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Are Words Enough? - Charles Neil Woodworking

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No. 21 April 2009<br />

Welcome all New Subscribers!<br />

<strong>Are</strong> <strong>Words</strong> <strong>Enough</strong>?<br />

I have written about this before, but as<br />

we were doing the photo shoot for Fine<br />

<strong>Woodworking</strong> Magazine, I kept thinking<br />

we were showing “about” more than<br />

how. That isn’t a bad thing, many of us<br />

can read something and understand<br />

the concept, then by putting it into<br />

practice we achieve it. But many of us<br />

can’t and that is why we need photos or<br />

videos to show us.<br />

The written word can describe and<br />

record general idea and directions and<br />

if you add photos, much less needs to<br />

be written. Add moving pictures and<br />

some audio explanation and not much<br />

else is needed.<br />

The thing I find in written articles is that<br />

it leaves the details and pitfalls for you<br />

to experience or it might become<br />

rhetorical and boring. For me, writing is<br />

a challenge because my mind resorts to<br />

all of the implications of doing the<br />

subject of the piece and then I’m<br />

thinking of the successes and failures I<br />

have had and what was the noted<br />

difference. It’s like the “spline” thing to<br />

straighten a board that I wrote about<br />

recently in my blog. If all is well, it is not<br />

needed....but I know from many years<br />

of experience that all too often all is not<br />

well and in woodworking there are many<br />

variables.<br />

It’s often more a case of overcoming<br />

those variables that makes for success<br />

and therefore, now that technology has<br />

made it available for more of us<br />

common folk to explain things on video,<br />

the written word is becoming less useful.<br />

Let us hear what you think, join the<br />

forum or comment on the blog.<br />

We have just added a special section in the<br />

forum for making comments or asking<br />

questions about things you read in our monthly<br />

newsletters.


2 Monthly Newsletter April 2009<br />

My World<br />

Hard at it as always and liking it. My<br />

seeds are planted (inside) and my<br />

plants I ordered for my garden have<br />

arrived. I’m looking forward to the<br />

garden a lot. Funny how at the end of<br />

every gardening season I say I’m not<br />

going to do it the next year, but Spring<br />

comes along and I can’t wait to get<br />

started! My garden is an escape for me<br />

just like<br />

when I go<br />

on the road<br />

to meet the<br />

woodworki<br />

ng folks, I<br />

enjoy both.<br />

This past month has been a lot of tool<br />

testing, using and learning for me.<br />

That an be tough, I have had a lot of<br />

projects to get done and I have a lot<br />

more to do. There will be a lot of “Tool<br />

Crib” this month because I found a lot<br />

of stuff you might find worth taking a<br />

look at.<br />

Kinda funny, I got an email from the<br />

web master, Ken, who was in a<br />

Woodcraft store in Denver, CO. He<br />

said they were playing one of my<br />

DVDs. Ken made a comment to the<br />

guy that he did my “woodworking web<br />

site,” and the guy replied, “Some<br />

people shouldn’t get in front of a<br />

camera.” Now that’s funny! Maybe<br />

that is why I haven’t heard from<br />

Hollywood yet!<br />

There is a lot to that though, hey, they<br />

don’t like my hair, my clothes, my voice,<br />

my accent, you name it. Wonder why<br />

we sell so many DVDs? It is an<br />

amazing world we live in, but like I’ve<br />

told you before, I’m not out to impress<br />

anyone, just teach. Then again, just<br />

had another thought, “Why was the guy<br />

playing the DVD?<br />

Oh well, this happens a lot, and not just<br />

to me. A friend sent me an email the<br />

other day and told me to take a look at<br />

a video on youtube. Click Here if you<br />

want to check out something totally<br />

amazing. “Don’t judge what’s in a<br />

package by it’s wrapping!”<br />

My Daily Blog<br />

Stats are rising on the blog hits so it<br />

looks like many more of you are starting<br />

to check in every once in a while. Don’t<br />

be shy and feel free to post a comment<br />

or question at any time.<br />

This past month we’ve had a lot of<br />

woodworking and non-woodworking<br />

going on so not a lot of build blogs, but<br />

we did manage to get the Step Back<br />

and Slant Front Desk completed and in<br />

their new home. Yesterday we posted<br />

some photos on the blog of the pieces<br />

nested in their new home, check it out.<br />

th<br />

April 14 Blog - Home Sweet Home!


