Sailmaker's guide Carbon

595-545-E2009-05-041Sailmaker’s guide CarbonAdditional information for Carbon Yacht MastsSailmaker’s guide 595-542-E may be used for information on the following items:2.12 Mastheads2.8 Boom extrusions2.4 RCB full batten System 22Special instructionsSee attached tables for section dimensions. The section is fitted with an external aluminium track extrusion that allowsthe use of either bolt rope or Selden’s RCB 22 full batten system. A section drawing (535-875_SAILMAKER)with the relevant information is attached.The track begins at 725 mm above top of boom, and ends immediately below the headbox, all extrusion ends havebeen rounded to minimise chafe on bolt rope.When a mainsail with bolt rope is to be used, a prefeeder is fitted immediately below bottom of track extrusion.When a fully battened mainsail is to be used, the prefeeder is removed, and a 650 mm track section is added at thebottom of the track. The prefeeder, together with a rubber buffer are fitted at the base of the track to act as an endstop.For any further information contact:Selden Mast LimitedTelephone: +44 (0)1329 504000E-mail: mailto:info@seldenmast.co.uk

Sections with no uni-directional reinforcement will be specified as CC###-##-00 in SelCalcSections with one layer of uni-directional reinforcement will be specified as CC###-##-01 in SelCalcSections with two layers of uni-directional reinforcement will be specified as CC###-##-02 in SelCalc2Basic SectionSectionDimensionsX/YDimensionsX/YMast SectionsEIy(GNmm 2 )Eiy(GNmm 2 )EIx(GNmm 2 )Wallthickness(mm) WallWeight(kg/m)CMB-1010-1050602L.Rev: 071218Wx(cm 3 )Wy(cm 3 )Wy(cm 3 )EixWeightSection CC154-30 157/87 230 92 3.0 1.8 40 30(GNmm 2 thickness CMB-1010-1Wx)(kg/m)(cm 3 )CC154-36 158/88Mast Sections292 117 3.6(mm)2.2 49 050602 37CC154-30CC174-30157/87177/93 325230120923.03.02.01.8 L.Rev:5140 0712183730CC154-36CC174-36158/88178/94 4112921521173.63.62.42.261494437Basic SectionCC174-30 177/93 325 120 3.0 2.0 51 37CC192-36 195/102 533 194 3.6Wall2.6 72 52CC174-36 Dimensions 178/94 411 Eiy 152 Eix 3.6 Weight 2.4 61 Wy Wx 44Section CC192-42 196/103 644 235 4.2 3.1 85 61CC192-36 195/102 X/Y (GNmm 533 ) (GNmm 194 thickness) 3.6 (kg/m) 2.6 (cm 72 ) (cm 52)CC210-36 213/110 688 242 3.6(mm)2.9 85 61CC192-42 196/103 644 235 4.2 3.1 85 61Y CC154-30 157/87 230 92 3.0 1.8 40 30CC210-42 214/111 832 293 4.2 3.4 100 71CC210-36 CC154-36 213/110 158/88 688 292 242 117 3.6 2.9 2.2 85 49 61 37CC210-42CC226-36 228/118 849 301 3.6 3.1 98 70CC174-30 214/111 177/93 832 325 293 120 4.2 3.0 3.4 2.0 100 51 71 37CC226-36 CC226-42 229/119 1025 365 4.2 3.6 115 82CC174-36 228/118 178/94 849 411 301 152 3.6 3.1 2.4 98 61 70 44CC226-42 CC244-42 247/127 1282 448 