OMEGA® 3 Mig-Gun

OMEGA ® 

BROCHURE 

LIT.9132 JUNE, 2006 

Technology for the Welder’s World.

Semi-Automatic Welding – with ABICOR BINZEL ® 

The OMEGA Mig-Guns from ABICOR Binzel ® are more durable and reliable 

for high duty cycles. Standard with a fixed swanneck, these new and 

improved Semi-Automatic Mig-Guns from ABICOR Binzel ® offer a coarse 

threaded diffuser and a cable that is crimped to the torch body, dissipating 

heat more evenly. Quality welding is performed by the OMEGA torches 

whose amperages range from 350 to 450 using CO2. 

Backing the product is a team of experts – both in our German headquarters 

and our subsidiaries around the world – ready for problems and 

custom-specific solutions. Along with installation, application and special 

training, our after-sales service includes the support of our optimized production 

facility. Quick spare parts supply are included in our personalized 

service. 

Recognizing and co-creating innovative technological trends make ABICOR 

BINZEL ® a leader in the welding industry. 

Founded in 1945, Alexander Binzel Schweisstechnik GmBH & Co. KG 

specialize in the development and production of welding and cutting 

torches for the MIG, TIG, Robotics and Plasma processes. 

ABICOR BINZEL ® is represented in more then 50 countries with more than 

1,000 employees, 30 production and sales companies, as well as over 

20 exclusive partners. 

Production facilities are located in Germany, USA, Brazil, Switzerland, 

India, China, and the Czech Republic.

TABLE OF CONTENTS 

OMEGA Series, Air-Cooled MIG Guns w/Ratings . . . . . . . . . . . . . . . . . . . . . .3 

OMEGA Series, Cable Assembly/Rear Ends . . . . . . . . . . . . . . . . . . . . . . . . . .3 

OMEGA Series, Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 

OMEGA 3 MIG-Guns Parts Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 

OMEGA 4 MIG-Guns Parts Number List . . . . . . . . . . . . . . . . . . . . . . . . . . .6,7 

OMEGA Series, Swannecks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 

OMEGA Consumables: Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 

OMEGA Consumables: Contact Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 

OMEGA Consumables: Diffusers/Tip Holders . . . . . . . . . . . . . . . . . . . . . . .10 

OMEGA Consumables: Neckliners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 

OMEGA 3 Slip-On Consumable Combinations . . . . . . . . . . . . . . . . . . . . . . .11 

OMEGA 3 Threaded Consumable Combinations . . . . . . . . . . . . . . . . . . . . .11 

OMEGA 4 Threaded Standard Consumable Combinations . . . . . . . . . . . . . .11 

OMEGA 4 Threaded Heavy Duty Consumable Combinations . . . . . . . . . . . . .11 

OMEGA 3 MIG Gun Parts - Body-Cable Assembly . . . . . . . . . . . . . . . . . . . .12 

OMEGA 4 MIG Gun Parts - Body-Cable Assembly . . . . . . . . . . . . . . . . . . . .13 

Connector Kit, Hobart/Tweco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 

Connector Kit, Lincoln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 

Connector Kit, Miller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 

Connector Kit, Lincoln 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 

Warning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside back cover

OMEGA Series Air-Cooled MIG Guns 

OMEGA - Designed for Industrial durability... 

• 350 and 450 amperes 

• Full 360˚ positionable and interchangeable swannecks 

• Modular torch design offers unmatched stocking options, and is easily reconfigured in the field 

• Tight tolerance interface, direct crimped torch body, and neck locking screw enables optimal current transfer 

• Swanneck O-ring provides improved gas seal 

• Coarse threaded tip holders reduce chance of cross-threading 

• One - piece rigid swannecks with covered armor jackets 

• Industrial swanneck covering reduces torch damage and provides operator comfort 

• New direct crimped style power cable provides improved gas delivery and cooling 

OMEGA Series MIG-Guns are available in 350, and 450 amperes with various configurations based on length of swannecks, 

cable length, wire size and rear end connection. Refer to the detailed instruction on the page 4 to determine the OMEGA part 

number that best suits your requirements. Also OMEGA complete guns are listed on pages 19 and 20. If you have any questions, 

please contact Customer Service at 1.800.542.4867. 

