<strong>WorldCargo</strong>newsFINLAND: FOREST PRODUCTS2005, forecast to rise to at least 1mill tonnes/year.The Tilbury import terminalwill feature an automated, 10,000m 2 warehouse 30m high providingsome 29,000 pallet slots. Additionallythere will be a 23,500m 2 conventional warehouse andthere is provision to add a 3000m 2 waste paper facility to reloadSECU cassettes for the return leg,under EU rules on returningwaste paper to country of origin.The high bay automated stackingand retrieval warehouse willbe the first major portside facilityof its type in Europe and will extendthe boundaries of high volumepaper reel handling. TheFinnish group Pesmel has a strongindustrial background in this areaand has recently developed an automatedrail car unloading systemat Rauma (see <strong>WorldCargo</strong> <strong>News</strong>,September 2003, p43 for update).The Tilbury automated warehouseis designed for minimumdwell time, in order to providerapid response to demand fromthe local publishing groups alongLondon’s Thameside corridor. TheFinnish export terminals, however,serve a different purpose in thatthey are used as consolidation andwarehousing facilities.With Tilbury gearing up forautomated discharge, retrieval andstorage of paper reels carried inSECU containers, it must be assumedthat reciprocal SECU handlingfacilities will have to be establishedin Finland, althoughconsolidation and SECU stuffingcould be handled manually orsemi-automatically.One or twoIt is considered that StoraEnso’sFinnish export market usingSECUs could be consolidated atone port, although in practice itis more likely to be two, one inthe north (Gulf of Bothnia) andthe other in the south. As the papergroup currently exports considerabletraffic through Kemi inthe north and Kotka in the south,these two ports would appearlikely candidates. It is believed thatKemi has opened tentative SECUhandling equipment discussionswith prospective suppliers to geta feel for this market.Kemi Shipping, the port’s onlystevedore jointly owned byStoraEnso and M-real, recently investedin a new “one shot” containerloading system developedby Naaraharju (<strong>WorldCargo</strong> <strong>News</strong>,September 2003, p44). Althoughthis is designed for standard ISOcontainers, the design could bemodified to suit automated loadingof SECUs.Kemi, meanwhile, is developinga new satellite port area knownas the Ajos terminal which will befully commissioned in January2006. One quay is already in operationfor “non-regular” calls andit is planned to transfer progressivelyoperations from the originalVeitsiluoto terminal, adjacentto a large StoraEnso paper mill.Once unitised operations havemoved to Aijos, Veitsiluoto will beretained for bulk imports and pulpwood for the mill.Kotka currently handles some2 mill tonnes annually ofStoraEnso paper. It also handles800,000 tonnes of sawn timber,which will probably still be carriedconventionally even if paperconverts to SECUs..Paper hubThere is speculation that a SECUpilot trial could be started fromKemi relatively easily as well asfrom Kotka, where StoraEnso hasseveral large warehouses. However,whether these units would beshipped directly to Zeebrugge andTilbury is open to conjecture.There is an opinion that in thefirst phase SECU cassettes couldbe shipped to Gothenburg, wherethey would be consolidated foronward shipment.This could overcome the immediatelack of suitable tonnageas a shuttle service using relativelysmall ro-ros, although not commerciallyideal, would allow theoperation to build up until suchtime as dedicated vessels arebought into service.If the SECU system does makean impact on Finnish paper exports,it might be that StoraEnsowill opt, as it did for its Swedishexports, to open up the service fortender. However, some observersconsider StoraEnso was forcedinto the option as its principal carrierat the time, Tor Line, was committedto using Gent.Transfennica, for example, currentlyhas four high capacity rorovessels on order, throughSpliethoff (see p14). Although theyare not designed specifically forSECU transport, they could carrythem if required. ❏Kalmar’s positive thinkingAs part of its ongoing developmentprogramme, Kalmarhas developed a new systemfor RTG trolley drive whichis claimed to provide improvedtraction and accuracy.Keijo Parviainen, Kalmar’s vicepresident, yard cranes, explains thatthe company does not believe indirect friction drives on RTGs. Heaccepts, however, that this systemdoes work well on RMGs wherethe surface conditions are betterand do not subject the crane structureto torsional flexing.The new positive drive is basedon something Kalmar, through itsstraddle carrier development, isvery familiar with - lifting chains.However, in this case