PERIODIC MAINTENANCE SCHEDULE - TVS Motor Company

MAINTENANCEPERIODIC SERVICESPeriod 1 month 3 months 6 months 9 months 12 months 15 monthsItem Km 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 14500 - 150002Steering play I & A I & A I & A I & A I & A I & A4Front fork oil I I I I I I2All fasteners I & TI I & TI I & TI I & TI I & TI I & TIRear sprocket fasteners – – – – TI –Drive chain I, L & A I, C, L & A I, C, L & A I, C, L & A I, C, L & A I, C, L & AAll bulbs, horn and beeper I I I I I IHead lamp beam I & A I & A I & A I & A I & A I & ABrake light switch – I & A I & A I & A I & A I & ABattery electrolyte level I & T I & T I & T I & T I & T I & T5Specific gravity and voltage I I I I I IBrakes I & A I & A I & A I & A I & A I & ABrake pedal shaft – – C – C –Tyres (air pressure) I & A I & A I & A I & A I & A I & AWheel freeness I I I I I I2Muffler drain hole C C C C C C6Idling rpm & CO% I & S I & S I & S I & S I & S I & S4R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; TI - Tighten; L - Lubricate; S - Set; D - DecarboniseIf necessary Replace if necessary Inspect for leakRecharge if necessary Idling CO% should be set with the help of exhaust gas analyser and tachometer only2 3 45 631

MAINTENANCEPERIODIC SERVICESPeriod 18 months 21 months 24 months 27 months 30 monthsItem Km 17500 - 18000 20500 - 21000 23500 - 24000 26500 - 27000 29500 - 300002Steering play I & A I & A I & A I & A I & A4Front fork oil R I I I I2All fasteners I & TI I & TI I & TI I & TI I & TIRear sprocket fasteners – – TI – –Drive chain I, C, L & A I, C, L & A I, C, L & A I, C, L & A I, C, L & AAll bulbs, horn and beeper I I I I IHead lamp beam I & A I & A I & A I & A I & ABrake light switch I & A I & A I & A I & A I & ABattery electrolyte level I & T I & T I & T I & T I & T5Specific gravity and voltage I I I I IBrakes I & A I & A I & A I & A I & ABrake pedal shaft C – C – CTyres (air pressure) I & A I & A I & A I & A I & AWheel freeness I I I I I2Muffler drain hole C C C C C6Idling rpm & CO% I & S I & S I & S I & S I & S4R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; TI - Tighten; L - Lubricate; S - Set; D - DecarboniseThe above maintenance schedule is given for the warranty period. In the post warranty period, it is recommended that maintenanceservices are done in similar intervals for good performance of your vehicle.33

MAINTENANCELUBRICATION SCHEDULEInterval Initial Every Every EveryItem 500 - 750 km 2500 - 3000 km 5000 - 6000 km 8500 -9000 kmThrottle grip – – – GreaseSpeedometer gear pinion – – Grease –Brake cam – – Grease –Drive chain TRU SPRAY TRU SPRAY – –Brake pedal shaft – – Grease –Kick starter pedal pivot 4T oil 4T oil – –Centre stand and side stand pivot – – Grease –Steering stem bearings .......... Clean and lubricate with fresh grease every 12000 km .........Swing arm shaft ............... Grease every 2 years ...............Front brake and throttle cables ............... Lubricate at ends using grease in all services ...............34