MMA DC welding machines - Ewm-sales.co.uk

MMA DC welding machinesPico / StickMMA DC welding machinesLow investment costs and universal applications make MMA welding machines from EWM extremely economical. Theinnovative EWM inverter technology offers premium quality and high output with low energy consumption. This developmentsets new environmental standards! Easy handling for a wide range of tasks: from very small yet high-output powersources for quick and easy repair and assembly, right through to the robust professional MMA which performs reliablyand powerfully even in pipeline construction and offshore.182EWM HIGHTEC WELDING GmbH Tel.: +49 2680 181-0, Fax: -244 www.ewm-group.com PK 2009/2010 A3

MMA DC welding machinesPico 162 / Pico 180Light, robust and smallPico 162Pico 180The PICO 162 and 180, EWM's miniature powerhouses, are barely the sizeof a shoe box, yet they really pack a punch. In doing so, with up to 160and 180 amperes output, oustanding welding properties, large mainsvoltage ranges and the easiest of handling, these MMA specialists setnew standards in assembly. The universal all-rounder: The Pico 162 MV(multi-volt variant) automatically detects the mains voltages of differentcountries between 115 and 230 volts.HighlightsAntistick and Arcforce – weld like a professionalExtremely easy welding: The arc burns steadily without the electrode sticking orannealing.Perfect weld seams even with thick electrodesEven 4-millimetre electrodes are no problem for the Pico. State-of-the-art invertertechnology with superb control dynamics provides a stable arc. This makes even jointingwith rutile or rutile-cellulose electrodes that are hard to weld effortless.Light, transportable and mobileEasily transportable to any work location. Very small and lightweight in a robust plasticcasing, this machine can easily be carried up ladders or over cramped scaffolding.100% suitable for construction sitesPerfect for large construction sites and very tough assembly work with mains supplyleads up to 50 metres or connected directly to a generator. High tolerance to mainsfluctuations ensures a perfect welding result.Reliable, safe, cost-effectiveAll electronic components are particularly well protected against dust. The temperature-controlledfan prevents unnecessary intake of dirt. An all-round low-maintenance,reliable and therefore cost-effective solution!Arcforce: tuning for all electrodesArcforce offers exceptional welding properties with all types of electrodes. No shortcircuits, even with rutile-cellulose electrodes.130EWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244

MMA DC welding machinesPico 162 / Pico 180Pico 162: Insulating protective coverfor optimum protection of the machine intough conditions. Light, robust and easy to retrofitby hand. Combined with an optional dirtfilter, you can protect your machine as best aspossible from dirt.Made-to-measure open circuit voltage – forworldwide useThe VRD (voltage reduction device) functionreduces the open circuit voltage to safe levels.This option meets regional requirements andstandards all over the world.Overvoltage protection.Accidental connection to 400 V mains voltagedoes not result in damage to the machineHotstart for exceptional qualityThe variable Hotstart function (adjustablecurrent and time) reliably ignites the electrodeand melts perfectly to ensure the best qualityeven at the start of the seam. This solutionmakes lack of fusion and cold welds a thing ofthe past and significantly reduces excess weldmetal.Very comfortable to carryStable and comfortablecarrying strap, slender andconvenient designModern, ergonomic casingThe front and rear sections ofthe machine are made of shockresistantplastic, with roundedcorners and edgesExtremely resilientSide panels made from powdercoatedsheet aluminiumIntelligent casing designOptimised air conduction forlong duty cycleOperating elementsParticularly robust, clear andprotected layoutSafe and reliableIntegrated temperature monitorsprotect against overloadEWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244131

MMA DC welding machinesPico 300 / Stick 350Compact, indestructible and versatilePico 300Stick 350For tough, safe everyday operation on construction sites and in assemblywork, the resilient MMA professional machines with metal casing offerthe perfect solution. Even on long mains leads or connected to a generator,the welding electrode ignites reliably. EWM inverter technology withdigital control ensures a stable arc, providing problem-free welding evenfor special electrodes. The CEL model versions are 100% safe for verticaldownwelds with cellulose electrodes.HighlightsIdeal for every construction siteSlimline design and effortless transport with stable carrying bar – the perfect partnerfor almost any construction site. Mains fluctuations are no problem for EWM powersources. Reliable welding even with weak mains supplies or extra-long cables. Wellthought-outventilation ensures long duty cycles and protects against dirt.Antistick and Arcforce – weld like a professionalExtremely easy welding: The arc burns steadily without the electrode sticking orannealing.Reliable ignition and excellent welding propertiesThe digital inverter technology ensures superb arc characteristics for all electrodetypes, a reliable, stable arc and an easily controlled molten pool. The high open circuitvoltage and hotstart function guarantee reliable ignition for the long term.Hotstart for exceptional qualityThe variable Hotstart function (adjustable current and time) reliably ignites theelectrode and melts perfectly to ensure the best quality even at the start of the seam.This solution makes lack of fusion and cold welds a thing of the past and significantlyreduces excess weld metal.Reliable, safe, cost-effectiveAll electronic components are particularly well protected against dust. The temperature-controlledfan prevents unnecessary intake of dirt. An all-round low-maintenance,reliable and therefore cost-effective solution!Arcforce: tuning for all electrodesArcforce offers exceptional welding properties with all types of electrodes. No shortcircuits, even with rutile-cellulose electrodes.132EWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244

