8146 Series - ETA Process Instrumentation

8146 SeriesCONTROLSCONTROL STATION IN POLYESTER RESINCLASSIFICATIONSNEC- Class I, Zones 1 & 2 AEx de IIC T6Class I, Division 2, Groups A,B,C,DClass II, Division 2, Groups F,GClass IIIEnclosure Type 3, 4 & 4X; IP66FILE No. E182378CEC- Class I, Zones 1 & 2 Ex de IIC T6Class I, Division 2, Groups A,B,C,DClass II, Divisions 1 & 2, Groups E,F,GClass IIICSA ENCLOSURES 3, 4 & 4X; IP66CERTIFIED - FILE No. LR99480II 2GEx de IIC T6PTB 01 ATEX 1024II 2D Ex tD A21 IP66, T80˚CIECEXEx de IIC T6Ex tD A21 IP66 T80˚CIECEX PTB 06.0079Ambient Temperature Range+40˚C (+104˚F) Max.–20˚C (–4˚F) Min.Special Temperature Range*+55˚C (+131˚F) Max.–40˚C (–40˚F) Min.*Consult FactoryFeatures:Control and display devices are assembled in aclear layout in 8146 series control stations. Thenumber of installed components depends on thecontrol station size and the space required to fiteach device.• Enclosures in fiberglass reinforcedpolyester (FRP)• 7 basic enclosure sizes• Different enclosure depths• Options:- Flanges-Cover Hinges- Flanged enclosure- Brass plates for metal cable entriesFor entry hardware see pages C37, C39 andC40• Can be combined to larger unitsComponents:-Contact blocks-Pilot lights-Illuminated buttons-Control switches-Ammeters-VoltmetersFor component datasee pages F7-F14 and F37-39.INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357F30

CONTROLS8146 Series Control StationsIN FIBERGLASS REINFORCED POLYESTER (FRP)8082Control Block with actuators7/16"/o.d. 38mmTypical Panel Configurations8010LED Pilot Light8082/8010Illuminated PushbuttonENCLOSURE DIMENSIONS PANEL CONFIGURATIONS CATALOG NUMBERSIZEInchesmmPanel configurationsMaximum quantity of components such as;Contact Blocks 8082, Pilot Lights 8010,and Illuminated Pushbuttons 8082/8010.3 a b c4.43" 4.43" 3.58"112 mm 112 mm 91mmSide facing down4 a b c6.69" 4.43" 3.58"170 mm 112 mm 91mmFig. 3.1AFig. 4.1 Fig.4.2 Fig. 4.38146/5031-3r8146/5041-3rSide facing down5 a b c6.69" 6.69" 3.58"170 mm 170 mm 91mmA A DFig. 5.1 Fig.5.2 Fig. 5.3 Fig. 5.48146/5051-3rSide facing down6 a b c8.94" 6.69" 3.58"227 mm 170 mm 91mmSide facing downAdd to catalog number:A A D DFig. 6.1 Fig.6.2 Fig. 6.3 Fig. 6.4A A D DSpecify side facing down A or D (see above)8146/5061-3rFor dimensional information see page F36F31INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

8146 Series Control StationsCONTROLSTypical Panel ConfigurationsIN FIBERGLASS REINFORCED POLYESTER (FRP)ENCLOSURE DIMENSIONS PANEL CONFIGURATIONS CATALOG NUMBERSIZEInchesmmPanel configurationsMaximum quantity of components such as;Contact Blocks 8082, Pilot Lights 8010,and Illuminated Pushbuttons 8082/8010.7 a b c13.41" 6.69" 3.58"340 mm 170 mm 91 mmFig. 7.1 Fig. 7.28146/5071-3rSide facing downDFig. 7.3 Fig. 7.4DSide facing downAA8 a b c13.41" 13.41" 3.58"340 mm 340 mm 91 mmFig. 8.1 Fig. 8.28146/5081-3rSide facing downDD9 a b c26.83" 13.41" 3.58"680 mm 340 mm 91 mmFig. 9.1Fig. 9.28146/5091-3rSide facing downAAFig. 9.3Side facing downAdd to catalog number:For dimensional information see page F36Specify side facing down A or D (see above)DINNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357F32

