Are Words Enough? - Charles Neil Woodworking
Are Words Enough? - Charles Neil Woodworking
Are Words Enough? - Charles Neil Woodworking
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No. 21 April 2009<br />
Welcome all New Subscribers!<br />
<strong>Are</strong> <strong>Words</strong> <strong>Enough</strong>?<br />
I have written about this before, but as<br />
we were doing the photo shoot for Fine<br />
<strong>Woodworking</strong> Magazine, I kept thinking<br />
we were showing “about” more than<br />
how. That isn’t a bad thing, many of us<br />
can read something and understand<br />
the concept, then by putting it into<br />
practice we achieve it. But many of us<br />
can’t and that is why we need photos or<br />
videos to show us.<br />
The written word can describe and<br />
record general idea and directions and<br />
if you add photos, much less needs to<br />
be written. Add moving pictures and<br />
some audio explanation and not much<br />
else is needed.<br />
The thing I find in written articles is that<br />
it leaves the details and pitfalls for you<br />
to experience or it might become<br />
rhetorical and boring. For me, writing is<br />
a challenge because my mind resorts to<br />
all of the implications of doing the<br />
subject of the piece and then I’m<br />
thinking of the successes and failures I<br />
have had and what was the noted<br />
difference. It’s like the “spline” thing to<br />
straighten a board that I wrote about<br />
recently in my blog. If all is well, it is not<br />
needed....but I know from many years<br />
of experience that all too often all is not<br />
well and in woodworking there are many<br />
variables.<br />
It’s often more a case of overcoming<br />
those variables that makes for success<br />
and therefore, now that technology has<br />
made it available for more of us<br />
common folk to explain things on video,<br />
the written word is becoming less useful.<br />
Let us hear what you think, join the<br />
forum or comment on the blog.<br />
We have just added a special section in the<br />
forum for making comments or asking<br />
questions about things you read in our monthly<br />
newsletters.
2 Monthly Newsletter April 2009<br />
My World<br />
Hard at it as always and liking it. My<br />
seeds are planted (inside) and my<br />
plants I ordered for my garden have<br />
arrived. I’m looking forward to the<br />
garden a lot. Funny how at the end of<br />
every gardening season I say I’m not<br />
going to do it the next year, but Spring<br />
comes along and I can’t wait to get<br />
started! My garden is an escape for me<br />
just like<br />
when I go<br />
on the road<br />
to meet the<br />
woodworki<br />
ng folks, I<br />
enjoy both.<br />
This past month has been a lot of tool<br />
testing, using and learning for me.<br />
That an be tough, I have had a lot of<br />
projects to get done and I have a lot<br />
more to do. There will be a lot of “Tool<br />
Crib” this month because I found a lot<br />
of stuff you might find worth taking a<br />
look at.<br />
Kinda funny, I got an email from the<br />
web master, Ken, who was in a<br />
Woodcraft store in Denver, CO. He<br />
said they were playing one of my<br />
DVDs. Ken made a comment to the<br />
guy that he did my “woodworking web<br />
site,” and the guy replied, “Some<br />
people shouldn’t get in front of a<br />
camera.” Now that’s funny! Maybe<br />
that is why I haven’t heard from<br />
Hollywood yet!<br />
There is a lot to that though, hey, they<br />
don’t like my hair, my clothes, my voice,<br />
my accent, you name it. Wonder why<br />
we sell so many DVDs? It is an<br />
amazing world we live in, but like I’ve<br />
told you before, I’m not out to impress<br />
anyone, just teach. Then again, just<br />
had another thought, “Why was the guy<br />
playing the DVD?<br />
Oh well, this happens a lot, and not just<br />
to me. A friend sent me an email the<br />
other day and told me to take a look at<br />
a video on youtube. Click Here if you<br />
want to check out something totally<br />
amazing. “Don’t judge what’s in a<br />
package by it’s wrapping!”<br />
My Daily Blog<br />
Stats are rising on the blog hits so it<br />
looks like many more of you are starting<br />
to check in every once in a while. Don’t<br />
be shy and feel free to post a comment<br />
or question at any time.<br />
This past month we’ve had a lot of<br />
woodworking and non-woodworking<br />
going on so not a lot of build blogs, but<br />
we did manage to get the Step Back<br />
and Slant Front Desk completed and in<br />
their new home. Yesterday we posted<br />
some photos on the blog of the pieces<br />
nested in their new home, check it out.<br />
th<br />
April 14 Blog - Home Sweet Home!
