16 Vario MK Series - Tsubaki

Specifications are subject to change without notice.KSA-L15015-GC

04_03_Vario_Line_M-Serie_A5_USA.qxd7 9/25/11 9:28 PM Page 153Subject to change.M SeriesMulti-variable cable carrierwith extensive accessories and frame-stay variants*■ TÜV design approved in accordancewith 2PfG 1036/10.97**Minimized hingewear owing to the“life extending2 disc principle“Minimized hinge wear owingto the “life extending 2 discprinciple“Locking boltsEnclosed stop system protectedfrom dirt/contaminationDividers can befixed in placeC-Railfor strain relief elementsReplaceableglide shoesExtremelyrobust due tostable plateconstructionSolid plate construction,enclosed impact systemEasy-to-fit with lockingboltsAluminum stay optionwith ball jointLarge choice of stay systemsand ways of separating thecablesReplaceable glide shoes forlong service life for glidingapplications** Some features can be different for certain types for design reasons. Our specialists are happy to advise you.** not MC 1300A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsUniversal Mounting Brackets(UMB)Can be opened quickly on theinside and the outside for easycable installationMC SeriesAluminum stays availablein the exact width you requireMK/ME SeriesPlastic staysavailable in 4, 8 or 16 mmwidth sectionsMT RMD Tube SeriesAluminum cover availablein 1 mm width sectionsMT Tube Series Plastic coveravailable in 8 or 16 mmwidth sectionsM SeriesInsideheights19 –87Insidewidths24 –800kabelschlepp.deFon:+49 2762 4003-0153SelectionBASICLINEBASICLINE PLUSVARIOLINEVARITRAK ME/MK VARIO-LINE16Specifications are subject to change without notice.KSA-L15015-GCNeed help? 1-800-443-4216 or www.kabelschlepp.com 16.01

VARITRAK ME/MK VARIO-LINE16GENERAL DATAEVA9CONOMICALUEDDEDA product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.Download 3D CAD files, videos,updated product info & much more at:www.kabelschlepp.com/varitrakmk.htmDimensions ininches (mm)Technical DataSeriesME 0320Option AOption BOption COption DOption ENumber ofSystems Req.MountingHeightH4.00(101.5)4.78(121.5)7.15(181.5)8.96(227.5)16.83(427.5)How To Order1-800-443-4216xCarrierTypeBendRadiusKR1.46(37)1.85(47)3.03(77)3.94(100)7.87(200)+ Cavity Width +(Bi )RetractedHDepotU B3.27(83)3.66(93)4.84(123)5.75(146)9.69(246)TypeFrame Stay+L BTotal Machine Travel (L S )KRU BLoopLengthL B7.13(181)8.35(212)12.05(306)14.92(379)17.28(693)BendRadiusxC LAdditional Load Loadlbsft10.1FixedEndExtendedMovingEndt = Link Pitch0320 1.26 (32)Self-Supporting Lengths8.4 12.56.77.53.41.7kgm15107.552.5Calculation of Chain LengthL S= total machine travelL B= 3.14 x KR + (2 x t safety factor)L K= chain length requiredL K= LS ÷ 2 + length of the curve (L B)** Assumes the Fixed Point is located at theCenter of the Total Machine Travel.Type ME 03200Unsupported 0.82 1.64 2.46 3.28 4.10 4.92 5.74 ftLength 0.25 0.5 0.75 1.0 1.25 1.5 1.75 mExtended Travel:When application travelexceeds the self-supportinglength of the carrier,Varitrak ME carrier systemsare designed to glide on For more information onthemselves in aextended travel systems,see pages 02.27 - 02.36guide-channel.# of LinksLength+Type & PositionBrackets+Dividers(#vert / #horz)4x ME0320 -129 mm-RE-47x35 Links+FA/MA+2v/0h16.02Specifications are subject to change without notice.KSA-L15015-GC

RE(widthBar SystemME0320 - 25mm - RE - (KR) - (# of links) - (brackets) - (dividers)RecommendedMINIMUMWidthME0320 - 149mm - RE - (KR) - (# of links) - (brackets) - (dividers)RecommendedMAXIMUMWidthh G = 1.08(27.5)h G = 1.08(27.5)Note: For extended widths,multiple chain-band designsare available, please consultfactory: 1-800-443-4216Why use RE systemStandardVertical DividerPN: 54492dividers can beslid into positionB i = 0.980.75(25)(19) = h i0.08 =s(2) T1.42B k = (36)B k = B i + 0.43 (11)dividers can be slid into positionor locked in placeMaximumMaximum B i = 5.87Cable O.D.Hose O.D.(149)= h i x 0.9= h i x 0.8B k =6.30(160)A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsFeatures two twist-in/twist-out glass fiber reinforced nylon bars per frame stay.Usable Cavity Widths (B i ) are available from 0.98” (25 mm) through 5.87” (149 mm) in 32 width optionssized in even increments of 0.16” (4 mm).Available Cavity Widths (B i ) = 0.98 (25), 1.14 (29), 1.30 (33), 1.46 (37), 1.61 (41), 1.77 (45), 1.93 (49), 2.09 (53), 2.24 (57),2.40 (61), 2.56 (65), 2.72 (69), 2.87 (73), 3.03 (77), 3.19 (81), 3.35 (85) 3.50 (89), 3.66 (93), 3.82 (97), 3.98 (101), 4.13 (105),4.29 (109), 4.45 (113), 4.61 (117), 4.76 (121), 4.92 (125), 5.08 (129), 5.24 (133), 5.39 (137), 5.55 (141), 5.71 (145), 5.87 (149)sizes shown in blue are from stock)• By simply twisting on or twisting off thenylon bars 90 degrees, cables & hoses canbe quickly and easily installed (laid inside).• Dividers can either be installed so they canbe slid into position or locked into place.• By using the twist-in snap locking barconstruction, a strong “box” compartment isformed surrounding the contents.• Cable friendly, light and rugged nylon bars.• Widths are available to fit most anyapplication’s width restrictions in0.16 (4 mm) increments.Series ME 0320B k = Outer chain widthB i = Inner chain cavity(usable) widthh G = Outer chain link heighth i = Inner chain cavity(usable) heightST = Vertical dividerthicknesstwist in/out glass fiber reinforced nylonbars on the inner and outer radius0.75(19) = h iRE System Assembly DetailMounting Bracket OptionsFor detailed drawings anddimensions of available options,please see page: 16.04VARITRAK ME/MK VARIO-LINE16Specifications are subject to change without notice.KSA-L15015-GCNeed help? 1-800-443-4216 or www.kabelschlepp.com 16.03