3 Monthly Newsletter April 2009<br />

In My Opinion....<br />

Water Based finishes and<br />

colorings are here, here to stay<br />

and....the finish of the future.<br />

Many states are lowering VOC<br />

requirements and a couple are<br />

looking to mandate water<br />

based finishes.<br />

The water base industry has come<br />

so far in product development and<br />

has proven the products to be<br />

comparable to solvent based<br />

products that it can now be<br />

mandated. In Europe, it is all<br />

water base coatings and is<br />

coming quickly to North<br />

America as well.<br />

The move toward water base is<br />

evidenced by the fact that every finish<br />

company is now offering a line of water<br />

based products. The companies who<br />

are totally water base are gaining some<br />

ground and the solvent bases are<br />

losing.<br />

In my opinion, there is just reason.<br />

Water based finishes are excellent. I<br />

actually NOW prefer them over solvent.<br />

(This was not the case 1 1/2 years ago<br />

when I was adamant that I would never<br />

go water base).<br />

I find that there seems to be a problem<br />

in that many are turning a blind eye to<br />

learning the advantages and taking the<br />

time to learn how to use the products.<br />

Hope they don’t get caught with their<br />

pants down!<br />

While doing the photo shoot, the<br />

gentleman from FWW and I had a<br />

conversation about this topic. It became<br />

apparent that there are certainly some<br />

misunderstandings of the products and<br />

their usage. He seemed to have a lot of<br />

faith in those who have written books on<br />

finishing.<br />

So I pondered....why has no one done a<br />

book on water base? The answer is<br />

simple....no one wants to take the time<br />

to research, test and learn the facts.<br />

Well, I know someone who has, so now<br />

I’m thinking, why not? and seriously<br />

thinking about a video companion on<br />

DVD. Nothing but water base finishes.<br />

It needs to be done and I’m about as<br />

armed to do it as anyone.<br />

I’ll keep on pondering, let me hear your<br />

thoughts.<br />

The Finish Line<br />

Shellac and Water Base<br />

We all know that<br />

shellac is compatible<br />

with all known<br />

finishes and in the<br />

case of water base it<br />

is often used as a<br />

bond coat between an oil based product<br />

and the water base finish. BUT, too<br />

much shellac can cause issues.


