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2006 ST 480 Gas - Bennett Golf Cars

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131719189111615734651081 - INCLUDES ITEMS 3 - 16604973SERVICE PARTS MANUALGASOLINE POWERED UTILITY VEHICLESISSUE DATE: APRIL <strong>2006</strong>


SERVICE PARTS MANUALGASOLINE POWEREDUTILITY VEHICLESE-Z-GO <strong>ST</strong> <strong>480</strong>E-Z-GO <strong>ST</strong> <strong>480</strong> (CAMO)JACOBSEN <strong>480</strong>0<strong>ST</strong>ARTING MODEL YEAR <strong>2006</strong>+TEXTRON <strong>Golf</strong>, Turf & Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and theinformation contained in this manual is subject to change without notice.TEXTRON <strong>Golf</strong>, Turf & Specialty Products is not liable for errors in this manual or for incidental or consequential damages that result from the use of the materialin this manual.CU<strong>ST</strong>OMER SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124OUTSIDE USA PHONE: 010-1-706-798-4311, FAX: 010-1-706-771-4609TEXTRON GOLF, TURF & SPECIALTY PRODUCTS, P.O.BOX 388, AUGU<strong>ST</strong>A, GEORGIA USA 30903-0388Service Parts ManualPage i


NOTE<strong>ST</strong>o obtain a copy of the limited warranty applicable to the vehicle, call or write a localDistributor, an authorized Branch or the Warranty Department with vehicle serial numberand manufacture date code.The use of non Original Equipment Manufacturer (OEM) approved parts may void thewarranty.Tampering with or adjusting the governor to permit vehicle to operate at above factoryspecifications will void the vehicle warranty.When servicing engines, all adjustments and replacement components must be per originalvehicle specifications in order to maintain the United States of America Federal and Stateemission certification applicable at time of manufacture.BATTERY PROLONGED <strong>ST</strong>ORAGEAll batteries will self discharge over time. The rate of self discharge varies depending on theambient temperature and the age and condition of the batteries.A fully charged battery will not freeze in winter temperatures unless the temperature fallsbelow -75 F (-60 C).Page iiService Parts Manual


TABLE OF CONTENTSSECTIONPage No.HOW TO USE THE SERVICE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vILLU<strong>ST</strong>RATED PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1PARK BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1DIRECTION SELECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1ELECTRICAL SY<strong>ST</strong>EM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1FUEL SY<strong>ST</strong>EM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1REAR AXLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1SEATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1<strong>ST</strong>ARTER / GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-1<strong>ST</strong>EERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1TRUCK BED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1WEATHER PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-1WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U-1WINCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX A-1Service Parts ManualPage iii


TABLE OF CONTENTSNotes:Page ivService Parts Manual


HOW TO USE THE SERVICE PARTS MANUALThis manual is divided into several sections:GENERAL INFORMATION• TABLE OF CONTENTS• HOW TO USE THE SERVICE PARTS MANUALILLU<strong>ST</strong>RATED PARTS BREAKDOWN• Contains illustrations and parts lists for all systems of the vehicleAPPENDIX• Contains a listing of specialty products and options/accessoriesUSE OF THE MANUALTo use this manual, consult the TABLE OF CONTENTS (page iii) to locate the information or illustration required.Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations ofcomponents may be found that are not directly reflected by each illustration. Consult the illustration that best suits yoursituation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manualfor its location) and note the complete number shown on the plate. It is important that the serial number of your vehicleand its model number be supplied to Service Parts when ordering any replacement components.Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location)and note the complete number shown on the plate.Service Parts ManualPage v


111112115 114128 1291161131279192621266982,8767Front of Vehicle83,8881,8684,891309695656694101100999864 746370120711237372118121119122131105102,104 107103106*See Body Section fordecal information79HOW TO USE THE SERVICE PARTS MANUALTitleTitle62 - Includes Items 63 - 66, 69 - 7470 - Includes Items 71 - 7481 - Includes Items 82 - 8486 - Includes Items 87 - 8994 - Includes Items 95, 96111 - Includes Items 112 - 114118 - Includes Items 119 - 121126 - Includes Items 127 - 131Left hand illustration page(continued on right hand pageif required)Parts list (continued onrear of page if required)1. WHEN THE PART NUMBER IS NOT KNOWN• Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS andselect the most appropriate component description.• Turn to the page number indicated and locate the part description in the parts list. Read the full accompanyingdescription for specific information regarding the part that was not shown in the index.• From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifyingit with the pictorial representation on the illustrated page.2. IF YOU KNOW THE PART NUMBER• Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on.• Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanyingdescription for specific information regarding the part.• From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifyingit with the pictorial representation on the illustrated page.Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number isfound. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted isnot available for purchase.NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under theassembly that it is used on. This process is repeated until the highest final assembly is reached.To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual isavailable from the Service Parts Department.Page viService Parts Manual


ILLU<strong>ST</strong>RATED PARTS BREAKDOWNILLU<strong>ST</strong>RATED PARTS BREAKDOWNService Parts ManualPage vii


ACCELERATOR1 - Includes Items 2 - 4440 - Includes Items 41 - 4441 - Includes Items 42, 435453031322843 414212113510944101130 29 1322 2022142719262117 184762524233495944393738ToChassisHarnessToRearAxlePart ofFrame334615239293Page A-1Service Parts Manual


ACCELERATOR62ToChokeToThrottle67 - Includes Items 68 - 804852764950515376 77 738064757478 797172 - Includes Items 73 - 80655455569069706882 848183586059ToPedalBoxAcceleratorCable868788Service Parts ManualPage A-2


ACCELERATORWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 75765-G03 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 2 - 44)........................................ 12 70116-G02 ACCELERATOR PEDAL BRACKET ............................................................ 13 01051-G01 SCREW, #8 - 16 X 1/2" LG........................................................................... 44 25853-G02 PEDAL BOX AND COVER ........................................................................... 15 00684-G6 SCREW, #8 - 32 X 3/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ....................................... 46 75652-G01 MICRO SWITCH........................................................................................... 17 01050-G02 SCREW, #4 - 20 X 1 1/8" LG........................................................................ 289 72066-G01 CONTROL ARM ........................................................................................... 110 23860-G1 BEARING...................................................................................................... 211 24621-G1 NYLON WASHER, 5/16" .............................................................................. 212 12064-G1 PUSH NUT, 5/16" ......................................................................................... 113 25768-G01 PIVOT ROD .................................................................................................. 114 72199-G01 PIVOT BRACKET ......................................................................................... 115 14390-G1 LOCK NUT, 3/8 - 24...................................................................................... 11617 72198-G03 MICRO SWITCH CAM.................................................................................. 118 15126-G1 LOCK NUT, 5/16 - 24.................................................................................... 119 00487-G3 SETSCREW, 1/4 - 20 X 3/8" LG................................................................... 120 72074-G01 CONTROL ARM LINK .................................................................................. 121 72225-G01 SHOULDER BOLT, #10 - 24 X 11/16" LG.................................................... 122 00532-G4 NUT, 5/16 - 24 .............................................................................................. 223 17677-G1 SPRING RETAINER, 1/2"............................................................................. 124 17979-G1 ACCELERATOR ROD BUSHING................................................................. 125 73046-G01 COMPRESSION SPRING, 3/8".................................................................... 126 17677-G2 SPRING RETAINER ..................................................................................... 127 72072-G01 ACCELERATOR ROD .................................................................................. 128 10385-G4 CLEVIS YOKE (ADJU<strong>ST</strong>ABLE).................................................................... 129 10386-G3 CLEVIS PIN, 5/16" X 13/16" LG ................................................................... 130 17838-G1 NYLON BUSHING ........................................................................................ 3Page A-3Service Parts Manual


ACCELERATORWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 17255-G1 TEFLON WASHER, 5/16"............................................................................. 132 10387-G3 COTTER PIN, 3/32" X 3/4" LG ..................................................................... 133 70134-G01 PEDAL PIVOT PIN ....................................................................................... 134 00986-G01 PUSH NUT, 5/16" ......................................................................................... 135 14390-G10 LOCK NUT, #10 - 24..................................................................................... 13637 35679-G02 WIRE HARNESS (PEDAL BOX) .................................................................. 138 75639-G01 ACCELERATOR CABLE .............................................................................. 139 00559-G8 WASHER, 5/16"............................................................................................ 140 25799-G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 41 - 44) ............ 141 27844-G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 42 - 43)........... 142 15766-G1 OVAL RIVET, 3/16" X 3/8" LG ......................................................... 643 * ACCELERATOR PEDAL PAD......................................................... 144 * ACCELERATOR PEDAL........................................................................ 145 70135-G01 PEDAL PIVOT COVER ....................................................................................... 146 00715-G2 BOLT, 5/16 - 18 X 13/16" LG .............................................................................. 44748 00415-G2 BOLT, 1/4 - 20 X 1 1/4" LG ................................................................................. 149 00559-G7 WASHER, 1/4" ................................................................................................... 150 75679-G01 CHOKE PIVOT LEVER ....................................................................................... 151 15944-G1 BALL JOINT ........................................................................................................ 152 00734-G5 LOCK NUT, #10 - 32 ........................................................................................... 153 75677-G01 BUSHING ............................................................................................................ 154 23577-G1 TORSION SPRING ............................................................................................. 155 23726-G7 SPACER, 9/16" ................................................................................................... 156 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 15758 75651-G01 CHOKE AND GOVERNOR CABLE BRACKET .................................................. 159 00566-G2 LOCK WASHER, 7/16"........................................................................................ 260 00462-G7 BOLT, 7/16 - 14 X 7/8" LG .................................................................................. 2Service Parts ManualPage A-4


EEFDEBFEEFFFFEDEEEEE D E FDEDEDFE ED F EDECDDEEEDDEEBEFFBE E BEFF E FF BA ED EFDEFECBDAFFE EDDE E BEFED F DE FEECEFE BAD E E D E FE E EEFD CCDEEFCFBEEEFEEEEFEEEDEFDEEEEDEEEE E DDE F F E E DEE BEFED CDFDBEFFFEDDEFFEDCDEFFEECFEFBEFFDEBEFFEDDE


AIR CLEANERTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 72416-G01 INLET ADAPTER ................................................................................................ 12 72415-G01 GASKET.............................................................................................................. 13 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................... 44 11391-G2 HOSE CLAMP, 2 1/16"........................................................................................ 15 72527-G01 HOSE .................................................................................................................. 16 11391-G5 HOSE CLAMP, 13/16"......................................................................................... 17 74485-G01 DECAL ................................................................................................................ 189 5050 PRE-CLEANER AND AIR CLEANER CARTRIDGE(INCLUDES ITEMS 10, 11)................................................................................. 110 272490 PRE-CLEANER ............................................................................................ 111 394018 AIR CLEANER CARTRIDGE........................................................................ 1Service Parts ManualPage B-2


BODY9 - Includes Items 10 - 13See ELECTRICALSY<strong>ST</strong>EM Section 1223352017101151525329331526393225133037389223116454245 46484743Ref Bod 10-1Page C-1Service Parts Manual


BODY5767697068716280102979881991005964961031041058990 8691929396829779831296098 9994747395757612877112127109111122108110124123Ref Bod 10-2Service Parts ManualPage C-2


BODYSeeBRAKESSectionSeeREAR AXLESectionPart ofFrame131133132ASH TRAY136 - Includes Items 137 - 140137138139140Ref Bod 10-3Page C-3Service Parts Manual