VARITRAK ME/MK VARIO-LINE16MOUNTING BRACKETS VARITRAK ® ME 0320a Bi – 0.57 (14.5)b Bi – 0.57 (14.5)c 0.28 (7)d 1.77 (45)e 0.30 (7.5)f 0.28 (7.2)g 0.382 (9.7)B i= Inner widthMoving End ConnectionFixed End Connectiongdegcebf Typ.cf Typ.VARITRAK MK standard bracket position optionsBracket EndM - Moving EndF - Fixed EndBracket PositionA - connecting surface onoutside radius (standard)I - connecting surface oninside radiusH - connecting surface turned 90°to the outside radiusK - connecting surface turned 90°to the inside radiusPlease specify the desired bracket variant and position when ordering.Example: FA/MA (Standard)FKFHFIM HM KFA (Standard)The bracket positions at the Fixed End and Moving End can be changed later if required.M A (Standard)M Ia16.04Specifications are subject to change without notice.KSA-L15015-GC

A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsDESIGN AND LAYOUT NOTESName:Date:Dept.: Phone: Fax:Company:Machine Type/Name:Address:VARITRAK ME/MK VARIO-LINE16Specifications are subject to change without notice.KSA-L15015-GCNeed help? 1-800-443-4216 or www.kabelschlepp.com 16.05

GENERAL DATATotal Machine Travel (L S )VARITRAK ME/MK VARIO-LINE16EVA9CONOMICALUEDDEDA product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.Download 3D CAD files, videos,updated product info & much more at:www.kabelschlepp.com/varitrakmk.htmDimensions ininches (mm)Technical DataSeriesMK 0475Option AOption BOption COption DOption EOption FOption GOption HMountingHeightH5.87(149)7.44(189)9.41(239)11.77(299)14.13(359)17.28(439)21.22(539)25.16(639)How To Order1-800-443-4216Number ofSystems Req.x!CarrierTypeBendRadiusKR2.17(55)2.95(75)3.94(100)5.12(130)6.30(160)7.87(200)9.84(250)11.81(300)DepotU BRetractedH4.80(122)5.59(142)6.57(167)7.76(197)8.94(227)10.51(267)12.48(317)14.45(367)L BKRU BLoopLengthL B10.55(268)13.03(331)16.14(410)19.84(504)23.54(598)28.50(724)34.69(881)40.87(1038)Reverse Bend Radius (RKR) links are available for long travel systemsthat require a lowered mounting height. Consult factory for details.+ Cavity Width +(Bi )TypeFrame Stay+BendRadiusxC LAdditional Load Loadlbsft10.1FixedEndExtendedMovingEndt = Link Pitch0475 1.87 (47.5)Calculation of Chain LengthL S= total machine travelL B= 3.14 x KR + (2 x t safety factor)L K= chain length requiredL K= LS ÷ 2 + length of the curve (L B)** Assumes the Fixed Point is located at theCenter of the Total Machine Travel.Self-Supporting Lengths8.4 12.56.77.53.41.7kgm15107.552.5Type MK 04750Unsupported 0.82 1.64 2.46 3.28 4.10 4.92 5.74 ftLength 0.25 0.5 0.75 1.0 1.25 1.5 1.75 mExtended Travel:# of LinksLength+Type & PositionBracketsFor more information onextended travel systems,see pages 02.27 - 02.36+Dividers(#vert / #horz)5x MK0475 -104 mm-RD-130x44 Links+MAA/FAA+4v/0h16.06Specifications are subject to change without notice.KSA-L15015-GC

RD(widthBar SystemMK0475 - 24mm - RD - (KR) - (# of links) - (brackets) - (dividers)RecommendedMINIMUMWidthMK0475 - 280mm - RD - (KR) - (# of links) - (brackets) - (dividers)RecommendedMAXIMUMWidthNote: For extended widths,multiple chain-band designsare available, please consultfactory: 1-800-443-4216StandardRD STYLEVertical Divider1.54hG = Bi = 0.941.10(39)(24)(28) = h i1.61Bk = (41)Bk = Bi + 0.67 (17)1.54MaximumhG = Maximum Bi = 11.02(39)Cable O.D.Hose O.D.(280)= h i x 0.9= h i x 0.8Why use RD systemBk =11.69(297)PN: 71625dividers can beslid into positionor locked in-place0.11(2.8) =s TA member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsFeatures two twist-in/twist-out + hinged-opening glass fiber reinforced nylon bars per frame stay.Usable Cavity Widths (B i ) are available from 0.94” (24 mm) through 11.02” (280 mm) in 33 width options sized ineven increments of 0.31” (8 mm).Available Cavity Widths (B i ) = 0.94 (24), 1.26 (32), 1.57 (40), 1.89 (48), 2.20 (56), 2.52 (64), 2.83 (72), 3.15 (80), 3.46 (88), 3.78 (96),4.09 (104), 4.41 (112), 4.72 (120), 5.04 (128), 5.35 (136), 5.67 (144), 5.98 (152), 6.30 (160), 6.61 (168), 6.93 (176), 7.24 (184), 7.56 (192),7.87 (200), 8.19 (208), 8.50 (216), 8.82 (224), 9.13 (232), 9.45 (240), 9.76 (248), 10.08 (256), 10.39 (264), 10.71 (272), 11.02 (280)sizes shown in blue are from stock)• By simply twisting on or twisting off thenylon bars 90 degrees, cables & hoses canbe quickly and easily installed (laid inside).• Outside radius bars also hinge snap-openfrom either side allowing additional service.• Dividers can either be installed so they canbe slid into position or locked into place.• By using the twist-in snap locking barconstruction, a strong “box” compartment isformed surrounding the contents.• Cable friendly, light and rugged nylon bars.• Widths are available to fit most anyapplication’s width restrictions in0.31 (8 mm) increments.Series MK 04751.10(28) = h iB k = Outer chain widthB i = Inner chain cavity(usable) widthh G = Outer chain link heighth i = Inner chain cavity(usable) heightST = Vertical dividerthicknesshinged-opening twist in/out fiberreinforced nylon bars on theoutside radiustwist in/out barson inside radiusRD System Assembly DetailMounting Bracket OptionsFor detailed drawings anddimensions of available options,please see page: 16.08VARITRAK ME/MK VARIO-LINE16Specifications are subject to change without notice.KSA-L15015-GCNeed help? 1-800-443-4216 or www.kabelschlepp.com 16.07