4.2 3.9 134 95CC192-36 229/119 195/102 1025 533 365 194 4.2 3.6 3.6 2.6 115 72 82 52CC244-42 CC244-48CC192-42 247/127 196/103248/128 1503 1282 644527 448 2354.8 4.24.5 3.9 3.1153134 85109 95 61CC244-48 CC263-48 CC210-36 248/128 213/110 266/136 1844 1503 688 638 527 242 4.8 4.8 3.6 4.8 4.5 2.9 176153 85 124 109 61XCC263-48 CC263-54 CC210-42 266/136 214/111 267/137 2116 1844 832 735 638 293 5.44.8 4.2 5.4 4.8 3.4 199176 100 140 124 71CC263-54 CC284-48 CC226-36 267/137 228/118 286/146 2314 2116 849 800 735 301 4.85.4 3.6 5.1 5.4 3.1 205199 98 145 140 70CC284-48 CC284-54 CC226-42 286/146 229/119 288/147 2653 2314 1025 920 800 365 5.44.8 4.2 5.8 5.1 3.6 231205 115 163 145 82CC284-54 CC303-54 CC244-42 288/147 247/127 306/156 3203 2653 1282 1107 920 448 5.4 5.4 4.2 6.2 5.8 3.9 262231 134 185 163 95CC303-54 CC303-60 CC244-48 306/156 248/128 307/158 3613 3203 1503 1253 1107 527 6.05.4 4.8 6.9 6.2 4.5 292262 153 206 185 109CC303-60 CC263-48 307/158 266/136 3613 1844 1253 638 6.0 4.8 6.9 4.8 292 176 206 124Section With Track, Reinforcement CC263-54 267/137 2116 Including 735 track 5.4 and Including 5.4 199 track and 140CC284-48 Including 286/146 track 1) 2314 2) 3) 1x300gsm Including 800 100mm track 4.8 and wide 2x300gsm 5.1 Including 100mm 205 track and wide 145Including trackCC284-54 288/147 2653 1x300gsm 0° 920 tape Front 100mm & 5.4 wide Back 0° 2x300gsm 0° 5.8 tapes Front 100mm 231 & wide Back 1630°1) 2) 3)CC303-54 Section 306/156 EIy Weight 3203 1107 tape Front & BackEIy Weight 5.4 6.2 tapes FrontEIy 262 & BackWeight 185SectionCC303-60 (GNmm^2) 307/158 EIy(Kg/m)Weight3613 (GNmm^2) 1253 EIy(Kg/m)Weight6.0 (GNmm^2) 6.9 EIy 292 (Kg/m)Weight206(GNmm^2) (Kg/m) (GNmm^2) (Kg/m) (GNmm^2) (Kg/m)Section With Track, ReinforcementCC154-30CC154-303023022.32.33353352.42.43653652.52.5CC154-36 367 367 2.7 2.7 Including 399 track 2.8 and 432 Including 432 track 2.9 2.9 andIncluding trackCC174-30 418 2.51x300gsm 460100mm 2.6wide 0° 2x300gsm 501100mm 2.7 2.7wide 0°1) 2) 3)Sectiontape Front & Back tapes Front & BackCC174-36 508 2.9 550 3.0 594 3.1EIy Weight EIy Weight EIy WeightCC192-36 (GNmm^2)648 (Kg/m)3.1 (GNmm^2)699 (Kg/m)3.2 (GNmm^2)751 (Kg/m)3.3CC192-42 CC154-30 763 302 3.6 2.3 815 335 3.7 2.4 867 365 3.8 2.5CC210-36 CC154-36 824 367 3.4 2.7 887 399 3.5 2.8 951 432 3.6 2.9CC210-42 CC174-30 972 418 3.9 2.5 1036 460 4.0 2.6 1099 501 4.0 2.7CC226-36 CC174-36 1005 508 3.6 2.9 1078 550 3.7 3.0 1152 594 3.8 3.8 3.1CC226-42 CC192-36 1185 1185 648 4.1 4.1 3.1 1259 699 4.2 4.2 3.2 1335 1335 751 4.3 4.3 3.3CC192-42 763 3.6 815 3.7 867 3.8Including track and Including track andCC210-36 Including 824 track 3.4 Including 887 track 3.5 and Including 951 track and 3.62x300gsm 100mm wide 0° 4x300gsm 