4 Monthly Newsletter April 2009<br />

Shellac dries to a hard and glossy<br />

finish. Solvent based finishes like<br />

lacquer and shellac melt into each<br />

other creating a chemical bond.<br />

Polyurethane water base products DO<br />

NOT. While there is slight “burn in”, it<br />

is very slight.<br />

Have you every put<br />

latex paint over a<br />

glass window pane?<br />

Looks good and will<br />

endure for a time but<br />

eventually it peels<br />

off. Heavy coats of shellac will act like<br />

that glass. Applying two or three heavy<br />

coats of shellac and you have<br />

decreased your long term bond. One<br />

wet coat of a 2 lb. Cut is the most you<br />

want and 1 lb. is even better.<br />

The use of light coats will allow two<br />

things to happen. First, it is thin<br />

enough for the water base to bite in to<br />

and it also doesn’t fill the wood pores<br />

so the water base has a mechanical<br />

bite.<br />

I always lightly scuff the shellac coat<br />

using a synthetic steel wool or a fine<br />

Scotch Brite pad. I do it just enough to<br />

dull the finish a little and leave a<br />

scratch for the top coat to bite in to.<br />

It is the same with polyurethane<br />

whether water base or solvent. Polys,<br />

just like water base finishes, create<br />

single layer coats, meaning they stack<br />

one on top of the other. The issue then<br />

becomes the bond between the layers,<br />

again, a light scuff sanding with some<br />

320 grit on a full coat or some 600 grit<br />

or fine Scotch Brite on a thin coat. Like<br />

the shellac, it will insure the bond.<br />

The last point I want to make is that you<br />

need to allow any oil based product a<br />

full dry. Oils that are linseed based can<br />

take weeks. Oils like Waterlox, Seal-A-<br />

Cell and Arm-R-Seal take 2-3 days.<br />

Always try and stay with water base<br />

throughout your project, stains, glazes,<br />

etc. However, there are always those<br />

however(s)! If you want to pop the grain,<br />

nothing beats oil. Just use a good one<br />

that will dry.<br />

Oil Blotching<br />

I recently wrote about this subject in my<br />

blog. Often, we like to use oil as a base<br />

or as a finish on cherry. Nothing beats<br />

nicely colored cherry with a coat of Arm-<br />

R-Seal or Waterlox on it. The amber<br />

color of the oil really brings the color out<br />

as well as allowing it to darken on its<br />

own to that beautiful patina we all love.<br />

Oils also, because of the amber/honey<br />

color tend to warm the wood and add a<br />

depth.<br />

Here is where you may encounter a<br />

problem (if you want to call it that), is


5 Monthly Newsletter April 2009<br />

that the oil will also be absorbed<br />

unevenly due to the hard and soft<br />

grains within the wood. Give it six<br />

months to age naturally or a few hours<br />

in the sun and it will mellow in and the<br />

color will even out. Another solution is<br />

to give it a coat or two of a hand wiped<br />

water base finish. It’s totally clear and<br />

will help to give you an equal density<br />

surface.<br />

Use lacquers or acrylics, a product like<br />

General Finishes Poly-Acrylic also<br />

works well. Always test a scrap. I<br />

apply it with a rag, wipe it on pressing<br />

firmly to get it in the wood, then light<br />

sand with some 320 grit. I apply a<br />

second coat if needed. When dry,<br />

another light scuff and then the oil.<br />

Absorption will not be as much as raw<br />

wood, but the oil will bond and color the<br />

wood. It has worked well for me<br />

through the years.<br />

If you like to use white maple or other<br />

white woods and do not want the<br />

amber coloring, again, go with the<br />

crystal clear water base finish and you<br />

will be very pleased.<br />

Craftsman Profile<br />

Jeff Fleischer<br />

I first met Jeff at the<br />

Washington<br />

Woodworker’s Guild<br />

and later found out<br />

he had retired and<br />

moved not far from<br />

my shop. Over the<br />

past year or so, Jeff and I have become<br />

good friends. He also took my Finishing<br />

Class. Jeff has shown that he is quite<br />

the woodworker....just excellent. For<br />

those of you who follow my blog,<br />

recently we tailed along with Jeff as he<br />

built a vanity for his bathroom remodel.<br />

Here’s a shot of the final piece. There<br />

are more photos in the forum, just look<br />

up chpcrvr.<br />

Jeff’s chip carving is<br />

out of this world.<br />

When I made the<br />

Sugar Chest Project<br />

DVD, Jeff came<br />

over and carved a<br />

‘rosette’ in the front<br />

of the old pine one,<br />

so many of you<br />

have met Jeff, you<br />

just didn’t know it.<br />

Jeff also likes tools and every time I get<br />

something or he does, we share info.<br />

His wife Ellen has sort of banned him<br />

from the shop from time to time as it<br />

seems when I get something new to test


6 Monthly Newsletter April 2009<br />

or demo, well, you get the point. So<br />

here is Jeff’s story in his own words<br />

and just because he resembles Norm<br />

Abram, don’t hold that against him, he’s<br />

not really not fond of brad nailers.<br />

“Jeff, what’s your story?”<br />

I have the good fortune to live in the<br />

same town as <strong>Charles</strong> <strong>Neil</strong>, New<br />

Market, VA, in the Shenandoah Valley.<br />

I’ve known <strong>Charles</strong> as an instructor,<br />

mentor and now as a good friend. It<br />

has been a wonderful experience to be<br />

able to stop by his workshop and talk<br />

woodworking, play with the latest tools<br />

and discuss his favorite topic....politics!<br />

I started ‘serious’ woodworking in the<br />

mid-1990's as a woodcarver. I’ve done<br />

a variety of wood carvings but gradually<br />

began to focus on a specific style<br />

called chip carving. Chip carving is a<br />

decorative style of carving which, unlike<br />

carving caricatures or relief carving,<br />

needs something to carve onto. You will<br />

see chip carving embellishments on<br />

objects like wooden plates, jewelry<br />

boxes and furniture.<br />

Since chip carving is a decorative form<br />

of carving, you need something to<br />

carve. That is how I made the transition<br />

into woodworking. You can only buy so<br />

many basswood plates and boxes! As<br />

most woodworkers, I started my hobby<br />

with a shop in my basement in our home<br />

in Herndon, VA. Doesn’t everyone fill<br />

up a 10' x 10' area with a table saw,<br />

jointer, planer, drill press, lathe, etc.,<br />

etc? It was fun to now create my own<br />

pieces that I could enhance with my chip<br />

carving.<br />

In 2006 I was able to retire and my wife<br />

and I moved to New Market. We had<br />

been coming to the Valley for 20-plus<br />

years while our kids were growing up.<br />

We sold our cabin in the woods and<br />

purchased a ‘full size’ retirement home<br />

with a beautiful view of the valley and<br />

mountains. Best of all is the 20' x 30'<br />

detached structure I can use as my<br />

shop. Plenty of space....right! There is<br />

a downside to knowing <strong>Charles</strong>....seeing<br />

more and more tools that I ‘need to buy!


