Motorcycle application guide - Loctite.ph

LOCTITE ® MOTORCYCLE APPLICATION GUIDEIt’s all about ourLOCTITE ® PRODUCTS and YOUR BIKETable of ContentsIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Loctite ® Product Applications for Motorcycle Body . . . . . . . . . . . . . . . . . . . . . . .6-7Loctite ® Product Applications for Motorcycle Engine . . . . . . . . . . . . . . . . . . . . . .8-9Loctite ® Product Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11KEEP IT TIGHT. USE LOCTITE ® . 3

LOCTITE ® MOTORCYCLE APPLICATION GUIDEWe have A LOCTITE ® PRODUCTfor every application you need TO FIX YOUR RIDESince the invention of the first gas-engine motorcycle in 1885, there has been a love affair between humans and theirmotorized bikes, often referred to as their “ride”. In the early days of motorcycling, enthusiasts were referred to as“adventurers”. Today, those involved in these love affairs come from all walks of life, different income levels and careers,and even from both genders. But one thing is the same no matter who you are or what brand of bike you ride –proper maintenance and repair of your bike is critical.We at Henkel are proud to provide you with this motorcycle application guide which outlines the right Loctite ® productsolutions for every part of your bike. With this guide, you can maintain and/or improve the performance, safetyand reliability of your motorcycle.Making a small investment, in factory-approved Loctite ® products today, will prevent costly repairs tomorrow. There isnothing new about these Loctite ® application tips, they have been used on motorcycles and passed down the generationsfor over 50 years. But now you have all the applications clearly called-out on one-of-a-kind 3-D drawings.You know the vibration your motorcycle endures and how hard the road can be on your ride, so keep it tight – use Loctite ® .KEEP IT TIGHT. USE LOCTITE ® .5

Product Applications forMotorcycle BodyHANDLEBAR BRACKETSLoctite ® 242 ® ThreadlockerMIRROR FIXTURESLoctite ® 242 ® ThreadlockerTHROTTLE CONTROLGRIP SCREWLoctite ® 222 ThreadlockerHEADLIGHTBULBLoctite ®Dielectric GreaseCLUTCH INSPECTIONCOVER BOLTSLoctite ® 243 ThreadlockerCLUTCH RELEASE COVERLoctite ® 598 BlackHigh Performance RTVSilicone Gasket MakerOIL PRESSURE SWITCHLoctite ® 565 PST ® Thread SealantCOIL COVER SCREWLoctite ® 243 ThreadlockerSEAT BOLTSLoctite ® 243 ThreadlockerSLIDE BOLTSLoctite ® ViperLube ®High PerformanceSynthetic GreaseSHIFTER BRACKET BOLTSLoctite ® 243 ThreadlockerTAIL/STOP LAMP SCREWSAND TURN SIGNAL SCREWSLoctite ® 222 ThreadlockerALL LIGHT BULBSLoctite ® Dielectric GreaseLICENSE PLATE BOLTSLoctite ® 222 ThreadlockerREAR AXLE ADJUSTER BOLTLoctite ® 243 Threadlocker6

LOCTITE ® MOTORCYCLE APPLICATION GUIDEFRONT BRAKE MASTERCYLINDER COVER SCREWLoctite ® 222 ThreadlockerSTEERING HEAD BEARINGSLoctite ® ViperLube ® HighPerformance Synthetic GreaseTURN SIGNAL SCREWSLoctite ® 222 ThreadlockerFUEL SUPPLY VALVELoctite ® 565 PST ®Thread SealantAIR CLEANERCOVER BOLTLoctite ® 243 ThreadlockerINSPECTION PLUGLoctite ® 243 ThreadlockerVOLTAGEREGULATOR BOLTSLoctite ® 243 ThreadlockerWHEEL BEARINGSLoctite ® ViperLube ® HighPerformance Synthetic GreaseAXLELoctite ® Silver Anti-SeizePRIMARY CHAININSPECTION COVER SCREWSLoctite ® 243 ThreadlockerSMALLFASTENER BOLTSLoctite ® 242 ® ThreadlockerSHOCK BOLTLoctite ® 242 ® ThreadlockerPRIMARY DRAIN PLUGLoctite ® 565 PST ® Thread SealantREAR FENDER NUTSLoctite ® 242 ® ThreadlockerMUFFLER END CAPSLoctite ® 5920 CopperHigh Performance RTVSilicone Gasket MakerKEEP IT TIGHT. USE LOCTITE ® . 7

