ELGEF Plus - Plastic Systems

ELGEF ® Plus electrofusion system
My system my partner my plus
¥ ‡
Piping Systems

ELGEF Plus
is the electrofusion
system for pressurised
piping systems from
Georg Fischer.
Convincing due to its
pioneering modular
concept.
2
ELGEF Plus showing the way
So a decision has been made to use
plastics for the piping system? Then
without doubt our complete polyethylene
system provides the perfect choice!
Each single part has been developed to
mix and match effectively and convincingly
with all other system components.
Whether for gas, water or other pressurised
piping, above or below ground –
ELGEF Plus is the exact answer.
The unique versatility of our fittings and
saddles has made us the worlds leading
supplier of plastic piping systems.
Our far-reaching and applications-led
assortment of components includes, in
addition to the modular electrofusion
system, a comprehensive range of
spigot end fittings. We provide marketoriented
solutions utilising high quality
products.
¥ ‡

ELGEF Plus – the system with added value
The strength of ELGEF Plus lays in its
modular concept. Each individual fitting
and saddle is made to match and when
put together form reliable leak-proof
connections.
Outstanding customising possibilities
with ELGEF Plus together with its wide
flexibility produce convincing and
decisive customer benefits.
Many different end combinations can be
devised using just a few products.
¥ ‡
Another hallmark of the ELGEF Plus
modular concept is its limited stock
requirement.
As only a small number of fittings and
saddles constitute the system, warehouse
costs are low. This attractive feature
reflects most positively on associated
expenses.
If necessary, installation engineers can
create their own tailor-made solutions
on-site – quickly and with full flexibility.
ELGEF Plus
Everything is made
to match.
3

ELGEF Plus
electrofusion couplers
join all PE pressure
pipes and spigot
fittings quickly and
reliably.
A new design for electro-
1 fusion couplers in the
medium size ranges
Electrofusion couplers
2 for large diameter
pipes
Electrofusion couplers
3
with integrated clamps
for sizes up to d63 mm
4
ELGEF Plus electrofusion coupler the safe conn
1
Your system
ELGEF Plus electrofusion couplers are
available in the size range from d20 to
d500 mm.
Couplers are grouped into various size
ranges. In this way, individual requirements
can be satisfied according to size
considerations.
In the smaller sizes a coupler is available
which especially fulfils service line conditions.
Couplers up to d63 mm can be
easily matched with all Georg Fischer
threaded transition adapters.
The pipe-in-pipe technology used for
large couplers compensates for large
differences in pipe outside diameter
tolerances. The possible large clearance
fit permits an easy assembly and can
accommodate the pipe ovality often
found in practice.
The optimised use of material during
the manufacture of the couplers has a
decisive and important environmental
advantage.

ection
2
What is gained!
A covered coil winding design prevents
any contact between medium and resistance
wire. Therefore, the entire piping
system has identical surface properties
throughout. The coupler design concept
provides an installation-friendly assembly.
Large inside diameter, easy-to-hold
form as well as integrated clamps. Latest
requirements have been closely considered
when planning each size range.
An even distribution of thermal penetration
over the entire fusion zone is assured
by the dynamic pitch technology of the
heating coil.
3
Your benefits
Easy assembly due to the tapered socket mouth
Each electrofusion socket has a smooth inside
surface with a protected resistance wire permitting
a thorough and simple removal of possible
on-site contamination
The dynamic pitch of the heating coil results in
optimum joint quality
Clear identification with large and easily understandable
product marking
Large and effective fusion area for full safety
Integrated clamps up to d63 mm for fast and
safe jointing
Removable centre stop up to d¢60 mm – a coupler
for all applications
5