BODY152 - Includes Items 153 - 158161 - Includes items 162 - 164167 - Includes items 168 - 172175 - Includes Items 176 - 177181 - Includes items 182 - 186189 - Includes items 190 - 193Vehicle RearBumper146145149148158153HITCHESDroppedHeavy DutyHitch154157144143147155164156162DroppedAngle Hitch163170168DroppedClevis Hitch171169175Ref Bod 10-4172Drop AngleHitch177176184Drop BallHitch185186183181192191182189190Drop ClevisHitch193Service Parts ManualPage C-4


BODYTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 71510-G01 UPPER FLOORPAN ........................................................................................... 12 14601-G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) .............................................................. 934 70451-G01 LOWER FLOORPAN .......................................................................................... 15 14601-G11 RIVET, 3/16" X 9/16" LG (ALUMINUM) .............................................................. 76 70452-G01 ACCESS COVER................................................................................................ 1789 71151-G03 IN<strong>ST</strong>RUMENT PANEL ASSEMBLY (INCLUDES ITEMS 10 - 13)...................... 110 71153-G01 DEFLECTOR (PASSENGER SIDE) ............................................................. 111 71154-G01 DEFLECTOR (DRIVER SIDE)...................................................................... 112 00614-G5 SCREW, #8 - 18 X 5/8" LG........................................................................... 613 71158-G01 IN<strong>ST</strong>RUMENT PANEL INSERT (FOUR CUP) ............................................. 11415 35962-G01 LABEL (SAFETY)................................................................................................ 11617181920 35968-G01 LABEL (TEE HOLDER COVER) ......................................................................... 12122 71413-G01 SPLASH PANEL ................................................................................................. 123 16816-G2 RATCHET FA<strong>ST</strong>ENER, 1/4" X 3/4" LG .............................................................. 12425 71115-G01 VINYL TRIM ........................................................................................................ 226 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................... 10272829 71468-G** COWL.................................................................................................................. 130 71101-G02 COWL SUPPORT BRACKET ............................................................................. 1Page C-5Service Parts Manual


BODYTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 71102-G02 BOLT, 1/4 - 20 X 1/2" LG .................................................................................... 332 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................... 133 603489 NAMEPLATE, WOODS (COWL) ....................................................................... 13435 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................... 73637 71338-G01 FENDER FLARE (DRIVER SIDE)....................................................................... 138 71338-G02 FENDER FLARE (PASSENGER SIDE).............................................................. 139 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................... 6404142 74265-G02 BUMPER ............................................................................................................. 143 75048-G04 SPACER 1" ......................................................................................................... 24445 75048-G01 SPACER, 1/2" ..................................................................................................... 246 00570-G2 WASHER, 5/16" .................................................................................................. 247 00905-G8 LOCK WASHER, 5/16"........................................................................................ 448 01035-G02 BOLT, 5/16 - 18 X 2 1/2" LG ............................................................................... 4495051 75459-G01 GLOVE BOX DOORS (PAIR) ............................................................................. 152 75459-G02 GLOVE BOX DOOR (DRIVER SIDE) ................................................................. 153 75459-G03 GLOVE BOX DOOR (PASSENGER SIDE) ........................................................ 154555657 70048-G06 FLOORMAT W/HORN HOLES (1/8").................................................................. 15859 70440-G02 SEAT FRAME ..................................................................................................... 160 00715-G2 BOLT, 5/16 - 18 X 13/16" LG .............................................................................. 2Service Parts ManualPage C-6


BODYTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.6162 75636-G** SEAT SUPPORT PANEL.................................................................................... 16364 10570-G10 RIVET, 5/32" X 9/16" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ................................................. 5656667 70244-G03 SPLASH PANEL ................................................................................................. 168 00715-G2 BOLT, 5/16 - 18 X 13/16" LG .............................................................................. 269 00438-G8 BOLT, 5/16 - 18 X 1" LG ..................................................................................... 270 00559-G8 WASHER, 5/16" .................................................................................................. 271 11098-G6 LOCK NUT, 5/16 - 18 .......................................................................................... 27273 600496 BATTERY TRAY ................................................................................................. 174 00715-G2 BOLT, 5/16 - 18 X 4/5" LG .................................................................................. 275 00438-G8 BOLT, 5/16 - 18 X 1" LG ..................................................................................... 276 00559-G8 WASHER, 5/16" ................................................................................................. 277 11098-G6 LOCK NUT, 5/16 - 188 ........................................................................................ 27879 71674-G** SIDE PANEL (DRIVER SIDE)............................................................................. 180 71674-G** SIDE PANEL (PASSENGER SIDE) .................................................................... 181 10570-G10 RIVET, 5/32" X 9/16" LG8 ................................................................................... 482 10570-G12 RIVET, 1/4" X 9/16" LG (ALUMINUM) ................................................................ 483 16469-G1 WASHER, 1/4" .................................................................................................... 4848586 600821 DECAL (<strong>ST</strong> <strong>480</strong>) ................................................................................................. 2878889 28915-G01 DECAL (JACOBSEN) (DRIVER SIDE) ............................................................... 290 28915-G02 DECAL (JACOBSEN) (PASSENGER SIDE) ...................................................... 2Page C-7Service Parts Manual


BODYTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.91 603664 DECAL (MAV <strong>480</strong>) .............................................................................................. 292 71439-G03 ROCKER PANEL (DRIVER SIDE)...................................................................... 193 71439-G04 ROCKER PANEL (PASSENGER SIDE) ............................................................. 194 71440-G03 BRACE (DRIVER SIDE)...................................................................................... 195 71440-G04 BRACE (PASSENGER SIDE)............................................................................. 196 00789-G2 SCREW, #10 - 24 X 1 1/4" LG ............................................................................ 497 71424-G01 SPACER (DRIVER SIDE) ................................................................................... 198 71424-G02 SPACER (PASSENGER SIDE) .......................................................................... 199 00660-G5 WASHER, #10 (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ................................................................. 4100 14390-G10 LOCK NUT, #10 - 24 ........................................................................................... 4101102 16705-G1 SCREW, 1/4 - 20 X 1" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL)................................................ 4103 23726-G2 SPACER, 1/4" ..................................................................................................... 4104 00559-G7 WASHER, 1/4" ................................................................................................... 4105 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 4106107108 74893-G01 FENDER (DRIVER SIDE) ................................................................................... 1109 74893-G02 FENDER (PASSENGER SIDE) .......................................................................... 1110 74893-G03 FENDER WITH TAILLIGHT (DRIVER SIDE)...................................................... 1111 74893-G04 FENDER WITH TAILLIGHT (PASSENGER SIDE) ............................................. 1112 16816-G2 RATCHET FA<strong>ST</strong>ENER, 1/4" X 3/4" LG .............................................................. 8113114115116117118119120Service Parts ManualPage C-8


BODYTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.121122 16816-G2 RATCHET FA<strong>ST</strong>ENER, 1/4" X 3/4" LG .............................................................. 2123 74890-G01 REAR PANEL...................................................................................................... 1124 71055-G01 RIVET, 3/16" X 1" LG .......................................................................................... 4125126127 74891-G01 SEAT FILLER PANEL (DRIVER SIDE) .............................................................. 1128 74891-G02 SEAT FILLER PANEL (PASSENGER SIDE)...................................................... 1129 10570-G10 RIVET, 5/32" X 9/16" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ................................................. 6130131 74093-G01 LABEL (WARNING) ............................................................................................ 2132 75696-G01 LABEL (HOT EXHAU<strong>ST</strong>) .................................................................................... 1133 24880-G1 LABEL (GOVERNOR WARNING) ...................................................................... 1134135136 75109-G03 ASH TRAY KIT (INCLUDES ITEMS 137 - 140) .................................................. 1137 27731-G01 ASH TRAY .................................................................................................... 1138 27736-G01 GASKET ....................................................................................................... 1139 75108-G02 BRACKET ..................................................................................................... 1140 00100-G4 SCREW, #10 - 16 X 1/2" LG......................................................................... 4141142143 74348-G02 HITCH RECEIVER .............................................................................................. 1144 00198-G8 SCREW, 5/16 - 18 X 1" LG ................................................................................. 1145 00569-G8 WASHER, 5/16" .................................................................................................. 1146 11098-G6 LOCK NUT, 5/16 - 18 .......................................................................................... 1147 00463-G4 BOLT, 7/16 - 14 X 1 1/2" LG ............................................................................... 4148 00922-G3 WASHER, 7/16" .................................................................................................. 4149 00734-G1 LOCK NUT, 7/16 - 14 .......................................................................................... 4150Page C-9Service Parts Manual


BODYTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.151152 74492-G10 DROP BALL HITCH KIT (INCLUDES ITEMS 153 - 158).................................... 1153 74491-G02 DROP BALL HITCH...................................................................................... 1154 31757-G1 HITCH BALL, 1 7/8" (INCLUDES ITEMS 155 - 156) .................................... 1155 00566-G6 LOCK WASHER, 3/4"............................................................................. 1156 00702-G11 NUT, 3/4 - 16.......................................................................................... 1157 21317-G01 CLEVIS PIN, 5/8" X 3" LG ............................................................................ 1158 21683-G1 COTTER PIN, 15/32" X 2 13/16" LG ............................................................ 1159160161 74492-G08 DROP ANGLE HITCH KIT (INCLUDES ITEMS 162 - 164) ................................ 1162 74489-G02 DROP ANGLE HITCH .................................................................................. 1163 21317-G01 CLEVIS PIN, 5/8" X 3" LG ............................................................................ 1164 21683-G1 COTTER PIN, 15/32" X 2 13/16" LG ............................................................ 1165166167 74492-G12 DROP CLEVIS HITCH KIT (INCLUDES ITEMS 168 - 172)................................ 1168 74495-G02 DROP CLEVIS HITCH.................................................................................. 1169 21317-G01 CLEVIS PIN, 5/8" X 3" LG ............................................................................ 1170 21683-G1 COTTER PIN, 15/32" X 2 13/16" LG ............................................................ 1171 14443-G7 CLEVIS PIN, 1/2" X 2 5/8" LG ...................................................................... 1172 19314-G1 COTTER PIN, 2 1/2" LG ............................................................................... 1173174175 74489-G02 DROP ANGLE HITCH KIT (INCLUDES ITEMS 176 - 177) ................................ 1176 21317-G01 CLEVIS PIN, 5/8" X 3" LG ............................................................................ 1177 21683-G1 COTTER PIN, 15/32" X 2 11/16" LG ............................................................ 1178179180Service Parts ManualPage C-10


BODYTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.181 74491-G02 DROP BALL HITCH KIT (INCLUDES ITEMS 182 - 186).................................... 1182 21317-G01 CLEVIS PIN, 5/8" X 3" LG ............................................................................ 1183 21683-G1 COTTER PIN, 15/32" X 2 11/16" LG ............................................................ 1184 31757-G1 HITCH BALL, 1 7/8 ....................................................................................... 1185 00566-G6 LOCK WASHER, 3/4 .................................................................................... 1186 00702-G11 NUT, 3/4 - 16 ................................................................................................ 1187188189 74495-G02 DROP CLEVIS HITCH (INCLUDES ITEMS 190 - 193) ...................................... 1190 21317-G01 CLEVIS PIN, 5/8" X 3" LG ............................................................................ 1191 21683-G1 COTTER PIN, 15/32" X 2 11/16" LG ............................................................ 1192 14443-G7 CLEVIS PIN, 1/2" X 2 1/2" LG ...................................................................... 1193 19314-G1 COTTER PIN, 2 1/2" LG ............................................................................... 1Page C-11Service Parts Manual