3 Monthly Newsletter April 2009<br />
In My Opinion....<br />
Water Based finishes and<br />
colorings are here, here to stay<br />
and....the finish of the future.<br />
Many states are lowering VOC<br />
requirements and a couple are<br />
looking to mandate water<br />
based finishes.<br />
The water base industry has come<br />
so far in product development and<br />
has proven the products to be<br />
comparable to solvent based<br />
products that it can now be<br />
mandated. In Europe, it is all<br />
water base coatings and is<br />
coming quickly to North<br />
America as well.<br />
The move toward water base is<br />
evidenced by the fact that every finish<br />
company is now offering a line of water<br />
based products. The companies who<br />
are totally water base are gaining some<br />
ground and the solvent bases are<br />
losing.<br />
In my opinion, there is just reason.<br />
Water based finishes are excellent. I<br />
actually NOW prefer them over solvent.<br />
(This was not the case 1 1/2 years ago<br />
when I was adamant that I would never<br />
go water base).<br />
I find that there seems to be a problem<br />
in that many are turning a blind eye to<br />
learning the advantages and taking the<br />
time to learn how to use the products.<br />
Hope they don’t get caught with their<br />
pants down!<br />
While doing the photo shoot, the<br />
gentleman from FWW and I had a<br />
conversation about this topic. It became<br />
apparent that there are certainly some<br />
misunderstandings of the products and<br />
their usage. He seemed to have a lot of<br />
faith in those who have written books on<br />
finishing.<br />
So I pondered....why has no one done a<br />
book on water base? The answer is<br />
simple....no one wants to take the time<br />
to research, test and learn the facts.<br />
Well, I know someone who has, so now<br />
I’m thinking, why not? and seriously<br />
thinking about a video companion on<br />
DVD. Nothing but water base finishes.<br />
It needs to be done and I’m about as<br />
armed to do it as anyone.<br />
I’ll keep on pondering, let me hear your<br />
thoughts.<br />
The Finish Line<br />
Shellac and Water Base<br />
We all know that<br />
shellac is compatible<br />
with all known<br />
finishes and in the<br />
case of water base it<br />
is often used as a<br />
bond coat between an oil based product<br />
and the water base finish. BUT, too<br />
much shellac can cause issues.
4 Monthly Newsletter April 2009<br />
Shellac dries to a hard and glossy<br />
finish. Solvent based finishes like<br />
lacquer and shellac melt into each<br />
other creating a chemical bond.<br />
Polyurethane water base products DO<br />
NOT. While there is slight “burn in”, it<br />
is very slight.<br />
Have you every put<br />
latex paint over a<br />
glass window pane?<br />
Looks good and will<br />
endure for a time but<br />
eventually it peels<br />
off. Heavy coats of shellac will act like<br />
that glass. Applying two or three heavy<br />
coats of shellac and you have<br />
decreased your long term bond. One<br />
wet coat of a 2 lb. Cut is the most you<br />
want and 1 lb. is even better.<br />
The use of light coats will allow two<br />
things to happen. First, it is thin<br />
enough for the water base to bite in to<br />
and it also doesn’t fill the wood pores<br />
so the water base has a mechanical<br />
bite.<br />
I always lightly scuff the shellac coat<br />
using a synthetic steel wool or a fine<br />
Scotch Brite pad. I do it just enough to<br />
dull the finish a little and leave a<br />
scratch for the top coat to bite in to.<br />
It is the same with polyurethane<br />
whether water base or solvent. Polys,<br />
just like water base finishes, create<br />
single layer coats, meaning they stack<br />
one on top of the other. The issue then<br />
becomes the bond between the layers,<br />
again, a light scuff sanding with some<br />
320 grit on a full coat or some 600 grit<br />
or fine Scotch Brite on a thin coat. Like<br />
the shellac, it will insure the bond.<br />
The last point I want to make is that you<br />
need to allow any oil based product a<br />
full dry. Oils that are linseed based can<br />
take weeks. Oils like Waterlox, Seal-A-<br />
Cell and Arm-R-Seal take 2-3 days.<br />
Always try and stay with water base<br />
throughout your project, stains, glazes,<br />
etc. However, there are always those<br />
however(s)! If you want to pop the grain,<br />
nothing beats oil. Just use a good one<br />
that will dry.<br />
Oil Blotching<br />
I recently wrote about this subject in my<br />
blog. Often, we like to use oil as a base<br />
or as a finish on cherry. Nothing beats<br />
nicely colored cherry with a coat of Arm-<br />
R-Seal or Waterlox on it. The amber<br />
color of the oil really brings the color out<br />