CONTROLS8146 Series Control StationsIN FIBERGLASS REINFORCED POLYESTER (FRP)EmergencySTOP (Jumbo)8082Contact Blocks with DoubleMomentary PushbuttonTypical Panel Configurations8008Control Switches8405AmmeterENCLOSURE DIMENSIONS PANEL CONFIGURATIONS CATALOG NUMBERSIZEInchesmmPanel configurationsMaximum quantity of components such as;Contact Blocks 8082, Pilot Lights 8010, IlluminatedPushbuttons 8082/8010, Control Switches 8008and Ammeters 8405.3 a b c4.43" 4.43" 3.58"112 mm 112 mm 91 mmSide facing down4 a b c6.69" 4.43" 3.58"170 mm 112 mm 91 mmFig. 3.2 Fig. 3.3 Fig. 3.4A A AFig. 4.4 Fig.4.5 Fig. 4.6 Fig. 4.78146/5031-3r8146/5041-3rSide facing downA A D D5 a b c6.69" 6.69" 3.58"170 mm 170 mm 91 mmFig. 5.5Fig.5.68146/5051-3rSide facing downDDFig. 6.5 Fig. 6.68146/5061-3r6 a b c8.94" 6.69" 3.58"227 mm 170 mm 91 mmSide facing downAAAdd to catalog number:Specify side facing down A or D (see above)For dimensional information see page F36F33INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

8146 Series Control StationsCONTROLSTypical Panel ConfigurationsIN FIBERGLASS REINFORCED POLYESTER (FRP)ENCLOSURE DIMENSIONS PANEL CONFIGURATIONS CATALOG NUMBERSIZEInchesmmPanel configurationsMaximum quantity of components such as;Contact Blocks 8082, Pilot Lights 8010, IlluminatedPushbuttons 8082/8010, Control Switches 8008and Ammeters 8405.7 a b c13.41" 6.69" 3.58"340 mm 170 mm 91 mmFig. 7.58146/5071-3rSide facing downDFig. 7.6 Fig. 7.77Side facing downAA8 a b c13.41" 13.41" 3.58"340 mm 340 mm 91 mmFig. 8.4 Fig. 8.58146/5081-3rSide facing downDD9 a b c26.83" 13.41" 3.58"680 mm 340 mm 91mmFig. 9.48146/5091-3rSide facing downDFig. 9.5Side facing downAdd to catalog number:For dimensional information see page F36Specify side facing down A or D (see above)DINNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357F34

CONTROLS8146 Series Control StationsPARTS AND ACCESSORIESILLUSTRATION/DESCRIPTIONCATALOG NUMBERILLUSTRATION/DESCRIPTIONCATALOG NUMBERBrass Platesfor FlangePlatesFlangePlatesSize 1in FRPTo bond metal cable glandsfor 8146FlangeSize1 81 460 10 55 02 81 460 33 55 03 81 460 54 55 0Brass Platesfor Enclosureswithout FlangeSidePlates 8146/•03• C/D 81 460 17 55 08146/•04• A/B 81 460 17 55 0C/D 81 460 43 55 08146/•05• A/B 81 460 11 55 0C/D 81 460 22 55 08146/•06• A/B 81 460 22 55 0C/D 81 460 16 55 08146/•071 A/B 81 460 22 55 0C/D 81 460 23 55 08146/•073 & A/B 81 460 39 55 08146/•075 C/D 81 460 42 55 08146/•S71 A/B 81 460 11 55 0C/D 81 460 31 55 08146/•S73 A/B 81 460 38 55 0C/D 81 460 41 55 08146/.081 A/B 81 460 23 55 0C/D 81 460 31 55 08146/•083 & A/B 81 460 40 55 08146/•085 & C/D 81 460 41 55 08146/•0868146/•091 A/B 81 460 30 55 0C1/D1 81 460 10 55 0C2/D2 81 460 31 55 0FlangePlatesSize 2FlangePlatesSize 3CouplingFramesVersions0.11" 2,8mm thick 81 460 01 49 00.23" 5,8mm thick 81 460 04 49 0For Mounting on:Enclosure Sides8146/•051/•052 C/D8146/•061/•062 A/B/C/D8146/•071/•072 A/B/C/D8146/•S71 C/D8146/•081/•082 A/B/C/D8146/•091/•092 A/B/C/D0.11" 2,8mm thick 81 460 05 49 00.23" 5,8mm thick 81 460 06 49 0For Mounting on:Enclosure Sides8146/•073/•075 C/D8146/•S73 C/D8146/•083/•085/•86 A/B/C/D8146/•093/•095 A/B/C/D0.11" 2,8mm thick 81 460 10 49 00.23" 5,8mm thick 81 460 11 49 0For Mounting on:Enclosure Sides8146/•073/•075 A/BSize 0 2.68" x 2.68" 81 460 03 10 0(68 mm x 68 mm)Size 1 5.04" x 2.68" 81 460 01 10 0(128 mm x 68 mm)Size 2 10.47" x 4.96" 81 460 04 10 0(266 mm x 126 mm)Size 3 4.96" x 4.96" 81 460 11 10 0(126 mm x 126 mm)8146/•093 & A/B 81 460 41 55 08146/•095 C1/D1 81 460 40 55 0C2/D2 81 460 41 55 0Flange-enclosure 81 460 32 55 0Entry Hubs8166/11 mounted(see page C1 and C4)8166/11 part only(see page J1)F35INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

