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Download PDF Brochure - Klinger

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From the revolutionary development of thecompressed fibre gasket to the advancedsealing technology of today, product innovationhas always been the foundation on which<strong>Klinger</strong> UK operations have been built.The <strong>Klinger</strong> product portfolio is at the forefrontof sealing technology and has been developedin close liaison with our customers.Page 5MaxiflexPage 6 Soft Cut Gaskets / <strong>Klinger</strong>sil / Top-Sil / Quantum /Exfoliated Graphite LaminatesPage 7Page 8Page 9Page 10Page 11Page 12Page 13Page 14Page 15Ring Type Joints / <strong>Klinger</strong> PrecisionInsulation SetsMaxiprofile / FSCCGSlip / Spectacle Plates and Blank FlangesRubber Gasket Materials / Hydraulic Seals & O-RingsHose & Fittings / Fluid ControlStud Bolts / PTFEAerospace / Projects and InternationalTechnical Services / MaterialsDetailed information on these and all otherproducts offered by <strong>Klinger</strong> are available at<strong>Klinger</strong>.co.uk[p4] www.klinger.co.ukBS EN 9100:2009ISO 9001:2008Certificate no: FM 10571KLI008_<strong>Brochure</strong>AW S19.indd 4 24/05/2013 16:57


MAXIFLEXSpiral Wound Gaskets> High integrity seal for use withvirtually all media dependentupon style and filler material.> Spiral wound gaskets havethe ability to recover underthe action of fluctuating loadscaused by process fluid pressureand temperature changes, flangeface temperature variations,flange rotation, bolt stressrelaxation and creep.Main types available> The gasket sealing elementconsists of a pre-formed metallicwinding strip with layers ofa softer, more compressiblesealing material which, duringcompression, is densified andflows to fill imperfections inthe flange surfaces when thegasket is seated. The metalstrip holds the filler giving thegasket mechanical resistanceand resilience.> Maxiflex gaskets can bemanufactured from a rangeof filler materials accordingto different service conditions.> <strong>Klinger</strong> Maxiflex spiral woundgaskets also meet the tightnessrequirements of TA-Luft.CRIRCRRIRRFiller MaterialMaximumColour CodingTemperatureGraphite 500°C Grey stripePTFE 260°C White stripeMica 1000°C Light green stripeMica & Graphite, Zonal 900°C N/ABS EN 9100:2009ISO 9001:2008Certificate no: FM 10571www.klinger.co.uk [p5]KLI008_<strong>Brochure</strong>AW S19.indd 5 24/05/2013 16:57


soft cut gaskets / SHEETINGQuantum, Top-sil and <strong>Klinger</strong>silare ranges of specially formulatednon-asbestos fibre basedmaterials designed to meet thehighest standards of performance.Based on inorganic or organicfibres blended with elastomericcompounds, they are used on awide range of industrial applications.General Properties> Capable of sealing a wide rangeof industrial applications> Easy to handle and install> Excellent bolt stress retentionproperties> Excellent sealing performance> 3xA anti-stick finish onboth sides> EconomicalApplications (Dependent on grade)> Resistant against oils, solvents,gases, steam and many diluteacids and alkalis> Controlled swell gradesavailable for applicationswith low bolt load> Food processing> Potable water> Automotive> Valves and Pumps> Variety of test and certifications> Chemical resistant grades alsoavailable> Quantum also available withFDA ConformityQuantum offers unparalleledperformance for a compressednon-asbestos fibre material in hightemperature applications and issuitable for continuous serviceat 350°C.Main <strong>Klinger</strong>sil grades are C-4430,C-4400, C-4500, C-4324 with othergrades available.Exfoliated Graphite Laminates canbe supplied either with or withoutfiller materials in varying forms;tanged, foil insert and with eyelets.They don’t contain a rubber binderand are not subject to hardeningof the material.General Properties> Excellent resistance to steam> Resistant to virtually all media> Outstanding resistance to highand low temperature> High compressibility> Good leakage properties> Unlimited storage life> Anti-stick finish on both sidesApplications> Low bolt loads> Sealing of damaged flangesurfaces> Hot oil equipment> Gas-to-liquid plants> Heat exchangers> Nuclear power plants> Cylinder head and manifoldgaskets for engines andcompressors[p6] www.klinger.co.ukBS EN 9100:2009ISO 9001:2008Certificate no: FM 10571KLI008_<strong>Brochure</strong>AW S19.indd 6 24/05/2013 16:57