as well as allowing it to darken on its<br />
own to that beautiful patina we all love.<br />
Oils also, because of the amber/honey<br />
color tend to warm the wood and add a<br />
depth.<br />
Here is where you may encounter a<br />
problem (if you want to call it that), is
5 Monthly Newsletter April 2009<br />
that the oil will also be absorbed<br />
unevenly due to the hard and soft<br />
grains within the wood. Give it six<br />
months to age naturally or a few hours<br />
in the sun and it will mellow in and the<br />
color will even out. Another solution is<br />
to give it a coat or two of a hand wiped<br />
water base finish. It’s totally clear and<br />
will help to give you an equal density<br />
surface.<br />
Use lacquers or acrylics, a product like<br />
General Finishes Poly-Acrylic also<br />
works well. Always test a scrap. I<br />
apply it with a rag, wipe it on pressing<br />
firmly to get it in the wood, then light<br />
sand with some 320 grit. I apply a<br />
second coat if needed. When dry,<br />
another light scuff and then the oil.<br />
Absorption will not be as much as raw<br />
wood, but the oil will bond and color the<br />
wood. It has worked well for me<br />
through the years.<br />
If you like to use white maple or other<br />
white woods and do not want the<br />
amber coloring, again, go with the<br />
crystal clear water base finish and you<br />
will be very pleased.<br />
Craftsman Profile<br />
Jeff Fleischer<br />
I first met Jeff at the<br />
Washington<br />
Woodworker’s Guild<br />
and later found out<br />
he had retired and<br />
moved not far from<br />
my shop. Over the<br />
past year or so, Jeff and I have become<br />
good friends. He also took my Finishing<br />
Class. Jeff has shown that he is quite<br />
the woodworker....just excellent. For<br />
those of you who follow my blog,<br />
recently we tailed along with Jeff as he<br />
built a vanity for his bathroom remodel.<br />
Here’s a shot of the final piece. There<br />
are more photos in the forum, just look<br />
up chpcrvr.<br />
Jeff’s chip carving is<br />
out of this world.<br />
When I made the<br />
Sugar Chest Project<br />
DVD, Jeff came<br />
over and carved a<br />
‘rosette’ in the front<br />
of the old pine one,<br />
so many of you<br />
have met Jeff, you<br />
just didn’t know it.<br />
Jeff also likes tools and every time I get<br />
something or he does, we share info.<br />
His wife Ellen has sort of banned him<br />
from the shop from time to time as it<br />
seems when I get something new to test
6 Monthly Newsletter April 2009<br />
or demo, well, you get the point. So<br />
here is Jeff’s story in his own words<br />
and just because he resembles Norm<br />
Abram, don’t hold that against him, he’s<br />
not really not fond of brad nailers.<br />
“Jeff, what’s your story?”<br />
I have the good fortune to live in the<br />
same town as <strong>Charles</strong> <strong>Neil</strong>, New<br />
Market, VA, in the Shenandoah Valley.<br />
I’ve known <strong>Charles</strong> as an instructor,<br />
mentor and now as a good friend. It<br />
has been a wonderful experience to be<br />
able to stop by his workshop and talk<br />
woodworking, play with the latest tools<br />
and discuss his favorite topic....politics!<br />
I started ‘serious’ woodworking in the<br />
mid-1990's as a woodcarver. I’ve done<br />
a variety of wood carvings but gradually<br />
began to focus on a specific style<br />
called chip carving. Chip carving is a<br />
decorative style of carving which, unlike<br />
carving caricatures or relief carving,<br />
needs something to carve onto. You will<br />
see chip carving embellishments on<br />
objects like wooden plates, jewelry<br />
boxes and furniture.<br />
Since chip carving is a decorative form<br />
of carving, you need something to<br />
carve. That is how I made the transition<br />
into woodworking. You can only buy so<br />
many basswood plates and boxes! As<br />
most woodworkers, I started my hobby<br />
with a shop in my basement in our home<br />
in Herndon, VA. Doesn’t everyone fill<br />
up a 10' x 10' area with a table saw,<br />
jointer, planer, drill press, lathe, etc.,<br />
etc? It was fun to now create my own<br />
pieces that I could enhance with my chip<br />
carving.<br />
In 2006 I was able to retire and my wife<br />
and I moved to New Market. We had<br />
been coming to the Valley for 20-plus<br />
years while our kids were growing up.<br />
We sold our cabin in the woods and<br />
purchased a ‘full size’ retirement home<br />
with a beautiful view of the valley and<br />
mountains. Best of all is the 20' x 30'<br />
detached structure I can use as my<br />
shop. Plenty of space....right! There is<br />
a downside to knowing <strong>Charles</strong>....seeing<br />
more and more tools that I ‘need to buy!