Tight tolerance clamping interface 

Hi- torque neck 

locking screw 

2 CALL 1.800.542.4867 

Armor plated swannecks 

with hi-temperature 

rubber covering 

360˚ positionable, removable, 

and interchangeable 

swannecks 

Long life hi-quality 

nickel plated nozzles

OMEGA ® Series Air-Cooled MIG Guns 

Type: OMEGA 3 

Rating: 350 Amp Co2 

300 Amp Mixed 

60% Duty Cycle 

Wire Sizes: .035”-.062” (0.9mm-1.6mm) 

Weight: 60.8 oz. 

Rated using power source with VDE standard volt/amp characteristic 

[V=(Ax0.05) = 14] When pulse welding, reduce rating by 35% 

Universal Connector rear 

end for direct plugs. 

From top: Miller, 

Hobart/Tweco, 

Lincoln, 

Lincoln 10 

Type: OMEGA 4 

Rating: 450 Amp Co2 

400 Amp Mixed 

60% Duty Cycle 

Wire Sizes: .035”-.094” (0.9mm-2.4mm) 

Weight: 77.6 oz. 

Rated using power source with VDE standard volt/amp characteristic 

[V=(Ax0.05) = 14] When pulse welding, reduce rating by 35% 

OMEGA ® Series Cable Assembly/Rear Ends 

Unlike most other MIG gun manufacturers, ABICOR Binzel extrudes its own power cable to exacting standards of quality and longevity. 

All ABICOR OMEGA Series MIG guns use ABICOR’s signature BIKOX ® power cable with these features: 

• Rubber inner wire conduit for consistent gas coverage. 

• Braided copper power cable incorporating trigger wires for multi-directional flexibility. 

• Hydraulically compressed Bikox ® fittings for durability and a permanent gas seal. 

The OMEGA Series features two cable assembly rear end configurations: the Universal Connector for direct plugs or EURO Quick Connection (E). 

Euro Quick 

Connector rear end 

BIKOX® Power Cable 

CALL 1.800.542.4867 3

OMEGA Series Air-Cooled MIG Gun Ordering Information 

OMEGA Series MIG-Guns are available in 350, and 450 amperes with various configurations based on neck length, wire size, 

cable length and rear end connection. Refer to the detailed instruction below to determine the OMEGA part number that best suits 

your requirements. If you have any questions, please contact Customer Service at 1.800.542.4867. 

OMEGA AIR COOLED GUNS 

ORDERING INSTRUCTIONS FOR COMPLETE OMEGA MIG GUNS 

TORCH MODEL 

M3 = OMEGA 3 MIG GUN 

M4 = OMEGA 4 MIG GUN 

CABLE LENGTH 

10 - 10 FT 

12 - 12 FT 

15 - 15 FT 

20 - 20 FT 

25 - 25 FT 

NOZZELS 

T = THREADED 

WIRE SIZE 

3545 = .035” - .045” 

116 = .052” - .062” 

332 = .078” - .094” 

