4.13147.20 4.15149.60 4.17152.00 4.18154.40 4.20156.80 4.21159.20 4.23161.60 4.25164.00 4.26166.40 4.28168.80 4.29171.20 4.31173.60 4.32176.00 4.34178.40 4.35180.80 4.36183.20 4.38185.60 4.39188.00 4.41190.40 4.42192.80 4.43195.20 4.45197.60 4.46200.00 4.47202.40 4.49204.80 4.50207.20 4.51209.60 4.52212.00 4.54214.40 4.55216.80 4.56219.20 4.57221.60 4.58224.00 4.60226.40 4.61228.80 4.62231.20 4.63233.60 4.64236.00 4.66238.40 4.67240.80 4.68243.20 4.69245.60 4.70248.00 4.71250.40 4.72252.80 4.73255.20 4.74<strong>aquatherm</strong>-5.05-257.60260.004.754.77262.40264.80267.20269.60272.00274.40276.80279.20281.60284.00286.40288.80291.20293.60296.00298.40300.80303.20305.60308.00310.40312.80315.20317.60320.00322.40324.80327.20329.60332.00334.40336.80339.20341.60344.00346.40348.80351.20353.60356.00358.40360.80363.20365.00368.00370.40372.80375.20377.60380.004.784.794.804.814.824.834.844.854.864.874.884.894.904.914.924.934.934.944.954.964.974.984.995.005.015.025.035.045.045.055.065.075.085.095.105.105.115.125.135.145.155.155.165.175.185.195.195.205.215.22382.40384.80387.20389.60392.00394.40396.80399.20401.60404.00406.40408.80411.20413.60416.00418.40420.80423.20425.60428.00430.40432.80435.20437.60440.00442.40444.80447.20452.00454.40456.80459.20461.60464.00466.40468.80471.20473.60476.00478.40480.80483.20485.60488.00490.40492.40492.80495.20497.60500.005.235.235.245.255.265.265.275.285.295.295.305.315.325.325.335.345.355.355.365.375.385.385.395.405.405.415.425.425.435.445.445.455.465.475.475.485.495.495.505.515.515.525.525.535.545.545.555.565.565.57This table is valid, if the calculated flow VR of the respective water points is more 0.5 l/s.


PlanningFusiotherm ®5Pipe friction factor R and calculated flow rate v in dependence onthe circulatory V .Fusiotherm ® -pipe SDR 11 (PN 10)Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 2Viscosity: 1.02 x 10 -6 m 2 /sV . = circulatory[l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]d x s 20 x 1.9 25 x 2.3 32 x 2.9 40 x 3.7 50 x 4.6 63 x 5.8 75 x 6.8 90 x 8.2 110x10.0 125x11.4V . d i 16.2 mm 20.4 mm 26.0 mm 32.6 mm 40.8 mm 51.4 mm 61.2 mm 73.6 mm 90.0 mm 102.2 mm0.01 R 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00v 0.05 0.03 0.02 0.01 0.01 0.00 0.00 0.00 0.00 0.000.02 R 0.12 0.05 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.10 0.06 0.04 0.02 0.02 0.01 0.01 0.00 0.00 0.000.03 R 0.18 0.07 0.03 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.15 0.09 0.06 0.04 0.02 0.01 0.01 0.01 0.00 0.000.04 R 0.50 0.17 0.04 0.01 0.01 0.00 0.00 0.00 0.00 0.00v 0.19 0.12 0.08 0.05 0.03 0.02 0.01 0.01 0.00 0.000.05 R 0.74 0.25 0.08 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.24 0.15 0.09 0.06 0.04 0.02 0.02 0.01 0.00 0.000.06 R 1.01 0.34 0.11 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.29 0.18 0.11 0.07 0.05 0.03 0.02 0.01 0.00 0.000.07 R 1.32 0.44 0.14 0.05 0.01 0.00 0.00 0.00 0.00 0.00v 0.34 0.21 0.13 0.08 0.05 0.03 0.02 0.02 0.00 0.000.08 R 1.66 0.56 0.18 0.06 0.02 0.00 0.00 0.00 0.00 0.00v 0.39 0.24 0.15 0.10 0.06 0.04 0.03 0.02 0.00 0.000.09 R 2.03 0.68 0.22 0.07 0.03 0.01 0.00 0.00 0.00 0.00v 0.44 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.00 0.000.10 R 2.44 0.82 0.26 0.09 0.03 0.01 0.00 0.00 0.00 0.00v 0.49 0.31 0.19 0.12 0.08 0.05 0.03 0.02 0.00 0.000.12 R 3.35 1.12 0.35 0.12 0.04 0.01 0.01 0.00 0.00 0.00v 0.58 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.00 0.000.14 R 4.39 1.46 0.46 0.16 0.06 0.02 0.01 0.00 0.00 0.00v 0.68 0.43 0.26 0.17 0.11 0.07 0.05 0.03 0.00 0.000.16 R 5.55 1.85 0.58 0.20 0.07 0.02 0.01 0.00 0.00 0.00v 0.78 0.49 0.30 0.19 0.12 0.08 0.05 0.04 0.00 0.000.18 R 6.84 2.27 0.72 0.24 0.08 0.03 0.01 0.01 0.00 0.00v 0.87 0.55 0.34 0.22 0.14 0.09 0.06 0.04 0.00 0.000.20 R 8.23 2.73 0.86 0.29 0.10 0.03 0.01 0.01 0.00 0.00v 0.97 0.61 0.38 0.24 0.15 0.10 0.07 0.05 0.00 0.000.30 R 16.93 5.59 1.75 0.59 0.20 0.07 0.03 0.01 0.00 0.00v 1.46 0.92 0.57 0.36 0.23 0.14 0.10 0.07 0.00 0.040.40 R 28.37 9.32 2.91 0.99 0.34 0.11 0.05 0.02 0.01 0.00v 1.94 1.22 0.75 0.48 0.31 0.19 0.14 0.09 0.06 0.050.50 R 42.45 13.89 4.32 1.46 0.50 0.17 0.07 0.03 0.01 0.01v 2.43 1.53 0.94 0.60 0.38 0.24 0.17 0.12 0.08 0.060.60 R 59.11 19.28 5.98 2.02 0.69 0.23 0.10 0.04 0.02 0.01v 2.91 1.84 1.13 0.72 0.46 0.29 0.20 0.14 0.09 0.070.70 R 78.31 25.46 7.87 2.65 0.90 0.30 0.13 0.05 0.02 0.01v 3.40 2.14 1.32 0.84 0.54 0.34 0.24 0.16 0.11 0.09<strong>aquatherm</strong>-5.06-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -pipe SDR 11 (PN 10)Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 2Viscosity: 1.02 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]d x s 20 x 1.9 25 x 2.3 32 x 2.9 40 x 3.7 50 x 4.6 63 x 5.8 75 x 6.8 90 x 8.2 110 x10.0 125x11.4V . d i 16.2 mm 20.4 mm 26.0 mm 32.6 mm 40.8 mm 51.4 mm 61.2 mm 73.6 mm 90.0 mm 102.2 mm0.80 R 100.01 32.43 10.01 3.36 1.15 0.38 0.17 0.07 0.03 0.01v 3.88 2.45 1.51 0.96 0.61 0.39 0.27 0.19 0.13 0.100.90 R 124.19 40.18 12.37 4.15 1.41 0.47 0.20 0.08 0.03 0.02v 4.37 2.75 1.70 1.08 0.69 0.43 0.31 0.21 0.14 0.111.00 R 150.84 48.69 14.96 5.01 1.70 0.56 0.24 0.10 0.04 0.02v 4.85 3.06 1.88 1.20 0.76 0.48 0.34 0.24 0.16 0.121.20 R 211.46 67.99 20.81 6.95 2.36 0.78 0.34 0.14 0.05 0.03v 5.82 3.67 2.26 1.44 0.92 0.58 0.41 0.28 0.19 0.151.40 R 281.77 90.28 27.55 9.18 3.11 1.02 0.44 0.18 0.07 0.04v 6.79 4.28 2.64 1.68 1.07 0.67 0.48 0.33 0.22 0.171.60 R 361.70 115.54 35.16 11.69 3.95 1.30 0.56 0.23 0.09 0.05v 7.76 4.90 3.01 1.92 1.22 0.77 0.54 0.38 0.25 0.201.80 R 451.22 143.73 43.63 14.48 4.88 1.60 0.69 0.29 0.11 0.06v 8.73 5.51 3.39 2.16 1.38 0.87 0.61 0.42 0.28 0.222.00 R 552.07 174.84 52.94 17.54 5.90 1.94 0.84 0.35 0.13 0.07v 9.70 6.12 3.77 2.40 1.53 0.96 0.68 0.47 0.31 0.242.20 R 660.78 208.86 63.11 20.87 7.02 2.30 0.99 0.41 0.16 0.09v 10.67 6.73 4.14 2.64 1.68 1.06 0.75 0.52 0.35 0.272.40 R 778.98 245.77 74.11 24.47 8.21 2.69 1.16 0.48 0.18 0.10v 11.64 7.34 4.52 2.88 1.84 1.16 0.82 0.56 0.38 0.292.60 R 906.64 285.56 85.94 28.33 9.50 3.10 1.34 0.55 0.21 0.11v 12.61 7.95 4.90 3.11 1.99 1.25 0.88 0.61 0.41 0.322.80 R 1043.75 328.23 98.61 32.46 10.87 3.55 1.53 0.63 0.24 0.13v 13.58 8.57 5.27 3.35 2.14 1.35 0.95 0.66 0.44 0.343.00 R 1190.30 373.77 112.10 36.85 12.32 4.02 1.73 0.71 0.27 0.15v 14.55 9.18 5.65 3.59 2.29 1.45 1.02 0.71 0.47 0.373.20 R 1346.28 423.56 126.42 41.50 13.86 4.52 1.94 0.80 0.30 0.17v 15.52 9.79 6.03 3.83 2.45 1.54 1.09 0.75 0.50 0.393.40 R 1511.68 474.89 141.56 46.41 15.49 5.04 2.17 0.89 0.34 0.18v 16.50 10.40 6.40 4.07 2.60 1.64 1.16 0.80 0.53 0.413.60 R 1686.50 529.07 157.51 51.58 17.19 5.59 2.40 0.99 0.38 0.20v 17.47 11.01 6.78 4.31 2.75 1.73 1.22 0.85 0.57 0.443.80 R 1870.73 586.10 174.29 57.00 18.98 6.17 2.65 1.09 0.41 0.22v 18.44 11.63 7.16 4.55 2.91 1.83 1.29 0.89 0.60 0.464.00 R 2064.37 645.97 191.88 62.69 20.86 6.77 2.91 1.19 0.45 0.25v 19.41 12.24 7.53 4.79 3.06 1.93 1.36 0.94 0.63 0.494.20 R 2267.41 708.68 210.28 68.63 22.81 7.40 3.18 1.30 0.49 0.27v 20.38 12.85 7.91 5.03 3.21 2.02 1.43 0.99 0.66 0.514.40 R 2479.85 774.22 229.50 74.82 24.85 8.06 3.46 1.42 0.54 0.29v 21.35 13.46 8.29 5.27 3.37 2.12 1.50 1.03 0.69 0.54<strong>aquatherm</strong>-5.07-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -pipe SDR 11 (PN 10)Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 2Viscosity: 1.02 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]d x s 20 x 1.9 25 x 2.3 32 x 2.9 40 x 3.7 50 x 4.6 63 x 5.8 75 x 6.8 90 x 8.2 110 x10.0 125x11.4V . d i 16.2 mm 20.4 mm 26.0 mm 32.6 mm 40.8 mm 51.4 mm 61.2 mm 73.6 mm 90.0 mm 102.2 mm4.60 R 2701.69 842.61 249.53 81.27 26.97 8.74 3.75 1.54 0.58 0.32v 22.32 14.07 8.66 5.51 3.52 2.22 1.56 1.08 0.72 0.564.80 R 2932.92 913.82 271.35 87.98 29.17 9.44 4.05 1.66 0.63 0.34v 23.29 14.69 9.04 5.75 3.67 2.31 1.63 1.13 0.75 0.595.00 R 3173.54 987.87 293.03 94.93 31.45 10.17 4.36 1.78 0.68 0.37v 24.26 15.30 9.42 5.99 3.82 2.41 1.70 1.18 0.79 0.615.20 R 3423.56 1064.75 315.52 102.14 33.81 10.93 4.68 1.92 0.73 0.39v 25.23 15.91 9.79 6.23 3.98 2.51 1.77 1.22 0.82 0.635.40 R 3682.96 1144.46 338.82 109.61 36.26 11.71 5.01 2.05 0.78 0.42v 26.20 16.52 10.17 6.47 4.13 2.60 1.84 1.27 0.85 0.665.60 R 3951.74 1227.00 362.92 117.32 38.78 12.52 5.36 2.19 0.83 0.45v 27.17 17.13 10.55 6.71 4.28 2.70 1.90 1.32 0.88 0.685.80 R 4229.92 1312.37 387.82 125.29 41.39 13.35 5.71 2.33 0.88 0.48v 28.14 17.75 10.92 6.95 4.44 2.80 1.97 1.36 0.91 0.716.00 R 4517.48 1400.00 413.53 133.51 44.07 14.21 6.07 2.48 0.94 0.51v 29.11 18.36 11.30 7.19 4.59 2.89 2.04 1.41 0.94 0.736.20 R 4814.42 1491.58 440.05 141.98 46.83 15.09 6.45 2.63 1.00 0.54v 30.08 18.97 11.68 7.43 4.74 2.99 2.11 1.46 0.97 0.766.40 R 5120.74 1585.42 467.37 150.70 49.68 16.00 6.83 2.79 1.06 0.57v 31.05 19.58 12.05 7.67 4.90 3.08 2.18 1.50 1.01 0.786.60 R 5436.44 1682.09 495.48 159.67 52.60 16.93 7.23 2.95 1.12 0.60v 32.02 20.19 12.43 7.91 5.05 3.18 2.24 1.55 1.04 0.806.80 R 5761.53 1781.58 524.41 168.89 55.60 17.89 7.63 3.12 1.18 0.64v 32.99 20.80 12.81 8.15 5.20 3.28 2.31 1.60 1.07 0.837.00 R 6095.99 1883.89 554.13 178.37 58.69 18.87 8.05 3.28 1.24 0.67v 33.96 21.42 13.18 8.39 5.35 3.37 2.38 1.65 1.10 0.857.50 R 6973.19 2152.02 631.95 203.89 66.74 21.43 9.13 3.72 1.41 0.76v 36.39 22.95 14.13 8.99 5.74 3.61 2.55 1.76 1.18 0.918.00 R 7908.99 2437.78 714.76 230.26 75.28 24.14 10.28 4.19 1.58 0.85v 38.81 24.48 15.07 9.58 6.12 3.86 2.72 1.88 1.26 0.989.00 R 9956.40 3062.18 895.39 287.67 93.85 30.02 12.77 5.19 1.96 1.06v 43.66 27.54 16.95 10.78 6.88 4.34 3.06 2.12 1.41 1.1010.00 R 3757.04 1095.99 351.27 114.38 36.51 15.50 6.30 2.37 1.28v 30.59 18.83 11.98 7.65 4.82 3.40 2.35 1.57 1.22<strong>aquatherm</strong>-5.08-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -pipe SDR 6 (PN 20)Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 3Viscosity: 1.02 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]d x s 16 x 2.7* 20 x 3.4 25 x 4.232 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3V . d i 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm0.01 R 0.33 0.14 0.05 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.11 0.07 0.05 0.03 0.02 0.01 0.01 0.01 0.00 0.000.02 R 1.15 0.27 0.11 0.04 0.02 0.01 0.00 0.00 0.00 0.00v 0.23 0.15 0.09 0.06 0.04 0.02 0.01 0.01 0.01 0.000.03 R 2.29 0.81 0.16 0.06 0.02 0.01 0.00 0.00 0.00 0.00v 0.34 0.22 0.14 0.08 0.05 0.03 0.02 0.02 0.01 0.000.04 R 3.74 1.33 0.45 0.14 0.03 0.01 0.01 0.00 0.00 0.00v 0.45 0.29 0.18 0.11 0.07 0.05 0.03 0.02 0.01 0.000.05 R 5.51 1.94 0.66 0.21 0.07 0.02 0.01 0.00 0.00 0.00v 0.57 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.02 0.000.06 R 7.56 2.66 0.90 0.28 0.10 0.02 0.01 0.00 0.00 0.00v 0.68 0.44 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.000.07 R 9.89 3.48 1.17 0.37 0.13 0.04 0.01 0.00 0.00 0.00v 0.79 0.51 0.32 0.20 0.13 0.08 0.05 0.04 0.02 0.000.08 R 12.50 4.39 1.48 0.46 0.16 0.06 0.02 0.01 0.00 0.00v 0.91 0.58 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.000.09 R 15.38 5.39 1.81 0.57 0.19 0.07 0.02 0.01 0.00 0.00v 1.02 0.66 0.42 0.25 0.16 0.10 0.06 0.05 0.03 0.000.10 R 18.52 6.48 2.17 0.68 0.23 0.08 0.03 0.01 0.00 0.00v 1.13 0.73 0.46 0.28 0.18 0.12 0.07 0.05 0.04 0.000.12 R 25.57 8.92 2.99 0.93 0.32 0.11 0.04 0.02 0.01 0.00v 1.36 0.88 0.55 0.34 0.22 0.14 0.09 0.06 0.04 0.000.14 R 33.63 11.71 3.91 1.22 0.42 0.15 0.05 0.02 0.01 0.00v 1.59 1.02 0.65 0.40 0.25 0.16 0.10 0.07 0.05 0.000.16 R 42.69 14.83 4.94 1.54 0.52 0.18 0.06 0.03 0.01 0.00v 1.81 1.17 0.74 0.45 0.29 0.18 0.12 0.08 0.06 0.000.18 R 52.73 18.28 6.08 1.89 0.64 0.22 0.07 0.03 0.01 0.01v 2.04 1.32 0.83 0.51 0.32 0.21 0.13 0.09 0.06 0.040.20 R 63.72 22.05 7.32 2.27 0.77 0.27 0.09 0.04 0.02 0.01v 2.27 1.46 0.92 0.57 0.36 0.23 0.14 0.10 0.07 0.050.30 R 132.83 45.61 15.05 4.64 1.57 0.55 0.18 0.08 0.03 0.01v 3.40 2.19 1.39 0.85 0.54 0.35 0.22 0.15 0.11 0.070.40 R 224.93 76.78 25.21 7.74 2.61 0.90 0.29 0.13 0.05 0.02v 4.53 2.92 1.85 1.13 0.72 0.46 0.29 0.20 0.14 0.100.50 R 339.55 115.34 37.70 11.53 3.87 1.34 0.44 0.19 0.08 0.03v 5.67 3.65 2.31 1.42 0.90 0.58 0.36 0.25 0.18 0.120.60 R 476.42 161.16 52.48 16.00 5.35 1.85 0.60 0.26 0.11 0.04v 6.80 4.38 2.77 1.70 1.08 0.69 0.43 0.31 0.21 0.14<strong>aquatherm</strong>-5.09-0.70 R 635.34 214.16 69.50 21.13 7.05 2.43 0.79 0.34 0.14 0.06v 7.93 5.12 3.23 1.98 1.26 0.81 0.51 0.36 0.25 0.17* only Fusiotherm ® -pipe SDR 6 (PN 20)