ELGEF electrofusion
fittings convincingly
satisfy all demands
with their attractive
practical advantages
and ease-of-assembly.
They can be used
without any reservation
together with any
other ELGEF Plus
modular product.
6
ELGEF Plus electrofusion fittings
2
Your system
The electrofusion fitting programme is
unique for two reasons. Firstly, due to
the complete range of elbows, tees,
reducers and end caps extending from
d20 to d250 mm. Secondly, because
of the unlimited possibilities offered
when combining such fittings in the sizes
d20 to d63 mm with modular transition
adapters. On top of this, the harmonised
design of the complete range of fittings
easily meets the demanding requirements
of the user.
1
3
the attractive
Directional control
The advantages of using electrofusion
fittings are now offered up to d250 mm.
From the wrapping directly onto the
prepared pipe end. One fitting, one joint
and the direction can be reset. On-site
cleaning becomes unnecessary due to
the care and attention taken during
manufacture and the sealed packaging
used for all fittings.
A complete installation in the sizes
between d20 and d63 mm can be easily
pre-assembled without any difficulty
using the integrated clamps. The jointing
procedure is then completed when everything
is in its final position. The threaded
adapters are screwed into position
and then the direction chosen using the
fitting. This is a crucial advantage in
difficult conditions.
¥ ‡

partner
Your benefits
Single source supplier – complete range
even up to the very largest dimensions
Extensive variety of combination possibilities
and ease-of-assembly with the
modular transition adapters
Easy user-friendly pre-assembly due to
integrated clamps up to d63 mm
Highly automated manufacturing and
process technology for flawless products
Tees may be connected using couplers
or reducers
¥ ‡
1
2
3
Design of small and medium size
ranges
Upon request supplied in kit form.
The third electrofusion outlet
90° elbow as an example of extensive
assortment
7

ELGEF Plus branch fitting
ELGEF Plus branch
fitting – the userfriendly
solution for
new installations
or network extensions
in gas and water
distribution systems.
For non-pressure
applications – simply
use a normal drill.
1
2
1 Cutter
2
3
8
Different connection
possibilities
Tapping tool
Sub-assemblies
4 can be easily
prepared in advance
Branch fittings
5 for user-friendly
solutions
6
Unlimited possibilities
The ELGEF Plus branch fitting offers a
user-friendly solution for new installations
or network extensions.
Whether new installation, subsequent
tie-in of mains or service line, hydrant
connection, rehabilitation or repair
work – our branch fittings are faster and
easier to use than standard tees.
Branch fittings provide considerable
savings with respect to material
and overall costs.
3
Why is this?
To begin with coiled pipes are laid without
any disruption. Then the branch
fitting is mounted and the connection for
the non-pressure or pressurised pipe
completed. At the same time, the electrofusion
outlet simplifies the workload
considerably. As a result, the system
offers maximum flexibility and economyof-use.
Naturally, all of this has a minimising
effect on total time consumed as
well as final costs.
Save time and money –
with ELGEF Plus branch fittings.
Tooling
The tapping tool is suitable for working
pressures of up to 16 bar water or
10 bar gas.
The various flange or sleeve adapters for
spigot ends produce a flexible, modular
tool for polyethylene piping systems.
The extensive range of adapters and
cutters enables the tapping tool to be
used on steel as well as cast-iron pipes
and also with standard cutters.
¥ ‡

5
Your benefits
Branch fittings can be installed and tapped through
under live mains conditions. In other words, the main
line must not be shut-down or by-passed as when using
tees
Less fittings required resulting in savings with material
costs
Minimal installation costs due to easy and fast working
practices
Conventional tapping procedures, the use of existing
tooling is possible
Integrated clamp for the branch outlet
¥ ‡
4
the flexible solution
6
9

ELGEF Plus modular
saddles offer the ideal
connection for all
purposes.
Greater possibilities,
increased flexibility, less
stock – a contradiction?
Not with the ELGEF Plus
modular system.
10
ELGEF Plus Saddles the convincing variations
Your system
ELGEF Plus modular saddles comprise a
complete product package – tapping
saddles, tapping saddles with Gas-Stop,
under-pressure tapping valves, stop-off
saddles, repair saddles and spigot
saddles. A complete modular system.
There is also the branch fitting – also
termed saddle – as the active heart of
our modular system. All requirements are
covered with just a few components.
Your application
When extending or replacing existing
distribution networks maximum flexibility
can be assured with the use of our
ELGEF Plus modular saddles.
The saddles can be used equally well
for water distribution networks up to 16
bar or for gas distribution purposes up
to 10 bar working pressure as well as for
1
a large variety of industrial applications.
A complete saddle connection can be
completed at full working pressure or
under non-pressure conditions.
¥ ‡

