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Corporate Portfolio - Sharjah Steel Pipe Manufacturing Co.LLC

Corporate Portfolio - Sharjah Steel Pipe Manufacturing Co.LLC

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About UsUs<strong>Sharjah</strong> <strong>Steel</strong> <strong>Pipe</strong> <strong>Manufacturing</strong> <strong>Co</strong>mpany (SSPMC) was founded in1982, specialized in steel pipe manufacturing using the most developedmachines and equipments in–terms of meeting the internationalstandards of products manufacturing.MissionSSPMC strives to become the premier supplier of Spirally Welded <strong>Pipe</strong>s to the greater quality in the middle east region. We aspire toproduce a flawless product that exceeds the highest international standards. We are dedicated to our valued customers satisfaction byproviding exceptional customer service, quality materials and after sales customer assistance.Welcometo <strong>Sharjah</strong> <strong>Steel</strong><strong><strong>Co</strong>rporate</strong> <strong>Portfolio</strong>With decades of experience, SSPMC has become one of the majormanufacturers in the region in business fields of construction, petroleumand water sector.<strong>Sharjah</strong> <strong>Steel</strong> <strong>Pipe</strong> <strong>Manufacturing</strong> <strong>Co</strong>mpany has been proven, producingspiral welded pipe in a capacity of pipe production of 40,000 tonnesyearly with wide range of sizes cut to variable length ranging from six toeighteen meter.Rather than this, <strong>Sharjah</strong> <strong>Steel</strong> is producing two different type of pipeswhich are line pipes and pile pipes.As well as the manufacturing processes are complemented byFluoroscopic x-ray, Hydrostatic testing, Radiographic x-ray and choicesof square or beveled end facings.


CapabilityUsing Blohm and Voss manufactured pipe mill that has been modified in-house to fit ourneeds, SSPMC is capable of producing 40,000 tonnes of steel pipes annually ranging from 305mm (12 in.) to 2032 mm ( 80 in.) in diameter. To ensure the quality of our product, we employa rigorous testing procedure that includes Automatic Online Ultrasonic, Hydrostatic Testing,Fluoroscopic and Radiograph X-Ray.Our pipe mill can produce line pipes up to 1626 mm (64 in.) in diameter conforming to API Spec5L / ISO 3183 requirements ideal for water, petrochemicals, oil and gas. We are also capable ofproducing pile pipes up to 2032 mm (80 in.) in diameter for the construction industry.Our expert team of employees are dedicated to their specific jobs to ensure your needs aremet to the fullest extent. We are equipped to apply coal tar epoxy and other types of coatings,along with cutting or welding our pipes to fit your desired length.ServicesSSPMC offers two types of spirally-welded pipes.LINE PIPESLine <strong>Pipe</strong>s are used extensively in the transmission of water, oil and gas. SSPMC offers sizerange varying from 305 mm (12 in.) to 1626 mm (64 in.) in diameter with thickness rangeof 6,35 mm (0.250 in.) to 19,0 mm (0.750 in.). The pipes are manufactured to API Spec5L / ISO 3183 specification with steel grade up to L 485 or X70 and finished with eithersquare or beveled ends.PILE PIPESThese pipes are mainly used for foundation piles and structural columns.SSPMC can manufacture Pile <strong>Pipe</strong>s up to 2032 mm in diameter.All pipes manufactured by SSPMC can be cut to variable lengthsvarying from 6 meters to 18 meters, depending onthe clients needs.


line pipe manufacturing and inspection processSpiral line pipe manufacturing and inspection process14710131619Both skelp ends of hot rolledcoil are ultrasonicallyinspected23<strong>Co</strong>ils are uncoiled56<strong>Co</strong>il strips are continuoslyleveledStrip edges are trimmedand milled to the specifieddimensions8Inside & outside welding isperformed in submergedarc welding unit fittedwith two electrodesWelded seam is ultrasonicallyinspected91112Slag removingWELD ANDSURFACEINSPECTIONSkelp welds & ultrasonicindications areflouroscopically inspected1415PIPEREPAIRSRepaired areas arefluoroscopically inspected17<strong>Pipe</strong> ends are machinedfinish for field butt welding182021Weld at pipe ends areinspected byradiographic X-RayFINALVISUAL ANDDIMENSIONALINSPECTION2223CUSTOMER`SINSPECTIONSTORINGANDSHIPPING<strong>Co</strong>il top and bottom ends areconnected by submerged arcbutt welding<strong>Co</strong>ntinuos strip is bentinto a spiral pipe by a threegroups of forming rollers<strong>Pipe</strong> is cut to the desiredlengthSkelp end joints is completedby submerged arc weldingof the outside seamWELDRE-INSPECTION<strong>Pipe</strong> is hydrostaticallyinspectedPIPEWEIGHING ANDSTENCILLING


Quality PhilosophyQuality Philosophy<strong>Co</strong>ntrolQuality <strong>Co</strong>ntrolIn order to guarantee customer satisfaction, SSPMC adheres to rigorous quality guidelines that ensure thedelivery of top quality products for every project. Through stringent adherance to international qualitystandards and dedicated quality assurance management team, SSPMC has attained certifications from theworld`s leading quality assurance organizations.SSPMC holds accreditation from the American Petroleum Institute (API), and the ABS Quality Evaluations Inc.certificate of conformance to the ISO 9000 Quality Management System requirements. These standards areensured throughout the entire production process starting with the purchase of raw materials to the finalfinished product. Furthermore, this quality system is periodically reviewed to ensure continuing compatibilityand effectiveness in a dynamic manufacturing environment.To make sure that every pipe leaving our plant conforms to the high standard we guarantee to our customers, our quality control departmentwill follow nine steps to confirm the quality of our product.1. To detect any area of lamination on the material and dimensional flaws, a manual ultrasonic inspection willbe performed on the hot rolled coils before use.2. To determine the chemical composition and mechanical properties of the skelp, mill tests are run by our quality control inspectorsbefore they are fed to the machine.3. An ultrasonic examination is run on the formed and welded strip to check for any laminations around the parent metal,defects in the welded seam or heat affected areas.4. A primary visual and dimensional inspection focusing on the weld bead and the surface conditionof the base metal is carried out after cleaning.5. To further ensure the quality of the weld, a fluoroscopic X-Ray test is carried out to look forpossible weak spots. This test is captured on film and can be provided on request.6. A hydrostatic testing machine will subject the pipe to further analysis identification.7. Finally, a radiographic X-Ray inspection will take place on both ends of the pipe beforea final mill examination


MapLocation MapCRMThe philosophy of SSPMC towards the CRM is the recognition of the fact that a longrelationship with our customers is one of the most important assets and the core valueof our organization and the importance of achieving the highest competitive advantage toachieve the highest level of the customer satisfaction.Interchange 7Interchange 8


SHARJAH STEEL PIPE MANUFACTURING CO. L.L.CP.O.BOX 20610, SHARJAH - United Arab EmiratesTEL: +971 6 531 1671, FAX: +971 6 531 1695E-mail: shjsteel@emirates.net.ae 5L-0347<strong>Co</strong>ncept Creation - Black Stallions

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