7 Monthly Newsletter April 2009<br />
I still build items for around the house<br />
and as gifts, but I am also trying to do<br />
word-of-mouth commission work. I<br />
continue to try to merge my carving<br />
with my woodworking designs and I’ve<br />
taken up wood turning over the past<br />
couple of years as well. My goal is to<br />
continue to merge the three mediums<br />
into my designs.<br />
I mentioned that I retired in 2006 and<br />
moved to New Market with my wife,<br />
Ellen. My formal education includes a<br />
MS degree in Photographic Science<br />
(the technical aspects of photography)<br />
from the Rochester Institute of<br />
Technology and a MS degree in<br />
Computer Science from George<br />
Washington University. I worked for<br />
the Central Intelligence Agency for 33<br />
years. My wife and I have two grown<br />
sons who also live in Virginia.<br />
I currently teach chip carving at the<br />
North Bennett Street School in Boston,<br />
MA and was one of twenty featured<br />
artists in Wayne Barton’s (the guru of<br />
chip carving in the US) book, The Art of<br />
Chip Carving.<br />
Based upon my teaching experiences, I<br />
developed and sell a chip carving kit for<br />
people wanting to learn how to chip<br />
carve. The kit is called, Stamp ‘n Chip,<br />
and contains a set of rubber stamps<br />
with the basic designs used to learn<br />
chip carving. An ink pad and a 26 page<br />
workbook. Chip carving is fun, relaxing<br />
and rewarding.<br />
The unique<br />
concept of using<br />
pre-made<br />
designs on<br />
rubber stamps<br />
makes it even<br />
more so for the beginner. Rubber<br />
stamps eliminate the time consuming<br />
and often frustrating process of drawing<br />
and re-drawing designs necessary for<br />
practice. The joy of carving is learning<br />
how to properly “chip” the pieces of<br />
wood.<br />
I would love for you to drop by my web<br />
site www.jeffswooddesigns.com and<br />
browse my picture gallery. You can also<br />
find information about my Stamp ‘n Chip<br />
Kit.
8 Monthly Newsletter April 2009<br />
The Tool Crib<br />
This month I had the privilege of using<br />
four tools that I personally don’t think<br />
can be beat. In my world, a tool is just<br />
what it implies and it has to hold up.<br />
For me, that is sometimes not an easy<br />
task, all four of these items have done<br />
just that. Couldn’t ask for more from<br />
them.<br />
The Adria Dove Tail Saw<br />
I have four dove tail saws and they all<br />
needed sharpening, but I also have a<br />
lot of drawers to do so this was as good<br />
an excuse as I could find to get a new<br />
one. I had been eyeing this saw for<br />
some time, so I got it.<br />
You met Jeff Fleischer earlier, well, he<br />
had one and brought it into the shop<br />
and it was love at first cut. The<br />
balance, the kerf, the feel....and then<br />
the cut with the solid ridged<br />
blade....WOW!<br />
My other saws are good and while this<br />
one certainly isn’t inexpensive, couple<br />
of the other ones I own cost more. This<br />
little beauty surpassed them all....hands<br />
down.<br />
A great dove tail saw like this one will<br />
make hand cutting dove tails much<br />
easier. Most folks have trouble with<br />
flexing and then the cheaper saws tend<br />
to be dull and they have to ‘saw’ the<br />
dove tail. I can hand cut a dove tail with<br />
just a few quick slices with this saw and<br />
the task is finished. One impressive<br />
dove tail saw, this one.<br />
Bowclamps<br />
Bob Kloes (bigbob) found these. Now,<br />
Bob and I build a lot of cases and we<br />
have a lot of glue ups which always<br />
involve a ton of clamps. Dragging them<br />
out, adjusting, you know how it goes.<br />
The Bowclamp, while it looks simple to<br />
make, isn’t. It’s the right materials with<br />
the right arch that is needed to get the<br />
correct pressure while clamping.<br />
What they do is pretty simple - they<br />
distribute even pressure over a given<br />
distance using two clamps. I have now<br />
used them on several face frame glue
9 Monthly Newsletter April 2009<br />
ups and they were SUPER! a real time<br />
saver.<br />
I can glue a cabinet together in 1/10th<br />
the time and not have it weigh 2 tons<br />
and I can access areas to clean glue<br />