BRAKES3 2111 1218362082119282325262431333432910141615Part ofFrame2737 384140424344ToBrakeLineItem 4665Page D-1Service Parts Manual


BRAKES61 - Includes Items 63 - 7362 - Includes Items 63 - 7375 - Includes Items 70- 7376 - Includes Items 66 - 695251495657465479484785836963677071656673648988878672786890Service Parts ManualPage D-2


BRAKE<strong>ST</strong>HE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 75605-G01 BRAKE PEDAL ................................................................................................... 12 70257-G01 BRAKE PEDAL PAD ........................................................................................... 13 14269-G1 RIVET, 3/16" X 1/2" LG ....................................................................................... 645 70113-G01 ADJU<strong>ST</strong>ABLE BUMPER..................................................................................... 16 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 178 70582-G01 SHOULDER BOLT, 3/8 - 16 X 4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL)............................... 19 70581-G01 FLANGED BUSHING .......................................................................................... 210 70676-G01 TORSION SPRING ............................................................................................. 111 00643-G1 WASHER, 3/8" .................................................................................................... 112 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 11314 34124-G02 LINKAGE ROD.................................................................................................... 115 10386-G3 CLEVIS PIN, 5/16" X 13/16" LG.......................................................................... 216 10387-G3 COTTER PIN, 3/32" X 3/4" LG............................................................................ 21718 75607-G01 BELL CRANK ...................................................................................................... 119 70581-G01 FLANGED BUSHING .......................................................................................... 220 70410-G02 SHAFT, 5 1/2" LG................................................................................................ 121 01111-G01 RETAINING RING, 13/32" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ............................................... 22223 30298-G2 PUSH ROD ASSEMBLY (INCLUDES ITEMS 24 - 26) ....................................... 124 30293-G2 PUSH ROD, 3 1/8" LG.................................................................................. 125 21508-G1 CLEVIS YOKE .............................................................................................. 126 00544-G6 JAM NUT, 3/8 - 24 ........................................................................................ 127 14443-G3 CLEVIS PIN, 5/16" X 1" LG................................................................................. 128 10387-G3 COTTER PIN, 3/32" X 3/4" LG............................................................................ 12930Page D-3Service Parts Manual


BRAKE<strong>ST</strong>HE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 70643-G02 MA<strong>ST</strong>ER CYLINDER KIT (INCLUDES ITEMS 32 - 34)...................................... 132 * MA<strong>ST</strong>ER CYLINDER.................................................................................... 133 32768-G1 MA<strong>ST</strong>ER CYLINDER BOOT......................................................................... 134 00675-G1 WASHER, 3/8" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) .......................................................... 13536 00427-G4 BOLT, 3/8 - 16 X 1 1/2" LG ................................................................................. 337 00560-G1 WASHER, 3/8" ................................................................................................... 338 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 33940 26469-G01 BRANCH TEE (MALE) ........................................................................................ 141 21510-G1 BRAKE LIGHT SWITCH ..................................................................................... 142 21503-G1 PLUG................................................................................................................... 143 75621-G01 FLEXIBLE BRAKE HOSE ................................................................................... 144 11456-G1 CLIP .................................................................................................................... 14546 75644-G01 PRIMARY BRAKE LINE...................................................................................... 147 00438-G6 BOLT, 5/16 - 18 X 3/4" LG .................................................................................. 148 00559-G8 WASHER, 5/16" .................................................................................................. 149 11098-G6 LOCK NUT, 5/16 - 18 .......................................................................................... 15051 11845-G5 INSULATED CABLE CLAMP, 3/8"...................................................................... 152 00106-G6 SCREW, #12 - 24 X 3/4" LG ............................................................................... 15354 75645-G01 SECONDARY BRAKE LINE ............................................................................... 15556 75683-G01 BANJO BOLT ...................................................................................................... 257 75684-G01 COPPER GASKET.............................................................................................. 4585960Service Parts ManualPage D-4


BRAKE<strong>ST</strong>HE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.61 75685-G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 63 - 73).................... 162 75685-G02 BRAKE ASSEMBLY (PASSENGER SIDE) (INCLUDES ITEMS 63 - 73)........... 163 75830-G01 BRAKE SHOE............................................................................................... 264 75829-G** PARK BRAKE WHEEL LEVER .................................................................... 165 75828-G01 WHEEL CYLINDER ...................................................................................... 166 * WHEEL CYLINDER BOLT............................................................................ 267 * UPPER RETURN SPRING........................................................................... 168 * LOWER RETURN SPRING .......................................................................... 169 * CUP AND SPRING ....................................................................................... 270 * ADJU<strong>ST</strong>ER ................................................................................................... 271 * WASHER ...................................................................................................... 272 * BOLT, 1/4 - 28 X 1/2" LG.............................................................................. 273 * DU<strong>ST</strong> COVER .............................................................................................. 17475 75826-G01 ADJU<strong>ST</strong>ER KIT (INCLUDES ITEMS 70 - 73) ..................................................... 176 75827-G01 HARDWARE KIT (INCLUDES ITEMS 66 - 69) ................................................... 17778 75701-G01 SCREW, 5/16 - 24 X 3/4" LG .............................................................................. 879 15126-G1 LOCK NUT, 5/16 - 24 .......................................................................................... 880818283 75573-G01 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS 84 - 85) .................................. 284 * BRAKE DRUM .............................................................................................. 185 19862-G2 LUG BOLT, 1/2 - 20 X 1 11/16" LG .............................................................. 486 24939-G2 SPINDLE CAP ADAPTER................................................................................... 287 75586-G01 OUTER BRAKE DRUM WASHER ...................................................................... 288 00518-G8 SLOTTED NUT, 3/4 - 16 ..................................................................................... 289 10387-G1 COTTER PIN, 1/8" X 1 1/2" LG........................................................................... 290 12091-G2 SPINDLE CAP..................................................................................................... 2Page D-5Service Parts Manual


BRAKESService Parts ManualPage D-6


PARK BRAKE38Front of Vehicle332328SeatSupportPanel31343521242364 1181752730223292589121126131016414252Page E-1Service Parts Manual


PARK BRAKEParkBrakeCableFront of Vehicle46Part ofFrame534554474849Service Parts ManualPage E-2


PARK BRAKETHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 75791-G03 PARKING BRAKE LEVER ASSEMBLY (INCLUDES ITEMS 2 - 5) .................... 12 75790-G01 PARKING BRAKE LEVER............................................................................ 13 75498-G01 PARKING BRAKE CABLE............................................................................ 14 * COTTER PIN, 3.32"x1" LG ........................................................................... 15 * HAIRCLIP ..................................................................................................... 1678 75769-G01 PULLEY MOUNT BRACKET (DRIVER SIDE) .................................................... 19 75768-G01 PULLEY MOUNT BRACKET (PASSENGER SIDE) ........................................... 110 75789-G01 PULLEY, 2" DIA .................................................................................................. 111 00439-G4 BOLT, 5/16 - 18 X 1 1/2" LG ............................................................................... 112 00559-G8 WASHER, 5/16" .................................................................................................. 213 11098-G6 LOCK NUT, 5/16 - 18 ......................................................................................... 1141516 00976-G08 SCREW, 5/16 - 18 X 1" LG ................................................................................. 217 00559-G8 WASHER, 5/16" .................................................................................................. 218 11098-G6 LOCK NUT, 5/16 - 18 (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ...................................................... 2192021 75968-G01 CENTER CONSOLE ........................................................................................... 122 75594-G01 SUPPORT BRACKET ......................................................................................... 123 16705-G1 SCREW, 1/4 - 20 X 1" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL)................................................ 224 23726-G12 SPACER, 3/8" ..................................................................................................... 225 00559-G7 WASHER, 1/4" .................................................................................................... 226 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 227 75773-G01 SUPPORT PLATE............................................................................................... 128 16705-G3 SCREW, 1/4 - 20 X 3/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL)............................................. 229 00559-G7 WASHER, 1/4" .................................................................................................... 230 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 2Page E-3Service Parts Manual


PARK BRAKETHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 75970-G01 DECAL (CENTER CONSOLE)............................................................................ 13233 16705-G3 SCREW, 1/4 - 20 X 3/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL)............................................. 434 00559-G7 WASHER, 1/4" .................................................................................................... 435 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 4363738 75821-G01 PARKING BRAKE BOOT.................................................................................... 1394041 00963-G01 SPHERICAL NUT, 5/16 - 24 ............................................................................... 142 00544-G4 JAM NUT, 5/16 - 24............................................................................................. 1434445 75595-G01 PARKING BRAKE CABLE (DRIVER SIDE)........................................................ 146 75595-G02 PARKING BRAKE CABLE (PASSENGER SIDE) ............................................... 147 01111-G01 RETAINING RING, 13/32" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ............................................... 448 14443-G2 CLEVIS PIN, 5/16" X 13/16" LG.......................................................................... 249 10387-G3 COTTER PIN, 3/32" X 3/4" LG............................................................................ 2505152 75499-G01 EQUALIZER ........................................................................................................ 153 14443-G3 CLEVIS PIN, 5/16" X 13/16" LG.......................................................................... 254 10387-G3 COTTER PIN, 3/32" X 3/4" LG............................................................................ 2Service Parts ManualPage E-4


CLUTCH1511139 10781214201918154317Page F-1Service Parts Manual


CLUTCHTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 26952-G03 DRIVE CLUTCH ................................................................................................. 123 00473-G9 BOLT, 7/16 - 20 X 6 1/2" LG ............................................................................... 14 00566-G2 LOCK WASHER, 7/16"........................................................................................ 15 25757-G1 PILOT WASHER ................................................................................................. 167 26301-G02 DRIVEN CLUTCH ASSEMBLY (INCLUDES ITEMS 8 - 15) ............................... 18 * MOVABLE SHEAVE (INCLUDES ITEMS 9 -10) .......................................... 19 00979-G01 SCREW, #10 - 24 X 7/8" LG .................................................................. 310 26479-G01 RAMP BUTTON ..................................................................................... 311 * CAM .............................................................................................................. 112 24600-G1 SPACER, 1 1/2"............................................................................................ 113 26304-G01 COMPRESSION SPRING ............................................................................ 114 * SHEAVE AND PO<strong>ST</strong> ................................................................................... 115 27270-G01 HEAVY DUTY RETAINING RING ................................................................ 11617 00441-G8 BOLT, 5/16 - 18 X 4" LG ..................................................................................... 118 00565-G8 LOCK WASHER, 5/16"........................................................................................ 419 25756-G1 RETAINING WASHER ........................................................................................ 120 75691-G01 DRIVE BELT ....................................................................................................... 1Service Parts ManualPage F-2


DIRECTION SELECTOR4744451 - Includes Items 2 - 41314249222120818111317121519256232472831272934To Rear AxlePage G-1Service Parts Manual


DIRECTION SELECTORDirectionSelectorCable515041394036Front of Vehicle3537Service Parts ManualPage G-2


DIRECTION SELECTORTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 28574-G01 EXTENSION SPRING .................................................................................. 1323334 72734-G04 DIRECTION SELECTOR CABLE ................................................................. 135 25727-G01 CUP WASHER, 1/4" ..................................................................................... 436 72735-G01 COMPRESSION SPRING ............................................................................ 237 00734-G5 LOCK NUT, #10 - 32..................................................................................... 13839 28768-G01 SHIFTER ARM ASSEMBLY (INCLUDES ITEMS 40 AND 41) ..................... 140 75940-G01 SHIFTER ARM ....................................................................................... 141 22754-G4 BUSHING ............................................................................................... 1424344 16705-G2 SCREW, 1/4 - 20 X 5/8" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL)............................................. 245 00664-G7 LOCK WASHER, 1/4" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ...................................................... 24647 11989-G1 DIRECTION SELECTOR KNOB ......................................................................... 1484950 00559-G8 WASHER, 5/16" .................................................................................................. 151 26830-G01 LOCK NUT, M8 X 1.25 MM LG ........................................................................... 1Service Parts ManualPage G-4