BACK END 

L = LINCOLN EXTRNAL GAS 

L1 = LINCOLN 10 

HT = HOBART/TWECO 

M = MILLER 

E = EURO 

S T A N D A R D O R D E R I N G O P T I O N S 

M3 15 T - 3545 L1 C 

TORCH MODELS 

CABLE LENGTH 

NOZZELS WIRE SIZE 

4 CALL 1.800.542.4867 

BACK END 

OPTIONS 

OPTIONS 

C - SHORT NECK

OMEGA ® 3 MIG-Gun - MIG Gun Parts Number List 

PART NO. DESCRIPTION 

350 AMP HANDLE/CABLE 

HC310-3545 Omega 3 Handle/Cable 10' Direct .035-.045 

HC310-116 Omega 3 Handle/Cable 10' Direct 1/16 









HC310-3545E Omega 3 Handle/Cable 10' Euro .035-.045 

HC310-116E Omega 3 Handle/Cable 10' Euro 1/16 









350 AMP MIG-GUNS 

M310T-3545M Omega 3T Mig-Gun 10' Miller .035-.045 

M310T-3545HT Omega 3T Mig-Gun 10' Hobart/Twe .035-.045 

M310T-3545L1 Omega 3T Mig-Gun 10' LN10 .035-.045 

M310T-3545L Omega 3T Mig-Gun 10' LN .035-.045 

M310T-3545E Omega 3T Mig-Gun 10' Euro .035-.045 





















M310T-3545MC Omega 3T Mig-Gun 10' Miller Compact .035-.045 

M310T-3545HTC Omega 3T Mig-Gun 10' Hobart/Twe Compact .035-.045 

M310T-3545L1C Omega 3T Mig-Gun 10' LN10 Compact .035-.045 

M310T-3545LC Omega 3T Mig-Gun 10' LN Compact .035-.045 

M310T-3545EC Omega 3T Mig-Gun 10' Euro Compact .035-.045 






















M310T-116M Omega 3T Mig-Gun 10' Miller 1/16 

M310T-116HT Omega 3T Mig-Gun 10' Hobart/Twe 1/16 

M310T-116L1 Omega 3T Mig-Gun 10' LN10 1/16 

M310T-116L Omega 3T Mig-Gun 10' LN 1/16 

M310T-116E Omega 3T Mig-Gun 10' Euro 1/16 





















M310T-116MC Omega 3T Mig-Gun 10' Miller Compact 1/16 

M310T-116HTC Omega 3T Mig-Gun 10' Hobart/Twe Compact 1/16 

M310T-116L1C Omega 3T Mig-Gun 10' LN10 Compact 1/16 

M310T-116LC Omega 3T Mig-Gun 10' LN Compact 1/16 

M310T-116EC Omega 3T Mig-Gun 10' Euro Compact 1/16 





















CALL 1.800.542.4867 5





















































6 CALL 1.800.542.4867 













M410T-3545EC Omega 4T Mig-Gun 10' Euro Compact.035-.045 



















M425T-3545LC Omega 4T Mig-Gun 25' LN Compact.035-.045 















M415T-116L Omega 4T Mig-Gun 15' LN 1/16





































































M410T-332LC Omega 4 Mig-Gun 10' LN Compact 3/32 

M410T-332EC Omega 4 Mig-Gun 10' Euro Compact 3/32 

M412T-332MC Omega 4 Mig-Gun 12' Miller Compact 3/32 

M412T-332HTC Omega 4 Mig-Gun 12' Hobart/Twe Compact 3/32 

M412T-332L1C Omega 4 Mig-Gun 12' LN10 Compact 3/32 


















CALL 1.800.542.4867 7

OMEGA Series MIG-Guns Consumables: Swannecks 

SWANNECKS 

M3T-60 

M3T-45 M4T-45 M3T-22 

OMEGA 3 OMEGA 3 

SLIP-ON 

OMEGA 4 

DESCRIPTION 

Swanneck Assemblies: includes Swanneck, 

PTFE Collar, Tip Holder/Diffuser, 

Contact Tip, Nozzle 

PART NO. PART NO. PART NO. 

Swanneck Assy Threaded 60 degree M3T-60 — M4T-60 



Swanneck Assy Threaded 60 degree short M3T-60S — M4T-60S 

Swanneck Assy Threaded Heavy Duty 60 degree — — M4T-60-HD 



Swanneck Assy SLIP-ON 60 degree — M3-60 — 

Flex Necks 

Swanneck Assy Threaded Flexible, Includes Neckliner M3T-FX — — 

Swannecks Only: includes Swanneck, 

PTFE Collar, Tip Holder/Diffuser 

Swanneck Threaded 60 degree 014.9306 — 016.9109 



Swanneck Threaded Heavy Duty 60 degree — — 016.9106 

Swanneck Threaded Heavy Duty 45degree — — 016.9107 

Swanneck Threaded Heavy Duty 22 degree — — 016.9115 

8 CALL 1.800.542.4867 

M3T-60S M4T-60 

M4T-60S 

M4T-22


Consumables: Nozzels, Contact Tips 

N3T-R-62 145.0078 N4T-62 

NOZZLES (packaged 5 per bag) 

OMEGA 3 OMEGA 3 OMEGA 4 OMEGA 4 

DESCRIPTION THREADED SLIP-ON THREADED HEAVY DUTY 

1/2” ID Recess N3T-R-50 145.0126 N4T-50 — 

5/8” ID Recess N3T-R-62 145.0078 N4T-62 N4T-HD-62 

3/4” ID Recess N3T-R-75 145.0045 N4T-75 N4T-HD-75 

9/16” ID Flush N3T-F-56 — — 

5/8” ID Flush N3T-F-62 — — 

Optional, contact ABICOR Binzel. 

