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Clever hardness testingmade fast and simpleDuraJet5-187,5 kgfRockwellSuper RockwellPlastic testingHBD, HVDwww.emcotest.com

Design meets technology.A revolution in Rockwell hardness testing.2 DuraJet Product Brochure

Absolute precision hardness testing.Highlights in detail.Test unitThe test unit can be manoeuvredat the press of a button(0 – 260 mm). The test forceis applied via an electronicallyregulated load applicationsystem.Nose coneThe work-piece is pressed bythe high-precision nose cone.Gauging can be started eithermanually or automatically.The nose cone can be replacedaccording to requirements.Stable baseThe sturdy stand is made of greycast iron.USB interfaceAll measurement data can be accessedvia the USB interface (i.e.per USB stick). It is also possibleto link up a printer and print offthe results or to work with a USBRS232 adaptor through a serialinterface.Service interfaceThis interface facilitates simplediagnosis and maintenance ofthe deviceDisplay socketPower socketAutomatically recognises whenthe device is hooked up to thepower supply (230/110V). Manualswitching is not necessary.Start testNose cone heightadjustmentIntegrated touchscreen pinDuraJet Product Brochure3

Precision and speed.Universally applicable, quick and reliable.For an entire range of tests with a uniquely broad load spanElectronically controlled load application within the main load of 49 N to 1840 N (5 kgf to 187.5 kgf) allows theentire Rockwell range to be covered by a single device.Furthermore it is also possible to conduct in depth plastics tests, Vickers and Brinell measurement.RockwellAccording to EN ISO 6508, ASTM E-18HRA HRL HR 15-T HR 15-YHRB HRM HR 30-T HR 30-YPlastic testingAccording to EN ISO 203949.03 N 132.9 N 357.9 N 961 NHRC HRP HR 45-T HR 45-YHRD HRR HR 15-WHRE HRS HR 30-WHRF HRV HR 45-WHRG HR 15-N HR 15-XHRH HR 30-N HR 30-XHRK HR 45-N HR 45-XHVT, HBTDepth measurement (non-standard)HVT 5 to HVT 100HBT 1/5 to 2.5/187.54 DuraJet Product Brochure

Multiple uses.Quick individual measurements with a fully automated test cycle.Random sampling on plane anvilImmense flexibility is offered by the broad choice of standard testmethods and conversions programmed into the device, according toDIN EN 50150, EN ISO 18265 and ASTM E140, and which can be calledup immediately. Testing is conducted using a standard test anvilthat can be easily removed.Testing non-fixed objectsInaccessible parts of components can also be tested by removingthe nose cone. The example above shows Rockwell testing beingcarried out on a camshaft.Hardness testing on a paddle wheelHere we see Rockwell testing being carried out on a paddle wheelwhich is stably positioned on the optional v-anvil.Cylindrical work piecesBuilt-in diameter correction allows the hardness value to be convertedand adapted. The optional v-anvil makes it easy to fix the positionof work pieces to be tested.DuraJet Product Brochure5

Uncomplicated hardness testing.Beginners’ mode “Quick-Test”.Nose cone heightadjustmentStart testSimple measurement – Quick-TestThe quick test mode is a quick method of testing hardness and can alsobe easily used by beginners with the help of a norm parameter set in thefactory. Users are able to determine the testing method and evaluationscheme for themselves. Test values are transmitted to the serial interface(USB-RS232 adaptor) or via USB and can be stored in an externalsystem (such as Oracle).Intuitive control elementThe clearly structured and well-lit touch-screen display can be operatedusing fingers or the screen pin provided.Test methods, re-evaluation, measurementThe desired Rockwell test method and conversion can be customised inquick test mode and in test mode.(DIN EN 50150, EN ISO 18265, ASTM E140)Select test methodHelp menuSelect the conversion tableRe-evaluation from/to6 DuraJet Product Brochure

Data availability with transparency.All test information is clearly documented.USB stickAll measurement data can be saved directlyto a USB stick. Data evaluation (i.e.excel table) can be done at your computer,enabling others to use the testing device.USB hubIf more than one USB port is required youcan expand with a trade standard USBhub at any time.Direct print-outsA4 test report print-outs can be produced conveniently via the directlink to the USB printer. Test protocols contain all relevant informationon your test objects and series. Lists of test results, freelydefinable user fields, bar charts, line charts, statistical calculations(CP, CPK) and your corporate logo can all be integrated into the report.Data exportAll hardness testing results can be stored via USB as Excel files (.csv) ortext documents (.txt).Efficient data administrationTest result data can be processed and centrally archived by a widerange of software systems such as Q-DAS, Oracel, SAP, MicrosoftOffice Package. This facilitates the central and complete administrationof data.8 DuraJet Product Brochure

