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RayClic Connection System Datasheet - Pentair Thermal Controls

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The Raychem <strong>RayClic</strong> connection system<br />

is a simple, fast and reliable set of<br />

connection kits developed for select<br />

XL-Trace, IceStop and HWAT self-regulating<br />

heating cables. There is no wire stripping<br />

needed because the insulation displacement<br />

connector makes the electrical connection.<br />

<strong>RayClic</strong> <strong>Connection</strong> Kits<br />

and Accessories<br />

The easy-to-install <strong>RayClic</strong> connection<br />

system reduces installation time, lowering<br />

the total installed cost of the heating cable<br />

system.<br />

Simple<br />

• No need for special tools<br />

• Three-step installation<br />

Reliable<br />

• Intuitive installation<br />

• Rugged, waterproof, UV-resistant<br />

enclosure<br />

Cost-effective<br />

• Quick installation<br />

Powered <strong>Connection</strong> Kits<br />

Catalog number Part number Description<br />

<strong>RayClic</strong>-PC 233053-000 A <strong>RayClic</strong>-PC can supply power to one heating cable. Each kit contains one <strong>RayClic</strong>-PC power<br />

connection, one <strong>RayClic</strong>-E end seal, and one SB-04 pipe mounting bracket. The kit includes 5'<br />

power lead wires and a conduit fitting; the junction box and flexible conduit required to make a<br />

complete connection are not included.<br />

Weight: 1.8 lb (0.8 kg)<br />

<strong>RayClic</strong>-PS 861247-000 A <strong>RayClic</strong>-PS can be used as a power connection kit for supplying power to two heating cables.<br />

Each kit contains one <strong>RayClic</strong>-PS powered splice connection, two <strong>RayClic</strong>-E end seals, and one<br />

SB-04 pipe mounting bracket. The kit includes 5' power lead wires and a conduit fitting. The<br />

junction box and flexible conduit required to make a complete connection are not included.<br />

Weight: 2.0 lb (0.9 kg)<br />

<strong>RayClic</strong>-PT 804231-000 A <strong>RayClic</strong>-PT can be used as a power connection kit for supplying power to three heating cables.<br />

Each kit contains one <strong>RayClic</strong>-PT powered tee connection, three <strong>RayClic</strong>-E end seals, and one<br />

SB-04 pipe mounting bracket. The kit includes 5' power lead wires and a conduit fitting. The<br />

junction box and flexible conduit required to make a complete connection are not included.<br />

Weight: 2.0 lb (0.9 kg)<br />

R<br />

<strong>RayClic</strong><br />

3 1/8"<br />

WARNING: SHOCK HAZARD<br />

Do not open while energized<br />

R<br />

LISTED DESIG. 3A, 3B, 3C, 2E<br />

<strong>Connection</strong> kits and accessories for<br />

XL-Trace, IceStop and HWAT<br />

self-regulating heating cables<br />

Unpowered <strong>Connection</strong> Kits<br />

Catalog number Part number Description<br />

<strong>RayClic</strong>-S<br />

559871-000 Splice kits are installed as needed to connect two heating cables together at one point. Each kit<br />

contains one <strong>RayClic</strong>-S splice.<br />

Weight: 1.3 lb (0.6 kg)<br />

<strong>RayClic</strong>-T 014023-000 Tee kits are installed as needed to connect three heating cables together at one point. Each kit<br />

contains one <strong>RayClic</strong>-T tee connection and one <strong>RayClic</strong>-E end seal.<br />

Weight: 1.9 lb (0.9 kg)<br />

H57545 2/12 www.tycothermal.com 1 of 3<br />

1. Design Guide 2. Design Notes 3. Design Examples 5. Expanded Capabilities 6. Specification 7. Warranty<br />

4. Technical Data Sheets


<strong>RayClic</strong> <strong>Connection</strong> Kits and Accessories<br />

Unpowered <strong>Connection</strong> Kits (Continued)<br />

Catalog number Part number Description<br />

<strong>RayClic</strong>-X<br />

R<br />

546349-000 <strong>RayClic</strong>-X kits are installed as needed to connect four heating cables together at one point. Each<br />

kit contains one <strong>RayClic</strong>-X cross and two <strong>RayClic</strong>-E end seals.<br />

