RZ-8 Seiter Engl. 09 - Udo Plante GmbH
RZ-8 Seiter Engl. 09 - Udo Plante GmbH
RZ-8 Seiter Engl. 09 - Udo Plante GmbH
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EDT Electrodes<br />
Hollow Copper Profile Electrodes<br />
Pin Electrodes<br />
Hollow copper profile electrodes and pin electrodes for<br />
Electrical Discharge Texturing (EDT) machines of the Herkules,<br />
Kleinknecht and Waldrich Siegen companies<br />
Variable lengths, materials and sealants<br />
Optimum conductivity for any type of requirement<br />
Highest quality warranty according to international standards<br />
www.udoplante.com
The World of EDT Electrodes<br />
<strong>Udo</strong> <strong>Plante</strong> <strong>GmbH</strong> is among the world<br />
leaders in the production of electrodes for<br />
roll texturing machines.<br />
Ever since in 1996 we have been supplying<br />
high quality electrodes to leading operators<br />
of EDT roll shop. The product range<br />
includes copper hollow profile electrodes<br />
and pin electrodes in a variety of different<br />
grades and dimensions.<br />
<strong>Udo</strong> <strong>Plante</strong> <strong>GmbH</strong> offers consultation and<br />
service for EDT electrodes worldwide.<br />
Publication of the photo<br />
on the left with the kind permission<br />
of H. Kleinknecht & Co. <strong>GmbH</strong><br />
CE hollow copper profile electrodes in a variety<br />
of different lengths and material grades<br />
Hollow profile electrodes without sealants, with<br />
firmly bonded polyurethane sealants and with<br />
attachable multiple use NB rubber sealants<br />
Transparent protective coating<br />
made visible under ultraviolet light<br />
Hollow copper profile electrode IN
Hollow Copper Profile Electrodes CE<br />
<strong>Udo</strong> <strong>Plante</strong>n <strong>GmbH</strong> supplies hollow copper<br />
profile electrodes for EDT machines made<br />
by Herkules, Kleinknecht and Waldrich<br />
Siegen in any required length.<br />
The Product Range:<br />
E-Cu, SE-Cu, OF-Cu<br />
For normal applications the electrodes for<br />
EDT machines are made of EC-U material.<br />
In the case of highly sensitive texturing<br />
processes it may make sense or even be<br />
imperative to use higher quality materials<br />
such as SE-Cu or OF-Cu.<br />
3 Performance Grades<br />
<strong>Udo</strong> <strong>Plante</strong> <strong>GmbH</strong> meets these requirements<br />
with a range of 3 performance<br />
grades depending on the sensitivity of<br />
the EDT process and the quality demanded<br />
by the customer.<br />
Standard Performance 1CE<br />
1 CE electrodes consist of electrolytically<br />
refined, oxygen-containing copper with a<br />
high conductivity of at least 57 m/Ω mm 2 .<br />
1 C E 010<br />
0 - - -<br />
Advanced Performance 2CE<br />
2 CE electrodes consist of high purity<br />
deoxidized copper with a low residual<br />
phosphorous content and a high conductivity<br />
of at least 58 m/Ω mm 2 .<br />
2 C E 010<br />
0 - - -<br />
All CE electrodes are<br />
hardstamped with the UP logo.<br />
High Performance 3CE<br />
3 CE electrodes consist of high purity,<br />
non-deoxidized, oxygen-free copper that<br />
contains no elements that can be vacuumvaporized<br />
and has a high conductivity of<br />
up to 59 m/Ω mm 2 .<br />
3 C E 010<br />
0 - - -<br />
CE electrode<br />
Higher demands –<br />
higher quality<br />
In normal applications the standard<br />
performance electrodes are<br />
sufficient for the EDT machines.<br />
The utilization of higher quality<br />
electrodes is required in highly<br />
sensitive texturing processes.