CONTACT TIPS (packaged 25 per bag) 

M6 M8 M10 

OMEGA 3 OMEGA 4 OMEGA 4 

M8 M8 M10 

STYLE INCH METRIC PART NO. PART NO. PART NO. 

CU 262 .035 0.9 140.0214 140.0214 — 

CU 262 .040 1.0 140.0313 140.0313 — 

CU 262 .045 1.2 140.0442 140.0442 — 

CU 262 .052 1.4 140.0533 140.0533 — 

CU 262 .062 1.6 140.0587 140.0587 — 

CU 262 .078 2.0 — 140.0653 — 

CU 262 .094 2.4 — 140.0677 — 

CZ 262 .035 0.9 140.0217 140.0217 — 

CZ 262 .040 1.0 140.0316 140.0316 — 

CZ 262 .045 1.2 140.0445 140.0445 — 

CZ 262 .052 1.4 140.0536 140.0536 — 

CZ 262 .062 1.6 140.0590 140.0590 — 

CZ 262 .078 2.0 140.0656 140.0656 — 

CZ 262 .094 2.4 140.0679 140.0679 — 

AL 262 for Aluminum .035 0.9 141.0043 — — 





CZ 403 .035 0.9 — — 140.1248 

CZ 403 .040 1.0 — — 140.0348 

CZ 403 .045 1.2 — — 140.0481 

CZ 403 .052 1.4 — — 140.0547 

CZ 403 .062 1.6 — — 140.0616 

CZ 403 .078 2.0 — — 140.0665 

CZ 403 .094 2.4 — — 140.0698 

CALL 1.800.542.4867 9


Consumables: Diffusers/Tip Holders, Neckliners 

014.0021 142.0020 H3T-8-C H4T-8-C 

DIFFUSERS/TIP HOLDERS (packaged 10 per bag) 

OMEGA 3 OMEGA 3 SLIP-ON OMEGA 4 

DESCRIPTION PART NO. PART NO. PART NO. 

Diffuser — 014.0021 — 

Tip Holder/Diffuser M8 Tips H3T-8-C — H4T-8-C 

Tip Holder Recessed — 142.0020 — 

Tip Holder Flush — 142.0024 — 

Tip Holder/Diffuser M10 Tips (Heavy Duty) — — H4T-10-C 

NECKLINERS 

ALPHA 3 ALPHA 4 

DESCRIPTION PART NO. PART NO. 

Neckliner Steel .035”-.045” NLS-3545 NLS-3545 

Neckliner Steel .052”-.062” NLS-5262 NLS-5262 

* Neckliner Steel Flex Neck .035”-.045” NLS-FX-3545 — 

* Neckliner Steel Flex Neck .052”-.062” 

* Neckliners are required for Flex Necks. 

NLS-FX-5262 — 

10 CALL 1.800.542.4867


Consumables: Consumable Combination Charts 

OMEGA 3 - SLIP-ON Nozzle Consumable Combinations 

OMEGA 3 WIRE SIZE CONTACT TIP SPRAY ARC DIFFUSER NOZZLE NECK LINER CABLE LINER 

SLIP-ON TYPE PART NO. TIP HOLDER PART NO. PART NO. PART NO. PART NO. 

