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Gage Amplifiers, Hardness & Surface Testers - JW Donchin CO.

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GAGE AMPLIFIERS, HARDNESS &SURFACE TESTERS


J.W. DONCHIN <strong>CO</strong>. 4841-43 W. Chicago Ave. • Chicago, IL 60651-3224Ph: 773-261-2182 • Fax: 773-261-2867 • Sales@jwdonchin.com • www.jwdonchin,com<strong>Gage</strong> <strong>Amplifiers</strong>, <strong>Hardness</strong> & <strong>Surface</strong> <strong>Testers</strong>257 Introduction258 Analog Amplifier Series No. 718259 Electronic <strong>Gage</strong> Amplifier Series No. 717260 Electronic <strong>Gage</strong> Amplifier Series No. 717261 Electronic <strong>Gage</strong> Amplifier <strong>Gage</strong> Heads No. 715262 <strong>Gage</strong>-Chek Multi-axis Measure Value Display Series No. 776263 <strong>Gage</strong>-Chek Multi-axis Measure Value Display Series No. 776264 Automated Digital <strong>Hardness</strong> Testing System Series No. 3817265 Digital Bench <strong>Hardness</strong> Tester Series 3816266 Analog Bench <strong>Hardness</strong> Tester Series No. 3814267 Test Blocks, Accessories for <strong>Hardness</strong> <strong>Testers</strong>268 Test Blocks, Accessories for <strong>Hardness</strong> <strong>Testers</strong>269 Portable <strong>Hardness</strong> Tester with Integrated, Multi-functional Features Series No. 3811269 Optional Impact Devices for Series No. 3811270 Technical Data for Starrett <strong>Hardness</strong> Impact Devices270 Application and <strong>Hardness</strong> Ranges for Starrett <strong>Hardness</strong> Impact Devices271 Digital Durometer Series No. 3805271 Thickness <strong>Gage</strong>, Ultrasonic Series 3812272 Portable <strong>Surface</strong> Roughness Tester Series 3800


Analog AmplifierNo. 718GAGE AMPLIFIERSThis is a basic, affordable, compact shopfloor analog amplifying comparator.◆ Only three switches – one forinch/millimeter, one for fine or coarseresolution and one for polarity◆ Zero set control◆ Screwdriver adjustment for individualcalibration◆ Scales have mirror separation tominimize parallax viewing error◆ Wire stand for easy readability◆ Compact size of 8 x 4-3/4 x 2(200 x 119 x 50mm)◆ 110 volt AC operation (7.5 volttransformer furnished)◆ Height gage and comparator attachment1/4 x 1/2 (6.3 x 12.7mm) – availablefor adapting gaging heads to heightgages, indicator holders andcomparators. Attachment has a .375(9.5mm) gripping holeSpecificationsResolution RangeInch mm Inch mm.0001 0.010 ±.003 ±0.300.000010 0.001 ±0.0003 ±0.030No. 718 Analog Amplifier with No. 715-1Z Lever-type Gaging Head.Description Catalog No. EDP No.Analog Amplifier with 7.5 Volt Transformer 718 65164Height <strong>Gage</strong> and Comparator Attachment PT99441 52991Lever-Type Gaging Head 715-1Z 64479Cartridge-Type Gaging Head 715-2Z 64480Power Supply Charger for USA and CanadianConfiguration – 115/120 Volts/60 CyclePT60636 63839Power Supply Charger for EuropeanConfiguration – 100-240 VAC, 47-63HzPT99340 66455Power Supply Charger for United KingdomConfiguration – 100-240 VAC, 47-63HzPT99353 66456NOTE: Probes are not furnished. Use with Starrett No. 715-1Z Lever-Type Gaging Head orNo. 715-2Z Cartridge-Type Gaging Head. (See gage head descriptions on following pages.)258


GAGE AMPLIFIERSElectronic <strong>Gage</strong> AmplifierNo. 717Starrett has made electronic gaging easierwith the No. 717 Electronic <strong>Gage</strong> Amplifier.With both analog and digital output, the No.717 offers flexibility in data presentationwhile providing the best approach tocomparative, dynamic and differentialprecision measuring.The No. 717 <strong>Gage</strong> Amplifier isn’t justflexible, it’s on the money with an accuracywithin ±2 percent of full scale. Rangesvary from ±.010 to ±.0001 (±0.200mmto ±0.002mm), with gage graduations from.0005 to .000005 (0.01mm to 0.0001mm).Features◆ Dual inputs for cumulative/differentialmeasurements◆ Selectable inch or millimeter ranges◆ Selectable digital or analog output◆ Simple “push-button” calibration◆ Mirrored dial for parallax-free readability◆ Rugged metal case can be usedanywhere in the shop◆ Uses standard Starrett lever andcartridge-type probes◆ Remote zero using PC◆ Front panel data send button◆ Single and continuous data send modes◆ Choice of remote data send using PC,pendant or foot switchNo. 717 Electronic <strong>Gage</strong> Amplifier with Nos.252 Transfer <strong>Gage</strong> and 715-1Z Gaging Head.259