Weight: 2.0 lb (0.9 kg)<br />

<strong>RayClic</strong>-LE P000000770 Lighted end seal kits are installed wherever an end-of-line signal light is required. Each kit<br />

contains one <strong>RayClic</strong>-LE lighted end seal and one <strong>RayClic</strong>-SB-04 pipe mounting bracket.<br />

Weight: 1.8 lb (0.8 kg)<br />

Accessories<br />

Catalog number Part number Description<br />

<strong>RayClic</strong>-E 805979-000 The <strong>RayClic</strong>-E is a replacement end seal kit.<br />

<strong>RayClic</strong>-SB-02 852001-000 The <strong>RayClic</strong>-SB-02 is a wall mounting bracket for use with any <strong>RayClic</strong> connection kit.<br />

<strong>RayClic</strong>-SB-04 616809-000 The <strong>RayClic</strong>-SB-04 is a pipe mounting bracket for use with any <strong>RayClic</strong> connection kit. One pipe<br />

mounting bracket is included with each powered connection kit and the <strong>RayClic</strong>-LE lighted end<br />

seal kit.<br />

<strong>RayClic</strong> <strong>System</strong> Specifications<br />

Applicable Products<br />

Rated voltage 120–277 V<br />

Maximum circuit breaker size 30 A<br />

Maximum exposure temperature 150°F (65°C)<br />

Minimum installation temperature 0°F (–18°C)<br />

Enclosure rating NEMA 4X<br />

XL-Trace 5/8XL1-CR/CT and 5/8/12XL2-CR/CT<br />

IceStop GM-1XT, GM-1X, GM-2XT and GM-2X<br />

HWAT HWAT-R2, HWAT-P1<br />

2 of 3 www.tycothermal.com H57545 2/12


Approvals<br />

<strong>RayClic</strong> <strong>Connection</strong> Kits and Accessories<br />

Design and Installation For proper design and installation of a <strong>RayClic</strong> connection system, use the appropriate product<br />

design guide and the installation instructions included with the connection kit.<br />

Ground-Fault Protection To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged<br />

or improperly installed, and to comply with the requirements of Tyco <strong>Thermal</strong> <strong>Controls</strong>, agency<br />

certifications, and national electrical codes, ground-fault equipment protection must be used on<br />

each heating cable branch circuit. Arcing may not be stopped by conventional circuit protection.<br />

Many DigiTrace control and monitoring systems meet the ground-fault protection requirement.<br />

H57545 2/12 www.tycothermal.com 3 of 3<br />

1. Design Guide 2. Design Notes 3. Design Examples 4. Technical Data Sheets 5. Expanded Capabilities 6. Specification 7. Warranty


Worldwide Headquarters<br />

Tyco <strong>Thermal</strong> <strong>Controls</strong><br />

7433 Harwin Drive<br />

Houston, TX 77036<br />

USA<br />

Tel: 800-545-6258<br />

Tel: 650-216-1526<br />

Fax: 800-527-5703<br />

Fax: 650-474-7711<br />

info@tycothermal.com<br />

www.tycothermal.com<br />

Canada<br />

Tyco <strong>Thermal</strong> <strong>Controls</strong><br />

250 West St.<br />

Trenton, Ontario K8V 5S2<br />

Canada<br />

Tel: 800-545-6258<br />

Fax: 800-527-5703<br />

Tel: 613-392-6571<br />

Fax: 613-392-3999<br />

Latin America<br />

Tyco <strong>Thermal</strong> <strong>Controls</strong><br />

Al. Araguaia, 2044 – Sala.1101,<br />

Bloco B<br />

Edificio CEA – Alphaville<br />

Barueri – Sao Paulo – Brasil<br />

06455-000<br />

Tel: +55 11 2588 1400<br />

Fax: +55 11 2588 1410<br />

Europe, Middle East, Africa<br />

Tyco <strong>Thermal</strong> <strong>Controls</strong><br />

Romeinse straat 14<br />

3001 Leuven<br />

België / Belgique<br />

Tel: +32 16 213 511<br />

Fax: +32 16 213 603<br />

Asia Pacific<br />

Tyco <strong>Thermal</strong> <strong>Controls</strong><br />

20F, Innovation Building,<br />

1009 Yi Shan Rd,<br />

Shanghai 200233, P.R.China<br />

Tel: +86 21 2412 1688<br />

Fax: +86 21 5426 2937 / 5426 3167<br />

Tyco, Alliance Integrated <strong>System</strong>s, AMC, AutoMatrix, AutoSol, BTV, CapaciSense, Chemelex, DHSX, DigiTrace, DigiTrace logo,<br />