All saddle sizes from d40 to d250 mm are supplied with bottom
saddle to ease assembly.
1
The branch saddle as heart
of the modular system
Your benefits
Complete system contains limited parts
Reduced stock volume with savings of up to 50%
360° rotation of outlet permits infinitely variable
positioning and wide freedom of movement during
assembly
Vertical or horizontal fixation possible – exactly as site
conditions dictate
Easy, flexible and fast attachment, therefore, substantially
lower costs
¥ ‡ 11

The ELGEF Plus transition
range offers many
practical solutions with
just a few components.
ELGEF Plus transition adapters
Your system
The unique ELGEF Plus modular range of
transition fittings permits wide product
utilisation but is, nevertheless, limited to
just a few component parts:
Transition couplers, 45° and 90° transition
elbows, transition tees and transition
reducers. All bodies are available either
in brass or stainless steel with male or
female threads and also with a loose
collar. Therefore, one can pre-decide
which fitting and transition should taken
from stock and be combined together
for particular on-site applications.
Of course, each individual fitting and
transition combination is available as
a separate kit.
12 ¥ ‡
1
the unlimited c

onnections
2
Your application
All components that enable a transition
from metal to polyethylene pipes to
be made form a very important part of
any gas and water distribution network.
They are frequently used as tie-ins for
polyethylene piping in existing systems.
Also for repair work. Additionally, water
meters can also be installed in an uncomplicated
and reliable manner using
such transitions.
The ELGEF Plus rotating transition enable
pumps and metal flow control valves to
be connected easily and without complication
to fixed line components even
under difficult on-site conditions.
¥ ‡
Your benefits
Modular concept – diverse – only a few parts
Matching, fully interchangeable fittings and
transitions
Low costs due to minimised stock volume
Brass and stainless steel transition adapters are
available
Rotating transition adapters provide easy
installation
1
Transition coupler
Transition fittings
2 (90° and 45° elbows,
90° tees and reducers)
13

The range of MSA
control units offers
ideal on-site technology
for all installers,
utilities or system
operators.
Our MSA control units
offer comprehensive
solutions from joint
data recording to the
highly-sophisticated
Pipe-Win-Weld computing
software.
14
2
3
MSA fusion control units the reliable partners
1
Your MSA control units
Complex demands with respect to
today’s electrofusion technology for gas
and water distribution networks are
entirely fulfilled by MSA control units.
These units are valued because of their
user-friendliness, easy handling and
especially their performance. For each
application, whether MSA 200, 250,
300, 350 or 400, one can choose exactly
which unit is needed – no more, no less.
Robust cast aluminium housing, close
attention to quality during manufacture,
careful selection of components, low
overall weight and latest technology –
are offered by all of these control units.
Your application
MSA 200: A 40 volt version which is
limited to just what is absolutely necessary.
Manual input of fusion time. An
ideal unit for price-conscious companies.
MSA 250: This control unit is a complete
all-rounder. Fusion data input either
by barcode reader pen or, as an alternative,
manually. The menu guide is
straight forward and language-free.
The in-built high frequency transformer
reaches top output even at poor generator
performance levels. Simple and
strong. The 11.5 kg light-weight partner
for daily use.
MSA 300: In addition to the functions of
the MSA 250, this unit contains a 24
language menu guide. This reliable control
unit is in daily use from China to
Chile. It bridges-over on-site multi-cultural
language barriers and oversees each
joint safely and reliably. The unit indicates
status and any possible faults as
a visible text and supports an efficient
work flow on site.
MSA 350: The unit with a fusion data
recording option. In gas distribution
circles, fusion data recording forms an
important milestone towards successful
co-operation between installer and net-