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -pipe SDR 6 (PN 20)Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 3Viscosity: 1.02 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s] „d x s 16 x 2.7 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3V . d i 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm0.80 R 816.21 274.25 88.74 26.90 8.96 3.08 1.00 0.43 0.18 0.07v 9.07 5.85 3.70 2.27 1.44 0.92 0.58 0.41 0.28 0.190.90 R 1021.95 341.40 110.17 33.31 11.08 3.80 1.23 0.53 0.22 0.09v 10.20 6.58 4.16 2.55 1.62 1.04 0.65 0.46 0.32 0.211.00 R 1246.72 415.58 133.77 40.36 13.39 4.59 1.48 0.64 0.27 0.10v 11.33 7.31 4.62 2.83 1.80 1.16 0.72 0.51 0.35 0.241.20 R 1761.36 584.86 187.44 56.32 18.63 6.37 2.05 0.89 0.37 0.14v 13.60 8.77 5.54 3.40 2.16 1.39 0.87 0.61 0.42 0.291.40 R 2362.60 784.32 249.67 74.74 24.65 8.41 2.70 1.17 0.49 0.19v 15.86 10.23 6.47 3.97 2.52 1.62 1.01 0.71 0.50 0.331.60 R 3050.27 1009.36 320.39 95.60 31.45 10.70 3.43 1.48 0.62 0.24v 18.13 11.69 7.39 4.53 2.88 1.85 1.15 0.81 0.57 0.381.80 R 3824.26 1261.97 399.56 118.88 39.02 13.25 4.24 1.83 0.76 0.29v 20.40 13.15 8.32 5.10 3.24 2.08 1.30 0.92 0.64 0.432.00 R 4684.50 1542.10 487.13 144.56 47.34 16.05 5.13 2.21 0.92 0.35v 22.66 14.61 9.24 5.67 3.60 2.31 1.44 1.02 0.71 0.482.20 R 5630.92 1849.71 584.92 172.62 56.42 19.09 6.10 2.63 1.09 0.42v 24.93 16.08 10.17 6.23 3.96 2.54 1.59 1.12 0.78 0.522.40 R 6663.50 2184.77 689.39 203.06 66.24 22.38 7.14 3.07 1.28 0.49v 27.20 17.54 11.06 6.80 4.32 2.77 1.73 1.22 0.85 0.572.60 R 7782.20 2547.26 802.20 235.86 76.81 25.91 8.25 3.55 1.47 0.57v 29.46 19.00 12.01 7.37 4.68 3.00 1.88 1.32 0.92 0.622.80 R 8986.99 2937.15 923.33 271.02 88.12 29.69 9.44 4.06 1.68 0.65v 31.73 20.46 12.94 7.93 5.04 3.23 2.02 1.43 0.99 0.673.00 R 3354.43 1052.78 308.54 100.16 33.70 10.70 4.59 1.90 0.73v 21.92 13.86 8.50 5.40 3.47 2.17 1.53 1.06 0.713.20 R 3799.10 1190.54 348.40 112.93 37.95 12.04 5.16 2.14 0.87v 23.38 14.79 9.07 5.76 3.70 2.31 1.63 1.13 0.763.40 R 4271.13 1336.61 391.92 126.44 42.43 13.45 5.76 2.39 0.91v 24.85 15.71 9.63 6.12 3.93 2.45 1.73 1.20 0.813.60 R 4770.53 1490.96 436.53 140.68 47.16 14.93 6.39 2.65 1.01v 26.31 16.63 10.20 6.48 4.16 2.60 1.83 1.27 0.863.80 R 5297.29 1653.61 483.48 155.64 52.11 16.48 7.06 2.92 1.17v 27.77 17.56 10.77 6.84 4.39 2.74 1.94 1.34 0.904.00 R 5851.39 1824.55 532.75 171.33 57.30 18.10 7.75 3.20 1.23v 29.23 18.48 11.33 7.20 4.62 2.89 2.04 1.41 0.954.20 R 6432.84 2003.76 584.35 187.74 62.73 19.80 8.47 3.50 1.34v 30.69 19.41 11.90 7.56 4.85 3.03 2.14 1.49 1.004.40 R 7041.63 2191.26 638.28 204.87 68.39 21.57 9.22 3.80 1.45v 32.15 20.33 12.46 7.92 5.08 3.18 2.24 1.56 1.05<strong>aquatherm</strong>-5.10-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -pipe SDR 6 (PN 20)Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 2Viscosity: 1.02 x 10 -6 m 2 /sV . = Circulatory [l/s] R = Pressure gradient [mbar/m] v = flow rate [m/s]d x s 16 x 2.7 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3V . d i 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm4.60 R 7677.76 2387.03 694.53 222.73 74.28 23.40 9.99 4.12 1.58v 33.61 21.25 13.03 8.28 5.31 3.32 2.34 1.63 1.034.80 R 8341.23 2591.07 753.10 241.30 80.40 25.31 10.80 4.45 1.70v 35.08 22.18 13.60 8.64 5.54 3.46 2.44 1.70 1.095.00 R 9032.03 2803.39 813.99 261.55 86.75 27.29 11.64 4.80 1.83v 36.54 23.10 14.16 9.00 5.78 3.61 2.55 1.77 1.195.20 R 9750.16 3023.97 877.20 281.60 93.33 29.33 12.51 5.15 1.97v 38.00 24.03 14.73 9.36 6.01 3.75 2.65 1.84 1.245.40 R 3252.82 942.73 302.37 100.15 31.45 13.40 5.52 2.11v 24.95 15.30 9.72 6.24 3.90 2.75 1.91 1.285.60 R 3489.94 1010.58 323.85 107.19 33.64 14.33 5.90 2.25v 25.88 15.86 10.08 6.47 4.04 2.85 1.98 1.335.80 R 3735.32 1080.74 346.04 114.46 35.89 15.28 6.29 2.40v 26.80 16.43 10.44 6.70 4.19 2.95 2.05 1.386.00 R 3988.97 1153.21 368.95 121.96 38.22 16.26 6.69 2.55v 27.72 17.00 10.80 6.93 4.33 3.06 2.12 1.436.20 R 4250.88 1228.00 392.58 129.69 40.61 17.27 7.10 2.70v 28.65 17.56 11.16 7.16 4.48 3.16 2.19 1.476.40 R 4521.05 1305.10 416.92 137.65 43.07 18.31 7.52 2.87v 29.57 18.13 11.52 7.39 4.62 3.26 2.26 1.526.60 R 4799.49 1384.52 441.97 145.84 45.60 19.38 7.96 3.03v 30.50 18.70 11.88 7.62 4.76 3.36 2.33 1.576.80 R 5086.18 1466.24 467.74 154.25 48.20 20.48 8.41 3.20v 31.42 19.26 12.24 7.85 4.91 3.46 2.41 1.627.00 R 5381.13 1550.28 494.21 162.90 50.87 21.60 8.86 3.27v 32.34 19.83 12.60 8.09 5.05 3.57 2.48 1.667.50 R 6154.64 1770.48 563.52 186.21 57.84 24.53 10.06 3.82v 34.65 21.25 13.50 8.66 5.41 3.82 2.65 1.788.00 R 6979.76 2005.11 637.28 210.27 65.24 27.64 11.32 4.30v 36.96 22.66 14.40 9.24 5.77 4.07 2.83 1.909.00 R 8784.80 2517.66 798.11 262.63 81.30 34.39 14.06 5.33v 41.58 25.50 16.20 10.40 6.50 4.58 3.18 2.1410.00 R 3087.89 976.68 320.63 99.05 41.83 17.08 6.47v 28.33 17.99 11.55 7.22 5.09 3.54 2.38* only Fusiotherm ® -pipe SDR 6 (PN 20)<strong>aquatherm</strong>-5.11-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -pipe SDR 6 (PN 20)Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 2Viscosity: 1.02 x 10 -6 m 2 /sV . = Circulatory [l/s] R = Pressure gradient [mbar/m] v = flow rate [m/s]d x s 16 x 2.7* 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3V . d i 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm0.01 R 0.28 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.11 0.07 0.05 0.03 0.02 0.01 0.01 0.01 0.00 0.000.02 R 0.90 0.32 0.11 0.03 0.01 0.00 0.00 0.00 0.00 0.00v 0.23 0.15 0.09 0.06 0.04 0.02 0.01 0.01 0.01 0.000.03 R 1.82 0.64 0.22 0.07 0.02 0.01 0.00 0.00 0.00 0.00v 0.34 0.22 0.14 0.08 0.05 0.03 0.02 0.02 0.01 0.000.04 R 3.02 1.06 0.36 0.11 0.04 0.01 0.00 0.00 0.00 0.00v 0.45 0.29 0.18 0.11 0.07 0.05 0.03 0.02 0.01 0.000.05 R 4.47 1.56 0.52 0.16 0.06 0.02 0.01 0.00 0.00 0.00v 0.57 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.02 0.000.06 R 6.18 2.15 0.72 0.22 0.08 0.03 0.01 0.00 0.00 0.00v 0.68 0.44 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.000.07 R 8.14 2.83 0.94 0.29 0.10 0.04 0.01 0.01 0.00 0.00v 0.79 0.51 0.32 0.20 0.13 0.08 0.05 0.04 0.02 0.000.08 R 10.34 3.59 1.19 0.37 0.13 0.04 0.01 0.01 0.00 0.00v 0.91 0.58 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.000.09 R 12.77 4.42 1.47 0.46 0.15 0.05 0.02 0.01 0.00 0.00v 1.02 0.66 0.42 0.25 0.16 0.10 0.06 0.05 0.03 0.000.10 R 15.44 5.34 1.77 0.55 0.19 0.06 0.02 0.01 0.00 0.00v 1.13 0.73 0.46 0.28 0.18 0.12 0.07 0.05 0.04 0.000.12 R 21.48 7.40 2.45 0.76 0.26 0.09 0.03 0.01 0.01 0.00v 1.36 0.88 0.55 0.34 0.22 0.14 0.09 0.06 0.04 0.000.14 R 28.43 9.76 3.22 0.99 0.34 0.12 0.04 0.02 0.01 0.00v 1.59 1.02 0.65 0.40 0.25 0.16 0.10 0.07 0.05 0.000.16 R 36.29 12.43 4.09 1.26 0.42 0.15 0.05 0.02 0.01 0.00v 1.81 1.17 0.74 0.45 0.29 0.18 0.12 0.08 0.06 0.000.18 R 45.04 15.38 5.05 1.55 0.52 0.18 0.06 0.03 0.01 0.00v 2.04 1.32 0.83 0.51 0.32 0.21 0.13 0.09 0.06 0.000.20 R 54.69 18.63 6.11 1.87 0.63 0.22 0.07 0.03 0.01 0.01v 2.27 1.46 0.92 0.57 0.36 0.23 0.14 0.10 0.07 0.050.30 R 116.05 39.19 12.74 3.88 1.30 0.45 0.14 0.06 0.03 0.01v 3.40 2.19 1.39 0.85 0.54 0.35 0.22 0.15 0.11 0.070.40 R 199.10 66.77 21.56 6.53 2.17 0.75 0.24 0.10 0.04 0.07v 4.53 2.92 1.85 1.13 0.72 0.46 0.29 0.20 0.14 0.100.50 R 304.37 101.28 32.54 9.80 3.25 1.11 0.36 0.16 0.06 0.03v 5.67 3.65 2.31 1.42 0.90 0.58 0.36 0.25 0.18 0.120.60 R 430.39 142.66 45.63 13.68 4.52 1.54 0.50 0.21 0.09 0.03v 6.80 4.38 2.77 1.70 1.08 0.69 0.43 0.31 0.21 0.140.70 R 577.71 191.41 60.82 18.17 5.98 2.04 0.65 0.28 0.12 0.05v 7.93 5.12 3.23 1.98 1.26 0.81 0.51 0.36 0.25 0.17* only Fusiotherm ® -pipe SDR 6 (PN 20)<strong>aquatherm</strong>-5.12-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -pipe SDR 6 (PN 20)Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m 3Viscosity: 0.47 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]d x s 16 x 2.7* 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3V . d i 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm0.80 R 746.30 246.48 78.10 23.26 7.64 2.60 0.83 0.36 0.15 0.06v 9.07 5.85 3.70 2.27 1.44 0.92 0.58 0.41 0.28 0.190.90 R 936.14 308.34 97.45 28.94 9.48 3.22 1.03 0.44 0.18 0.07v 10.20 6.58 4.16 2.55 1.62 1.04 0.65 0.46 0.32 0.211.00 R 1147.21 376.96 119.25 35.20 11.51 3.90 1.24 0.54 0.22 0.09v 11.33 7.31 4.62 2.83 1.80 1.16 0.72 0.51 0.35 0.241.20 R 1633.00 534.49 168.32 49.49 16.12 5.44 1.73 0.74 0.31 0.12v 13.60 8.77 5.54 3.40 2.16 1.39 0.87 0.61 0.42 0.291.40 R 2203.62 719.03 225.60 66.10 21.45 7.21 2.29 0.98 0.41 0.16v 15.86 10.23 6.47 3.97 2.52 1.62 1.01 0.71 0.50 0.331.60 R 2859.02 930.53 291.06 85.30 27.51 9.23 2.92 1.25 0.52 0.20v 18.13 11.69 7.39 4.53 2.88 1.85 1.15 0.81 0.57 0.381.80 R 3599.19 1168.99 364.69 106.55 34.28 11.47 3.63 1.55 0.64 0.25v 20.40 13.15 8.32 5.10 3.24 2.08 1.30 0.92 0.64 0.432.00 R 4424.11 1434.39 446.49 130.10 41.77 13.95 4.40 1.88 0.78 0.30v 22.66 14.61 9.24 5.67 3.60 2.31 1.44 1.02 0.71 0.482.20 R 5333.78 1726.73 536.44 155.94 49.97 16.65 5.24 2.24 0.92 0.35v 24.93 16.08 10.17 6.23 3.96 2.54 1.59 1.12 0.78 0.522.40 R 6328.19 2045.99 634.54 184.06 59.09 19.58 6.15 2.62 1.08 0.41v 27.20 17.54 11.09 6.80 4.32 2.77 1.73 1.22 0.75 0.572.60 R 7407.34 2392.18 740.78 214.47 68.72 22.74 7.13 3.04 1.25 0.48v 29.46 19.00 12.01 7.37 4.68 3.00 1.88 1.32 0.92 0.622.80 R 8571.21 2765.29 855.16 247.16 79.05 26.13 8.18 3.48 1.43 0.55v 31.73 20.46 12.94 7.93 5.04 3.23 2.02 1.43 0.99 0.673.00 R 9819.81 3165.32 977.69 282.12 90.09 29.73 9.30 3.95 1.62 0.62v 34.00 21.92 13.86 8.50 5.40 3.47 2.17 1.53 1.06 0.713.20 R 3592.26 1108.35 319.37 101.83 33.57 10.48 4.45 1.83 0.70v 23.38 14.79 9.07 5.76 3.70 2.31 1.63 1.13 0.763.40 R 4046.11 1247.15 358.89 114.27 37.63 11.74 4.98 2.04 0.78v 24.75 15.71 9.63 6.12 3.93 2.45 1.73 1.20 0.813.60 R 4526.88 1394.09 400.68 127.42 42.06 13.06 5.53 2.27 0.86v 26.31 16.63 10.20 6.48 4.16 2.60 1.83 1.27 0.863.80 R 5034.56 1549.16 444.76 141.26 46.58 14.44 6.12 2.50 0.95v 27.77 17.56 10.77 6.84 4.39 2.74 1.94 1.34 0.904.00 R 5569.15 1712.36 491.10 155.80 51.31 15.89 6.73 2.75 1.04v 29.23 18.48 11.33 7.20 4.62 2.89 2.04 1.41 0.954.20 R 6130.65 1883.69 539.72 171.05 56.27 17.41 7.36 3.01 1.14v 30.69 19.41 11.90 7.56 4.85 3.03 2.14 1.49 1.004.40 R 6719.05 2063.16 590.61 186.99 61.45 19.00 8.03 3.28 1.24v 32.15 20.33 12.46 7.96 5.08 3.18 2.24 1.56 1.05* only Fusiotherm ® -pipe SDR 6 (PN 20)<strong>aquatherm</strong>-5.13-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -pipe SDR 6 (PN 20)Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m 3Viscosity: 0.47 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]d x s 16 x 2.7* 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3V . d i 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm4.60 R 7334.37 2250.76 643.77 203.63 66.85 20.65 8.72 3.56 1.35v 33.61 21.25 13.03 8.28 5.31 3.32 2.34 1.63 1.094.80 R 7976.60 2446.49 699.21 220.97 72.47 22.37 9.44 3.85 1.46v 35.08 22.18 13.60 8.64 5.54 3.46 2.44 1.70 1.145.00 R 8645.73 2650.35 756.92 239.00 78.32 24.16 10.19 4.15 1.57v 36.54 23.10 14.16 9.00 5.78 3.61 2.55 1.77 1.195.20 R 9341.77 2862.34 816.90 257.74 84.39 26.01 10.96 4.47 1.69v 38.00 24.03 14.73 9.36 6.01 3.75 2.65 1.84 1.245.40 R 3082.46 879.14 277.17 90.67 28.03 11.76 4.79 1.81v 24.95 15.30 9.72 6.24 3.90 2.75 1.91 1.285.60 R 3310.71 943.67 297.30 97.18 30.02 12.59 5.13 1.94v 25.88 15.86 10.08 6.47 4.04 2.85 1.98 1.335.80 R 3547.09 1010.46 318.13 103.91 32.07 13.44 5.47 2.06v 26.80 16.43 10.44 6.70 4.19 2.95 2.05 1.386.00 R 3791.60 1079.52 339.65 110.86 34.19 14.33 5.83 2.20v 27.72 17.00 10.80 6.93 4.33 3.06 2.12 1.436.20 R 4044.24 1150.85 361.87 118.03 36.37 15.23 6.19 2.33v 28.65 17.56 11.16 7.16 4.48 3.16 2.19 1.476.40 R 4305.01 1224.45 384.79 125.42 38.62 16.17 6.57 2.47v 29.57 18.13 11.52 7.39 4.62 3.26 2.26 1.526.60 R 4573.91 1300.32 408.40 133.03 40.94 17.13 6.96 2.62v 30.50 18.70 11.88 7.62 4.76 3.36 2.33 1.576.80 R 4850.94 1378.47 432.71 140.87 43.32 18.12 7.35 2.77v 31.42 19.26 12.24 7.85 4.91 3.46 2.41 1.627.00 R 5136.09 1458.88 457.72 148.92 45.76 19.14 7.76 2.92v 32.34 19.83 12.60 8.09 5.05 3.57 2.48 1.667.50 R 5884.55 1669.84 523.29 170.01 52.16 21.88 8.83 3.32v 34.65 21.25 13.50 8.66 5.41 3.82 2.65 1.788.00 R 6683.80 1894.98 593.20 192.49 58.96 24.71 9.96 3.74v 36.96 22.66 14.40 9.24 5.77 4.07 2.83 1.909.00 R 8434.72 2387.82 746.09 241.55 73.80 30.86 12.42 4.66v 41.58 25.50 16.20 10.40 6.50 4.58 3.18 2.1410.00 R 2937.39 916.37 296.12 90.26 37.67 15.21 5.66v 28.33 17.99 11.55 7.22 5.09 3.54 2.38* only Fusiotherm ® -pipe SDR 6 (PN 20)<strong>aquatherm</strong>-5.14-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -faser-composite pipe SDR 7.4Fusiotherm ® -stabi-composite pipe (PN 20)Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 3Viscosity: 1.02 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]V .d x s 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110 x 15.1 125 x 17.1d i 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm0.01 R 0.23 0.10 0.04 0.01 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.09 0.06 0.04 0.02 0.02 0.01 0.01 0.00 0.00 0.00 0.000.02 R 0.46 0.19 0.08 0.03 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.19 0.12 0.08 0.05 0.03 0.02 0.01 0.01 0.01 0.00 0.000.03 R 1.49 0.54 0.12 0.04 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.28 0.18 0.12 0.07 0.05 0.03 0.02 0.01 0.01 0.00 0.000.04 R 2.44 0.88 0.31 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.38 0.25 0.16 0.10 0.06 0.04 0.02 0.02 0.01 0.00 0.000.05 R 3.59 1.29 0.45 0.14 0.03 0.01 0.00 0.00 0.00 0.00 0.00v 0.47 0.31 0.20 0.12 0.08 0.05 0.03 0.02 0.02 0.00 0.000.06 R 4.92 1.76 0.61 0.19 0.07 0.01 0.01 0.00 0.00 0.00 0.00v 0.57 0.37 0.24 0.14 0.09 0.06 0.04 0.03 0.02 0.00 0.000.07 R 6.43 2.30 0.80 0.25 0.09 0.03 0.01 0.00 0.00 0.00 0.00v 0.66 0.43 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.00 0.000.08 R 8.12 2.90 1.01 0.32 0.11 0.04 0.01 0.00 0.00 0.00 0.00v 0.76 0.49 0.31 0.19 0.12 0.08 0.05 0.03 0.02 0.00 0.000.09 R 9.99 3.56 1.23 0.39 0.13 0.05 0.02 0.00 0.00 0.00 0.00v 0.85 0.55 0.35 0.22 0.14 0.09 0.06 0.04 0.03 0.00 0.000.10 R 12.02 4.28 1.48 0.46 0.16 0.05 0.02 0.00 0.00 0.00 0.00v 0.95 0.61 0.39 0.24 0.15 0.10 0.06 0.04 0.03 0.00 0.000.12 R 16.58 5.88 2.03 0.63 0.22 0.07 0.03 0.01 0.00 0.00 0.00v 1.14 0.74 0.47 0.29 0.18 0.12 0.07 0.05 0.04 0.00 0.000.14 R 21.78 7.72 2.66 0.83 0.29 0.10 0.03 0.01 0.01 0.00 0.00v 1.32 0.86 0.55 0.34 0.21 0.14 0.09 0.06 0.04 0.00 0.000.16 R 27.62 9.76 3.36 1.04 0.36 0.12 0.04 0.02 0.01 0.00 0.00v 1.51 0.98 0.63 0.39 0.25 0.16 0.10 0.07 0.05 0.00 0.000.18 R 34.08 12.03 4.13 1.28 0.44 0.15 0.05 0.02 0.01 0.00 0.00v 1.70 1.11 0.71 0.43 0.28 0.17 0.11 0.08 0.05 0.00 0.000.20 R 41.16 14.50 4.97 1.54 0.53 0.18 0.06 0.03 0.01 0.00 0.00v 1.89 1.23 0.79 0.48 0.31 0.19 0.12 0.09 0.06 0.00 0.000.30 R 85.52 29.92 10.19 3.14 1.07 0.36 0.12 0.05 0.02 0.01 0.00v 2.84 1.84 1.18 0.72 0.46 0.29 0.18 0.13 0.09 0.06 0.050.40 R 144.45 50.25 17.04 5.23 1.78 0.60 0.20 0.09 0.04 0.01 0.01v 3.78 2.46 1.57 0.96 0.61 0.39 0.24 0.17 0.12 0.08 0.060.50 R 217.60 75.36 25.45 7.79 2.64 0.88 0.29 0.13 0.05 0.02 0.01v 4.73 3.07 1.96 1.20 0.77 0.49 0.31 0.22 0.15 0.10 0.080.60 R 304.78 105.14 35.38 10.79 3.65 1.22 0.41 0.18 0.08 0.03 0.02v 5.68 3.68 2.36 1.44 0.92 0.58 0.37 0.26 0.18 0.12 0.090.70 R 405.84 139.52 46.81 14.24 4.81 1.60 0.53 0.23 0.10 0.04 0.02v 6.62 4.30 2.75 1.68 1.07 0.68 0.43 0.30 0.21 0.14 0.11<strong>aquatherm</strong>-5.15-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -faser-composite pipe SDR 7.4Fusiotherm ® -stabi-composite pipe PN 20Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 3Viscosity: 1.02 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]V .d x s 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110 x 15.1 125 x 17.1d i 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm0.80 R 520.68 178.47 59.71 18.11 6.11 2.03 0.67 0.29 0.12 0.05 0.03v 7.57 4.91 3.14 1.93 1.23 0.78 0.49 0.35 0.24 0.16 0.120.90 R 649.23 221.93 74.06 22.41 7.54 2.51 0.83 0.36 0.15 0.06 0.03v 8.52 5.53 3.54 2.17 1.38 0.87 0.55 0.39 0.27 0.18 0.141.00 R 791.45 269.88 89.86 27.13 9.12 3.03 1.00 0.44 0.18 0.07 0.04v 9.46 6.14 3.93 2.41 1.54 0.97 0.61 0.43 0.30 0.20 0.151.20 R 1119.70 379.18 125.78 37.82 12.67 4.19 1.38 0.60 0.25 0.10 0.05v 11.35 7.37 4.72 2.89 1.84 1.17 0.73 0.52 0.36 0.24 0.191.40 R 1499.59 506.22 167.26 50.13 16.75 5.53 1.82 0.79 0.33 0.13 0.07v 13.25 8.60 5.50 3.37 2.15 1.36 0.86 0.61 0.42 0.28 0.221.60 R 1933.55 650.91 214.40 64.07 21.35 7.04 2.31 1.01 0.42 0.16 0.09v 15.14 9.82 6.29 3.85 2.46 1.55 0.98 0.69 0.48 0.32 0.251.80 R 2421.48 815.49 267.11 79.59 26.47 8.71 2.85 1.24 0.52 0.20 0.11v 17.03 11.05 7.07 4.33 2.76 1.75 1.10 0.78 0.54 0.36 0.282.00 R 2963.31 995.51 325.37 96.70 32.09 10.54 3.45 1.50 0.63 0.24 0.13v 18.92 12.28 7.86 4.81 3.07 1.94 1.22 0.87 0.60 0.40 0.312.20 R 3558.98 1193.02 389.15 115.39 38.22 12.53 4.10 1.78 0.74 0.28 0.15v 20.82 13.51 8.65 5.30 3.38 2.14 1.35 0.95 0.66 0.44 0.342.40 R 4208.48 1407.98 458.44 135.64 44.85 14.68 4.79 2.08 0.87 0.33 0.17v 22.71 14.74 9.43 5.78 3.68 2.33 1.47 1.04 0.72 0.48 0.372.60 R 4911.76 1640.39 534.89 157.45 51.98 16.99 5.54 2.40 1.00 0.38 0.20V 24.60 15.96 10.22 6.26 3.99 2.53 1.59 1.13 0.78 0.52 0.402.80 R 5668.81 1890.23 615.26 180.82 59.60 19.46 6.33 2.75 1.14 0.43 0.23v 26.49 17.19 11.00 6.74 4.30 2.72 1.71 1.21 0.84 0.56 0.433.00 R 6479.61 2157.47 701.10 205.73 67.71 22.08 7.18 3.11 1.29 0.49 0.26v 28.39 18.42 11.79 7.22 4.61 2.91 1.84 1.30 0.90 0.60 0.463.20 R 7344.14 2442.11 792.39 232.18 76.31 24.85 8.07 3.50 1.45 0.55 0.29v 30.28 19.65 12.58 7.70 4.91 3.11 1.96 1.39 0.96 0.64 0.493.40 R 8262.40 2744.15 889.14 260.18 85.39 27.77 9.01 3.90 1.62 0.61 0.32v 32.17 20.88 13.36 8.18 5.22 3.30 2.08 1.47 1.02 0.68 0.533.60 R 9234.38 3063.57 991.34 289.71 94.97 30.85 10.00 4.33 1.80 0.68 0.36v 34.06 22.10 14.15 8.66 5.53 3.50 2.20 1.56 1.08 0.72 0.563.80 R 3400.36 1098.99 320.78 105.02 34.08 11.04 4.77 1.98 0.75 0.40v 23.33 14.93 9.15 5.83 3.69 2.33 1.65 1.15 0.76 0.594.00 R 3754.53 1212.07 354.57 115.56 37.46 12.12 5.24 2.17 0.82 0.43v 24.56 15.72 9.63 6.14 3.89 2.45 1.73 1.21 0.80 0.624.20 R 4126.07 1330.59 388.75 126.58 41.00 13.25 5.72 2.37 0.89 0.47v 25.79 16.50 10.11 6.45 4.08 2.57 1.82 1.27 0.84 0.654.40 R 4514.97 1454.54 424.46 138.09 44.68 14.43 6.23 2.58 0.97 0.52v 27.02 17.29 10.59 6.75 4.28 2.69 1.91 1.33 0.88 0.68* only Fusiotherm ® -stabi composite pipe<strong>aquatherm</strong>-5.16-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -faser-composite pipe SDR 7.4Fusiotherm ® -stabi-composite pipe PN 20Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m 3Viscosity: 1.02 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]V .d x s 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110 x 15.1 125 x 17.1d i 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm4.60 R 4921.23 1583.93 461.69 150.07 48.51 15.66 6.75 2.80 1.05 0.56v 28.25 18.08 11.07 7.06 4.47 2.82 1.99 1.39 0.92 0.714.80 R 5344.85 1718.74 500.44 162.53 52.49 16.93 7.30 3.02 1.14 0.60v 29.47 18.86 11.55 7.37 4.66 2.94 2.08 1.45 0.96 0.745.00 R 5785.83 1858.98 540.71 175.47 56.62 18.25 7.86 3.25 1.22 0.65v 30.70 19.65 12.03 7.68 4.86 3.06 2.17 1.51 1.00 0.775.20 R 6244.16 2004.64 582.51 188.89 60.89 19.61 8.44 3.49 1.31 0.70v 31.93 20.43 12.52 7.98 5.05 3.18 2.25 1.57 1.04 0.805.40 R 6719.85 2155.73 625.82 202.78 65.32 21.02 9.05 3.74 1.40 0.74v 33.16 21.22 13.00 8.29 5.25 3.31 2.34 1.63 1.09 0.835.60 R 7212.88 2312.24 670.65 217.15 69.89 22.48 9.67 4.00 1.50 0.79v 34.39 22.01 13.48 8.60 5.44 3.43 2.43 1.69 1.13 0.865.80 R 7723.26 2474.18 717.00 232.86 74.61 23.98 10.31 4.26 1.60 0.85v 35.61 22.79 13.96 8.90 5.64 3.55 2.51 1.75 1.17 0.906.00 R 8250.99 2641.53 764.86 248.21 79.48 25.52 10.97 4.53 1.70 0.90v 36.84 23.58 14.44 9.21 5.83 3.67 2.60 1.81 1.21 0.936.20 R 8796.07 2814.30 814.25 264.03 84.50 27.12 11.65 4.81 1.80 0.95v 38.07 24.36 14.92 9.52 6.02 3.80 2.69 1.87 1.25 0.966.40 R 9358.49 2992.49 865.14 280.33 89.66 28.76 12.35 5.10 1.91 1.01v 39.30 25.15 15.40 9.82 6.22 3.92 2.77 1.93 1.29 0.996.60 R 9938.26 3176.09 917.55 297.09 94.97 30.44 13.07 5.39 2.02 1.07v 40.53 25.94 15.89 10.13 6.41 4.04 2.86 1.99 1.33 1.026.80 R 3365.11 971.48 314.34 100.42 32.17 13.80 5.69 2.13 1.13v 26.72 16.37 10.44 6.61 4.16 2.95 2.05 1.37 1.057.00 R 3559.55 1026.92 332.05 106.02 33.94 14.56 6.00 2.25 1.19v 27.51 16.85 10.75 6.80 4.29 3.03 2.11 1.41 1.087.50 R 4069.34 1172.13 378.40 120.66 38.57 16.53 6.81 2.55v 29.47 18.05 11.51 7.29 4.59 3.25 2.26 1.518.00 R 4612.96 1326.80 427.70 136.21 43.48 18.62 7.66 2.86 1.51v 31.44 19.26 12.28 7.77 4.90 3.47 2.41 1.61 1.249.00 R 5801.69 1664.46 535.13 170.68 54.14 23.14 9.51 3.55 1.87v 35.37 21.66 13.82 8.74 5.51 3.90 2.71 1.81 1.3910.00 R 7125.70 2039.87 654.31 208.18 65.91 28.13 11.55 4.30 2.27v 39.30 24.07 15.35 9.72 6.12 4.33 3.01 2.01 1.54<strong>aquatherm</strong>-5.17-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -faser-composite pipe SDR 7.4Fusiotherm ® -stabi-composite pipe PN 20Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m 3Viscosity: 0.47 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]V .d x s 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110 x 15.1 125 x 17.1d i 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm0.01 R 0.18 0.04 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00v 0.09 0.06 0.04 0.02 0.02 0.01 0.01 0.00 0.00 0.00 0.000.02 R 0.59 0.21 0.07 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.19 0.12 0.08 0.05 0.03 0.02 0.01 0.01 0.01 0.00 0.000.03 R 1.19 0.42 0.15 0.05 0.02 0.00 0.00 0.00 0.00 0.00 0.00v 0.28 0.18 0.12 0.07 0.05 0.03 0.02 0.01 0.01 0.00 0.000.04 R 1.96 0.70 0.24 0.08 0.03 0.01 0.00 0.00 0.00 0.00 0.00v 0.38 0.25 0.16 0.10 0.06 0.04 0.02 0.02 0.01 0.00 0.000.05 R 2.90 1.03 0.36 0.11 0.04 0.01 0.00 0.00 0.00 0.00 0.00v 0.47 0.31 0.20 0.12 0.08 0.05 0.03 0.02 0.02 0.00 0.000.06 R 4.01 1.42 0.49 0.15 0.05 0.02 0.01 0.00 0.00 0.00 0.00v 0.57 0.37 0.24 0.14 0.09 0.06 0.04 0.03 0.02 0.00 0.000.07 R 5.27 1.86 0.64 0.20 0.07 0.02 0.01 0.00 0.00 0.00 0.00v 0.66 0.43 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.00 0.000.08 R 6.68 2.36 0.81 0.25 0.09 0.03 0.01 0.00 0.00 0.00 0.00v 0.76 0.49 0.31 0.19 0.12 0.08 0.05 0.03 0.02 0.00 0.000.09 R 8.25 2.91 1.00 0.31 0.11 0.04 0.01 0.01 0.00 0.00 0.00v 0.85 0.55 0.35 0.22 0.14 0.09 0.06 0.04 0.03 0.00 0.000.10 R 9.97 3.51 1.20 0.37 0.13 0.04 0.01 0.01 0.00 0.00 0.00v 0.95 0.61 0.39 0.24 0.15 0.10 0.06 0.04 0.03 0.00 0.000.12 R 13.85 4.86 1.66 0.51 0.18 0.06 0.02 0.01 0.00 0.00 0.00v 1.14 0.74 0.47 0.29 0.18 0.12 0.07 0.05 0.04 0.00 0.000.14 R 18.31 6.40 2.18 0.67 0.23 0.08 0.03 0.01 0.00 0.00 0.00v 1.32 0.86 0.55 0.34 0.21 0.14 0.09 0.06 0.04 0.00 0.000.16 R 23.34 8.14 2.77 0.85 0.29 0.10 0.03 0.01 0.01 0.00 0.00v 1.51 0.98 0.63 0.39 0.25 0.16 0.10 0.07 0.05 0.00 0.000.18 R 28.93 10.07 3.42 1.05 0.36 0.12 0.04 0.02 0.01 0.00 0.00v 1.70 1.11 0.71 0.43 0.28 0.17 0.11 0.08 0.05 0.00 0.000.20 R 35.09 12.19 4.13 1.27 0.43 0.14 0.05 0.02 0.01 0.00 0.00v 1.89 1.23 0.79 0.48 0.31 0.19 0.12 0.09 0.06 0.00 0.000.30 R 74.18 25.55 8.58 2.61 0.88 0.30 0.10 0.04 0.02 0.01 0.00v 2.84 1.84 1.18 0.72 0.46 0.29 0.18 0.13 0.09 0.06 0.050.40 R 126.91 43.42 14.50 4.39 1.48 0.49 0.16 0.07 0.03 0.01 0.01v 3.78 2.46 1.57 0.96 0.61 0.39 0.24 0.17 0.12 0.08 0.060.50 R 193.69 65.73 21.84 6.58 2.21 0.73 0.24 0.11 0.04 0.02 0.01v 4.73 3.07 1.96 1.20 0.77 0.49 0.31 0.22 0.15 0.10 0.080.60 R 273.37 92.42 30.59 9.18 3.07 1.02 0.33 0.15 0.06 0.02 0.01v 5.68 3.68 2.36 1.44 0.92 0.58 0.37 0.26 0.18 0.12 0.090.70 R 366.39 123.47 40.72 12.18 4.06 1.34 0.44 0.19 0.08 0.03 0.02v 6.62 4.30 2.75 1.68 1.07 0.68 0.43 0.30 0.21 0.14 0.11<strong>aquatherm</strong>-5.18-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -faser-composite pipe SDR 7.4Fusiotherm ® -stabi-composite pipe PN 20Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m 3Viscosity: 0.47 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]V .d x s 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110 x 15.1 125 x 17.1d i 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm0.80 R 472.71 159.33 52.23 15.58 5.18 1.71 0.56 0.24 0.10 0.04 0.02v 7.57 4.91 3.14 1.93 1.23 0.78 0.49 0.35 0.24 0.16 0.120.90 R 592.31 199.09 65.10 19.36 6.43 2.11 0.69 0.30 0.13 0.05 0.03v 8.52 5.53 3.54 2.17 1.38 0.87 0.55 0.39 0.27 0.18 0.141.00 R 725.17 243.16 79.34 23.53 7.80 2.56 0.84 0.36 0.15 0.06 0.03v 9.46 6.14 3.93 2.41 1.54 0.97 0.61 0.43 0.30 0.20 0.151.20 R 1030.66 344.20 112.23 33.04 10.91 3.57 1.16 0.50 0.21 0.08 0.04v 11.35 7.37 4.72 2.89 1.84 1.17 0.73 0.52 0.36 0.24 0.191.40 R 1389.12 462.41 150.22 44.07 14.50 4.73 1.54 0.67 0.28 0.10 0.06v 13.25 8.60 5.50 3.37 2.15 1.36 0.86 0.61 0.42 0.28 0.221.60 R 1800.52 597.75 193.59 56.62 18.57 6.04 1.96 0.85 0.35 0.13 0.07v 15.14 9.82 6.29 3.85 2.46 1.55 0.98 0.69 0.48 0.32 0.251.80 R 2264.83 750.22 242.32 70.93 23.13 7.50 2.43 1.05 0.44 0.16 0.09v 17.03 11.05 7.07 4.33 2.76 1.75 1.10 0.78 0.54 0.36 0.282.00 R 2782.05 919.80 296.41 86.53 28.16 9.11 2.94 1.27 0.53 0.20 0.11v 18.92 12.28 7.86 4.81 3.07 1.94 1.22 0.87 0.60 0.40 0.312.20 R 3352.17 1106.49 355.85 103.63 33.66 10.87 3.51 1.51 0.63 0.24 0.12v 20.82 13.51 8.65 5.30 3.38 2.14 1.35 0.95 0.66 0.44 0.342.40 R 3975.17 1310.27 420.64 122.22 39.63 12.78 4.11 1.77 0.73 0.28 0.15v 22.71 14.74 9.43 5.78 3.68 2.33 1.47 1.04 0.72 0.48 0.372.60 R 4651.06 1531.15 490.77 142.32 46.07 14.83 4.77 2.05 0.85 0.32 0.17v 24.60 15.96 10.22 6.26 3.99 2.53 1.59 1.13 0.78 0.52 0.402.80 R 5379.84 1769.13 566.24 163.91 53.17 17.02 5.47 2.35 0.97 0.36 0.19v 26.49 17.19 11.00 6.74 4.30 2.72 1.71 1.21 0.84 0.56 0.433.00 R 6161.49 2024.19 647.05 186.99 60.56 19.36 6.21 2.67 1.10 0.41 0.22v 28.39 18.42 11.79 7.22 4.61 2.91 1.84 1.30 0.90 0.60 0.463.20 R 6996.02 2296.33 733.20 211.56 68.42 21.85 7.00 3.00 1.24 0.46 0.25v 30.28 19.65 12.58 7.70 4.91 3.11 1.96 1.39 0.96 0.64 0.493.40 R 7883.42 2585.57 824.68 237.63 76.74 24.48 7.83 3.35 1.38 0.52 0.27v 32.17 20.88 13.36 8.18 5.22 3.30 2.08 1.47 1.02 0.68 0.533.60 R 8823.70 2891.88 921.50 265.18 85.53 27.25 8.70 3.73 1.54 0.57 0.30v 34.06 22.10 14.15 8.66 5.53 3.50 2.20 1.56 1.08 0.72 0.563.80 R 9816.85 3215.28 1023.65 294.23 94.78 30.17 9.62 4.12 1.69 0.63 0.33v 35.96 23.33 14.93 9.15 5.83 3.69 2.33 1.65 1.15 0.76 0.594.00 R 3555.76 1131.13 324.76 104.50 33.23 10.59 4.53 1.86 0.69 0.37v 24.56 15.72 9.63 6.14 3.89 2.45 1.73 1.21 0.80 0.624.20 R 3913.33 1243.94 356.78 114.67 36.57 11.60 4.96 2.04 0.76 0.40v 25.79 16.50 10.11 6.45 4.08 2.57 1.82 1.27 0.84 0.654.40 R 4287.97 1362.08 390.29 125.32 39.91 12.65 5.40 2.22 0.83 0.44v 27.02 17.29 10.59 6.75 4.28 2.69 1.91 1.33 0.88 0.68<strong>aquatherm</strong>-5.19-