squeeze out.<br />
Clamping a case side, where you want<br />
to get pressure in the middle of the<br />
panel - no issue. Using these over a<br />
‘caul’ for a veneer press - super slick.<br />
If you do case work, kitchen/bath<br />
cabinets or about anything else,<br />
including normal edge to edge glue<br />
ups, you would really enjoy having this<br />
tool in your shop. What a work saver.<br />
Now Craig of Bowclamps is lurking<br />
around out there on the forum, so if you<br />
run into him, feel free to ask him about<br />
these precision cauls.<br />
I’m impressed ---- Big Time<br />
Price Cutter Router Bit Set<br />
I have never been a fan of router bit<br />
sets, seems they always pawn off some<br />
bits you will never use, but the guys at<br />
Eagle America/Price Cutters cured that!<br />
As a lot of you know, I’ve been using a<br />
lot of the Price Cutter bits and can<br />
attest to the quality. I honestly don’t<br />
see any difference in performance over<br />
bits costing much more.<br />
This set blew me away when I opened<br />
the case. I actually took the time to go<br />
to my bit collection and I pulled out each<br />
and every one of them, bits I had<br />
purchased individually as I needed<br />
them.<br />
The set is 70 pieces, (click here to see<br />
a list of the bits included) and is<br />
available in 1/4" or ½" shank. The case<br />
can hang on a wall and has the photo of<br />
the profile, the radius and size so you<br />
never have to guess, as long as you put<br />
them back where they belong!<br />
Everyone who has seen this set at my<br />
shop has ordered one. Now, the other<br />
side is the cost, they state the bits would<br />
cost approximately $1200.00 if bought in<br />
singles, I did a little math and I have<br />
about $2500.00 or more in the bits I<br />
have that match this set. This is the<br />
best buy I have ever seen in router bits.<br />
This set also has every bit that I used to<br />
carve the table top in the Router DVD.<br />
The only exceptions I found to my<br />
frequently used bits is the ‘rail and stile’
10 Monthly Newsletter April 2009<br />
and the crown bits, other than that, my<br />
staple bits are in this set. I couldn’t<br />
have put a better set together if they<br />
had asked me to make a list.<br />
Fluting Jig<br />
In the Router DVD I showed several<br />
ways to rout flutes, set ups, jigs, etc.<br />
Here is a simple jig (available at Eagle<br />
America).<br />
A fluting bit is typically a small, round<br />
nose bit and these bits notoriously can<br />
track off so you want to guide it from<br />
both sides on your stock so it doesn’t<br />
wander and this jig does just that. It<br />
can also be used as a standard edge<br />
guide.<br />
The other thing I really liked is that I<br />
can use the extended width to attach<br />
scrap blocks for to prevent tilting<br />
especially on narrow stock. Also great<br />
for routing out the glass track on the<br />
mullions of a glass pane door where<br />
the extra base gives me a lot of support<br />
to span the opening.<br />
This jig is simple to set up and use and<br />
is a very effective jig and I probably<br />
haven’t even touched on all the tasks it<br />
will be used for.<br />
Hey, think we might be able to drill it,<br />
add a couple of bearings and maybe get<br />
the “Thing-a-ma-Jig” from the router<br />
DVD?<br />
The Weather Report<br />
Patience is a virtue and I’m not feeling<br />
very virtuous. Temperatures are in the<br />
50's and 60's, some days 70's and a 75<br />
here and there, but some of you guys<br />
are still getting snow and nasty stuff. So<br />
far we have been fortunate but I’m ready<br />
for some nice warm days , planting my<br />
garden and so forth and I know you are<br />
too. My patience has ran out on the up<br />
and down temperatures, guess I got a<br />
bad case of Spring Fever!<br />
I love having the doors open to my shop<br />
and wearing my beloved cut off shorts<br />
and sleeveless shirts. I asked<br />
Woodcraft to send me a Woodcraft shirt<br />
to wear in the videos I filmed for them, it<br />
arrived with a note, DO NOT CUT OUT<br />
SLEEVES!<br />
Here’s a tip, band saws aren’t just for<br />
wood, keep the fabric pulled tight and<br />
avoid zippers and buttons and in just a<br />
few seconds, a new sleeveless shirt!