.035 Steel 140.0214 140.0020 014.0021 145.0078 NLS-3545 * SI4-3545-17PT 

.040 Steel 140.0313 140.0020 014.0021 145.0078 NLS-3545 * SI4-3545-17PT 

Factory Set-up .045 Steel 140.0442 140.0020 014.0021 145.0078 NLS-3545 * SI4-3545-17PT 

for 035-045 

.052 Steel 140.0533 140.0020 014.0021 145.0078 NLS-5262 * SI4-5262-17PT 

Factory Set-up .062 Steel 140.0587 140.0020 014.0021 145.0078 NLS-5262 * SI4-5262-17PT 

for 1/16 

.035 Aluminum 141.0043 140.0020 014.0021 145.0078 N/A 128.9047 

.040 Aluminum 141.0008 140.0020 014.0021 145.0078 N/A 128.9047 

.045 Aluminum 141.0015 140.0020 014.0021 145.0078 N/A 128.9047 

* Liner for Torches 15’ or less. 

.052 Aluminum 141.0055 140.0020 014.0021 145.0078 N/A 128.9050 

OMEGA 3 - Threaded Nozzle Consumable Combinations 

OMEGA 3 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINE 

THREADED TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. 

.035 Steel 140.0214 H3T-8-C N/A N3T-R-62 NLS-3545 * SI4-3545-17PT 


Factory Set-up .045 Steel 140.0442 H3T-8-C N/A N3T-R-62 NLS-3545 * SI4-3545-17PT 

for 035-045 


Factory Set-up .062 Steel 140.0587 H3T-8-C N/A N3T-R-62 NLS-5262 * SI4-5262-17PT 

for 1/16 

.035 Aluminum 141.0043 H3T-8-C N/A N3T-R-62 N/A 128.9047 





OMEGA 4 - Threaded STANDARD Nozzle Consumable Combinations 

OMEGA 4 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER 

STANDAED TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. 

.035 Steel 140.0214 H4T-8-C N/A N4T-62 NLS-3545 * SI4-3545-17PT 


Factory Set-up .045 Steel 140.0442 H4T-8-C N/A N4T-62 NLS-3545 * SI4-3545-17PT 

for 035-045 


Factory Set-up .062 Steel 140.0587 H4T-8-C N/A N4T-62 NLS-5262 * SI4-5262-17PT 

for 1/16 

.078 Steel 140.0653 H4T-8-C N/A N4T-62 N/A * SI4-7894-17PT 

Factory Set-up 

for 3/32 

094 Steel 140.0677 H4T-8-C N/A N4T-62 N/A * SI4-7894-17PT 

NOTE: When using .078”-.094” wire, do not use a neckliner. Instead run the cable liner up to the contact tip. 


OMEGA 4 - Threaded HEAVY DUTY Nozzle Consumable Combinations 

OMEGA 4 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER 

HEAVY DUTY TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. 








NOTE: When using .078”-.094” wire, do not use a neckliner. Instead run the cable liner up to the contact tip. 


CALL 1.800.542.4867 11

OMEGA ® 3 MIG-Gun 

MIG Gun Parts List-Body-Cable Assembly 

2 3 

9 

OPTIONS 

1 24 8 

4 

12 CALL 1.800.542.4867 

11 

26 

25 

ITEM NO. DESCRIPTION PART NO. 

1 Handle Omega 3 & 4 180.9059 

2 Interface Bushing 400.9515 

3 Handle Plug 185.9060 

4 Neck Locking Screw (included w/item 8) 009.0064 

8 Omega 3 Cable 10’ (includes springs) C3-10 





9 Trigger Switch Assembly Bladed (factory standard) 400.9117 

10 Liner Steel Insulated .035-.045 

(.9mm-1.2mm) 17’ (5M) 

SI4-3545-17PT 


(1.4mm-1.6mm) 17’ (5M) 

SI4-5262-17PT 


(.9mm-1.2mm) 28’ (8.5M) 

SI4-3545-28PT 


(1.4mm-1.6mm) 28’ (8.5M) 

SI4-5262-28PT 

*11 Liner Combi PA .035-.045 

(.9mm-1.2mm) 17’ (5M) 

128.9047 

*11 Liner Combi PA .052-.062 

(1.4mm-1.6mm) 17’ (5M) 