Product Applications forMotorcycle EngineEXHAUST FLANGE NUTSLoctite ® 243 ThreadlockerALL PLUG WIRES AND ELECTRICAL CONNECTIONSLoctite ® Dielectric GreaseROCKER COVER BOLTSLoctite ® 243 ThreadlockerSPARK PLUGSLoctite ® Silver Anti-Seize StickVALVE COVERLoctite ® 515 Gasket MakerDRIVE SPROCKETRETAINING NUTLoctite ® 262 ThreadlockerEXHAUST MANIFOLD STUDSLoctite ® Anti-Seize Lubricant – CopperHEAD BOLTSLoctite ® Silver Anti-Seize StickOIL LINE FITTINGLoctite ® 565 PST ® Thread SealantCRANKCASE BOLTSLoctite ® 262 ThreadlockerTIMING PLUGS (AND ALLDRAIN PLUGS – OIL, PRIMARY,TRANSMISSION – NOT SHOWN)Loctite ® 565 PST ® Thread Sealant8

INDUCTION MODULE TOMANIFOLD FASTENERSLoctite ® 290 ThreadlockerLOCTITE ® MOTORCYCLE APPLICATION GUIDESPARK PLUG BOOTAND CONNECTIONLoctite ® Dielectric GreaseTRANSMISSIONSPROCKET NUTLoctite ® 262 ThreadlockerCLUTCH BASKET BOLTSLoctite ® 243 ThreadlockerCLUTCH HAND NUTLoctite ® 262 ThreadlockerCOMPENSATING SPROCKET NUTLoctite ® 271 ThreadlockerPRIMARY DRIVE RETAINER BOLTSLoctite ® 243 ThreadlockerKEEP IT TIGHT. USE LOCTITE ® . 9

Product GuideLoctite ® 222 ThreadlockerLow Strength/Small-Screw / PurpleIdeal for fastener diameters of 1/4" (6 mm) and smaller.Controlled lubricity for accurate clamp loads. Parts can beseparated using hand tools.Motorcycle Applications:Body: Front Brake Master Cylinder Cover ScrewLicense Plate BoltsTail/Stop Lamp ScrewsThrottle Control Grip ScrewTurn Signal ScrewsLoctite ® 242 ® ThreadlockerMedium Strength / BlueA general purpose, removable threadlocker for fastenersbetween 1/4" and 3/4" (6 to 20 mm) diameters. Controlledlubricity for accurate clamp loads. Parts can be separatedusing hand tools.Motorcycle Applications:Body: Handlebar BracketsMirror FixturesRear Fender NutsShock BoltSmall Fastener BoltsLoctite ® 243 ThreadlockerMedium Strength/Oil Resistant / BlueA general purpose, medium strength threadlocker withimproved oil tolerance. For fasteners between 1/4"and 3/4" (6 to 20 mm) diameters.Motorcycle Applications:Body: Air Cleaner Cover BoltCoil Cover ScrewClutch Inspection Cover BoltsInspection PlugPrimary Chain Inspection Cover ScrewsRear Axle Adjuster BoltSeat BoltsShifter Bracket BoltsVoltage Regulator BoltsEngine: Clutch Basket BoltsExhaust Flange NutsPrimary Drive Retainer BoltsRocker Cover BoltsLoctite ® 262 ThreadlockerMedium to High Strength / RedA permanent threadlocker for fasteners up to 3/4" (20 mm)in diameter. High lubricity for easy assembly.Excellent for preventing rust and corrosion in extremechemical/environmental conditions.Motorcycle Applications:Engine: Clutch Hand NutCrankcase BoltsDrive Sprocket Retaining NutTransmission Sprocket NutLoctite ® 271 ThreadlockerHigh Strength / RedLocks fasteners up to 1 1/2" (36 mm). Protects threads fromrust and corrosion. Removable with heat and hand tools.Motorcycle Applications:Engine: Compensating Sprocket NutLoctite ® 290 ThreadlockerWicking Grade / GreenA medium strength threadlocker for pre-assembled bolts upto 1/2" (12 mm). Penetrates threads by capillary action.Secures set screws and other assemblies after settings arecompleted. Seals welds and porous metal parts. Protectsthreads from rust and corrosion. Localized heating and handtools are needed for disassembly.Motorcycle Applications:Engine: Induction Module to Manifold FastenersLoctite ® 515 Gasket MakerMakes flexible gaskets for rigid machined flanges with lessthan 0.05" gap. Flexes with flanges that move in service.Motorcycle Applications:Engine: Valve Cover10