VARITRAK ME/MK VARIO-LINE16VARITRAK MKMOUNTING BRACKETSVaritrak 0475 M brackets can be configuredin a variety of positions to accommodate yourapplication’s unique requirements.MK 0475 BracketPosition OptionsBracket EndM - Moving EndF - Fixed EndBracket PositionA - connecting surface onoutside radius (standard)I - connecting surface oninside radiusF - face/flange mountbracket feet on thestandard brackets canbe positioned facinginward (I) which isthe standard positionor facing outward (A)Please specify the desired bracket variant andposition when orderingExample: FAI/MAI (Standard) or FAA/MIAThe bracket positions at the Fixed End and MovingEnd can be changed later if required.AI (Standard)I (Standard)AMK 0475 Fixed End Bracket0.26 0.26 (6.5) (6.5)LkLkPosition FAAPosition standard position FAAwhen standard Bi < position 1.57 (40)when Bi < 1.57 (40)Position FAIstandard PositionpositionFAIwhen standard Bi ≥ position 1.57 (40)when Bi ≥ 1.57 (40)0.26 0.26 (6.5) (6.5)LkLkl1 = 2.87 (73)l1 = 2.87 (73)0.080.08 (2)Bi + 1.14 (29)(2)Bi +Bi 1.141.69(29)(43)Bi + 1.69 (43)Position MAAPosition standard position MAAwhen standard Bi < position 1.57 (40)when Bi < 1.57 (40)0.940.94 (24)1.46 (24)1.46 (37)2.87 (73) (37)2.87 (73)0.080.08 (2)Bi + 1.14 (29)(2)BBi i +1.691.14(43)(29)Bi + 1.69 (43)0.26(6.5) 0.26(6.5)l1 = 2.87 (73)l1 = 2.87 (73)0.94(24)0.94(24)0.26 0.26 (6.5) (6.5)Position MAIstandard PositionpositionMAIwhen standard Bi ≥ position 1.57 (40)0.94when Bi ≥ 1.57 (40)0.94 (24)1.46 (24)1.46 (37)2.87 (73) (37)2.87 (73)0.08(2)0.08(2)0.33 0.33 (8.5) (8.5)0.26(6.5) 0.26(6.5)1.46(37)H0.04 0.04 (1) (1)0.94(24)0.26 0.26 (6.5) (6.5)0.08(2)0.33 0.33 (8.5) (8.5)0.08 0.08 (2) (2)0.85(21.5)0.08 0.08 (2) (2)0.04(1)1.46(37)H0.71 0.71 Bi Bi - (18) - (18)Bi + Bi 1.14 + 1.14 (29) (29)0.26 (6.5)0.26 (6.5)1.46(37)HMK 0475 Moving End Bracket0.94(24)0.85(21.5)0.08(2)HH0.85 0.85(21.5) (21.5)0.71 0.71 Bi Bi - (18) - (18)Bi + Bi 1.14 + 1.14 (29) (29)0.04(1)1.46(37)H0.26 (6.5)0.26 (6.5)HHBi + Bi 1.69 + 1.69 (43) (43)Bi + Bi 1.69 + 1.69 (43) (43)LkLkLkLkPosition FIAPosition FIAPosition FIIPosition FIILkLkLkLkPosition MIAPosition MIAPosition MIIPosition MIIl1 = 2.87 (73)l1 = 2.87 (73)0.940.94 (24)1.46 (24)1.46 (37)2.87 (73) (37)2.87 (73)0.08(2)l1 = 2.91 (74)0.08(2)l1 = 2.91 (74)Position FFAPosition FFAl1 = 2.87 (73)l1 = 2.87 (73)0.26(6.5) 0.26(6.5)0.940.94 (24)1.46 (24)1.46 (37)2.87 (73) (37)2.87 (73)0.26(6.5) 0.26(6.5)0.08(2)0.08(2)0.33 0.33 (8.5) (8.5)0.08 0.08 (2) (2)0.85(21.5)0.85(21.5)0.33 0.33 (8.5) (8.5) 0.08 0.08(2) (2)0.08(2)0.85(21.5)1.54(39)1.54(39)0.08(2)l1 = 2.91 (74)0.08(2)l1 = 2.91 (74)Position MFAPosition MFAH0.71 0.71 Bi Bi - (18) - (18)Bi + Bi 1.14 + 1.14 (29) (29)0.26 (6.5)0.26 (6.5)0.08(2)0.85(21.5)1.54(39)1.54(39)HHH0.71 0.71 Bi Bi - (18) - (18)Bi + Bi 1.14 + 1.14 (29) (29)Bi + Bi 1.69 + 1.69 (43) (43)0.26 (6.5)0.26 (6.5)Bi + Bi 1.69 + 1.69 (43) (43)16.08Specifications are subject to change without notice.KSA-L15015-GC

