Chokes Products and Services brochure - Expro Group
Chokes Products and Services brochure - Expro Group
Chokes Products and Services brochure - Expro Group
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<strong>Chokes</strong><br />
products <strong>and</strong> services
World-leading innovations in<br />
choke technology<br />
<strong>Expro</strong>’s business is well flow technologies <strong>and</strong> specialised services, <strong>and</strong> our mission is to:<br />
• measure<br />
• improve<br />
• control <strong>and</strong><br />
• process<br />
flow from high-value oil <strong>and</strong> gas wells.<br />
Our expertise is marketed through five segments:<br />
Well Testing & Commissioning, Production Systems, Wireline Intervention,<br />
Connectors & Measurements <strong>and</strong> Deepwater Intervention.<br />
2
<strong>Expro</strong>’s Power <strong>Chokes</strong> products are designed <strong>and</strong> manufactured to<br />
provide the world’s most advanced chokes <strong>and</strong> related equipment<br />
for the most rugged oilfield applications.<br />
Based on state-of-the-art material, design <strong>and</strong> engineering technology,<br />
Power <strong>Chokes</strong> products <strong>and</strong> services have become industry leaders,<br />
providing reliable severe service choke applications. From coiled tubing<br />
to underbalanced drilling, frac flowbacks <strong>and</strong> production applications,<br />
Power <strong>Chokes</strong> products have been developed to provide superior<br />
toughness, operability, maintenance ease <strong>and</strong> cost-effectiveness.<br />
Power <strong>Chokes</strong> products <strong>and</strong> services are represented worldwide by our<br />
international sales teams, providing chokes, pressure control systems,<br />
related products <strong>and</strong> service in more than 20 countries on six continents.<br />
Power <strong>Chokes</strong> equipment is utilized in all oil <strong>and</strong> gas producing regions<br />
of the globe. Wherever critical service applications arise, our chokes are<br />
h<strong>and</strong>ling the job. From deepwater exploration in Brazil to well control in<br />
Southeast Asia, or drilling in the extreme climate of Siberia, as well as<br />
production in the prolific fields of the Middle East, Power <strong>Chokes</strong><br />
products <strong>and</strong> services provide the necessary experience, technology <strong>and</strong><br />
equipment for your project.<br />
3
A choke that provides multiple options...<br />
one size does not fit all<br />
<strong>Expro</strong>’s Power <strong>Chokes</strong> come in various sizes for different applications <strong>and</strong> pressure requirements.<br />
Power <strong>Chokes</strong> products <strong>and</strong> services provide expert engineering for specific choke applications.<br />
4<br />
The Coiled Tubing Choke<br />
Offered with 1" flow orifice trim. Pressure ranges are from 5,000 to 10,000 PSI with<br />
flanged connection sizes in 2 1 /16" <strong>and</strong> 2" Fig 1502 Hammer Unions.<br />
The 11 /2" Orifice Trim Choke<br />
Offered in pressure ranges from 5,000 to 20,000 PSI. Connection sizes also vary<br />
from 1 13 /16" through 4 1 /16".<br />
The 2" Orifice Trim Choke<br />
Offered in pressure ranges from 5,000 through 20,000 PSI. Connection sizes range<br />
from 1 13 /16" through 4 1 /16".<br />
The 3" Orifice Trim Choke<br />
Offered in pressure ranges from 5,000 through 15,000 PSI. Connection sizes range<br />
from 2 1 /16" through 4 1 /16".<br />
Features:<br />
• Pressure Balanced Trim<br />
Trim is pressure balanced to reduce operating forces, whether the choke is operated<br />
manually or automatically. Large balance ports provide protection against clogging<br />
• Reversible Trim<br />
Gate <strong>and</strong> seat may be reversed in the field should wear occur in service,<br />
providing double trim life<br />
• Choke Body<br />
Choke body is of forged construction, API 75k material, impact tested. Stainless steel<br />
clad ring grooves are a st<strong>and</strong>ard option<br />
• Actuator<br />