8146 Series Control StationsCONTROLSDIMENSIONSC.35"9mm.28"7mmA.28"7mmR6D4.65"118mm6.69"170mmB3.70"94mm4.43"112.5mm.63"16mm3.58"91mm8146/5031 8146/50418146/505•8146/506•8146/507•8146/5S7•Flange option: Add to overall dimensions.FFlange Thickness Dimension F0.11" 2.8mm 0.27" 7mm0.23" 5.8mm 0.39" 10mm8146/508•Available Enclosure Depth (d)Enclosure 1 2 3 4 5 6Sizes 3.58" 5.16" 5.91" 6.73" 7.48" 9.06"91mm 131mm 150mm 171mm 190mm 230mm8146/503• x - - - - -8146/504• x - - - - -8146/505• x x - - - -8146/506• x x - - - -8146/507• x x x - x -8146/5S7• x - x - - -8146/508• x x x x x x8146/509• x x x - x -X indicates depths available.8146/509•INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357F36

CONTROLS8560 Series, FusesOrdering InformationSMALL FUSE BASESCLASSIFICATIONSCECClass I, Zones 1 & 2Ex me II T*Class I, Division 2, Groups A,B,C,DFile No. E182378II 2 GEx e mb IIPTB 99 ATEX 2158UIECExIECEx PTB 06.0056 UMax. Voltage 250 AC/DCAmbient Temperature Range:+70˚C (158˚F) Max.–50˚C (–58˚F) Min.Ambient Temp. Current Temp. ClassesTa ≤56˚ C ≤4.0 A T6Ta ≤70˚ C ≤4.0 A T5Ta ≤46˚ C ≤5.0 A T5Ta ≤70˚ C ≤6.3 A T4*withoutcover8560Small fuse basesAccessoriesIdentification Label (self adhesive)DimensionsquickactingtimelagDescriptionRated CurrentF1withcover...Catalog Number32 mA 8560/51-402350 mA 8560/51-403363 mA 8560/51-404380 mA 8560/51-4053100 mA 8560/51-4063125 mA 8560/51-4073160 mA 8560/51-4083200 mA 8560/51-4093250 mA 8560/51-4103315 mA 8560/51-4113400 mA 8560/51-4133500 mA 8560/51-4143630 mA 8560/51-4153800 mA 8560/51-41731 A 8560/51-41831.25 A 8560/51-41932A 8560/51-42224A 8560/51-42526.3 A 8560/51-4272F...FEATURES:• The small fuse base 8560 Series isdesigned for 250V AC/DC for lowamperage circuits from 32mA to 1.25A inquick-acting characteristic and from 2A to6.3A in time-lag characteristic.• The fuse base is for quick and easysnap-on mounting on DIN rails TS15,TS35 and TS32.• They need to be mounted into “increasedsafety” certified enclosures i.e. the STAHLSeries 8125 or 8146Terminal or ControlEnclosures.Current/time characteristics for fusest (s)51052410523105quick-actingTime - current characteristics32 mA - 100 mA125 mA - 1.25 At (s)51052410523105time -lagTime - current characteristics2 A - 6.3 A22105221052110521105201052-1105201052-11052-21052-3101 1.5 2 3 4 5 6 81101.52 3 4 5 6 8rat2102-21052-3101 1.5 2 3 4 5 6 81101.52 3 4 5 6 8rat210F37INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