A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsDESIGN AND LAYOUT NOTESName:Date:Dept.: Phone: Fax:Company:Machine Type/Name:Address:VARITRAK ME/MK VARIO-LINE16Specifications are subject to change without notice.KSA-L15015-GCNeed help? 1-800-443-4216 or www.kabelschlepp.com 16.09

GENERAL DATATotal Machine Travel (L S )VARITRAK ME/MK VARIO-LINE16EVA9CONOMICALUEDDEDA product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.Download 3D CAD files, videos,updated product info & much more at:www.kabelschlepp.com/varitrakmk.htmDimensions ininches (mm)Technical DataSeriesMK 0650Option AOption BOption COption DOption EOption FOption GOption HMountingHeightH8.15(207)9.72(247)11.30(287)13.66(347)16.02(407)19.57(497)25.87(657)29.80(757)How To Order1-800-443-4216Number ofSystems Req.x!CarrierTypeBendRadiusKR2.95(75)3.74(95)4.53(115)5.71(145)6.89(175)8.66(220)11.81(300)13.78(350)RetractedHDepotU B6.65(169)7.44(189)8.23(209)9.41(239)10.59(269)12.36(314)15.51(394)17.48(444)L BKRU BLoopLengthL B14.41(366)16.89(429)19.37(492)23.07(586)26.77(680)32.36(822)42.24(1073)48.43(1230)Reverse Bend Radius (RKR) links are available for long travel systemsthat require a lowered mounting height. Consult factory for details.+ Cavity Width +(Bi )TypeFrame Stay+BendRadiusxC LAdditional LoadFixedEndSelf-Supporting Lengthslbs kgft m40.3 6033.5 5026.8 4020.1 30Type MK 065013.5 207.010Extended0Unsupported 1.64 3.28 4.92 6.56 8.20 9.84 11.48 ftLength 0.5 1.0 1.5 2.0 2.5 3.0 3.5 mExtended Travel:When application travelexceeds the self-supportinglength of the carrier,Varitrak MK carrier systemsare designed to glide onthemselves in aguide-channel.# of LinksLength+MovingEndt = Link Pitch06502.56 (65)Calculation of Chain LengthL S= total machine travelL B= 3.14 x KR + (2 x t safety factor)L K= chain length requiredL K= LS ÷ 2 + length of the curve (L B)** Assumes the Fixed Point is located at theCenter of the Total Machine Travel.Type & PositionBracketsFor more information onextended travel systems,see pages 02.27 - 02.36+Dividers(#vert / #horz)8xMK0650-122 mm-RD-220x 100 Links+MAI/FIA+5v/2h16.10Specifications are subject to change without notice.KSA-L15015-GC

RD(widthBar SystemMK0650 - 50mm - RD - (KR) - (# of links) - (brackets) - (dividers)RecommendedMINIMUMWidthRecommendedMAXIMUMWidthNote: For extended widths,multiple chain-band designsare available, please consultfactory: 1-800-443-4216Specifications are subject to change without notice.KSA-L15015-GC2.37 h G’ = B i = 1.971.65 2.24(60.2)= h(50)(42) = h i (57) GB k =3.31(84)B k = B i + 1.34 (34)MK0650 - 258mm - RD - (KR) - (# of links) - (brackets) - (dividers)h G = 2.24(57)Why use RD systemdividers can be slid into positionor locked in-placeMaximumMaximumCable O.D.Hose O.D.= h i x 0.9 = h i x 0.8B k =B i = 10.16(258)11.50(292)StandardRD STYLEVertical DividerPN: 72006dividers can beslid into positionor locked in-place0.17 =s T (4.2)A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsFeatures two twist-in/twist-out + hinged-opening glass fiber reinforced nylon bars per frame stay.Usable Cavity Widths (B i ) are available from 1.97” (50 mm) through 10.16” (258 mm) in 27 width options sized in even increments of 0.32” (8mm).Available Cavity Widths (B i ) = 1.97 (50), 2.27 (58), 2.60 (66), 2.91 (74), 3.23 (82), 3.54 (90), 3.86 (98), 4.17 (106), 4.49 (114), 4.80 (122),5.12 (130), 5.43 (138), 5.75 (146), 6.06 (154), 6.38 (162), 6.69 (170), 7.01 (178), 7.32 (186), 7.64 (194), 7.95 (202), 8.27 (210), 8.58(218),8.90 (226), 9.21 (234), 9.53 (242), 9.84 (250), 10.16 (258)sizes shown in blue are from stock)• By simply twisting on or twisting off thenylon bars 90 degrees, cables & hoses canbe quickly and easily installed (laid inside).• Outside radius bars also hinge snap-openfrom either side allowing additional service.• Dividers can either be installed so they canbe slid into position or locked into place.• By using the twist-in snap locking barconstruction, a strong “box” compartment isformed surrounding the contents.• Cable friendly, light and rugged nylon bars.• Widths are available to fit most anyapplication’s width restrictions in0.31 (8 mm) increments.• Optional replaceable glide shoes (wearsurface) for extended travel.Series MK 0650B k = Outer chain widthB i = Inner chain cavity(usable) widthh G = Outer chain link heighth G’ = Outer chain link heightwith optional glide-shoesh i = Inner chain cavity(usable) heightST = Vertical divider thicknesshinged-opening twist in/outfiber reinforced nylon bars onthe outside radius1.65(42) = h itwist in/out barson inside radiusRD System Assembly DetailMounting Bracket OptionsFor detailed drawings anddimensions of available options,please see page: 16.22 - 16.23Need help? 1-800-443-4216 or www.kabelschlepp.com 16.11VARITRAK ME/MK VARIO-LINE16