ELECTRICAL SY<strong>ST</strong>EM434241110 9818461333456312441445ToElectronicIgnitionControlModuleTo GroundTerminalon Engine16F2DFSeeStarter/GeneratorSection51F150A2A15249ToEngineBlock48Page H-1Service Parts Manual


ELECTRICAL SY<strong>ST</strong>EM18 - Includes Items 19 - 4035BLACK38 3739403621202324222919RED282725To F2 OnStarter/GeneratorTo Battery (+)3231262827Service Parts ManualPage H-2


ELECTRICAL SY<strong>ST</strong>EM7071SeatwrapSupport72YELBLKBLU/WHTRED/YELRED60566169RED/WHT5354ORN/WHTWHT5758NOTE: Truck Bed andDriver Seat NotShown For Clarity67 66 64Floorboard65 63 64HORNRef Ele 10-3Page H-3Service Parts Manual


ELECTRICAL SY<strong>ST</strong>EM8990939192Wire Harness(Chassis)79807475OFFON85EF7686FUELPart ofIgnition Switch82Service Parts ManualPage H-4


ELECTRICAL SY<strong>ST</strong>EM1051049498991001011029510397 - Includes Items 98 - 10396113108110109111112REAR FENDER107Page H-5Service Parts Manual


ELECTRICAL SY<strong>ST</strong>EM115 - Includes Items 116 - 120HOUR METER116HourMeter119117BLACK118YELLOW120(+) (-)SolenoidService Parts ManualPage H-6


ELECTRICAL SY<strong>ST</strong>EMTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 24775-G* BATTERY, 12V ................................................................................................... 123 72101-G02 BATTERY HOLD DOWN .................................................................................... 14 00438-G6 BOLT, 5/16 - 18 X 3/4" LG .................................................................................. 15 00565-G8 LOCK WASHER, 5/16"........................................................................................ 16 00571-G2 WASHER, 5/16" .................................................................................................. 178 00962-G1 BOLT, 5/16 - 18 X 1 1/4" LG ............................................................................... 29 00993-G01 LOCK WASHER, 5/16" (SILICON BRONZE)...................................................... 210 00994-G01 NUT, 5/16 - 18 (SILICON BRONZE) ................................................................... 21112 28519-G01 BATTERY GROUND CABLE .............................................................................. 113 00438-G6 BOLT, 5/16 - 18 X 3/4" LG .................................................................................. 214 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 21516 75899-G01 WIRE HARNESS (CHASSIS) ............................................................................. 11718 75638-G01 ELECTRICAL PLATE ASSEMBLY (INCLUDES ITEMS 19 - 40)........................ 119 73057-G01 BRACKET ..................................................................................................... 120 27739-G01 VOLTAGE REGULATOR.............................................................................. 121 00415-G2 BOLT, 1/4 - 20 X 1 1/4" LG........................................................................... 122 27153-G01 SOLENOID ................................................................................................... 123 00414-G5 BOLT, 1/4 - 20 X 5/8" LG.............................................................................. 124 11027-G2 LOCK NUT, 1/4 - 20...................................................................................... 225 73446-G01 FA<strong>ST</strong>ON TAB, 90°........................................................................................ 126 12914-G1 FA<strong>ST</strong>ON TAB ............................................................................................... 127 00565-G5 LOCK WASHER, #10 ................................................................................... 228 00526-G4 NUT, #10 - 32 ............................................................................................... 229 25978-G56 18 GA WIRE (BLACK 5 3/4") (SOL - GND) .................................................. 130Page H-7Service Parts Manual


ELECTRICAL SY<strong>ST</strong>EMTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 00565-G8 LOCK WASHER, 5/16" ................................................................................. 232 00544-G4 NUT, 5/16 - 24 .............................................................................................. 233 25972-G33 6 GA WIRE (BLACK 24") (B+ - SOL)............................................................ 13435 00414-G8 BOLT, 1/4 - 20 X 1" LG................................................................................. 136 11027-G2 LOCK NUT, 1/4 - 20...................................................................................... 137 12914-G2 FA<strong>ST</strong>ON TAB ............................................................................................... 238 00650-G7 WASHER, 1/4".............................................................................................. 139 00565-G7 LOCK WASHER, 1/4" ................................................................................... 140 00532-G1 NUT, 1/4 - 20 ................................................................................................ 141 73049-G01 COVER................................................................................................................ 142 16469-G1 WASHER, 1/4" .................................................................................................... 143 00114-G6 SCREW, 1/4 - 14 X 3/4" LG ................................................................................ 144 11894-G1 6 GA WIRE (BLACK 15") (B- - GND) .................................................................. 145 00715-G2 BOLT, 5/16 - 18 X 3/4" LG .................................................................................. 146 25972-G129 6 GA WIRE (BLACK 31") (F2 - SOL) .................................................................. 147 17618-G1 WIRE TIE ............................................................................................................ AR48 28520-G02 GROUND CABLE................................................................................................ 149 00965-G01 SCREW, 1/4 - 20 X 3/4" LG ................................................................................ 150 25887-G01 6 GA WIRE (BLACK 6") (F1 - A2) ....................................................................... 151 25682-G01 TERMINAL COVER ............................................................................................ 352 25977-G90 16 GA WIRE (GREEN 12") (DF - CHASSIS HARNESS).................................... 153 35211-G01 FUSE BLOCK...................................................................................................... 154 12914-G1 FA<strong>ST</strong>ON TAB...................................................................................................... 15556 00379-G2 SCREW, #10 - 24 X 1 1/4" LG ............................................................................ 257 00559-G5 WASHER, #10..................................................................................................... 258 14390-G10 LOCK NUT, #10 - 24 ........................................................................................... 25960 35212-G01 FUSE, 15 AMP .................................................................................................... 4Service Parts ManualPage H-8


ELECTRICAL SY<strong>ST</strong>EMTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.61 35212-G05 FUSE, 7.5 AMP ................................................................................................... 16263 17318-G1 HORN SWITCH................................................................................................... 164 17318-G2 HORN SWITCH CAP AND NUT ......................................................................... 165 27068-G01 HORN SWITCH BOOT ....................................................................................... 166 19233-G1 HORN SWITCH LABEL ...................................................................................... 167 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) .................................................................. 26869 32860-G1 HORN.................................................................................................................. 170 00414-G5 BOLT, 1/4 - 20 X 5/8" LG .................................................................................... 171 00559-G8 WASHER, 5/16" .................................................................................................. 172 00891-G2 LOCK NUT, 1/4 - 20 ............................................................................................ 17374 73030-G07 PLATE (FUEL GAUGE AND OIL LIGHT) ........................................................... 175 75808-G01 LABEL (FUEL GAUGE AND LOW OIL WITH LIGHTS)...................................... 176 33623-G02 RIVET, 3/16" X 3/8" LG ....................................................................................... 2777879 75809-G01 IGNITION SWITCH AND KEY (INDIVIDUALLY KEYED) ................................... 180 75811-G01 IGNITION SWITCH SPACER ............................................................................. 18182 75818-G** IGNITION KEY (ORDER BY 4 DIGIT NUMBER ON KEY) ................................. 1838485 21553-G1 FUEL GAUGE ..................................................................................................... 186 23474-G1 INDICATOR LIGHT ............................................................................................. 18788 74444-G01 POWER OUTLET PLATE ( INCLUDES ITEMS 89 - 92) .................................... 189 71077-G03 CONSOLE PLATE ........................................................................................ 190 35966-G01 LABEL, CONSOLE ....................................................................................... 1Page H-9Service Parts Manual


ELECTRICAL SY<strong>ST</strong>EMTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.91 71078-G01 POWER OUTLET (12 VOLT) ....................................................................... 192 14601-G10 RIVET, 3/16" X 7/16" LG (ALUMINUM) ........................................................ 393 33623-G02 DRIVE RIVET, 3/16" X 3/8" LG ........................................................................... 394 22523-G1 HEADLIGHT (RECTANGULAR) (INCLUDES ITEM 95) ..................................... 295 00906-G6 SCREW, #10 - 16 X 1" LG .................................................................................. 296 74337-G01 JUMPER WIRE (HEADLIGHT) ........................................................................... 297 20570-G3 TURN SIGNAL LIGHT (INCLUDES ITEMS 98 - 103)......................................... 298 20574-G3 TURN SIGNAL LIGHT .................................................................................. 199 00660-G7 WASHER, 1/4" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) .......................................................... 1100 20606-G1 WIRE............................................................................................................. 1101 00567-G7 LOCK WASHER, 1/4" ................................................................................... 1102 00532-G1 NUT, 1/4 - 20 ................................................................................................ 1103 18995-G1 PUSH-ON MALE TERMINAL ....................................................................... 1104 20574-G5 LENS, AMBER .................................................................................................... 1105 00118-G5 SCREW, #6 - 18 X 5/8" LG ................................................................................. 2106107 32739-G3 TAILLIGHT (WITH SEALED CONNECTORS).................................................... 2108 75711-G01 TAILLIGHT JUMPER PLUG (FOR VEHICLE WITHOUT TURN SIGNAL) ......... 1109 17867-G1 TURN SIGNAL (WITH MOUNTING HARDWARE) (INCLUDES ITEM 110)....... 1110 21640-G1 TURN SIGNAL FLASHER ............................................................................ 1111 32307-G3 FLEX LOOM, 3/8" X 8" LG .................................................................................. 1112 17618-G1 WIRE TIE ............................................................................................................ 2113 20965-G3 <strong>ST</strong>EERING COLUMN COVER............................................................................ 1114115 75114-G06 HOUR METER KIT (INCLUDES ITEMS 116 - 120)............................................ 1116 21573-G1 HOUR METER ASSEMBLY ......................................................................... 1117 74019-G02 HOUR METER BRACKET............................................................................ 1118 00379-G4 SCREW, #10 - 24 X 1/2" LG......................................................................... 2119 14390-G10 LOCK NUT, #10 - 24..................................................................................... 2120 75117-G01 WIRE HARNESS (HOUR METER)............................................................... 1Service Parts ManualPage H-10


ENGINE104333833237511927682416261972021222312928Part ofFrame1514Page J-1Service Parts Manual


ENGINETHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 75843-G01 SUBFRAME ........................................................................................................ 123 75643-G01 ENGINE, <strong>480</strong>CC (INCLUDES ITEMS 4 - 11)...................................................... 14 808979 CARBURETOR............................................................................................. 15 491055 SPARK PLUG (RC12YC) ............................................................................. 26 75814-G01 OIL DRAIN VALVE ....................................................................................... 17 492932 OIL FILTER................................................................................................... 18 75649-G01 45° ELBOW, 1/8 NPT X 1/8 NPT.................................................................. 19 690233 OIL PRESSURE SWITCH ............................................................................ 110 691562 MUFFLER ..................................................................................................... 111 809093 ELECTRONIC IGNITION CONTROL MODULE........................................... 1For internal engine replacement parts, see an Authorized Briggs & Stratton ® Dealer.To locate the nearest dealer, see the dealer locator map at the web sitewww.briggsandstratton.com or in the “Yellow Pages” directory under “Engines,<strong>Gas</strong>oline”, “<strong>Gas</strong>oline Engines”, “Lawn Mowers” or similar catagory.The following information, located on the fan housing, must be provided whenrequesting information or ordering replacement parts:Model:Type:Code:Service Parts ManualPage J-2


ENGINETHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.121314 00439-G8 BOLT, 5/16 - 18 X 2" LG ..................................................................................... 415 00559-G8 WASHER, 5/16" .................................................................................................. 816 11098-G6 LOCK NUT, 5/16 - 18 .......................................................................................... 4171819 75569-G01 FRONT ENGINE MOUNTING BRACKET........................................................... 120 00429-G4 BOLT, 3/8 - 16 X 3 1/2" LG ................................................................................ 221 00560-G1 WASHER, 3/8" .................................................................................................... 222 75714-G01 PLATE WASHER ................................................................................................ 123 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 224 75568-G01 ISOLATOR .......................................................................................................... 12526 75745-G01 EXHAU<strong>ST</strong> PIPE (INCLUDES ITEMS 27 - 29) .................................................... 127 * CLAMP.......................................................................................................... 128 * SPARK ARRE<strong>ST</strong>OR..................................................................................... 129 01022-G01 SCREW, #6 - 20 X 5/16" LG......................................................................... 1303132 75882-G01 ENGINE, <strong>480</strong>CC (HIGH ALTITUDE 5,000 - 7,500 FT) (INCL ITEMS 3, 33) ...... 133 75859-G01 CARBURETOR HIGH ALTITUDE KIT (INCLUDES ITEMS 34, 35) ............. 134 75865-G01 MAIN JET #86 ........................................................................................ 135 75861-G01 LABEL (HIGH ALTITUDE - 5,000 - 7,500 FT)........................................ 13637 75882-G02 ENGINE, <strong>480</strong>CC (HIGH ALTITUDE 7,500 - 10,000 FT) (INCL ITEMS 3, 38) .... 138 75859-G02 CARBURETOR HIGH ALTITUDE KIT (INCLUDES ITEMS 39, 40) ............. 139 75865-G02 MAIN JET #84 ........................................................................................ 140 75863-G01 LABEL (HIGH ALTITUDE - 7,500 - 10,000 FT)...................................... 1Page J-3Service Parts Manual


ENGINEService Parts ManualPage J-4


FRONT SUSPENSION14 - Includes Items 5 - 12 and 153, 14654, 15128911171010752728293126Part ofFrame193730212022133351432023Part ofFrame393436Page K-1Service Parts Manual


FRONT SUSPENSIONWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 70515-G01 FRONT AXLE...................................................................................................... 123 70535-G03 SPINDLE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 4 - 12) ................. 14 * SPINDLE (DRIVER SIDE) ............................................................................ 15 16623-G1 BEARING...................................................................................................... 26 10389-G3 GREASE FITTING, <strong>ST</strong>RAIGHT.................................................................... 17 25146-G1 GREASE SEAL............................................................................................. 18 35886-G01 WHEEL HUB ASSEMBLY WITH RACES (INCLUDES ITEMS 9) ................ 19 19862-G1 LUG BOLT, 1/2 - 20 X 1 3/16" LG .......................................................... 410 11750-G2 BEARING AND RACE ASSEMBLY (COMPLETE)....................................... 211 12093-G1 SLOTTED NUT, 1 - 14.................................................................................. 112 00798-G8 COTTER PIN, 5/32" X 1 3/4" LG .................................................................. 11314 70534-G03 SPINDLE ASSEMBLY (PASSENGER SIDE) (INCL ITEMS 5 - 12, 15) ............. 115 * SPINDLE (PASSENGER SIDE) ................................................................... 11617 12091-G2 SPINDLE CAP..................................................................................................... 21819 01040-G01 BOLT, 1/2 - 13 X 5" LG ....................................................................................... 220 00571-G5 WASHER, 1/2" .................................................................................................... 421 70328-G01 KING PIN TUBE .................................................................................................. 222 16982-G1 THRU<strong>ST</strong> WASHER, 7/8"..................................................................................... 223 14390-G6 LOCK NUT, 1/2 - 13 ............................................................................................ 2242526 70630-G01 SHOCK ABSORBER........................................................................................... 227 10435-G1 SHOCK ABSORBER WASHER.......................................................................... 828 10194-G1 RUBBER BUSHING ............................................................................................ 829 00532-G6 NUT, 3/8 - 24....................................................................................................... 430 70509-G01 SHOCK ABSORBER BOOT ............................................................................... 2Service Parts ManualPage K-2


FRONT SUSPENSIONWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 31539-G1 WIRE TIE ............................................................................................................ 43233 70422-G01 LEAF SPRING (HEAVY DUTY) .......................................................................... 234 70163-G03 SPRING PLATE .................................................................................................. 435 00463-G6 BOLT, 7/16 - 14 X 1 3/4" LG ............................................................................... 636 00734-G1 LOCK NUT, 7/16 - 14 .......................................................................................... 1237 00463-G6 BOLT, 7/16 - 14 X 1 3/4" LG ............................................................................... 63839 74255-G01 WINCH RECEIVER............................................................................................. 1Page K-3Service Parts Manual


FRONT SUSPENSIONService Parts ManualPage K-4


FUEL SY<strong>ST</strong>EMFront of Vehicle2625Fuel LineFrom Tank1724To FuelFilter191110936754Front of Vehicle14 1513211 - Includes Items 2 - 72Page L-1Service Parts Manual


FUEL SY<strong>ST</strong>EMTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 72231-G01 FUEL TANK ASSEMBLY (INCLUDES ITEMS 2 - 7) .......................................... 12 72092-G02 FUEL TANK .................................................................................................. 13 72282-G01 FUEL TANK CAP.......................................................................................... 14 72229-G01 FUEL LEVEL SENDER ADAPTER............................................................... 15 72230-G01 SCREW, #6 - 32 X 1/2" LG........................................................................... 26 20048-G2 FUEL LEVEL SENDER................................................................................. 17 72232-G01 SCREW, #10 - 32 X 3/4"............................................................................... 589 00438-G8 BOLT, 5/16 - 18 X 1" LG ..................................................................................... 110 00559-G8 WASHER, 5/16" .................................................................................................. 211 11098-G6 LOCK NUT, 5/16 - 18 .......................................................................................... 11213 70483-G01 SPACER.............................................................................................................. 114 00559-G8 WASHER, 5/16" .................................................................................................. 215 11098-G6 LOCK NUT, 5/16 - 18 .......................................................................................... 21617 18292-G1 CLAMP ................................................................................................................ 21819 27183-G01 TUBING, 1/4" I.D. X 1/2" O.D. (BULK, 1 FT. INCREMENTS)............................. AR2021 22280-G1 VINYL TRIM, (BULK) .......................................................................................... AR222324 18292-G1 CLAMP ................................................................................................................ 625 493629 FUEL FILTER...................................................................................................... 126 808656 FUEL PUMP........................................................................................................ 1Service Parts ManualPage L-2


REAR AXLE3435331 - Includes Items 2 - 273231525150 4948403954151Subframe4537443842 74332OIL121413115427682518192021222326Front2420 - Includes Items 22 - 2421 - Includes Items 22 - 25Page M-1Service Parts Manual


REAR AXLETHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 75653-G01 DIFFERENTIAL LOCK CABLE (INCLUDES HARDWARE)................................ 132 71003-G03 ‘J’ RETAINER NUT ............................................................................................. 233 75697-G01 PLATE ................................................................................................................. 134 18464-G1 SCREW, #8 - 18 X 7/8" LG ................................................................................. 235 00565-G4 LOCK WASHER, #8............................................................................................ 23637 75941-G01 BRACKET ........................................................................................................... 138 75048-G01 SPACER, 1/2" ..................................................................................................... 139 26826-G01 LOCK WASHER, 8 MM....................................................................................... 240 26827-G01 NUT, M8 X 1.25 MM............................................................................................ 24142 75942-G01 DIFFERENTIAL LINK.......................................................................................... 143 00426-G8 BOLT, 3/8 - 16 X 1" LG ....................................................................................... 244 00560-G1 WASHER, 3/8" .................................................................................................... 245 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 2464748 75620-G01 DIFFERENTIAL LOCK CABLE BRACKET ......................................................... 149 75813-G01 CLAMP ................................................................................................................ 150 26830-G01 LOCK NUT, M8 X 1.25 MM................................................................................. 151 10386-G3 CLEVIS PIN, 5/16" X 13/16" LG.......................................................................... 152 10387-G3 COTTER PIN, 3/32" X 3/4" LG............................................................................ 15354 72349-G02 DIFFERENTIAL SKID PLATE ............................................................................. 1Page M-3Service Parts Manual


REAR AXLEService Parts ManualPage M-4


REAR SUSPENSIONFront of Vehicle25313121752726281667412321192220See EngineSection11See RearAxle SectionPage N-1Service Parts Manual


REAR SUSPENSIONTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 75721-G01 HEAVY DUTY LEAF SPRING............................................................................. 223 75565-G02 SHOCK/<strong>ST</strong>OP MOUNT (PASSENGER SIDE) ................................................... 14 75565-G01 SHOCK/<strong>ST</strong>OP MOUNT (DRIVER SIDE) ............................................................ 15 70492-G01 RUBBER BUMPER ............................................................................................. 26 00968-G01 LOCK WASHER, 10 MM..................................................................................... 27 00974-G01 NUT, M10 X 1.5 .................................................................................................. 2891011 72618-G01 ‘U’ BOLT, 3/8 - 16 X 2" X 2 1/2" LG .................................................................... 412 00560-G1 WASHER, 3/8" .................................................................................................... 813 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 8141516 14158-G1 SHOULDER BOLT, 3/8 - 16 X 3 1/4" LG ............................................................ 217 12262-G1 LOCK NUT, 3/8 - 16 ............................................................................................ 21819 70291-G01 FLANGED BUSHING .......................................................................................... 1220 70289-G02 SPACER.............................................................................................................. 421 00429-G4 BOLT, 3/8 - 16 X 3 1/2" LG ................................................................................. 422 70290-G01 SHACKLE PLATE ............................................................................................... 423 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 42425 76418-G01 SHOCK ABSORBER........................................................................................... 226 10435-G1 SHOCK ABSORBER WASHER.......................................................................... 827 10194-G1 RUBBER BUSHING ............................................................................................ 828 00532-G6 NUT, 3/8 - 24....................................................................................................... 4Service Parts ManualPage N-2


SEATS1 - Includes Items 3 - 82 - Includes Items 5 - 1015 - Includes Items 16 - 211610917191819202124252325283132930Part ofSeatFrame657121148Page P-1Service Parts Manual