PlanningFusiotherm ®5Pipe friction factor R and calculated flow v in dependenceon the circulatory V .Fusiotherm ® -faser-composite pipe SDR 7.4Fusiotherm ® -stabi-composite pipe PN 20Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m 3Viscosity: 0.47 x 10 -6 m 2 /sV . = circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]V .d x s 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110 x 15.1 125 x 17.1d i 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm4.60 R 4679.70 1485.56 425.28 136.42 43.41 13.74 5.86 2.41 0.90 0.47v 28.25 18.08 11.07 7.06 4.47 2.82 1.99 1.39 0.92 0.714.80 R 5088.50 1614.36 461.77 147.99 47.04 14.88 6.35 2.60 0.97 0.51v 29.47 18.86 11.55 7.37 4.66 2.94 2.08 1.45 0.96 0.745.00 R 5514.38 1748.49 499.73 160.01 50.82 16.06 6.85 2.81 1.04 0.55v 30.70 19.65 12.03 7.68 4.86 3.06 2.17 1.51 1.00 0.775.20 R 5957.35 1887.95 539.19 172.50 54.73 17.29 7.36 3.02 1.12 0.59v 31.93 20.43 12.52 7.98 5.05 3.18 2.25 1.57 1.04 0.805.40 R 6417.39 2032.75 580.13 185.46 58.79 18.56 7.90 3.24 1.20 0.63v 33.16 21.22 13.00 8.29 5.25 3.31 2.34 1.63 1.09 0.835.60 R 6894.51 2182.87 622.55 198.87 62.99 19.87 8.45 3.46 1.29 0.68v 34.39 22.01 13.48 8.60 5.44 3.43 2.43 1.69 1.13 0.865.80 R 7388.70 2338.31 666.46 212.75 67.33 21.23 9.03 3.69 1.37 0.72v 35.61 22.79 13.96 8.90 5.64 3.55 2.51 1.75 1.17 0.906.00 R 7899.98 2499.09 711.86 227.08 71.81 22.62 9.61 3.93 1.46 0.77v 36.84 23.58 14.44 9.21 5.83 3.67 2.60 1.81 1.21 0.936.20 R 8428.34 2665.19 758.74 241.88 76.44 24.16 10.22 4.18 1.55 0.82v 38.07 24.36 14.92 9.52 6.02 3.80 2.69 1.87 1.25 0.966.40 R 8973.77 2836.63 807.11 257.14 81.20 25.65 10.85 4.43 1.64 0.86v 39.30 25.15 15.40 9.82 6.22 3.92 2.77 1.93 1.29 0.996.60 R 9536.28 3013.39 856.96 272.86 86.11 27.18 11.49 4.69 1.74 0.92v 40.53 25.94 15.89 10.13 6.41 4.04 2.86 1.99 1.33 1.026.80 R 3195.48 908.29 289.04 91.15 28.75 12.15 4.96 1.84 0.97v 26.72 16.37 10.44 6.61 4.16 2.95 2.05 1.37 1.057.00 R 3382.89 961.11 305.68 96.34 30.37 12.83 5.23 1.94 1.02v 27.51 16.85 10.75 6.80 4.29 3.03 2.11 1.41 1.087.50 R 3874.74 1099.66 349.30 109.92 34.60 14.60 5.95 2.20 1.16v 29.47 18.05 11.51 7.29 4.59 3.25 2.26 1.51 1.168.00 R 4399.89 1247.48 395.80 124.38 39.09 16.48 6.71 2.48 1.30v 31.44 19.26 12.28 7.77 4.90 3.47 2.41 1.61 1.249.00 R 5550.06 1570.95 497.44 155.94 48.88 20.66 8.36 3.08 1.62v 35.37 21.66 13.82 8.74 5.51 3.90 2.71 1.81 1.3910.00 R 6833.41 1931.52 610.57 191.01 59.73 25.20 10.19 3.75 1.97v 39.30 24.07 15.35 9.72 6.12 4.33 3.01 2.01 1.54<strong>aquatherm</strong>-5.20-