GAGE AMPLIFIERSNo. 717 Electronic <strong>Gage</strong> Amplifier (continued)Ranges/GraduationsRangeInch±.010 .0005±.002 .0001±.001 .00005±.0002 .00001±.0001 .000005Each <strong>Gage</strong> GraduationMillimeter±0.200 mm 0.01mm±0.100 mm 0.005mm±0.020 mm 0.001mm±0.010 mm 0.0005mm±0.002 mm 0.0001mmAccuracy◆ Within ±2 percent of full scale.Power Requirements◆ 110 volt VAC/60Hz (AC adaptor furnished)Data Output◆ Digital: ASCII serial data◆ Analog: ±2.5 VDC/Full scaleSize◆ Dimensions: Height 9-1/4 x width 5-1/2 x depth 5-1/2(235 x 140 x 140mm)◆ Weight: 6 lbs. (2.7kg)Description Catalog No. EDP No.Amplifier with Power Supply Charger 717 67001Lever-Type Gaging HeadRange ±.010 (0.25mm)715-1Z 64479Cartridge-Type Gaging HeadLength 2-1/2 (64mm) 715-2Z 64480Range ±.020 (0.50mm)Cartridge-Type Gaging HeadPneumatic-Push, Length 2-3/4 (70mm) 715-6 64186Range ±.040 (0.100mm)Cartridge-Type Gaging HeadLength 1-3/8 (35mm) 715-7 64187Range ±.020 (0.50mm)Cartridge-Type Gaging HeadLength 2-1/2 (64mm) 715-8 64188Range ±.040 (0.100mm)Cartridge-Type Gaging HeadLength 3-5/8 (92mm) 715-9 64189Range ±.080 (0.200mm)Calibration <strong>Gage</strong> Block Set2 Rectangular Steel <strong>Gage</strong> Blocks inCase: .100, .110 715-5Z 56312Federal Accuracy Grade 2:.000004-.000002Height <strong>Gage</strong> and ComparatorAttachment 1/4 x 1/2 (6.3 x 13.5mm)(Adapts Gaging Heads to Height<strong>Gage</strong>s, Magnetic Base Indicator Holders,PT99441 52991Dial Comparators and Test IndicatorStands.) Has .375 (9.5mm) Snug HoleFoot Switch PT99468 57092Pendant Switch PT61133 65045Power Supply Charger for USA andCanadian Configuration – PT60636 63839115/120 Volts/60 CyclePower Supply Charger for EuropeanConfiguration – 100-240 VAC, 47-63HzPT99353 66456Power Supply Charger for United KingdomConfiguration – 100-240 VAC, 47-63HzPT99340 66455Link 72 Cable and Software forDownloading to ComputerPT99523 65906Cable to Computer (9-Pin to 9-Pin) PT60642 72499SPC IV Excel Software 771 67434SPC Plus ® II Software 739 64955Shop Floor Pro Software 728-3 66662Software Wedge Program for 719 66490Interfacing to Spreadsheets260


GAGE AMPLIFIERSNo. 715 Electronic <strong>Gage</strong> Amplifier<strong>Gage</strong> HeadsLever-Type HeadNo. 715-1Z / EDP No. 64479◆ Mounts directly in place of dial indicators with dovetail orAGD lug-type backs◆ 8-12 grams pressure: ±.010 (0.25mm) measuring range◆ .078 (2mm) diameter contact – .031 (0.8mm) and .062(1.6mm) diameter carbide contacts are availableCartridge-Type HeadsNo. 715-2Z* / EDP No. 64480◆ 25-35 grams contact pressure: spindle range is ±.020 (0.50mm)◆ Hardened steel contact with radius tip. Head will accept allstandard AGD contact points. Length: 2-1/2 (64mm)◆ .375 (9.5mm) mounting diameter allows replacement ofstandard AGD dial indicatorsNos. 715-6, 715-7, 715-8, and 715-9◆ Tungsten carbide ball contacts◆ Head will accept any AGD style contact**◆ Half-bridge construction, stainless steel body◆ .375 (9.5mm) mounting diameter allows replacement ofstandard AGD dial indicators715-1Z715-2Z715-6715-7715-8715-9NOTE: Nos. 715-1Z, -2Z, -6, -7, -8, -9 Gaging Heads come with a6 (1.8m) cable and male connector.**Longer range cartridge-type gaging heads are available, quotedon application.**No. 715-9 head will accept all standard AGD contacts.Spindle Range Length Contact Pressure Cat. No. EDP No.±.040 2-3/4(0.100mm) (70mm)715-6 64186±.020 1-3/8(0.50mm) (35mm)±.040 2 -/2(0.100mm) (64mm)±.080 3-5/8(0.200mm) (92mm)715-7 6418770 grams715-8 64188715-9 64189261