SEAT<strong>ST</strong>HE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 75880-G** SEAT BOTTOM (DRIVER SIDE) (INCLUDES ITEMS 3 - 8) .............................. 12 75881-G** SEAT BOTTOM (PASSENGER SIDE) (INCLUDES ITEMS 5 - 10).................... 13 75833-G** SEAT BOTTOM CUSHION (DRIVER SIDE) ................................................ 14 71702-G01 HIP RE<strong>ST</strong>RAINT (DRIVER SIDE) ................................................................ 15 75847-G01 HINGE........................................................................................................... 16 16705-G1 SCREW, 1/4 - 20 X 1" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ......................................... 87 17074-G1 RUBBER PAD............................................................................................... 28 71204-G01 BOLT, 1/4 - 20 X 7/8" LG.............................................................................. 49 75834-GXX SEAT BOTTOM CUSHION (PASSENGER SIDE) ....................................... 110 71701-G01 HIP RE<strong>ST</strong>RAINT (PASSENGER SIDE) ....................................................... 111 75848-G01 SEAT PROP........................................................................................................ 112 00592-G6 SCREW, #12 - 14 X 3/4" LG ............................................................................... 213 10570-G11 RIVET, 3/16" X 3/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ................................................... 81415 75849-G** SEAT BACK (INCLUDES ITEMS 16 - 21) .......................................................... 116 75840-G** SEAT BACK CUSHION ................................................................................ 217 75841-G01 SEAT BACK PLATE ..................................................................................... 118 16705-G3 SCREW, 1/4 - 20 X 3/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ...................................... 419 00664-G7 LOCK WASHER, 1/4" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ............................................... 820 75900-G02 SEAT BACK SUPPORT ............................................................................... 221 16705-G1 SCREW, 1/4 - 20 X 1" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ......................................... 42223 74947-G01 BRACKET ........................................................................................................... 224 70113-G01 ADJU<strong>ST</strong>ABLE BUMPER..................................................................................... 225 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 4262728 01006-G01 BOLT, 3/8 - 16 X 1 1/4" LG ................................................................................. 429 00560-G1 WASHER, 3/8" .................................................................................................... 430 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 4Service Parts ManualPage P-2


<strong>ST</strong>ARTER / GENERATOR3025 26271 - Includes Items 2 - 432 - Includes Items 3 - 59 - Includes Items 10 - 1317 - Includes Items 18 - 2325 - Includes Items 26 - 2832 - Includes Items 33 - 3740 - Includes Items 41 - 4323182819173716333432363820212223212223351539434240413145891011121011121314Page Q-1Service Parts Manual


<strong>ST</strong>ARTER / GENERATORREAR VIEW62ToEngineBlock636566676853545256604849 50Ref Stg 10-2Service Parts ManualPage Q-2


<strong>ST</strong>ARTER / GENERATORTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 27065-G01 <strong>ST</strong>ARTER / GENERATOR (INCLUDES ITEMS 2 - 43) ...................................... 12 26870-G01 ARMATURE (INCLUDES ITEMS 3 - 5) ........................................................ 13 26871-G01 REAR BALL BEARING ................................................................................. 14 26872-G01 FRONT BALL BEARING............................................................................... 15 26873-G01 BEARING HOLDER...................................................................................... 1678 26875-G01 FIELD COIL .................................................................................................. 19 26876-G01 INSULATING BRUSH ASSEMBLY (‘F’) (INCLUDES ITEMS 10 - 13) ......... 210 * NUT ........................................................................................................ 211 * LOCK WASHER..................................................................................... 212 * WASHER................................................................................................ 213 * INSULATOR........................................................................................... 114 26877-G01 POLE CORE SETSCREW............................................................................ 415 26878-G01 FRONT COVER............................................................................................ 116 26879-G01 REAR COVER .............................................................................................. 117 26880-G01 TERMINAL ASSEMBLY (‘A’) (INCLUDES ITEMS 18 - 23) .......................... 218 * TERMINAL ............................................................................................. 219 * INSULATOR........................................................................................... 220 * INSULATOR........................................................................................... 221 * WASHER................................................................................................ 422 * LOCK WASHER..................................................................................... 423 * NUT ........................................................................................................ 42425 26881-G01 BRUSH HOLDER ASSEMBLY (INCLUDES ITEMS 26 - 28).............................. 126 26658-G01 BRUSH ......................................................................................................... 427 26882-G01 BRUSH SPRING........................................................................................... 428 26883-G01 BRUSH CONNECTOR ................................................................................. 22930 26884-G01 KEY............................................................................................................... 1Page Q-3Service Parts Manual


<strong>ST</strong>ARTER / GENERATORTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 * PULLEY ........................................................................................................ 132 26886-G01 PULLEY HARDWARE KIT (INCLUDES ITEMS 33 - 37).............................. 133 * NUT ........................................................................................................ 134 * LOCK WASHER..................................................................................... 135 * SCREW .................................................................................................. 336 * SCREW .................................................................................................. 437 * SCREW .................................................................................................. 238 26887-G01 BRUSH 1 COVER......................................................................................... 339 26888-G01 BRUSH 2 COVER......................................................................................... 240 26889-G01 BOLT AND WASHER ASSEMBLY (INCLUDES ITEMS 41 - 43) ................. 241 * BOLT ...................................................................................................... 242 * LOCK WASHER..................................................................................... 243 * WASHER................................................................................................ 24445464748 75705-G01 FRONT <strong>ST</strong>ARTER BRACKET ............................................................................ 149 00462-G7 BOLT, 7/16 - 14 X 7/8" LG .................................................................................. 250 00566-G2 LOCK WASHER, 7/16"........................................................................................ 25152 00439-G2 BOLT, 5/16 - 18 X 1 1/4" LG ............................................................................... 153 00559-G8 WASHER, 5/16" .................................................................................................. 254 11098-G6 LOCK NUT, 5/16 - 18 .......................................................................................... 15556 75792-G01 SCREW, 1/2 - 13 X 1 1/2" LG ............................................................................. 157585960 75690-G01 <strong>ST</strong>ARTER/GENERATOR BELT.......................................................................... 1Service Parts ManualPage Q-4


<strong>ST</strong>ARTER / GENERATORTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.6162 75706-G01 REAR <strong>ST</strong>ARTER BRACKET............................................................................... 163 75746-G01 SCREW, M8 - 1.25 X 20MM LG.......................................................................... 26465 00631-G2 BOLT, 1/2 - 13 X 2 1/4" LG ................................................................................. 166 00566-G3 LOCK WASHER, 1/2".......................................................................................... 167 00560-G3 WASHER, 1/2" .................................................................................................... 168 75562-G01 SPACER.............................................................................................................. 1Page Q-5Service Parts Manual


<strong>ST</strong>ARTER / GENERATORService Parts ManualPage Q-6


<strong>ST</strong>EERING62612 - Includes Items 3 - 620 - Includes Items 21 - 2836 - Includes Items 37 - 4845 - Includes Items 46 - 486458594847Front of Vehicle3839434642214122332228444037<strong>ST</strong>EERING SHAFT AND COLUMN69827251011 1241826141324161715RACK, BELLOWS AND TENSIONERPage R-1Service Parts Manual


<strong>ST</strong>EERINGIDLER, TIE RODS AND MOUNTING3433323153545254551307778676971707268To Passenger SideFront SpindleTo Driver SideFront Spindle74Service Parts ManualPage R-2


<strong>ST</strong>EERINGWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 70723-G02 <strong>ST</strong>EERING BOX ASSEMBLY (COMPLETE)...................................................... 12 70175-G01 <strong>ST</strong>EERING HOUSING (INCLUDES ITEMS 3 - 6) ........................................ 13 * SLEEVE BEARING ................................................................................ 14 * SLEEVE BEARING ................................................................................ 15 * FLANGED BEARING ............................................................................. 16 10389-G3 GREASE FITTING, <strong>ST</strong>RAIGHT ............................................................. 178 00426-G6 BOLT, 3/8 - 16 X 3/4" LG.............................................................................. 29 18456-G1 GREASE FITTING, 90° ................................................................................ 110 70177-G01 RACK GUIDE COVER.................................................................................. 111 70225-G01 GASKET ....................................................................................................... 112 70178-G01 COMPRESSION SPRING ............................................................................ 113 70179-G01 RACK GUIDE................................................................................................ 114 11391-G1 HOSE CLAMP, 1 5/16" ................................................................................. 115 70041-G01 RACK COVER .............................................................................................. 116 11391-G1 HOSE CLAMP, 1 5/16" ................................................................................. 117 70183-G01 BELLOWS..................................................................................................... 118 11391-G5 HOSE CLAMP, 13/16" .................................................................................. 11920 70724-G01 <strong>ST</strong>EERING GEAR KIT (INCLUDES ITEMS 21 - 28) .................................... 121 70717-G01 GEAR PINION........................................................................................ 122 15112-G1 BALL BEARING ..................................................................................... 123 70190-G01 EXTERNAL RETAINING RING.............................................................. 124 70718-G01 <strong>ST</strong>EERING RACK .................................................................................. 125 70192-G01 RACK BALL END ................................................................................... 126 00544-G8 JAM NUT, 7/16 - 20 ............................................................................... 127 18456-G1 GREASE FITTING, 90°.......................................................................... 128 70466-G01 RETAINER ............................................................................................ 12930 70184-G01 IDLER ........................................................................................................... 1Page R-3Service Parts Manual


<strong>ST</strong>EERINGWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 70216-G01 THRU<strong>ST</strong> WASHER, 1 1/2" ........................................................................... 132 70195-G01 THRU<strong>ST</strong> WASHER, 7/8" .............................................................................. 133 00734-G6 LOCK NUT, 7/8 - 9........................................................................................ 134 00798-G8 COTTER PIN, 5/32" X 1 3/4" LG .................................................................. 13536 70721-G01 <strong>ST</strong>EERING SHAFT/COLUMN KIT (INCLUDES ITEMS 37 - 48) ........................ 137 14322-G6 <strong>ST</strong>EERING SHAFT....................................................................................... 138 70558-G01 COUPLING ................................................................................................... 139 00550-G1 LOCK NUT, 1/4 - 20...................................................................................... 240 70227-G01 SCREW, 1/4 - 20 X 7/8" LG.......................................................................... 241 70223-G01 GASKET ....................................................................................................... 142 01034-G01 BOLT, 3/8 - 16 X 1 1/4" LG WITH PATCHLOCK.......................................... 343 00878-G1 LOCK WASHER, 3/8" ................................................................................... 344 70466-G01 RETAINER.................................................................................................... 145 28633-G01 <strong>ST</strong>EERING COLUMN KIT (INCLUDES ITEMS 46 - 48)............................... 146 * <strong>ST</strong>EERING COLUMN ............................................................................ 147 28569-G01 <strong>ST</strong>EERING COLUMN BUSHING ........................................................... 148 01022-G01 SCREW, #6 - 20 X 5/16" LG .................................................................. 1495051 00470-G4 BOLT, 7/16 - 20 X 2 1/2" LG ............................................................................... 152 00734-G3 LOCK NUT, 7/16 - 20 .......................................................................................... 153 01033-G01 BOLT, 7/16 - 14 X 1 1/4" LG WITH PATCHLOCK .............................................. 254 00566-G2 LOCK WASHER, 7/16"........................................................................................ 355565758 602980 <strong>ST</strong>EERING WHEEL ............................................................................................ 159 71949-G01 HUB COVER ....................................................................................................... 160Service Parts ManualPage R-4


<strong>ST</strong>EERINGWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.61 71147-G01 COVER................................................................................................................ 162 71047-G01 LABEL (E-Z-GO) ................................................................................................. 163 74405-G01 LABEL (CUSHMAN)............................................................................................ 164 14390-G2 LOCK NUT, 5/8 - 18 ............................................................................................ 1656667 70904-G04 TIE ROD ASSEMBLY (INCLUDES ITEMS 68 - 72)............................................ 268 70855-G03 THREADED ROD (10 1/8" LG)..................................................................... 169 70902-G01 TIE ROD END (LEFT HAND THREADS) ..................................................... 170 01069-G01 JAM NUT, M12 X 1.25-05 (LEFT HAND THREADS) ................................... 171 70902-G02 TIE ROD END (RIGHT HAND THREADS)................................................... 172 01069-G02 JAM NUT, M12 X 1.25-05 (RIGHT HAND THREADS)................................. 17374 00734-G1 LOCK NUT, 7/16 - 14 .......................................................................................... 4757677 50209-G2 CA<strong>ST</strong>ELLATED NUT, 7/16 - 20 .......................................................................... 178 10387-G2 COTTER PIN, 3/32" X 1" LG............................................................................... 1Page R-5Service Parts Manual