PlanningFusiotherm ®5Coefficient of Loss ζ Fusiotherm ® -fittingsFittingPicture Symbol Commentζ-ValueSocket0.25ReducerElbow 90°Reduction……by 1 dimension 0.40…by 2 dimensions 0.50…by 3 dimensions 0.60…by 4 dimensions 0.70…by 5 dimensions 0.80…by 6 dimensions 0.901.20Elbow 90°male/female1.20Elbow 45°0.50Elbow 45°male/female0.50Passage in case ofseparation of flow0.25Separation of flow 1.20TeeConjunction of flow0.80Reducing teeCrossCounter current incase of separation offlowCounter current incase of conjunctionof flowThe ζ-value results from the addition of tee and reducerSeparation of flowConjunction of flow1.803.002.103.70( = flow direction)<strong>aquatherm</strong>-5.21-


PlanningFusiotherm ®5Coefficient of Loss ζ Fusiotherm ® -fittingsFittingPictureSymbolCommentζ-ValueTransition piecewith female thread0.50Transition piecewith male thread0.70Elbow with femalethread1.40Elbow with malethread1.60Separation of flow– 16 x 1 / 2 " x 16– 20 x 3 / 4 " x 201.40Transition tee withfemale thread– 20 x 1 / 2 " x 20– 25 x 3 / 4 " x 25– 32 x 1" x 32– 25 x 1 / 2 " x 25– 32 x 3 / 4 " x 321.601.80Transition tee withmale threadSeparation of flow– 20 x 1 / 2 " x 201.80Fitting Picture Symbol Comment K VRScrew-down stopglobe valveInclined valveKFR-valveBall cock– 20 mm– 25 mm– 32 mm– 40 mm– 20 mm– 25 mm– 32 mm– 40 mm– 20 mm– 25 mm– 32 mm– 40 mm– 20 mm– 25 mm– 32 mm– 40 mm– 50 mm– 63 mmDraining branch<strong>aquatherm</strong>-5.22-


PlanningFusiotherm ®5Coefficient of Loss ζ Fusiotherm ® -distribution blockPictureCommentPictureCommentζ-ValueSanitary installationcoldwaterReduced 25 mmpassage in case ofseparation of flowHeating installationreturnReduced 20 mm 1.00passage in case ofseparation of flowwarmwater25 mm passage incase of separationof flowflow20 mm passage in 0.25case of separationof flowSanitary installationcoldwaterwarmwater20 mm passage incase of separationof flow20 mm branch incase of conjunctionof flowReduced 20 mmbranch in case ofseparation of flowHeating installationreturnflow16 mm branch in 0.80case of separationof flow16 mm branch in 1.60case of conjunctionof flow16 mm branch in 2.20case of separationof flowcoldwaterSanitary installationwarmwater25 mm branch in 1.20case of separationof flowwarmwatercirculationcoldwater16 mm branch in 0.80case of conjunctionof flow<strong>aquatherm</strong>-5.23-


Product RangeFusiotherm ®6Fusiotherm ® -pipe SDR 6 (PN 20)Material : Fusiolen ® PP-R (80)Pressure rating: PN 20Pipe serie : SDR 6 / S 2.5acc. to DIN : DIN 8077/78 / MP 52Registr.-No. : DVGW DW-8501AS2120/AU2224Form supplied: 4 m straight lengths also* in coilsPacking Unit : in meterColour : greenDVGW-System Certification:including fittings, connection pieces and connectiontechniqueFields of application:The relation between working temperature, pressureload and service years has to be taken fromchapter 1.d idProduct approved bysArt. No.PipeDimensionPackingunitWall Internal WaterDiameterthickness diameter contentd s d il/mmm mm mmWeigthkg/mDN1000616 mm100162.710.60.0880.111101000820 mm100203.413.20.1370.174121001025 mm100254.216.60.2160.268151001232 mm40325.421.20.3530.437201001440 mm40406.726.60.5560.675251001650 mm20508.333.20.8761.047321001863 mm206310.542.01.3851.661401002075 mm207512.550.01.9632.351501002290 mm129015.060.02.8273.3796010024110 mm811018.373.44.2315.03765The following items * are supplied in coils:1010616 mm100162.710.60.0880.111101010820 mm100203.413.20.1370.174121011025 mm100254.216.60.2160.26815<strong>aquatherm</strong>-6.01-Important! Only weld diameter 16 mm with application of pipe supporting sleeve Art. No. 10186.


Product RangeFusiotherm ®6Fusiotherm ® -pipe SDR 7.4 (PN 16)Material : Fusiolen ® PP-R (80)Pressure rating: PN 16Pipe serie : SDR 7.4 / S 2.5acc. to DIN : DIN 8077/78 / MP 52 (Spec 402)Registr.-No. : SKZ A 175/Lic 203Form supplied : 4 m straight lengthsalso* in coilsPacking unit : in meterColour : greenFields of application:The relation between working temperature, pressureload and service years has to be taken fromchapter 1.d idProduct approved bysArt. No.PipeDimensionPackingunitWall Internal WaterDiameterthickness diameter contentd s d il/mmm mm mmWeightkg/mDN10806*16 mm100162.211.60.1060.096121080820 mm100202.814.40.1630.149151081025 mm100253.518.00.2540.232201081232 mm40324.423.20.4230.372251081440 mm40405.529.00.6610.578321081650 mm20506.936.21.0290.901401081863 mm20638.645.81.6471.416-1082075 mm207510.354.42.3242.015501082290 mm129012.365.43.3592.8866510824110 mm811015.179.85.0014.31880The following items * are supplied in coils:1090616 mm100162.211.60.1060.096121090820 mm100202.814.40.1630.14915<strong>aquatherm</strong>-6.02-*Important! Only weld diameter 16 mm with application of pipe supporting sleeve Art. No. 10186.