GAGE AMPLIFIERS<strong>Gage</strong>-Chek Multi-AxisMeasured Value DisplayNo. 776 SeriesThe <strong>Gage</strong>-Chek 776 is a multi-axismeasured value display that accepts up toeight inputs. It features intuitive visual display,helpful audio cues and user-defined formulas.<strong>Gage</strong>-Chek also reports dynamic Min/Maxmeasurements, provides SPC analysis froman integrated database, and includesconnectivity to PCs and other Starrett tools.Features◆ Large (6) color flat-panel LCD screenbuilt into a compact ergonomicallydesigned case with an adjustable tiltbase, allows comfortable positioningfor the operator◆ Supports 1, 4 or 8 input channels. Thesecan be mathematically combined todisplay dimensions such as flatness,volume or runout◆ Screens include individual readings withthe capacity to display four linessimultaneously (each line 9/16 high),bar and dial position style displays,graphs and histograms of measurementstatistics, and tables of measurementand SPC data◆ Supports Starrett 776 Series LVTDprobes and Heidenhain Specto style12 and 30mm range digital probes◆ Measurements can be taken by theoperator or in a semi-automated manner◆ Large comfortable buttons allow easyselection of measurement functions,display screen changes, data entry andzeroing the screen◆ Speaker and external jack outputs can beadjusted to compensate for noisy workenvironments. Earphones can be pluggedinto speaker jack for silent operation◆ Two 3 x 1/2 keys placed over thescreen can be programmed as hot keysfor frequently used functions◆ Optional foot switch availableSpecificationsLCD6 colorDisplay Digit Size .45Resolution Down ToOperating Temperature.000004/.0001mm32º - 115º FEnclosure (W x H x D) 11.5 x 7.5 x 2.75Base Width (W x H x D) 10 x 2 x 7.5Enclosure WeightBase WeightInput Voltage RangeInput FrequencyInputsExternal ConnectionsOutputs3.5 lbs7 lbs85 VAC - 264 VAC43 Hz - 63 Hz1-, 4- and 8-axis input availableFoot Switch, Remote Keypad, TouchProbe, RS232C Serial Port, Parallel Port2 Relay OutputsThe 776 accepts multiple gage inputssimultaneously – invaluable for applications suchas this Starrett special gage fixture.(Continued on next page.)262


GAGE AMPLIFIERSNo. 776 <strong>Gage</strong>-ChekMulti-Axis MeasuredValue Display (continued)LVDT Probes.Heidenhain Specto Length Probes.DRO View: <strong>Gage</strong>-Chek 776 features large,easy-to-read numerical display with customdimension labels. Out of tolerance conditionsare quickly identified by a change to red.Icons indicate that a process study has beenperformed, complete with in/out of tolerancealert. Mode switches include inch/metric,absolute/incremental, decimaldegree/degrees, minutes, seconds.Column <strong>Gage</strong> View: Color-enhanced verticalor horizontal bar graph. User selectable highand low tolerance and warning limits withaudio alert provide instant feedback.Description Cat. No. EDP No.<strong>Gage</strong>-Chek – 140-SP with 4 Inputs, Specto 776A 68635<strong>Gage</strong>-Chek – 180-SP with 8 Inputs, Specto 776B 68636<strong>Gage</strong>-Chek – 110-ST with 1 Input, LVDT 776C 68761<strong>Gage</strong>-Chek – 140-ST with 4 Inputs, LVDT 776D 68762<strong>Gage</strong>-Chek – 180-ST with 8 Inputs, LVDT 776E 68763Software Wedge RS232 for Windows ® 719 66490SPC Plus II Software 739 64955Cable RS232, 9 to 9 Pin Serial Cable PT60642 72499Cable RS232, 9 to 25 Pin Serial Cable PT60643 63843Two-Function Foot Switch with 8 Cable PT99530 68637Eight-Function Remote Keypad with 15 Cable PT62514 68638<strong>Gage</strong>-Chek Instruction Manual PT62515 68639.472 (12mm) Length Probe 776-12 68640.472 (12mm) Length Probe Radial Exit 776-12R 687961.180 (30mm) Length Probe 776-30 686411.180 (30mm) Length Probe Radial Exit 776-30R 687979.84 (3 meter) Extension Cable PT05713 6817232.8 (10 meter) Extension Cable PT05727 68773±.010 (0.25mm) Lever Type Probe 776-1Z 68817±.020 (0.50mm) Traditional Probe 776-2 68818±.020 (0.50mm) Short Probe 776-7 68819±.040 (0.100mm) Probe 776-8 68820±.100 (2.54mm) Probe 776-9 688216 (1.82 meter) Extension Cable PT05414 6882815 (4.5 meter) Extension Cable PT05415 68829263