4
work operator. In addition to the functions
of the MSA 300, the MSA 350 has
a memory storage capability for 800
fusion records. The Pipe-Win-Weld
software provides active support for the
evaluation of all data and with the configuration
of the unit. Barcodes can be
created to control procedures, limit operator
access and allocate individual
order numbers on the retrievable data.
A choice can also be made to pre-set
and optimise all process functions either
on-site or beforehand in the comfort of
an office.
MSA 400: This unit combines all the
features of the MSA 350 but also
provides full traceability for all associated
pipeline components. In the future,
traceability of on-site process procedures
and all components will play an
important part in the cooperation between
manufacturer, installer and operator.
Regulations will also cover the limitation
of unit usage to qualified personnel,
require continuous data recording
and management as well as more innovative
solutions in control unit technology.
Already the MSA 400 electrofusion
control unit with traceability function, in
co-operation with the matching Pipe-
Win-Weld operational software, provides
a complete solution for the management
of these tasks. Configure all
operating procedures according to individual
wishes and achieve highest levels
of safety for the distribution network.
Your benefits
Top quality electronic components
Multi-purpose solutions.
1 Back row: MSA 200 and
MSA 250
Front row: MSA 300, 350, 400
Maximum performance also by fluctuating
generator performance
Low weight and easy handling
2
3
4
5
6
5
6
Complete management of
traceability and process data
Create individual barcodes
Data processing via interface
or data carrier
Perfect sorting and filtering
of data with Pipe-Win-Weld
Easy addition of supplementary
data
24 languages (MSA 200, 250 without menu languages)
Individual solutions and concepts
In-series jointing possible
15

1
Georg Fischer spigot
fittings provide a
natural extension to the
ELGEF Plus electrofusion
programme.
Proven technology with
a broad and diversified
range.
16
Spigot fittings the proven technology
Your system
The extensive spigot fitting range from
Georg Fischer is the natural complement
to the ELGEF Plus electrofusion programme.
Elbows, tees, reducers, end caps
and flange adapters in the sizes from
d20 to d500 mm are all available.
These spigot fittings can be easily combined
with ELGEF Plus electrofusion
couplers or fittings. Thereby, the fittings
illustrate their pronounced diversity.
The variety and range are attractive for
those important applications. Additionally,
reducers and reduced outlets can
prove irreplaceable under difficult
conditions.
So much is certain
The well-known and well-proven
spigot fitting is, as before, technically
up-to-date.
Decades of injection moulding experience
in combination with latest processing
technology place our products
at the peak of quality.
The exclusive use of high-grade PE ¢00
material assures an efficient utilisation
3
even under demanding conditions.
Wallthicknesses in SDR 1¢ and from
d90 mm also in SDR ¢7/¢7.6 provide
sufficient scope for detailed network
design.
¥ ‡

2
¥ ‡
Your benefits
Wide assortment of fittings and sizes
High quality manufacturing
Wide range with
1 respect to diameter
and outlet
For example, end
2 caps extend from d20
to d500 mm
3
Typical fitting types
Full compatibility with existing piping from PE 63, PE 80 and PE ¢00
Long spigot end versions are suitable for both electrofusion and butt fusion jointing –
assuring on-site flexibility
Individually wrapped in PE foil to protect against on-site contamination
17

