Download the presentation from the plant visit at Inbicon here.
Download the presentation from the plant visit at Inbicon here.
Download the presentation from the plant visit at Inbicon here.
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<strong>Inbicon</strong> Biomass RefineryDemo Plant Oper<strong>at</strong>ion
KACELLE project 2009-2013Scope and objectivesObjectives:– Demonstr<strong>at</strong>ion under industrial conditions– Reduce <strong>the</strong> energy consumption– Improve <strong>the</strong> w<strong>at</strong>er balance– Reduce <strong>the</strong> enzyme consumption– Increase <strong>the</strong> <strong>plant</strong> capacity– Add a ferment<strong>at</strong>ion step for C5 sugars– Characterize and test ethanol– Independent economic and LCA assessmentsMore info on www.kacelle.eu13
Timeline 2009 - 201219. Nov 2009 - Formal opening of <strong>the</strong> <strong>plant</strong>1H 20102H 2010- Commissioning & Trial Run- Commercial shipments commence- Plant can be oper<strong>at</strong>ed with just 3 oper<strong>at</strong>ors2011 - Valid<strong>at</strong>ion of <strong>the</strong> overall concept and performance and yields- Commercial production2012 - Focus on technology development and testing- Oper<strong>at</strong>ion in campaigns- Testing of new versions of <strong>the</strong> technology
Proof of Concept3 Consistent Value Streams2012?
Achievements of <strong>Inbicon</strong> Demo PlantOverall conceptEthanol according to EN standard ProvenLignin pellets in high qualityMolasses for biogasScope of demo <strong>plant</strong>The demo <strong>plant</strong> is a complete <strong>Inbicon</strong>Biomass Refinery, showing all steps insequenceThe demo <strong>plant</strong> produces 3 end-productsThe demo <strong>plant</strong> is to show continuousoper<strong>at</strong>ion, fully autom<strong>at</strong>ed and with limitedstaff (3)ProvenProvenMolasses for feed 2012High ethanol yieldTechnologyContinuous oper<strong>at</strong>ing processHigh dry solidsEnzym<strong>at</strong>ic liquid fractionIntegr<strong>at</strong>ed contamin<strong>at</strong>ion controlProvenProvenProvenProvenProvenW<strong>at</strong>er & energy consumption 2012Capacity and AvailabilityThe capacity has been tested and provenin key areasAvailability is calcul<strong>at</strong>ed and tested sectionby section
<strong>Inbicon</strong> Biomass Refinery – Next Step!processes 1200 t biomass daily- but full scale commercialis<strong>at</strong>ion requires long-term incentives
Commercial Scale Plants are Needed toget Down <strong>the</strong> Experience CurveThe curve assumes <strong>plant</strong>s being built!Source: ePURE working group on cellulosic ethanol
DONG Energy <strong>Inbicon</strong>:Success story in EU funding projects10 X multiplic<strong>at</strong>ion effect of original EU FP5 investment:Initial technology project:"Co-production biofuels",budget €13.5m, EUcontribution (FP5): €6.5mDemonstr<strong>at</strong>ion <strong>plant</strong>:Investment €64m, incl.Danish gov't support€10mTotal project expendituretill end of 2009: +/- €80mNew projects based on <strong>the</strong> initial project:HYPEDevelopconsolid<strong>at</strong>ed andmore costeffectivebioprocessing,budget €5.4m, EUcontribution€3.6mRenesciencePre-tre<strong>at</strong>ment ofwaste wi<strong>the</strong>nzymes forintroduction inpressurisedgasifiers, budget€7.3 million,contribution <strong>from</strong>Danish sourcesapprox. €3.8m2 nd gener<strong>at</strong>ionbiofuel for cars of<strong>the</strong> futureComparison ofpretre<strong>at</strong>menttechnologies,budget €5.6m, DKgov't contributionapprox. €2.8mBiomass forbiofuel andbioethanol onpilot scaleOptimis<strong>at</strong>ion,budget €1m,contribution <strong>from</strong>Danish sourcesapprox. €0.8mKacelleDemonstr<strong>at</strong>ionand optimis<strong>at</strong>ionof <strong>the</strong> Kalundborgdemonstr<strong>at</strong>ion<strong>plant</strong>FP7 contribution:€ 9 m
Conclusion• Cellulosic Ethanol is no longer a far-away dream, it's <strong>here</strong>, ready forcommercializ<strong>at</strong>ion• New sustainable technologies are rarely competitive with <strong>the</strong> lesssustainable technologies <strong>the</strong>y replace, ex windpower, biopower• Deployment of cellulosic ethanol requires long-term incentives• The bio-based economy provides an enormous potential for Europe tocre<strong>at</strong>e development, jobs, growth and competitiveness• With appropri<strong>at</strong>e policies and R&D programmes <strong>the</strong> EU can reap <strong>the</strong> fullbenefits of <strong>the</strong> bio-based economyMIPER@dongenergy.dkwww.dongenergy.comwww.inbicon.comThank You
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