HARDNESS &SURFACE TESTERSAutomated Digital<strong>Hardness</strong> TestingSystemNo. 3817 / EDP 67756The No. 3817 Automated Digital <strong>Hardness</strong>Testing System provides durable, preciseresults for even the most demandingapplications. Capable of measuring allRockwell, Rockwell Superficial, Vickers andBrinell Scales, it meets or exceeds all majorindustry standards requirements, offeringunsurpassed accuracy, reliability andoverall performance.Easy-to-use and exceptionally precise, thisfull-featured system offers one-touchautomated testing with minimal operatorinvolvement. Overall, the No. 3817 is theultimate hardness testing solution.Features◆ One-touch automated testing withminimal operator involvement◆ Closed-loop NTEP load cell technologyimproves repeatability and efficiency,while eliminating conventionalweights method◆ Preset dwell times and automaticcylindrical correction for hardness valuecomply with ASTM E-18 tolerances◆ <strong>Hardness</strong> numbers are displayed from1 to 1/100th point on the digital controlpanel, which is easy to use and to view◆ Built-in electronic conversion chartsfor cross-referencing hardness scalesand approximating tensile strength –no mechanical or electronicadjustments required◆ Meets or exceeds new ASTM and ISOrequirements, and meets Direct NISTTraceability requirements◆ RS232C output◆ Detachable clamping device foroversized or irregular parts◆ Self-contained head assemblyadaptable for special applications◆ Rigid, modular base assembly◆ Upper and lower limit alarms◆ Fitted tray for indentors and anvils◆ Includes detachable clamping device,direct verification certificate for load,depth, hysteresis and timing, indirectverification certificate for B, C, 30N and30T scales, operator manual, indentorinstallation tool, and AC power cable◆ 2-year limited warranty◆ Made in the U.S.A.SpecificationsMinor LoadMinor Load – SuperficialMajor LoadMajor Load – SuperficialTest Force ControlResults DisplayThroat DepthMaximum Test HeightUnit Height/Width/DepthWeight10kg3kg60/100/150kg15/30/45kgMotorizedDigital Readout5-1/21033-1/4 x 8 x 19-3/4185 lbs.NOTE: For listings of test blocks and accessories, refer to the following pages in this section.264


HARDNESS &SURFACE TESTERSDigital Bench<strong>Hardness</strong> TesterNo. 3816 / EDP 67755The microprocessor controlled No. 3816Bench <strong>Hardness</strong> Tester offers easy, fullyautomated testing procedures and provideshighly sensitive and accurate readings.The No. 3816 can measure the full regularRockwell Scales according to ASTM andSAE guidelines. It accommodates all typesof hard or soft metals and alloys, innumerous configurations. Overall, theNo. 3816 is packed with features andprovides excellent value.The tester is furnished with a diamondindentor, a 1/16 (1.6mm) ball indentor,three certified test blocks, four test tables –5.87 (149mm) and 2.5 (63.5mm) flatanvils, 5/8 (15.9mm) spot anvil and astandard vee anvil – and an accessory case.Features◆ Automated routines reduce operatorinvolvement and speed measurements◆ Large, easy-to-view LED panel displaysproper load setting◆ Programmable scale conversions, dwelltimes and tester counter◆ Sample averaging is automaticallycalculated◆ RS232C output◆ Convenient mini-printer for outputtingreadings◆ Quality castings with large working areaSpecificationsMinor LoadMajor LoadTest Force ApplicationTest Force ControlResults DisplayThroat DepthMaximum Test HeightUnit Height/Width/DepthUnit Weight10KgfA: 60Kgf, B: 100Kgf, C: 150Kgf(Dead weight applies test force)MotorizedDigital Readout6.6 (168mm)6.69 (169.9mm)28 x 8.9 x 19.6 (711 x 226 x 498mm)187 lbs. (85kg)Description Catalog No. EDP No.Digital Bench <strong>Hardness</strong> Tester 3816 67755Accessories*“C” Regular PT05245 679441/16 (1.6mm) Ball Unit PT05249 67948RA Test Block (Rockwell A Scale 80) PT05069 67897RB Test Block (Rockwell B Scale 90) PT05059 67888RC Test Block (Rockwell C Scale 63) PT05050 67879Master Block Set, Rockwell C Scale PT05272 67969* For additional listings of test blocks and accessories, refer to the following pages in this section.265


HARDNESS &SURFACE TESTERSAnalog Bench<strong>Hardness</strong> TesterNo. 3814 / EDP 67754The No. 3814 <strong>Hardness</strong> Tester providesreliable Rockwell <strong>Hardness</strong> values on alltypes of metal and alloys, hard or soft, andin many shapes. This reliable benchhardness tester has a high quality casting,is ergonomically designed for easyoperation and is engineered to ensureaccurate results.It is an ideal basic hardness solution,economically priced to suit a variety of lab,workshop, toolroom and inspectiondepartment applications. The No. 3814conforms to ASTM E-18 standard.The tester is furnished with a diamondindentor, a 1/16 (1.6mm) ball indentor,three certified test blocks, four test tables –5.87 (149mm) and 2.5 (63.5mm) flatanvils, 5/8 (15.9mm) spot anvil and astandard vee anvil – and an accessory case.Features◆ Ability to handle Rockwell Scales Athrough H and K◆ Stable cast iron construction◆ Ideal basic hardness testing for manytypical applicationsSpecificationsMinor LoadMajor LoadTest Force ApplicationTest Force ControlResults DisplayThroat DepthMaximum Test HeightUnit Height/Width/DepthUnit Weight10KgfA: 60Kgf, B: 100Kgf, C: 150Kgf(Dead weight applies test force)Hydraulic Dashpot SystemAnalog – Dial <strong>Gage</strong>6.6 (168mm)6.69 (169.9mm)30 x 8.5 x 20 (762 x 216 x 508mm)267 lbs. (121kg)Description Catalog No. EDP No.Analog <strong>Hardness</strong> Tester 3814 67754Accessories*“C” Regular PT05245 679441/16 (1.6mm) Ball Unit PT05249 67948RA Test Block (Rockwell A Scale 80) PT05069 67897RB Test Block (Rockwell B Scale 90) PT05059 67888RC Test Block (Rockwell C Scale 63) PT05050 67879Master Block Set, Rockwell C Scale PT05272 67969* For additional listings of test blocks and accessories, refer to the following pages in this section.266


