All Mountain 2
All Mountain 2
All Mountain 2
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> II2006 - <strong>All</strong> <strong>Mountain</strong> IITechnical instructions
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> IIExploded view - <strong>All</strong> <strong>Mountain</strong> II - 130Rif. Code Quantity1 818352/E 11 818352/A 11 818352/R 12 549072KR 23 701211/C 24 528226 28 8031445/C 19 524177 210 5141420/C 110 520341 111 5321153>A 112 533297 213 523261 214 528230>A 215 538115 116 538114 219 5321365SS/C 119 5321365RR/C 119 5321365SR/C 119 5321365RS/C 120 547681 120 547680 126 528046 227 5321320>A 128 528297 129 549089>A 130 520313 131 549067 132 5321129>A 133 5141283>A 134 512105 135 547705 135 547716 136 522403>A 237 547713 137 547708 138 508995/C 138 508963CD/R 140 528223 141 523011 143 8031401/C 146 5181181 248 509150 149 805021 150 523300 251 528030 155 8501029/C 156 526143RX 257 520342AR 2
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> II51 528030 O-RING 155 8501029/C ALL MOUNTAIN '06 FENDER UNIT 156 526143RX FENDER BUSHINGS 257 520342AR FENDER SCREW 2
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> IIExploded view - <strong>All</strong> <strong>Mountain</strong> II - 150Rif. Code Quantity1 818352/E 11 818352/A 11 818352/R 12 549072KR 23 701211/C 24 528226 28 8031445/C 19 524177 210 5141420/C 110 520341 111 5321153>A 112 533297 213 523261 214 528230>A 215 538115 116 538114 218 850776/C 019 5321365SS/C 119 5321365RR/C 119 5321365SR/C 119 5321365RS/C 120 547681 120 547680 126 528046 227 5321320>A 128 528297 129 549089>A 130 520313 131 549067 132 5321129>A 133 5141283>A 134 512105 135 547705 135 547716 136 522403>A 237 547713 137 547708 138 508995/C 138 508963CD/R 140 528223 141 523011 143 8031401/C 148 509150 149 805021 150 523300 251 528030 155 8501029/C 156 526143RX 257 520342AR 2
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> IISpare part list - <strong>All</strong> <strong>Mountain</strong> II - 150Rif. Code DescriptionQ.ty in themodel1 818352/E CROWN+STANC+ALLOY STEM AM2 '06 11 818352/A CROWN+STANC+STEEL STEM AM2 '06 11 818352/R CROWN+STANCHIONS AM2 '06 12 549072KR ALUMINUM RED KNOB 23 701211/C PLUG UNIT 24 528226 O-RING 28 8031445/C COMPR.PISTON ROD AM2'06 TR 130 19 524177 PISTON RING 210 5141420/C REB.SPRINGS 15MM KIT K=4.5 110 520341 SCREW 111 5321153>A CABLE GUIDE 112 533297 DUST SEAL DIA.32 213 523261 STOP RING 214 528230>A OIL SEAL DIA.32 215 538115 UPPER BUSHING DIA.32 116 538114 LOWER BUSHING DIA.32 218 850776/C BUSHINGS DIA 32 KIT 019 5321365SS/C ALL MOU.'06 MONOL-MAGNUM GREY 119 5321365RR/C ALL MOU.'06 MONOL.-FLAT BLACK 119 5321365SR/C ALL MOU.'06 MONOL.-SILVER DUST 119 5321365RS/C ALL MOU.'06 MONOLITE-ECO BLACK 120 547681 RH+LH AM2 '06 LABELS-WHIT+RED 120 547680 RH+LH AM2 '06 LABELS-WHIT+YELL 126 528046 O-RING 227 5321320>A(replaces 5321320)NUT UNIT 128 528297 O-RING 129 549089>A(replaces 549089KR)PLASTIC KNOB 130 520313 SCREW 131 549067 ADJUSTER 132 5321129>A FOOT NUT UNIT 133 5141283>A(replaces 5141283)REBOUND SPRING 82MM 134 512105 FOOT BUFFER 135 547705 ALLOY STEM -LABELS 135 547716 VF2 LABEL 136 522403>A WASHER 237 547713 EXT.REBOUND ADJ.MTB'06 LABEL 137 547708 EXTER.COMPRESS.ADJUST.-LABEL 138 508995/C(replaces 508993/C)REINFORCED ALLOY STEM+++ 138 508963CD/R STEEL STEER TUBE D.30 140 528223 O-RING 141 523011 STOP RING 143 8031401/C REB.PISTON ROD AM2 '06 TR.130 148 509150 COMPRESS.FERRULE '06 149 805021 FERRULE+ VALVE UNIT 150 523300 STOP RING 2
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> II51 528030 O-RING 155 8501029/C ALL MOUNTAIN '06 FENDER UNIT 156 526143RX FENDER BUSHINGS 257 520342AR FENDER SCREW 2