100mm wide 0°Y CC210-42 SectionIncluding 972 1) track 2) 3) 1) 3.9 2) 3) 2x300gsm 1036 tape Front 100mm & Back 4.0 wide 4x300gsm tapes 1099 Front 100mm & Back 4.0 wideCC226-36 1005 EIy Weight 3.6 0° 1078 EIytape Front Weight & Back 3.7 0° tapes 1152 EIyFront Weight & Back 3.8CC226-42 (GNmm^2) EIy 1185 Weight (Kg/m) 4.1 (GNmm^2) 1259 EIy Weight (Kg/m) 4.2 (GNmm^2) EIy 1335 Weight (Kg/m) 4.3SectionCC244-42 (GNmm^2) 1467 (Kg/m) 4.4 (GNmm^2) 1641 (Kg/m) 4.6 (GNmm^2) 1812 (Kg/m) 4.7CC244-42 CC244-48 1467 1691 4.4 5.0 1641 1868 Including track4.6 5.1 and1812 2044 Including track4.7 5.3 andIncluding trackCC244-48 CC263-48 1691 2061 5.0 5.32x300gsm1868 2264100mm5.1 5.4wide 0° 4x300gsm2044 2470100mm5.3 5.6wide 0°1) 2) 3)Sectiontape Front & Back tapes Front & BackCC263-48CC263-54206123365.35.9226425425.46.1247027505.66.2EIy Weight EIy Weight EIy WeightCC284-48 2564 5.6 2804 5.8 3041 6.0CC263-54 (GNmm^2) 2336 (Kg/m) 5.9 (GNmm^2) 2542 (Kg/m) 6.1 (GNmm^2) 2750 (Kg/m)X6.2CC284-54 2907 6.3 3150 6.5 3393 6.7CC284-48 CC244-42 2564 1467 5.6 4.4 2804 1641 5.8 4.6 3041 1812 6.0 4.7CC303-54 3488 6.7 3762 6.9 4034 7.0CC284-54CC244-48290716916.35.0315018686.55.1339320446.75.3CC303-60 CC263-48 3901 2061 7.4 5.3 4180 2264 7.6 5.4 4458 2470 7.7 5.6CC303-54 3488 6.7 3762 6.9 4034 7.0CC263-54 2336 5.9 2542 6.1 2750 6.21) Track adds 15mm to the CC303-60 section F/A dimension 3901 7.4 4180 7.6 4458 7.7CC284-48 2564 5.6 2804 5.8 3041 6.01) 2) Track adds weight 15mm is to approximately the section CC284-54 F/A dimension 0.5 Kg/m 2907 6.3 3150 6.5 3393 6.72) 3) Track Conduit weight (535-762) is approximately weightCC303-54 0.5 is Kg/m 0.33 Kg/m3488not included6.7in above weight3762estimate6.9as optional4034 7.03) 4) Backing Given section plate and properties conduit (535-762) are for weight parallel is 0.63 sectionCC303-60 3901Kg/m not included7.4in above4180weight estimate7.6as optional4458 7.74) 5) Given See 1010-5 section properties for material are for properties parallel section5) See 1010-5 for material properties1) Track adds 15mm to the section F/A dimensionSections with no uni-directional reinforcement will be specified as CC###-##-00 in SelCalc2) TrackSections withweightwith no uni-directionalis approximatelyone layer of reinforcement0.5 Kg/muni-directional will reinforcement be specified as CC###-##-00 will be specified in SelCalc as CC###-##-01 in SelCalc3) ConduitSections with with one (535-762)two layer layers of uni-directional weight is 0.33of uni-directional reinforcement Kg/m notreinforcement will included be specified in abovewill as be CC###-##-01 weight estimatespecified as in SelCalcas optionalCC###-##-02 in SelCalc4) GivenSections with sectionwith two four layers propertieslayers of uni-directional are forof uni-directional reinforcement parallel sectionreinforcement will be specified will as be CC###-##-02 specified as in SelCalc CC###-##-04 in SelCalcSections 5) See with 1010-5 four layers for material of uni-directional properties reinforcement will be specified as CC###-##-04 in SelCalc