RING TYPE JOINTSRing Type Joints> Metallic ring joint gasketsare heavy duty, high-pressuregaskets largely used in offshorepetrochemical applications.They are precision-engineeredcomponents designed to beused in conjunction withprecision-machined flanges.All our Ring Joints aremanufactured according toASME B16.20 and API 6A.> The gasket material is selectedon a number of grounds,primarily chemical compatibilitywith the media and the hardnessof the flange.> We carry a range of sizes onthe shelf as well as being ableto do in house manufacturingfor emergency deliveries<strong>Klinger</strong> PrecisionTo service the ever expandinghigh pressure and subsea sealingapplications market <strong>Klinger</strong> hasinvested heavily in <strong>Klinger</strong> Precision,increasing capacity for the UKmanufacture of Ring Type Jointsto ASME B16.20 and API 6A.The state of the art specialisedmachining centre, helps to achieveproduction of exotic alloys andfacilitates emergency manufacturingfor the offshore oil & gas industries.Type Nominal Pipe Size Class RatingsType R Ovaland Octagonal1/2” to 24”26” to 36”1 ½” to 20”Type RX 1 1/2” to 24”26” to 36”1 ½ “ to 20”150 to 2500 ASME B16.20300 to 900 ASME B16.20 Series AAPI 6A720 to 5000 ASME B16.20300 to 900 ASME B16.20 Series AAPI 6AType BX 1 11/16” to 21 1/4” 5000 to 20000 ASME B16.20BS EN 9100:2009ISO 9001:2008Certificate no: FM 10571www.klinger.co.uk [p7]KLI008_<strong>Brochure</strong>AW S19.indd 7 24/05/2013 16:57


Insulation Sets<strong>Klinger</strong> UK is the majordistributor of GPT products,formerly known as PikotekInsulation sets are used to limitcorrosion in pipeline systems.Where dissimilar metals are present,the sets remove the possibility ofthe system acting as a galvanic celland reduce the risk of corrosionof the pipework.Insulation sets are also used toisolate cathodically protected pipingsystems where they prevent theflow of electrostatic charge.Each flange insulation setcomprises all the componentsnecessary to isolate the twomating flanges and the bolts.General Properties> Mating mismatched ring-jointto raised-face flanges (VCS willseal in ring joint, raised-faceand flat face/slip-on flanges)> Withstands corrosiveenvironments including highCO 2 , H 2 S and produced water> Matched bore constructionprotects flange faces frommedia-induced corrosion andflow-induced erosion> Easy installation and removal> Reusable seal retainer> Suitable for all ANSI and APIrated flanges> High strength laminate materialresists failure due to overcompression> Pikotek’s VCFS is the onlyfiresafe insulation set> Provides protection for overvoltage situations to help protectdelicate measurementequipment> Electrically isolate separateunits to prevent the flow ofelectrostatic charge[p8] www.klinger.co.ukBS EN 9100:2009ISO 9001:2008Certificate no: FM 10571KLI008_<strong>Brochure</strong>AW S19.indd 8 24/05/2013 16:57


