PV System Commissioningall strings have the same number of modules and the correctpolarity. After this is verified, replace the series fuses andclose the fuseholders.Inverter startup sequence. After you have completed all thevisual inspections and confirmed the dc open-circuit stringvoltages, the system can be started up. Always follow theinverter manufacturer’s directions for initial startup. Typically,the steps will include the following:• Verify all connections.• Verify correct ac voltage at the acdisconnect.• Verify correct dc voltage and polarity atthe dc disconnect(s).• Close the ac disconnect.• Verify correct ac voltage at the inverterac terminals.• Close the dc disconnect(s).• Verify dc voltage and polarity at theinverter dc terminals.• If applicable, switch the inverter “ON.”• Wait for the inverter to step throughits internal startup sequence.• Once the inverter is running, wait about15 minutes for internal temperaturesand power point tracking to stabilize.Measure Imp for each string. Before paying much attentionto the total inverter output, verify that each string is producingapproximately the same amount of current. At the combinerbox or another accessible location, use a dc clamp meter tomeasure the current in the ungrounded source circuit conductorof each string. If weather conditions are consistentduring the testing and all strings are oriented with the sameazimuth and tilt angle, the measured current values shouldbe identical, or at least within about 0.1 A of each other. Forsystems with individual module monitoring, verify that allmodules are producing the same power levels.If one string has no current at all, check again to make sureboth homeruns and all module leads are plugged in. If onestring has lower current than the others, double-check to makesure that string is not partially shaded either by a distant tree,a nearby person or the commissioning agent’s notebook restingon one of its modules. If no shading is present, measure thecurrent on the grounded dc string conductor. If the current isdifferent on the grounded conductor and the ungrounded conductorof the same string, a ground fault is likely carrying thedifference in current. For larger central inverters, the groundfault current from a fraction of one string may not be enough totrip the detection circuitry or blow the fuse.Measure ac power output. If measured current on all stringschecks out, it is time to verify the inverter ac power output.Pyranometer readings For best results, measure irradianceand inverter ac output simultaneously. This is most easilyaccomplished with two people. Alternatively, you can set thepyranometer up on a tripod near the inverter and align it tomatch the azimuth and tilt angle of the modules.Using a clamp meter for current and a multi-meter for voltage,verify that the voltage, current and power displayed on theinverter match the measured values. Ideally, an independentpower meter is used for this purpose, since it can also verifypower factor and other power quality components. Once youhave verified the inverter’s internal meter and display, you canuse the power readings displayed on the inverter for all subsequentpower measurements and reporting.Performance VerificationAfter completing all of the commissioning tasks and performancemeasurements as described, it is time to measurepower performance and compare this to predicted values.Only three measurements are necessary: cell temperature,irradiance and inverter ac output.Of the three, cell temperature is the most stable, andac output is less sensitive to changes in temperature thanchanges in irradiance. Take one set of cell temperature measurementsat the beginning and another at the end of theshawnschreiner.com48 <strong>SolarPro</strong> | October/November 2009
performance measurement period. Theeasiest tool to use for this purpose is anIR thermometer. Use this instrument tomeasure a few cell temperatures in differentplaces on a module and in a varietyof locations throughout the array. Writedown the average cell temperature indegrees Celsius.Irradiance and inverter ac output mustbe measured simultaneously. Even on a relativelyclear day, high clouds or haze canquickly change irradiance. Remember tolook up at the sky periodically during testing.In one case, I was so focused on jumpingback and forth between reading theinverter displays and getting the pyranometer lined up withthe modules, I was surprised when I looked at the measurementsI had written down over a period of about 2 minutes.One irradiance value was much higher than the other two. Atfirst, I thought I must have written it down wrong or held thepyranometer at the wrong angle—pointing directly at the sun,for example—but then I noticed that the inverter output wasalso much higher. Finally, I looked up at the sky and noticedOur system DOES NOT search forthe sun, it FOLLOWS the arc of thesun, returns at midnight, and adjustselevation for the changing seasons.SIt is imperative to getreliable irradiancethat what had been a completelyclear sky now had a couple of hardedgedcumulous clouds. I had justmeasured about a 10% increase inirradiance and production fromthe elusive edge-of-cloud effect.With a full monitoring systemor portable datalogger, 15minutes’ worth of averaged irradianceand ac output provide anexcellent simultaneous reading.However, even with a simple $150pyranometer and the inverter display,you can obtain good resultswith the following method:Find a good location to place the pyranometer so thatit has exactly the same azimuth and tilt angle as the modules.Ideally, the instrument has a square edge or bracketand can be clamped or held in place on the corner of a moduleto ensure alignment. Make sure the pyranometer doesnot shade the modules. Alternatively, set the pyranometerup on a tripod and carefully align it to match the azimuthand tilt angle of the modules. The tripod method requiresmeasurements;otherwise, the powerestimate will haveso much uncertaintythat all other factorsbecome meaningless.Building Large Commercial Tracking Systems ForOver 28 Years!• Standard 16-panelsystem is designedfor 90 mph winds!• For huricane zones,we have a 12-panelsystem rated for150-mph winds!Tracking systemPrice:$4,980.00(Designed to tyour solar panels.)We also make a single-pole xedsystem with a safe, easy winter/summeradjustment. (Sept 21: loosen 2 bolts &adjust crank to winter & tighten bolts.March 21 reverse.)System cost: $3,200(Designed to t your solar panels.)The advantages of a pole-mountedsystem over a roof-mount:• Less Expensive ~ No Roof Leaks• Operates Cooler & More Ef ciently• Winter/Summer Adjustment For More GainThe Future Is Now!20KW system with(6) 3.36KW tracking panels.SOLAR(A Division of DH Satellite)600 N Marquette Rd, Prairie du Chien WI 53821608-326-8406 ~ 608-326-4233 (fax)www.dhsolar.net ~ 800-627-9443solarprofessional.com | <strong>SolarPro</strong> 49