HARDNESS &SURFACE TESTERSTest Blocks andAccessories for<strong>Hardness</strong> <strong>Testers</strong>CAGStarrett blocks can be used to testRockwell, Brinell or Vickers scales. They areavailable in steel, brass and aluminum. Eachblock is serialized, with a certificatedetailing the environmental conditions usedto test the block.Actual readings are given, with the averagesof these readings: min. reading, maxreading and a repeatability figure. Theblocks are calibrated according to ASTM E-18 standards, ANSI (NCSL) Z540-1, (ISO)10012-1, ISO/IEC 17025 andMil-std 45662A.Starrett hardness test blocks aremanufactured from square steel or brassplates, as opposed to the more commonround bar stock. The use of plate gives amore accurate and consistent surface forinspection. Metallurgical tests have provedthat during the production of round bar stock,suspended carbides in the mix migrate to thecenter of the rod.The scientific name for this condition iscarbide segregation and results in differentreadings being found in the center of a rodrather than at its outer edges. Somemanufacturers remedy this situation byremoving the centers from their blocks.<strong>Hardness</strong> test blocks are designed to beused only on one side and the indentsshould be more than .010 from the centersof two indents or no closer to the block’sedge than .040.Calibration kits are also available fromStarrett. No facility with a hardness tester inuse should be without a calibration kit.These kits come with from 3 to 20 calibratedtest blocks and the serialized penetrator thatwas used to inspect each of the blocks inthe set. When a discrepancy is detected in atester, these kits allow you to determine thedirection to proceed to resolve the issue.† Values expressed are not exact but will rangewithin acceptable limitsDRockwell Test BlocksDescription † Part No. EDPRC63 Test Block PT05050 67879RC60 Test Block PT05051 67880RC55 Test Block PT05052 67881RC50 Test Block PT05053 67882RC45 Test Block PT05054 67883RC40 Test Block PT05055 67884RC35 Test Block PT05056 67885RC30 Test Block PT05057 67886RC25 Test Block PT05058 67887RB90 Test Block PT05059 67888RB80 Test Block PT05060 67889RB70 Test Block PT05061 67890RB60 Test Block PT05062 67891RB50 Test Block PT05063 67892RB40 Test Block PT05064 67893RB30 Test Block PT05065 67894RB20 Test Block PT05067 67895RB10 Test Block PT05068 67896RA80 Test Block PT05069 67897RA70 Test Block PT05091 67898RA60 Test Block PT05092 67899RF100 Test Block PT05100 67900RF90 Test Block PT05101 67901RF80 Test Block PT05102 67902RF70 Test Block PT05103 67903RF60 Test Block PT05104 67904RF50 Test Block PT05105 67905RE100 Test Block PT05106 67906RE90 Test Block PT05107 67907RE80 Test Block PT05108 67908RE70 Test Block PT05112 67909RE60 Test Block PT05113 67910RE50 Test Block PT05114 67911BVariety of Rockwell and Brinell test blocks at a variety of hardnesslevels. (A) Aluminum Brinell, (B) Steel Brinell, (C) Vickers, (D) Rockwell, (E) 187.5kg./2.5mmBrinell, (F) Extra-Soft Rockwell and (G) Brass Rockwell.Rockwell Test BlocksDescription † Cat. No. EDPHR30N80 Test Block PT05115 67912HG30N70 Test Block PT05122 67913HR30N60 Test Block PT05123 67914HR30N50 Test Block PT05124 67915HR30N40 Test Block PT05125 67916HR30T80 Test Block PT05127 67917HR30T70 Test Block PT05128 67918HR30T60 Test Block PT05129 67919HR30T50 Test Block PT05130 67920HR30T40 Test Block PT05177 67921HR30T30 Test Block PT05178 67922HR30T20 Test Block PT05179 67923HR30T10 Test Block PT05180 67924HR15N90 Test Block PT05181 67925HR15N80 Test Block PT05182 67926HR15N10 Test Block PT05183 67927HR15T90 Test Block PT05184 67928HR15T80 Test Block PT05185 67929HR15T70 Test Block PT05186 67930HR15T60 Test Block PT05187 67931HR45T70 Test Block PT05188 67932HR45T60 Test Block PT05189 67933HR45T50 Test Block PT05191 67934HR45T40 Test Block PT05192 67935HR45T20 Test Block PT05193 67936HR45T10 Test Block PT05194 67937HRH90 Test Block PT05195 67938HRH80 Test Block PT05196 67939HRR Test Block PT05197 67940HR30Y Test Block PT05198 67941HRM Test Block PT05199 67942HR15W Test Block PT05200 67943FENOTE: Contact The L.S. Starrett Co. for additional blocks and accessories.(Continued on next page.)267