Slip / Spectacle Platesand Blank FlangesSlip Plates, Spacer Rings andSpectacle PlatesManufactured to standard sizesor customer specifications inaccordance with BP, Shell,ConocoPhillips, Texaco, Ineos,API590 and B16.48 standards. Facesmanufactured to suit raised faceflanges or ring type joint flanges.Plate Flanges and BlanksProfile cut flanges from plate toBritish, European, American andJapanese standards, as well ascustomers’ own requirements.Sizes – ½” to 80”MaterialsCarbon steel – All gradesStainless Steel – 304, 304L304H, 316, 316L, 321, 410Duplex, Super DuplexInconel – All gradesNickel AlloyHastelloyKLINGER TopLine Gland PackingsTopLineDrawing upon more than 100 yearspacking experience coupled withmodern production methodologyand comprehensive test facilities,the <strong>Klinger</strong> TopLine range hasbeen carefully structured to meetcurrent needs.The optimised range of compressionpackings and graphite sealshas been introduced to provideusers with gland sealing productsthat meet today’s demandingindustrial services.[p10] www.klinger.co.ukBS EN 9100:2009ISO 9001:2008Certificate no: FM 10571KLI008_<strong>Brochure</strong>AW S19.indd 10 24/05/2013 16:57


Rubber Gasket MaterialsRubber gasket materials offer a lowcost sealing solution for applicationswhere the additional strengthoffered by fibre reinforcementssuch as aramid, glass or carbon isnot a requirement. Rubber basedmaterials are often used in lowtemperatureand low-pressureapplications Plastic flanges> Water service> Applications with limitedbolt load> Food and pharmaceuticalapplications> Automotive and aerospace dutiesMaterials stocked EPDM, Neoprene,Nitrile and Viton with other materialsavailable upon request.Hydraulic Seals & O-rings<strong>Klinger</strong> Acorn carry large stocks ofBritish Standard size O-rings in Vitonand Nitrile rubber. Other materialsincluding HNBR, Neoprene, EPDMand Silicone are available on request.We are also able to supply metricsizes in a similar range of compounds.Another service we can offer is abreakdown service where we canhot vulcanise and join Viton andnitrile O-rings to any insidediameter required.Where the application demandswe can supply specialised and highperformance Perfluoroelastomers.Types available: Wiper Rings, PistonSeals, Geopak Seals, Flexi-wearrings, Bonded washers, Celokbonded washers, specialitylubricants and O-ring fitting tools.BS EN 9100:2009ISO 9001:2008Certificate no: FM 10571www.klinger.co.uk [p11]KLI008_<strong>Brochure</strong>AW S19.indd 11 24/05/2013 16:57


Hoses & Fittings<strong>Klinger</strong>’s PTFE lined hosesCritical to fluid transfer withinpetrochemical, food andpharmaceutical industries,<strong>Klinger</strong> now offer bespokesteel braided PTFE linedhoses. Capable of withstandingtemperatures up to 230ºC,pressures and vacuums,whilst remaining chemicallyresistant to corrosives andmost aggressive media.<strong>Klinger</strong>’s PTFE lined hoses offersexcellent performance whilstassuring end users an unparalleledlevel of safety over an increasedservice life. Each hose is custombuilt to your requirements withbore dimensions from ¼” to 6”in diameter, and a range of linedand non lined connection optionsranging from swivel flange, camlock,triclover, NPT and BSPT fittings.<strong>Klinger</strong> Fluid ControlMagnetic Level GaugesThe <strong>Klinger</strong> magnetic gauge isdesigned so that the liquid beingmeasured is enclosed within asealed chamber.A stainless steel, titanium or plasticfloat fitted with a permanent Omnidirectionalmagnet moves freelyinside the chamber and actuates themagnetic wafers within the indicator.As the float rises or falls with theliquid level each wafer rotates180° and so presents a contrastingcolour. Those wafers above thefloat show white, whilst those leveland below show red – the indicatorthen presents a clearly definedand accurate level of liquid inthe chamber.Reflex Level GaugesThe Reflex Level gauge, availablein the range ANSI class 150 to1500, is particularly suitable forgas liquefaction plants, reactorvessels, low-pressure boilersand storage vessels.The reflex glass allows light to beabsorbed in the liquid space givinga dark appearance and reflected inthe glass space, thereby providinga clear indication of the liquid level.> Distinct black and silverindication> Pressures up to ANSI class1500 (250 bar)> Temperature range -196°Cto +400°CTransparent Level GaugesThe Transparent Level gauge,available in the range ANSIclass 150 to 1500, is particularlyrecommended for:> Media which is corrosive tothe glass. The glass can befitted with protectors> Viscous and coloured media> Interface Applications> When illumination is needed> Pressures up to ANSI class1500 (250 bar)> Temperature range -196°Cto +400°C[p12] www.klinger.co.ukBS EN 9100:2009ISO 9001:2008Certificate no: FM 10571KLI008_<strong>Brochure</strong>AW S19.indd 12 24/05/2013 16:57