7 Monthly Newsletter April 2009<br />

I still build items for around the house<br />

and as gifts, but I am also trying to do<br />

word-of-mouth commission work. I<br />

continue to try to merge my carving<br />

with my woodworking designs and I’ve<br />

taken up wood turning over the past<br />

couple of years as well. My goal is to<br />

continue to merge the three mediums<br />

into my designs.<br />

I mentioned that I retired in 2006 and<br />

moved to New Market with my wife,<br />

Ellen. My formal education includes a<br />

MS degree in Photographic Science<br />

(the technical aspects of photography)<br />

from the Rochester Institute of<br />

Technology and a MS degree in<br />

Computer Science from George<br />

Washington University. I worked for<br />

the Central Intelligence Agency for 33<br />

years. My wife and I have two grown<br />

sons who also live in Virginia.<br />

I currently teach chip carving at the<br />

North Bennett Street School in Boston,<br />

MA and was one of twenty featured<br />

artists in Wayne Barton’s (the guru of<br />

chip carving in the US) book, The Art of<br />

Chip Carving.<br />

Based upon my teaching experiences, I<br />

developed and sell a chip carving kit for<br />

people wanting to learn how to chip<br />

carve. The kit is called, Stamp ‘n Chip,<br />

and contains a set of rubber stamps<br />

with the basic designs used to learn<br />

chip carving. An ink pad and a 26 page<br />

workbook. Chip carving is fun, relaxing<br />

and rewarding.<br />

The unique<br />

concept of using<br />

pre-made<br />

designs on<br />

rubber stamps<br />

makes it even<br />

more so for the beginner. Rubber<br />

stamps eliminate the time consuming<br />

and often frustrating process of drawing<br />

and re-drawing designs necessary for<br />

practice. The joy of carving is learning<br />

how to properly “chip” the pieces of<br />

wood.<br />

I would love for you to drop by my web<br />

site www.jeffswooddesigns.com and<br />

browse my picture gallery. You can also<br />

find information about my Stamp ‘n Chip<br />

Kit.