8403 Series Ammeters & 8404 Series VoltmetersCONTROLSSelection TableVersion Ammeter Measuring Catalog NumberVoltmeter Range Type no. AssemblyOverload for individual (code forScale order installation)8403Ammeterq 72 mm 2.83"Slide-in Scale8404Voltmeterq 72 mm 2.83"BezelDimensionsdirect measuring 0 -20mA 2 times 8403/2-0.02/0.04 82/0.02/0.040 -1/2A 8403/2-1/2 82/1/20 -4/8A 8403/2-4/8 82/4/80 -10/20A 8403/2-10/20 82/10/200 -15/30A 8403/2-15/30 82/15/300 -25/50A 8403/2-25/50 82/25/50}for current sec 1A 8403/2-1 82/1transformers sec 5A 2 and 5 times overload 8403/2-5 82/5Slide-in scale for 2 times overload orfor ammeters for 5 times overloadindirectmeasuring rangesmeasuring 0 … 1; 5; 10; 15; 20; State measuring25; 30; 40; 50; 60; 75; 100; range150; 200; 250; 300; 500direct measuring 0 -10V 8404/2-10 79/100 -100V 8404/2-100 79/1000 -120V 8404/2-120 79/1200 -150V 8404/2-150 79/1500 -250V 8404/2-250 79/2500 -500V 8404/2-500 79/500Bezel 2.83" x 2.83" 72mm x 72mm 86 038 02 58 7 145(for ammeter 8403 andfor voltmeter 8404)APPROVALSCERTIFIED - FILE LR99480PTB 01 ATEX 2158 UIECExIECEx PTB 06.0017 UAmmeterThe 8403 Series ammeters are used to measurecurrent of a motor supply circuit in a potentiallyexplosive atmosphere.They are moving iron instruments with anaccuracy class 2.5.They are available for direct measuringup to 25 Amps, and for indirect measuringin conjunction with a current transformereither for 1 Amp or 5 Amp secondary current.For indirect measuring slide-in scales areavailable. Ammeter/slide-in scale must havethe same ratio that the CT has. (CTs are notsupplied).A red pointer can be manually adjustedfor quick visual comparison of the actualvalue with the set value.VoltmeterThe 8404 Series of voltmeters are used tomeasure voltage of a motor supply circuit ina potentially explosive atmosphere.They are moving iron instruments with anaccuracy class 2.5.A red pointer can be manually adjustedfor quick visual comparison of the actualvalue with the set value.Both 8403 Ammeters and 8404 Voltmetersare suitable to mount into increased safetyenclosures Series 8125 or 8146.Slide-in scale forammeters with CT8403 Ammeterand Voltmeter8404 with bezelassembly 1458403 AmmeterBezel Assembly 145INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357F38

CONTROLSControl ComponentsOrdering Information8082 LOCKOUT TERMINALDESCRIPTIONCONTACT SYMBOLIECNEMAINDIVIDUALORDERCATALOGNUMBERAPPROVALSFILE No. E182378PTB 00 ATEX 1031UIECExIECEx PTB 06.0011 UThe lockout Terminal 8082/1-1-01 has one NCcontact and is operated by the black lever. It isalso lockable with a padlock.Each block is made of polyamide and designedto contain an internal explosion.The terminals are designed to increasedsafety “e” requirements.LockoutTerminal, 1 NCTechnical DataRated VoltageContinuous CurrentTerminalsMechanical LifeElectrical LifeHousing MaterialContact MaterialLowest EnergyNEC/CEC IEC600VAC 500VAC10A6A12AWG 2.5mm 2≥ 10 6 operations≥ 10 6 operationspolyamidesilver plated50mA. @ 12VAC/DC** For lower energy use gold plated contacts, available on request.8082/1-1-01F39INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357