Mandrinadora In Cruz COUGH Varnsdorf WHN 110 ... - Interempresas

HORIZONTALMILLINGAND BORINGMACHINESWHN 110 MCWHN 110 QN e w g o a l s n e e d n e wWHN 110WHN 130 MCWHN 130 Qs o l u t i o n sWHN 13010/2011T O S VA R N S D O R F a . s .

ABOUT COMPANYCONTENTwww.tosvarnsdorf.comCompany TOS VARNSDORF a.s. situated in Varnsdorf, Czech Republic has a years-lasting tradition in machine toolproduction. The company was founded, under the name of Arno Plauert Machine Works, as early as 1903and up to now it grew up into a big engineering company, known with its products all around the world.The company's manufacturing program is based on the development, manufacture and sale of machine tools,integrated with a wide offer of services, such as:- training for operators and maintenance workers- technological studies- installations of new machines- warranty and after-warranty (extended) servicing- spare parts sales- overhauls and modernizationsIn addition, the company provides for the services in the form of outwork offers (Metalworking, Measuring services,Chemical and Heat Treatment of Metals).High engineering standards of TOS VARNSDORF a. s. products were recognized in 1996 when the companywas awarded the ISO 9001 certificate.12345678ABOUT COMPANYCONTENTHORIZONTAL MILLINGAND BORING MACHINEWHN 110/130 (Q, MC)TECHNICALPARAMETERSHEADSTOCKAUTOMATIC TOOLCHANGE (ATC)AUTOMATIC PALLETCHANGE (APC)2 CONTENT 1 ABOUT COMPANY910DESIGN OF MACHINEGROUPS1112MACHINE CONTROL1314OPTIONAL ACCESSORIES14MACHINE COVERSPRODUCTION PROGRAMPRODUCTION OF MACHINE TOOLS• HORIZONTAL MILLING AND BORING MACHINES• FLOOR TYPE HORIZONTAL BORING MILLS• MACHINING CENTRES• PORTAL TYPE MACHINING CENTRES• SPECIAL MACHINES• ACCESSORIESyxz1 mx > 1 my > 1 mz > 1 m3(0,01mm)151617DIMENSIONSAND WEIGHTSof WHN 110/130 (Q, MC)TECHNOLOGIESSERVICES• TECHNOLOGICAL SUPPORT: TRAINING, TECHNOLOGICAL STUDIES, ETC.• SPARE PARTS, OVERHAULS AND MODERNIZATIONS• COOPERATION (METALWORKING, MEASURING SERVICES, CHEMICAL AND HEAT TREATMENT OF METALS)18REFERENCES1202

HORIZONTAL MILLING AND BORINGMACHINE WHN 110/130 (Q, MC)www.tosvarnsdorf.comThe WHN 110 (Q, MC)horizontal milling and boring machine belongsto the machine range of advanced generation launchedby TOS VARNSDORF a.s. in 1993. The most significantfeatures of this machine are high engineering level,outstanding parameters and wide range of executions.The WHN 130 (Q, MC)horizontal milling and boring machine is anotherleading edge technology machine corresponding withthe needs of the up-to-date progressive machining.As well as the WHN 110 machine it is a modern crossbed type, multi-axis machine with movable column,transversally traveling table and live spindle.WHN 110 (Q, MC)WHN 130 (Q, MC)Headstock version "N" "R" N" "R"Spindle diameter mm 112 125 130 140Spindle taper ISO 50 ISO 50Spindle speed range R.P.M. 10 - 2,800 10 - 3,300 10 - 2,500 10 - 3,000Main motor power (S1 / S6-60) kW 37/46 37/46Spindle torque max. (S1 / S6-60) Nm 2,110; 2,623 1,457; 1,811 2,480; 3,083 1,622; 2,017Spindle stroke W mm 710 500 800 560ColumnHeadstock vertical travel Y- machine with standard table mm 1,250; 1,400; 1,600 1,600; 2,000; 2,500- machine with pallet mm 1,120; 1,250; 1,400 1,400; 1,800; 2,240Column longitudinal travel Z mm 800; 1,000; 1,250 1,000; 1,250; 1,600; 2,000Table or palletWorkpiece weight max.- machine with standard table kg 8,000 12,000- machine with pallet kg 5,000 8,000Table clamping surface mm 1,250 x 1,400; 1,400 x 1,600 1,600 x 1,800; 1,800 x 2,240Pallet clamping surface mm 1,250 x 1,400; 1,250 x 1,600 1,600 x 1,800Table transverse travel X mm 1,600; 2,000; 2,500 2,000; 2,500; 3,000; 3,500; 4,000FeedsFeed range-1- X, Y, Z, W mm.min 1 - 6,000 1 - 6,000- B R.P.M. 0.003 - 1.5 0.003 - 1.5Rapid traverseTECHNICAL PARAMETERSBASIC SPECIFICATIONS-1- X, Y, Z, W mm.min 10,000 10,000 (8,000*)- B R.P.M. 2.5 2(*)X = 4,000 mmHORIZONTAL MILLING AND BORINGMACHINE WHN 110/130 (Q, MC)4 TECHNICAL PARAMETERS 3X max. 2,500 mmY max. 1,600 mmZ max. 1,250 mmW max. 710 mmThe basic optional models of the machine according to the level of automation employed and their relevant typedenominations:WHN 110/130 - the basic modelWHN 110/130 Q - the Automatic Tool Changer (ATC) equipped modelWHN 110/130 MC - the full-fledged machining center equipped with both, ATC and APC (automatic pallet changer).POSITIONING ACCURACY ACCORDING TO VDI/DGQ 3441X max. 4,000 mmY max. 2,500 mmZ max. 2,000 mmW max. 800 mmDesign „BASIC“On the customer's wish the machine can be supplied also in design „BASIC“ with modified technical parameters.WHN 110 - BASIC WHN 130 - BASICHeadstock version “N” “R” “N” “R”Main motor power, rated (continuous load operation S1) kW 28 28 28 28Main motor power max. (operation S6 - 60% of the load time) kW 35 35 335 35Spindle revs, rated R.P.M. 223 323 201 291Spindle torque, rated (S1) Nm 1,200 830 1,390 920Spindle torque max. (S6-60%) Nm 1,500 1,035 1,740 1,150NEW DESIGNFOR 2012YZWX, Y, Z Axes guaranteed values achieved values (average)Positioning uncertainty P 0.015 mm 0.008 mmPositional scatter Psmax 0.010 mm 0.007 mmReversal error Umax 0.010 mm 0.003 mmPositional deviation Pa 0.010 mm 0.004 mmWHN 110 (Q, MC)BX34