Product RangeFusiotherm ®6Fusiotherm ® -pipe SDR 11 (PN 10)Material : Fusiolen ® PP-R (80)Pressure rating : PN 10Pipe serie : SDR 11 / S 5acc. to DIN : DIN 8077/78, MP 52 (Spec 402)Registr.-No. : SKZ A 175 / Lic 203Form supplied : 4 m straight lengthsalso* in coilsPacking unit : LE in MeterColour : green/4 blue stripesFields of application:among others: cold water pipes and leadersThe relation between working temperature, pressureload and service years has to be taken fromchapter 1.d idProduct approved bysPipeDiameterWall Internalthickness diameterWatercontentWeightArt. No.DimensionPackingunitd s d imm mm mml/mkg/mDN1020820 mm100201.916.20.2060.108151021025 mm100252.320.40.3270.165201021232 mm40322.926.20.5390.261251021440 mm40403.732.60.8350.414321021650 mm20504.640.81.3070.641401021863 mm20635.851.42.0751.012501022075 mm20756.861.42.9611.411-1022290 mm12908.273.642542.0436510224110 mm811010.090.06.3623.0248010226125 mm412511.410.,28.2033.924100The following items * are supplied in coils:1030820 mm100201.916.20.2060.108151031025 mm100252.320.40.3270.165201031232 mm<strong>aquatherm</strong>-6.03-50322.926.20.5390.26125


Fusiotherm ®<strong>aquatherm</strong>-Faser Composite Technology6Composed of Fusiolen ® PP-R (80) and a specialfaser filling as middle layer of the material PP-R(80), the faser composite pipe made from<strong>aquatherm</strong> is qualified for the label “Productapproved by Greenpeace”.The favourable, resistant and innovative pipetechnology has proven itself worldwide in morethan 50 countries.Fusiotherm ® -faser composite pipe.The advantages:. The linear expansion has been reduced by 75%.. The flow has been increased by 20% atsame loading capacity due to biggerinner diameter.. High stability and carrying capacity. High impact strength. “Product approved by Greenpeace”. Easy processing: simply cut and weldVarious applications to:. cold and warm water in potable waterapplication. heating pipes. rainwater utilization systems. compressed air plants. water supply in swimming pool installations. pipelines for industrial useCopper pipes in comparison with composite pipescirculatory-values V [l/s] in dependence on flow rate v [m/s]copper pipes acc. to DIN 1786Fusiotherm ® -composite-pipe PN 20/SDR 7.4Dimensiond i(mm)V max [l/s] atv=2.5 m/sDimensiond i(mm)<strong>aquatherm</strong>-6.04-V max [l/s] atv=2.5 m/s18.0 x 1.0 mm 16.0 0.50 20 x 2.8 mm 14.4 0.4022.0 x 1.0 mm 20.0 0.78 25 x 3.5 mm 18.0 0.6528.0 x 1.5 mm 25.0 1.22 32 x 4.4 mm 23.2 1.0035.0 x 1.5 mm 32.0 2.00 40 x 5.5 mm 29.0 1.6042.0 x 1.5 mm 39.0 2.98 50 x 6.9 mm 36.2 2.5554.0 x 2.0 mm 50.0 4.91 63 x 8.6 mm 45.8 4.1064.0 x 2.0 mm 60.0 7.10 75 x 10.3 mm 54.4 5.7576.1 x 2.0 mm 72.1 10.21 90 x 12.3 mm 65.4 8.3088.9 x 2.0 mm 84.9 14.17 110 x 15.1 mm 79.8 12.00108.0 x 2.5 mm 103.0 20.86 125 x 17.1 mm 90.8 16.21


Product RangeFusiotherm ®6Fusiotherm ® -faser composite pipeSDR 7.4Material : Fusiolen ® PP-R (80)faser compositeacc. to : SKZSKZ-No. : A 314Pressure ranking: PN 20 company standardForm supplied : 4 m straight lenghtsPacking unit : in meterColour : green / 4 moss-green stripesmechanically stabilized through a faser mix integratedin the middle layer of the Fusiolen ® PP-R (80)Identification:4 moss-green stripesd idFields of application:The relation between working temperature, pressureload and service years has to be taken fromchapter 1.sProduct approved byArt. No.PipeDimensionPackingunitDiameterWall internal WaterWeightthickness diameter contentds d il/m kg/mmm mm mmDN7070820 mm100202.814.40.1630.152157071025 mm100253.518.00.2540.236207071232 mm40324.423.20.4230.379257071440 mm40405.529.00.6610.590327071650 mm20506.936.21.0290.919407071863 mm20638.645.81.6471.444-7072075 mm207510.354.42.3242.054507072290 mm129012.365.43.3592.9436570724110 mm811015.179.85.0014.4038070726125 mm412517.190.86.4755.669-<strong>aquatherm</strong>-6.05-


Product RangeFusiotherm ®6Fusiotherm ® --faser-composite-pipeSDR 7.4 UVMaterial : Fusiolen ® PP-R (80)faser-compositeacc. to : SKZSKZ-No. : A 314Pressure rating: PN 20 company standardForm supplied : 4 m straight lengthsPacking unit : in meterColour : outside black, inside greenUV-rays resistantMechanically stabilized through a faser mix integratedin the middle layer of Fusiolen ® PP-R (80)Identification:outside black, inside greend idFields of application:The relation between working temperature, pressureload and service years has to be taken fromchapter 1.sArt. No.PipeDimensionPackingunitWall internal WaterDiameterthickness diameter contentds d il/mmm mm mmWeightkg/mDN7075820 mm100202.814.40.1630.205157076025 mm100253.518.00.2540.306207076232 mm40324.423.20.4230.473257076440 mm40405.529.00.6610.709327076650 mm20506.936.21.0291.071407076863 mm20638.645.81.6471.640–7077075 mm207510.354.42.3242.282507077290 mm129012.365.43.3593.2856570774110 mm811015.179.85.0014.9208070776125 mm412517.190.86.4756.228–<strong>aquatherm</strong>-6.06-


Fusiotherm ® s gProduct Range6Fusiotherm ® --stabi-composite pipeSDR 7.4Material : Fusiolen ® PP-R (80)joint with aluminiumacc. to : DVGW W 542ÖVGW / MP 52DVGW-No. : DW 8201AT2414DW 8206AT2415W 1.244 / Lic 203Pressure rating : PN 20Form supplied : 4 m straight lenghtsalso * in coilsPacking unit : in meterColour : greenmechanically stabilized through intergratedaluminium-layerIdentification:evenly perforated surfacesDVGW-Certification for all nominal diameter(Ø 16-110 mm)Fields of application:The relation between working temperature, pressureload and service years has to be taken fromchapter 1.d idd gArt. No.70806PipeDimension16 mmPackingunit100Wall internal (d) (s) WaterDiameterthickness diameter total total contentWeightd s d i d g s gl/mmm mm mm mm mmkg/m DN16 2.2 11.6 17.6 3.0 0.106 0.140 127080820 mm100202.814.421.63.60.1630.210157081025 mm100253.518.026.84.40.2540.290207081232 mm40324.523.033.85.40.4150.466257081440 mm40405.628.842.06.60.6150.701327081650 mm20506.936.252.07.91.0291.054407081863 mm20638.745.665.09.71.6331.573–7082075 mm207510.454.277.011.42.3072.190507082290 mm129012.565.092.013.53.3183.1466570824110 mm811015.279.6113.016.74.9764.60180The following item * is supplied in coils:70856 16 mm 100 16 2.2 11.6 17.6 3.0 0.106 0.140 12aqua--6.07-


FittingsFusiotherm ®6Fusiotherm ® -socketPacking Price/Art. No. Dimensionunit PiecePrice Piece11006 16 mm 10 pc 1 0.00811008 20 mm 10 pc 1 0.01111010 25 mm 10 pc 1 0.01811012 32 mm 5 pc 1 0.02711014 40 mm 5 pc 1 0.04311016 50 mm 5 pc 1 0.08711018 63 mm 1 pc 1 0.12511020 75 mm 1 pc 1 0.20811022 90 mm 1 pc 1 0.33211024 110 mm 1 pc 1 0.59211026 125 mm 1 pc 1 0.809Fusiotherm ® -reducerPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pckg/pc11109 20/ 16 mm 10 pc 1 0.00911110 25/ 16 mm 10 pc 1 0.01211112 25/ 20 mm 10 pc 1 0.01311114 32/ 20 mm 5 pc 1 0.01611116 32/ 25 mm 5 pc 1 0.02111118 40/ 20 mm 5 pc 1 0.02611120 40/ 25 mm 5 pc 1 0.03411122 40/ 32 mm 5 pc 1 0.03511124 50/ 20 mm 5 pc 1 0.04411126 50/ 25 mm 5 pc 1 0.04211128 50/ 32 mm 5 pc 1 0.05211130 50/ 40 mm 5 pc 1 0.05711131 63/ 20 mm 1 pc 1 0.07411132 63/ 25 mm 1 pc 1 0.06911134 63/ 32 mm 1 pc 1 0.08411136 63/ 40 mm 1 pc 1 0.09211138 63/ 50 mm 1 pc 1 0.11611143 75/ 20 mm 1 pc 1 0.11011144 75/ 25 mm 1 pc 1 0.10911145 75/ 32 mm 1 pc 1 0.13111139 75/ 40 mm 1 pc 1 0.13211140 75/ 50 mm 1 pc 1 0.15611142 75/ 63 mm 1 pc 1 0.18211151 90/ 50 mm 1 pc 1 0.20711152 90/ 63 mm 1 pc 1 0.24411153 90/ 75 mm 1 pc 1 0.28811155 110/ 63 mm 1 pc 1 0.34911157 110/ 75 mm 1 pc 1 0.40411159 110/ 90 mm 1 pc 1 0.53111161 125/ 75 mm 1 pc 1 053111163 125/ 90 mm 1 pc 1 0.53111165 125/ 110 mm 1 pc 1 0.819<strong>aquatherm</strong>-6.08-


FittingsFusiotherm ®6Fusiotherm ® -reducing socket female/femaleArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc11238 63/50 mm 1 pc 1 0.11711242 75/63 mm 1 pc 1 0.18111253 90/75 mm 1 pc 1 0.285Fusiotherm ® -elbow 90°Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc12106 16 mm 10 pc 1 0.01112108 20 mm 10 pc 1 0.01812110 25 mm 10 pc 1 0.02512112 32 mm 5 pc 1 0.04112114 40 mm 5 pc 1 0.07112116 50 mm 5 pc 1 0.16112118 63 mm 1 pc 1 0.27712120 75 mm 1 pc 1 0.44712122 90 mm 1 pc 1 0.80212124 110 mm 1 pc 1 1.41212126 125 mm 1 pc 1 1.964Fusiotherm ® -elbow 90°female/malePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc12306 16 mm f/m 10 pc 1 0.01112308 20 mm f/m 10 pc 1 0.01812310 25 mm f/m 10 pc 1 0.02512312 32 mm f/m 5 pc 1 0.04112314 40 mm f/m 5 pc 1 0.071<strong>aquatherm</strong>-6.09-


FittingsFusiotherm ®6Fusiotherm ® -elbow 45°Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc12506 16 mm 10 pc 1 0.00912508 20 mm 10 pc 1 0.01412510 25 mm 10 pc 1 0.01912512 32 mm 5 pc 1 0.03512514 40 mm 5 pc 1 0.05412516 50 mm 5 pc 1 0.11512518 63 mm 1 pc 1 0.22112520 75 mm 1 pc 1 0.34312522 90 mm 1 pc 1 0.55812524 110 mm 1 pc 1 0.99512526 125 mm 1 pc 1 1.278Fusiotherm ® -elbow 45°female/malePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc12708 20 mm f/m 10 pc 1 0.01412710 25 mm f/m 10 pc 1 0.01812712 32 mm f/m 5 pc 1 0.03612714 40 mm f/m 5 pc 1 0.057Fusiotherm ® -tee13108Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc13106 16 mm 10 pc 1 0.01513108 20 mm 10 pc 1 0.02413110 25 mm 10 pc 1 0.03313112 32 mm 5 pc 1 0.06113114 40 mm 5 pc 1 0.08913116 50 mm 5 pc 1 0.20513118 63 mm 1 pc 1 0.36813120 75 mm 1 pc 1 0.55613122 90 mm 1 pc 1 0.96813124 110 mm 1 pc 1 1.71813126 125 mm 1 pc 1 2.671<strong>aquatherm</strong>-6.10-


FittingsFusiotherm ®6Fusiotherm ® -reducing teeArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc13506 20 x 16 x 16 mm 10 pc 1 0.02613508 20 x 16 x 20 mm 10 pc 1 0.02513510 20 x 20 x 16 mm 10 pc 1 0.02513511 20 x 25 x 20 mm 10 pc 1 0.04113512 25 x 16 x 16 mm 10 pc 1 0.04313514 25 x 16 x 20 mm 10 pc 1 0.04113516 25 x 16 x 25 mm 10 pc 1 0.03813518 25 x 20 x 16 mm 10 pc 1 0.04213520 25 x 20 x 20 mm 10 pc 1 0.03913522 25 x 20 x 25 mm 10 pc 1 0.03613528 32 x 16 x 32 mm 5 pc 1 0.05513532 32 x 20 x 20 mm 5 pc 1 0.08213534 32 x 20 x 32 mm 5 pc 1 0.05313540 32 x 25 x 32 mm 5 pc 1 0.06413542 40 x 20 x 40 mm 5 pc 1 0.09213544 40 x 25 x 40 mm 5 pc 1 0.08913546 40 x 32 x 40 mm 5 pc 1 0.10613547 50 x 20 x 50 mm 5 pc 1 0.18413548 50 x 25 x 50 mm 5 pc 1 0.19213550 50 x 32 x 50 mm 5 pc 1 0.18413551 50 x 40 x 50 mm 5 pc 1 0.22413552 63 x 20 x 63 mm 1 pc 1 0.33413554 63 x 25 x 63 mm 1 pc 1 0.33913556 63 x 32 x 63 mm 1 pc 1 0.34413558 63 x 40 x 63 mm 1 pc 1 0.33313560 63 x 50 x 63 mm 1 pc 1 0.40013561 75 x 20 x 75 mm 1 pc 1 0.53713562 75 x 25 x 75 mm 1 pc 1 0.52713564 75 x 32 x 75 mm 1 pc 1 0.52413566 75 x 40 x 75 mm 1 pc 1 0.53713568 75 x 50 x 75 mm 1 pc 1 0.52313570 75 x 63 x 75 mm 1 pc 1 0.55013576 90 x 32 x 90 mm 1 pc 1 0.90213578 90 x 40 x 90 mm 1 pc 1 0.89213580 90 x 50 x 90 mm 1 pc 1 1.00613582 90 x 63 x 90 mm 1 pc 1 0.91513584 90 x 75 x 90 mm 1 pc 1 1.04013586 110 x 63 x 110 mm 1 pc 1 1.67313588 110 x 75 x 110 mm 1 pc 1 1.62713590 110 x 90 x 110 mm 1 pc 1 1.64713592 125 x 75 x 125 mm 1 pc 1 1.62613594 125 x 90 x 125 mm 1 pc 1 1.64713596 125 x 110 x 125 mm 1 pc 1 1.647<strong>aquatherm</strong>-6.11-


FittingsFusiotherm ®6Fusiotherm ® -crossArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc13708 20 mm 10 pc 1 0.02613710 25 mm 10 pc 1 0.03613712 32 mm 5 pc 1 0.06713714 40 mm 5 pc 1 0.105Fusiotherm ® -end capArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc14106 16 mm 10 pc 1 0.00914108 20 mm 10 pc 1 0.01114110 25 mm 10 pc 1 0.00914112 32 mm 5 pc 1 0.02314114 40 mm 5 pc 1 0.04214116 50 mm 5 pc 1 0.07914118 63 mm 1 pc 1 0.14514120 75 mm 1 pc 1 0.24014122 90 mm 1 pc 1 0.37914124 110 mm 1 pc 1 0.61714126 125 mm 1 pc 1 0.857Fusiotherm ® -weldable flange adapter with joint ringArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc15512 32 mm 1 pc 1 0.03115514 40 mm 1 pc 1 0.04415516 50 mm 1 pc 1 0.06115518 63 mm 1 pc 1 0.10015520 75 mm 1 pc 1 0.14315522 90 mm 1 pc 1 0.25215524 110 mm 1 pc 1 0.32715526 125 mm 1 pc 1 1.31015527 125 mm 1 pc 1 1.310*only apply with a fittingFusiotherm ® -plastic flange with steel insertArt. No.for socket no.ofweldedtype nipples holesholecircle<strong>aquatherm</strong>-6.12-Packing-UnitPrice/PiecePricePiecekg/pc15712 32 mm 4 85 mm 1 pc 1 0.45815714 40 mm 4 100 mm 1 pc 1 0.70815716 50 mm 4 100 mm 1 pc 1 0.778suitable forArt. No.:15512155141551615718 63 mm 4 125 mm 1 pc 1 0.910 15518for 15720 socket welded 75 mm type 4 145 nipples: mm 1 pc 1 1.160 15520fits to art.-no. 15512/ 15514/ 15516/ 15518/ 15520/ 15522/ 15524/ 1552615722 90 mm 8 160 mm 1 pc 1 1.390 1552215724 110 mm 8 180 mm 1 pc 1 1.492 15524/1552615726 125 mm 8 210 mm 1 pc 1 2.120 15527