Power <strong>Chokes</strong> are available with the exclusive modified worm gear actuator, hydraulic,<br />
piston, electric or manual actuator. Manual override on all worm gears<br />
• Seat Leakage<br />
Each Power Choke is seat-tested prior to shipment to achieve drop tight sealing per<br />
API 16C testing requirements. This exceeds ANSI B16.104 Class V (FCI 70-2)<br />
leakage requirements, without the use of O-rings or other soft sealing elements in<br />
the gate-to-seat seal design<br />
• Solid Tungsten Carbide Gate And Seat<br />
Provides high erosion-resistance <strong>and</strong> extended trim life. Gate <strong>and</strong> seat are<br />
precision ground to provide drop tight shutoff without being a matched set.<br />
No lapping required<br />
• Solid Tungsten Carbide Downstream Wear Sleeve<br />
Full-length wear sleeve provides wear protection downstream of the seat, <strong>and</strong><br />
supplies a smooth transition for fluid into the downstream piping
Model SCB<br />
Inlet Sizes Available 1 13 /16" to 7 1 /16"<br />
Outlet Sizes Available 4 1 /16" to 7 1 /16"<br />
Trim Sizes Available 1 1 /2", 2", or 3"<br />
Pressure Ratings 5,000, 10,000, 15,000<br />
API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />
-75º to +350ºF (-60º to 177ºC)<br />
API PSL Levels 1-3<br />
API PR levels 1-2<br />
Trim Material Solid Tungsten Carbide<br />
Model SCT<br />
Inlet x Outlet Sizes Available 2 1 /16" x 3 1 /16"<br />
Trim Sizes Available 1 1 /2", 2"<br />
Pressure Ratings 5,000 & 10,000<br />
API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />
-75º to +350ºF (-60º to 177ºC)<br />
API PSL Levels 1-3<br />
API PR levels 1-2<br />
Trim Material Solid Tungsten Carbide<br />
Model SCS<br />
Inlet x Outlet Sizes Available 2 1 /16" x 3 1 /16"<br />
Trim Sizes Available 1 1 /2", 2"<br />
Pressure Ratings 5,000, 10,000, 15,000<br />
API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />
-75º to +350ºF (-60º to 177ºC)<br />
API PSL Levels 1-3<br />
API PR levels 1-2<br />
Trim Material Solid Tungsten Carbide<br />
Model SCD<br />
Inlet Sizes Available 1 13 /16", 2 9 /16"<br />
Outlet Sizes Available 3 1 /16"<br />
Trim Sizes Available 1 1 /2", 2"<br />
Pressure Ratings 20,000<br />
API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />
-75º to +350ºF (-60º to 177ºC)<br />
API PSL Levels 1-3<br />
API PR levels 1-2<br />
Trim Material Solid Tungsten Carbide<br />
Model SCC<br />
Inlet Sizes Available 1 13 /16", 2 1 /16", 2" 1502<br />
Trim Sizes Available 1"<br />
Pressure Ratings 5,000 & 10,000<br />
API Temperature Class -20º to +250ºF (-29º to 121ºC)<br />
API PSL Levels 1-3<br />
API PR levels 1-2<br />
Trim Material Tungsten Carbide<br />
5
Production <strong>Chokes</strong><br />
– High flow rates – High temperatures – High-pressure<br />
– High s<strong>and</strong> content – High H 2S <strong>and</strong> CO 2<br />
Manipulator Gantry<br />
The manipulator Gantry allows one-man,<br />
in-line field servicing of your severe service<br />
Power Choke. No additional lifting device is<br />
required for:<br />
• Change-out of proprietary reversible gate<br />
<strong>and</strong> seat that double trim life <strong>and</strong> provide<br />
long-lasting controllability<br />
• Actuator modification to accommodate<br />
changes in flow conditions<br />
6<br />
Service<br />
Our ‘Excellence in Operations’ program<br />
employs service technicians who are trained<br />
<strong>and</strong> empowered to perform their jobs safely<br />
<strong>and</strong> efficiently. Our committed field staff receive<br />
continuous training on safety <strong>and</strong> operations,<br />
including ways to make improvements in the<br />
field. Our technicians are experienced <strong>and</strong><br />
highly skilled at h<strong>and</strong>ling even the toughest<br />
application problems.<br />
Power <strong>Chokes</strong> is a recognized name in<br />
high-pressure applications – a name you<br />
can trust.<br />
Flow Sizing Program<br />
We also employ sophisticated sizing programs<br />
<strong>and</strong> expertise to design the best solution for<br />
specific customer needs.
