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The bioenergy village: Power and heat from renewables - Viessmann

The bioenergy village: Power and heat from renewables - Viessmann

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2l3ContentsAccepting challenges:Saving fossil fuels <strong>and</strong> protecting the climate<strong>The</strong> installation of advanced, highly efficient systems contributesto ensuring a futureproof energy supply. Such systems can saveup to one third of the energy used in the <strong>heat</strong>ing market.Page 5<strong>Power</strong> <strong>and</strong> <strong>heat</strong> supply in the <strong>bioenergy</strong> <strong>village</strong>Self-organised cooperative models secure finance, acceptance<strong>and</strong> local value creation to renovate a community's energysupply.Page 7Renewable local <strong>heat</strong>ing:Many benefits for residents <strong>and</strong> local authoritiesPermanently lower <strong>heat</strong>ing costs help ease the budgets ofhouseholds, businesses <strong>and</strong> local authorities. This creates scopefor other investments.Page 9 <strong>Viessmann</strong> – a partner to be relied upon at every stageFor project coordination, system technology <strong>and</strong> systemconstruction, <strong>Viessmann</strong> is the professional partner with allof the necessary expertise.Page 11Breuna-Wettesingen:<strong>Power</strong> <strong>and</strong> <strong>heat</strong> for 200 households100 % of Wettesingen's <strong>heat</strong> supply comes <strong>from</strong> <strong>renewables</strong>,the only <strong>bioenergy</strong> <strong>village</strong> in Germany where this is so. All thetechnology used comes <strong>from</strong> <strong>Viessmann</strong>'s comprehensiveproduct range.Page 12Individual solutions using renewable energy systemsTo create a <strong>bioenergy</strong> <strong>village</strong> or even a partial solution,<strong>Viessmann</strong> has the ideal futureproof <strong>and</strong> economical renewableenergy system to meet every requirement.Page 15


Challenges


4l5Accepting challenges:Saving fossil fuels <strong>and</strong> protecting the climateEnsuring a futureproof energy supply <strong>and</strong>protecting the climate are the greatestchallenges currently facing mankind. Energyconsumption worldwide has doubled since1970 <strong>and</strong> will triple by 2030. Energy pricesare becoming ever more crucial cost factors.Climate change is no less critical an issuethan future security of energy supply. CO 2emissions exert a critical influence on the risingtemperature of the Earth's atmosphere.Setting sustainable st<strong>and</strong>ards with<strong>bioenergy</strong> <strong>village</strong>s<strong>The</strong> <strong>heat</strong>ing market accounts for morethan 40 % of energy usage <strong>and</strong> the largestproportion of energy consumption; ittherefore can play a significant role in theachievement of agreed political climate goals.<strong>The</strong> installation of advanced, highly efficientsystems would save the <strong>heat</strong>ing market upto one third of its energy.Political goals with regard to energy<strong>and</strong> climateTo this date, there are no global bindingagreements on climate protection. By contrast,the German Federal Government has alreadyestablished concrete political goals regardingenergy <strong>and</strong> climate which should be achievedby the year 2050: 50 % energy savingscompared to 2008 60 % <strong>renewables</strong> 80 % reduction in CO 2emissionscompared to 1990A twin strategy has been developed forrealising these objectives, i.e. fossil fuels mustbe used more efficiently, while <strong>renewables</strong>must be used more intensively. In this context,numerous acts of parliament have beenrevised or newly drafted in Germany. <strong>The</strong> mostimportant are the Renewable Energy SourcesAct (EEG), the Renewable Energies Heat Act(EEWärmeG), the CHP Act (KWK-Gesetz) <strong>and</strong>the current Energy Saving Ordinance (EnEV).Bioenergy <strong>village</strong>s can contribute to thissaving. All households are supplied <strong>from</strong>a local <strong>heat</strong>ing network whose energy isgenerated <strong>from</strong> renewable fuels on theoutskirts of the <strong>village</strong>. <strong>The</strong>se fuels come <strong>from</strong>agricultural resources which are processedin a biogas plant, or <strong>from</strong> local forests. Every<strong>bioenergy</strong> <strong>village</strong> is therefore a strategicsustainability project which protects theclimate <strong>and</strong> environment, <strong>and</strong> in an idealscenario, does not consume fossil fuels suchas oil or gas.Low initial costsIt usually costs around €4500 for onehousehold to connect to the <strong>heat</strong>ing networkof a <strong>bioenergy</strong> <strong>village</strong>. This includes acontribution to the operator association,which is usually a cooperative.In comparison to a conventional oil <strong>heat</strong>ingsystem, the price for <strong>heat</strong>ing is reduced byaround 30 %. In fact, savings during operationrise continually over several years. <strong>The</strong> CO 2savings achieved are above 50 %.


