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Chokes Products and Services brochure - Expro Group

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<strong>Chokes</strong><br />

products <strong>and</strong> services


World-leading innovations in<br />

choke technology<br />

<strong>Expro</strong>’s business is well flow technologies <strong>and</strong> specialised services, <strong>and</strong> our mission is to:<br />

• measure<br />

• improve<br />

• control <strong>and</strong><br />

• process<br />

flow from high-value oil <strong>and</strong> gas wells.<br />

Our expertise is marketed through five segments:<br />

Well Testing & Commissioning, Production Systems, Wireline Intervention,<br />

Connectors & Measurements <strong>and</strong> Deepwater Intervention.<br />

2


<strong>Expro</strong>’s Power <strong>Chokes</strong> products are designed <strong>and</strong> manufactured to<br />

provide the world’s most advanced chokes <strong>and</strong> related equipment<br />

for the most rugged oilfield applications.<br />

Based on state-of-the-art material, design <strong>and</strong> engineering technology,<br />

Power <strong>Chokes</strong> products <strong>and</strong> services have become industry leaders,<br />

providing reliable severe service choke applications. From coiled tubing<br />

to underbalanced drilling, frac flowbacks <strong>and</strong> production applications,<br />

Power <strong>Chokes</strong> products have been developed to provide superior<br />

toughness, operability, maintenance ease <strong>and</strong> cost-effectiveness.<br />

Power <strong>Chokes</strong> products <strong>and</strong> services are represented worldwide by our<br />

international sales teams, providing chokes, pressure control systems,<br />

related products <strong>and</strong> service in more than 20 countries on six continents.<br />

Power <strong>Chokes</strong> equipment is utilized in all oil <strong>and</strong> gas producing regions<br />

of the globe. Wherever critical service applications arise, our chokes are<br />

h<strong>and</strong>ling the job. From deepwater exploration in Brazil to well control in<br />

Southeast Asia, or drilling in the extreme climate of Siberia, as well as<br />

production in the prolific fields of the Middle East, Power <strong>Chokes</strong><br />

products <strong>and</strong> services provide the necessary experience, technology <strong>and</strong><br />

equipment for your project.<br />

3


A choke that provides multiple options...<br />

one size does not fit all<br />

<strong>Expro</strong>’s Power <strong>Chokes</strong> come in various sizes for different applications <strong>and</strong> pressure requirements.<br />

Power <strong>Chokes</strong> products <strong>and</strong> services provide expert engineering for specific choke applications.<br />

4<br />

The Coiled Tubing Choke<br />

Offered with 1" flow orifice trim. Pressure ranges are from 5,000 to 10,000 PSI with<br />

flanged connection sizes in 2 1 /16" <strong>and</strong> 2" Fig 1502 Hammer Unions.<br />

The 11 /2" Orifice Trim Choke<br />

Offered in pressure ranges from 5,000 to 20,000 PSI. Connection sizes also vary<br />

from 1 13 /16" through 4 1 /16".<br />

The 2" Orifice Trim Choke<br />

Offered in pressure ranges from 5,000 through 20,000 PSI. Connection sizes range<br />

from 1 13 /16" through 4 1 /16".<br />

The 3" Orifice Trim Choke<br />

Offered in pressure ranges from 5,000 through 15,000 PSI. Connection sizes range<br />

from 2 1 /16" through 4 1 /16".<br />

Features:<br />

• Pressure Balanced Trim<br />

Trim is pressure balanced to reduce operating forces, whether the choke is operated<br />

manually or automatically. Large balance ports provide protection against clogging<br />

• Reversible Trim<br />

Gate <strong>and</strong> seat may be reversed in the field should wear occur in service,<br />

providing double trim life<br />

• Choke Body<br />

Choke body is of forged construction, API 75k material, impact tested. Stainless steel<br />

clad ring grooves are a st<strong>and</strong>ard option<br />

• Actuator<br />

Power <strong>Chokes</strong> are available with the exclusive modified worm gear actuator, hydraulic,<br />

piston, electric or manual actuator. Manual override on all worm gears<br />

• Seat Leakage<br />

Each Power Choke is seat-tested prior to shipment to achieve drop tight sealing per<br />