3First angle projectionRev Qty.Revisions DateInitialsSCALE 1:1111.5R0.755151144REMOVE ALL BURRS & SHARP EDGESPart Volume (mm3 Part Mass (kg) FileMaterial185495.587 0.503TitleFinish6082 T6 NaturalRCB-22/W-BRDrawn Date Approved Scale On A4 Tolerance unlessDwg. No.MAC 17-May-03 3:1 otherwise stated535-875 _SAILMAKER

4SectionCC154SectionCC174CC192CC154 CC210CC174CC192 CC226CC210 CC244CC226CC263CC244CC263 CC284CC284 CC303CC303BasicBasic Track Assy(L:10650 mm incl.gate)Track AssysExtraMAINSAIL TRACK - FRACTIONALExtra Track Assy(L=5000mm)Maximum P515-600-01 515-600-02Basic515-600-01 515-600-02Basic + 1 ExtraBasic + 2 ExtraBasic + 3 ExtraFractional5475 + L18510475 + L15475 + L20475 + LTBCNo Selden track option availableFract. + MHSpin orLong crane165 Track Top 175Locn. (L)Fract. + MHFractionalSpin165 200 175185TBC190200CMB-1470Date: 050602L.rev: 080212Production Production dimension dimension is top is of top track of track(top (top end stop end stop positioned positioned above above this dimension). this dimension).`515-600-01 515-600-01 assembly assembly consists consists of: of:2 x 5000mm 2 x 5000mm long long track track extrusions extrusions1 x 650mm long gate1 x 650mm long gateEnd stops, glue and fastenersEndHencestops, gluetrackandlengthfastenersincl. gate of this assembly is 10650mmHence track length incl. gate of this assembly is 10650 mm515-600-02 assembly consists of:515-600-02 1 x 5000mm assembly long consists track extrusion of:1 x 5000mm Glue and long fasteners. track extrusionGlue and fastenersRCB-22 SLIDESL250RCB-22 PN SlidesDescriptionPNDescription511-703-11 RCB 22/F-BATT CAR,LGHT, EX.EYE511-703-11 RCB 22/F-BATT CAR,LGHT, EX.EYE511-703-03 511-703-03 RCB-22/F-BATT RCB-22/F-BATT CAR,LGT CAR,LGT(SDA/AQUA(SDA/AQUA)511-703-04 511-703-04 RCB-22/F-BATT.CAR,LGHT(RUTGER)Above slides are standard RCB22 slides, black anodised andmachined Above for slides lightness. are standard RCB22 slides,but black anodised and machined for lightness.511-595-01 RCB 22 HEAD BOARD CAR ”80”Add 511-595-01 2 x 511-703-11 RCB cars to 22 make HEAD headboard BOARD car CAR assy. "80"511-590-01 EYE ø30-35 ASSY (RCB 22)Add 2 x 511-703-11 cars to make headboard car assy.Add to 511-703-11 cars to make intermediate car assy.511-590-01 EYE ø30-35 ASSY (RCB 22)Feeder position forbolt rope optionRemovable gatefor RCB option725650Add to 511-703-11 cars to make intermediate car assy.