DigiTrace Supervisor, Duoterm, ElectroMelt, EM2XR, FHSM, FHSC, FlexFit, FlexiClic, Flowguard, FreezeTrace, FreezGard,<br />

Frostex, Frostex Plus, Frostguard, FroStop, FSE, Gardian, HAK, Handvise, HBTV, HCCL, HotCap, HQTV, HTPG, HTPI, HWAT,<br />

HXTV, IceStop, Interlock, Isocable, Isodrum, Isoheat, Isomantle, Isopad, Isopad Frostguard, Isopad logo, Isopanel, Isotape,<br />

Isotherm, JBM, JBS, K-Flex, K-Flex logo, KHE, KHH, KHL, KHP, KTV, Labsafe, LBTV, LHC, LHFV, LHRV, Metabond, Mini<br />

WinterGard, Miser WinterGard, MoniTrace, Multi-plus, NGC, PetroTrace, PLI, PolyMatrix, Pyro CiC, PyroFLX, Pyromaster, Pyropak,<br />

Pyrosil, PyroSizer, Pyrotenax, Pyrotenax Designer, Pyrotenax logo, QTVR, QuickNet, QuickNet logo, QuickStat, QuickTerm,<br />

<strong>RayClic</strong>, RaySol, RayStat, Retro WinterGard, RHS, RHSC, RHSM, RMM2, SBF, SBV, SC, SHC, Sheathmaster, ShowerGuard, SLBTV,<br />

Smart Heat for Comfort and Safety, SnoCalc, SnoCalc logo, STS, <strong>System</strong> 500, <strong>System</strong> 1850, <strong>System</strong> 1850-SE, <strong>System</strong> 2000,<br />

<strong>System</strong> 2200, T2, T2 logo, T2Blue, T2QuickNet, T2Red, T2Reflecta, TankCalc Plus, TempBus, Thermoheat, ThermoLimit, Thermo-<br />

Line, Total Care in Heat-tracing, Touch, Trac-Loc, Trac Calc, TraceCalc Net, TraceCalc Net logo, TraceCalc Pro logo, TraceGuard 277,<br />

TraceMaster, Tracer, Tracer logo, TRACERLYNX, TRACERLYNX logo, TraceStat, TraceTek, TraceTek logo, TruckPak, VLBTV, VLKTV, VPL,<br />

We manage the heat you need, WinterGard, WinterGard logo, WinterGard Plus, WinterGard Wet, XL-ERATE, XL-ERATE logo, XL-Trace,<br />

XTV and Zero EMI are registered and/or unregistered trademarks of Tyco <strong>Thermal</strong> <strong>Controls</strong> LLC or its affiliates.<br />

All other trademarks are the property of their respective owners.<br />

Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the<br />

suitability of each product for their particular application. Tyco <strong>Thermal</strong> <strong>Controls</strong> makes no warranties as to the accuracy or<br />

completeness of the information, and disclaims any liability regarding its use. Tyco <strong>Thermal</strong> <strong>Controls</strong>' only obligations are those<br />

in the Tyco <strong>Thermal</strong> <strong>Controls</strong> Standard Terms and Conditions of Sale for this product, and in no case will Tyco <strong>Thermal</strong> <strong>Controls</strong><br />

or its distributors be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of<br />

the product. Specifications are subject to change without notice. In addition, Tyco <strong>Thermal</strong> <strong>Controls</strong> reserves the right to make<br />

changes—without notification to Buyer—to processing or materials that do not affect compliance with any applicable specification.<br />

© 2012 Tyco <strong>Thermal</strong> <strong>Controls</strong> LLC

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