API 16C testing requirements. This exceeds ANSI B16.104 Class V (FCI 70-2)<br />

leakage requirements, without the use of O-rings or other soft sealing elements in<br />

the gate-to-seat seal design<br />

• Solid Tungsten Carbide Gate And Seat<br />

Provides high erosion-resistance <strong>and</strong> extended trim life. Gate <strong>and</strong> seat are<br />

precision ground to provide drop tight shutoff without being a matched set.<br />

No lapping required<br />

• Solid Tungsten Carbide Downstream Wear Sleeve<br />

Full-length wear sleeve provides wear protection downstream of the seat, <strong>and</strong><br />

supplies a smooth transition for fluid into the downstream piping


Model SCB<br />

Inlet Sizes Available 1 13 /16" to 7 1 /16"<br />

Outlet Sizes Available 4 1 /16" to 7 1 /16"<br />

Trim Sizes Available 1 1 /2", 2", or 3"<br />

Pressure Ratings 5,000, 10,000, 15,000<br />

API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />

-75º to +350ºF (-60º to 177ºC)<br />

API PSL Levels 1-3<br />

API PR levels 1-2<br />

Trim Material Solid Tungsten Carbide<br />

Model SCT<br />

Inlet x Outlet Sizes Available 2 1 /16" x 3 1 /16"<br />

Trim Sizes Available 1 1 /2", 2"<br />

Pressure Ratings 5,000 & 10,000<br />

API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />

-75º to +350ºF (-60º to 177ºC)<br />

API PSL Levels 1-3<br />

API PR levels 1-2<br />

Trim Material Solid Tungsten Carbide<br />

Model SCS<br />

Inlet x Outlet Sizes Available 2 1 /16" x 3 1 /16"<br />

Trim Sizes Available 1 1 /2", 2"<br />

Pressure Ratings 5,000, 10,000, 15,000<br />

API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />

-75º to +350ºF (-60º to 177ºC)<br />

API PSL Levels 1-3<br />

API PR levels 1-2<br />

Trim Material Solid Tungsten Carbide<br />

Model SCD<br />

Inlet Sizes Available 1 13 /16", 2 9 /16"<br />

Outlet Sizes Available 3 1 /16"<br />

Trim Sizes Available 1 1 /2", 2"<br />

Pressure Ratings 20,000<br />

API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />

-75º to +350ºF (-60º to 177ºC)<br />

API PSL Levels 1-3<br />

API PR levels 1-2<br />

Trim Material Solid Tungsten Carbide<br />

Model SCC<br />

Inlet Sizes Available 1 13 /16", 2 1 /16", 2" 1502<br />

Trim Sizes Available 1"<br />

Pressure Ratings 5,000 & 10,000<br />

API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />

API PSL Levels 1-3<br />

API PR levels 1-2<br />

Trim Material Tungsten Carbide<br />

5


Production <strong>Chokes</strong><br />

– High flow rates – High temperatures – High-pressure<br />

– High s<strong>and</strong> content – High H 2S <strong>and</strong> CO 2<br />

Manipulator Gantry<br />

The manipulator Gantry allows one-man,<br />

in-line field servicing of your severe service<br />

Power Choke. No additional lifting device is<br />

required for:<br />

• Change-out of proprietary reversible gate<br />

<strong>and</strong> seat that double trim life <strong>and</strong> provide<br />

long-lasting controllability<br />

• Actuator modification to accommodate<br />

changes in flow conditions<br />

6<br />

Service<br />

Our ‘Excellence in Operations’ program<br />

employs service technicians who are trained<br />

<strong>and</strong> empowered to perform their jobs safely<br />

<strong>and</strong> efficiently. Our committed field staff receive<br />

continuous training on safety <strong>and</strong> operations,<br />

including ways to make improvements in the<br />

field. Our technicians are experienced <strong>and</strong><br />

highly skilled at h<strong>and</strong>ling even the toughest<br />

application problems.<br />

Power <strong>Chokes</strong> is a recognized name in<br />

high-pressure applications – a name you<br />

can trust.<br />

Flow Sizing Program<br />

We also employ sophisticated sizing programs<br />

<strong>and</strong> expertise to design the best solution for<br />

specific customer needs.


