Royal Products Catalog.pdf - JW Donchin CO.

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FILTERMIST MAINTENANCEOne of the most popular features of the Royal Filtermist is the factthat it requires minimal maintenance. Unlike media-type systemsand electrostatic units, the Royal Filtermist works almost as wellwhen it is dirty as it does when it is clean.For safety purposes, it is necessary to periodically inspect the maincomponents of the Royal Filtermist for wear or damage, especiallyif the unit is making loud noises or exhibiting vibration.Additionally, we recommend that these simple maintenanceprocedures be carried out every 2,000 operating hours, (every1,000 hours for more demanding applications):• Replace the drum pads. The pads that line the Filtermistdrum are made from a specially manufactured foamcontaining thousands of tiny pores. These pores providedirect pathways from one side of the pad to the otherfor optimum airflow. They also assist in the coalescenceof the mist particles for improved fluid collection. It isimportant that the pores of the drum pads be kept open formaximum flow.• Inspect and replace the motor mounts and torquelimiting straps if worn or damaged.• Inspect silencer and replace if worn or damaged. If thesilencer is saturated with oil, it is important to investigatethe reason why. This could be the result of a clogged oilreturn channel or incorrect drum rotation. Important — theFiltermist will create suction regardless of which way thedrum spins, but it will only properly collect and return oilmist if the drum is spinning in the proper direction asindicated by the arrow on the housing.• Inspect the housing seal and replace if necessary. This isespecially important on older series units. The redesignedhousing of the Filtermist FX Series virtually eliminates thechance of leakage around the seal area.• Check all mounting fixtures such as stands and suspensionkits for damage or signs of fatigue. Repair or replaceas necessary.• Check all other accessories for wear and/or damage (ducting,flange adapters, etc.). Repair or replace as necessary.• For your convenience, Royal Products offers completemaintenance kits for all Filtermist units. These value-pricedkits include a drum pad set, a motor mount set, a silencer,and a housing seal. These items are also available separately.Important — The recommended maintenance schedule and procedures outlined above are meant to serve as a guide formost common Filtermist applications. More detailed information is provided in the Royal Filtermist Installation andMaintenance Manual. When dealing with any equipment of this type, common sense must prevail. Any unsafe conditionspertaining to the Royal Filtermist must be immediately attended to. It is also important to understand that when RoyalFiltermist units are used in demanding applications such as grinding or cast iron machining, more frequent maintenancemay be required. If you have any questions regarding the maintenance or operation of your Royal Filtermist units, pleaserefer to the Royal Filtermist Installation and Maintenance Manual or contact one of our engineers at 1-800-645-4174.Maintenance ItemsFX-275 FX-550 FX-900 FX-1200Description Cat. No. Price Cat. No. Price Cat. No. Price Cat. No. PriceComplete Maintenance Kit 30400 $116 30406 $137 30402 $166 30404 $175Complete kit provides a cost savingsover individual components. Includesthe following: drum pad set, silencer,housing seal, and motor mount set.Drum Pad Set 30410 $28 30416 $44 30412 $52 30414 $58Silencer 30420 $60 30420 $60 30422 $104 30422 $104Housing Seal 30430 $13 30430 $13 30432 $16 30432 $16Motor Mount Set 30440 $47 30440 $47 30442 $74 30442 $74See page 152 for maintenance items for older series Filtermist units.150 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