MMA DC welding machinesPico 300 / Stick 350Made-to-measure open circuit voltage – forworldwide useThe VRD (voltage reduction device) functionreduces the open circuit voltage to safe levels.This option meets regional requirements andstandards all over the world.Antistick and Arcforce – a strong teamDuring the welding process, Arcforce preventsthe electrode from sticking in the weld pool.However, if the electrode does stick, theAntistick automatically switches to minimumcurrent, therefore preventing annealing andkeeping the electrode in serviceable condition.No pipeline without Pico/Stick CEL100% reliability for vertical-down welds withcellulose electrodes.Polarity can be freely selectedBasic or cellulose electrodes „run“ better withthe minus pole on the workpiece. The weldercan solve the question of the right polaritydirectly on site with the remote control of thePico/Stick pws.Convenient transportHandy carrying handles, stablecarrying bar and carrying strap,slender and convenient designMetal casing: robust anddurableIdeal for construction sites:powder-coated sheet steel,phosphatised to preventcorrosion, impact- and scratchresistantyet extremely lightWell-thought-out casingdesignDust remains outside: closedcasing trough, increased coolingair inlets with blade/grillcombinationSafe and reliableIntegrated temperature monitorsprotect against overloadand extend the duty cycleEasy welding machine controlEverything at a glance: selfexplanatorywith one-knoboperation, display, large rangeof functionsBest protectionOperating and connectionelements recessed to protectagainst damageEWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244133

MMA DC welding machinesPico/Stick/TaurusPico 162Pico 162 MVControlsPico 162 (MV) • •Stick 350 cel (pws) – –Pico 300 cel (pws) – –Pico 180 – –Taurus Basic – –FunctionsMMA • •TIG • •Gouging – –Technical dataSetting range for weldingcurrent10 A - 150 A 10 A - 150 ADuty cycle at ambienttemperature25 °C 40 °C 25 °C 40 °C25 % – – – –30 % – – – –35 % – 150 A – 150 A50 % 150 A – 150 A –60 % – 120 A – 120 A100 % 120 A 100 A 120 A 100 AOpen circuit voltage 105 V 105 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 1 x 16 A 1 x 16 A, 1 x 25 AMains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 230 V (-40 % - +15 %), 1 x 115 V (-15 % - +15 %)Max. connected load 5.5 kVA 5.5 kVARecommended generatorpower7.5 kVA 7.5 kVADimensions, machine,LxWxH in mm430 x 115 x 225 430 x 115 x 225Weight, machine 4.8 kg 5.1 kgProtection classification IP 23 IP 23Insulation class H HStandardsIEC 60 974-1; -10 / CE / S-Safety sign / EMC class AQR Code134EWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244

MMA DC welding machinesPico/Stick/TaurusPico 180 Pico 300 cel Pico 300 cel pws– – –– – –– • •• – –– – –• • •• • •– – –5 A - 180 A 10 A - 300 A 10 A - 300 A25 °C 40 °C 25 °C 40 °C 25 °C 40 °C– 180 A – 300 A – 300 A180 A – 300 A – 300 A –– – – – – –– – – – – –140 A 130 A 250 A 220 A 250 A 220 A130 A 120 A 190 A 170 A 190 A 170 A100 V 100 V 100 V50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz1 x 20 A 3 x 16 A 3 x 16 A1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)7.2 kVA 12.1 kVA 12.1 kVA9.7 kVA 16.4 kVA 16.4 kVA470 x 135 x 250 515 x 185 x 350 515 x 185 x 4458.9 kg 16.5 kg 23.5 kgIP 23 IP 23 IP 23H H HIEC 60 974-1; -10 / CE / S-Safety sign / EMC class AEWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244135