Applications<br />
Drilling<br />
Power <strong>Chokes</strong> equipment is designed to provide unparalleled<br />
wear-resistance <strong>and</strong> reliability – assurance of unequaled cost<br />
‘value’ <strong>and</strong> the ultimate insurance protection for your vital human<br />
assets <strong>and</strong> expensive equipment.<br />
Snubbing<br />
Snubbing often entails unpredictable high-pressure events <strong>and</strong><br />
situations where it is imperative that chokes operate smoothly<br />
<strong>and</strong> flawlessly. Power Choke snubbing systems are hydraulicallyoperated<br />
<strong>and</strong> provide reliability, ruggedness <strong>and</strong> security, with<br />
easy maintenance <strong>and</strong> little downtime to make sure your<br />
snubbing job runs as smoothly as possible. Manufactured using<br />
API <strong>and</strong> NACE specifications, these choke systems provide<br />
worry-free service on the toughest wells.<br />
Underbalanced Drilling<br />
Underbalanced drilling often necessitates near-continuous choke<br />
use to help control the drilling operation. In extreme use <strong>and</strong><br />
highly-abrasive applications such as this, long life <strong>and</strong> rugged<br />
Power <strong>Chokes</strong> improve operations, minimize downtime, <strong>and</strong><br />
reduce costly equipment damages. And, our ability to install large<br />
orifice trim for high flow rate requirements minimizes plugging<br />
requirements <strong>and</strong> allows drilling under a wider range of conditions.<br />
High-Pressure<br />
Power <strong>Chokes</strong> systems are hydraulically operated <strong>and</strong> provide<br />
reliability <strong>and</strong> security, with easy maintenance <strong>and</strong> little downtime<br />
to ensure your high-pressure job runs smoothly <strong>and</strong> flawlessly.<br />
Only <strong>Expro</strong>, utilizing Power <strong>Chokes</strong> products, can offer a<br />
20,000-psi solids management/pressure control package.<br />
7
Applications<br />
8<br />
Production<br />
Continuous operation of production chokes, as well as the<br />
crucial service requirements during extended well <strong>and</strong> inline<br />
production tests dem<strong>and</strong>s they be rugged <strong>and</strong> reliable – <strong>and</strong><br />
<strong>Expro</strong>’s Power <strong>Chokes</strong> production system offers superior<br />
wear-resistance <strong>and</strong> improved reliability.<br />
Frac Flowbacks<br />
Post-frac well cleanups usually involve extremely abrasive<br />
flowing conditions <strong>and</strong> are often unpredictable. Rugged <strong>and</strong><br />
precise, Power <strong>Chokes</strong> easily control the frac operation while<br />
minimizing equipment damage <strong>and</strong> project cost.<br />
Coiled Tubing<br />
Coiled-tubing operations require precise control in a very<br />
mobile, low flow rate application. A Power Choke, specifically<br />
designed for coiled tubing operations where large flow<br />
capabilities are not required, can be powered by using a<br />
self-contained power unit or by the CT unit hydraulics.<br />
Well Control<br />
Well control situations require the most reliable <strong>and</strong> safe<br />
equipment. Power <strong>Chokes</strong> products are technologically-advanced<br />
<strong>and</strong> manufactured to exacting st<strong>and</strong>ards. Power <strong>Chokes</strong> are the<br />
choice of renowned well control experts worldwide.