Easy Snap-In Cavity Partitioning System for Varitrak MK 0650When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple toinstall snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths(dividers) necessary to properly accommodate each cable or hose.VARITRAK ME/MK VARIO-LINE1616.12PN: 71510 0.31(8)0.28(7)1.65(42)0.19(4.8)0.37(9.5)0.37(9.5)0.19(4.8)Dimension0.46(11.8)0.37(9.5)0.46(11.8)Part Number A B C0.74(18.8)0.74(18.8)71514 0.63 (16) 0.31 (8) 0.18 (4.5)52580 0.71 (18) 0.39 (10) 0.16 (4)52581 0.91 (23) 0.59 (15) 0.16 (4)52582 1.10 (28) 0.79 (20) 0.16 (4)71515 1.26 (32) 0.94 (24) 0.18 (4.5)52583 1.30 (33) 0.98 (25) 0.16 (4)52584 1.50 (38) 1.18 (30) 0.16 (4)52585 1.69 (43) 1.38 (35) 0.16 (4)71516 1.89 (48) 1.57 (40) 0.18 (4.5)52586 1.89 (48) 1.57 (40) 0.16 (4)52587 2.27 (58) 1.97 (50) 0.16 (4)71517 2.52 (64) 2.20 (56) 0.18 (4.5)52588 2.68 (68) 2.36 (60) 0.16 (4)52589 3.07 (78) 2.76 (70) 0.16 (4)71518 3.15 (80) 2.83 (72) 0.18 (4.5)52590 3.46 (88) 3.15 (80) 0.16 (4)71519 3.78 (96) 3.46 (88) 0.18 (4.5)71520 4.41 (112) 4.09 (104) 0.18 (4.5)71521 5.04 (128) 4.72 (120) 0.18 (4.5)71522 5.67 (144) 5.35 (136) 0.18 (4.5)71523 6.30 (160) 5.98 (152) 0.18 (4.5)71524 6.93 (176) 6.61 (168) 0.18 (4.5)71525 7.56 (192) 7.24 (184) 0.18 (4.5)71526 8.19 (208) 7.87 (200) 0.18 (4.5)ABCHorizontal separators can be easily pressed and locked into placebetween the specially designed MK vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly flexible to meet your application’s uniqueneeds.Specifications are subject to change without notice.KSA-L15015-GC

A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsDESIGN AND LAYOUT NOTESName:Date:Dept.: Phone: Fax:Company:Machine Type/Name:Address:VARITRAK ME/MK VARIO-LINE16Specifications are subject to change without notice.KSA-L15015-GCNeed help? 1-800-443-4216 or www.kabelschlepp.com 16.13

GENERAL DATATotal Machine Travel (L S )VARITRAK ME/MK VARIO-LINE16EVA9CONOMICALUEDDEDA product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.Download 3D CAD files, videos,updated product info & much more at:www.kabelschlepp.com/varitrakmk.htmDimensions ininches (mm)Technical DataSeriesMK 0950Option AOption BOption COption DOption EOption FOption GMountingHeightH14.17(360)16.54(420)18.90(480)23.62(600)25.98(660)28.35(720)33.07(840)How To Order1-800-443-4216Number ofSystems Req.x!CarrierTypeBendRadiusKR5.51(140)6.69(170)7.87(200)10.24(260)11.42(290)12.60(320)14.96(380)RetractedHDepotU B10.83(275)12.01(305)13.19(335)15.55(395)16.73(425)17.91(455)20.28(515)L BKRU BLoopLengthL B24.80(630)28.54(725)32.24(819)39.65(1007)43.39(1102)47.09(1196)54.59(1384)Reverse Bend Radius (RKR) links are available for long travel systemsthat require a lowered mounting height. Consult factory for details.+ Cavity Width +(Bi )TypeFrame Stay+BendRadiusxAdditional LoadC LSelf-Supporting Lengthslbs kgft m40.3 6033.5 5026.8 40Type MK 095020.1 3013.5 207.010ExtendedFixedEnd0Unsupported 1.64 3.28 4.92 6.56 8.20 9.84 11.48 ftLength 0.5 1.0 1.5 2.0 2.5 3.0 3.5 mExtended Travel:When application travelexceeds the self-supportinglength of the carrier,Varitrak MK carrier systemsare designed to glide onthemselves in aguide-channel.# of LinksLength+MovingEndt = Link Pitch09503.74 (95)Calculation of Chain LengthL S= total machine travelL B= 3.14 x KR + (2 x t safety factor)L K= chain length requiredL K= LS ÷ 2 + length of the curve (L B)** Assumes the Fixed Point is located at theCenter of the Total Machine Travel.Type & PositionBracketsFor more information onextended travel systems,see pages 02.27 - 02.36+Dividers(#vert / #horz)4xMK0950-285 mm-RD-290x 100 Links+MU/FU+4v/1h16.14Specifications are subject to change without notice.KSA-L15015-GC

