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Design and Construction of A Solar Dryer for Mango ... - Tropentag

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enormous potential <strong>for</strong> the utilization <strong>of</strong> solar energy <strong>for</strong> drying <strong>and</strong> other applications. It is ,<br />

there<strong>for</strong>e , envisaged that the design <strong>of</strong> a simple solar dryer could contribute greatly in solving<br />

this problem.<br />

<strong>Solar</strong> dryers are usually classified according to the mode <strong>of</strong> air flow into natural<br />

convection <strong>and</strong> <strong>for</strong>ced convection dryers. Natural convection dryers do not require a fan to pump<br />

the air through the dryer. There<strong>for</strong>e research ef<strong>for</strong>ts will be focused on designing <strong>and</strong><br />

constructing a simple natural convection dryer. Since the rural or remote areas <strong>of</strong> Sudan are not<br />

connected to the national electric grid <strong>and</strong> remote areas <strong>of</strong> Sudan facing energy crisis, especially<br />

West Darfur state. The use <strong>of</strong> solar technology has <strong>of</strong>ten been suggested <strong>for</strong> the dried fruit<br />

industry both to reduce energy costs <strong>and</strong> economically speed up drying which would be<br />

beneficial to final quality (Lambert et al., 1980). El- Shiatry et al. (1991) dried grapes, okra,<br />

tomato <strong>and</strong> onion using solar energy. They concluded that drying time reduced significantly<br />

resulting in a higher product quality in terms <strong>of</strong> colour <strong>and</strong> reconstitution properties. They also<br />

believe that as compared to oil or gas heated dryers, solar drying facilities are economical <strong>for</strong><br />

small holders, especially under favourable meteorological conditions.<br />

The specific objectives <strong>of</strong> this study were:<br />

1- To design a natural convection solar dryer <strong>for</strong> mango slices<br />

2- To construct a prototype <strong>of</strong> the dryer <strong>for</strong> drying mango slices<br />

<strong>Design</strong> Features <strong>of</strong> the <strong>Dryer</strong>:<br />

The solar dryer has the shape <strong>of</strong> a home cabinet with tilted transparent top. The angle <strong>of</strong><br />

the slope <strong>of</strong> the dryer cover is 15º <strong>for</strong> the latitude <strong>of</strong> location (Sodha et al., 1987). The dryer is set<br />

on casters to make it mobile. It is provided with air inlet <strong>and</strong> outlet holes at the front <strong>and</strong> back,<br />

respectively. The outlet vent is at higher level. The vents have sliding covers which control air<br />

inflow <strong>and</strong> outflow.<br />

The movement <strong>of</strong> air through the vents, when the the dryer is placed in the path <strong>of</strong><br />

airflow, brings about a thermosiphon effect which creates an updraft <strong>of</strong> solar heated air laden<br />

with moisture out <strong>of</strong> the drying chamber. The source <strong>of</strong> air is natural flow.<br />

<strong>Solar</strong> <strong>Dryer</strong> <strong>Design</strong> Considerations:<br />

A solar dryer was design based on the produceure described by Ampratwum (1998) <strong>for</strong><br />

drying dates (a cabinet type) <strong>and</strong> procedure described by Basunia <strong>and</strong> Abe (2001) <strong>for</strong> drying<br />

rough rice (natural convection a mixed-mode type). The size <strong>of</strong> the dryer was determined based<br />

on preliminary investigation which was found to be 2.6kg per m 2 (tray loading). The sample<br />

thickness is 3mm as recommended by Bret et al.(1996) <strong>for</strong> solar drying <strong>of</strong> mango slices.<br />

The following points were considered in the design <strong>of</strong> the natural convection solar dryer system:<br />

a- The amount <strong>of</strong> moisture to be removed from a given quantity <strong>of</strong> wet mango.<br />

b- Harvesting period during which the drying is needed.<br />

c- The daily sunshine hours <strong>for</strong> the selection <strong>of</strong> the total drying time.<br />

d- The quantity <strong>of</strong> air needed <strong>for</strong> drying.<br />

e- Daily solar radiation to determine energy received by the dryer per day.<br />

f- Wind speed <strong>for</strong> the calculation <strong>of</strong> air vent dimensions.<br />

<strong>Design</strong> procedure:<br />

The size <strong>of</strong> the dryer was determined as a function <strong>of</strong> the drying area needed per kilogram <strong>of</strong><br />

pulp <strong>of</strong> fruit. The drying temperature was established as a function <strong>of</strong> the maximum limit <strong>of</strong><br />

temperature the fruit might support.<br />

From the climatic data (meteorological station, Shambat, Khartoum North) the mean average day<br />

temperature in April is 30ºC <strong>and</strong> RH is 15 %. From the psychrometeric chart the humidity ratio is<br />

0.0018kg H2O/kg dry air . From the result <strong>of</strong> preliminary experiments on the crop, the optimal<br />

drying temperature was 70ºC <strong>and</strong> final moisture content <strong>of</strong> mango <strong>for</strong> storage is 10% w.b. the<br />

corresponding relative humidity is 51%(sorption isotherms equation).<br />

2

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