AUTOMATIC TOOL CHANGE (ATC)AUTOMATIC PALLET CHANGE (APC)www.tosvarnsdorf.comTOOL MANIPULATOR CHAIN MAGAZINE Quantity of pallets (including pallet stations)2 2in the systemWHN 110 MCWHN 130 MCMaximum workpiece weight kg 5,000 8,000Pallet clamping surface mm 1,250 x 1,400; 1,250 x 1,600 1,600 x 1,800Pallet T-slots- dimension mm 22H8 22H8- pitch mm 160 160- quantity 9 9Total pallet change time sec 85 85AUTOMATIC TOOLCHANGE (ATC)1250450170078AUTOMATIC PALLETCHANGE (APC)APC FOR WHN 110 MC12501400 (1600)WHN 110/130 Q (MC)Quantity of pockets in magazine - on the column 40, 60Quantity of pockets in magazine - next to the machine 80, 120Pitch of pockets in magazine mm 130Tool dia max- with fully planted magazine mm 125- with adjacent pockets mm 320Dia max. of special flat tool mm 390 (600)Tool length max. mm 500Tool weight max. kg 25Total tool change time sec 15ATC consists of a chain type toolmagazine and horizontally traversingmanipulator with swiveling mechanicaltwo-armed hand fitted to the backof the column.The ATC equipment adapted with respectto the tool standard can be as follows:CSN 22 0432CSN 22 0434DIN 69871A/DBT 50 MAS 403-1982CAT ANSI/ASME B5.50-1985Machine with the MC execution consists of2 pallets, which are in an automatic cycle shuttledbetween two stationary pallet stations andclamping rotary table on the machine. As tothe quantity of pallets the system can beequipped with more pallets after discussion withmanufacturer.300x = 2000APC FOR WHN 130 MC16001800x = 30001600190078

DESIGN OF MACHINE GROUPSwww.tosvarnsdorf.comELECTRIC OUTFITPower supply units, switchgear, safety andprotective elements and other electrical devices arehoused within a separate compact electric cabinet.Component selection for each machine is individual,subject to the national regulations relevantto the destination country.FEED DRIVESFeeds for each axes are driven by an independentSIEMENS AC servo-drive. The add-on rotary tableis clamped hydraulically while the other movablemachine axes are held in their target position bypower of their relevant servo-motor workingin the closed positional loop.OPERATOR PLATFORMThe WHN130 (Q, MC) machine in standard execution is equippedwith operator lift upon which the central control panel is placed.The operator lift is autonomously convertible-vertically and parallelwith spindle axis as well.DESIGN OF MACHINEGROUPS910HYDRO-AGGREGATEGuideways of X, Y, Z, and B axes are lubricatedautomatically by means of oil metering unit placedtogether with hydro-aggregate on the columnsaddle.SYSTEM OF MEASURINGLinear moveable groups (X, Y, Z and W) are equipped with directmeasuring with help of electro-optical rules HEIDENHAIN.910