the chain isstatic and fixed at both ends ofeither side of the top frame slightlybelow the trolley rails. The maintrolley drive motor is located onthe underside of the trolley at 90deg to the direction of trolleytravel and drives a single input/twin output reduction gearbox.Shaft driveThis in turn drives two shaftson the left and right sides withthe end of these fitted with gearwheel sprockets which connectwith the chain. The shafts arefitted with universal joints - notbecause, claims Kalmar, they areneeded in operation but becauseKalmar’s new RTG trolley design will be fitted as standardit makes installation and commissioningsimpler.PTP Smartens upThe Port of Tanjung Pelepas(PTP) in Malaysia has opted to fitall 67 units of its RTG fleet withKalmar Industries’ Smartrailautosteering and container verificationsystem. “PTP presentlyhandles the world’s largest containervessels, but current ordersby lines are increasing today’s sizesand, as such, increasing pressure onterminals,” remarked PTP’s CEO,Datuk Mohd Sidik Osman.“With this system, PTP is ableto ensure that the highest productivitystandards will be met, thusenhancing the status of the port.”Under its contract, Kalmarmust install Smartrail without interruptingthe normal work of theterminal. “PTP handled 2.51 millionTEU from January to September2003,” added Datuk Sidik.“We expect to record a full-yearfigure of over 3 million TEU, souninterrupted work is crucial.”Up and overTo ensure a positive contact, thesprockets engage the underside ofthe chain which is looped over thegear wheel to allow it to meshwith the top third segment of thegear. To provide even greater traction,a double chain is used onboth sides along with a matchingdouble-toothed drive sprocket.Guide blocks are fitted at regularintervals to prevent the chainmoving out of alignment.The design is relatively maintenance-free.No lubrication isrequired for the chain and anauto-lube system is fitted for theshaft support bearings. As the trolleywheels are freely rotating, nowear generating slip<strong>page</strong> can takeplace. It is also a cost-effective solutionas it requires only a singlegearbox and motor. It will be fittedas standard on future ordersfollowing successful trials of amachine fitted with the systemearlier this year.Getting in the swingAs well as developing a new trolleydrive, Kalmar engineers havebeen investigating a simple buteffective anti-sway system basedon a single hoist drum and noauxiliary winches.A small, secondary, railmountedrope carrier is fittedunder the main trolley, which isoperated independently by twoA major retrofit of Smartrailhas already been carried out byKalmar at Jebel Ali for Dubai PortsAuthority (DPA). PTP has a goodrelationship at the very top levelwith DPA and would certainlyhave checked this out. DPA retrofittedSmartrail to all of its existingRTGs (40) and six new onesfrom Liebherr, in a bid to maintainthe port’s reliability and efficiencyin a time of businessgrowth. Like DPA, PTP operatesa mixed fleet of RTGs (in its casemostly from Hanjung/Doosanand Noell China).Most Kalmar RTGs orderedover the past two years have beenfitted or retrofitted with Smartrail.These include cranes delivered toNew Jersey (Global), Oslo, Dublin(DFT), La Spezia (LSCT),Dunkirk (NFTI), Livorno (TDT),Istanbul (Kumport) and SaintPetersburg (FCT). ❏16<strong>Dec</strong>ember 2003
FINLAND: FOREST PRODUCTS/CARGO HANDLING<strong>WorldCargo</strong>newsSince 2001 Konecranes has supplied 24RTGs to APM Terminals in the US (formerlyMaersk Sealand, Inc) - at Elizabeth, Norfolkand Houstonelectrically-driven endless chains on eitherrail. Two sensors are fitted on thespreader which continually pass its positionin relation to the trolley to theRTG’s main PLC via the spreader cabledata umbilical. The PLC calculatesthe action required to prevent sway, oranticipated sway and could, in theory, automaticallycompensate by moving therope carrier independently of the maintrolley. However, Kalmar has opted for adiscretionary system whereby the operatorsimply presses a “stabilise” button onthe control joystick to kill sway.This effectively “slips the lead” off therope carrier to allow it to do what it hadbeen continually programmed to undertake,thereby providing virtually instantaneousreaction. A permanent anti-swaysystem is not normally liked by experienceddrivers as they perceive the systemto be too slow and stiff.Thus, Kalmar’s solution is to let thedriver use sway to achieve faster cycletimes, but kill it when the spreader is inthe spotting position. This new system willalso be fitted as standard.dal facilities, in a similar manner to thatproposed by several self-loading trailermanufacturers. Accordingly the companyis looking to