Environmental protectionBioenergy <strong>village</strong>NeighbourlinessPartnershipSustainableenergy generationA <strong>bioenergy</strong> <strong>village</strong> is primarily a community in which reliable partnerships <strong>and</strong> neighbourliness amongst the residents are contributing factors for success.Low energy costs make the <strong>bioenergy</strong> <strong>village</strong> attractiveto families <strong>and</strong> commercial enterprisesProtection of the climate <strong>and</strong> environmentStructure for future energy supplyLocal value creationSuitable for any <strong>village</strong>Independence <strong>from</strong> energy supply utilities


6l7Renewable power <strong>and</strong> <strong>heat</strong> supplyin the <strong>bioenergy</strong> <strong>village</strong>Crude oil can only continue to be extractedat current rates for a few more decades.Consumers must therefore change to otherfuel types <strong>and</strong> find sustainable solutionsto bring about the urgently needed energytransition. Bioenergy <strong>village</strong>s that use<strong>renewables</strong> to supply their own <strong>heat</strong> <strong>and</strong>power can assist with this.<strong>The</strong> need for a strong communityHowever, a new strategy for energy supply<strong>and</strong> energy efficiency will only be successfulif residents join together to form a strongcommunity <strong>and</strong> develop their own initiative.Through self-organised cooperative models,finance, acceptance <strong>and</strong> local value creationcan be secured to renovate a community'senergy supply.<strong>The</strong>re are approximately7500 biogas plants in Germany.From the beginning of the project onwards,residents, local businesses, contractors<strong>and</strong>, last but not least, local authorities areinvolved. Everyone has the same goal ofgreater independence <strong>from</strong> national energysupply utilities <strong>and</strong> no longer being at themercy of rising fossil fuel prices.What makes a <strong>bioenergy</strong> <strong>village</strong> special?Around 100 parishes <strong>and</strong> <strong>village</strong>s in Germanycan already call themselves <strong>bioenergy</strong><strong>village</strong>s. <strong>The</strong>y meet the following frameworkconditions: 100 % of the <strong>village</strong>'s supply comes <strong>from</strong>power generated with <strong>renewables</strong> At least 5 % of the <strong>heat</strong> provision is basedon biomass More than 50 % of the <strong>bioenergy</strong> plantis owned by the "<strong>heat</strong> customers" <strong>and</strong>farmers who provide the biomass <strong>The</strong> population of the <strong>village</strong> is generallybetween 500 <strong>and</strong> 1500 residentsPartial solutions with<strong>bioenergy</strong> systems are possibleAlongside "full" <strong>bioenergy</strong> <strong>village</strong>s, numerousconcepts have been developed in whichonly part of a town or <strong>village</strong> is supplied by<strong>bioenergy</strong> systems. Such places may not fulfilall the criteria for st<strong>and</strong>-alone provision ofrenewable fuels, yet they still allow significantsavings to be made.With our comprehensive product range,<strong>Viessmann</strong> offers efficient <strong>and</strong> economicalcomponents that allow the best possiblesolution based on energy efficient <strong>and</strong>renewable <strong>heat</strong>ing systems to be found underthe given conditions.