8 Monthly Newsletter April 2009<br />

The Tool Crib<br />

This month I had the privilege of using<br />

four tools that I personally don’t think<br />

can be beat. In my world, a tool is just<br />

what it implies and it has to hold up.<br />

For me, that is sometimes not an easy<br />

task, all four of these items have done<br />

just that. Couldn’t ask for more from<br />

them.<br />

The Adria Dove Tail Saw<br />

I have four dove tail saws and they all<br />

needed sharpening, but I also have a<br />

lot of drawers to do so this was as good<br />

an excuse as I could find to get a new<br />

one. I had been eyeing this saw for<br />

some time, so I got it.<br />

You met Jeff Fleischer earlier, well, he<br />

had one and brought it into the shop<br />

and it was love at first cut. The<br />

balance, the kerf, the feel....and then<br />

the cut with the solid ridged<br />

blade....WOW!<br />

My other saws are good and while this<br />

one certainly isn’t inexpensive, couple<br />

of the other ones I own cost more. This<br />

little beauty surpassed them all....hands<br />

down.<br />

A great dove tail saw like this one will<br />

make hand cutting dove tails much<br />

easier. Most folks have trouble with<br />

flexing and then the cheaper saws tend<br />

to be dull and they have to ‘saw’ the<br />

dove tail. I can hand cut a dove tail with<br />

just a few quick slices with this saw and<br />

the task is finished. One impressive<br />

dove tail saw, this one.<br />

Bowclamps<br />

Bob Kloes (bigbob) found these. Now,<br />

Bob and I build a lot of cases and we<br />

have a lot of glue ups which always<br />

involve a ton of clamps. Dragging them<br />

out, adjusting, you know how it goes.<br />

The Bowclamp, while it looks simple to<br />

make, isn’t. It’s the right materials with<br />

the right arch that is needed to get the<br />

correct pressure while clamping.<br />

What they do is pretty simple - they<br />

distribute even pressure over a given<br />

distance using two clamps. I have now<br />

used them on several face frame glue


9 Monthly Newsletter April 2009<br />

ups and they were SUPER! a real time<br />

saver.<br />

I can glue a cabinet together in 1/10th<br />

the time and not have it weigh 2 tons<br />

and I can access areas to clean glue<br />

squeeze out.<br />

Clamping a case side, where you want<br />

to get pressure in the middle of the<br />

panel - no issue. Using these over a<br />

‘caul’ for a veneer press - super slick.<br />

If you do case work, kitchen/bath<br />

cabinets or about anything else,<br />

including normal edge to edge glue<br />

ups, you would really enjoy having this<br />

tool in your shop. What a work saver.<br />

Now Craig of Bowclamps is lurking<br />

around out there on the forum, so if you<br />

run into him, feel free to ask him about<br />

these precision cauls.<br />

I’m impressed ---- Big Time<br />

Price Cutter Router Bit Set<br />

I have never been a fan of router bit<br />

sets, seems they always pawn off some<br />

bits you will never use, but the guys at<br />

Eagle America/Price Cutters cured that!<br />

As a lot of you know, I’ve been using a<br />

lot of the Price Cutter bits and can<br />

attest to the quality. I honestly don’t<br />

see any difference in performance over<br />

bits costing much more.<br />

This set blew me away when I opened<br />

the case. I actually took the time to go<br />

to my bit collection and I pulled out each<br />

and every one of them, bits I had<br />

purchased individually as I needed<br />

them.<br />

The set is 70 pieces, (click here to see<br />

a list of the bits included) and is<br />

available in 1/4" or ½" shank. The case<br />

can hang on a wall and has the photo of<br />

the profile, the radius and size so you<br />

never have to guess, as long as you put<br />

them back where they belong!<br />

Everyone who has seen this set at my<br />

shop has ordered one. Now, the other<br />

side is the cost, they state the bits would<br />

cost approximately $1200.00 if bought in<br />

singles, I did a little math and I have<br />

about $2500.00 or more in the bits I<br />

have that match this set. This is the<br />

best buy I have ever seen in router bits.<br />

This set also has every bit that I used to<br />

carve the table top in the Router DVD.<br />

The only exceptions I found to my<br />

frequently used bits is the ‘rail and stile’


10 Monthly Newsletter April 2009<br />

and the crown bits, other than that, my<br />

staple bits are in this set. I couldn’t<br />

have put a better set together if they<br />

had asked me to make a list.<br />

Fluting Jig<br />

In the Router DVD I showed several<br />

ways to rout flutes, set ups, jigs, etc.<br />

Here is a simple jig (available at Eagle<br />

America).<br />

A fluting bit is typically a small, round<br />

nose bit and these bits notoriously can<br />

track off so you want to guide it from<br />

both sides on your stock so it doesn’t<br />

wander and this jig does just that. It<br />

can also be used as a standard edge<br />

guide.<br />

The other thing I really liked is that I<br />

can use the extended width to attach<br />

scrap blocks for to prevent tilting<br />

especially on narrow stock. Also great<br />

for routing out the glass track on the<br />

mullions of a glass pane door where<br />

the extra base gives me a lot of support<br />

to span the opening.<br />

This jig is simple to set up and use and<br />

is a very effective jig and I probably<br />

haven’t even touched on all the tasks it<br />

will be used for.<br />

Hey, think we might be able to drill it,<br />

add a couple of bearings and maybe get<br />

the “Thing-a-ma-Jig” from the router<br />

DVD?<br />

The Weather Report<br />

Patience is a virtue and I’m not feeling<br />

very virtuous. Temperatures are in the<br />

50's and 60's, some days 70's and a 75<br />

here and there, but some of you guys<br />

are still getting snow and nasty stuff. So<br />

far we have been fortunate but I’m ready<br />

for some nice warm days , planting my<br />

garden and so forth and I know you are<br />

too. My patience has ran out on the up<br />

and down temperatures, guess I got a<br />

bad case of Spring Fever!<br />

I love having the doors open to my shop<br />

and wearing my beloved cut off shorts<br />

and sleeveless shirts. I asked<br />

Woodcraft to send me a Woodcraft shirt<br />

to wear in the videos I filmed for them, it<br />

arrived with a note, DO NOT CUT OUT<br />

SLEEVES!<br />

Here’s a tip, band saws aren’t just for<br />

wood, keep the fabric pulled tight and<br />

avoid zippers and buttons and in just a<br />

few seconds, a new sleeveless shirt!