Sales <strong>and</strong> rental<br />
<strong>Expro</strong> sells <strong>and</strong> rents a full line of specialty chokes <strong>and</strong> choke-related equipment to the world oil <strong>and</strong><br />
gas industry. Our Power <strong>Chokes</strong> products feature the best technology <strong>and</strong> value available today, with<br />
a focus on reliability, ease of operation, durability, <strong>and</strong> the ability to make quick <strong>and</strong> easy field repairs.<br />
We are constantly developing longer-wearing parts to reduce rebuild costs, better service techniques<br />
to streamline operations <strong>and</strong> innovative rig-up schemes to improve operations.<br />
<strong>Chokes</strong> for Severe Service<br />
St<strong>and</strong>ard features:<br />
• Quick change actuator<br />
– worm gear, piston, hydraulic,<br />
manual, pneumatic or electric<br />
• Reversible gate <strong>and</strong> seat<br />
• Large buffer cavity<br />
• Downstream wear sleeve<br />
• Digital position indicator<br />
Choke Control <strong>and</strong> Drilling Consoles<br />
We provide much more than just the severe service drilling <strong>and</strong> production chokes to your<br />
challenging oilfield operation. Our experience in the engineering, design <strong>and</strong> manufacturing<br />
of Power <strong>Chokes</strong> Systems is used to incorporate the operation of diverter valves, subsurface<br />
valves, pneumatic safety valves, blowout preventers, electric motor-driven valves <strong>and</strong> many<br />
other types of remote-operated equipment into the choke console. Adding these controls<br />
eliminates the need for costly closing units <strong>and</strong> allows for well control from a single location,<br />
increasing safety for the entire operation.<br />
• Custom control consoles for choke operation<br />
• Custom instrumentation packages (hydraulic or digital)<br />
• Custom control consoles for operation of choke-related equipment<br />
Instrumentation<br />
Power <strong>Chokes</strong> <strong>Products</strong> <strong>and</strong> <strong>Services</strong> offers a wide variety of precise <strong>and</strong> accurate digital<br />
instrumentation for pressure, temperature, valve position, pump rate, etc. All instrumentation is<br />
rated for use in hazardous locations <strong>and</strong> is capable of signal outputs for data acquisition.<br />
Emergency Shutdown (ESD) Systems<br />
• Consoles<br />
• Pressure sensors<br />
• Manual reset<br />
Comm<strong>and</strong> Centres<br />
• Multiple hydraulic choke <strong>and</strong> valve controls<br />
• Pneumatic primary pumps<br />
• Manual back-up pumps<br />
• Dual accumulator bottles<br />
• A/C, heating<br />
• External hydraulic supply available<br />
• Trailer-mounted or offshore skid-mounted<br />
• Large windows<br />
• Dual door entry/exit<br />
• Digital or analog instrumentation<br />
9
Valves<br />
10<br />
FX Valve<br />
• Flexible design for quick field change of actuator<br />
• Manual, ball screw gear, hydraulic, electric actuators<br />
• Floating slab gate design<br />
• Bi-directional sealing<br />
• Dual stem seals w/pack off port<br />
• Low-torque manual design<br />
Power Relief Valve for Rig Mud Systems<br />
The Power Relief Valve, the only true resettable, accurate <strong>and</strong> automated relief valve, is<br />
supplied with an integral hydraulic actuator <strong>and</strong> separate wall-mounted control system.<br />
• Pressure relieving accuracy of 0.5% over full range<br />
• Virtually maintenance-free<br />
• Tungsten carbide sealing components provide high erosion resistance<br />
/extended trim life<br />
• Pressure-assisted sealing in closed position<br />
• Available with the hydraulic piston actuator from <strong>Expro</strong>’s Power <strong>Chokes</strong><br />