MMA DC welding machinesPico/Stick/TaurusStick 350 celStick 350 cel pwsControlsPico 162 (MV) – –Stick 350 cel (pws) • •Pico 300 cel (pws) – –Pico 180 – –Taurus Basic – –FunctionsMMA • •TIG – –Gouging – –Technical dataSetting range for weldingcurrent20 A - 350 A 20 A - 350 ADuty cycle at ambienttemperature25 °C 40 °C 25 °C 40 °C30 % – 350 A – 350 A40 % – – – –60 % – 250 A – 250 A100 % – 190 A – 190 AOpen circuit voltage 95 V 95 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 25 A 3 x 25 AMains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 17.8 kVA 17.8 kVARecommended generatorpower23.7 kVA 23.7 kVADimensions, machine,LxWxH in mm700 x 230 x 455 700 x 230 x 455Weight, machine 35.5 kg 37.5 kgProtection classification IP 23 IP 23Insulation class H HStandardsIEC 60 974-1; -10 / CE / S-Safety sign / EMC class AQR Code136EWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244

MMA DC welding machinesPico/Stick/TaurusTaurus 405 TDMTaurus 505 TDM– –– –– –– –• •• •– –• •5 A - 400 A 5 A - 500 A25 °C 40 °C 25 °C 40 °C– – – –– – 500 A 500 A400 A 400 A 450 A 420 A390 A 360 A 390 A 360 A80 V 80 V50 Hz / 60 Hz 50 Hz / 60 Hz3 x 35 A 3 x 35 A3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)17.5 kVA 24.6 kVA25 kVA 35 kVA624 x 298 x 535 624 x 298 x 53541 kg 45 kgIP 23 IP 23HHIEC 60 974-1; -10 / CE / S-Safety sign / EMC class AEWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244137

MMA DC welding machinesPico/Stick/Taurus • Options/accessoriesOptions/accessoriesTIG torch, rotary gas valveGougingRemote controls, 14-poleTIG 17 GDV 4MTIG welding torch, rotary gas valve, gas-cooled,decentralTIG 26 GDV 4MTIG welding torch, rotary gas valve, gas-cooled,decentralGT 600 SKK95 3Gouging torchAir arc gouging torch for separating metalsu Suitable carbon electrodes can be found inthe Accessories section of the price list!FR30 14POLRemote control, currentOperating point setting directly at the site ofweldingRobust metal casing with rubber feet, retaining clipand holding magnetFor Stick 350 cel and Stick 350 cel PWSFR30PWS 14POLRemote control, current pole reversalOperating point setting directly at the site ofweldingRobust metal casing with rubber feet, retaining clipand holding magnetFor Stick 350 cel PWSFRF30 14POLRemote control, vertical-down weld, currentOperating point setting directly at the site ofweldingRobust metal casing with rubber feet, retaining clipand holding magnetFor Stick 350 cel and Stick 350 cel PWSFRF30 PWS 14POLRemote control, vertical-down weld, current polereversalOperating point setting directly at the site ofweldingRobust metal casing with rubber feet, retaining clipand holding magnetFor Stick 350 cel PWSRemote controls, 14-poleRemote controls, 19-poleTransport cartsFR35 14POLRemote control, hot startPotentiometer for hot start current infinitely adjustablein % of maximum main current.Potentiometer for hot start time infinitely adjustablefrom 0 to 2 sec.Operating point setting directly at the site ofweldingRobust metal casing with rubber feet, retaining clipand holding magnetFor Stick 350 cel and Stick 350 cel PWSRT1 19POLRemote control, currentOperating point setting directly at the site ofweldingRobust metal casing with rubber feet, retaining clipand holding magnetFor Tetrix, Picotig 190 AC/DC, Pico 180 and Pico 300cel / cel pws machine seriesRT PWS1 19POLRemote control, vertical-down weld, current polereversalOperating point setting directly at the site ofweldingFor all Textrix AC/DC machines (except Tetrix 230AC/DC) and Pico 300 cel PWSRTF1 19POLFoot-operated remote control, current, with connectioncableStart/stop welding operationOperating point setting directly at the site ofweldingFor Tetrix, Picotig 190 AC/DC, Pico 180 and Pico 300cel / cel pws machine seriesTrolly 39-1Transport cartsFor transporting a power sourceFor Phoenix 404, 405 / 505 and Taurus 404, 405 /505138EWM HIGHTEC WELDING GmbHTel.: +49 2680 181-0, Fax.: -244