We do more for our customers!
High level technical
production methods
produce decisive
benefits.
Highest standards of
quality are therefore
fulfilled.
Our production facilities are
ISO 900¢ certified
Environment management
implies the professional treatment
of environmental issues.
A certification to ISO ¢400¢
is just the start. Continual selfevaluation
and improvement
is a further obligation.
18
Modern production techniques and
highest quality levels
Create satisfying customer-focused
benefits. The acknowledged target of
Georg Fischer.
How can we achieve this?
Our sophisticated and highly technical
production methods assure top levels of
quality. In all respects. It also greatly
simplifies logistics. Any possible product
contamination is avoided. Additionally,
the fully-automatic manufacturing process
completely eliminates inadvertent
faults. The high quality level is under
constant supervision.
Just-in-time delivery and, last but not
least, a good price are additional
benefits of the fully automatic manufacturing
process.
Local presence and advice –
worldwide.
Competent practice-related operator
training and close customer support are
important success factors. In addition to
top grade products, we offer a first class
customer-focused service. Georg Fischer
are very active on a global basis with
sales organisations in 24 different countries
and production locations in North
America, Asia as well as Europe. We are
represented in a further 40 countries
through well-trained distributors and
partners. Therefore, from the planning
stage to realisation a close and intensive
customer support is assured by our local
specialists.
And this throughout the world.
1
Competent training
Our intensive training courses give the
user a chance to receive the knowledge
and skills required for all piping system
products. For example, we offer such
courses in our Training Centre in Schaffhausen.
The courses can also be implemented
in one of our sales companies or
on the premises of one of our partners
or distributors based around the world.
Request full details of our comprehensive
training programmes.
2
¥ ‡

www.piping.georgfischer.com
Visit our Internet web-site 24 hours
around the clock and download the
latest informative up-date from Georg
Fischer. The current status of an order
or additional information about product
availability can also be obtained at
the same time.
¥ ‡
3
Your plus ELGEF Plus
Customising – tailor-made solutions
for our customers
Georg Fischer provides permanent solutions
to practice-related problems. Special
customer-oriented solutions as well
as diverse tailor-made products trimmed
to particular needs can also be realised.
Single sourcing
We can provide the most versatile product
packages. Our sales companies
and distributors will be pleased to assist.
A worldwide market support is assured.
Your benefits
State-of-the-art technology
Technically advanced production methods
Full traceability of all PE components in accordance
with ISO 12 176
Continuously supervised high-grade product quality
Global presence
Tailor-made customer-focused solutions
Product packages – all from one supplier
Georg Fischer provides attractive benefits!
1
2
3
Worldwide advisory
service
In-house training,
worldwide
On-line information
19