128.9050 

16 

21 

12 

10 

13 

16 

22 

20 

14 

18 

19 

11.1 

15 


11.1 Plastic Liner Collet Spacer 130.9006 

12 Rear Housing Complete, Euro 501.D508 

13 Adapter Nut 500.0213 

14 Adapter Block, Euro 501.9950 

15 Nut Liner Retaining 501.9951 

16 Screw Slotted Head, M4 x 6 000.0552 

17 Plug Amp Female 4-Pin (with 4-wire cable) 175.9122 

18 Adapter Block, Direct (inc. 16, 19 & 20) 501.D347 

19 Set Screw Hex Head M5 x 5 009.0136 

20 Gas Seal 001.D092 

21 Rear Housing Complete, Direct 501.D501 

22 Connector Female 175.0003 

23 Connector Male Rear 175.0034 

24 Connector Female Front 175.0033 

25 Heat Shield Kit (optional) 181.D001 

26 Gun Hanger 1-4 (optional) 400.D256 

N/S Tip Wrench 191.D030 

N/S = Not Shown 

* Note: Item 11.1 is required to use this liner. 

23 

17

OMEGA ® 4 MIG-Gun 

MIG Gun Parts List-Body-Cable Assembly 

2 4 1 22 

7 

OPTIONS 

8 

25 

24 


1 Handle Omega 3 & 4 180.9059 

2 Handle Bushing 400.9516 

3 Neck Locking Screw (Include w/item 7) 009.0064 

4 Handle Plug 180.9058 

7 Omega 4 Cable 10’ (Includes spring supports) C4-10 





8 Trigger Switch Assembly Bladed (factory standard) 400.9117 

9 Liner Insulated .035-.045 

(.9mm-1.2mm) 17’ (5M) 

SI4-3545-17PT 


(1.4mm-1.6mm) 17’ (5M) 

SI4-5262-17PT 


(2.0mm-2.4mm) 17’ (5M) 

SI4-7894-17PT 


(.9mm-1.2mm) 28’ (8.5M) 

SI4-3545-28PT 


(1.4mm-1.6mm) 28’ (8.5M) 

SI4-5262-28PT 

N/S = Not Shown 

* NOTE: See page 9 for plastic liners. 

9 

3 

16 

12 

15 

10 11 

11.1 

CALL 1.800.542.4867 13 

12 

20 

13 

19 

14 

17 

18 

21 



(2.0mm-2.4mm) 28’ (8.5M) 

SI4-7894-28PT 

10 Rear Housing Complete, Euro 501.D508 

11 Adapter Nut 500.0213 

11.1 Liner Collet Spacer for Plastic Liners 130.9006 

12 Screw Slotted Head, M4 x 6 000.0552 

13 Adapter Block, Euro 501.9950 

14 Nut Liner Retaining M14 x 1 501.9951 

15 Rear Housing Complete, Direct 501.D501 

16 Plug Amp Female 4-Pin (with 4-wire cable) 175.9122 

17 Adapter Block, Direct (inc. 12, 18 & 19) 501.D347 

18 Set Screw Hex Head M5 x 5 009.0136 

19 Gas Seal 001.D092 

20 Connector Female 175.0003 

21 Connector Male Rear 175.0034 

22 Connector Female Front 175.0033 

24 Heat Shield Kit (optional) 181.D001 

25 Gun Hanger (optional) 400.D256 

N/S Tip Wrench 191.D030

Connector Kits and Parts - Shown are the most popular Connector Kits 

Contact ABICOR Binzel for additional Connector Kits 

4 

2 

1 = ITEM NO.s 2 through 7 ASSEMBLED 

OMEGA Mig-Gun Direct Plug Connector Kit: 

Hobart/Tweco 


ITEM NO. DESCRIPTION PART NO. PART NO. 