11 Monthly Newsletter April 2009<br />
On-Line Project Videos<br />
The Hancock Shaker Clock<br />
Well, this video is<br />
complete and is being<br />
posted on the web site<br />
(under project videos),<br />
one episode a day is<br />
being posted until all<br />
are broadcast. The<br />
pdf reference guide is<br />
available which gives<br />
you a ‘ROUGH’ cut list<br />
as well as listing other materials and<br />
where you can purchase them. These<br />
clocks are a great project. If you have<br />
questions along the way, don’t hesitate<br />
to email or call me.<br />
Remember that the project videos are<br />
as much about basic woodworking<br />
techniques as they are about the<br />
project itself, in this project, we<br />
intentionally keyed toward a beginner<br />
but you more advanced woodworkers<br />
will enjoy it as well as you add your own<br />
flavor and building skills.<br />
Don’t forget to thank our sponsors for<br />
allowing us the opportunity to bring you<br />
these complete project videos. You<br />
don’t have to make a purchase to tell<br />
them thank you but please keep them<br />
in mind when you do need something<br />
for your shop or a project that you are<br />
working on. You can find links to our<br />
sponsors on our newly activated<br />
‘<strong>Woodworking</strong> Links’ page at our web<br />
site.<br />
Bob Kloes has put together a ‘wood kit,’<br />
offering tiger maple, cherry and regular<br />
maple. If you are interested, email Bob<br />
for specifics and pricing. For those of<br />
you who need wood processed to<br />
thickness, Bob can do that as well.<br />
The next project we will be doing the<br />
Colonial Hanging Cupboard. Not<br />
complicated and an<br />
easy build, it looks<br />
harder than it is<br />
which is why we are<br />
doing it as a project<br />
video, it is the<br />
perfect example of<br />
breaking a project<br />
down into smaller<br />
pieces to<br />
accomplish the end<br />
result. We’re<br />
looking forward to this one and if all<br />
goes well you won’t be waiting as long<br />
for this one to come out.<br />
After that, I am<br />
contemplating doing<br />
a Hanging Corner<br />
Cabinet with glass<br />
pane doors which will<br />
introduce a new<br />
technique in door<br />
making as well as<br />
making a corner<br />
cabinet. We’ll continue to ponder our<br />
line-up.
12 Monthly Newsletter April 2009<br />
It is What It Is....<br />
I have often said that my scrap box is<br />
the most useful tool I have when it<br />
comes to getting precise<br />
measurements of parts and pieces<br />
when working on any project.<br />
No matter how hard<br />
you try, no matter<br />
how much time you<br />
spend setting up your<br />
tools, it is extremely<br />
frustrating when you<br />
go to make something and it seems<br />
that it is a bit too long or worse yet, a<br />
bit too short....longer is better than<br />
shorter.<br />
We all know about using the same tape<br />
measure throughout a project to insure<br />
consistent measurement accuracy, and<br />
we all know to set our various pieces of<br />
equipment to insure consistency from<br />
one to another, but no matter what,<br />
when using a tape measure, slight<br />
variances may occur.<br />
That’s why I say that my scrap box is<br />
the most useful tool I have. That is<br />
also why when doing a project I offer<br />
approximate measurements in the cut<br />
list.<br />
The Step Back that I just completed is<br />
a perfect piece to explain how I<br />
measure. I first built the case based on<br />
the dimensions I was to build to. Then<br />
I laid out the side pieces (stiles) of the<br />
face frame on either side of the case.<br />
Next, I took the rail (cross piece)<br />
measurement. I then set my miter saw<br />
/miter slide on the table saw to that<br />
measurement and used a piece of scrap<br />
and I cut it to length and confirmed the<br />
setting by placing the piece of scrap<br />
between the stiles and checked for the<br />
fit I needed. Sounds elementary but all<br />
too often I find a slight adjustment is<br />
needed. Small variations can occur as<br />
a result of tightening a stop block down<br />
or a slight bow in a tape measure, the<br />
point is, to insure accuracy, cut a test<br />
piece.<br />
In assembly, the use of scrap sticks to<br />
position the center rail at the top and<br />
bottom prevents any chance of being off<br />
center.<br />
When making drawer openings I use<br />
plywood scraps the size of the opening<br />
and place them in the open space to<br />
insure that they are correct. It helps me<br />
avoid mistakes. I leave these scraps in<br />
place during<br />
glue ups which<br />
helps to keep<br />
everything<br />
square and<br />
aligned. It’s<br />
just a way that<br />
I have found to<br />
help me be as<br />
perfect as possible when building.<br />
Just remember, ‘supposed to be’ and<br />
‘is’ are two different animals. “Length is<br />
a hard thing to Master!”