Bioenergy <strong>village</strong>162345 7 5 4 89101 Agricultural biomass (energy4 Combined <strong>heat</strong> <strong>and</strong> power unit7 Biomass boiler9 Local <strong>heat</strong>ing networkcrops, slurry, manure)2 Biogas plant(CHP)5 DHW cylinder8 Oil/gas boiler for peakloads10 Exporting power to the public grid3 Biogas pipe6 Forest-based biomassGreenhouse gas emissions <strong>from</strong> <strong>heat</strong> produced <strong>from</strong> fossil fuels <strong>and</strong> renewable sourcesGrams of CO 2 equivalent per [kWh]Night storage(power)OilcondensingNatural gascondensingDistrict <strong>heat</strong>ingHeat pumpLocal <strong>heat</strong>ing<strong>from</strong> biomassSolar thermalsystemWood <strong>heat</strong>ingsystemFossil fuelsRenewablesAverage CO 2 emissions per kWhof <strong>heat</strong> <strong>from</strong> fossil fuels <strong>and</strong>renewable <strong>heat</strong>ing technologies.* German power mixSource: German Renewable Energies Agency, 2010


8l9Renewable local <strong>heat</strong>ing:Many benefits for residents <strong>and</strong> local authorities<strong>The</strong> criteria for a <strong>bioenergy</strong> <strong>village</strong> arequite straightforward. <strong>The</strong> community isusually rural <strong>and</strong> has between 500 <strong>and</strong>1500 residents.Secure <strong>and</strong> economical supply<strong>The</strong> energy centre should be designed <strong>and</strong>constructed outside the <strong>village</strong> to avoidcongestion for the residents <strong>from</strong> deliveriesof the necessary biomass. <strong>The</strong> energy centreis designed to permit an extremely reliablesupply of <strong>heat</strong>ing water <strong>and</strong> domestic hotwater at any time. Seen over several decades,every household invests just once to becomeconnected <strong>and</strong> then has no further costs.Permanently lower <strong>heat</strong>ing costs help easethe budgets of households, <strong>and</strong> create scopefor other investments. <strong>The</strong>se might includeinsulation, for example, to further reduce <strong>heat</strong>consumption.Strengthening the regional economy <strong>and</strong>easing the budget<strong>The</strong> biomass required for <strong>heat</strong> generationusually comes <strong>from</strong> nearby sources. Thisstrengthens regional economies, as well aslocal agriculture <strong>and</strong> forestry. It also involvesvalue creation, investment <strong>and</strong> job security.Replacing conventional <strong>heat</strong>ingIn smaller communities that mainly consistof detached houses, the typical fuel untilrecently has been oil. With renewable local<strong>heat</strong>ing networks, the individual <strong>heat</strong> sourcein the house makes way for a <strong>heat</strong> transferstation the size of a wall mounted gas boiler,which measures actual consumption via a<strong>heat</strong> meter. This also means the oil tank issuperfluous, so it can be removed, makingdirt <strong>and</strong> the smell of oil a thing of the past.<strong>The</strong> space this creates could be used for ahobby room, for example.Locational advantage thanks to lowenergy costs<strong>The</strong> status of a <strong>bioenergy</strong> <strong>village</strong> makes it amore attractive place for developing industrialreal estate. Existing <strong>and</strong> new businesseshave a locational advantage as they can profit<strong>from</strong> the considerably lower energy costscompared to oil <strong>and</strong> gas.Furthermore, savings <strong>from</strong> a cheaper <strong>heat</strong>supply for public buildings help to relieve thebudget of the local authority.


Bioenergy <strong>village</strong><strong>The</strong> Schmack biogas plantgenerates biogas using the wetfermentation process.Pellet <strong>and</strong> woodchip boiler withflat moving grate combustion up to1700 kW