Applications<br />

Drilling<br />

Power <strong>Chokes</strong> equipment is designed to provide unparalleled<br />

wear-resistance <strong>and</strong> reliability – assurance of unequaled cost<br />

‘value’ <strong>and</strong> the ultimate insurance protection for your vital human<br />

assets <strong>and</strong> expensive equipment.<br />

Snubbing<br />

Snubbing often entails unpredictable high-pressure events <strong>and</strong><br />

situations where it is imperative that chokes operate smoothly<br />

<strong>and</strong> flawlessly. Power Choke snubbing systems are hydraulicallyoperated<br />

<strong>and</strong> provide reliability, ruggedness <strong>and</strong> security, with<br />

easy maintenance <strong>and</strong> little downtime to make sure your<br />

snubbing job runs as smoothly as possible. Manufactured using<br />

API <strong>and</strong> NACE specifications, these choke systems provide<br />

worry-free service on the toughest wells.<br />

Underbalanced Drilling<br />

Underbalanced drilling often necessitates near-continuous choke<br />

use to help control the drilling operation. In extreme use <strong>and</strong><br />

highly-abrasive applications such as this, long life <strong>and</strong> rugged<br />

Power <strong>Chokes</strong> improve operations, minimize downtime, <strong>and</strong><br />

reduce costly equipment damages. And, our ability to install large<br />

orifice trim for high flow rate requirements minimizes plugging<br />

requirements <strong>and</strong> allows drilling under a wider range of conditions.<br />

High-Pressure<br />

Power <strong>Chokes</strong> systems are hydraulically operated <strong>and</strong> provide<br />

reliability <strong>and</strong> security, with easy maintenance <strong>and</strong> little downtime<br />

to ensure your high-pressure job runs smoothly <strong>and</strong> flawlessly.<br />

Only <strong>Expro</strong>, utilizing Power <strong>Chokes</strong> products, can offer a<br />

20,000-psi solids management/pressure control package.<br />

7


Applications<br />

8<br />

Production<br />

Continuous operation of production chokes, as well as the<br />

crucial service requirements during extended well <strong>and</strong> inline<br />

production tests dem<strong>and</strong>s they be rugged <strong>and</strong> reliable – <strong>and</strong><br />

<strong>Expro</strong>’s Power <strong>Chokes</strong> production system offers superior<br />

wear-resistance <strong>and</strong> improved reliability.<br />

Frac Flowbacks<br />

Post-frac well cleanups usually involve extremely abrasive<br />

flowing conditions <strong>and</strong> are often unpredictable. Rugged <strong>and</strong><br />

precise, Power <strong>Chokes</strong> easily control the frac operation while<br />

minimizing equipment damage <strong>and</strong> project cost.<br />

Coiled Tubing<br />

Coiled-tubing operations require precise control in a very<br />

mobile, low flow rate application. A Power Choke, specifically<br />

designed for coiled tubing operations where large flow<br />

capabilities are not required, can be powered by using a<br />

self-contained power unit or by the CT unit hydraulics.<br />

Well Control<br />

Well control situations require the most reliable <strong>and</strong> safe<br />

equipment. Power <strong>Chokes</strong> products are technologically-advanced<br />

<strong>and</strong> manufactured to exacting st<strong>and</strong>ards. Power <strong>Chokes</strong> are the<br />

choice of renowned well control experts worldwide.