11 Monthly Newsletter April 2009<br />

On-Line Project Videos<br />

The Hancock Shaker Clock<br />

Well, this video is<br />

complete and is being<br />

posted on the web site<br />

(under project videos),<br />

one episode a day is<br />

being posted until all<br />

are broadcast. The<br />

pdf reference guide is<br />

available which gives<br />

you a ‘ROUGH’ cut list<br />

as well as listing other materials and<br />

where you can purchase them. These<br />

clocks are a great project. If you have<br />

questions along the way, don’t hesitate<br />

to email or call me.<br />

Remember that the project videos are<br />

as much about basic woodworking<br />

techniques as they are about the<br />

project itself, in this project, we<br />

intentionally keyed toward a beginner<br />

but you more advanced woodworkers<br />

will enjoy it as well as you add your own<br />

flavor and building skills.<br />

Don’t forget to thank our sponsors for<br />

allowing us the opportunity to bring you<br />

these complete project videos. You<br />

don’t have to make a purchase to tell<br />

them thank you but please keep them<br />

in mind when you do need something<br />

for your shop or a project that you are<br />

working on. You can find links to our<br />

sponsors on our newly activated<br />

‘<strong>Woodworking</strong> Links’ page at our web<br />

site.<br />

Bob Kloes has put together a ‘wood kit,’<br />

offering tiger maple, cherry and regular<br />

maple. If you are interested, email Bob<br />

for specifics and pricing. For those of<br />

you who need wood processed to<br />

thickness, Bob can do that as well.<br />

The next project we will be doing the<br />

Colonial Hanging Cupboard. Not<br />

complicated and an<br />

easy build, it looks<br />

harder than it is<br />

which is why we are<br />

doing it as a project<br />

video, it is the<br />

perfect example of<br />

breaking a project<br />

down into smaller<br />

pieces to<br />

accomplish the end<br />

result. We’re<br />

looking forward to this one and if all<br />

goes well you won’t be waiting as long<br />

for this one to come out.<br />

After that, I am<br />

contemplating doing<br />

a Hanging Corner<br />

Cabinet with glass<br />

pane doors which will<br />

introduce a new<br />

technique in door<br />

making as well as<br />

making a corner<br />

cabinet. We’ll continue to ponder our<br />

line-up.


12 Monthly Newsletter April 2009<br />

It is What It Is....<br />

I have often said that my scrap box is<br />

the most useful tool I have when it<br />

comes to getting precise<br />

measurements of parts and pieces<br />

when working on any project.<br />

No matter how hard<br />

you try, no matter<br />

how much time you<br />

spend setting up your<br />

tools, it is extremely<br />

frustrating when you<br />

go to make something and it seems<br />

that it is a bit too long or worse yet, a<br />

bit too short....longer is better than<br />

shorter.<br />

We all know about using the same tape<br />

measure throughout a project to insure<br />

consistent measurement accuracy, and<br />

we all know to set our various pieces of<br />

equipment to insure consistency from<br />

one to another, but no matter what,<br />

when using a tape measure, slight<br />

variances may occur.<br />

That’s why I say that my scrap box is<br />

the most useful tool I have. That is<br />

also why when doing a project I offer<br />

approximate measurements in the cut<br />

list.<br />

The Step Back that I just completed is<br />

a perfect piece to explain how I<br />

measure. I first built the case based on<br />

the dimensions I was to build to. Then<br />

I laid out the side pieces (stiles) of the<br />

face frame on either side of the case.<br />

Next, I took the rail (cross piece)<br />

measurement. I then set my miter saw<br />

/miter slide on the table saw to that<br />

measurement and used a piece of scrap<br />

and I cut it to length and confirmed the<br />

setting by placing the piece of scrap<br />

between the stiles and checked for the<br />

fit I needed. Sounds elementary but all<br />

too often I find a slight adjustment is<br />

needed. Small variations can occur as<br />

a result of tightening a stop block down<br />

or a slight bow in a tape measure, the<br />

point is, to insure accuracy, cut a test<br />

piece.<br />

In assembly, the use of scrap sticks to<br />

position the center rail at the top and<br />

bottom prevents any chance of being off<br />

center.<br />

When making drawer openings I use<br />

plywood scraps the size of the opening<br />

and place them in the open space to<br />

insure that they are correct. It helps me<br />

avoid mistakes. I leave these scraps in<br />

place during<br />

glue ups which<br />

helps to keep<br />

everything<br />

square and<br />

aligned. It’s<br />

just a way that<br />

I have found to<br />

help me be as<br />

perfect as possible when building.<br />

Just remember, ‘supposed to be’ and<br />

‘is’ are two different animals. “Length is<br />

a hard thing to Master!”