10l11Becoming a <strong>bioenergy</strong> <strong>village</strong>:<strong>Viessmann</strong> – a partner to be relied upon at every stageAs a complete supplier of energy systems,<strong>Viessmann</strong> offers all the necessarycomponents <strong>from</strong> a single source. Inconjunction with our Group companies, wesupply not only the right <strong>heat</strong>ing systems for<strong>renewables</strong>, we also design <strong>and</strong> constructthe biogas plant. This includes raw materialsmanagement <strong>and</strong> operational control foroperating the CHP units with the biogasobtained. In addition, <strong>Viessmann</strong> supplies ast<strong>and</strong>ardised control unit to operate all the<strong>heat</strong> sources <strong>and</strong> the <strong>heat</strong>ing network.<strong>The</strong>re are invaluable benefits to this for thelocal authority or cooperative as operators ofthe local <strong>heat</strong>ing network. <strong>The</strong>re is just onecontact person for questions on technology,maintenance <strong>and</strong> repairs.design engineers are involved. Cooperationbetween <strong>Viessmann</strong>, regional serviceproviders <strong>and</strong> local construction companies isvery important with regard to value creation<strong>and</strong> securing jobs.All <strong>Viessmann</strong> services availableon requestFrom the initial concept, right through tocommissioning, costs arise which have to bemet. Comparatively small amounts for thefirst steps are usually covered by the localauthority's budget. However, high costs willeventually be incurred – at least when thebusiness plan is formulated <strong>and</strong> engineeringservices are engaged. <strong>Viessmann</strong> will finance<strong>and</strong> cover these costs with securities as partof its involvement in the project.Project partner <strong>from</strong> the word goRight <strong>from</strong> the start, <strong>Viessmann</strong> sees itselfas part of the project team. It accompaniesthe <strong>village</strong> community as it takes its firststeps towards becoming a <strong>bioenergy</strong> <strong>village</strong>.This includes studies that check, at variouslevels of detail, the feasibility of the concepts<strong>and</strong> their economic viability. In this area,<strong>Viessmann</strong>'s project development departmentcan provide valuable support. Moreover, localAs a professional partner, <strong>Viessmann</strong>has all the knowledge needed for projectcoordination, system technology <strong>and</strong> systemconstruction.<strong>The</strong> direct online contactAnyone interested can go towww.viessmann.de/bioenergiedorf for furtherinformation or to find the relevant contactperson.Procedure for designing <strong>and</strong> constructing a <strong>bioenergy</strong> <strong>village</strong>4. ServicesMaintenance<strong>and</strong> service3. Project implementationDetailed engineeringDesign <strong>and</strong> commissioningAt all stages of a <strong>bioenergy</strong> <strong>village</strong>'sTime1. Studies*Preliminarystudy2. Project development*Technical <strong>and</strong> economical conceptPresentation of possible subsidiesObtaining permitsdevelopment, <strong>Viessmann</strong> is theprofessional partner for everything,<strong>from</strong> consultation through tocontracting, delivering all services<strong>and</strong> components <strong>from</strong> a singlesource.Procedure*In conjunction with local designengineers