RD20.67Bar SystemMK0950 - 45mm - RDRecommendedMINIMUMWidthRecommendedMAXIMUMWidthh G’ =Replaceable glide shoes are availablefor extending system life in long travelgliding applications. Consult factory fordetails.Note: For extended widths,multiple chain-band designsare available, please consultfactory: 1-800-443-42163.29(83.5)MK0950 - 557mm - RDhG = 3.15(80)Specifications are subject to change without notice.KSA-L15015-GC- (KR) - (# of links) - (brackets) - (dividers)B i = 1.77(45)Bk =Why use RD system3.31(84)2.28(58) = h i3.15(80) = h GBk = Bi + 1.54 (39)- (KR) - (# of links) - (brackets) - (dividers)Standarddividers can be slid into positionor locked in-placeMaximumMaximumCable O.D.Hose O.D.= h i x 0.9 = h i x 0.8Bk =RD STYLEVertical DividerBi = 21.93(557)23.46(596)PN: 72506dividers can beslid into positionor locked in-place0.24 =sT (6)A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsFeatures two twist-in/twist-out + hinged-opening glass fiber reinforced nylon bars per frame stay.Usable Cavity Widths (B i ) are available from 1.77” (45 mm) through 21.93” (557 mm) in 33 width options sized in evenincrements of 0.63” (16 mm).Available Cavity Widths (B i ) = 1.77 (45), 2.40 (61), 3.03 (77), 3.66 (93), 4.29 (109), 4.92 (125), 5.55 (141), 6.18 (157), 6.81 (173),7.44 (189), 8.07 (205), 8.70 (221), 9.33 (237), 9.96 (253), 10.59 (269), 11.22 (285), 11.85 (301), 12.48 (317), 13.11 (333), 13.74 (349),14.37 (365), 15.00 (381), 15.63 (397), 16.26 (413), 16.89 (429), 17.52 (445), 18.15 (461), 18.78 (477), 19.41 (493), 20.04 (509),(525), 21.30 (541), 21.93 (557) (width sizes shown in blue are from stock)• By simply twisting on or twisting off thenylon bars 90 degrees, cables & hoses canbe quickly and easily installed (laid inside).• Outside radius bars also hinge snap-openfrom either side allowing additional service.• Dividers can either be installed so they canbe slid into position or locked into place.• By using the twist-in snap locking barconstruction, a strong “box” compartment isformed surrounding the contents.• Cable friendly, light and rugged nylon bars.• Widths are available to fit most anyapplication’s width restrictions in0.63 (16 mm) increments.• Optional replaceable glide shoes (wearsurface) for extended travel.Series MK 0950B k = Outer chain widthB i = Inner chain cavity(usable) widthh G = Outer chain link heighth G’ = Outer chain link heightwith optional glide-shoesh i = Inner chain cavity(usable) heightST = Vertical divider thicknesshinged-opening twist in/outfiber reinforced nylon bars onthe outside radius2.28(58) = h itwist in/out barson inside radiusRD System Assembly DetailMounting Bracket OptionsFor detailed drawings anddimensions of available options,please see page: 16.22 - 16.23Need help? 1-800-443-4216 or www.kabelschlepp.com 16.15VARITRAK ME/MK VARIO-LINE16

Easy Snap-In Cavity Partitioning System for Varitrak MK 0950When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple toinstall snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths(dividers) necessary to properly accommodate each cable or hose.VARITRAK ME/MK VARIO-LINE1616.160.28(7)PN: 715120.31(8)2.28(58)0.23(5.8)0.65(16.5)0.37(9.5)0.78(19.8)0.50(12.8) 0.78(19.8)0.93(23.5)0.50(12.8)Dimension1.48(37.5) 1.88(47.8)0.23(5.8)Part Number A B C1.61(40.8)71514 0.63 (16) 0.31 (8) 0.18 (4.5)52580 0.71 (18) 0.39 (10) 0.16 (4)52581 0.91 (23) 0.59 (15) 0.16 (4)52582 1.10 (28) 0.79 (20) 0.16 (4)71515 1.26 (32) 0.94 (24) 0.18 (4.5)52583 1.30 (33) 0.98 (25) 0.16 (4)52584 1.50 (38) 1.18 (30) 0.16 (4)52585 1.69 (43) 1.38 (35) 0.16 (4)71516 1.89 (48) 1.57 (40) 0.18 (4.5)52586 1.89 (48) 1.57 (40) 0.16 (4)52587 2.27 (58) 1.97 (50) 0.16 (4)71517 2.52 (64) 2.20 (56) 0.18 (4.5)52588 2.68 (68) 2.36 (60) 0.16 (4)52589 3.07 (78) 2.76 (70) 0.16 (4)71518 3.15 (80) 2.83 (72) 0.18 (4.5)52590 3.46 (88) 3.15 (80) 0.16 (4)71519 3.78 (96) 3.46 (88) 0.18 (4.5)71520 4.41 (112) 4.09 (104) 0.18 (4.5)71521 5.04 (128) 4.72 (120) 0.18 (4.5)71522 5.67 (144) 5.35 (136) 0.18 (4.5)71523 6.30 (160) 5.98 (152) 0.18 (4.5)71524 6.93 (176) 6.61 (168) 0.18 (4.5)71525 7.56 (192) 7.24 (184) 0.18 (4.5)71526 8.19 (208) 7.87 (200) 0.18 (4.5)ABC1.33(33.8)1.06(26.8)1.06(26.8)Horizontal separators can be easily pressed and locked into placebetween the specially designed MK vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly flexible to meet your application’s uniqueneeds.Specifications are subject to change without notice.KSA-L15015-GC

A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsDESIGN AND LAYOUT NOTESName:Date:Dept.: Phone: Fax:Company:Machine Type/Name:Address:VARITRAK ME/MK VARIO-LINE16Specifications are subject to change without notice.KSA-L15015-GCNeed help? 1-800-443-4216 or www.kabelschlepp.com 16.17