First angle projectionREMOVE ALL BURRS & SHARP EDGESRev Qty.Revisions DateInitialsPart Volume (mm3 Part Mass (kg) File710339.786 1.925Material6005A T6TitleDrawn Date Approved Scale On A4 Tolerance unlessDwg. No.AM 12-Dec-07 1:1 otherwise stated535-426FinishANODISE CLEARB104 BOOM SECTION5Traditional slab-reefing booms on Carbon Keelboat MastImportant!1. The reefing line is tied as illustrated, with a bowline and runningnoose. No. 1 reef is shown. Note that grommets are required alongthe foot for each reef.2. For loose-footed sails, the reef line loop must be held in the correctpostition along the boom, to ensure proper reefing. Seldén's eyeslider can be used for this.Fig. 2.8.9.aFor dimensions of sailtrack: see page xxx.F1st reef to starboard.2nd reef to port.3rd reef to starboard.Etc.CKDH~ 100 mmFig. 2.8.4.bMastsectionCC079CC086CC095CC105CC115CC125CC138CC125CC138BoomsectionSail footgroovemmSail feeder gate”cut-back”C(MDSslides)mmC(boltrope)mmKmmDmmTackHmmReefhooksFmmNo. of internalreefing linesB087 5.5 ± 0.75 ~ 600 55 40 0 55 2 slab reefsB104 5.5 ± 0.75 ~ 600 55 40 0 55 2 slab reefsB120 5.5 ± 0.75 ~ 600 60 40 0 55 2 slab reefsReef lineattachmentat aft endof boomReefing linetied aroundboom;see fig.2.7.4.a.

6Mastheads measurements Carbon KeelboatAMinimum 100BFig. 2.8.aFig. 2.8.bMastsectionFractionaluntaperedmastA (mm)Fractionaltapered mastStandardcraneLongcraneCC079 - - -CC086 50 45 135CC095 40 40 130CC105 65 55 165CC115 55 50 160CC125 80 70 195CC138 65 60 190RopeDimensionRope halyard”B” mmKnot”B” mmSplicedØ 6 mm 60 430Ø 8 mm 70 430Ø 10 mm 80 430

7Carbon Keelboat Mast Sections External Sail Track Scale 1:1CC079CC086CC095CC105CC115CC125CC138Carbon Yacht Mast Sections External Sail Track Scale 1:1CC154CC174CC192CC210CC226CC244CC263CC284CC303Carbon Keelboat sail track detail5.015.415.0 11.3 13.0Carbon Yacht sail track detail5.015.0 11.0 11.0 12.5Note:If the track is to be used with cars for a fullbatten sail, use the dimensions listed in Sailmakers Guide 595-542-E,table 2.4.1.

8DINGHIESKEELBOATSYACHTSSeldén Mast AB, SwedenTel +46 (0)31 69 69 00Fax +46 (0)31 29 71 37e-mail info@seldenmast.comSeldén Mast Limited, UKTel +44 (0) 1329 504000Fax +44 (0) 1329 504049e-mail info@seldenmast.co.ukSeldén Mast Inc., USATel +1 843-760-6278Fax +1 843-760-1220e-mail info@seldenus.comSeldén Mast A/S, DKTel +45 39 18 44 00Fax +45 39 27 17 00e-mail info@seldenmast.dkSeldén Mid Europe B.V., NLTel +31 (0) 111-698 120Fax +31 (0) 111-698 130e-mail info@seldenmast.nlSeldén Mast SAS, FRTel +33 (0) 251 362 110Fax +33 (0) 251 362 185e-mail info@seldenmast.frwww.seldenmast.comDealer:The Seldén Group is the world’s leading manufacturerof masts and rigging systems in carbonand aluminium for dinghies, keelboats and yachts.The Group consists of Seldén Mast AB in Sweden,Seldén Mast A/S in Denmark, Seldén Mast Ltd inthe UK, Seldén Mid Europe B.V. in the Netherlands,Seldén Mast SAS in France and SeldénMast Inc in the USA. Our well known brandsare Seldén and Furlex. The worldwide successof Furlex has enabled us to build a network ofover 750 authorised dealers covering the world’smarine markets. So wherever you sail, you can besure of fast access to our service,spare parts and know-how.595-545-E Printed in Sweden Seldén and Furlex are registered trademarks of Seldén Mast AB