13 Monthly Newsletter April 2009<br />

CLASSES - LAST CALL<br />

The class schedule has been up for<br />

sometime now and just as we feared,<br />

the economy has affected registration.<br />

We know that it is a bundle of money<br />

and we try to keep costs down as best<br />

we can. We love the interaction with<br />

students but this is just one area that<br />

we cannot do if there is not enough<br />

interest to fill the classes. We limit the<br />

number of students in our classes to<br />

insure the best attention for each<br />

student, the downside to that is that it<br />

also prohibits us from holding classes<br />

that are not full, we have had to cancel<br />

the <strong>Woodworking</strong> 201 Class scheduled<br />

th<br />

for the week of May 18 and will make<br />

th<br />

one last call for the week of May 11 as<br />

there are two openings. If you find that<br />

this is a class you are interested in<br />

please email us as soon as possible to<br />

let us know of your interest, perhaps<br />

the finances of the class may be<br />

worked out. If you know a friend who<br />

would like to take the class with you<br />

please pass along the information. For<br />

the June and September classes, we<br />

will continue to keep registration open,<br />

none of the classes are full.<br />

There are three classes to choose<br />

from, <strong>Woodworking</strong> 101,<br />

<strong>Woodworking</strong> 201 and Finishing A to<br />

Z. Synopsis of the classes are posted<br />

on our web site with the registration<br />

information but if you have any<br />

questions, please email.<br />

Click Here to See Class Details and<br />

Register.<br />

Sherri’s Update<br />

Trudging along with the new web site<br />

and working on new features as time<br />

allows, please continue to send me your<br />

feedback and suggestions. Love to<br />

hear from you and you can email me at<br />

sherri@charlesneilwoodworking.com<br />

We are working hard to bring you the<br />

best woodworking information we can<br />

so here are some different areas you<br />

might want to check out from our web<br />

site.<br />

Our Monthly Newsletter<br />

<strong>Charles</strong>’ Daily Blog<br />

Our Woodworker’s Forum<br />

The Video of the Day<br />

Our Video Tip/Technique Player<br />

<strong>Woodworking</strong> Links and<br />

Our Weekly Contest<br />

Speaking of our weekly contest, each<br />

week we give away a really neat prize<br />

from one of our sponsors, but<br />

remember, you can’t win if you don’t<br />

enter! Here are some upcoming prizes:<br />

4/20 to 4/26 - 9" Crown<br />

Rosewood/Brass<br />

Torpedo Level from<br />

Woodcraft


14 Monthly Newsletter April 2009<br />

5/4 to 5/10 - a 4-<br />

Drawer Shop<br />

Organizer from<br />

Woodcraft<br />

4/27 to 5/3 - Set of 3<br />

Dead Blow Mallets from<br />

Woodcraft<br />

You can visit any of the sponsors web<br />

sites to find out more about these<br />

prizes. For contest details each week,<br />

just visit our web site.<br />

My DVD Library<br />

I’m quite pleased with our DVD sales,<br />

they have been far greater than<br />

expected and the “Doors and Drawers”<br />

set is getting out as I write.<br />

My next DVD is going to be about<br />

cases. Maybe ‘Cases and Bases’<br />

which will include making feet. I will be<br />

showing how I made the bombe, a lot<br />

have asked about that and as a throw<br />

in, I’m going to do the bonnet top as<br />

well. So between the ‘Doors and<br />

Drawers’ and the ‘Cases and Bases’<br />

you will get the whole bombe!<br />

The cases set will include standard<br />

cases for cupboards and dressers as<br />

well as corner cupboards and<br />

kitchen/bath cabinets. I plan to cover<br />

all styles of feet (bracket, federal, bunn)<br />

and scrolled bases and we will also look<br />

at how to design a nice chest.<br />

Down the road we are going to do one<br />

on Tables, all shapes, sizes and more.<br />

We’ll keep you posted on that one.<br />

I got a few emails and was told that we<br />

are doing them faster than you can<br />

watch them and perhaps so, but I’m<br />

trying to get them done so we can get<br />

the library as complete as possible and<br />

then we’ll focus on other things.<br />

To Each His Own<br />

As most of you know, we have worked<br />

very hard and diligently to get our web<br />

site, free video going and the forum as<br />

well as the blog and this newsletter.<br />

That all takes a ton of man hours, well in<br />

this case, girl hours, and then we have<br />

Ken who has a ton of man hours. The<br />

point being that it really does take a<br />

dedication and tremendous effort.<br />

I’ve addressed this topic before and<br />

what prompts me to mention it again is<br />

that we have received a considerable<br />

amount of emails about more and more<br />

of the woodworking web sites going<br />

Pay-to-View, and that is fine.<br />

I understand the need to get paid for the<br />

time and effort, not to mention getting<br />

paid for the value of your knowledge<br />

and sad to say, many do not see that as<br />