Sales <strong>and</strong> rental<br />

<strong>Expro</strong> sells <strong>and</strong> rents a full line of specialty chokes <strong>and</strong> choke-related equipment to the world oil <strong>and</strong><br />

gas industry. Our Power <strong>Chokes</strong> products feature the best technology <strong>and</strong> value available today, with<br />

a focus on reliability, ease of operation, durability, <strong>and</strong> the ability to make quick <strong>and</strong> easy field repairs.<br />

We are constantly developing longer-wearing parts to reduce rebuild costs, better service techniques<br />

to streamline operations <strong>and</strong> innovative rig-up schemes to improve operations.<br />

<strong>Chokes</strong> for Severe Service<br />

St<strong>and</strong>ard features:<br />

• Quick change actuator<br />

– worm gear, piston, hydraulic,<br />

manual, pneumatic or electric<br />

• Reversible gate <strong>and</strong> seat<br />

• Large buffer cavity<br />

• Downstream wear sleeve<br />

• Digital position indicator<br />

Choke Control <strong>and</strong> Drilling Consoles<br />

We provide much more than just the severe service drilling <strong>and</strong> production chokes to your<br />

challenging oilfield operation. Our experience in the engineering, design <strong>and</strong> manufacturing<br />

of Power <strong>Chokes</strong> Systems is used to incorporate the operation of diverter valves, subsurface<br />

valves, pneumatic safety valves, blowout preventers, electric motor-driven valves <strong>and</strong> many<br />

other types of remote-operated equipment into the choke console. Adding these controls<br />

eliminates the need for costly closing units <strong>and</strong> allows for well control from a single location,<br />

increasing safety for the entire operation.<br />

• Custom control consoles for choke operation<br />

• Custom instrumentation packages (hydraulic or digital)<br />

• Custom control consoles for operation of choke-related equipment<br />

Instrumentation<br />

Power <strong>Chokes</strong> <strong>Products</strong> <strong>and</strong> <strong>Services</strong> offers a wide variety of precise <strong>and</strong> accurate digital<br />

instrumentation for pressure, temperature, valve position, pump rate, etc. All instrumentation is<br />

rated for use in hazardous locations <strong>and</strong> is capable of signal outputs for data acquisition.<br />

Emergency Shutdown (ESD) Systems<br />

• Consoles<br />

• Pressure sensors<br />

• Manual reset<br />

Comm<strong>and</strong> Centres<br />

• Multiple hydraulic choke <strong>and</strong> valve controls<br />

• Pneumatic primary pumps<br />

• Manual back-up pumps<br />

• Dual accumulator bottles<br />

• A/C, heating<br />

• External hydraulic supply available<br />

• Trailer-mounted or offshore skid-mounted<br />

• Large windows<br />

• Dual door entry/exit<br />

• Digital or analog instrumentation<br />

9


Valves<br />

10<br />

FX Valve<br />

• Flexible design for quick field change of actuator<br />

• Manual, ball screw gear, hydraulic, electric actuators<br />

• Floating slab gate design<br />

• Bi-directional sealing<br />

• Dual stem seals w/pack off port<br />

• Low-torque manual design<br />

Power Relief Valve for Rig Mud Systems<br />

The Power Relief Valve, the only true resettable, accurate <strong>and</strong> automated relief valve, is<br />

supplied with an integral hydraulic actuator <strong>and</strong> separate wall-mounted control system.<br />

• Pressure relieving accuracy of 0.5% over full range<br />

• Virtually maintenance-free<br />

• Tungsten carbide sealing components provide high erosion resistance<br />

/extended trim life<br />

• Pressure-assisted sealing in closed position<br />

• Available with the hydraulic piston actuator from <strong>Expro</strong>’s Power <strong>Chokes</strong><br />

• Valve body of forged construction, API 75K material, impact-tested<br />

Frac Stack & Crosses<br />

– 7 1 /16" 20,000PSI frac valve stack<br />

Frac Valves – 5K, 10K, 15K PSI<br />

Downstream Wear Protection – carbide-lined wear subs <strong>and</strong> spools<br />

Auxiliary valves – manual <strong>and</strong> hydraulic gate valves, plug valves<br />

Closing Units – 2, 4 <strong>and</strong> 6 Stations<br />

Coiled-Tubing BOPs – Assorted workover sizes <strong>and</strong> pressures<br />

