I.F.T.M. UNIVERSITY, MORADABADSTUDY & EVALUATION SCHEMEDiploma in Mechanical EngineeringEffective from Session 2012-13DME – 505: Machine Tool Technology & Maintenance L T P 3 1 0UNIT 1. BASIC FEATURES AND KINEMATICS: Various types of machining operations and machine tools. Common features of all basicmachine tools, work holding and tool holding devices, Drive systems, sources of power, Bed, body or frame. Mechanical drive system for providingreciprocating, oscillating and rotational movement. Systems of stepped and step less, friction and positive drives. Principle of setting upper, Lowerand Intermediate speeds. Mechanical methods of providing automaticity in machine tools.UNIT 2. CENTRE LATHE: The centre lathe and its principle of working. Types of lathes, Lathe specification and size, Features of lathe bed. Headstock and tail stock. Feed mechanism and change-gears, carriage saddle, Cross slide, Compound rest, Tools post, Apron mechanism, latheaccessories, Chucks, Face plate, Angle plate, Driving plate, Lathe dogs, mandrills, Steady rest, Lathe attachments. Lathe operations-plane andstep turning, Taper turning, Screw cutting, Drilling, Boring, reaming, Knurling, Parting off, Under cutting, Relieving. Types of lathe tools and theiruses. Brief description of semi automatic and automatic lathes such as capstan and turret lathes, their advantages and disadvantages over centrelathe, types of job done on them. General and periodic maintenance of a centre lathe.UNIT 3. SHAPING, PLANING & SLOTTING MACHINES: Working principles of planer, shaper and slotter. Differences and similarities amongthem, quick return mechanism applied to the machines. Types of work done on them, types of tools used their geometry. General and periodicmaintenance of a shaper.DRILLING & BORING MACHINES: Types of tools used in drilling and boring. Classification of drilling and boring machines, principle of workingand constructional details of simple and radial drilling M/C and general and periodic maintenance. Operations like facing, counter boring, tapering.UNIT 4. MILLING MACHINES: Types of milling machines, constructional features of horizontal milling M/C. general maintenance of the machine,types of milling cutters, milling operations like plane milling, space milling, angular milling form milling, straddle milling, gang milling, Negative rackmilling, cutting speed and speed for different tools in up and down milling. Simple compound and differential indexing, milling of spur gears andracks. General and periodic maintenance of milling machine.UNIT 5. JIGS AND FIXTURES: Object of Jigs and Fixture. Difference between jigs and fixtures. Principle of location. Principle of clamping.Locating and clamping devices. Types of jigs -Simple open and closed (or box) jigs. Drill jigs- Bushes (Fixed liner, Renewal slip). Template. Platejigs. Channel jigs, Leaf jigs. Simple example of milling, turning, grinding, horizontal boring fixtures and broaching fixtures. Welding fixtures,devices.COOLING PROCESS: Coolants and cutting fluids difference between coolant and cutting fluid, Function and action of cutting fluids. Requirementof good cutting fluids, their selection for different materials and operations.Books :1. Machine Tools Design & Numerical Controls .N.K. Mehta, T.M.H. New Delhi.2. Design of Machine Tools . S.K. Basu Allied Publishers.3. Principles of Machine Tools, Bhattacharya A and Sen.G.C. New Central BookAgency.
I.F.T.M. UNIVERSITY, MORADABADSTUDY & EVALUATION SCHEMEDiploma in Mechanical EngineeringEffective from Session 2012-13DME – 551: Basic Refrigeration & AC Lab L T P 0 0 2List of Experiments: Say minimum 08 experiments out of the following:1. Study and use of different refrigeration tools and equipments.2. Practice in cutting, Bending, Flaring, Soldering and Brazing, soldering of copper tubes.3. Study of open type reciprocating compressor used in a refrigeration system.4. To determine the capacity for window type air conditioner5 Proper methods of setting and adjustingi. thermostatii. Low pressure and high pressure cutoutiii. Thermostat expersion ball6. Wiring of refrigerator, water cooler, desert cooler, room air conditioner, packed air conditioner, panel board.7. Study of a reciprocating Hermetically Sealed Compressor.8. Study of electric controls such as - Over Lead Protector, Starting Relay, Potential Relay, and thermostat, Solenoid Valve, Humidistat, HighPressure Control and Low Pressure Control.9. Heat testing, Evacuation, Dehydration and Charging of a Refrigerating machine (Sealed Unit and Open Unit).10. Study of Refrigerator (Vapor compression and Vapor absorption type).11. Study of water cooler and calculation of water cooling rate.12. Study of different refrigerant flow controls.13. Study of refrigeration trainer and determine its C.O.P.14. To find out air properties such as Dry Bulb Temperature, Wet Bulb Temperature, D. P. T., Relative Humidity, Specific Humidity, SpecificVolume and Enthalpy of air with the half of sling Psychrometer and Psychometric chart and compare the results thus obtained.15. Study of window type air conditioner.16. To find out bypass factor of cooling coil, heating coil.17. Study of desert cooler and find out its humidifying or cooling efficiency.18. Study of air-conditioning trainer and find out its C.O.P.