HARDNESS &SURFACE TESTERSTest Blocks and Accessories for <strong>Hardness</strong> <strong>Testers</strong> (continued)Brinell Test Blocks3000kg High Brinell Test Block PT05257 679563000kg Low Brinell Test Block PT05258 67957500kg High Brinell Test Block PT05259 67958500kg Low Brinell Test Block PT05260 67959PT05272 HRC 3-Block Master Calibration Kit.Standard and special anvils.Anvils and TablePedestal Anvil PT05267 679642-1/2 Flat Anvil PT05268 67965Small “V” Anvil PT05269 67966Large “V” Anvil PT05270 679678 Anvil Testing Table PT05271 67968Master Calibration KitsDescription Cat. No. EDP No.HRC 3-Block Master Calibration Kit PT05272 67969HR30N 3-Block Master Calibration Kit PT05273 67970HRB 3-Block Master Calibration Kit PT05276 67971C&B Scale 20-Block Master Calibration Kit PT05277 67972C&30N Scale 6-Block Master Calibration Kit PT05278 67973AEBFPenetrators: (A) 1/2 Ball Unit, (B) 1/4 Ball Unit, (C) 1/8 Ball Unit,(D) 1/16 Ball Unit and (E) Diamond Cone or “C” Regular. (F)Vickers/Knoop and (G) Newage-type indentor styles are also shown –contact Starrett for further information.NOTE: Contact The L.S. Starrett Co. for additional blocks and accessories.CGDPenetrators“C” Regular PT05245 67944Indentron PT05246 67945Versitron PT05247 67946“N” Regular PT05248 679471/16 (1.6mm) Ball Unit PT05249 679481/8 (1.7mm) Ball Unit PT05250 679491/4 (6.4mm) Ball Unit PT05251 679501/2 (12.7mm) Ball Unit PT05252 679511/16 (1.6mm) Carbide Ball Unit, PT05253 67952with Certification1/8 (1.7mm) Carbide Ball Unit, PT05254 67953with Certification1/4 (6.4mm) Carbide Ball Unit, PT05255 67954with Certification1/2 (12.7mm) Carbide Ball Unit, PT05256 67955with CertificationHeavy Load, Vickers 5kg Load PT05261 67960Heavy Load Indentor PT05264 67961Min. Brinell 2 1/2mm Ball PT05265 67962Min. Brinell Block 187 1/2kg, PT05266 679632-1/2mm Ball268


HARDNESS &SURFACE TESTERSPortable <strong>Hardness</strong>Tester with Integrated,Multi-functional FeaturesNo. 3811 / EDP 67184The Starrett 3811 is an advanced,integrated hardness tester featuring a verycompact size, high accuracy, a widemeasuring range and simplicity ofoperation. It is ideal for testing the hardnessof all metals in many areas of industry.The 3811 combines the universal impactdevice D and a data processor designed intoa single unit. With the ability to “plug andplay” optional impact devices, this unit caneffectively test almost any combination ofmaterial, size and shape.It automatically computes at Vickers, Brinell,Rockwell and Shore hardness values.Statistical mean value is automaticallyprovided.Features◆ Compact size, lightweight◆ Power-packed at a very affordable price◆ Built-in D impact probe with internaltungsten carbide test tip (optionalprobes also available)◆ Back lighting, with LCD readout◆ Utilizes new Leeb measuring method◆ Battery operated◆ Highly accurate and archives data◆ Parts can be checked at any angleDLG◆ Furnished in handsome, rugged carrycase with calibrated test block andmanual◆ Extended memory of up to 500 groups◆ Error modification function◆ Automatic shut offSpecificationsDimensionsImpact DeviceImpact EnergyTest TipMeasuring AccuracyMaximum <strong>Hardness</strong> of SampleWeightImpact Direction2-1/2 W x 1-1/8 D x 6-1/2 L (64 x 29 x 165mm)D (built-in)8 ft-lbs. (11 Nmm)tungsten carbide±0.8% (corresponding to ±1 HRC @ HRC=58)980HV8.1 oz (28.6g)Any angleOperating Temperature 32º – 122º F (0 – 50º C)Minimum Weight of SampleMinimum Thickness of SampleMinimum Thickness of Layers11 lbs./5kg (< 5kg – 0.1kg coupled on solid support)0.2 (5mm) (coupled: 0.12/3mm)0.32 (0.8mm)No. 3811Portable <strong>Hardness</strong> Tester.Minimum Radius of Curved <strong>Surface</strong> 1.2 (30mm) (with support rings: 0.43/11mm)Coupling paste is available for testing thin or small parts weighing less than 2.4 lbs. (2kg)CDStyle Part No. EDP ApplicationsD+15 PT28247 67281 Very narrow contact area with a set backed measurement coil.(not shown) Measures hardness in grooves and recesses. Weight: 80gC PT28250 67284 Reduced impact energy probe (2 ft-lb.) for measuring hardnessof coatings, surface hardened, thin wall or impact sensitivecomponents. Applies superficial indentation. Weight: 75gG PT28249 67283 Enlarged test tip and increased impact energy range (72 ft-lb –approx. 9 times the D). For lower quality finishes measuring inthe Brinell range only (max. 650 HB). Designed for componentslike heavy castings, forgings. Weight: 250gDL* PT28248 67282 Needle front section with 4mm diameter and 50mm length.Ideal for testing in confined spaces, the base of grooves andspecial components like gear wheels. Steel/Cast steelOptional Remote Impact Devices.269