FittingsFusiotherm ®6Fusiotherm ® -weld in saddleArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc15156 40/20 mm 5 pc 1 0.01515158 40/25 mm 5 pc 1 0.01715160 50/20 mm 5 pc 1 0.01815162 50/25 mm 5 pc 1 0.01915164 63/20 mm 5 pc 1 0.01815166 63/25 mm 5 pc 1 0.01915168 63/32 mm 5 pc 1 0.02615170 75/20 mm 5 pc 1 0.01815172 75/25 mm 5 pc 1 0.01915174 75/32 mm 5 pc 1 0.02715176 90/20 mm 5 pc 1 0.01915178 90/25 mm 5 pc 1 0.01915180 90/32 mm 5 pc 1 0.02715181 90/40 mm 5 pc 1 0.04815182 110/20 mm 5 pc 1 0.01915184 110/25 mm 5 pc 1 0.02015186 110/32 mm 5 pc 1 0.02815188 110/40 mm 5 pc 1 0.04915190 125/20 mm 5 pc 1 0.01915192 125/25 mm 5 pc 1 0.02115194 125/32 mm 5 pc 1 0.03015196 125/40 mm 5 pc 1 0.051with weld on surface and weld in socketto be fused with the inner wall of thepipeThe necessary tools for the fusion ofFusiotherm ® -weld in saddles are listedon page 6.36▲ weld in saddle toolsArt. No. 50614 - 50640▲ chamfering tool only in case ofstabi composite pipesArt. No. 50910 + 50912 + 50914▲ Fusiotherm ® -borerArt. No. 50940 + 50942 + 50944Fusiotherm ® -coupling screw jointArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc15812 32 mm 1 pc 1 0.49815814 40 mm 1 pc 1 0.84215816 50 mm 1 pc 1 0.94515818 63 mm 1 pc 1 1.54115820 75 mm 1 pc 1 2.040with 2 socket welded type nipples and joint ringFusiotherm ® -overbridgebow16108Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc16106 16 mm 10 pc 1 0.03916108 20 mm 10 pc 1 0.06516110 25 mm 10 pc 1 0.09616112 32 mm 5 pc 1 0.154<strong>aquatherm</strong>-6.13-


FittingsFusiotherm ®6Fusiotherm ® -electrofusion socketPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc17008 20 mm 1 pc 1 0.03417010 25 mm 1 pc 1 0.04117012 32 mm 1 pc 1 0.04817014 40 mm 1 pc 1 0.06617016 50 mm 1 pc 1 0.08117018 63 mm 1 pc 1 0.12717020 75 mm 1 pc 1 0.16317022 90 mm 1 pc 1 0.21617024 110 mm 1 pc 1 0.380Tool: Fusiotherm ® -electrofusion device (Art. No. 50173)Advice: On welding stabi composite pipes with electrofusion sockets only use peelingtools (Art. No. 50506-50524) with adjustable peeling depth.Fusiotherm ® -pin for pipe repairPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc60600 7/11 mm 10 pc 1 0.008Material: Fusiolen ® PP-R (80) to close pipe holes up to 10 mm.Tool: Fusiotherm ® -repair set (Art. No. 50307+50311).Fusiotherm ® -connecting wall diskArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc20106 16 x 1 /2” f 10 pc 1 0.08520108 20 x 1 /2” f 10 pc 1 0.08520110 20 x 3 /4” f 10 pc 1 0.11120112 25 x 3 /4” f 10 pc 1 0.11120113 25 x 1 /2” f 10 pc 1 0.091Sound absorption platefor Fusiotherm ® - and <strong>aquatherm</strong> ® SHT-connecting wall diskArt. No. DimensionPacking Price/unit PiecePrice Piece79080 - 2 pc 1kg/pcincluding two screws per piece<strong>aquatherm</strong>-6.14-


Fusiotherm ®Armature Connections and Accessories6Sound insulation cleadingfor Fusiotherm ® -connecting wall disk 1 /2“Packing Price/Art. No. Dimensionunit PiecePrice Piecekg/pc20120 thickness = 5 mm 10 pc 1 0.018Mounting railPacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc79090 Length: 560 mm 1 pc 1 0.527galvanized, to fix wall disks including 2 fixing plates and 4 screwsMounting plategalvanized; to fix wall disks as double connectionPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc60010 220/150/80 mm 1 pc 1 0.206Not suitable for connection with sound absorption plate (Art. No. 79080)Fusiotherm ® -cavity wall fitting20114Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc20114 1 /2” 10 pc 1 0.126Fusiotherm ® -cavity wall diskPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc20156 16 x 1 /2” f 10 pc 1 0.08420156 20 x 1 /2” f 10 pc 1 0.081<strong>aquatherm</strong>-6.15-


Fusiotherm ®Armature Connections and Accessories6Fusiotherm ® -transition piecewith counternut, joint ring and tension washer20202Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc20202 16 x 1 /2” f x 3 /4” m 10 pc 1 0.199Fusiotherm ® -transition elbowwith counternut, joint ring and tension washerPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc20206 16 x 1 /2” f x 3 /4” m 10 pc 1 0.20420208 20 x 1 /2” f x 3 /4” m 10 pc 1 0.20020209 25 x 1 /2” f x 3 /4” m 10 pc 1 0.206e.g. for flushing box connection or use with mounting unit (Art. No. 60110, 60115)Fusiotherm ® -plug for pressure testswith joint ringPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc50708 1 /2” 10 pc 1 0.02150710 3 /4” 10 pc 1 0.021Mounting unittwin60110Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc60110 80/100/ 150 mm 1 pc 1 0.64280 100150Fusiotherm ® -metal compound fittings are manufactured from Fusiolen ® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.<strong>aquatherm</strong>-6.16-


Fusiotherm ®Accessories and Transition Pieces6Mounting unitsinglePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc60115 - 1 pc 1 0.275Mounting unitwith Fusiotherm ® -transition elbow (Art. No. 20208)60150Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc60150 - 1 pc 1 1.04480 100with counternut, joint ring and tension washer150Mounting unitwith 1 Fusiotherm ® -transition elbow (Art. No. 20208)Packing Price/Art. No. Dimensionunit PiecePrice Piecekg/pc60155 20x 1 /2”f x 3 /4”m 1 pc 1 0.529with counternut, joint ring and tension washerFusiotherm ® -transition elbowfor cavity wall connectionPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc20210 20x 1 /2”f x 3 /4” m 10 pc 1 0.221with 30 mm thread, counternut, joint ring and tension washerFusiotherm ® -metal compound fittings are manufactured from Fusiolen ® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.<strong>aquatherm</strong>-6.17-


Transition PiecesFusiotherm ®6Fusiotherm ® -transition pieceroundPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc21006 16 x 1 /2” f 10 pc 1 0.07121008 20 x 1 /2” f 10 pc 1 0.07021010 20 x 3 /4” f 10 pc 1 0.09021011 25 x 1 /2” f 10 pc 1 0.07121012 25 x 3 /4” f 10 pc 1 0.08621013 32 x 3 /4” f 5 pc 1 0.093Fusiotherm ® -transition piecewith hexagon socketPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc21106 16 x 1 /2” f 10 pc 1 0.08721108 20 x 1 /2” f 10 pc 1 0.08721110 20 x 3 /4” f 10 pc 1 0.11321111 25 x 1 /2” f 10 pc 1 0.08721112 25 x 3 /4” f 10 pc 1 0.11121113 32 x 3 /4” f 5 pc 1 0.11421114 32 x 1” f 5 pc 1 0.23921115 40 x 1” f 5 pc 1 0.24621116 40 x 1 1 /4” f 5 pc 1 0.38321117 50 x 1 1 /4” f 5 pc 1 0.40121118 50 x 1 1 /2” f 5 pc 1 0.44521119 63 x 1 1 /2” f 1 pc 1 0.46821120 63 x 2” f 1 pc 1 0.65021122 75 x 2” f 1 pc 1 0.671Fusiotherm ® -transition pieceroundPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc21206 16 x 1 /2” m 10 pc 1 0.09821208 20 x 1 /2” m 10 pc 1 0.09621210 20 x 3 /4” m 10 pc 1 0.10821211 25 x 1 /2” m 10 pc 1 0.09921212 25 x 3 /4” m 10 pc 1 0.10821213 32 x 3 /4” m 5 pc 1 0.113Fusiotherm ® -metal compound fittings are manufactured from Fusiolen ® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.<strong>aquatherm</strong>-6.18-


Transition PiecesFusiotherm ®6Fusiotherm ® -transition pieceround, self-sealingArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc21258 20 x 1 /2” m 10 pc 1 0.08921261 25 x 1 /2” m 10 pc 1 0.09121262 25 x 3 /4” m 10 pc 1 0.099Fusiotherm ® -transition piecewith hexagon socketPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc21306 16 x 1 /2” m 10 pc 1 0.12021308 20 x 1 /2” m 10 pc 1 0.11821310 20 x 3 /4” m 10 pc 1 0.12921312 25 x 3 /4” m 10 pc 1 0.12821314 32 x 1” m 5 pc 1 0.24421316 32 x 1 1 /4” m 5 pc 1 0.35721317 40 x 1” m 5 pc 1 0.25021318 40 x 1 1 /4” m 5 pc 1 0.36421319 50 x 1 1 /4” m 5 pc 1 0.39121320 50 x 1 1 /2” m 5 pc 1 0.48021321 63 x 1 1 /2” m 1 pc 1 0.52321322 63 x 2” m 1 pc 1 0.70521323 75 x 2” m 1 pc 1 0.75321324 75 x 2 1 /2” m 1 pc 1 1.02421325 90 x 3” m 1 pc 1 1.53021327 110 x 4” m 1 pc 1 2.816Fusiotherm ® -transition pieceself-sealing, with hexagon socketself-sealingPacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc21355 20 x 1 /2” m 10 pc 1 0.106Fusiotherm ®- -transition pieceself-sealing, with hexagon socketPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc21356 16 x 1 /2” m 10 pc 1 0.11121358 20 x 1 /2” m 10 pc 1 0.111Fusiotherm ® -metal compound fittings are manufactured from Fusiolen ® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.<strong>aquatherm</strong>-6.19-


Transition PiecesFusiotherm ®6Fusiotherm ® -transition elbowArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc23006 16 x 1 /2” f 10 pc 1 0.08223008 20 x 3 /4” f 10 pc 1 0.10823010 20 x 1 /2” f 10 pc 1 0.08123012 25 x 3 /4” f 10 pc 1 0.10623014 25 x 1 /2” f 10 pc 1 0.08723016 32 x 3 /4” f 5 pc 1 0.11023018 32 x 1” f 5 pc 1 0.260Fusiotherm ® -transition elbowmale/femalePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc23208 20 x 1 /2” f 10 pc 1 0.080Fusiotherm ® -transition elbowArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc23504 16 x 1 /2” m 10 pc 1 0.10723506 20 x 1 /2” m 10 pc 1 0.10923508 20 x 3 /4” m 10 pc 1 0.12823510 25 x 3 /4” m 10 pc 1 0.12423512 32 x 3 /4” m 5 pc 1 0.13323514 32 x 1” m 5 pc 1 0.260Fusiotherm ® -metal compound fittings are manufactured from Fusiolen ® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.<strong>aquatherm</strong>-6.20-


Transition PiecesFusiotherm ®6Fusiotherm ® -threaded branch teePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc25004 16 x 1 /2” x 16 10 pc 1 0.09025006 20 x 1 /2” x 20 10 pc 1 0.08825008 20 x 3 /4” x 20 10 pc 1 0.12025010 25 x 1 /2” x 25 10 pc 1 0.09325012 25 x 3 /4” x 25 10 pc 1 0.11625014 32 x 3 /4” x 32 5 pc 1 0.11825016 32 x 1” x 32 5 pc 1 0.272Fusiotherm ® -threaded branch teewith male threadPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc25506 20 x 1 /2” m x 20 10 pc 1 0.115Fusiotherm ® -metal compound fittings are manufactured from Fusiolen ® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.<strong>aquatherm</strong>-6.21-


Fusiotherm ®Threaded Connections and Counterparts6Fusiotherm ® -connecting unionLength: 100 mm, with joint ringPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc26708 20 mm/nut 1” 1 pc 1 0.08326710 25 mm/nut 1 1 /4” 1 pc 1 0.11726712 32 mm/nut 1 1 /2” 1 pc 1 0.16026714 40 mm/nut 2” 1 pc 1 0.25626716 50 mm/nut 2 1 /4” 1 pc 1 0.43626717 50 mm/nut 2 1 /2” 1 pc 1 0.45726718 63 mm/nut 2 3 /4” 1 pc 1 0.54126720 75 mm/nut 3 1 /2” 1 pc 1 0.91826722 90 mm/nut 4” 1 pc 1 1.238Fusiotherm ® -water meter connecting unionwith sealing element26810Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc26810 nut 3 /4” x 25 mm 1 pc 1 0.15126812 nut 3 /4” x 32 mm 1 pc 1 0.162Fusiotherm ® -transition jointISO-StandardPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc27010 nut 1” x20 mm 10 pc 1 0.18227011 nut 1” x25 mm 10 pc 1 0.18527012 nut 1 1 /4” x25 mm 10 pc 1 0.25327013 nut 1 1 /4” x32 mm 5 pc 1 0.27227014 nut 1 1 /2” x32 mm 5 pc 1 0.43727015 nut 1 1 /2” x40 mm 5 pc 1 0.45227016 nut 2” x40 mm 5 pc 1 0.70527017 nut 2” x50 mm 5 pc 1 0.72327018 nut 2 1 /4” x50 mm 5 pc 1 0.91927019 nut 2 1 /4” x63 mm 1 pc 1 0.95127020 nut 2 3 /4” x63 mm 1 pc 1 1.23627021 nut 2 3 /4” x75 mm 1 pc 1 1.26027022 nut 3 1 /2” x75 mm 1 pc 1 1.832Fusiotherm ® -metal compound fittings are manufactured from Fusiolen ® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.<strong>aquatherm</strong>-6.22-


Fusiotherm ®Threaded Connections and Counterparts6Fusiotherm ® -counterpartwith welding socket and male thread for ISO-threaded jointsPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc27310 1” m x 20 mm 10 pc 1 0.14927311 1” m x 25 mm 10 pc 1 0.15027312 1 1 /4” m x 25 mm 10 pc 1 0.22227313 1 1 /4” m x 32 mm 5 pc 1 0.22627314 1 1 /2” m x 32 mm 5 pc 1 0.40427315 1 1 /2” m x 40 mm 5 pc 1 0.40927316 2” m x 40 mm 5 pc 1 0.60427317 2” m x 50 mm 5 pc 1 0.63027318 2 1 /4” m x 50 mm 5 pc 1 0.66527319 2 1 /4” m x 63 mm 1 pc 1 0.69427320 2 3 /4” m x 63 mm 1 pc 1 1.07127321 2 3 /4” m x 75 mm 1 pc 1 1.09527322 3 1 /2” m x 75 mm 1 pc 1 1.442brass counterpartwith female thread, for ISO-threaded joints / threaded connectionPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc27510 1” m x 1 /2” f 10 pc 1 0.06327512 1 1 /4” m x 3 /4” f 10 pc 1 0.12027514 1 1 /2” m x 1” f 5 pc 1 0.17327516 2” m x 1 1 /4” f 5 pc 1 0.25727518 2 1 /4” m x 1 1 /2” f 5 pc 1 0.33527520 2 3 /4” m x 2” f 1 pc 1 0.50827522 3 1 /2” m x 2 1 /2” f 1 pc 1 0.80827524 4” m x 3” f 1 pc 1 0.946brass counterpartwith male thread, for ISO-threaded joints / threaded connectionPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc27710 1” m x 1 /2” m 10 pc 1 0.10827712 1 1 /4” m x 3 /4” m 10 pc 1 0.19027714 1 1 /2” m x 1” m 5 pc 1 0.24827716 2” m x 1 1 /4” m 5 pc 1 0.44227718 2 1 /4” m x 1 1 /2” m 5 pc 1 0.47127720 2 3 /4” m x 2” m 1 pc 1 0.80827722 3 1 /2” m x 2 1 /2” m 1 pc 1 1.24427724 4” m x 3” m 1 pc 1 1.404Fusiotherm ® -metal compound fittings are manufactured from Fusiolen ® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.<strong>aquatherm</strong>-6.23-


T-StückT-StückDistributors and AccessoriesFusiotherm ®6Fusiotherm ® -weld in saddlewith female thread and hexagon socket, with weld on surface and weld insocket to be fused with the inner wall of the pipeArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc28214 40/25 x 1 /2” f 5 pc 1 0.08728216 50/25 x 1 /2” f 5 pc 1 0.08828218 63/25 x 1 /2” f 5 pc 1 0.08828220 70/25 x 1 /2” f 5 pc 1 0.08828222 90/25 x 1 /2” f 5 pc 1 0.08828224 110/25 x 1 /2” f 5 pc 1 0.08828226 125/25 x 1 /2” f 5 pc 1 0.09128234 40/25 x 3 /4” f 5 pc 1 0.10828236 50/25 x 3 /4” f 5 pc 1 0.11128238 63/25 x 3 /4” f 5 pc 1 0.11028240 75/25 x 3 /4” f 5 pc 1 0.10928240 90/25 x 3 /4” f 5 pc 1 0.11028244 110/25 x 3 /4” f 5 pc 1 0.11128246 125/25 x 3 /4” f 5 pc 1 0.112The necessary tools for the fusionFusiotherm ® - weld in saddles are listed:▲ weld in saddle toolArt. No. 50614 - 50640▲ chamfering deviceArt. No. 50910 + 50912 + 50914(only stabi composite-pipe)▲ Fusiotherm ® -BorerArt. No. 50940 + 50942 + 50944Fusiotherm ® -distribution block sanitaryincluding 1 plug and 2 fasteningsPacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc30115 20/25 mm 1 pc 1 0.276passage: 25 mm (socket) / 2 branch connections: 20 mm (socket)Fusiotherm ® -distribution block sanitaryPacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc30130 25/20 mm h.: 70 mm 1 pc 1 0.316complete with insulation (Art. No. 30115)<strong>aquatherm</strong>-6.24-