Manifolds<br />

• Manifolds 5K to 20K working pressure<br />

• Skid-mounted with adjustable legs<br />

• Sizes – 1 13 /16", 2 1 /16", 3 1 /16", 4 1 /16"<br />

• Manual, hydraulic, pneumatic fail safe valves<br />

• Individual valves available: 1 13 /16" to 7 1 /16", 5K – 20K PSI<br />

• Multiple customized configurations available<br />

• H2S, CO2, <strong>and</strong> high/low temperature service<br />

• Manual, positive, hydraulic, electric, <strong>and</strong> pneumatic chokes<br />

• Erosion-resistant blast spools


Adapters/Riser Spools – API sizes 1 1 /16", 2 1 /16", 3 1 /16" <strong>and</strong> 4 1 /16".<br />

Flow Iron – Including joints, fittings, flanges <strong>and</strong> adapters.<br />

Solid Management Systems<br />

• 5K, 10K, 15K <strong>and</strong> 20K ratings<br />

• Cyclone <strong>and</strong> Knockout models<br />

• Manufactured to ANSI, API, NACE specs<br />

• Well testing <strong>and</strong> post-frac cleanup<br />

• Coiled-tubing or snubbing workover<br />

• Flow back<br />

Cyclone S<strong>and</strong> Trap<br />

The cyclone S<strong>and</strong> Trap System, placed between the wellhead <strong>and</strong> the choke manifold<br />

to protect downstream surface equipment from erosion, includes our proven severe<br />

service Power Choke on the dump line.<br />

Features:<br />

• Trap capacity: 20-gal<br />

• Flow capacity: 50 MMscfd (determined by upstream/downstream pipe sizes)<br />

• Easy vertical installation<br />

• Large capacity, quick-dump system<br />

• Redundant seal system<br />

Options include:<br />

• Automation of valves <strong>and</strong> choke<br />

• Measurement of s<strong>and</strong> collection<br />

Additional Auxiliary Equipment<br />

Utility Trailers<br />

Generators – electric <strong>and</strong> gas diesel<br />

Debris catchers<br />

Air compressors<br />

Gas busters<br />

11


exprogroup.com<br />

Contacts<br />

<strong>Expro</strong> <strong>Chokes</strong> <strong>Products</strong> <strong>and</strong><br />

<strong>Services</strong> / U.S. Headquarters<br />

10815 Huffmeister Road<br />

Cypress, TX 77410<br />

Tel: +1 281 977 2600<br />

Fax: +1 281 977 0045<br />

<strong>Expro</strong> Americas LLC<br />

738 Highway 6 South<br />

Suite 500<br />

Houston, TX 77079<br />

Tel: +1 281 994 1158<br />

Fax: +1 281 994 1153<br />

<strong>Expro</strong> International <strong>Group</strong> PLC<br />

Lion House, Dyce Avenue<br />

Dyce, Aberdeen AB21 0LQ<br />

United Kingdom<br />

Tel: +44 1224 225700<br />

Fax: +44 1224 225895<br />

Europe<br />

Nick Binnendijk<br />

Business Development Manger,<br />

Europe<br />

The Netherl<strong>and</strong>s<br />

Tel: +31 (0)6 513 77358<br />

Home Tel: +31 (0)7 136 12384<br />

Fax: +31 (0)7 136 20486<br />

nick.binnendijk@exprogroup.com<br />

Europe – France & Africa<br />

Fluid Control Europe<br />

Christophe Parcerisas<br />

Ray Moore<br />

786, rue George S<strong>and</strong><br />

Z.I. Molina La Chazotte<br />

42350 La Talaudiere<br />

France<br />

Tel: +33 4 77 48 1313<br />

fce@fce.fr<br />

Mexico<br />

Oscar Trevino Gonzalez<br />

417 East Coma Street, Suite 783<br />

Hidalgo, TX 78557<br />

Tel: 52 8999 231 668<br />

Middle East<br />

Office No. 102, Al Manara Building<br />

Sheikh Zayed Road<br />

P.O. Box 261737<br />

Dubai, U.A.E.<br />

Tel: +971 4 338 3292<br />

Other International Enquiries<br />

drillingchokes@exprogroup.com<br />

www.exprogroup.com

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