place it on a demonstrationsite early next year.The core of Meclift’s material handlingequipment production is the uniqueML1609R variable reach truck whichcombines a conventional FLT mast carriagecarried on twin booms mountedjust forward of the steer axle. The unitwas developed to drive into ISO containersand is just 2m wide and 2.24m high.Despite these small dimensions and lightweight (17.4 tonnes), lift capacity is 16tonnes and it can push or draw out loadsof up to 25 tonnes to/from containers.The machine’s very properties, however,make it hard to achieve high volumesales and it has to be built to order,generating larger lead times and highercosts. However, it would probably benefitfrom being marketed to a wider internationalaudience through a largerdealer network.Telescopic tricycleMeclift’s latest development retains thetwin boom mast configuration of theML1609R but the booms are telescopicand moreover, it has an unusual, hydrostaticdrive, tricycle wheel design. To beknown as the ML1200RP, it is intendedfor paper reel handling and the twinbooms are fitted with an integrated triplearm rotatable clamp, probably to besupplied by Auramo. The clamp is attachedto the beam between the two arms by ahydraulically-operated pivot arm to providetilt movements. The machine is ca-pable of an 8 tonne lift to a height of 5mand has an outreach of 1.85m at full load.The key to the design is its “open”front end which allows a 1700mm clearancebetween the inside of the frontwheels. As they are hydrostatically driven,there is no conventional drive axle, so thebooms can be retracted to carry a reelvertically between the front wheels.This reduces the wheel loadings significantlyto 14 tonnes/axle line whenfully loaded, which will allow the machineto work inside a rail wagon evenwith 2 x 4 tonne reels or one 8 tonnereel. The launch customer is understoodto be UPM-Kymmene (Kaukas mill), forhandling jumbo reels.The single rear wheel can be turnedthrough 180 deg. Coupled with the abilityto rotate the front drive wheels in dif-Meclift has secured new funding to helpcontinue development of its niche productsferent directions, this gives exceptionalmanoeuvrability and the turning circle isless than 4m diameter. Overall width is2500mm at the front and 2100mm at therear while the wheelbase is 3000mm.Height is just under 3m. ❏RTG-16...and RTG-8What will not be standard, as yet, is a 16-wheel RTG design. This is believed to beundergoing trials and may be announcedin the early spring. It has been an “opensecret” for some time that Kalmar wasworking on a 16-wheel RTG.Similarly, but inversely, Konecranes isknown to be working on an 8-wheel design,the first of which is believed to beslated for delivery to Luka Koper nextyear. Konecranes has enjoyed much successwith its RTG-16 design, particularlyin the USA (and most recently in Israel).Both Kalmar and Konecranes are aimingto broaden further their market appeal byadding to their respective product ranges.The little guysAt the opposite end of the scale tocompanies such as Kalmar andKonecranes is Meclift. Like many small,engineering-led companies with innovativedesigns, Meclift has struggled inthe past to fund the R&D so necessaryto its success. However, having securednew funding, Meclift is in a strongerposition to market its unusual range of(mainly) paper roll and container handlersand to develop new models.The company is trying to build up itsagency network in the Nordic region andnorth Continent. At the same time it hasdiversified into forestry machines andcome up with a lightweight, remotelyoperated 4x4 articulated steer tree harvester.The machine is equipped with acrane and a load platform and, as it is notfitted with a cab, is lighter and more compactthan conventional designs. This allowsit to penetrate forests with minimumenvironmental impact.Following extensive trials at Finnstevein Helsinki, Meclift’s ML5016SR sidehandling reach stacker for containers hasbeen returned to its workshops inTampere, where it is being refurbished.The work involves relatively minormodifications and the fitting of the latestgeneration PLC to maximise performance,after which the unit will be employedas a demonstration vehicle focusingmainly on rail car container handling.As previously reported, the uniquemachine is essentially a side loader buthas twin telescopic booms in place of asliding mast. SWL is 30.5 tonnes at1800mm or 10.5 tonnes-3550mm. If thesupport jacks are deployed, the SWL goesup to 42.5 tonnes and 15.5 tonnes respectivelyat these load centres.Although the machine was tested in acontainer terminal, Meclift’s new managementconsider that the design’s greatestpotential could be in small multi-mo-<strong>Dec</strong>ember 2003 17