HARDNESS &SURACE TESTERSTechnical Data forStarrett <strong>Hardness</strong>Impact DevicesApplication and<strong>Hardness</strong> Ranges forStarrett <strong>Hardness</strong>Impact DevicesCDDLGTechnical DataImpact Devices D/DC/DL D+15 C GImpact Energy 11 Nmm 11 Nmm 3 Nmm 90 NmmMass of the Impact Body 5.5g 7.8g 3.0g 20gTest TipDL: 7.3 gImpactDeviceOptional Impact Devices<strong>Hardness</strong> 1600 HV 1600 HV 1600 HV 1600 HVDiameter 3mm 3mm 3mm 5mmMaterialMaterial HRC HRB HB HV HSDImpact Device – D, DC Measuring Range 200-900 †Steel 20.0-67.9 59.6-99.5 80-647 80-940 32.2-99.5C.W. Tool Steel 20.4-67.1 80-898Gray Cast Iron 93-334Nodular Cast Iron 131-387Cast Aluminum 30-159Brass 13.5-95.3 40-173Bronze 60-290Copper 45-315Impact Device – D+15, Measuring Range 300-900 † (not shown)Steel & Cast Steel 19.3-67.9 80-638 80-937 33.3-99.3Impact Device – C, Measuring Range 350-950 †Steel & Cast Steel 20.0-69.5 80-683 80-996 31.9-99.6Impact Device – G, Measuring Range 300-750 †Steel & Cast Steel 47.7-99.9 90-646Gray Cast Iron 92-326Nodular Cast Iron 127-364Impact Device – DL, Measuring Range 300-900 †Tungsten carbideDiameter 20mm 20mm 20mm 30mmLength 147/86mm 162mm 141mm 254mmWeight 75/50 g 80 g 75 g 250 gMax. <strong>Hardness</strong> of Sample 940 HV 940 HV 1000 HV 650 HBPreparationof <strong>Surface</strong>Min. Weightof SampleMin. Thicknessof SampleIndentation of TestTip with 300 HVIndentation of TestTip with 600 HVIndentation of TestTip with 800 HVRoughness class ISO N7 N7 N5 N9Max. roughness depth Rt 10µm 10µm 2.5µm 30µmAverage roughness Ra 2µm 2µm 0.4µm 7µmOf compact shape 5kg 5kg 1.5kg 15kgOn solid support 2kg 2kg 0.5kg 5kgCoupled on plate 0.1kg 0.1kg 0.02kg 0.5kgCoupled 3mm 3mm 1mm 10mmMin. thickness of layers 0.8mm 0.8mm 0.2mm —Diameter 0.54mm 0.54mm 0.38mm 1.03mmDepth 24µm 24µm 12µm 53µmDiameter 0.45mm 0.45mm 0.32mm 0.90mmDepth 17µm 17µm 8µm 41µmCDiameter 0.35mm 0.35mm 0.30mm —Depth 10µm 10µm 7µm —Steel & Cast Steel 20-68 37-100 80-650 80-940 30-97† Leeb Measuring Range270