LOCTITE ® MOTORCYCLE APPLICATION GUIDELoctite ® 565 PST ® Thread SealantControlled StrengthA general purpose pipe sealant that cures into a resistantplastic. Excellent solvent resistance and withstandstemperatures to 300ºF (149ºC). Sealing is effective onthreaded joints up to 2" in diameter.Motorcycle Applications:Body: Fuel Supply ValveOil Pressure SwitchPrimary Drain PlugEngine: All Drain Plugs – Oil, Primary and TransmissionOil Line FittingTiming PlugsLoctite ® 598 Black High PerformanceRTV Silicone Gasket MakerRetains high flexibility and oil resistance for longer gasketlife. Temperature range is -75ºF to 625ºF (-59ºC to 329ºC)intermittent. Low odor, non-corrosive, low volatility. Resistantto most chemicals and solvents. Fills gaps to 0.25".Motorcycle Applications:Body: Clutch Release CoverLoctite ® 5920 Copper High PerformanceRTV Silicone Gasket MakerPremium silicone that can withstand operating environmentsto 700ºF (371ºC) intermittent. Superior oil resistance. Lowodor, non-corrosive, low volatility, non-conductive. Resistantto most chemicals and solvents. Fills gaps to 0.25".Motorcycle Applications:Body: Muffler End CapsLoctite ® Anti-Seize Lubricant – CopperExclusive formula suspends copper and graphite in a highquality grease. Protects metal parts from rust, corrosion,galling, and seizing at temperatures to 1800ºF (982ºC).Motorcycle Applications:Engine: Exhaust Manifold StudsLoctite ® Dielectric GreaseProvides a moisture-proof barrier that lubricates andprotects electrical equipment from salt, dirt, and corrosion.High dielectric strength. Good thermal, oxidation andchemical stability.Motorcycle Applications:Body: All Light BulbsHeadlight BulbEngine: All Plug Wires and Electrical ConnectionsSpark Plug Boot and ConnectionLoctite ® Silver Anti-Seize StickHeavy duty, temperature resistant, petroleum-basedlubricant compound fortified with graphite and metallicflake. For use in assemblies up to 1600ºF (871ºC).Convenient semi-solid stick form which offers moreportability and less mess.Motorcycle Applications:Body: AxleEngine: Head BoltsSpark PlugsLoctite ® ViperLube ®High Performance Synthetic GreaseNLGI Grade 2/Severe Duty GC-LB Grease provides superiorprotection for equipment exposed to a wide range ofoperating temperatures and environments. Use as alubricant and protective anti-rust film on bearings, machineparts, equipment, or as a release agent on gaskets andseals. NSF H1 rated for incidental food contact.Motorcycle Applications:Body: Slide BoltsSteering Head BearingsWheel BearingsKEEP IT TIGHT. USE LOCTITE ® . 11

We have the LOCTITE ® PRODUCTand SUPPORT you needHenkel –Your partner worldwideHenkel CorporationEngineering Adhesives1001 Trout Brook CrossingRocky Hill, Connecticut 06067Phone: 860.571.5100Fax: 860.571.5465Customer Service: 1.800.434.1836www.loctite.com/aamHenkel CorporationEngineering Adhesiveswww.henkel.uswww.loctite.com® and TM designate trademarks of the Henkel Corporation or its Affiliates. ® = registered in the U.S. Patent &Trademark Office. © Henkel Corporation, 2006. All rights reserved. 3670 LT-4460 (10/06)