<strong>ST</strong>EERINGService Parts ManualPage R-6


TRUCK BED1 - INCLUDES ITEMS 2 - 117675118632AB104A5B7974Page S-1Service Parts Manual


TRUCK BEDA242213211514232216A201918Ref Tbp 21-2Service Parts ManualPage S-2


TRUCK BED52475051535436 - INCLUDES ITEMS 37 - 474645403843373944SEEING FROM THEBOTTOMPage S-3Service Parts Manual


TRUCK BED6053Front of Vehicle6159565450 - Includes Items 51 - 685755586452WHT from ActuatorBLK from BatteryRED from BatteryRED from ActuatorBattery Connections64Front of VehicleBLK LeadRED Lead675451Front of VehicleTo Circuit Breaker andToggle Switch51ToControlHarness6766Rear FrameMemberRef Tbe 3-3Service Parts ManualPage S-4


TRUCK BEDWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 73451-G01 ASSEMBLY PLA<strong>ST</strong>IC BED ( INCLUDES ITEMS 2 - 11 )................................... 12 73447-G01 PLA<strong>ST</strong>IC BED 40" ....................................................................................... 13 73448-G01 TAILGATE 36", PLA<strong>ST</strong>IC ............................................................................. 14 73450-G01 ANGLE, BOWED .......................................................................................... 15 73454-G01 SHAFT, PIVOT ............................................................................................. 26 73455-G01 CABLE ASSEMBLY, TAILGATE .................................................................. 27 00415-G2 SCREW, 1/4 - 20 X 5/8" LG.......................................................................... 48 73460-G01 BOLT, SHOULDER....................................................................................... 29 73449-G01 CHANNEL, EXTRUSION.............................................................................. 110 16705-G2 SCREW, 1/4 - 2 X 5/8" LG............................................................................ 411 16816-G5 RACHET FA<strong>ST</strong>NER ..................................................................................... 41213 71537-G02 GAS SPRING ...................................................................................................... 114 71571-G01 CLEVIS PIN......................................................................................................... 215 00571-G5 WASHER, 1/2" .................................................................................................... 216 21683-G1 COTTER PIN....................................................................................................... 21718 01118-G01 SCREW, 1/4 - 20 X 5/8" LG ................................................................................ 819 00642-G7 WASHER, 1/4" .................................................................................................... 820 71569-G02 CHANNEL GAS SPRING.................................................................................... 121 71570-G01 BUSHING ............................................................................................................ 422 602904 CABLE ASSEMBLY ............................................................................................ 423 21683-G1 COTTER PIN....................................................................................................... 224 14443-G10 CLEVIS PIN, 1/2 X 3" .......................................................................................... 125 14443-G12 CLEVIS PIN, 1/2" X 2.00".................................................................................... 12627282930Page S-5Service Parts Manual


TRUCK BEDWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.313233343536 71095-G02 IN<strong>ST</strong>ALLATION LATCH ( INCLUDES ITEMS 37 - 54 ) ...................................... 137 74962-G01 WELDMENT LATCH BED ............................................................................ 138 71477-G02 BRACKET ..................................................................................................... 139 71099-G02 LATCH PLATE.............................................................................................. 240 71538-G01 TORSION SPRING....................................................................................... 1414243 01118-G01 SCREW, 1/4 - 2 X 5/8" LG............................................................................ 444 71704-G01 HANDLE GRIP.............................................................................................. 245 70113-G01 BUMPER....................................................................................................... 246 11027-G1 LOCK NUT, 5/16 - 18.................................................................................... 247 74947-G01 BRACKET BUMPER..................................................................................... 2484950 74637-G04 ELECTRIC DUMP KIT ( INCLUDES ITEMS 51 - 68 )......................................... 151 27612-G02 ELECTRIC ACTUATOR 36 V ...................................................................... 152 27680-G01 TOGGLE SWITCH........................................................................................ 153 27447-G01 TOGGLE GUARD ......................................................................................... 154 74165-G02 CIRCUIT BREAKER MOUNTING BRACKET............................................... 155 00150-G4 SCREW, 10 - 24 X 1/2" LG........................................................................... 256 00565-G5 LOCK WASHER, #10 ................................................................................... 257 21320-G3 CIRCUIT BREAKER 15A 24V ...................................................................... 158 17618-G1 WIRE TIE ...................................................................................................... 859 00526-G3 NUT, #10 - 24 ............................................................................................... 260 10570-G9 RIVET, 5/32 X .55......................................................................................... 2Service Parts ManualPage S-6


TRUCK BEDWhere applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.61 25976-G14 14 GA WIRE (RED 5") .................................................................................. 1626364 74054-G01 WIRE HARNESS ( CONTROL ) ................................................................... 165 14443-G10 CLEVIS PIN, 1/2" X 2 7/8" LG ...................................................................... 166 14443-G11 CLEVIS PIN, 1/2" X 1 3/4" LG ...................................................................... 167 21683-G1 COTTER PIN, 15/32" X 2 13/16" LG ............................................................ 268 27613-G01 SPACER ....................................................................................................... 2697071727374 600823 LABEL EZGO MPT ............................................................................................. 275 74821-G01 BED CAPACITY LABEL (500 LB) ....................................................................... 176 71055-G01 RIVET, 3/16"........................................................................................................ 5Page S-7Service Parts Manual


TRUCK BEDService Parts ManualPage S-8


WEATHER PROTECTIONSUN TOP CAP (CAMO)23SUN TOPC1 - Includes Items 2 - 213 - Includes Items 4 - 217 - Includes Items 8 - 21DAB4Front of Vehicle1110B1015135, 6131289DETAIL ADETAIL B1816Front of Vehicle17182, 242, 24Front of Vehicle1919421DETAIL C (FRONT)182018205, 6DETAIL D (REAR)Page T-1Service Parts Manual


WEATHER PROTECTIONREAR VIEW MIRROR26 - Includes Items 27 - 29FrontTopStrut282927Setscrew32ENCLOSURE31 - Includes Items 32, 3333Service Parts ManualPage T-2


WEATHER PROTECTIONWINDSHIELDS36 - Includes Items 37 - 4351 - Includes Items 52, 38 - 434337, 52384142Strut3940Front of Vehicle45 - Includes Items 46 - 47, 39 - 4354 - Includes Items 55, 47, 39 - 43434655Front ofVehicle47394140Strut42Ref Wea 10-3Page T-3Service Parts Manual


WEATHER PROTECTIONBRUSHGUARD58 - Includes Items 59 - 655963626360616465Seat SupportSideBumperBoltBumperSpacerBodyService Parts ManualPage T-4


WEATHER PROTECTIONBRUSHGUARD SUN TOP67 - Includes Items 68 - 777673747375687775 736973757071ExistingBrush Guard CageBRUSHGUARD WINDSHIELD79 - Includes Items 80 - 8580818583WindshieldSashStrut828384 StrutFront of VehicleRef Wea 10-5Page T-5Service Parts Manual


WEATHER PROTECTIONTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 75040-G0* SUN TOP KIT (INCLUDES ITEMS 2 -21) ........................................................... 12 27069-G0* SUN TOP ...................................................................................................... 13 75044-G06 HARDWARE KIT (INCLUDES ITEMS 4 - 21)............................................... 14 75045-G05 FRONT <strong>ST</strong>RUT ...................................................................................... 15 75838-G03 REAR <strong>ST</strong>RUT (DRIVER SIDE) .............................................................. 16 75838-G04 REAR <strong>ST</strong>RUT (PASSENGER SIDE) ..................................................... 17 75465-G01 FA<strong>ST</strong>ENING HARDWARE KIT (INCLUDES ITEMS 8 - 21)................... 18 00440-G2 BOLT, 5/16 - 18 X 2 1/4" LG............................................................ 49 00905-G8 LOCK WASHER, 5/16" .................................................................... 410 75048-G01 SPACER, 1/2".................................................................................. 211 00570-G2 WASHER, 5/16"............................................................................... 612 00685-G7 BOLT, 5/16 - 18 X 1 3/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ........................ 413 01110-G03 WASHER, 5/16" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ........................................... 81415 11098-G6 LOCK NUT, 5/16 - 18 (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ................................... 416 00753-G5 SCREW, 1/4 - 20 X 2" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ............................ 217 00753-G6 SCREW, 1/4 - 20 X 2 1/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ...................... 218 01110-G01 WASHER, 1/4" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ............................................. 819 75051-G01 PLA<strong>ST</strong>IC SPACER .......................................................................... 420 00891-G2 LOCK NUT, 1/4 - 20 (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ..................................... 421 19853-G1 END CAP, 1".................................................................................... 22223 75378-G0* SUN TOP CAP (CAMO) (OVER ITEM 1)........................................................... 1242526 19528-G2 REAR VIEW MIRROR KIT (INCLUDES ITEMS 27 - 29) .................................... 127 19496-G1 REAR VIEW MIRROR .................................................................................. 128 19502-G2 SUPPORT BRACKET................................................................................... 129 19527-G1 SCREW, #8 - 32 X 5/8" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ....................................... 130Service Parts ManualPage T-6


WEATHER PROTECTIONReplacement parts for the windshield may be obtained from Eagle Parts, Inc. 1811 Wilkinson Rd. Augusta, GA30904. Telephone (706) 729-9911 or FAX (706) 729-9955* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 75367-G** 3 SIDED SOFT ENCLOSURE KIT (INCLUDES ITEMS 32 - 33)........................ 132 * ENCLOSURE ............................................................................................... 133 * VELCRO....................................................................................................... AR343536 71966-G01 WINDSHIELD KIT (FULL POLYCARBONATE) (REQUIRES SUN TOP KIT) .... 137 71954-G01 WINDSHIELD (FULL) (LEXAN).................................................................... 138 EGWHC12 SASH, 26" LG............................................................................................... 239 EGWHS12 SCREW, 1/4 - 20 X 1 3/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ................................... 240 EGWHG12 WASHER, 1/4" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) .......................................................... 241 EGWHG13 RUBBER GROMET ...................................................................................... 242 EGWHN12 LOCK NUT, 1/4 - 20 (<strong>ST</strong>AINLESS <strong>ST</strong>EEL).................................................. 243 EGWHL14 SAFETY LABEL............................................................................................ 14445 71966-G02 WINDSHIELD KIT (FOLDING POLYCARBONATE (REQUIRES SUN TOP KIT) 146 71955-G01 WINDSHIELD (FOLD DOWN) (LEXAN)....................................................... 147 EGWHC10 SASH, 12" LG............................................................................................... 248495051 71966-G03 WINDSHIELD KIT (FULL ACRYLIC) (REQUIRES SUN TOP KIT) .................... 152 71960-G01 WINDSHIELD (FULL) (ACRYLIC) ................................................................ 15354 71966-G04 WINDSHIELD KIT (FOLDING ACRYLIC) (REQUIRES SUN TOP KIT) ............. 155 71961-G01 WINDSHIELD (FOLD DOWN) (ACRYLIC)................................................... 1565758 74479-G02 BRUSH GUARD KIT (INCLUDES ITEMS 59 - 65) ............................................. 159 74465-G03 BACK............................................................................................................ 160 74459-G03 SIDE (DRIVER SIDE) ................................................................................... 1Page T-7Service Parts Manual


