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Desert Magazine from June 1944 PDF Document - Surrey ...

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tight and corrosion resistant—and that's<br />

tighter than a funeral drum, I guess."<br />

And then Frazer asked me, after I had<br />

peered into every tunnel, furnace and laboratory<br />

for eight hours, if I knew what was<br />

going on at BMI. "No," I said, "what do<br />

you make?" After the loudest guffaw ever<br />

heard in southern Nevada the geniaJ<br />

Frazer said, "Tell him again, Bill. He's<br />

seen so much today we've got him dizzy."<br />

"Well, I helped string up the first<br />

power line here," Bill Burke replied, "but<br />

I vaguely understand it all myself. After<br />

we get the materials in <strong>from</strong> Gabbs, the<br />

magnesite concentrates, calcined magnesia,<br />

coal and peat are mixed in a dry state<br />

and then mixed in a solution of magnesium<br />

chloride. After kneading the wet mix<br />

and drying in kilns the material is made<br />

into pellets. Then anhydrous magnesium<br />

chloride is made as a fused melt by treating<br />

the pellets with chlorine gas in electric<br />

furnaces. Crude magnesium metal results<br />

<strong>from</strong> electrolysis of the molten magnesium<br />

chloride. From this we get slabs<br />

for rolling into sheets and plates for air-<br />

. craft, automotive and other transportation<br />

equipment. Then we get a standard ingot<br />

for making powder billets and magnesium<br />

and aluminum alloys. The billets are<br />

powdered for use in tracer bullets and<br />

flares. We also make alloy ingots for aircraft<br />

engine and frame parts and for incendiary<br />

bomb casings. It's a big step <strong>from</strong><br />

the first magnesium used in the flash when<br />

Crucible, loaded with two tons of white hot magnesium alloy, has been lifted <strong>from</strong><br />

gas furnace by overhead conveyor in one of the three BMI refinery units. It is being<br />

lowered to cooler before being sent to ingot-pouring machine (See No. 12).<br />

grandma had her tintype taken—but it's<br />

not so complicated, is it?"<br />

"Simpler than the solar system," I replied.<br />

"We get a lot of things besides magnesium,<br />

too," continued Bill. "See those big<br />

tank cars? They're super-thermos bottles.<br />

In shipping department, finished ingots are strapped with steel and packed into<br />

cardboard cartons for shipping.<br />

We load them with liquid chlorine and<br />

they are lined so that the contents never<br />

vary more than ten degrees while in transit<br />

regardless of the outside temperature.<br />

That goes back to Pittsburgh to make<br />

glass. Then we get sodium hydroxide as<br />

another by-product of the electrolysis of<br />

the brine. This is used by many other defense<br />

industries. We use mountains of salt<br />

<strong>from</strong> the deserts roundabout to make the<br />

brine and we couldn't get far with our ore<br />

if we didn't have all this water, salt and<br />

electricity we get near the plant."<br />

Then I asked Frazer what postwar<br />

would mean to BMI. "It will mean many<br />

things," he said, "but this is no 'war baby.'<br />

Magnesium will be in terrific demand for<br />

postwar recovery and industries."<br />

Even so, the possibility of a shutdown is<br />

a real nightmare to every BMI employee.<br />

But the Anaconda Copper company, greatest<br />

name in metals, operates BMI and they<br />

have an easily understood urge to do to<br />

aluminum what aluminum did to copper.<br />

Whatever happens two things are practically<br />

assured—the metal business will be<br />

revolutionized and the desert will be industrialized.<br />

They brought the cotton mills<br />

to the cotton fields and the romance of the<br />

deep South faded. Now they bring the<br />

furnaces and foundries to the ore deposits<br />

of the deserts, but we hope that at least<br />

the peace of the desert will not be too disturbed.<br />

JUNE, <strong>1944</strong> 13

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