30602Distributors and AccessoriesFusiotherm ®6Fusiotherm ® -distribution pipeLength: 246 mm, with 4 branchesPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc30602 ø 32 mm x 16 mm 1 pc 1 0.14130604 ø 32 mm x 20 mm 1 pc 1 0.134The distribution pipe can be shortened or supplemented by fusion with further distributionpipes acc. to demand. Other distributors on demand!Fusiotherm ® -distributor end piecewith female thread30804Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc30804 32 mm x 1 /2” f 1 pc 1 0.083Fusiotherm ® -transition piece as distributor endpiece with female threadBall cock for Fusiotherm ® -distribution pipe female/malePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc78000 32 mm m/f 2 pc 1 1.168<strong>aquatherm</strong>-6.25-


Fusiotherm ® 40808Shut-off Devices6Supporting strap for Fusiotherm ® -distributionpipe galvanized, twinPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc60210 for ø 32 mm 2 pc 1 0.222Fusiotherm ® -screw-down stop globe valvefor surface installationPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc40808 20 mm 1 pc 1 0.20540810 25 mm 1 pc 1 0.21140812 32 mm 1 pc 1 0.35140814 40 mm 1 pc 1 0.570Fusiotherm ® -concealed valvechromium-platedPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc40858 20 mm 1 pc 1 0.32340860 25 mm 1 pc 1 0.33240862 32 mm 1 pc 1 0.415Fusiotherm ® -concealed valvechromium-platedPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc40878 20 mm 1 pc 1 0.35740880 25 mm 1 pc 1 0.37040882 32 mm 1 pc 1 0.441flexible for building depths up to 100 mm<strong>aquatherm</strong>-6.26-


Shut-off DevicesFusiotherm ®6Fusiotherm ® -concealed valvechromium-platedArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc40888 20 mm 1 pc 1 0.33040890 25 mm 1 pc 1 0.34140892 32 mm 1 pc 1 0.424Extension for Fusiotherm ® -concealed valvechromium-plated for Art. No. 40858 - 40862Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc40900 Length: 92 mm 1 pc 1 0.13740902 Length: 132 mm 1 pc 1 0.20340900Fusiotherm ® -stop valve body40908Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc40908 20 mm/ 3 /4” 1 pc 1 0.10640910 25 mm/ 3 /4” 1 pc 1 0.09840912 32 mm/ 1” 1 pc 1 0.14440914 40 mm/ 1 1 /4” 1 pc 1 0.309Fusiotherm ® -inclined valvewithout drainPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc41108 20 mm 1 pc 1 0.29441110 25 mm 1 pc 1 0.28241112 32 mm 1 pc 1 0.42341114 40 mm 1 pc 1 0.820<strong>aquatherm</strong>-6.27-


Shut-off DevicesFusiotherm ®6Fusiotherm ® -KFR valvewithout drainArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc41208 20 mm 1 pc 1 0.29841210 25 mm 1 pc 1 0.28641212 32 mm 1 pc 1 0.43441214 40 mm 1 pc 1 0.842Fusiotherm ® -ball cockPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc41308 20 mm 1 pc 1 0.28041310 25 mm 1 pc 1 0.37141312 32 mm 1 pc 1 0.59341314 40 mm 1 pc 1 0.95041316 50 mm 1 pc 1 1.58541318 63 mm 1 pc 1 2.55241320 75 mm 1 pc 1 4.09041322 90 mm 1 pc 1 6.125DVGW DW-8511AS2078Art. No. 41308 - 41318Extension for Fusiotherm ® -ball cockArt.-No. DimensionPacking Price/unit PiecePrice Piece kg/pc41378 20/25 mm L: 35 mm 1 pc 1 0.12041382 32/40 mm L: 35 mm 1 pc 1 0.12041386 50/63 mm L: 46 mm 1 pc 1 0.128Fusiotherm ® PP - ball cockPacking Price/ PriceArt. No. Dimensionunit Piece EuroPiecekg/pc41388 20 mm 1 1 0.1341390 25 mm 1 1 0.2041392 32 mm 1 1 0.2941394 40 mm 1 1 0.4741396 50 mm 1 1 0.7441398 63 mm 1 1 1.17Execution with union nut and welding socket.<strong>aquatherm</strong>-6.28-


Radiator ConnectionsFusiotherm ®6Fusiotherm ® PP - ball cockArt. No. DimensionPacking Price/ Priceunit Piece EuroPiece41400 75 mm 1 1 6.441402 90 mm 1 1 9.341404 110 mm 1 1 11.341406 125 mm 1 1 13.5Design with flange connection on both sides.For connection withFusiotherm ® -weldable flange adapter (Art. No. 15520-15527)as well as withFusiotherm ® -plastic flange (Art. No. 15720-15726)kg/pcFusiotherm ® -draining branchto weld in Fusiotherm ® -valves41408Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc41408 20 mm 1 pc 1 0.09841410 25 mm 1 pc 1 0.09441412 32 mm 1 pc 1 0.11541414 40 mm 1 pc 1 0.13941416 50 mm 1 pc 1 0.20141418 63 mm 1 pc 1 0.288<strong>aquatherm</strong> ® -connecting bendto weld in Fusiotherm ® -valvesPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc85120 16 x 2.0 mm 1 pc 1 0.083including 2 supporting sleeves (Ø 11,7 mm) and 1 fastening plugMaterial: Fusiolen ® PP-R (80). colour: white.Connection with two Ø 16 mm welding tools (Art. No. 50206).Welding device (Art. No. 50137) is equipped with suitable distances to fix the tools.<strong>aquatherm</strong> ® -connecting bendPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc85121 16 x 2.0 mm 1 pc 1 0.076including 1 fastening plugMaterial: Fusiolen ® PP-R (80). colour: white.Connection with two Ø 16 mm welding tools (Art. No. 50206).Welding device (Art. No. 50137) is equipped with suitable distances to fix the tools.<strong>aquatherm</strong>-6.29-


Radiator ConnectionsFusiotherm ®6<strong>aquatherm</strong> ® -distribution blockfor skirting board or floor installationPacking Price/Art. No. Dimensionunit PiecePrice Piece85123 20/16 mm 1 pc 1 0.091passage 20 mm. 2 connections including 1 plug (20 mm)Material: Fusiolen ® PP-R (80). colour: green.Double welding with <strong>aquatherm</strong> ® -welding device (Art. No. 50137)connection with two Ø 16 mm and two Ø 20 mm tools is possible.kg/pc<strong>aquatherm</strong> ® -reduction nipplePacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc85115 1/2” m x 3 /4” m 2 pc 1 0.133to connect the radiator valves with compact valve radiators, connection 1 /2“ f.<strong>aquatherm</strong> ® -protective sleevePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc85125 for pipe- Ø up to 17 mm 2 pc 1 0.133pipes 50 mm apartto protect the connection pipes in case of a straight radiator connection (from thefloor) Material: Fusiolen ® PP-R (80). colour: green.<strong>aquatherm</strong> ® -double-cap rosettemade of PA / colour: whitePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc79550 Ø - 17.5 mm 5 pc 1 0.009to cover the connection pipes coming out of the floor<strong>aquatherm</strong>-6.30-


Radiator ConnectionsFusiotherm ®6<strong>aquatherm</strong> ® -elbow 90°Material: Fusiolen ® PP-R (80) / colour: whitePacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc82106 16 mm 10 pc 1 0.01112106<strong>aquatherm</strong> ® -elbow 90°male/female , Material: Fusiolen ® PP-R (80) / colour: whitePacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc82306 16 mm f/m 10 pc 1 0.01112308<strong>aquatherm</strong> ® -radiator connection setPacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc83006 16 mm with nut R 3 /4” 1 Set Set 0.145Anschluß-Set 830061comprising:2 connection units (L: 120 mm)Material: Fusiolen ® PP-R (80) / colour: white2 metal tension ring2 nuts, chromium-plated2 adapter,2 joint ring<strong>aquatherm</strong> ® -radiator connection unitwith hexagon socketPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc83306 16 mm x 1 /2“ m 10 pc 1 0.074Material: Fusiolen ® PP-R (80) / colour: white / nickle-plated brass thread<strong>aquatherm</strong>-6.31-


Fusiotherm ®Cutting and Welding Devices6Fusiotherm ® -pipe cutterArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc50102 16 - 40 mm 1 pc 1 0.42550105 50 - 125 mm 1 pc 1 1.418Fusiotherm ® -pipe cutterPacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc50104 16 - 40 mm 1 pc 1 0.593IMPORTANT:Do not cut the Fusiotherm ® - pipes with customary metal cutting sawsIt is possible to cut Fusiotherm ® - pipes with customary saws with sawblades suitable for plasticFusiotherm ® -welding device hand-operated(500 W)fusiothermPacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc50136 for pipe-Ø 16-32 mm 1 pc 1 5.900<strong>aquatherm</strong>Small device for weldings up to 32 mm in hardly accessible installation parts.<strong>aquatherm</strong>-6.32-


<strong>aquatherm</strong>fusiothermWelding DeviceFusiotherm ®6Fusiotherm ® -welding device hand-operated (800 W)Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc50137 for pipe-Ø 16-63 mm 1 pc 1 7.800<strong>aquatherm</strong>With base and case for toolsFusiotherm ® -welding device hand-operated (1400 W)Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc50141 for pipe-Ø 50-125 mm 1 pc 1 9.300<strong>aquatherm</strong>fusiothermWith base and case for toolsFusiotherm ® -welding machine (1400 W)Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc50147 for pipe-Ø 50-125 mm 1 pc 1 84.000welding tools 50-125 mm (Art. No.: 50216-50226)Fusiotherm ® -welding device hand-operated (1400 W)and wooden transport caseFusiotherm ® -electrofusion device<strong>aquatherm</strong>Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc50173 for pipe-Ø 20-110 mm 1 pc 1 2.166for Fusiotherm ® -electrofusion sockets<strong>aquatherm</strong>-6.33-


Welding DeviceFusiotherm ®6Fusiotherm ® -thermocolour pencilPacking Price/Art. No. Dimensionunit PiecePrice Piece kg/pc50190 - 1 pc 1 0.012to check the correct welding temperatureCleansing clothsfor electric welding socketPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc50193 box á 100 towels 1 1 1 0.347Fusiotherm ® -welding tooldoublePacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc50206 16 mm 1 pc 1 0.11050208 20 mm 1 pc 1 0.11350210 25 mm 1 pc 1 0.14250212 32 mm 1 pc 1 0.20950214 40 mm 1 pc 1 0.30850216 50 mm 1 pc 1 0.45450218 63 mm 1 pc 1 0.68050220 75 mm 1 pc 1 0.91650222 90 mm 1 pc 1 1.41650224 110 mm 1 pc 1 2.45050226 125 mm 1 pc 1 3.324Fusiotherm ® -repair setto close pipe holes up to 10 mm (repair pin Art. No. 60600)Packing Price/Art. No. Dimensionunit PiecePrice Piecekg/pc50307 7 mm 1 pc 1 0.16750311 11 mm 1 pc 1 0.166<strong>aquatherm</strong>-6.34-


Peeling ToolsFusiotherm ®6Fusiotherm ® -peeling toolfor PP-stabi and stabi composite pipesArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc50406 16 mm 1 pc 1 0.21750408 20 mm 1 pc 1 0.26950410 25 mm 1 pc 1 0.32550412 32 mm 1 pc 1 0.428to clamp into the drilling machineFusiotherm ® -peeling toolfor PP-stabi and stabi composite pipesPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc50506 16+20 mm 1 pc 1 0.43450508 20+25 mm 1 pc 1 0.39950512 32+40 mm 1 pc 1 0.66850514 40+50 mm 1 pc 1 1.01350518 63+75 mm 1 pc 1 1.50550524 90+110 mm 1 pc 1 1.033adaptable to bigger peeling depth to fuse stabi composite pipe with eletric weldingsocket (Art. No. 17008-17024)Spare bladefor Fusiotherm ® -peeling tools (Art. No. 504..+505..)Packing Price/Art. No. Dimensionunit PiecePrice Piecekg/pc50440 - 1 pc 1 0.002<strong>aquatherm</strong>-6.35-


Fusiotherm ®Saddle Welding Tools and Installation Aids6Fusiotherm ® -welding toolto weld saddles belonging to the Art. No. 15156-15196 and 28214-2824650619Art. No. DimensionPacking Price/unit PiecePrice Piece kg/pc50614 40/20 + 25 mm 1 pc 1 0.18550616 50/20 + 25 mm 1 pc 1 0.22350619 63/20 + 25 mm 1 pc 1 0.24550620 63/ 32 mm 1 pc 1 0.22650623 75/20 + 25 mm 1 pc 1 0.25450624 75/ 32 mm 1 pc 1 0.25650627 90/20 + 25 mm 1 pc 1 0.26750628 90/ 32 mm 1 pc 1 0.27450629 90/ 40 mm 1 pc 1 0.46450631 110/20 + 25 mm 1 pc 1 0.27850632 110/ 32 mm 1 pc 1 0.28650634 110/ 40 mm 1 pc 1 0.48150636 125/20 + 25 mm 1 pc 1 0.29250638 125/ 32 mm 1 pc 1 0.30050640 125/ 40 mm 1 pc 1 0.508Fusiotherm ® -chamfering deviceArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc50910 20+25 mm 1 pc 1 0.21550912 32 mm 1 pc 1 0.32150914 40 mm 1 pc 1 0.475to remove the rest of the aluminium remaining at the bore hole of stabi compositepipes - preparing the saddle weldingOnly stabi composite pipeFusiotherm ® -borerfor the mounting of weld in saddlesPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc50940 20+25 mm 1 pc 1 0.13750942 32 mm 1 pc 1 0.20850944 40 mm 1 pc 1 0.281<strong>aquatherm</strong>-6.36-


AccessoriesFusiotherm ®6Fusiotherm ® -assembling jigwith 2 thread plugs for pressure test 1 / 2 “Packing Price/Art. No. Dimensionunit PiecePrice Piece kg/pc50700 - 1 pc 1 0.252250 200 150 100 80<strong>aquatherm</strong>80 100 150 200 25050700Pipe supporting sleevebrass, for pipe 16 x 2.2 mmPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc85110 11.4 mm 10 pc 1 0.005Pipe supporting sleevebrass, for pipe 16 x 2.7 mmPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc10186 10.4 mm 10 pc 1 0.005Pipe clampsfor Fusiotherm ® -pipesPacking Price/Art. No. Dimensionunit PiecePrice Piecekg/pc60516 16 mm 50 pc 1 0.04560520 20 mm 50 pc 1 0.04860525 25 mm 50 pc 1 0.05160532 32 mm 50 pc 1 0.06060540 40 mm 50 pc 1 0.06760550 50 mm 50 pc 1 0.07960563 63 mm 25 pc 1 0.09160575 75 mm 25 pc 1 0.10560590 90 mm 25 pc 1 0.12860594 110 mm 25 pc 1 0.15560595 125 mm 25 pc 1 0.212suitable for sliding and fixed point installation, thread connection : 16-50 mm = 8 mm/ 63-125 mm = 8 and 10 mm<strong>aquatherm</strong>-6.37-


AccessoriesFusiotherm ®6Pipe fastening bowflexible for 16-32 mm Fusiotherm ® -pipeArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc60604 single,Ø 8mm L.:45 mm 50 pc 1 0.00560606 single,Ø 8mm L.:75 mm 50 pc 1 0.00760608 double,Ø 8mm L.:45 mm 50 pc 1 0.00860610 double,Ø 8mm L.:75 mm 50 pc 1 0.009material: PA / colour: blackL: 45/75 mmPlastic pipe clampsfor Fusiotherm ® -pipesArt. No. DimensionPacking Price/unit PiecePrice Piece kg/pc60616 16 mm 50 pc 1 0.00760620 20 mm 50 pc 1 0.00860625 25 mm 50 pc 1 0.016amaterial: Fusiolen ® PP-R (80) / colour: green<strong>aquatherm</strong>-6.38-


LegendFusiotherm ®6Chapter 1FeaturesDesignation Symbol UnitInduced stress (σ = sigma) σ V^ N/mm 2Pressure p mbar (bar)Chapter 4Installation PrinciplesSafety-factor Sf –Linear expansion (∆ = delta) ∆l mmPipe length L mExpansion coefficient (α = alpha) α mm/mK [K -1 ]Working temperature T w °CInstallation temperature T M °CDifference in temperatur (∆ = delta) ∆T KLength of the bending side L S mmBending side with pre-press L SV mmMaterial specific constant K mmBreadth of the expansion loop A min mmSafe distance SA mmChapter 5PlanningArea A mm 2CirculatoryPressure gradient R mbar/m·Vl/sMinimum pressure of flow p min Fl mbar (bar)Flow rate v m/sChapter 6Product RangeCoefficient of loss (ζ = Zeta) ζ −Diameter d mmInternal diameter d a mmExternal diameter d i mmWall thickness s mmInsulation thickness s l mm<strong>aquatherm</strong>-6.39-