4<br />
Sealants for Hollow Copper Profile Electrodes CE<br />
Firmly bonded<br />
polyurethane sealant<br />
Performance<br />
Attachable NB rubber<br />
multi-use sealants<br />
Type of Electrode<br />
Sealant<br />
Length<br />
Sealants<br />
There are two different types of sealants to<br />
choose from for the hollow copper profile<br />
electrodes:<br />
• CE1 attachable NB rubber multi-use sealants<br />
2 C E11 0 0 - - -<br />
• CE2 firmly bonded polyurethane sealants<br />
2 C E21 0 0 - - -<br />
• CE0 no sealants<br />
2 C E01 0 0 - - -<br />
Electrode Lengths<br />
Hollow copper profile electrodes can be supplied<br />
in all the lengths required for Waldrich Siegen<br />
EDT machines.<br />
Standard lengths are 100 mm, 130 mm<br />
and 150 mm.<br />
2 C<br />
E01 0 0 - - -<br />
Ordering Code for CE Electrodes<br />
This example shows the easy use of the right code<br />
for a precise and error-free order:<br />
1 C E 0100-<br />
--
Hollow Copper Profile Electrodes IN<br />
Closure:<br />
either bonded or soldered<br />
NEW<br />
All types of<br />
electrode ends<br />
are reusable.<br />
Type of electrode<br />
Sealant<br />
Length<br />
IN Electrodes<br />
With IN electrodes it is possible to re-use the<br />
residual ends. They are newly soldered to<br />
hollow copper profile electrodes.<br />
• IN 1 attachable NB rubber multi-use sealants<br />
• IN 2 firmly bonded polyurethane sealants<br />
• IN 0 no sealant<br />
Ordering code for IN Electrodes<br />
Here’s how simple the coding is for a precise<br />
and error-free order:<br />
2 I N 1102-<br />
--<br />
Performance<br />
2 I N1 1 0 2 - - -<br />
2 I N2 1 0 2 - - -<br />
2 I N0 1 0 2 - - -<br />
IN electrode<br />
All IN electrodes are hard stamped with the UP logo.<br />
5
Higher demands –<br />
higher quality<br />
The protective layer consists of<br />
a flexible, transparent protectivepaint<br />
made from modified silicon<br />
resin. It meets the high demands<br />
of the US and British defense<br />
specifications. Approvals by the<br />
British Ministry of Defense (MOD)<br />
DEF STAN 59/47 – as well as by<br />
the relevant test laboratories (UL)<br />
QMJU2 – have been obtained.<br />
6<br />
Performance<br />
Pin Electrodes PE<br />
<strong>Udo</strong> <strong>Plante</strong> <strong>GmbH</strong> supplies pin electrodes<br />
for EDT machines of the Herkules company<br />
in all required lengths.<br />
Pin electrodes are made from a specially<br />
modified alloy with tightly restricted analysis<br />
tolerances. These electrodes have<br />
met the quality assurance standards according<br />
to DIN EN ISO 9001.<br />
The additional machining process is performed<br />
on highly advanced CNC machines,<br />
in accordance to the quality management<br />
system DIN EN ISO 9002.<br />
Electrodes can be supplied in any length<br />
and diameter to meet the specific needs of<br />
a particular Sarclad and Herkules EDT<br />
machine.<br />
The standard length amounts to 126 mm.<br />
4 P E31 2 6 - 9 5<br />
Type of electrode<br />
Paint<br />
Length<br />
Protective Coating<br />
The working section of the electrode is<br />
coated with a protective paint. Good dielectric<br />
properties at all frequencies, according<br />
to DEFSTAN59-4/2 Annex C, characterize<br />
the electrodes. The thickness of the<br />
protective coating ranges between 25 and<br />
50 microns.<br />
4 P E31 0 0 - 9 6<br />
