Series HR25 - Hengstler Encoders

INDUSTRIALSeries HR25• Ultra-reliable, heavy-duty Size 25 (2.5") encoder• Unbreakable code disk• Complete electrical protection and noise immunity• Environmentally sealed to NEMA4/IP66• Up to 1024 PPR with optional marker pulseEncodersDynapar brandAPPLICATION/INDUSTRYThe Dynapar brand Series HR25 is a rugged,reliable and economical encoder for industrialmotion applications.DESCRIPTIONThe unbreakable code disk meets the demandsof the most severe shock and vibrationgenerating processes; and long life bearingsthat keep tough loads from disrupting internalalignment, avoiding failure due to the disk"crashes" so typical in competitive encoders.Protection against installation problems such aswiring errors prevents the encoder fromdamage, while immunity to electrical noisekeeps the encoder signals intact. A NEMA4 /IP66 sealing option protects against damagefrom contamination.Packaged in an industry standard 2.5"enclosure, the Series HR25 offers a variety ofmechanical options: servo or face mounting,and 1/4" or 3/8" shafts. Electrical optionsinclude: resolutions from 1 to 1024 pulses/revolution; bidirectional operation with optionalindex; single ended open collector or push-pulloutputs, or differential line drivers; andconnector or cable exit terminations.The Series HR25 utilizes the latest technologyoptical emitters and sensors, surface mountassembly and precisely fabricated metalcomponents to deliver high reliability andperformance in a compact and economicalpackage.FEATURES AND BENEFITSMechanical / Environmental Features• Unbreakable code disk and long life 80 lbbearings available• Extended temperature range available• Industry Standard, Size 25 Form Factor• NEMA4 / IP66 washdown rating optionElectrical Features• Noise Immune to ESD, RFIand electrical transients• High current outputs• Over-Voltage protection• Reverse Voltage protection• Output Short-Circuit ProtectionSPECIFICATIONSSTANDARD OPERATING CHARACTERISTICSCode: IncrementalResolution: 1 to 1024 PPR (pulses/revolution)Accuracy: (Worst case any edge to any otheredge) ±7.5 arc-min.Format: Two channel quadrature (AB) withoptional Index (Z) and complementary outputsPhase Sense: A leads B for CW or CCW shaftrotation as viewed from the shaft end of theencoder; see Ordering InformationQuadrature Phasing: 90° ± 22.5° electricalSymmetry: 180° ± 18° electricalIndex: 180° ± 18° electrical (gated with B low)Waveforms: Squarewave with rise and fall timesless than 1 microsecond into a load capacitance of1000 pfELECTRICALInput Power:4.5 min. to 26 VDC max. at 80 mA max., notincluding output loadsOutputs:7273 Open Collector: 30 VDC max., 40 mA sinkmax.7272 Push-Pull and Differential Line Driver: 40 mAsink or source4469 Differential Line Driver: 100 mA, sink orsourceFrequency Response: 100 kHz min.Electrical Protection: Overvoltage, reverse voltageand output short circuit protectedNoise Immunity: Tested to EN50082-2 (HeavyIndustrial) for Electro Static Discharge, RadioFrequency Interference, Electrical Fast Transients,Conducted and Magnetic InterferenceCONNECTIONSMating Connector:7 pin, style MS3106A-16S-1S (MCN-N5);10 pin, style MS3106A-18-1S (MCN-N6)5 pin, style M12: Cable with connector available8 pin, style M12: Cable with connector availableMECHANICALShaft Loading: (at 0.25" from encoder face) 80lbs. radial, 80 lbs. axialShaft Speed: 10,000 RPM max.Shaft Runout: 0.001" max. TIRMoment of Inertia: 3.0 x 10 -4 oz–in–sec 2ENVIRONMENTALOperating Temperature:Standard: 0 to +70 °C;Extended: –40 to +85 °CStorage Temperature: –40 to +90 °CShock: 50 G’s for 11 milliseconds durationVibration: 5 to 2000 Hz at 20 G’sHumidity: to 98% without condensationEnclosure Rating:HR525: NEMA12/IP54 (dirt tight, splashproof);HR625: NEMA4/IP66 (dust proof, washdown)2.28