VARITRAK ME/MK VARIO-LINE16GENERAL DATAEVA9CONOMICALUEDDEDA product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.Download 3D CAD files, videos,updated product info & much more at:www.kabelschlepp.com/varitrakmk.htmDimensions ininches (mm)Technical DataSeriesMK 1250Option AOption BOption COption DOption EOption FOption GNumber ofSystems Req.MountingHeightH17.95(456)21.10(536)24.25(616)27.40(696)30.55(776)33.70(856)43.15(1096)How To Order1-800-443-4216x!CarrierTypeBendRadiusKR7.09(180)8.66(220)10.24(260)11.81(300)13.39(340)14.96(380)19.69(500)RetractedHDepotU B13.89(353)15.47(393)17.05(433)18.62(473)20.20(513)21.77(553)26.50(673)L BTotal Machine Travel (L S )KRU BLoopLengthL B32.13(816)37.09(942)42.01(1067)46.97(1193)51.93(1319)56.85(1444)71.69(1821)Reverse Bend Radius (RKR) links are available for long travel systemsthat require a lowered mounting height. Consult factory for details.+ Cavity Width +(Bi )TypeFrame Stay+BendRadiusxC LAdditional LoadExtendedFixedEndMovingEndt = Link Pitch12504.92 (125)Self-Supporting Lengthslbs kgft m40.3 60Type MK 125033.5 5026.8 4020.1 3013.5 207.010Calculation of Chain LengthL S= total machine travelL B= 3.14 x KR + (2 x t safety factor)L K= chain length requiredL K= LS ÷ 2 + length of the curve (L B)** Assumes the Fixed Point is located at theCenter of the Total Machine Travel.0Unsupported 3.3 6.6 9.8 13.1 16.4 ftLength 1 2 3 4 5 mExtended Travel:# of LinksLength+Type & PositionBracketsFor more information onextended travel systems,see pages 02.27 - 02.36+Dividers(#vert / #horz)4xMK1250-375 mm-RD-340x42 Links+MU/FAI+6v/2h16.18Specifications are subject to change without notice.KSA-L15015-GC

RDBar SystemMK1250 - 71mm - RD - (KR) - (# of links) - (brackets) - (dividers)RecommendedMINIMUMWidthRecommendedMAXIMUMWidth3.92h G’ = (99.5)Replaceable glide shoes are availablefor extending system life in long travelgliding applications. Consult factory fordetails.MK1250 - 551mm - RDh G = 3.78(96)Note: For extended widths,multiple chain-band designsare available, please consultfactory: 1-800-443-4216Specifications are subject to change without notice.KSA-L15015-GCB i = 2.80(71)B k =Why use RD system4.57(116)2.83(72) = h i3.78(96) = h GB k = B i + 1.77 (45)- (KR) - (# of links) - (brackets) - (dividers)dividers can be slid into positionor locked in-placeMaximumMaximumCable O.D.Hose O.D.= h i x 0.9 = h i x 0.8B k =B i = 21.69(551)23.46(596)StandardRD STYLEVertical DividerPN: 72706dividers can beslid into positionor locked in-place0.31 =s T (8)A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsFeatures two twist-in/twist-out + hinged-opening glass fiber reinforced nylon bars per frame stay.Usable Cavity Widths (B i ) are available from 2.80” (71 mm) through 21.69” (551 mm) in 31 width options sized in evenincrements of 0.63” (16 mm).Available Cavity Widths (B i ) = 2.80 (71), 3.43 (87), 4.06 (103), 4.69 (119), 5.31 (135), 5.94 (151), 6.57 (167), 7.20 (183), 7.83 (199),8.46 (215), 9.09 (231), 9.72 (247), 10.35 (263), 10.98 (279), 11.61 (295), 12.24 (311), 12.87 (327), 13.50 (343), 14.13 (359), 14.76 (375),15.39 (391), 16.02 (407), 16.65 (423), 17.28 (439), 17.91 (455), 18.54 (471), 19.17 (487), 19.80 (503),20.43 (519), 21.06 (535), 21.69 (551)(width sizes shown in blue are from stock)• By simply twisting on or twisting off thenylon bars 90 degrees, cables & hoses canbe quickly and easily installed (laid inside).• Outside radius bars also hinge snap-openfrom either side allowing additional service.• Dividers can either be installed so they canbe slid into position or locked into place.• By using the twist-in snap locking barconstruction, a strong “box” compartment isformed surrounding the contents.• Cable friendly, light and rugged nylon bars.• Widths are available to fit most anyapplication’s width restrictions in0.63 (16 mm) increments.• Optional replaceable glide shoes (wearsurface) for extended travel.Series MK 1250Bk = Outer chain widthBi = Inner chain cavity(usable) widthhG = Outer chain link heighthG’ = Outer chain link heightwith optional glide-shoesh i = Inner chain cavity(usable) heightST = Vertical divider thicknesshinged-opening twist in/outfiber reinforced nylon bars onthe outside radius2.83(72) = h itwist in/out barson inside radiusRD System Assembly DetailMounting Bracket OptionsFor detailed drawings anddimensions of available options,please see page: 16.22 - 16.23Need help? 1-800-443-4216 or www.kabelschlepp.com 16.19VARITRAK ME/MK VARIO-LINE16