13 Monthly Newsletter April 2009<br />
CLASSES - LAST CALL<br />
The class schedule has been up for<br />
sometime now and just as we feared,<br />
the economy has affected registration.<br />
We know that it is a bundle of money<br />
and we try to keep costs down as best<br />
we can. We love the interaction with<br />
students but this is just one area that<br />
we cannot do if there is not enough<br />
interest to fill the classes. We limit the<br />
number of students in our classes to<br />
insure the best attention for each<br />
student, the downside to that is that it<br />
also prohibits us from holding classes<br />
that are not full, we have had to cancel<br />
the <strong>Woodworking</strong> 201 Class scheduled<br />
th<br />
for the week of May 18 and will make<br />
th<br />
one last call for the week of May 11 as<br />
there are two openings. If you find that<br />
this is a class you are interested in<br />
please email us as soon as possible to<br />
let us know of your interest, perhaps<br />
the finances of the class may be<br />
worked out. If you know a friend who<br />
would like to take the class with you<br />
please pass along the information. For<br />
the June and September classes, we<br />
will continue to keep registration open,<br />
none of the classes are full.<br />
There are three classes to choose<br />
from, <strong>Woodworking</strong> 101,<br />
<strong>Woodworking</strong> 201 and Finishing A to<br />
Z. Synopsis of the classes are posted<br />
on our web site with the registration<br />
information but if you have any<br />
questions, please email.<br />
Click Here to See Class Details and<br />
Register.<br />
Sherri’s Update<br />
Trudging along with the new web site<br />
and working on new features as time<br />
allows, please continue to send me your<br />
feedback and suggestions. Love to<br />
hear from you and you can email me at<br />
sherri@charlesneilwoodworking.com<br />
We are working hard to bring you the<br />
best woodworking information we can<br />
so here are some different areas you<br />
might want to check out from our web<br />
site.<br />
Our Monthly Newsletter<br />
<strong>Charles</strong>’ Daily Blog<br />
Our Woodworker’s Forum<br />
The Video of the Day<br />
Our Video Tip/Technique Player<br />
<strong>Woodworking</strong> Links and<br />
Our Weekly Contest<br />
Speaking of our weekly contest, each<br />
week we give away a really neat prize<br />
from one of our sponsors, but<br />
remember, you can’t win if you don’t<br />
enter! Here are some upcoming prizes:<br />
4/20 to 4/26 - 9" Crown<br />
Rosewood/Brass<br />
Torpedo Level from<br />
Woodcraft
14 Monthly Newsletter April 2009<br />
5/4 to 5/10 - a 4-<br />
Drawer Shop<br />
Organizer from<br />
Woodcraft<br />
4/27 to 5/3 - Set of 3<br />
Dead Blow Mallets from<br />
Woodcraft<br />
You can visit any of the sponsors web<br />
sites to find out more about these<br />
prizes. For contest details each week,<br />
just visit our web site.<br />
My DVD Library<br />
I’m quite pleased with our DVD sales,<br />
they have been far greater than<br />
expected and the “Doors and Drawers”<br />
set is getting out as I write.<br />
My next DVD is going to be about<br />
cases. Maybe ‘Cases and Bases’<br />
which will include making feet. I will be<br />
showing how I made the bombe, a lot<br />
have asked about that and as a throw<br />
in, I’m going to do the bonnet top as<br />
well. So between the ‘Doors and<br />
Drawers’ and the ‘Cases and Bases’<br />
you will get the whole bombe!<br />
The cases set will include standard<br />
cases for cupboards and dressers as<br />
well as corner cupboards and<br />
kitchen/bath cabinets. I plan to cover<br />
all styles of feet (bracket, federal, bunn)<br />
and scrolled bases and we will also look<br />
at how to design a nice chest.<br />
Down the road we are going to do one<br />
on Tables, all shapes, sizes and more.<br />
We’ll keep you posted on that one.<br />
I got a few emails and was told that we<br />
are doing them faster than you can<br />
watch them and perhaps so, but I’m<br />
trying to get them done so we can get<br />
the library as complete as possible and<br />
then we’ll focus on other things.<br />
To Each His Own<br />
As most of you know, we have worked<br />
very hard and diligently to get our web<br />
site, free video going and the forum as<br />
well as the blog and this newsletter.<br />
That all takes a ton of man hours, well in<br />
this case, girl hours, and then we have<br />
Ken who has a ton of man hours. The<br />
point being that it really does take a<br />
dedication and tremendous effort.<br />
I’ve addressed this topic before and<br />
what prompts me to mention it again is<br />
that we have received a considerable<br />
amount of emails about more and more<br />
of the woodworking web sites going<br />
Pay-to-View, and that is fine.<br />
I understand the need to get paid for the<br />
time and effort, not to mention getting<br />
paid for the value of your knowledge<br />
and sad to say, many do not see that as<br />