15k W1110054111000816 k WD N 2 5D N 2 5D N 3 21202 00212k WD N 2 511100633k WD N 2 524k WD N 2 520 k W1110055D N 2 511100318k W22 k W11100991110100 1D N 2 515 k WD N 2 510k W1202004 - 3D N 2 5D N 2 5111004004704D N 2 521k W1110097D N 2 512 k W1110015D N 2 5D N 2 5D N 3 216 k WD N 2 5D N 2 5111004045100901 315k W111013518 k W1110038D N 2 5111008632/2020k WD N 5 0D N 2 5D N 4 0D N 2 511010 k W17k WD N 2 51110039 - 1D N 4 059 k WD N 2 51110039 - 2D N 5 0D N 2 520k W1110098D N 2 51201001 - 118 k W20k WD N 3 2D N 5 0D N 5 0D N 3 2D N 3 2D N 2 518k W1110129111007 8D N 2 5D N 5 0D N 2 525 k W1110 1 2 7D N 5 018k WD N 6 5D N 6 5D N 2 5D N 5 0D N 5 01202004 - 11110 1 0 620k W20 k W20 k W11101121110027D N 2 5D N 3 2D N 2 510 k W11100121111 00202 018k W32/15k WD N 5 0D N 2 5D N 2 51110 1 3 610k WD N 8 0D N 2 5DN 1 0 01009012 - 2DN 100D N 5 0D N 2 5D N 3 2111004824 k WD N 2 525k W1110088D N 2 518 k W111004615k W70k WD N 2 511k W13k WD N 4 0DN 125D N 2 5D N 2 5DN 100D N 2 5DN 1 0 01110090 41201 00211100891110025111002915 k W15k WD N 8 0D N 8 0D N 5 015 k WD N 6 51110030 515 k WLies e1201001 - 220k W1111 001 8111005051D N 2 520 k W1111 0021D N 2 5D N 2 5D N 6 5D N 2 5D N 4 0111006 2 11100505 7191111 00921110080 822 k W20k WD N 6 521 k W27 k WD N 6 5D N 2 5D N 2 5D N 5 0D N 5 0D N 2 515k W400k W1110 1 1 3D N 2 517k WD N 6 51110039 - 320 k W18k WD N 5 01111 008 211100231110090 11110 1 2 020 k WDN 1 2 540k WD N 6 527 k WD N 2 5D N 2 519 k WD N 2 5D N 6 511100310 9 - 4D N 3 211101201221009008D N 2 5D N 5 01111 010225k WD N 4 0DN 1 2 5DN 125DN 150D N 2 5D N 6 515k W8 k WD N 2 51110001 0 9 - 217 k WD N 2 5D N 2 5D N 3 2111007 6D N 2 527k WD N 4 0D N 5 021 k W18 k WD N 2 5D N 4 0D N 3 2D N 3 2 D N 2 5111006 420k WD N 2 515k W21D N 2 5D N 2 5D N 4 015D N 3 2D N 3 230 k W15 k W1110007 1110 0 9 6 11100321202004 - 21110 1 2 310090031111007 31009005111100606911190061110044D N 5 0111001001380k W15 k W15 k W12k WD N 2 510k W16 k WD N 2 51110033D N 3 211100631111 008 4D N 3 2D N 2 522 k WD N 3 21111 01111011 6D N 2 5D N 3 2D N24k W11111 00303 0118/1010k1110 1 3D N 2 51110042111ReferenceBreuna-Wettesingen:<strong>Power</strong> <strong>and</strong> <strong>heat</strong> for 200 households1 k W 1821 k W 15Solar <strong>and</strong> photovoltaicsystems for private <strong>and</strong>commercial usersD N 2 5 D N 2 51 k W12Transfer station forsupplying <strong>heat</strong> to ahousePhotovoltaic systemsfor generating powerBiogas-BHKWCHP units for supplyingpower <strong>and</strong> <strong>heat</strong>Following successful preliminary feasibility<strong>and</strong> feasibility studies <strong>and</strong> an economicviability check, <strong>Viessmann</strong> has developeda <strong>bioenergy</strong> <strong>village</strong> for the community ofWettesingen in Breuna, near Kassel. Inlate 2012, construction of the local <strong>heat</strong>ingnetwork began, which was to supply around200 households with <strong>heat</strong> <strong>from</strong> <strong>renewables</strong>.100 % renewableAs 100 % of its <strong>heat</strong> supply comes <strong>from</strong><strong>renewables</strong>, Wettesingen is currently the only<strong>bioenergy</strong> <strong>village</strong> in Germany (as of March2013). <strong>The</strong> local <strong>heat</strong>ing network pipeline is10 km long in total.All the technology used comes <strong>from</strong><strong>Viessmann</strong>'s comprehensive product range.<strong>The</strong> existing biogas plant was extendedto include a further CHP unit, three woodcombustion systems <strong>and</strong> a biogas boiler.<strong>The</strong> overall thermal output is approximately2600 kW, while the electrical output is900 kW.