Fusiotherm ®Sales, Warranty and Delivery conditionsI. Anwendbarkeit:1. Für jede von <strong>aquatherm</strong> auszuführende Lieferung sind die nachstehenden Bedingungen maßgebend.MündlicheNebenabreden werden nur durch schriftliche Bestätigung von <strong>aquatherm</strong> rechtswirksam.Durch Erteilung eines Auftrages gelten diese Bedingungen als anerkannt. Wenn dieGegenbestätigung des Käufers abweichende Bestimmungen enthält, gelten diese nur, wenn sievon <strong>aquatherm</strong> schriftlich anerkannt werden. Bei fortlaufender Geschäftsverbindung gelten dieseLieferungs- und Zahlungsbedingungen für jeden einzelnen Auftrag, auch wenn die Bedingungennicht jeder einzelnen Auftragsbestätigung ausdrücklich beigelegt sind oder auf sie Bezug genommenist.II. Lieferbedingungen:1. Angebote sind freibleibend. Typenmuster sind unverbindlich; sie kennzeichnen den allgemeinenCharakter der Ware, nicht aber deren einzelne Eigenschaften. Technische Verbesserungen behaltenwir uns vor.Soweit Preise nicht vereinbart sind,werden die am Liefertage gültigen Preise berechnet.Erfahren die Preise zwischen Auftragsbestätigung und Auslieferung infolge Steigens derRohstoffkosten, Löhne und Transportkosten oder aus einem sonstigen, von <strong>aquatherm</strong> nicht vertretbaremGrunde eine Erhöhung, so werden die Parteien über die Preise neu verhandeln. Wird innerhalbvon 14 Tagen ab Eingang des Änderungsverlangens eine Einigung nicht erzielt, so kann jedePartei vom Vertrag zurücktreten.2. Abschlüsse des Außendienstes sowie telefonische Abmachungen bedürfen zur Wirksamkeit derschriftlichen Bestätigung durch <strong>aquatherm</strong>.3. An vereinbarte Lieferungs- und Leistungsfristen ist <strong>aquatherm</strong> nicht gebunden in Fällen von Streiksoder Aussperrungen im Betrieb von <strong>aquatherm</strong> oder in einem für <strong>aquatherm</strong> arbeitenden Betrieb,Energiemangel, Verkehrsstörungen, behördlichen Verfügungen und nicht termingerechterSelbstbelieferung, wenn und soweit diese Umstände für <strong>aquatherm</strong> objektiv nicht vorhersehbarwaren, sowie in Fällen höherer Gewalt. In diesen Fällen verlängert sich die Lieferzeit um die Dauerder Behinderung.Wird durch diese Umstände die Lieferung oder Leistung unmöglich, so wird <strong>aquatherm</strong>von der Lieferverpflichtung frei. Im übrigen haftet <strong>aquatherm</strong> für Vorsatz oder grobeFahrlässigkeit. <strong>aquatherm</strong> wird den Käufer sobald wie möglich von einer Lieferüberschreitung oderder Unmöglichkeit der Belieferung in Kenntnis setzen.Der Käufer ist zum Rücktritt vom Vertrag berechtigt, wenn er <strong>aquatherm</strong> zuvor eine Nachfrist zurLieferung von 14 Tagen gesetzt und dabei zugleich den Rücktritt angedroht hat. Bei verspäteteroder unterbliebener Lieferung hat er keinen Anspruch auf Schadensersatz, es sei denn, dass <strong>aquatherm</strong>oder den Erfüllungsgehilfen von <strong>aquatherm</strong> Vorsatz oder grobe Fahrlässigkeit zur Last fällt.4. Die Ware reist auf Gefahr des Käufers, auch bei Franco-Lieferungen. Die Gefahr des zufälligenUntergangs oder der zufälligen Verschlechterung geht mit der Übergabe an den Transporteur -auch bei Lieferung frei Bestimmungsort - auf den Käufer über. Bei Versendung mit eigenenFahrzeugen von <strong>aquatherm</strong> geht die Gefahr mit Abschluß der Verladung auf den Käufer über.III. Frachtkosten :1. Ab Euro 1000,00 Warenwert erfolgt die Lieferung frei Station innerhalb der BRD. Unter gleichenVoraussetzungen erfolgt die Lieferung ins Ausland frachtfrei bis Grenze BRD. Bei Lieferungen unterden angegebenen Mengen bzw. Werten gehen die Frachtkosten voll zu Lasten des Käufers.IV. Zahlungsbedingungen:1. Sofern keine anderen Vereinbarungen getroffen sind, sind Rechnungen innerhalb von 30 Tagennach Rechnungsstellung netto ohne Skontoabzug zu zahlen. Bei Zahlung innerhalb von 10 Tagenwerden 2% Skonto gewährt. Anderslautende Konditionen bedürfen in jedem Fall der schriftlichenBestätigung durch <strong>aquatherm</strong>.2. Skontogewährung setzt die Erfüllung sämtlicher fälligen Zahlungsverpflichtungen aus früherenLieferungen voraus. Zahlungen werden zunächst auf Zinsforderungen und dann auf die ältestenForderungsrückstände verbucht.3. Werden eigene oder fremde Akzepte gegeben, so gehen die Wechselsteuern und Diskontspesenzu Lasten des Käufers. Zahlungen durch Wechsel gelten nicht als Barzahlung und haben keinenAnspruch auf Kassaskonto. Die Hereinnahme eigener oder fremder Akzepte behält sich <strong>aquatherm</strong>vor.4. Wechsel und Schecks werden nur unter Vorbehalt der Einlösung gutgebracht. <strong>aquatherm</strong> übernimmtkeine Gewähr für rechtzeitiges Vorzeigen und Erhebung von Protesten. Im Falle einesWechselprotestes, sei es eines Eigenakzeptes des Kunden, sei es bei nicht sofortiger Begleichungeines protestierten fremden Akzeptes, werden die Ansprüche aus allen noch laufenden Wechselnungeachtet, ob es eigene oder fremde Akzepte sind, sofort fällig.5. Bei Forderungen aufgrund mehrere Lieferungen bzw. Leistungen bleibt die Verrechnung vonGeldeingängen auf die eine oder auf die andere Schuld <strong>aquatherm</strong> überlassen.6. Mit Gegenforderungen kann der Käufer nur aufrechnen, wenn sie unbestritten oder rechtskräftigfestgestellt sind.7. Zahlungen sind nur dann rechtswirksam, wenn sie unmittelbar an <strong>aquatherm</strong> erfolgen. Angestellteoder Vertreter dürfen Zahlungen nur aufgrund besonderer Vollmacht entgegennehmen.8. Nach dem Ausland erfolgt die Lieferung, soweit nicht besondere Vereinbarungen bestehen, gegenvorherige Kasse.Ansonsten hat der Käufer durch seine Bank auf eigene Kosten ein unwiderruflichesDokumentenakkreditiv eröffnen zu lassen, welches zugunsten von <strong>aquatherm</strong> zu stellen ist.9. Sämtliche Forderungen von <strong>aquatherm</strong> werden in jedem Fall dann sofort fällig,wenn der Käufer mitder Erfüllung einer anderen Verbindlichkeit ihm gegenüber in Verzug gerät.Das gleiche gilt,wenn erseine Zahlungen einstellt, überschuldet ist, über sein Vermögen das Insolvenzverfahren eröffnet wirdoder die Eröffnung eines solchen Verfahrens mangels Masse abgelehnt wird oder Umständebekannt werden, die begründete Zweifel an der Kreditwürdigkeit des Käufers rechtfertigen.10. Bei Zahlungsverzug des Käufers ist <strong>aquatherm</strong> berechtigt, weitere Lieferungen bzw. Leistungen vonVorauszahlungen oder Sicherheitsleistungen abhängig zu machen oder die gesetzlichenAnsprüche geltend zu machen.Entgegengenommene Wechsel können vor Verfall zurückgegebenund sofortige Bezahlung verlangt werden.nach ihrer Wahl den Mangel beseitigen oder eine mangelfreie Sache liefern kann.Wählt <strong>aquatherm</strong>die Nacherfüllung in Form der Nachbesserung, kann der Käufer weitergehende gesetzlicheRechte nur geltend machen, wenn er <strong>aquatherm</strong> zweimal die Möglichkeit zur Nachbesserung eingeräumthat.Hat <strong>aquatherm</strong> eine Beschaffenheitsgarantie übernommen,so stehen dem Käufer imGarantiefall – unbeschadet der gesetzlichen Ansprüche – die Rechte aus der Garantie zu den inder Garantieerklärung und der einschlägigen Werbung angegebenen Bedingungen zu.7. Schlägt die Nacherfüllung nach Maßgabe von Absatz 6 fehl, so kann der Käufer den Kaufpreis mindernoder vom Vertrag zurücktreten. Schadensersatz wegen eines Sachmangels kann nur nachMaßgabe der nachstehenden Ziffer VI. geltend gemacht werden.VI. Beschränkung der Haftung für Schadensersatz:Die Haftung für solche Schäden, die nicht auf einer vorsätzlichen oder grob fahrlässigenPflichtverletzung beruhen, wird ausgeschlossen; einer vorsätzlichen oder grob fahrlässigenPflichtverletzung steht diejenige eines gesetzlichen Vertreters oder Erfüllungsgehilfen von <strong>aquatherm</strong>gleich.Anspruch auf Ersatz von Verspätungsschäden hat der Käufer nur, sofern er <strong>aquatherm</strong> zuvor unterangemessener Fristsetzung Gelegenheit zur Nachlieferung bzw. zum Ausgleich des bereits entstandenenSchadens unverzüglich nach Feststellung eines Sachmangels gibt.Der Ausschluß der Haftung gilt nicht für Schäden aus der Verletzung des Lebens, des Körpers oderder Gesundheit, die auf einer fahrlässigen Pflichtverletzung oder vorsätzlichen oder fahrlässigenPflichtverletzung eines gesetzlichen Vertreters oder Erfüllungsgehilfen von <strong>aquatherm</strong> beruhen.VII. Verjährung:Die Verjährungsfrist für Ansprüche und Rechte des Käufers wegen eines Sachmangels wird auf einJahr begrenzt. Das gilt nicht bei Lieferung einer Sache, die entsprechend ihrer üblichenVerwendungsweise für ein Bauwerk verwendet worden ist und dessen Mangelhaftigkeit verursachthat; in diesem Fall gelten die gesetzlichen Gewährleistungsfristen.VIII. Besondere Garantie mit eingeschränkter Sachmängelhaftung<strong>aquatherm</strong> übernimmt nach Ablauf der Verjährungsfrist für Mängelansprüche auf die Dauer von 10Jahren, beginnend mit dem Produktionsdatum der Rohre oder Fittings gem. Signierung bzw.Stempel, eine Garantie für die von ihr hergestellten bzw. vertriebenen Kunststoffrohre und Fittingsnach Maßgabe der nachfolgenden Garantiebedingungen:– Von der Garantieerklärung erfasst werden Sachmängel, die nachweislich in einem Materialfehlervon Kunststoffrohren und Fittings bestehen; nicht erfasst werden jedoch Sachmängel bei solchenKunststoffrohren und Fittings, die nach der Brandklasse B1 “als schwer entflammbar“ in den Verkehrgebracht werden.– Voraussetzung für eine Gewährleistung aufgrund der Garantieerklärung ist, dass die allgemeinenRegeln der Technik, insbesondere die Richtlinien für den Einbau des jeweiligen Systems, beachtetwerden und <strong>aquatherm</strong> innerhalb von 8 Tagen nach Eintritt des Schadens die Möglichkeit zurSchadensüberprüfung bzw.der Beseitigung des Schadens gegeben wird.Wird dagegen verstoßen,ist die Garantieerklärung gegenstandslos.– Sachmängel, die innerhalb der Garantieerklärung auftreten, sind innerhalb der 6-monatigenGewährleistungsfrist gerichtlich geltend zu machen.– Im Rahmen der Garantieerklärung leistet <strong>aquatherm</strong> kostenlos Ersatz für Kunststoffrohre und Fittings,ersetzt die Aufwendungen Dritter für Beseitigung, Ausbau und Freilegung der mangelhaftenErzeugnisse sowie für den Einbau, die Anbringung, Verlegung und Abnahme mängelfreierErzeugnisse und leistet Schadensersatz, sofern an Sachen Dritter durch mangelhafte Kunststoffrohreoder Fittings ein Schaden verursacht wird.– Im Rahmen des Deckungsschutzes in der bestehenden Betriebshaftpflichtversicherung leistet<strong>aquatherm</strong> Ersatz bis zu einer Deckungssumme von 2,5 Mio. EUR für Sachschäden. WeitergehendeAnsprüche - gleich aus welchen rechtlichen Gründen - bestehen nicht.– Von der Garantie ausgeschlossen sind alle Dichtungselemente, die in den Systemen <strong>aquatherm</strong>,fusiotherm und <strong>aquatherm</strong> SHT Verwendung finden.IX. Eigentumsvorbehalt:1. <strong>aquatherm</strong> behält sich das Eigentum an der Ware bis zum Eingang aller Zahlungen aus demLiefervertrag vor. Bei vertragswidrigem Verhalten des Käufers, insbesondere bei Zahlungsverzug, ist<strong>aquatherm</strong> berechtigt, die Ware zurückzufordern, und der Käufer ist verpflichtet, die Ware zurückzugeben.<strong>aquatherm</strong> ist nach Rücknahme der Ware zu deren Verwertung bzw. anderweitigerVeräußerung befugt.Bereits erfolgte Teilzahlungen des Käufers – ggf.abzüglich auf seiten von <strong>aquatherm</strong>entstandener Kosten – sind dem Käufer zurückzuerstatten.2. Der Käufer ist berechtigt,die Ware im ordentlichen Geschäftsgang weiter zu veräußern.Er tritt bereitsjetzt <strong>aquatherm</strong> alle Forderungen in Höhe des Rechnungsbetrages ab, die ihm aus derWeiterveräußerung gegen seine Abnehmer oder Dritte zustehen, und zwar unabhängig davon, obdie Kaufsache ohne oder nach Verarbeitung weiter verkauft worden ist.Die Verarbeitung der Kaufsache durch den Käufer wird stets für <strong>aquatherm</strong> vorgenommen.Wird dieKaufsache mit anderen,nicht <strong>aquatherm</strong> gehörenden Gegenständen verarbeitet,so erwirbt <strong>aquatherm</strong>das Miteigentum an der neuen Sache im Verhältnis des Wertes der Kaufsache zu den anderenverarbeiteten Gegenständen zur Zeit der Verarbeitung.3. Der Warenkäufer ist verpflichtet, die Ware pfleglich zu behandeln. Er muß die unterEigentumsvorbehalt stehende Ware auf eigene Kosten gegen jegliche Art von Schäden ausreichendsichern bzw. versichern. Sofern Wartungs- und/oder Erhaltungsarbeiten vorzunehmen sind,wird der Käufer diese Arbeiten auf seine Kosten ausführen lassen. Bei Pfändungen und sonstigenEingriffen Dritter hat der Käufer <strong>aquatherm</strong> unverzüglich zu unterrichten.X. Gerichtsstand und Erfüllungsort:Erfüllungsort und Gerichtsstand - auch für Wechsel- und Scheckklagen - ist der Sitz von <strong>aquatherm</strong>.<strong>aquatherm</strong> ist jedoch berechtigt, auch das für den Sitz des Käufers zuständige Gericht anzurufen.V. Pflichten, Rechte und Ansprüche des Käufers bei Sachmängeln1. Der Käufer ist verpflichtet, nach Erhalt der Sendung die Ware zu untersuchen und Mängel oderFehlmengen oder Falschlieferungen <strong>aquatherm</strong> innerhalb von 4 Tagen anzuzeigen und schriftlichzu rügen. Die beanstandete Ware darf nur mit Zustimmung von <strong>aquatherm</strong> eingebaut oder verarbeitetwerden.2. Schäden, die auf dem Bahntransport oder bei der Beförderung durch bahnamtliche LKW entstehen,müssen sofort bei Eintreffen der Sendung bzw. Entladung durch bahnamtlicheTatbestandsaufnahmen festgestellt werden. Bruchschäden und Fehlmengen sind durch die Bahnauf dem Frachtbrief zu bescheinigen.3. Versteckte Mängel sind innerhalb von 4 Tagen nach ihrer Entdeckung schriftlich anzuzeigen.4. Ist ein Sachmangel vorhanden, ist er <strong>aquatherm</strong> unverzüglich nach Gefahrübergang schriftlich mitzuteilen.VersteckteFehler sind ebenfalls unverzüglich nach Feststellung zu rügen.5. Rechte des Käufers wegen Sachmängeln erlöschen, wenn beanstandete Produkte– nicht mit dem Firmen-/Markennamen von <strong>aquatherm</strong> versehen sind und auch sonst nicht <strong>aquatherm</strong>eindeutig zugeordnet werden können, unsachgemäß gehandhabt, gelagert oder verarbeitetbzw.montiert werden,unter unzulässigen Betriebsbedingungen eingesetzt oder für ungeeigneteZwecke verwendet werden– Oxidation, Korrosion, elektrostatische Erosion oder Spannungsrisskorrosion aufweisen,– erst durch Funktionsstörungen, die durch Mineral- und Fremdkörperablagerungen hervorgerufen ,mangelhaft werden.6. Bei Beanstandungen hat <strong>aquatherm</strong> das Recht auf Prüfung und Nacherfüllung, wobei <strong>aquatherm</strong>XI. RechtswahlFür die Rechtsbeziehungen zwischen <strong>aquatherm</strong> und dem Käufer gilt ausschließlich das Recht derBundesrepublik Deutschland; die Anwendbarkeit des Übereinkommens der Vereinten Nationenvom 11.04.1980 über Verträge über den internationalen Warenkauf (UN-Kaufrecht) wird ausgeschlossen.XII. Gerichtsstand und Erfüllungsort:Sollte irgendeine vorstehende einzelne Bestimmung aus irgendeinem Grunde nicht gültig sein, sowird dadurch die Gültigkeit der übrigen Bestimmungen nicht berührt.Alle Angaben, auch Preise, sind unverbindlich und ohne Gewähr.Für Druck- und Satzfehler wird keine Haftung übernommen.<strong>aquatherm</strong>-6.40-

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