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> IITechnical characteristics: Technical characteristicsSingle-crown fork with ø 30mm legs.Available travels: 130mm, 150 mm.Right fork leg damping element: air.Left fork leg damping element: air.Right fork leg damping system: VF2 pumping element with external rebound adjustment.Left fork leg damping system: Pumping rod with compression setting by external adjuster.The stanchion tubes are pressed into the crown with a cryogenic process.Lubrication and cooling of the parts subject to friction with a specially formulated oil.Steer tube: steel or (optional) reinforced aluminium, 1-1/8", threadless.Crown: aluminium alloy forged and CNC machined.Stanchions: anodised aluminium.One-piece assembly: made of magnesium alloy cast and CNC machined for lighter weight and more stiffness.Sliding bushings: made of friction-free and wear-free material.Seals: computer designed oil seals that guarantee maximum seal in any condition.Oil: specially formulated oil that prevents foam and keeps the viscosity unchanged while offering high performance; free from static friction.Dropout type: standard.Disk brake mount: Post Mount for 6" disk.Max wheel size: 2.8" x 26".
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> IITightening torquesComponentsTightening torque (Nm)Adjuster locking screws 2±0,5Fender fixing screws 6±1Fork leg top caps 10±1Pumping element/cartridge bottom nuts 10±1Air pressuresPositive air pressureUser weightAir pressurekg. lb. bar psi55 - 70 121 - 154 2,00 - 2,75 2.900,00 - 3.987,5070 - 80 154 - 176 2,40 - 3,10 3.480,00 - 4.495,0080 - 95 176 - 209 2,90 - 3,80 4.205,00 - 5.510,0095 - 110+ 209 - 242 3,60 - 4,50 5.220,00 - 6.525,00<strong>All</strong> <strong>Mountain</strong> II - 130 -<strong>All</strong> <strong>Mountain</strong> II - 150 -
© Marzocchi Suspension2006 - <strong>All</strong> <strong>Mountain</strong> IIDiagnosticsFinding the problem Finding the possible cause Possible solutions proposedFork doesn't get full travel Oil level too high Check oil levelsFork doesn't get full travel Spring rate too stiff Change to softer spring rateFork extends too quickly; harsh top-out afterimpactsFork extends too quickly; harsh top-out afterimpactsRebound damping is not enoughRebound damping is not enoughIncrease rebound dampingFork has too much sag Oil is too fluid Check oil levelsReplace the oil (SAE 7.5) with one of higherviscosity indexFork has too much sag Spring rate too soft Change to stiffer spring rateFork has too much sagFork is “sticky”; fork does not perform as newFork is too soft, but the sag is the onerecommendedFork is too soft, needs more than the maximumpreloadFork is too soft, needs more than the maximumpreloadFork stays down or "packs up" during multipleimpactsFront wheel tends to tuck under while turning leftor rightFront wheel tends to tuck under while turning leftor rightHeavy amount of oil on stanchions; oil drippingdown legsHeavy amount of oil on stanchions; oil drippingdown legsKnocking sound during rebound, but no harsh topoutSpring rate too softDirty sealing rings; fork needs to beservicedCompression damping is not enoughOil is too fluidSpring rate too softRebound damping is too highRebound damping is too highSpring rate too softSealing rings damagedThe stanchion tubes could be damagedRebound damping is too highIncrease spring preload by replacing the preloadtubeRenew all sealsIncrease compression damping by changing oilvolumesCheck oil levelsChange to stiffer spring rateDecrease rebound damping with the relevantregisterDecrease rebound damping with the relevantregisterChange to stiffer spring rateRenew all sealsLoss of sensitivity Old oil Change the oilHave the stanchions be checkedDecrease rebound damping with the relevantregisterLoss of sensitivity Sliding bushes worn Renew the sliding bushesOil leaking from the bottom of the fork leg Bottom nut/screw loose Tighten the nut or screwOil ring on stanchions Sealing rings dirty Renew all seals
Change language