EncodersELECTRICAL CONNECTIONSPrewired Cable or Accessory Cables with 7 or 10 Pin MS Connector - when Code 4= 0 to 6, or A, B, C, D or GNote: Wire color codes are referenced here for models that are specified with pre-wired cable. Connector/cables are describedin the Encoder Accessories section of this catalog and color-coding information is provided here for reference.PinTable 1 – DifferentialFunction(If Used)WireColorCodeA Signal A BRNB Signal B ORNC Signal Z YELD Power Source REDE No Connection —F Common BLKG Case GRNH Signal A BRN/WHI Signal B ORN/WHJ Signal Z YEL/WH*Cable Accessory: P/N 14006350010Cable*AccessoryColor CodeBRNORNYELRED—BLKGRNBRN/WHORN/WHYEL/WHTable 2 – Single EndedWireFunction ColorPin (If Used) CodeA Signal A BRNB Signal B ORNC Signal Z YELD Power Source REDE No Connection —F Common BLKG Case GRNCable*AccessoryColor CodeREDBLUEYELWHTGRNBLKSHIELD*Cable Accessory: P/N 14004310010Cable Configuration: PVC jacket, 105 °C rated, overall foil shield; 3 twistedpairs 26 AWG (output signals), plus 2 twisted pairs 24 AWG (input power)PinABCDEFGTable 3 – DifferentialFunction(If Used)Signal ASignal B–Signal APower Source–Signal BCommonCaseCableAccessoryColor CodeBRNORNBRN/WHTREDORN/WHTBLKGRN*Cable Accessory: P/N 108596INDUSTRIAL5 & 8 Pin M12 Accessory Cables - when Code 4= H to ZConnector pin numbers and cable assembly wire color information isprovided here for reference.Table 4 Table 5 Table 65 Pin Single Ended 8 Pin Single Ended 8 Pin DifferentialEncoderFunction Cable # 112859- Cable # 112860- Cable # 112860-Pin Wire Color Pin Wire Color Pin Wire ColorSig. ASig. B*Sig. ZPower +VComSig. – ASig. B–*Sig. Z– 42513–––BLKWHTGRYBRNBLU–––14627–––BRNORGYELREDBLK–––14627358BRNORGYELREDBLKBRN/WHTORG/WHTYEL/WHT* Index not provided on all models. See ordering informationCable Configuration: PVC jacket, 105 °C rated, overall foilshield; 24 AWG conductors, minimumSee “Accessories” Section for Connectors and Cable Assemblies Ordering Information2.29

INDUSTRIAL1.2500"1.2495"2.064"+ +Industrial EncodersCode 3: Mechanical0,2: Flange 1,3: 2.5" Servo 4,5: 2.5" Servo 6,7: 2.5" Servo 8,9: 2.62" Servo0.30"3/8" Dia.(.03" Dp x .80" Lg Flat)or1/4" Dia. Round2.500"2.500"Series HR252.500"2.625"(4) 0.22"+ +2.66" SQ0.28"1.21"Note: Flat provided on 3/8" shaft(4) #4-40 UNC-2Bx 0.19" DEEP@ 2.000" B.C.(3) #6-32 UNC-2Bx 0.19" DEEP@ 2.000" B.C.(3) #10-32 UNC-2Bx 0.19" DEEP@ 1.875" B.C.(3) #10-32 UNC-2Bx 0.19" DEEP@ 1.875" B.C.0.30"3/8" Dia.(.03" Dp x .80" Lg Flat)or1/4" Dia. Round.91"2.50" 2.31"Code 4: Output0 - 3: Format A 4,5: Format B 6 - D: Format C G: Format DCCWABZCCWABZCWABZCCWABZ3/8" Dia.1.2500"1.2495"0.27"0.30"0.10"0.10"1.21"0.125"0.125"2.500"2.498"3/8" Dia.(.03" Dp x .80" Lg Flat)or1/4" Dia. RoundNote: Flat provided on 3/8" shaft2.625"Code 6: Termination0: End MS Connector 1: Side MS ConnectorWhen Code 4 is 0 to 6 or A to G0: End M12 Connector 1: Side M12 ConnectorWhen Code 4 is H to Z1.49"1.45"0.54"0.58"0.58"0.54"ABZABZ3.30"1.91"1.75"1.91"1.66"Code 6: 0 & 1 dimensions shown withLED Output Indicator Option (Code 7: PS)1.66"2 - 6: Side Cable J - N: End Cable1.25"0.11"A - F: Side W.T. Cable0.80"1.49"P -T: End W.T. Cable0.80"1.66"1.91"1.50"1.75"1.91"1.66"2.30