Easy Snap-In Cavity Partitioning System for Varitrak MK 1250When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple toinstall snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths(dividers) necessary to properly accommodate each cable or hose.VARITRAK ME/MK VARIO-LINE160.28(7)PN: 715130.31(8)2.83(72)0.65(16.5)0.65(16.5)0.65(16.5)2.03(51.5) 0.37(9.5)0.23(5.8)1.06(26.8)0.93(23.5)0.78(19.8)Dimension1.48(37.5)0.50(12.8)1.75(44.5)Part Number A B C0.23(5.8)2.43(61.8)71514 0.63 (16) 0.31 (8) 0.18 (4.5)52580 0.71 (18) 0.39 (10) 0.16 (4)52581 0.91 (23) 0.59 (15) 0.16 (4)52582 1.10 (28) 0.79 (20) 0.16 (4)71515 1.26 (32) 0.94 (24) 0.18 (4.5)52583 1.30 (33) 0.98 (25) 0.16 (4)52584 1.50 (38) 1.18 (30) 0.16 (4)52585 1.69 (43) 1.38 (35) 0.16 (4)71516 1.89 (48) 1.57 (40) 0.18 (4.5)52586 1.89 (48) 1.57 (40) 0.16 (4)52587 2.27 (58) 1.97 (50) 0.16 (4)71517 2.52 (64) 2.20 (56) 0.18 (4.5)52588 2.68 (68) 2.36 (60) 0.16 (4)52589 3.07 (78) 2.76 (70) 0.16 (4)71518 3.15 (80) 2.83 (72) 0.18 (4.5)52590 3.46 (88) 3.15 (80) 0.16 (4)71519 3.78 (96) 3.46 (88) 0.18 (4.5)71520 4.41 (112) 4.09 (104) 0.18 (4.5)71521 5.04 (128) 4.72 (120) 0.18 (4.5)71522 5.67 (144) 5.35 (136) 0.18 (4.5)71523 6.30 (160) 5.98 (152) 0.18 (4.5)71524 6.93 (176) 6.61 (168) 0.18 (4.5)71525 7.56 (192) 7.24 (184) 0.18 (4.5)ABC0.50(12.8)2.16(54.8)0.78(19.8) 1.06(26.8)1.88(47.8)1.61(40.8)1.33(33.8)1.33(33.8)Horizontal separators can be easily pressed and locked into placebetween the specially designed MK vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly flexible to meet your application’s uniqueneeds.71526 8.19 (208) 7.87 (200) 0.18 (4.5)16.20Specifications are subject to change without notice.KSA-L15015-GC

A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsDESIGN AND LAYOUT NOTESName:Date:Dept.: Phone: Fax:Company:Machine Type/Name:Address:VARITRAK ME/MK VARIO-LINE16Specifications are subject to change without notice.KSA-L15015-GCNeed help? 1-800-443-4216 or www.kabelschlepp.com 16.21

VARITRAK ® MK Mounting Bracket OptionsMK 0650, 0950 & 1250 Standard Mounting Brackets - made of steelVARITRAK ME/MK VARIO-LINE16MK 0650 MK 0950 MK 1250a Bi – 0.63 (16) Bi – 1.02 (26) Bi – 1.26 (32)b Bi + 1.97 (50) Bi + 2.60 (66) Bi + 3.07 (78)c 0.25 (6.4) 0.33 (8.4) 0.41 (10.5)d 0.71 (18) 0.98 (25) 1.18 (30)e 1.18 (30) 1.57 (40) 1.97 (50)g 0.39 (10) 0.39 (10) 0.39 (10)h 4.61 (117) 6.48 (164.5) 8.35 (212)j 1.18 (30) 1.57 (40) 1.97 (50)k 0.59 (15) 0.79 (20) 0.98 (25)l 0.12 (3) 0.16 (4) 0.20 (5)Varitrak MK standard bracket position optionsBracket EndM - Moving EndF - Fixed EndBracket PositionA - connecting surface onoutside radius (standard)I - connecting surface oninside radiusH - connecting surface turned 90°to the outside radiusK - connecting surface turned 90°to the inside radiusU - Universal Bracket(not pictured, see opposite page)Example: FAI/MAI (Standard) or FAA/MIAFKFHFIM HM KFA (Standard)M A (Standard)M IBkFixed End & Moving Endbracket dimensions are symmetricalchStandard Mounting Bracketfor series 0650, 0950, & 1250bracket feet on the standardbrackets can be positioned facinginward (I) which is the standardposition or facing outward (A)jlkgdeabAI (Standard)I (Standard)A16.22Specifications are subject to change without notice.KSA-L15015-GC

L Kl 1 =3.44 (87.5)A member of the TSUBAKI GROUPVARITRAK MKnylon • open style • customizable widthsMK 0650, 0950, & 1250 UMB (Universal Mounting Brackets) - made of aluminumVaritrak MK UMB bracket dimensions for MK 06500.26(6.5)L Kl 1 = 3.44 (87.5)C-ProfileC-ProfileB i0.59 (15)B i +Bib 1L Kl 1 = 3.44 (87.5)0.26(6.5)0.87 (22)1.69 (43)2.24 (57)0.87 (22)1.69 (43)2.24 (57)B EF B EF = B i + 1.46 (37)B EF C-ProfileC-ProfileB iBih 1b 1h GB i + 0.59 (15)HB EF = B i + 1.46 (37)h 1C-Profile h GHHL k1Varitrak MK UMB bracket dimensions for MK 0950 & 1250C-ProfileHB i0.59 (15)B i +B EF = B i + 1.46 (37)0.260.89 l 5 0.81 l (6.5) 4l(22.5) (20.5)13.44 (87.5)dBib 1B EFL k 5 l 40.26(6.5)l 10.260.89 0.81(6.5)(22.5) (20.5)3.44 (87.5)ll 2 l 3l 5 l 4dTYPElB 1EF b 1 d l 1 l 2 l 3 l 4 l 5 h 1 h GMK 0950 B i + 1.73 (44) B i + 0.96 (24.5) 0.33 (8.5) 5.35 (136) 1.38 (35) 0.96 (24.5) 0.33 (8.5) 3.15 (80) 1.77 (45) 3.15 (80)MK 1250 B 0.26i + 2.01 (51) B0.89 0.81 i + 1.10 (28) 0.43 (11)(6.5)6.61 (168) 1.38 (35) 1.22 (31) 0.41 (10.5 3.72 (94.5 1.77 (45) 3.78 (96)(22.5) (20.5)3.44 (87.5)dOrdering Universal Type BracketsThe bracket type and orientation at the FixedBracket EndEnd and at the Moving End can be combinedM - Moving Endand subsequently l 2 changed l 3 if required.F - Fixed EndlPlease state 1 the desired connection type andorientation when ordering.Bracket Type and OrientationU - Universal KSA Style BracketExamples: FU/MUVARITRAK ME/MK VARIO-LINE16L k1Specifications are subject to change without notice.KSA-L15015-GCll 2 l 3Need help? 1-800-443-4216 or www.kabelschlepp.com 16.23