Stud BoltsWe supply the petro-chemicalindustry with many different types ofbolting. From standard to bespokestud bolts. Ranging from ¼” to 3”diameter. <strong>Klinger</strong> can also supplyforged bolts to suit your requirementsin all material grades. Differentcoatings can be specified includingPTFE, Zinc or Galvanised. Othercoatings are available on request.PTFEPTFE has excellent chemicalresistance and is only attackedby molten alkali metals andhydrogen fluoride compoundsat elevated temperatures makingit suitable for a wide range ofsevere chemical applications.<strong>Klinger</strong> Top-chem rangeA range of modified PTFE materials,designed to improve the mechanicalstrength and creep resistance ofthe material without decreasingchemical properties.Sealex PTFE Joint SealantReliable versatile gasketing ona roll. Sealex is a soft highlycompressible sealing material whichhas a pressure sensitive adhesivebacking to assist with installation.Properties include:> Suitable for use with food andpharmaceutical applications> Excellent chemical resistanceGore Sealant Technologies RangeAs an Active Partner with Gore wecan supply a range of their materialsincluding Gore DF tape, Gore series500 and 600 tape, Gore UPG gasketsand Gore GR sheeting.Thread Seal TapeAvailable as a one wrap seal for gasapplications and also as a generalThread Seal for liquids.BS EN 9100:2009ISO 9001:2008Certificate no: FM 10571www.klinger.co.uk [p13]KLI008_<strong>Brochure</strong>AW S19.indd 13 24/05/2013 16:58


AerospaceIn addition to using advancedtechnology manufacturingequipment, our aerospace anddefence team works in close liaisonwith our clients to ensure theirsupply requirements are met tothe highest standards achievable.Our high precision water-jetprofile cutting facility producesboth non-metallic and metalliccomponents. Software controlledwater-jet tilting jet technologyallows the production of taperfree components.The cutting kerf angle normallyfound with water-jet profiling ismoved completely into the scrapzone, producing 90 degree cutedges. Water-jet cutting doesnot produce heat affected zonesor structural material changes inthe cut edge and is distortion free.Our Knife cutting facility featuresa robust CNC machine, utilisingdrag or oscillating knife cuttingtechniques combined withautomatic hole punching, forhigh accuracy conversion ofgaskets from sheet material.Flexible vacuum control and opticalprojection of cutting plans createthe highest quality products.Our optical measuring machine isa non-contact, measuring deviceutilising video camera technology.Non-contact measuring methodsprovide control of measure pointsand avoid the distortion of surfacescaused by contact, retainingintegrity and eliminating subjectivity.<strong>Klinger</strong> utilises the equipmentto provide first article productinformation that is used toperfect the production process.ProJECTs and InternationalThe projects and international teamhas a focused way of conductingbusiness with E & C customers bybringing together a group of peopledealing only with the contractingindustry on a worldwide basis.Our UK based project personnelare very experienced in supplyingsealing materials for majorcontracts, having been involvedwith many new build contractsfor onshore plants ranging fromgrassroot refineries, onshore gasplants, various chemical plantsand pharmaceutical installations,for offshore, both concrete andsteel jackets/platforms, subseainstallations and FPSO’s.<strong>Klinger</strong> project controls and supportsall aspects of the project from theinitial bidding through to finalproject handover. This has beendone by bringing together differentdisciplines to assist in each stageof the project.The success of <strong>Klinger</strong> projects isbuilt on a sound technical knowledgeand the ability to offer a bespokeservice that can only be achievedwith the backing of a state of theart manufacturing facility. This isdemonstrated by the successfulsupply of sealing materials tomajor contractors involved innew build projects.[p14] www.klinger.co.ukKLI008_<strong>Brochure</strong>AW S19.indd 14 24/05/2013 16:58