Protective coating made visible<br />
under ultraviolet light<br />
Ordering code for PE Electrodes<br />
Here’s how simple the coding is for a precise<br />
and error-free order:<br />
4 P E31 26- 95<br />
Diameter
Materials, Dimensions, Weights<br />
Copper hollow profile electrodes CE/IN, Cu grades<br />
Survey of materials<br />
All CE and IN copper hollow profiles are extruded and drawn.<br />
All materials are free of Beryllium.<br />
Description<br />
Material number<br />
Electrical conductivity<br />
Min. Cu content 1<br />
Dimensions CE<br />
Dimensions IN<br />
Length CE<br />
150 mm<br />
130 mm<br />
120 mm<br />
100 mm<br />
Pin Electrodes PE<br />
Survey of materials<br />
495<br />
429<br />
396<br />
330<br />
Composition (weight %)<br />
Physical properties<br />
Density<br />
Melting range<br />
Modulus of elasticity<br />
Thermal conductivity<br />
Weight 2 in g/piece<br />
Coefficient of thermal expansion<br />
Electrical conductivity<br />
Spec. electrical resistance<br />
old<br />
new<br />
m<br />
Ω · mm 2<br />
%<br />
mm<br />
mm<br />
°C<br />
m<br />
Ω · mm2 kg<br />
dm 3<br />
kN<br />
mm 2<br />
W<br />
m · K<br />
1<br />
K<br />
min. 57<br />
Length IN<br />
72 mm<br />
102 mm<br />
E-Cu SE-Cu<br />
4 P E31 0 0 - 9 6<br />
CR021A<br />
99,90 1 99,95 1<br />
Cu Rest<br />
Sn<br />
4,50 — 5,50<br />
P<br />
0,15 — 0,25<br />
Others<br />
max. 0,5<br />
Ω · mm<br />
m<br />
2<br />
1CE / 1IN 2 CE / 2IN 3 CE / 3IN<br />
8,8<br />
910 — 1040<br />
115<br />
75<br />
- 6<br />
18,5 · 10<br />
9,5 — 10,5<br />
min. 58 min. 58<br />
45 x 12 x 4 x length<br />
75 x 16 x 5,5 x length<br />
Weight 2 in g/piece<br />
527<br />
620<br />
0,<strong>09</strong>5 — 0,105<br />
OF-Cu<br />
Cu-HCP Cu-OFE<br />
3<br />
1 incl. Ag<br />
CR0<strong>09</strong>A<br />
99,99 1<br />
2 approximate weight<br />
3<br />
left open<br />
length tolerance +1 – 0 mm<br />
sawed at a right angle and cleanly deburred<br />
7
8<br />
H. Kleinknecht & Co. <strong>GmbH</strong> from<br />
Siegen has equipped a total of more<br />
than 250 roll grinding machines in different<br />
control variations and from<br />
several manufacturers (e.g. Waldrich,<br />
Voith, Naxos, Herkules, Meuselwitz).<br />
With the Kleinknecht know-how from<br />
more than 6 decades of working on<br />
roll grinding machines and the supply<br />
of more than 60 EDT controlsystems<br />
H. Kleinknecht & Co. <strong>GmbH</strong> is among<br />
the leading suppliers of control<br />
systems in these areas.<br />
Operators of roll grinding and EDT<br />
machines rely on first-class service as<br />
well as a secure long-term supply of<br />
spare parts.<br />
EDT-Electrodes<br />
Consulting & Sales<br />
Manufacturer<br />
Angermunder Straße 270 d<br />
47269 Duisburg<br />
Germany<br />
phone +49 203 76 67 33<br />
fax +49 203 76 67 34<br />
mobil +49 171 4 70 74 44<br />
info@udoplante.com<br />
www.udoplante.com<br />
EDT-Electrodes<br />
Consulting & Sales<br />
American Anodes, LLC<br />
4029 Fairman Street<br />
Lakewood, CA<br />
USA<br />
phone +1562-881-33 30<br />
fax +1562-420-65 96<br />
info@american-anodes.com<br />
www.american-anodes.com<br />
Our partner:<br />
H. Kleinknecht & Co. <strong>GmbH</strong><br />
Eiserntalstraße 358<br />
57080 Siegen-Eisern<br />
Germany<br />
phone +49 271 39 83 - 0<br />
fax +49 271 39 83 -100<br />
vertrieb@kleinknecht.de<br />
www.kleinknecht.de