REPLACEMENT PARTS – FX SERIES ONLYOn this unit, the white label with theblack text indicates a series 8 model.FX Series OnlySerialNumberLabelRoyal Products offers a full array of replacement parts for all Filtermist models. Whenordering replacement parts, it is very important that you identify the correct series andmodel. The series is determined by the color of the serial number label, located on the upperportion of the housing near the motor. The color code is as follows:Series 6 — Black label, silver text.Series 7 — Yellow label, black text.Series 8 — White label, black text.FX Series — Blue label, white text.BlueItem Filtermist LabelNo. Description Model (FX Series)FX-275 30450FX-550 304501 MotorFX-600 30452FX-900 30454FX-1200 30454Motor Mount Set2 Includes four mountsand required hardware.3 Silencer4 Drum5 Drum Pads (set of 4)6 Housing SealDirect Mounting Kit7 Includes collar seal, mounts,and required hardware.89Complete Maintenance KitIncludes items 2, 3, 5 and 6..Complete After FilterFits over the Filtermist motor.Includes 1-pc. housing/filter element,and toggle clips.FX-275 30440FX-550 30440FX-600 30442FX-900 30442FX-1200 30442FX-275 30420FX-550 30420FX-600 30422FX-900 30422FX-1200 30422FX-275 30460FX-550 30466FX-600 30462FX-900 30462FX-1200 30464FX-275 30410FX-550 30416FX-600 30412FX-900 30412FX-1200 30414FX-275 30430FX-550 30430FX-600 30432FX-900 30432FX-1200 30432FX-275N/AFX-550N/AFX-600 30300FX-900 30302FX-1200 30304FX-275 30400FX-550 30406FX-600 30402FX-900 30402FX-1200 30404FX-275 30200FX-550 30200FX-600 30205FX-900 30205FX-1200 30205For all other replacement parts, please contact us at 1-800-645-4174.4672Note — The parts on this page arefor Filtermist FX Series models with ablue serial number label. If youhave an older model Filtermistunit with a white, yellow, or blackserial number label, please seepage 152.1359TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 151
Page 1 and 2:
2010 Master CatalogCatalog No. 8503
Page 3 and 4:
SUPERCHARGE YOUR MACHINE TOOLSNEWV-
Page 5 and 6:
CNC COLLET CHUCKSThe New StandardNE
Page 7 and 8:
ROYAL QUICK-GRIP CNC COLLET CHUCKSN
Page 9 and 10:
QUICK-GRIP CNC COLLET CHUCKSBig Ben
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QUICK-GRIP ACCU-LENGTHCNC COLLET CH
Page 13 and 14:
QUICK-GRIP PULLBACKCNC COLLET CHUCK
Page 15 and 16:
QUICK-GRIP COLLETSQG-42 Collets - $
Page 17 and 18:
LOW-PROFILE ACCU-LENGTHCNC COLLET C
Page 20 and 21:
COLLET OPTIONS FOR LOW-PROFILECNC C
Page 22 and 23:
CNC COLLET CHUCK ACCESSORIESHardene
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FREQUENTLY ASKED QUESTIONSWhen is a
Page 26 and 27:
WHY CHOOSE ROYAL CNC COLLET CHUCKSS
Page 28 and 29:
SPECIALS & CUSTOM DESIGNSCustom Sol
Page 30 and 31:
Patent PendingWHAT IS A ROTA-RACK
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WHAT WILL ROTA-RACK ® DO FOR YOU?B
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PROFIT WORKSHEETCalculate Your Own
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COMMON ROTA-RACK ® QUESTIONSQ.A.Ho
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ROTA-RACK ® INSTALLATIONSCheck out
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COMPACT CNC BAR PULLERSAutomate Any
Page 42 and 43:
COMBO CNC BAR PULLERSAutomate Any C
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GRIPPEX 20L COOLANT-ACTUATEDBAR PUL
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GRIPPEX 20S COOLANT-ACTUATEDBAR PUL
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WHY DO TOP MANUFACTURERS INSIST ONR
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LIVE CENTER ADVANTAGESOutstanding B
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REBUILD/EXCHANGE PROGRAMTur n thits
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HIGH-PRECISION QUAD-BEARINGLIVE CEN
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HIGH-PRECISION CNC QUAD-BEARINGLIVE
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HEAVY-DUTY SPINDLE TYPE LIVE CENTER