justifiable, but it is. Doctors, Lawyers,<br />

Nurses, all get paid not only for what


15 Monthly Newsletter April 2009<br />

they do, but what they know and no -<br />

woodworkers do not have degrees or a<br />

PhD. But I will tell you this, the<br />

education to be proficient isn’t learned<br />

in 4, 6 or 8 years.<br />

The guys who have the web sites have<br />

to eat as well and so they have to get<br />

paid to be able to continue to provide<br />

the service. That’s just how it is.<br />

But, to answer the<br />

emails we are getting,<br />

NO - we are not going<br />

to pay-to-view. Just<br />

like a lot of my<br />

woodworking<br />

techniques, I guess we<br />

just continue to do<br />

things differently.<br />

Yes, we put in as much time and effort<br />

in our videos and web site as the others<br />

and yes, we have to make a living, but<br />

our’s is made building furniture. The<br />

DVD sales pay for themselves and the<br />

equipment and time it takes to produce<br />

them. The sponsors offset our free<br />

stuff, we have no contracts with them,<br />

just good relationships and we work<br />

together to educate more woodworkers.<br />

None of the above are big profit<br />

centers but they have thus far<br />

sustained themselves and so it goes.<br />

“Give and you shall receive.” I know<br />

this to be true. I know that God gave<br />

me a talent and the ability to improve<br />

that talent, but it’s not worth a whole lot<br />

unless it is shared.<br />

My furniture business is up, the recent<br />

video release was far beyond our<br />

expectations, the membership on our<br />

forum grows daily and there are new<br />

subscribers from all over the world to<br />

our newsletter and our youtube videos.<br />

The friendships we have made around<br />

the world through this web site astounds<br />

us and has blessed us because we are<br />

willing to give of what we have been<br />

given. Our plate is full, we thank God<br />

for these blessings and we attribute all<br />

our success to what we can give others,<br />

just the way it is.<br />

I also see that the folks like the simpler,<br />

traditional styles. I have told you this<br />

many times. When times get tough, it<br />

always survives. I was speaking with a<br />

friend and his furniture sales are up as<br />

well and that’s the giving thing.<br />

So, two points I wanted to make here,<br />

First, we are not going to Pay-to-View.<br />

We believe give with one hand and<br />

receive in the other, not to say there<br />

aren’t times that you will question, but it<br />

has never failed in the end. Secondly,<br />

sticking with the basics and not<br />

wandering all over the place looking for<br />

a magic formula is sustaining.<br />

Help Your Neighbor<br />

I know there are a lot of you out there<br />

that cannot afford our DVDs but would<br />

learn from them if you had them, if you<br />

find yourself in this spot, please email<br />

me, we will see what we can do.


16 Monthly Newsletter April 2009<br />

Some of you may look at this and<br />

question my business sense and think<br />

that I’m nuts, well that’s a given but my<br />

faith in honesty and integrity is great<br />

and my need to help others where I can<br />

is just as great.<br />

Benefit Auction for Tim Rinehart<br />

The first of May we will be traveling to<br />

Parkersburg, WV, home of Woodcraft<br />

attending a very special Benefit Auction<br />

for Tim Rinehart, a true gentleman who<br />

holds a special place in our hearts.<br />

Tim was diagnosed with cancer in<br />

2008. All proceeds of this auction will<br />

go to Tim and his family to assist with<br />

medical bills. Cash donations are being<br />

accepted as well and checks should be<br />

made payable to the Tim Rinehart<br />

Benefit Fund and may be sent to:<br />

Woodcraft Supply LLC<br />

Attn: Kim Winans<br />

PO Box 1686<br />

Parkersburg, WV 26102<br />

There is a flyer at the end of the<br />

newsletter with auction details. Please<br />

keep Tim and his family in your<br />

thoughts and prayers.<br />

Catch Ya Later!<br />

PS. Buy something you normally<br />

wouldn’t, WE ARE the ECONOMY!<br />

Buying products stimulates it, think on it!<br />

We found a passion for woodworking a very long time<br />

ago and now have pointed that passion toward<br />

woodworking education based on our experience. We<br />

try to simplify woodworking so that even the novice may<br />

enjoy the hobby and be proud of their achievement and<br />

accomplishments in woodworking.<br />

As we have grown over the past 24 months, there have<br />

been so many people, like you, and companies that have<br />

supported our endeavor and continue to do so. I have<br />

never wavered from giving you the truth about everything<br />

I do and will continue to do so. When a product or<br />

company is written about in my articles, it is because I<br />

have a loyalty to a good product or business, but....it is<br />

not a loyalty that is paid for, so please, never be<br />

confused on that.


17 Monthly Newsletter April 2009

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