1 Connector Kit, Hobart/Tweco CKL-HT CKL-HT 

2 Trigger Lead Jumper HT 175.9120 175.9120 

3 Connector 175.9074 175.9074 

4 Allen Wrench 2.5 mm 191.0017 191.0017 

5 O-Rings (2 required) 165.0025 165.0025 

6 Connector Plug HT 501.9246 501.9246 

7 Liner Nut HT/LN 272.9035 272.9035 

3 

2 


OMEGA Mig-Gun Direct Plug Connector Kit: Lincoln 

5 



1 Connector Kit, Lincoln CKL-L CKL-L 

2 Gas Hose Assembly 102.9149 102.9149 

3 Gas Fitting with M6 THD 353.0002 353.0002 

4 Trigger Lead Jumper LN 175.9121 175.9121 


6 Insulator Bushing 501.9192 501.9192 

7 Connector Plug L 501.9241 501.9241 

8 Liner Nut HT/LN 272.9035 272.9035 

14 CALL 1.800.542.4867 

5 

6 

6 

5 

7 

3 

3 

7 

8 

4

Connector Kits and Parts - Shown are the most popular Connector Kits 

Contact ABICOR Binzel for additional Connector Kits 

2 


OMEGA Mig-Gun Direct Plug Connector Kit: Miller 

3 



1 Connector Kit, Miller CKL-M CKL-M 



4 Connector Plug Miller 501.9245 501.9245 

5 Liner Nut MR 272.9036 272.9036 

OMEGA Mig-Gun Direct Plug Connector Kit: Lincoln 10 

3 4 

4 


2 



1 Connector Kit, Lincoln Series CKL-L1 CKL-L1 

2 Trigger Lead Jumper LN 175.9121 175.9121 



5 Connector Plug HT 501.9246 501.9246 

6 Liner Nut HT/LN 272.9035 272.9035 

3 

5 

4 5 

CALL 1.800.542.4867 15 

6

Alexander Binzel Corporation 

650 Research Drive, Suite 110 

Frederick, MD 21703-8619 

Tel: 301.846.4196 

Fax: 301.846.4497 

www.abicorusa.com 

Binzel S.A. de C.V. 

Circuito Aguascalientes Ote. 134 C-111 

P.I.V.A Aguascalientes, Ags. C.P. 20140 

Tel: 011.5249.73.0116 

Fax: 011.5249.731388 

E-mail: binzel@prodigy.net.mx 

Abicor Binzel Canada, Inc. 

55 Mills Road, Units 1-3 

Ajax, Ontario L1S 2H2 Canada 

Tel: 905.428.1611 

Fax: 905.428.1598 

Email: information@binzel.ca The World Leader! 

LIT.9132 06.06 • 2006 © Alexander Binzel Corporation • Printed USA

! 

WARNING 

Read and follow the manufacturer’s instructions, employer’s safety practices, and Material 

Safety Data Sheets (MSDSs). 

Only qualified personnel should install, use, or service this material and/or equipment 

WELDING SPARKS can cause fire or explosion 

• Do not weld near flammable material 

• Do not weld on closed containers. 

• Remove combustibles from the work area and/or provide a fire watch. 

• Avoid oily or greasy clothing as a spark may ignite them. 

ARC RAYS can injure eyes and burn skin 

• Always wear correct eye, ear, and body protection 

• Always wear a welding helmet with the proper grade filter lens. Protect yourself 

and others from spatter arc flash rays by using protective screens, barriers and 

welding curtains. 

• Always wear protective gloves and clothing to cover exposed skin. This will 

aid in the prevention of arc and spatter burns. 

ELECTRIC SHOCK can kill. 

• Always wear dry installing gloves 

• Do not touch live electrical parts. 

• Always disconnect power source before hooking up or changing electrodes, 

nozzles and other parts. 

FUMES AND GASES can be hazardous to your health. 

• Keep your head out of the fumes 

• Use enough ventilation or exhaust at the arc to keep fumes and gases from 

your breathing zone, and general area. 

• Fumes from cutting and welding can deplete air quality, causing injury or 

death. Always wear an air supplied respirator in confined areas, or if breathing 

air is not safe. 

LOUD NOISE can damage hearing. 

• Always wear protective hearing devices to ensure protection when noise levels 

exceed OSHA standards. 

Alexander Binzel Corporation 

650 Research Drive, Suite 110, Frederick, MD 21703-8619 

Tel: 301.846.4196 Fax: 301.846.4497 www.abicorusa.com 

Read American National Standard Z49.1, “Safety in Welding, and Cutting, and Allied Processes,” available 

from American Welding Society, 550 N.W. LeJune Rd., Miami, FL 33126; OSHA Safety and Health 

Standards, available from U.S. Government Printing Office, Washington, DC 20402. 

ID 123-4567CI 

CALL 1.800.542.4867

OMEGA® 3 Mig-Gun

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