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HEAVY-DUTY CNC SPINDLE TYPELIVE CEN
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HIGH-SPEED PRECISION LIVE CENTERS+
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SUPER-QUAD EXTRA HEAVY-DUTYLIVE CEN
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VALUE-TURN ® LIVE CENTERSTwo preci
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SPRING TYPE LIVE CENTERS+- 0.00005"
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VERSA-TURN LIVE CENTERSTwo precisio
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PIPE HEAD LIVE CENTERSTwo matched a
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BULL HEAD LIVE CENTERSTwo matched a
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CHANGEABLE-POINT LIVE CENTERS*Accur
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TOOLMAKER'S SET❑ Royal Toolmaker
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CNC THREADED DEAD CENTERS❑ Royal
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CUSTOM LIVE CENTERSRoyal's Unique A
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CUSTOM DEAD CENTERSQuotation SheetR
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5C PNEUMATIC COLLET CLOSERFOR MANUA
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COLLET CLOSERS FOR ROTARY TABLESAND
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5C PREMIUM GRADE COLLETS❑ 0.0005"
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5C STEP COLLETS❑ Royal step colle
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R8 QUICK-CHANGE TOOLING SYSTEMR8 Qu
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ULTRA-PRECISION ER COLLETS - 0.0002
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ULTRA-PRECISION ER COLLETS - 0.0002
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PRECISION ER COLLET CHUCKSHigh Accu
Page 102 and 103: PRECISION ER COLLET CHUCKS - CAT 40
Page 104 and 105: PRECISION SHELL MILL HOLDERS❑ Acc
Page 106 and 107: PRECISION END MILL HOLDERS - CAT 40
Page 108 and 109: PRECISION END MILL HOLDERS - CAT 50
Page 110 and 111: TOOLING PACKAGESRoyal CAT-40 Startu
Page 112 and 113: DEBURRING BLADESGreatLowPricesPRICE
Page 114 and 115: DEBURRING TOOLSRoyal Countersink Zi
Page 116 and 117: DEBURRING TOOLSRoyal Disposable Bur
Page 118 and 119: DEBURRING TOOLSRoyal Roto-Drive Set
Page 120 and 121: MACHINE MOUNTS❑ Royal machine mou
Page 122 and 123: SENSITIVE DRILL FEEDThe Royal Sensi
Page 124 and 125: PNEUVAC PUMPThe Royal PneuVac pump
Page 126 and 127: BLOW-OFF STATIONEasily Remove Coola
Page 128 and 129: THE WORLD'S LEADING MIST COLLECTORF
Page 130 and 131: COMMON MIST COLLECTION METHODSIn or
Page 132 and 133: HOW DOES THE ROYAL FILTERMIST WORK?
Page 134 and 135: WHY IS THE ROYAL FILTERMIST THE BES
Page 136 and 137: FILTERMIST PERFORMANCE ACCESSORIESR
Page 138 and 139: MOUNTING OPTIONSA wide variety of m
Page 140 and 141: CHOOSING THE CORRECT FILTERMIST UNI
Page 142 and 143: EFFICIENCYWhen evaluating the effec
Page 144 and 145: MODEL FX-275FX-275 SpecificationsAi
Page 150 and 151: MODEL FX-1200FX-1200 Specifications
Page 154 and 155: REPLACEMENT PARTS - OLDER MODELSSer
Page 156 and 157: NOTESBe Sure to Check Out These Vid
Page 158 and 159: Quality Without Compromise100 Years
Page 160 and 161: Quality Without CompromiseBig Benef
Page 162 and 163: MORE GREAT FEATURES AND BENEFITSQua
Page 164 and 165: APC MILLING CHUCK MODELSQuality Wit
Page 166 and 167: APC COLLETSQuality Without Compromi
Page 168 and 169: KEY-LOCK CNC DRILL CHUCKSQuality Wi
Page 170 and 171: ALBRECHTThe World's Most Consistent
Page 172 and 173: WRENCH-LOCK CNC DRILL CHUCKSQuality
Page 174 and 175: CLASSIC KEYLESS DRILL CHUCKSQuality
Page 176 and 177: ARBORS• Manufactured from high-gr
Page 178 and 179: 10002 . . . . . . . 7510003 . . . .
Page 180: Division of Curran Manufacturing Co
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