2006 Carryall / Turf (Gas & Electric) - Bennett Golf Cars

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CONTENTSForward/Reverse Switch – IQ Plus Vehicles ........................................................................................................................... 13-39Battery Charger Receptacle – Turf/Carryall 1 Vehicles Only ............................................................................................ 13-41Battery Charger Receptacle – Turf/Carryall 2 IQ Plus Vehicles ....................................................................................... 13-43Center Body Electrical Components – Carryall 6 PowerDrive ........................................................................................ 13-45Center Body Electrical Components, Continued – Carryall 6 PowerDrive ................................................................. 13-47Electrical Installation – Carryall 6 IQ Plus Vehicles .............................................................................................................. 13-51Batteries – Turf/Carryall 2 PowerDrive Vehicles ................................................................................................................... 13-53Center Body Electrical Components – Carryall 6 IQ Plus Vehicles ................................................................................. 13-57Batteries – Turf/Carryall 1 with 6 8-Volt Batteries ............................................................................................................... 13-59Computer, Controller, and Solenoid, Turf/Carryall 1 IQ System Vehicles ................................................................... 13-61Computer, Controller, and Solenoid – Turf/Carryall 2 PowerDrive Vehicles ............................................................. 13-63Elec System Installation – Turf/Carryall 2 IQ Plus ................................................................................................................ 13-67Tow/Run Switch – IQ Plus Vehicles ........................................................................................................................................... 13-69Computer, Controller, and Solenoid – Turf/Carryall 2 IQ Plus Vehicles ....................................................................... 13-73Hour Meter – Turf 1 Vehicles ....................................................................................................................................................... 13-75Hour Meter – PowerDrive Turf 2 Vehicles .............................................................................................................................. 13-77Hour Meter – IQ Plus Turf 2 Vehicles ........................................................................................................................................ 13-79Electrical Components, Rear Body – Carryall 6 PowerDrive ............................................................................................ 13-81Rear Reverse Buzzer – Carryall 6 ................................................................................................................................................ 13-83Carryall 2 IQ Plus with T-105 Batteries ..................................................................................................................................... 