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1st Europe CH - CHAdeMO

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10 th December 2010Masahiro KAWAMOTOYazaki CorporationHigh Voltage Business Division


1. About YAZAKIYazaki Corporation is an independent automotive component maker founded in 1941. As well asautomotive wire harnesses, our core product for which we command a top share in the global market,we develop and manufacture meters, electronic components and a host of other products forautomotive use.High‐VoltageWire HarnessWire HarnessTachographCombination MeterTaxi Meter 4


1. About YAZAKIYazaki provides living environmental equipment, mainly to the Japanese domestic market.5


Life Environment Equipment Sector ProductsAir‐conditioning EquipmentSolar EquipmentGas EquipmentElectric Wire and Cable6


2. DC Charge Coupler History1990's 2009 2010New VersionSince 19931 st EditionDC600V,150ADestination : Japan2 nd EditionDC600V,150ADestination : JapanDC500V,120ADestination : EU,USAugust 2010Certification7


3. DC Charge Coupler1. Rated Current and Voltage: DC120A, DC500V2. Environmental Condition: Temperature Range ‐40~60℃3. Lever assisted insertion4. Capable of 10,000 mating cycles5. Terminals are finger‐proof to prevent contact6. No functional damage after Vehicle Drive‐over testing7. Conforms to the UL2251TUV Certificate Number:J 50187255 0001UL Certificate Number:E176488B8


3‐1. Robust BodyPreviousNewAluminum CasePlastic HousingWe have passed theVehicle Drive ‐over test!Keep functional 9


3‐2. WaterproofPreviousNewSealTo prevent water entry into terminalcrimping area.10


3‐3. New Connection SystemsPreviousNewSlit Terminal• Removal of contamination• Prevent increase of insertion force11


4. AC Charge CouplerSignificant characteristics of AC Charge Coupler1. Rated Current and Voltage: AC20A~30A ,AC100~250V.2. Environmental Condition: Temperature Range ‐40~60℃3. Mating effort is less than 70N4. Capable of 10,000 mating cycles5. Terminals are finger‐proof to prevent contact6. No functional damage after Vehicle Drive‐over testing7. Conforms to the UL2251SAE J1772TUV Certificate Number:J 50186408 0001UL Certificate Number:E176488ASAE J177212


5. Supply Chain5‐1. Global OperationNorth AmericaDetroit, USA[YNA]<strong>Europe</strong>Ovar [PTC], Cologne,ZagrebDevelopment locationProduction locationJapan Haibara[EV System Development Center]North AmericaJuarez, Mexico[AMSJ]<strong>Europe</strong>Ovar, Portugal[YSE]JapanDaito, Hotozawa, Ishimaki13


5. Supply Chain5‐2. Sale Window InformationFrank OrtmannBusiness Development Manager‐ High VoltageYazaki <strong>Europe</strong> LimitedComponents Business UnitRobert‐Bosch‐Strasse 4350769 KölnPhone: +49 ‐ (0)221 ‐ 5 97 99 ‐ 171Mobile: +49 ‐ (0)172 ‐ 34 41 498frank.ortmann@yazaki‐europe.comSandra NeumannSales Support for RFQ’sYazaki <strong>Europe</strong> LimitedComponents Business UnitRobert‐Bosch‐Strasse 4350769 KölnPhone: +49 ‐ (0)221 ‐ 5 97 99 ‐ 184sandra.neumann@yazaki‐europe.com14


5. Supply Chain5‐3. <strong>Europe</strong>an Production OperationAC Coupler SAE J1772:Localization to <strong>Europe</strong> (Portugal) presumably end of 2011 / 2012DC Charge Coupler <strong>CH</strong>AdeMO type:Localization to <strong>Europe</strong> in 2012 pending <strong>Europe</strong>an demand trends15


5. Supply ChainManufacturing Capabilities Yazaki Saltano de Ovar P.E. Lda (YSE)• Established in Jul. 1986• Employees: 1312• Wire Harness Manufacturing• Components Manufacturing• Injection Moulding & Assy• JB, RB/PPSS Meter Assy• Optical W/H, Most & Squibconnectors/HEV• Porto Technical Centre• Data Management• WHE• CAD Systems• Software Development• Digital Factory/JB Layout• Component Design• Manufacturing Engineering1‐Phase Charge Coupler INLETHigh Voltage HarnessBusbar ModuleYazaki Eyelet16


5. Supply Chain5‐3. <strong>Europe</strong>an Production OperationYSEPORTFOLIOAUTOMOTIVE WIRE, PVC & PP (halogen free) insulationInjection Molding CONNECTORS (PBT, PA, HPA) &Battery Fuse TerminalsJUNCTION & RELAY BLOCKS INSTRUMENTS & ModularPERMANENT SLIDING DOORS SYSTEMSHV Products, OPTICAL SYSTEMS ( Wire Harness &Connections), AIR BAG Connectors & AssembliesLV Wire Harness ( Cars, Trucks & Forklifts ), includingPrototype capabilityPTC ‐ ENGINEERING / R&D (CAD Systems, DATAManagement, Component Design, WH Design, CrimpingCentre, Laboratories)17


5. Supply ChainP/N Gender Current Wire Length5‐3.Parts Number / Lead‐TimeWire Spec /Wire SizeSpecificationJEVS G105 ‐ DC Quick Charge Coupler ‐ New versionX1DT0027 Inlet ‐ cap left 1 m 40 sqmm UL/CEX1DT0028 Inlet ‐ cap left 3 m 40 sqmm UL/CEX1DT0029 Inlet ‐ cap left 5 m 40 sqmm UL/CEX1DT0030 Inlet ‐ cap right 1 m 40 sqmm UL/CEX1DT0031 Inlet ‐ cap right 3 m 40 sqmm UL/CEX1DT0032 Inlet ‐ cap right 5 m 40 sqmm UL/CE7335‐8925‐3R Infra 120A 4 m 35 sqmm CE‐Mark7335‐8926‐3R Infra 120A 6 m 35 sqmm CE‐Mark7335‐8927‐3R Infra 120A 8 m 35 sqmm CE‐Mark7335‐8928‐3R Infra 120A 10 m 35 sqmm CE‐Mark7335‐8922‐3R Infra 120A 4.57m (15feet) UL‐Mark7335‐8923‐3R Infra 120A 6.10 m (20feet) UL‐Mark7335‐8924‐3R Infra 120A 7.62 m (25feet) UL‐Mark19


5. Supply Chain5‐3. Parts Number / Lead‐Time• Initial lead time to supply the DC Quick Charger without a confirmedforecast:• Boat shipment:12 weeks• Air freight:8 weeks• To shorten the lead time to 4 weeks we need:- the confirmed forecast from the customer of min. 12 weeks- or a contract to build dedicated safety stock20


Thank you for your attention!21

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