WEATHER PROTECTIONTHE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.61 74460-G03 SIDE (PASSENGER SIDE) .......................................................................... 162 74462-G03 TOP............................................................................................................... 163 00428-G2 BOLT, 3/8 - 16 X 2 1/4" LG........................................................................... 464 00438-G7 BOLT, 5/16 - 18 X 7/8" LG............................................................................ 465 11098-G6 LOCK NUT, 5/16 - 18 ................................................................................... 46667 74496-G0* SUN TOP KIT (WITH BRUSH GUARD) (INCLUDES ITEMS 68 - 77)................ 168 74466-G03 MOUNTING BRACKET ................................................................................ 169 00438-G5 BOLT, 5/16 - 18 X 5/8" LG............................................................................ 470 00565-G8 LOCK WASHER, 5/16" ................................................................................. 471 00532-G3 NUT, 5/16 - 18 .............................................................................................. 472 74497-G0* SUN TOP ...................................................................................................... 173 00559-G7 WASHER, 1/4".............................................................................................. 874 00753-G6 SCREW, 1/4 - 20 X 2 1/4" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ................................... 275 00891-G2 LOCK NUT, 1/4 - 20...................................................................................... 476 00753-G7 SCREW, 1/4 - 20 X 2 1/2" LG....................................................................... 277 74469-G01 SPACER ....................................................................................................... 27879 74542-G01 WINDSHIELD KIT, POLYCARBONATE (WITH BRUSH GUARD)(Replacement Parts available from Eagle Parts, 706-790-6687) ........................ 180 110-735A WINDSHIELD (POLYCARBONATE) ............................................................ 181 EGWHC12 SASH, 26" LG ............................................................................................... 282 110-072E SCREW, 1/4 - 20 X 1/2" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) ...................................... 283 EGWHG12 WASHER, 1/4" (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) .......................................................... 484 EGWHG13 RUBBER GROMET ...................................................................................... 285 EGWHN12 LOCK NUT, 1/4 - 20 (<strong>ST</strong>AINLESS <strong>ST</strong>EEL) .................................................. 2Service Parts ManualPage T-8


WHEELS AND TIRES1 - Includes Items 3, 4, 52 - Includes Items 3, 4, 510 - Includes Items 11, 12, 13(Style of tire may differ from tire shown)513Rotation16412113Page U-1Service Parts Manual


WHEELS AND TIRE<strong>ST</strong>HE USE OF NON U.L. PARTS WILL VOID ANY U.L. LI<strong>ST</strong>ING.When ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 28630-G04 BLACK WHEEL AND <strong>ST</strong>RYKER ® 1 TIRE ASSEMBLY(DRIVER SIDE) (INCLUDES ITEMS 3, 4, 5) ......................................................2 28630-G05 BLACK WHEEL AND <strong>ST</strong>RYKER ® 1 TIRE ASSEMBLY(PASSENGER SIDE) (INCLUDES ITEMS 3, 4, 5)..............................................ARAR3 28630-G01 TIRE, 22 X 9 - 10 <strong>ST</strong>RYKER ® 1 ................................................................... 14 15172-G02 WHEEL RIM, BLACK (4 LUG) ...................................................................... 15 11657-G1 VALVE <strong>ST</strong>EM ............................................................................................... 1678910 28442-G03 BLACK WHEEL AND TURF SAVER ® TIRE ASSEMBLY (ITEMS 11, 12, 13) ... AR11 28442-G02 TIRE, 20 X 10 - 10 TURF SAVER ® .............................................................. 112 15172-G02 WHEEL RIM, BLACK (4 LUG) ...................................................................... 113 11657-G1 VALVE <strong>ST</strong>EM ............................................................................................... 1141516 14723-G1 LUG NUT, 1/2 - 20 .............................................................................................. ARService Parts ManualPage U-2


WINCHNote: Winch shown mounted at front of vehicle.41 - Includes Items 2 - 4452873564241See BODY4044392943Page W-1Service Parts Manual


WINCH3117Front of Vehicle3420272337233612146968 111370Service Parts ManualPage W-2


WINCH47486749516554555253505632665759586460636162Page W-3Service Parts Manual


WINCHWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 74259-G04 WINCH KIT (INCLUDES ITEMS 2 - 44) ............................................................. 12 600792 WINCH ASSEMBLY, T1500 ......................................................................... 13 74271-G01 WINCH MOUNTING TUBE........................................................................... 14 00440-G6 BOLT, 5/16 - 18 X 2 3/4" LG......................................................................... 25 00571-G2 WASHER, 5/16"............................................................................................ 46 00891-G3 LOCK NUT, 5/16 - 18.................................................................................... 27 21317-G1 CLEVIS PIN, 5/8" x 3" LG ............................................................................. 18 21683-G1 COTTER PIN, 15/32" X 2 13/16" LG ............................................................ 1910 74286-G03 REMOTE SOLENOID (INCLUDES ITEMS 11 - 32) ..................................... 111 74256-G02 SOLENOID KIT ...................................................................................... 112 74326-G01 MOUNTING BRACKET.......................................................................... 113 00414-G6 BOLT, 1/4 - 20 X 3/4" LG ....................................................................... 314 23726-G1 SPACER, 1/4" ........................................................................................ 315 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................... 31617 74327-G01 WIRE HARNESS (SOLENOID - BATTERY).......................................... 118 18833-G1 FLEX LOOM, 13" (BULK) ................................................................ 11920 600801 WIRE HARNESS (SOLENOID - RECEPTACLE)................................... 121 20436-G1 FLEX LOOM, 4" (BULK) .................................................................. 12223 600799 WIRE HARNESS (SOLENOID - FRONT) .............................................. 124 18833-G1 FLEX LOOM, 84" (BULK) ................................................................ 125 73235-G01 CONNECTOR.................................................................................. 12627 600798 WIRE HARNESS (SOLENOID - REAR) (INCLUDES 28, 29)................ 128 18833-G1 FLEX LOOM, 49" (BULK) ................................................................ 129 73235-G01 CONNECTOR.................................................................................. 130Service Parts ManualPage W-4


WINCHWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 600482 RECEPTACLE WITH LEADS (GREEN, WHITE, BLACK)..................... 132 * CIRCUIT BREAKER WITH BRACKET................................................... 13334 71489-G01 LABEL (READ IN<strong>ST</strong>RUCTIONS) ................................................................. 13536 00414-G5 BOLT, 1/4 - 20 X 5/8" LG.............................................................................. 237 14390-G4 LOCK NUT, 1/4 - 20...................................................................................... 23839 74289-G01 CONNECTOR MOUNT PLATE .................................................................... 140 00740-G4 SCREW, #10 - 32 x 1/2" LG (<strong>ST</strong>AINLESS <strong>ST</strong>EEL)...................................... 241 00559-G5 WASHER, #10 .............................................................................................. 242 00921-G8 LOCK NUT, #10 - 32..................................................................................... 243 00156-G8 SCREW, #10 - 32 X 1" LG............................................................................ 244 00526-G4 LOCK NUT, #10 - 32..................................................................................... 24546The following items are replacement components for the winch. For service orreplacement parts, contact Superwinch, Inc., Winch Drive, Putnam, CT 06260Phone: (860) 928-7787, FAX: (860) 928-1143Always provide the following information when requesting informationor ordering replacement parts:Winch Part Number: T1500Serial Number: (found on housing)Part Number and Description47 87-10490 KNOB ASSEMBLY, T-SERIES F/W ............................................................. 148 87-22381 TENSION PLATE.......................................................................................... 149 87-23149-05 NUT, HEX, FLANGED, M5 X 0.8.................................................................. 250 89-22291-01 SCREW, <strong>ST</strong> HEX SKY FH, M6 X 1 X 20...................................................... 251 87-22394 BASEPLATE ASSEMBLY, T-SERIES .......................................................... 152 AS REQ’D WASHER, .020" OR .030" THICK ................................................................ A/R53 87-10466 BUSHING, T-SERIES ................................................................................... 1Page W-5Service Parts Manual


WINCHWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.G** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.54 87-23309-01 SET SCREW, M5 X 0.8 X 6.......................................................................... 155 87-22397 DRUM ASSEMBLY....................................................................................... 156 87-10470 DRUM SUPPORT BUSHING ....................................................................... 157 87-33257 DRUM SUPPORT PLATE ............................................................................ 158 87-23030-10 SCREW, <strong>ST</strong> PAN HEAD, M4 X 0.7 X 10...................................................... 459 87-33251 ROTATOR GEAR, T-SERIES....................................................................... 160 87-22380 CARRIER ASSEMBLY, T-SERIES............................................................... 161 87-22396 <strong>ST</strong>ATIONARY GEAR HOUSING ASSEMBLY, T-SERIES .......................... 162 87-33249 MOTOR, 12 VOLT ........................................................................................ 163 87-22401 MOTOR PINION GEAR ................................................................................ 164 1535A WIRE ROPE AND HOOK ASSEMBLY, 5/32" X 25 FEET............................ 165 89-32300 HANDSAVER BAR ....................................................................................... 166 90-22873-03 CIRCUIT BREAKER ASSEMBLY, 12 VOLT, T-SERIES.............................. 167 90-22117 REMOTE CONTROL ASSEMBLY................................................................ 168 92-20172 SOLENOID, 12 VOLT ................................................................................... 269 90-32070 SOLENOID BACK PLATE ............................................................................ 170 90-31079 SOLENOID COVER...................................................................................... 1Service Parts ManualPage W-6


OPTIONS/ACCESSORIESOPTIONS/ACCESSORIESService Parts ManualAppendix A-1


OPTIONS/ACCESSORIESITEM KIT NO. COMMENTSACCESSORY LI<strong>ST</strong> KIT NO. LOCATION IN MANUALASHTRAY KIT .................................................................................75109-G03 ............ See BODYBRUSHGUARD ...............................................................................74479-G02 ............ See WEATHER PROTECTIONBRUSHGUARD SUN TOP ..............................................................74496-G0*............. See WEATHER PROTECTIONBRUSHGUARD WINDSHIELD........................................................74542-G01 ............ See WEATHER PROTECTIONREAR BASKET ...............................................................................71449-G01FRONT BASKET .............................................................................71065-G02HITCH ..............................................................................................74492-G0*............. See BODYGLOVE BOX DOOR ........................................................................75459-G0*............. See BODYGUN HOLDER .................................................................................74365-G01HOUR METER KIT ..........................................................................75114-G06 ............ See ELECTRICAL SY<strong>ST</strong>EMREAR VIEW MIRROR KIT (REQUIRES SUN TOP KIT).................19528-G2 .............. See WEATHER PROTECTIONSOFT ENCLOSURE (3 SIDED).......................................................75367-G0*............. See WEATHER PROTECTIONSUN TOP KIT ..................................................................................75040-G0*............. See WEATHER PROTECTIONSUN TOP CAP (CAMO) ..................................................................75378-G02 ............ See WEATHER PROTECTIONTURN SIGNAL.................................................................................17867-G1 .............. See ELECTRICAL SY<strong>ST</strong>EMWINCH.............................................................................................74259-G04 ............ See WINCHWINDSHIELD KIT (REQUIRES SUN TOP KIT) ..............................71966-G0*............. See WEATHER PROTECTIONWINDSHIELD KIT (FOLD DOWN) (REQUIRES SUN TOP KIT).....71966-G0*............. See WEATHER PROTECTIONAppendix A-2Service Parts Manual


E-Z-GO Division Of Textron, Inc.,1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852TO CONTACT USNorth America:Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175International:Phone: 010-1-706-798-4311, FAX: 010-1-706-771-4609Copyrighted MaterialThis manual may not be reproduced in whole orin part without the express permission ofE-Z-GO Division of Textron, Inc.Technical Communications Department

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