ORDERING INFORMATIONCode 1: ModelHR 25HR525Size 25Enclosed,ShieldedBearingsHR625Size 25Enclosed,with ShaftSealCode 2: PPR00010005001000120050006000860100012001250180020002400250025603000360040005000512060006350800090010001024Code 3: Mechanical0 Flange Mount,3/8" Shaft1 2.50" ServoMount/ 4 Hole,2.00" BC FaceMount, 3/8"Shaft2 Flange Mount,1/4" Shaft3 2.50" ServoMount/4 Hole 2.00" BCFace Mount,1/4" Shaft4 2.50" ServoMount/ 3 Hole,2.00" BC FaceMount, 3/8"Shaft5 2.50" ServoMount/ 3 Hole,2.00" BC FaceMount, 1/4"Shaft6 2.50" ServoMount/ 3 Hole,1.88" BC FaceMount, 3/8"Shaft7 2.50" ServoMount/ 3 Hole,1.88" BC FaceMount, 1/4"Shaft8 2.62" ServoMount/ 3 Hole,1.88" BC FaceMount, 3/8"Shaft9 2.62" ServoMount/3 Hole, 1.88"BC Face Mount,1/4" ShaftCode 4: OutputOrdering Information7 Pin Connector or Cable0 Single Ended, no Index, Format A, Table 21 Single Ended, with Index, Format A, Table 24 Single Ended, with Index, Format B, Table 26 Differential, no Index, Format C, Table 3A Single Ended, with Index, Format C, Table 2C Single Ended, no Index, Format C, Table 2G Single Ended, with Index, Format D, Table 210 Pin Connector or Cable2 Differential, no Index, Format A, Table 13 Differential, with Index, Format A, Table 15 Differential, with Index, Format B, Table 1B Differential, with Index Format C, Table 1D Differential, no Index, Format C, Table 15 Pin M12 ConnectorH Single ended, no index, Format A, Table 4J Single ended, with index, Format A, Table 4K Single ended, with index, Format B, Table 4L Single ended, with index, Format C, Table 4M Single ended, no index, Format C, Table 4N Single ended, with index, Format D, Table 48 Pin M12 ConnectorP Single ended, no index, Format A, Table 5Q Single ended, with index, Format A, Table 5R Single ended, with index, Format B, Table 5S Single ended, with index, Format C, Table 5T Single ended, no index, Format C, Table 5U Single ended, with index, Format D, Table 5V Differential, no index, Format A, Table 6W Differential, with index, Format A, Table 6X Differential, with index, Format B, Table 6Y Differential, with index, Format C, Table 6Z Differential, no index, Format C, Table 6Code 5: Electrical0 5-26V in; 5-26VOpen Collectorwith 2.2kΩ Pullupout1 5-26V in; 5-26VOpen Collectorout2 5-26V in; 5VTotem Pole out3 5-26V in; 5V LineDriver out(7272)4 5-26V in; 5-26VLine Driver out(7272)5 5-26V in, 5VDifferentialLine Driver out(4469)6 5-15V in, 5-15V DifferentialLine Driver out(4469)A Same as "0" withextend. temprangeB Same as "1" withextend. temprangeC Same as "2" withextend. temprangeD Same as "3" withextend. temprangeE Same as "4" withextend. temprangeEncodersSeries HR25Code 6: Termination0 End Mount Connector1 Side Mount Connector2 18" Cable, Side3 3' Cable, Side4 6' Cable, Side5 10' Cable, Side6 15' Cable, SideJ 18" Cable, EndK 3' Cable, EndL 6' Cable, EndM 10' Cable, EndN 15' Cable, Endavailable when Code 1 isHR625:A 18" Watertight, SideB 3' Watertight, SideC 6' Watertight, SideD 10' Watertight, SideF 15' Watertight, SideP 18" Watertight, EndQ 3' Watertight, EndR 6' Watertight, EndS 10' Watertight, EndT 15' Watertight, EndCode 7: Optionsavailable whenCode 4 is 0 thruG, and Code 6 is0 or 1:PS LEDOutputIndicatorINDUSTRIAL2.31