13-85Carryall 2 IQ Plus with T-145 Batteries ..................................................................................................................................... 13-87Carryall 6 IQ Plus with T-105 Batteries ..................................................................................................................................... 13-89Carryall 6 IQ Plus with T-145 Batteries ..................................................................................................................................... 13-91SECTION 14 – ELECTRIC MOTORMotor (Model 5BC59JBS6360) – PowerDrive ........................................................................................................................ 14-3Motor (Model 5BC59JBS6365) – Electric Vehicle ................................................................................................................. 14-5Motor (Model 5BC59JBS6390) – Electric Vehicle ................................................................................................................. 14-7Motor (Model EJ4-4001) – Electric Vehicle ............................................................................................................................ 14-9Motor (Model DA5-4006) – IQ Plus ........................................................................................................................................... 14-11Motor (Model EJ8-4001A) – Electric Vehicle ......................................................................................................................... 14-13SECTION 15 – TRANSAXLES – ELECTRIC VEHICLESTransaxle – Electric Vehicles (Earlier Version) ....................................................................................................................... 15-3Transaxle – Electric Vehicles (Later Version) ......................................................................................................................... 15-5SECTION 16 – BATTERY CHARGERPowerDrive 3 Battery Charger, Domestic .............................................................................................................................. 16-3PowerDrive Battery Charger (Model 17930), Domestic .................................................................................................... 16-5Page 62006 Turf/Carryall Gasoline and Electric Vehicle Illustrated Parts List
CONTENTSPowerDrive Battery Charger (Model 18780), Export ......................................................................................................... 16-7PowerDrive Battery Charger (Model 20310), European ................................................................................................... 16-9Onboard PowerDrive Battery Charger (Model 17935), Domestic – Carryall 6 PowerDrive Vehicles ............... 16-11Onboard PowerDrive Battery Charger (Model 17790), Export – Carryall 6 PowerDrive Vehicles ..................... 16-13IQ Plus Domestic Battery Charger (Model 25730) .............................................................................................................. 16-15IQ Plus Onboard Battery Charger (Model 25260) – IQ Plus Turf/Carryall 2 and Carryall 6 Vehicles ................. 16-17Onboard Charger (Model 25260) AC Reel Mounting – IQ Plus Carryall 6 .................................................................. 16-19Onboard Charger (Model 25260) Mounting – Carryall 6 IQ Plus Vehicles ................................................................. 