10k WD N 2 57 k W2 5WD N 12 5D N 6 51100810 4D N 5 010 1 0 8820k WD N 6 51110141D N 2 525 k WD N 2 5D N 2 518 k WD N 2 5D N 2 520 k WD N 2 5120300 57 k W1110 03611100221110 1 1 111101141110 1 3 7120300 418k WD N 2 531 k W27k W15 k W1110080080DN 125D N 2 51108001 - 124 k W1110060066D N 2 515 k WD N 2 5D N 2 519 k WD N 2 518k W111007 220 k W22 k W18 k W111013 0D N 4 01110101051110 1 2 1111000515k WD N 2 5DN 125D N 6 5D N 5 0D N 5 0nur A nscschluss1202003DN 100E inbindungS pitzenlastDN 125D N 6 5D N 6 520k W25k W15k W1110041D N 2 5D N 5 020 k W111006 7D N 2 520 k W20k W15k W 1108001 - 2Nur A nschlussD N 2 5D N 2 5M ikrogasleitung1110117D N 2 51110010 921 k W12 k W20k W111000D N 2 515k W111013D N 2 5D N 2 5100900 4D N 2 5DN 125111011018k W1203009E inbindnungW ä r m e a u s B G A1009019010111013318 k WD N 6 5D N 3 21110050D N 2 518 k WD N 2 510k W111010 3DN 100100900220 k W18 k W17 k WD N 2 515k WD N 2 5111002430k W17 k WD N 2 5D N 2 5D N 3 2D N 6 51110 1 2 615 k W120200111100311110125D N 2 5D N 2 518k W18k WD N 2 5D N 2 511101341111 0 1 3 9DN 1 0 0D N 2 5D N 2 5D N 8 032 k W111009515k WH agedomD N 8 0DN 1 0 01009012 - 1D N 2 5DN 10015k WDN1 0 01009007D N 3 2DN 1 0 0D N 2 5jeweil s1 D ück er15k W1009009D N 2 5DN 12512l13Holzpellet-KaskadeHeating centre withthree biomass boilers01D2ND N 1Anschluss mussim Detail nochgeklärt werdenHighly effectiveinsulation for pipeworkin the local <strong>heat</strong>ingnetworkD N 2 5 15CHP units for supplyingpower <strong>and</strong> <strong>heat</strong>Biogas for operating theCHP unitBiogasanlageLow temperature boilerwith biogas burner forsecure supply if a CHPunit fails30 % lower <strong>heat</strong>ing costs<strong>The</strong> price for <strong>heat</strong>ing in the Wettesingen<strong>bioenergy</strong> <strong>village</strong> is based on all investment<strong>and</strong> running costs. Compared to the costs forindividual <strong>heat</strong>ing systems that use fuel oil,the community's <strong>heat</strong> supply is now around30 % cheaper. Since the prices of oil <strong>and</strong> gascan be expected to continue to rise, the pricebenefit will become even greater in future.<strong>The</strong> most important facts at a glance: Germany's first <strong>bioenergy</strong> <strong>village</strong> with100 % of its <strong>heat</strong> supply <strong>from</strong> <strong>renewables</strong> Substituting 600,000 litres of fuel oil per year Saving 1300 tonnes of CO 2per year All system technology <strong>from</strong> a single source– with many benefits where operation,maintenance <strong>and</strong> repairs are concerned


Comprehensive range for <strong>bioenergy</strong> <strong>village</strong>sCombined <strong>heat</strong> <strong>and</strong> power stationwith two biomass boilers.All components for the <strong>bioenergy</strong> <strong>village</strong> <strong>from</strong> a single sourceBiogas systemCombined<strong>heat</strong> <strong>and</strong> powerunitBiomassboilerPelletboilerHeat pumpLowtemperatureboilerTransferstationPhotovoltaicmoduleSolarcollector


14l15Individual solutions using renewableenergy systems<strong>The</strong> comprehensive range of products <strong>and</strong>services <strong>from</strong> <strong>Viessmann</strong> offers individualsolutions with efficient systems for allapplication areas <strong>and</strong> energy sources. Asenvironmental pioneers, the company has, fordecades, been supplying particularly efficient<strong>and</strong> clean <strong>heat</strong>ing systems for oil <strong>and</strong> gas, aswell as solar thermal <strong>and</strong> PV systems, <strong>heat</strong>generators for sustainable fuels, <strong>and</strong> <strong>heat</strong>pumps.Wood combustion system withan output of 1700 kWFutureproof <strong>and</strong> economicalTo create a <strong>bioenergy</strong> <strong>village</strong> or even a partialsolution, <strong>Viessmann</strong> has the ideal futureproof<strong>and</strong> economical renewable energy systemto meet every requirement. Low loss, highlyinsulated pipework is required to build thelocal <strong>heat</strong>ing network. For apartments,detached or two-family houses, commerce<strong>and</strong> industry, <strong>heat</strong> transfer stations areavailable that are equally suitable for both newbuild <strong>and</strong> modernisation projects.Biogas CHP unit,outputs:366 kW el437 kW th<strong>The</strong> product range for all fuel types <strong>and</strong>output ranges: Boilers for oil or gasup to 116 MW <strong>heat</strong> or 120 t/h steam Solar thermal systems Photovoltaic systems Heat pumps up to 2 MW Wood combustion technologyup to 50 MW Combined <strong>heat</strong> <strong>and</strong> power generationup to 50 MW el Biogas production plants <strong>from</strong>18 kW elto 20 MW gas Biogas upgrading plants up to 3000 m 3 /h System accessoriesLow temperature boilerwith biogas burnerOutput: up to 1300 kWBiogas plant for wet fermentationof biomass

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