MACHINE CONTROLwww.tosvarnsdorf.comCONTROL PANEL OF SINUMERIK840 D CONTROL SYSTEMCONTROL PANEL OF HEIDENHAINiTNC 530 CONTROL SYSTEMCONTROL PANELOF FANUC 31iCONTROL SYSTEMPORTABLECONTROL PANELSINUMERIKPORTABLECONTROL PANEL HEIDENHAIN(OPTION TYPE HR 520)CONTROL SYSTEM -MACHINE CONTROL1112WORKPIECE AND TOOL PROBESWE DELIVER THE FOLLOWING PROBES AS STANDARD:MEASURING TOOL PROBE for the system:iTNC 530 HEIDENHAIN TT 140 measuring touch probe with cable transportiTNC orSinumerik 840DRENISHAW TS 27 R measuring touch probe with cable transportMEASURING WORKPIECE PROBE for the system:HEIDENHAIN TS 220 measuring touch probe with cable transportiTNC 530HEID. TS 640 + SE 640 measuring touch probe with optical transportRENISHAW OMP 60 - set measuring touch probe with optical transportTNC orRENISHAW RMP 60 - set measuring touch probe with wireless transportSinumerik 840DM+H 20.41 Multimeasuring touch probe with wireless transportWE ALSO OFFER A SYSTEM OF SERVICES FOR THE PERMANENT SUPPORT OF CUSTOMERS:TOSmessage- ensures communication between the machine'scontrol system and the customer's mobile phone.The customer is informed about the predefinedstatuses of the machine, e.g. the completionof an automatic cycle or possibly programinterruption.TOSwide- the remote diagnostic system allows our serviceengineer to obtain required data about the statusof the machine necessary to specify possible diagnosticmessages about the non-standard condition of themachine's control system.TOOL CONTROL PROBEMEASURING TOUCH PROBE1112

OPTIONAL ACCESSORIES / MACHINE COVERSwww.tosvarnsdorf.comCLAMPING ANGLE PLATEHis optional equipment is offeredin dimension 800; 950; 1,120;1,450; 1,620; 2,000; 2,500 mm.CLAMPING CUBEUK 500, UK 1000, UK 2000, UK 2500500CHIP CONVEYORThe length of a chip conveyer andits discharge height can beaccommodated to user's needs.TOOL COOLING UNITThe customer may choose either CHZ 110/130outer tool cooling kit or CHOV 110/130 throughspindle tool cooling kit which brings coolant tothe cutting edge through outside nozzles as well.As standard it is possible to choose 10, 20 or 30bar.OPTIONAL ACCESSORIES1314560530500250039014MACHINE COVERSHPR 50H UR 50HUI 50MACHINE COVERSOn the customer's request wedeliver following types of covers:COMPLETECOVERINGthe top quality designwithout any residualrisksFACING HEAD LD 650HPR 50vertical milling head, manually adjustable.HUR 50universal milling head, manually adjustable.HUI 50universal milling head, automatically indexed - for WHN 130 (Q,MC) machines onlyFACING HEAD LD 650is particularly useful for demanding technological operations wherethe full CNC control of the slide may be exploited. It is designed forthe WHN 110/130 machines with the headstock version „N".KVR CABINprotective covers for workingspaceMOBILE/MOVABLEprotective partitionsC-COVERcompact and technicallyadvanced designiANOTHER OPTIONAL ACCESSORIESYOU CAN FIND ON www.tosvarnsdorf.cz/en/products/accessories/1314

TECHNOLOGIESREFERENCESwww.tosvarnsdorf.comPRODUCTION OF A CARGO TRUCK UNDERCARRIAGEMILLING OF A TURBINE BLADE WHEELMILLING OF A BODYMILLING OF A BODY1817TECHNOLOGIESMILLING AND DRILLING OF AN ELECTRICMOTOR STATORMILLING OF AND BORING OF A BUILDINGMACHINE SHOVELMACHINING OF A GEARBOXMILLING AND DRILING OF A WORKPIECE FACEREFERENCESMILLING OF A VALVEMILLING OF A VALVE230 WHN 110/130 ALL TYPES MACHINES ARE USED IN (from 1993 to October 2011)Germany 53Czech Republic 27Poland 24Finland 4Italy 4Sweden 4Venezuela 2Canada 1Denmark 1Russia 22Croatia 3Egypt1Belarus 15Iran 3Hungary 1Ukraine 14Netherlands 3Israel 1France 7Norway 3Latvia 1China 6Slovenia3Mexico 1UPON THE CUSTOMER'S REQUEST, IT IS POSSIBLE TO EQUIP THE MACHINEWITH ADDITIONAL DEVICE OR PROCES ACCESSORIES.iSlovakia 6Belgium 5U.S.A. 3Austria 2Romania 1R.S.A. 1Data and features in the present catalogue are not binding. The producer reserves the right to alter them withoutadvance notice at any time.India 5United Kingdom2Spain 1T o t a l 2301718

TOS VARNSDORF a.s.PolandGermanyTOS VARNSDORF a.s.PrahaBrnoSlovakiaAustriaTOS VARNSDORF a.s.Říční 1774, 407 47 VarnsdorfCzech RepublicTel: +420 412 351 203Fax: +420 412 351 269E-mail: info@tosvarnsdorf.comwww.tosvarnsdorf.comwww.tosvarnsdorf.euwww.tosvarnsdorf.com