HARDNESS &SURFACE TESTERSDigital DurometerNo. 3805AThe No. 3805A is a lightweight,ergonomically designed, reasonably priceddurometer engineered to perform at thehighest level of accuracy.Capable of measuring hardness in Shore Avalues, the most popular scale, the portabledurometer is ideal for fast, convenienttesting of rubber, PVC, leathers, vinyl,acrylic and other similar materials. Contactis made with a 35º blunt point, ensuringsuperior accuracy.NEWFeatures◆ Accurate and repetitive deviation of20-90 HA< ±1 grade◆ Resolution of .1HA◆ Measuring range of 0-100HA◆ Conforms to ASTM D-2240, ISO 7619standards◆ Large, easy-to-read LCD display◆ Automatic Off◆ Ability to allow averaging and to lock inpeak value◆ Weighs only 8.2 ounces (233 grams)◆ Compact size of 6.40 x 2.56 x 1.12(163 x 65 x 28mm)◆ 4 AAA batteries, supplied with the tester◆ Supplied with rubber test block RBR-63Inspecting rubber o-ring fordeterioration.Description Catalog No. EDP No.Durometer, in Fitted Case 3805A 12265AccessoriesRubber Test Block, Shore A 27-30, Red RBR-30 68197Rubber Test Block, Shore A 61-63, Clear RBC-63 68198Rubber Test Block, Shore A 90-94, Black RBB-94 68199Set of 3 Blocks (1 ea: RBR-30, RBC-63, RBB-94) SRB-3 68200Ultrasonic Thickness <strong>Gage</strong>No. 3812 / EDP 67668The No. 3812 Ultrasonic Thickness <strong>Gage</strong> isa menu driven, multifunctional tester withbasic measurement capabilities. This gageis designed to measure the thickness ofmetallic and non-metallic materials such asaluminum, titanium, plastics, ceramics,glass and any other good ultrasonic waveconductor, as long as it has parallel top andbottom surfaces. The No. 3812 willaccurately display readings in either inch ormillimeter after a simple calibration to aknown thickness or sound velocity.NOTE:Also available, CouplingGel in 4 oz. bottle.Order No. PT28287EDP No. 67666.Measuring a wall thickness thatwould be difficult to gage withconventional hand tools.SpecificationsDisplay TypeMinimum Display UnitMeasuring RangeDisplay AccuracySound Velocity Range4-Digit LCD0.001 (0.01mm)0.04-8.0 in Steel w/Standard Probe0.001 (0.01mm)Operating Temperature 32°-122° F.Ultrasonic Pulse Frequency 5MHzUpdate Rate3280-32805 ft/s (1000-9999m/s)4HzPower Supply 1.5V AAA Alkaline Batteries (2)Battery LifePower ConsumptionDimensionsWeightApprox. 250 Hours/PairWorking Current < 20mA4-1/4 x 2-3/8 x 14.7 oz.271


HARDNESS &SURFACE TESTERSPortable <strong>Surface</strong>Roughness TesterNo. 3800 / EDP 67182The Starrett No. 3800 <strong>Surface</strong> RoughnessTester is an economical, small, hand-heldinstrument for measuring surface textureconforming to traceable standards. It can beused on the shop floor in any positionincluding horizontal, vertical and in-between.The easy-to-use No. 3800 operates onnumerous surfaces including flat, outercylinder, outer cone, grooves, and recessesgreater than 3-1/4 x 1-1/4 (80 x 30mm),making it ideal for a wide range ofapplications like inspection departments,quality control, on the shop floor duringmachining, during assembly and on site.The No. 3800 determines both roughnessparameters Ra and Rz within a widemeasuring range plus the piezo-electricpick-up stylus with diamond tip assuresvery reliable measurement withintolerances that conform to ISO class 3.Roughness parameter Ra is computed toconform to ISO and Rz is computed toconform to DIN.The large, easy-to-read LCD display showseither roughness parameter Ra or Rz at thetouch of a button, combined with theselected cutoff length. External calibrationof the roughness values is provided by aspecial CAL button, which makesadjustment very easy. A beep signal informsthe user about each individualmeasurement status when ready.Features◆ Very affordable◆ Handles basic roughness needs◆ Simple to use◆ Convenient, pocket-sized◆ Vivid LCD display◆ Measures Ra or Rz◆ Battery powered or line cord◆ Adjustable cutoff values◆ Diamond tracer tip◆ Comes with carrying case, charger,roughness standard and manualSpecificationsRoughness ParameterRa (ISO), Rz (DIN)Measuring Range Ra: 0.05 - 10.0µm / Rz: 0.1 - 50µmCutoff Lengths 0.0009, 0.03, 0.09FilterTracing LengthTracing SpeedRC analog0.23 (6mm)0.04/second (1.0mm/second)Accuracy Conform ISO Class 3Pick-up StylusTracer TipPiezo-electricDiamond, radius 10µm + -2.5µmOperating Temperature 32-104º F (0-40º C)PowerChargerContact Force on ProbeStatic Measuring Force on Sensor StylusDimensionsMeasuring surface texture of asteel bar. Results are obtainedat the touch of a button.3.6v / 2xNiMh batteriesPV DC


J.W. DONCHIN <strong>CO</strong>.www.jwdonchin.comPrecision Measuring Equipment and Industrial Supplies since 1924.4841 W. Chicago Ave. - Chicago, IL 60651 • Phone: 773-261-2182 • Fax: 773-261-2867 • sales@jwdonchin.comJ.W. <strong>Donchin</strong> Co. was established in 1924 and has been known world wide ever since. Customer Service is our Main Focus. We offerExpert Product Knowledge, Large Stocking Inventory and Competitive Pricing to assist you in locating and selecting the correcttool or product to fit your needs. (J.W. <strong>Donchin</strong> Co. is one of L.S. Starrett’s largest stocking distributors.)Contact Information:Phone: 773-261-2182Fax: 773-261-2867Email:sales@jwdonchin.comDirect Access Links(View specific information, click on any of the following)• Latest Website Updates:• Website:• Quotes:• Latest Promos:• Line Card (Product Lines & Mfg)Catalog / Promo / Pricelist• Starrett• Mitutoyo• Fowler• Brown & Sharpe

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