justifiable, but it is. Doctors, Lawyers,<br />
Nurses, all get paid not only for what
15 Monthly Newsletter April 2009<br />
they do, but what they know and no -<br />
woodworkers do not have degrees or a<br />
PhD. But I will tell you this, the<br />
education to be proficient isn’t learned<br />
in 4, 6 or 8 years.<br />
The guys who have the web sites have<br />
to eat as well and so they have to get<br />
paid to be able to continue to provide<br />
the service. That’s just how it is.<br />
But, to answer the<br />
emails we are getting,<br />
NO - we are not going<br />
to pay-to-view. Just<br />
like a lot of my<br />
woodworking<br />
techniques, I guess we<br />
just continue to do<br />
things differently.<br />
Yes, we put in as much time and effort<br />
in our videos and web site as the others<br />
and yes, we have to make a living, but<br />
our’s is made building furniture. The<br />
DVD sales pay for themselves and the<br />
equipment and time it takes to produce<br />
them. The sponsors offset our free<br />
stuff, we have no contracts with them,<br />
just good relationships and we work<br />
together to educate more woodworkers.<br />
None of the above are big profit<br />
centers but they have thus far<br />
sustained themselves and so it goes.<br />
“Give and you shall receive.” I know<br />
this to be true. I know that God gave<br />
me a talent and the ability to improve<br />
that talent, but it’s not worth a whole lot<br />
unless it is shared.<br />
My furniture business is up, the recent<br />
video release was far beyond our<br />
expectations, the membership on our<br />
forum grows daily and there are new<br />
subscribers from all over the world to<br />
our newsletter and our youtube videos.<br />
The friendships we have made around<br />
the world through this web site astounds<br />
us and has blessed us because we are<br />
willing to give of what we have been<br />
given. Our plate is full, we thank God<br />
for these blessings and we attribute all<br />
our success to what we can give others,<br />
just the way it is.<br />
I also see that the folks like the simpler,<br />
traditional styles. I have told you this<br />
many times. When times get tough, it<br />
always survives. I was speaking with a<br />
friend and his furniture sales are up as<br />
well and that’s the giving thing.<br />
So, two points I wanted to make here,<br />
First, we are not going to Pay-to-View.<br />
We believe give with one hand and<br />
receive in the other, not to say there<br />
aren’t times that you will question, but it<br />
has never failed in the end. Secondly,<br />
sticking with the basics and not<br />
wandering all over the place looking for<br />
a magic formula is sustaining.<br />
Help Your Neighbor<br />
I know there are a lot of you out there<br />
that cannot afford our DVDs but would<br />
learn from them if you had them, if you<br />
find yourself in this spot, please email<br />
me, we will see what we can do.
16 Monthly Newsletter April 2009<br />
Some of you may look at this and<br />
question my business sense and think<br />
that I’m nuts, well that’s a given but my<br />
faith in honesty and integrity is great<br />
and my need to help others where I can<br />
is just as great.<br />
Benefit Auction for Tim Rinehart<br />
The first of May we will be traveling to<br />
Parkersburg, WV, home of Woodcraft<br />
attending a very special Benefit Auction<br />
for Tim Rinehart, a true gentleman who<br />
holds a special place in our hearts.<br />
Tim was diagnosed with cancer in<br />
2008. All proceeds of this auction will<br />
go to Tim and his family to assist with<br />
medical bills. Cash donations are being<br />
accepted as well and checks should be<br />
made payable to the Tim Rinehart<br />
Benefit Fund and may be sent to:<br />
Woodcraft Supply LLC<br />
Attn: Kim Winans<br />
PO Box 1686<br />
Parkersburg, WV 26102<br />
There is a flyer at the end of the<br />
newsletter with auction details. Please<br />
keep Tim and his family in your<br />
thoughts and prayers.<br />
Catch Ya Later!<br />
PS. Buy something you normally<br />
wouldn’t, WE ARE the ECONOMY!<br />
Buying products stimulates it, think on it!<br />
We found a passion for woodworking a very long time<br />
ago and now have pointed that passion toward<br />
woodworking education based on our experience. We<br />
try to simplify woodworking so that even the novice may<br />
enjoy the hobby and be proud of their achievement and<br />
accomplishments in woodworking.<br />
As we have grown over the past 24 months, there have<br />
been so many people, like you, and companies that have<br />
supported our endeavor and continue to do so. I have<br />
never wavered from giving you the truth about everything<br />
I do and will continue to do so. When a product or<br />
company is written about in my articles, it is because I<br />
have a loyalty to a good product or business, but....it is<br />
not a loyalty that is paid for, so please, never be<br />
confused on that.
17 Monthly Newsletter April 2009