• Valve body of forged construction, API 75K material, impact-tested<br />
Frac Stack & Crosses<br />
– 7 1 /16" 20,000PSI frac valve stack<br />
Frac Valves – 5K, 10K, 15K PSI<br />
Downstream Wear Protection – carbide-lined wear subs <strong>and</strong> spools<br />
Auxiliary valves – manual <strong>and</strong> hydraulic gate valves, plug valves<br />
Closing Units – 2, 4 <strong>and</strong> 6 Stations<br />
Coiled-Tubing BOPs – Assorted workover sizes <strong>and</strong> pressures<br />
Manifolds<br />
• Manifolds 5K to 20K working pressure<br />
• Skid-mounted with adjustable legs<br />
• Sizes – 1 13 /16", 2 1 /16", 3 1 /16", 4 1 /16"<br />
• Manual, hydraulic, pneumatic fail safe valves<br />
• Individual valves available: 1 13 /16" to 7 1 /16", 5K – 20K PSI<br />
• Multiple customized configurations available<br />
• H2S, CO2, <strong>and</strong> high/low temperature service<br />
• Manual, positive, hydraulic, electric, <strong>and</strong> pneumatic chokes<br />
• Erosion-resistant blast spools
Adapters/Riser Spools – API sizes 1 1 /16", 2 1 /16", 3 1 /16" <strong>and</strong> 4 1 /16".<br />
Flow Iron – Including joints, fittings, flanges <strong>and</strong> adapters.<br />
Solid Management Systems<br />
• 5K, 10K, 15K <strong>and</strong> 20K ratings<br />
• Cyclone <strong>and</strong> Knockout models<br />
• Manufactured to ANSI, API, NACE specs<br />
• Well testing <strong>and</strong> post-frac cleanup<br />
• Coiled-tubing or snubbing workover<br />
• Flow back<br />
Cyclone S<strong>and</strong> Trap<br />
The cyclone S<strong>and</strong> Trap System, placed between the wellhead <strong>and</strong> the choke manifold<br />
to protect downstream surface equipment from erosion, includes our proven severe<br />
service Power Choke on the dump line.<br />
Features:<br />
• Trap capacity: 20-gal<br />
• Flow capacity: 50 MMscfd (determined by upstream/downstream pipe sizes)<br />
• Easy vertical installation<br />
• Large capacity, quick-dump system<br />
• Redundant seal system<br />
Options include:<br />
• Automation of valves <strong>and</strong> choke<br />
• Measurement of s<strong>and</strong> collection<br />
Additional Auxiliary Equipment<br />
Utility Trailers<br />
Generators – electric <strong>and</strong> gas diesel<br />
Debris catchers<br />
Air compressors<br />
Gas busters<br />
11
exprogroup.com<br />
Contacts<br />
<strong>Expro</strong> <strong>Chokes</strong> <strong>Products</strong> <strong>and</strong><br />
<strong>Services</strong> / U.S. Headquarters<br />
10815 Huffmeister Road<br />
Cypress, TX 77410<br />
Tel: +1 281 977 2600<br />
Fax: +1 281 977 0045<br />
<strong>Expro</strong> Americas LLC<br />
738 Highway 6 South<br />
Suite 500<br />
Houston, TX 77079<br />
Tel: +1 281 994 1158<br />
Fax: +1 281 994 1153<br />
<strong>Expro</strong> International <strong>Group</strong> PLC<br />
Lion House, Dyce Avenue<br />
Dyce, Aberdeen AB21 0LQ<br />
United Kingdom<br />
Tel: +44 1224 225700<br />
Fax: +44 1224 225895<br />
Europe<br />
Nick Binnendijk<br />
Business Development Manger,<br />
Europe<br />
The Netherl<strong>and</strong>s<br />
Tel: +31 (0)6 513 77358<br />
Home Tel: +31 (0)7 136 12384<br />
Fax: +31 (0)7 136 20486<br />
nick.binnendijk@exprogroup.com<br />
Europe – France & Africa<br />
Fluid Control Europe<br />
Christophe Parcerisas<br />
Ray Moore<br />
786, rue George S<strong>and</strong><br />
Z.I. Molina La Chazotte<br />
42350 La Talaudiere<br />
France<br />
Tel: +33 4 77 48 1313<br />
fce@fce.fr<br />
Mexico<br />
Oscar Trevino Gonzalez<br />
417 East Coma Street, Suite 783<br />
Hidalgo, TX 78557<br />
Tel: 52 8999 231 668<br />
Middle East<br />
Office No. 102, Al Manara Building<br />
Sheikh Zayed Road<br />
P.O. Box 261737<br />
Dubai, U.A.E.<br />
Tel: +971 4 338 3292<br />
Other International Enquiries<br />
drillingchokes@exprogroup.com<br />
www.exprogroup.com