The technical data are not
binding. They are not
warranted characteristics and
are subject to change. Please
consult our General Conditions
of Supply.
Global presence
¥ ‡
Piping Systems
A Georg Fischer Rohrleitungssysteme GmbH, Sandgasse 16, 3130 Herzogenburg, Tel. +43(0)2782/856 43-0, Fax +43(0)2782/856 64, e-mail: office@georgfischer.at
AUS George Fischer Pty Ltd, 186–190 Kingsgrove Road, Kingsgrove NSW 2008, Tel. +61(0)2/95 54 39 77, Fax +61(0)2/95 02 25 61
B/L Georg Fischer NV/SA, Digue du Canal 109-¢¢¢ — Vaartdijk 109-¢¢¢, 1070 Bruxelles/Brüssel, Tél. +32(0)2/556 40 20, Fax +32(0)2/524 34 26
e-mail: info.be@be.piping.georgfischer.com
BR George Fischer Ltda, Av. das Nações Unidas 21689, 04795-100 São Paulo, Brasil, Tel. +55(0)11/5687 1311, Fax +55(0)11/5687 6009
CH Georg Fischer Rohrleitungssysteme (Schweiz) AG, Amsler-Laffon-Strasse ¢, Postfach, 8201 Schaffhausen, Tel. +41(0)52 631 30 26, Fax +41(0)52 631 28 97
e-mail: info@rohrleitungssysteme.georgfischer.ch
CHINA Chinaust Plastics Corp. Ltd., Songlin Dian, Zhuo Zhou City, Hebei Province, P.R. China, 07276¢, Tel. +86 3¢2 395 2000, Fax +86 3¢2 395 2222
e-mail: info@chinaust.com
D Georg Fischer GmbH, Daimlerstraße 6, 73095 Albershausen, Tel. +49(0)7161/302-0, Fax +49(0)7161/30 2 259
e-mail: info@georgfischer.de, Internet: http://www.rls.georgfischer.de
DK/IS Georg Fischer A/S, Rugvænget 30, 2630 Taastrup, Tel. +45 70 22 19 75, Fax +45 70 22 19 76
e-mail: info@dk.piping.georgfischer.com, Internet: http://www.georgfischer.dk
E Georg Fischer S.A., Alcalá, 85, 2 a , 28009 Madrid, Tel. +34(0)9¢/781 98 90, Fax +34(0)9¢/426 08 23
e-mail: info@georgfischer.es
F George Fischer S.A., 105–1¢3, rue Charles Michels, 93208 Saint-Denis Cedex 1, Tél. +33(0)1/49 22 ¢3 4¢, Fax +33(0)¢/49 22 ¢3 00, e-mail: info@georgefischer.fr
GB George Fischer Sales Limited, Paradise Way, Coventry, CV2 2ST, Tel. +44(0)2476/535 535, Fax +44(0)2476/530 450
e-mail: info@georgefischer.co.uk, Internet: http://www.georgefischer.co.uk
George Fischer Castings Ltd, Norse Road, Bedford MK41 7QN, Tel. +44(0)¢234/355 291, Fax +44(0)¢234/328 570
GR Georg Fischer S.p.A., Athens Branch, 101, 3rd September Str., 10434 Athen, Tel. +30(0)1/882 0491, Fax +30(0)1/881 0291, e-mail: info@piping-georgfischer.gr
I Georg Fischer S.p.A., Via Sondrio 1, 20063 Cernusco S/N (MI), Tel. +3902/921 861, Fax +3902/921 407 85-6, e-mail: office@piping.georgfischer.it
Alprene S.r.l., Via Bonazzi, 32, Castel Maggiore, 40013 Bologna, Tel. +39051/63 24 211, Fax +39051/63 24 213, e-mail: info@alprene.georgfischer.it
N Georg Fischer AS, Rudsletta 97, ¢35¢ Rud, Tel. +47(0)67 18 29 00, Fax +47(0)67 13 92 92, Internet: http://www.georgfischer.no
NL Georg Fischer N.V., Postbus 35-8160, 8161 PA Epe, Tel. +31(0)578/678222, Fax +31(0)578/621768
e-mail: info.vgnl@nl.piping.georgfischer.com, Internet: http://www.georgfischer.nl
Georg Fischer WAGA N.V., Lange Veenteweg 19, Postbus 290, 8160 AG Epe, Tel. +31(0)578/678378, Fax +31(0)578/620848
e-mail: info@waga.georgfischer.com, Internet: http://www.waga.georgfischer.com
PL Georg Fischer Sp. z o.o., ul. Radiowa 1A, 01-485 Warszawa, Tel. +48(0)22/638 91 39, Fax +48(0)22/638 00 94
S/FIN Georg Fischer AB, Box 113, 12523 Älvsjö-Stockholm, Tel. +46(0)8/506 77 500, Fax +46(0)8/749 23 70, e-mail: info@georgfischer.se, Internet: http://www.georgfischer.se
SGP George Fischer Pte Ltd, ¢5 Kaki Bukit Road 2, KB Warehouse Complex, 4¢7 845 Singapore, Tel. +65(0)67 47 06 ¢¢, Fax +65(0)67 47 05 77, e-mail: info@georgefischer.com.sg
USA George Fischer Inc., 2882 Dow Avenue, Tustin, CA 92780-7258, Tel. +1(714) 731 88 00, Toll Free 800/854 40 90, Fax +1(714) 73¢ 62 01
e-mail: info@us.piping.georgefischer.com, Internet: http://www.us.piping.georgefischer.com
Export Georg Fischer Wavin AG, Ebnatstrasse ÝÝÝ, Postfach, CH-8201 Schaffhausen, Tel. +41(0)52 631 38 41, Fax +41(0)52 631 28 14
e-mail: info@piping.georgfischer.com, Internet: http://www.piping.georgfischer.com
Fi 5676/4c (7.03) © Georg Fischer Wavin AG, CH-8201 Schaffhausen/Schweiz, 2002 Printed in Switzerland