16-21Onboard Charger (Model 25260) and Reel Mounting – IQ Plus Turf/Carryall 2 ...................................................... 16-23Onboard Charger (Model 25260) and Reel Mounting – IQ Plus Turf/Carryall 2, Continued ............................... 16-27IQ Plus Battery Charger (Model 25880), Export and European ...................................................................................... 16-29IQ Plus Onboard Battery Charger (Model 25660), Export ................................................................................................ 16-31Onboard Charger (Model 25660) and Reel Mounting – IQ Plus Turf/Carryall 2 ...................................................... 16-33Onboard Charger (Model 25660) and Reel Mounting – IQ Plus Turf/Carryall 2, Continued ............................... 16-37SECTION 17 – MAINTENANCE AND SERVICE TOOLSMaintenance and Service Tools ................................................................................................................................................ 17-3Maintenance and Service Tools, Continued ......................................................................................................................... 17-5Maintenance and Service Tools, Continued ......................................................................................................................... 17-7Maintenance and Service Tools, Continued ......................................................................................................................... 17-9Maintenance and Service Tools, Continued ......................................................................................................................... 17-11SECTION i – INDEX2006 Turf/Carryall Gasoline and Electric Vehicle Illustrated Parts List Page 7
Page 1: 2006Turf/CarryallIllustrated Parts
Page 4 and 5: NOTE:This illustrated parts list re
Page 6 and 7: CONTENTSDecals - Turf/Carryall 2 Ga
Page 8 and 9: CONTENTSElectrical Component Box -
Page 13: BODY AND TRIM1GED
Page 16: 1GED1333526 - 273434530292831320002
Page 19 and 20: FRONT BODY AND TRIM - TURF/CARRYALL
Page 21 and 22: ITEM PART NO. DESCRIPTION1 2 3 4FRO
Page 23 and 24: ITEM PART NO. DESCRIPTION1 2 3 4DAS
Page 25 and 26: ITEM PART NO. DESCRIPTION1 2 3 4RAD
Page 27 and 28: ITEM PART NO. DESCRIPTION1 2 3 4SEA
Page 29 and 30: ITEM PART NO. DESCRIPTION1 2 3 4SEA
Page 31 and 32: ITEM PART NO. DESCRIPTIONTILT BED,
Page 33 and 34: ITEM PART NO. DESCRIPTION1 2 3 4TIL
Page 35 and 36: ITEM PART NO. DESCRIPTION1 2 3 4LAT
Page 37 and 38: PROP ROD - TURF/CARRYALL 2, 252, AN
Page 39 and 40: ITEM PART NO. DESCRIPTION1 2 3 4CAR
Page 41 and 42: ITEM PART NO. DESCRIPTION1 2 3 4TAI
Page 43 and 44: ITEM PART NO. DESCRIPTION1 2 3 4CAR
Page 45 and 46: ITEM PART NO. DESCRIPTIONCARGO BOX
Page 47 and 48: ITEM PART NO. DESCRIPTIONCARGO BOX
Page 49 and 50: ITEM PART NO. DESCRIPTION1 2 3 4SID
Page 51 and 52: ITEM PART NO. DESCRIPTION1 2 3 4FLA
Page 53 and 54: ITEM PART NO. DESCRIPTION1 2 3 4FLA
Page 55 and 56: TRAILER HITCH - TURF/CARRYALL 1, TU
Page 57 and 58: ITEM PART NO. DESCRIPTION1 2 3 4REA
Page 59 and 60: ITEM PART NO. DESCRIPTION1 2 3 4REA
Page 61 and 62:
ITEM PART NO. DESCRIPTION1 2 3 4REA
Page 63 and 64:
WHEELS AND TIRES2GED
Page 65 and 66:
ITEM PART NO. DESCRIPTION1 2 3 4WHE
Page 67 and 68:
Page 69 and 70:
Page 71 and 72:
WHEELS AND TIRES, OFF-ROAD TREAD -
Page 73 and 74:
WHEELS AND TIRES, TURF TREAD - TURF
Page 75 and 76:
DECALS3GED
Page 77 and 78:
ITEM PART NO. DESCRIPTION1 2 3 4DEC
Page 79 and 80:
ITEM PART NO. DESCRIPTIONDECALS - T
Page 81 and 82:
Page 83 and 84:
Page 85 and 86:
Page 87 and 88:
DECALS - TURF/CARRYALL 2 IQ PLUS EL
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
DECALS - CARRYALL 6 POWERDRIVE VEHI
Page 97 and 98:
Page 99 and 100:
DECALS - CARRYALL 6 IQ PLUS VEHICLE
Page 101 and 102:
Page 103 and 104:
DECALS - CARRYALL 6 GASOLINE VEHICL
Page 105 and 106:
Page 107 and 108:
Page 109 and 110:
Page 111 and 112:
DECALS, LOGO - TURF/CARRYALL 1, 2,
Page 113 and 114:
Page 115 and 116:
Page 117 and 118:
ITEM PART NO. DESCRIPTIONQTY1 2 3 4
Page 119 and 120:
BRAKES, PEDAL, AND CABLEASSEMBLIES4
Page 121 and 122:
ITEM PART NO. DESCRIPTIONREAR BRAKE
Page 123 and 124:
REAR BRAKE ASSEMBLY, MANUALLY-ADJUS
Page 125 and 126:
ITEM PART NO. DESCRIPTIONBRAKE PEDA
Page 127 and 128:
ITEM PART NO. DESCRIPTIONBRAKE PEDA
Page 129 and 130:
ITEM PART NO. DESCRIPTION1 2 3 4BRA
Page 131 and 132:
ITEM PART NO. DESCRIPTIONFRONT BRAK
Page 133 and 134:
FRONT BRAKE CABLES AND EQUALIZER -
Page 135 and 136:
FRONT BRAKE CABLE CLIPS - VEHICLES
Page 137 and 138:
FRONT BRAKE CABLE CLIPS - IQ PLUS C
Page 139 and 140:
BRAKE CABLE, EQUALIZER, AND EQUALIZ
Page 141 and 142:
REAR BRAKE CABLES - TURF/CARRYALL 2
Page 143 and 144:
REAR BRAKE CABLES AND EQUALIZER - T
Page 145 and 146:
BRAKE CABLES AND EQUALIZER - TURF/C
Page 147 and 148:
REAR BRAKE CABLES, EQUALIZER, AND E
Page 149 and 150:
ITEM PART NO. DESCRIPTION1 2 3 4ACC
Page 151 and 152:
ITEM PART NO. DESCRIPTION1 2 3 4ACC
Page 153 and 154:
ITEM PART NO. DESCRIPTIONACCELERATO
Page 155 and 156:
ACCELERATOR ROD - GASOLINE TURF/CAR
Page 157 and 158:
ITEM PART NO. DESCRIPTIONACCELERATO
Page 159 and 160:
STEERING, FRONT AND REARSUSPENSION5
Page 161 and 162:
STEERING COLUMN - ALL VEHICLES EXCE
Page 163 and 164:
STEERING COLUMN - TURF/CARRYALL 252
Page 165 and 166:
ITEM PART NO. DESCRIPTION1 2 3 4STE
Page 167 and 168:
Page 169 and 170:
Page 171 and 172:
ITEM PART NO. DESCRIPTION1 2 3 4FRO
Page 173 and 174:
FRONT SUSPENSION, UPPER - TURF/CARR
Page 175 and 176:
FRONT SUSPENSION, LOWER - TURF/CARR
Page 177 and 178:
ITEM PART NO. DESCRIPTIONFRONT SUSP
Page 179 and 180:
ITEM PART NO. DESCRIPTIONFRONT SUSP
Page 181 and 182:
FRONT SUSPENSION, UPPER - CARRYALL
Page 183 and 184:
FRONT SUSPENSION, LOWER - CARRYALL
Page 185 and 186:
Page 187 and 188:
Page 189 and 190:
Page 191 and 192:
Page 193 and 194:
Page 195 and 196:
Page 197 and 198:
REAR SUSPENSION COMPONENTS - CARRYA
Page 199 and 200:
REAR SUSPENSION COMPONENTS - TURF/C
Page 201 and 202:
Page 203 and 204:
REAR SUSPENSION COMPONENTS - TURF/C
Page 205 and 206:
STABILIZER BAR - TURF/CARRYALL 2, 6
Page 207 and 208:
ITEM PART NO. DESCRIPTION1 2 3 4STA
Page 209 and 210:
ELECTRICAL SYSTEM - GASOLINEVEHICLE
Page 211 and 212:
6GE1D6_BLK(W29)ENGINEBARE10_NON_INS
Page 213 and 214:
ITEM PART NO. DESCRIPTION1 2 3 4WIR
Page 215 and 216:
6G18_GRN(W14)18_WHT_BLK_STP(W07)(10
Page 217 and 218:
Page 219 and 220:
16GEDBAREENGINE10_NON_INSUL(W22)3-B
Page 221 and 222:
WIRING - GASOLINE TURF/CARRYALL 2,
Page 223 and 224:
16_BLK(W68)18_YEL(W26)18_BLK(W28)6G
Page 225 and 226:
Page 227 and 228:
6GE10_NON_INSULBAREDENGINE3BLACK-BA
Page 229 and 230:
Page 231 and 232:
6GEGROUND-12VD#10 RED+12VCOMBRAKE P
Page 233 and 234:
Page 235 and 236:
FRONT BODY ELECTRICAL COMPONENTS -
Page 237 and 238:
ITEM PART NO. DESCRIPTION1 2 3 4HEA
Page 239 and 240:
ITEM PART NO. DESCRIPTION1 2 3 4ELE
Page 241 and 242:
ELECTRICAL COMPONENT BOX - GASOLINE
Page 243 and 244:
ELECTRICAL COMPONENT BOX - GASOLINE
Page 245 and 246:
Page 247 and 248:
ITEM PART NO. DESCRIPTIONELECTRICAL
Page 249 and 250:
CONTROLS AND INDICATORS - TURF/CARR
Page 251 and 252:
HEADLIGHT COMPONENTS - TURF 2, AND
Page 253 and 254:
CONTROLS AND INDICATORS - GASOLINE
Page 255 and 256:
CONTROLS AND INDICATORS - GASOLINE
Page 257 and 258:
ITEM PART NO. DESCRIPTIONCONTROLS A
Page 259 and 260:
ITEM PART NO. DESCRIPTION1 2 3 4STA
Page 261 and 262:
STARTER/GENERATOR MOUNTING - GASOLI
Page 263 and 264:
ITEM PART NO. DESCRIPTION1 2 3 4BAT
Page 265 and 266:
Page 267 and 268:
FE350 ENGINE WITH ACR (KEY-STARTVEH
Page 269 and 270:
FE350 ENGINE WITH ACR (AUTOMATIC CO
Page 271 and 272:
AS11 FE350 ENGINE - IGNITION COMPON
Page 273 and 274:
ITEM PART NO. DESCRIPTION1 2 3 4FE3
Page 275 and 276:
ITEM PART NO. DESCRIPTION1 2 3 4AS1
Page 277 and 278:
FE350 ENGINE WITH ACR - CRANKCASE,
Page 279 and 280:
AS11 FE350 ENGINE - CRANKCASE AND C
Page 281 and 282:
FE350 ENGINE MOUNTING - ALL VEHICLE
Page 283 and 284:
FE350 ENGINE WITHOUT ACR (PEDAL-STA
Page 285 and 286:
AS11 FE350 ENGINE WITHOUT ACR (AUTO
Page 287 and 288:
AS11 FE350 ENGINE - IGNITION COMPON
Page 289 and 290:
ITEM PART NO. DESCRIPTION1 2 3 4FE3
Page 291 and 292:
Page 293 and 294:
Page 295 and 296:
AS11 FE350 ENGINE - CRANKCASE AND C
Page 297 and 298:
ITEM PART NO. DESCRIPTION1 2 3 4ENG
Page 299 and 300:
FE350 ENGINE MOUNTING - ALL VEHICLE
Page 301 and 302:
FUEL, INTAKE, AND GOVERNORSYSTEMS9G
Page 303 and 304:
ITEM PART NO. DESCRIPTION1 2 3 4FUE
Page 305 and 306:
FUEL SYSTEM - TURF/CARRYALL 2, 252,
Page 307 and 308:
ITEM PART NO. DESCRIPTION1 2 3 4FUE
Page 309 and 310:
ITEM PART NO. DESCRIPTION1 2 3 4CAR
Page 311 and 312:
Page 313 and 314:
ITEM PART NO. DESCRIPTION1 2 3 4GOV
Page 315 and 316:
ITEM PART NO. DESCRIPTION1 2 3 4AIR
Page 317 and 318:
ITEM PART NO. DESCRIPTION1 2 3 4INT
Page 319 and 320:
ITEM PART NO. DESCRIPTIONINTAKE SYS
Page 321 and 322:
ITEM PART NO. DESCRIPTION1 2 3 4INT
Page 323 and 324:
EXHAUST SYSTEM10GED
Page 325 and 326:
EXHAUST SYSTEM - TURF/CARRYALL 1 WI
Page 327 and 328:
ITEM PART NO. DESCRIPTIONEXHAUST SY
Page 329 and 330:
TORQUE CONVERTER11GED
Page 331 and 332:
ITEM PART NO. DESCRIPTIONDRIVE CLUT
Page 333 and 334:
ITEM PART NO. DESCRIPTION1 2 3 4DRI
Page 335 and 336:
Page 337 and 338:
DRIVEN CLUTCH - TURF/CARRYALL 1, 2,
Page 339 and 340:
ITEM PART NO. DESCRIPTION1 2 3 4DRI
Page 341 and 342:
UNITIZED TRANSAXLE ANDFORWARD/REVER
Page 343 and 344:
ITEM PART NO. DESCRIPTION1 2 3 4TRA
Page 345 and 346:
TRANSAXLE - TRANSMISSION AND GEAR R
Page 347 and 348:
ITEM PART NO. DESCRIPTION1 2 3 4TRA
Page 349 and 350:
FORWARD/REVERSE SHIFTER ASSEMBLY -
Page 351 and 352:
FORWARD/REVERSE SHIFTER CABLE - TUR
Page 353 and 354:
ITEM PART NO. DESCRIPTIONFORWARD/RE
Page 355 and 356:
FORWARD/REVERSE SHIFTER CABLE - TUR
Page 357 and 358:
ITEM PART NO. DESCRIPTION1 2 3 4FOR
Page 359 and 360:
ELECTRICAL SYSTEM - ELECTRICVEHICLE
Page 361 and 362:
10_BLK(W54)18_GRAY(W37)18_GRAY(W38)
Page 363 and 364:
ITEM PART NO. DESCRIPTIONWIRING - I
Page 365 and 366:
813GED1012379000319-0012006 Turf/Ca
Page 367 and 368:
WIRING - POWERDRIVE ELECTRIC TURF/C
Page 369 and 370:
18_RED(W30)13G16_LT_GREEN(W49)SONIC
Page 371 and 372:
Page 373 and 374:
Page 375 and 376:
ACCESSNEGBATTERYNEG136_RED(W05)18_R
Page 377 and 378:
Page 379 and 380:
1316_LT_GREEN(W49)18_LT_BLU(W40)16_
Page 381 and 382:
Page 383 and 384:
Page 385 and 386:
ITEM PART NO. DESCRIPTION1 2 3 4INS
Page 387 and 388:
Page 389 and 390:
ITEM PART NO. DESCRIPTION1 2 3 4INS
Page 391 and 392:
ITEM PART NO. DESCRIPTIONMOTOR CONT
Page 393 and 394:
ITEM PART NO. DESCRIPTION1 2 3 4FOR
Page 395 and 396:
FORWARD/REVERSE SWITCH AND TOW/RUN
Page 397 and 398:
ITEM PART NO. DESCRIPTIONFORWARD/RE
Page 399 and 400:
Page 401 and 402:
BATTERY CHARGER RECEPTACLE - TURF/C
Page 403 and 404:
ITEM PART NO. DESCRIPTION1 2 3 4CEN
Page 405 and 406:
CENTER BODY ELECTRICAL COMPONENTS,
Page 407 and 408:
13911GE1012D35131313131313131313130
Page 409 and 410:
ELECTRICAL INSTALLATION - CARRYALL
Page 411 and 412:
Page 413 and 414:
13GED1572510236232525122525232 3000
Page 415 and 416:
ITEM PART NO. DESCRIPTION1 2 3 4CEN
Page 417 and 418:
Page 419 and 420:
ITEM PART NO. DESCRIPTIONCOMPUTER,
Page 421 and 422:
Page 423 and 424:
13GED1212121212121212121212000426-0
Page 425 and 426:
ELEC SYSTEM INSTALLATION - TURF/CAR
Page 427 and 428:
ITEM PART NO. DESCRIPTION1 2 3 4TOW
Page 429 and 430:
13#10 BLUE21#4 YELLOW#4 GREEN#18 GR
Page 431 and 432:
Page 433 and 434:
ITEM PART NO. DESCRIPTION1 2 3 4HOU
Page 435 and 436:
Page 437 and 438:
Page 439 and 440:
ELECTRICAL COMPONENTS, REAR BODY -
Page 441 and 442:
Page 443 and 444:
Page 445 and 446:
Page 447 and 448:
Page 449 and 450:
Page 451 and 452:
ELECTRIC MOTOR14GED
Page 453 and 454:
ITEM PART NO. DESCRIPTIONMOTOR (MOD
Page 455 and 456:
MOTOR (MODEL 5BC59JBS6365) - ELECTR
Page 457 and 458:
MOTOR (MODEL 5BC59JBS6390) - ELECTR
Page 459 and 460:
Page 461 and 462:
ITEM PART NO. DESCRIPTION1 2 3 4MOT
Page 463 and 464:
Page 465 and 466:
TRANSAXLES - ELECTRIC VEHICLES15GED
Page 467 and 468:
TRANSAXLE - ELECTRIC VEHICLES (EARL
Page 469 and 470:
ITEM PART NO. DESCRIPTIONTRANSAXLE
Page 471 and 472:
BATTERY CHARGER16GED
Page 473 and 474:
ITEM PART NO. DESCRIPTIONPOWERDRIVE
Page 475 and 476:
POWERDRIVE BATTERY CHARGER (MODEL 1
Page 477 and 478:
Page 479 and 480:
Page 481 and 482:
ONBOARD POWERDRIVE BATTERY CHARGER
Page 483 and 484:
ONBOARD POWERDRIVE BATTERY CHARGER
Page 485 and 486:
IQ PLUS DOMESTIC BATTERY CHARGER (M
Page 487 and 488:
IQ PLUS ONBOARD BATTERY CHARGER (MO
Page 489 and 490:
ONBOARD CHARGER (MODEL 25260) AC RE
Page 491 and 492:
ONBOARD CHARGER (MODEL 25260) MOUNT
Page 493 and 494:
ONBOARD CHARGER (MODEL 25260) AND R
Page 495 and 496:
VIEW A16GED25SEE DETAIL C7DETAIL CV
Page 497 and 498:
Page 499 and 500:
ITEM PART NO. DESCRIPTION1 2 3 4IQ
Page 501 and 502:
IQ PLUS ONBOARD BATTERY CHARGER (MO
Page 503 and 504:
Page 505 and 506:
16GED9526SEE DETAIL C8DETAIL CVIEW
Page 507 and 508:
Page 509 and 510:
MAINTENANCE AND SERVICE TOOLS17GED
Page 511 and 512:
ITEM PART NO. DESCRIPTION1 2 3 4MAI
Page 513 and 514:
ITEM PART NO. DESCRIPTIONMAINTENANC
Page 515 and 516:
Page 517 and 518:
Page 519:
Page 522 and 523:
INDEX1011394 1-3, 1-5, 1-7, 1-91011
Page 524 and 525:
INDEX1016337 12-51016338 12-5101634
Page 526 and 527:
INDEX101809101 17-5101810801 13-471
Page 528 and 529:
INDEX101972801 9-15101973101 9-9101
Page 530 and 531:
INDEXaccelerator return spring 4-31
Page 532 and 533:
INDEXcargo bed, side panel 1-27, 1-
Page 534 and 535:
INDEXexhaust 7-9, 8-9, 10-3, 10-5he
Page 536 and 537:
INDEXpipe, intake 9-11piston 7-13,
Page 538 and 539:
INDEXswitch case, FNR 13-39switch p
Page 544:
Club Car, Inc.P.O. Box 204658August
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2006 Carryall / Turf (Gas & Electric) - Bennett Golf Cars

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