TECHNICAL SERVICES<strong>Klinger</strong> UK has a vastly experiencedtechnical team with over 60 yearstechnical service to the Oil, Gasand Petrochemical industries.Aside from dealing with day today technical enquiries, <strong>Klinger</strong>’stechnical team offer on-siteand in-house training to fitters,engineers and procurement teams.Technical Services can also assistin rationalisation programmes,problem solving with full jointmodelling and failure mode analysis.Module training to be undertakenboth onsite and within our purposebuilt training facility in BradfordModule 1.Flange Assembly, this module isaimed at maintenance supervisorsand fitters.A Joint selectionB Flange assembly usingFADU (Flange AssemblyDemonstration Unit)C Importance of correct bolttightening and alignmentD Each person will be awardeda certificate upon completionof the course.Module 2.Problem Solving, this module isaimed at engineers and site managers.A Generally a vessel/flange problemwill be investigated by our technicalstaff at our Bradford officeB FEA will be used to analysestresses on the gasket duringbolting and at operatingconditionsC A new gasket will be designed withreference to the outcome of theanalysis and offered to the customeras a solution to the problemD The new gasket will be installedon site with <strong>Klinger</strong> technicalpresenceModule 3.Graduate placement, 12 monthin-house training within <strong>Klinger</strong>worldwide. In Austria for sheetingand in either the UK or Germanyfor metallic gaskets.www.klinger.co.uk [p15]KLI008_<strong>Brochure</strong>AW S19.indd 15 24/05/2013 16:58


Branch NetworkBradford Head OfficeThe <strong>Klinger</strong> BuildingWharfedale RoadEuroway Trading EstateBD4 6SGTel: 01274 688 222Fax: 01274 688 549Email: sales@klingeruk.co.ukProjectsThe <strong>Klinger</strong> BuildingWharfedale RoadEuroway Trading EstateBD4 6SGTel: 01274 688 222Fax: 01274 688 962Email: projects@klingeruk.co.ukInternationalThe <strong>Klinger</strong> BuildingWharfedale RoadEuroway Trading EstateBD4 6SGTel: 01274 688 222Fax: 01274 688 962Email: international@klingeruk.co.ukAberdeenUnit 31South Wellheads CentreWellheads CrescentDyce, AberdeenAB21 7GATel: 01224 772 962Fax: 01224 772 953Email: aberdeen@klingeruk.co.ukRuncornUnit 21Dewar CourtAstmoor Industrial EstateRuncornCheshireWA7 1PTTel: 01928 577 030Fax: 01928 575 223Email: runcorn@klingeruk.co.ukImminghamUnit 2Manby Road Industrial EstateImminghamNorth East LincolnshireDN40 2LFTel: 0844 967 6778Fax: 0844 967 6779Email: immingham@klingeruk.co.ukGrangemouthUnit ABlock 2West Mains Industrial EstateGrangemouthFK3 8YETel: 01324 472 231Fax: 01324 482 111Email: grangemouth@klingeruk.co.ukacorn@klingeruk.co.ukSouthamptonUnit 16Parham driveBoyatt WoodEastleighHampshireSO50 4NUTel: 02380 611 855Fax: 02380 610 360Email: southampton@klingeruk.co.ukMiddlesbrough<strong>Klinger</strong> UnitDrake CourtBritannia ParkMiddlesbroughTS2 1RSTel: 01642 220 289Fax: 01642 220 290Email: boro@klingeruk.co.ukhadleys@klingeruk.co.uk[p16] www.klinger.co.ukKLI008_<strong>Brochure</strong>AW S19.indd 16 24/05/2013 16:58

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