An overview of the benefits.We raise your profitability.Unbeatable accuracyThe principle of electronically regulated, continuallymonitored load application has a number of essentialbenefits. Moreover, due to the closed circuit thetest load is applied directly and the application oftoo much or too little force is ruled out.Complete data administrationAll hardness test data can be provided in an ASCIIformat via serial ports and interfaces (USB-RS232adaptor) andUSB interface port to allow them to be processed,used and archived.Similarly, A4 test report printouts can be made viathe linked-up printer featuring a good overview ofall necessary information and statistics.Automation saves timeAll the test methods needed are stored in the softwareand can be called up via the touch screen display,as required. There is no longer any need wastetime changing equipment and test force. It is nowalso possible to save customised test method templatesthat can be called up quickly and easily fortests to be repeated in series. This enables valuabletime to be saved during test runs.Maintenance free load applicationFriction in the guide system depends on the degreeof dirt in the system and on environmental conditions.The electronic testing system recognises andcompensates for these conditions automatically.There is no need for the complicated mechanicaladjustment of springs and levers to calibrate loadsas is required with common commercial solutions.All Rockwell test methodsThe broad range of uses for the DuraJet is due tothe equally broad test load range it serves; up to1840 N (187.5 kg) and all standard-based Rockwelltesting methods.Conventional systems usually necessitate the useof at least two hardness testers to cover such abroad spectrum of testing.User friendlyDeveloped by EMCO-TEST, our software enablesyou to benefit from all the possible forms ofstandard-based hardness testing. Quick test evenenables beginners to conduct tests.Absolute safetyAs a European manufacturer we have to ensure theDuraJet conforms to the obligatory CE conformitystandard. It also satisfies the highest internationalstandards. The use of superior quality componentsand materials (control module - UL-listed, higheststandard of fire resistance for plastic covers) alsoensures we satisfy the strict North American safetystandards.DuraJet Product Brochure9

Exemplary service.Expertise and design make the difference.ServicingEMCO-TEST service provision certainly doesn’t stop after the pointof sale. The proven EMCO-TEST quality continues in the standard ofour after-sales support. We offer service assistance in over 40 countries.See our website to find the nearest service team for you:www.emcotest.comCertified service technicianIt is our goal to guarantee you and your equipment the best possible servicesupport. To this end every service technician receives regular trainingat the EMCO-TEST headquarters to ensure they are familiar withthe very latest standards. This is the only way to guarantee good service!Service-friendly designIn order to ensure our customers are provided with perfect quality, every EMCO-TEST hardness testing machine is given a thorough check-up before leavingthe factory. Maintenance friendliness is considered from the very beginning at the design phase onwards. The results include a menu-based error reportsystem, integrated self diagnosis and exchangeable modular electronic components to ensure an error can be resolved in the shortest possible timespan. Furthermore, the intelligent control system guarantees the successful functioning of the automatic self installation of software updates that canbe made available via a USB stick. This ensures security for your investment if deadlines or standard change in the future (i.e. conversion tables etc.).10 DuraJet Product Brochure

Accessories.The entire catalogue of accessories: www.emcotest.comAt www.emcotest.com you’ll find all our accessories for the DuraJet hardness tester, including the various indentors (also available with EN ISO orASTM certificate), special nose cones, flat and V-anvils, data cable, test blocks and moreIndentorsTest anvilsNose conesTechnical data.All key facts at a glance.DuraJet 10Dimensions W x H x L300 x 740 x 565 mmWeight of basic device110 kgTest load range49 - 1840 N (5 kgf - 187.5 kgf)Nose cone height adjustmentvia DC-MotorNose cone support diameter (standard) Ø 15 mmNose cone drillingØ 8 mmTest anvil standard support acc. to DIN Ø 25H7Test anvil (standard)180 x 185 mmMax. test height260 mmThroat depth175 mmMax. weight of work piece100 kgData interfacesUSB (RS232 via USB adaptor)Power supply110/230 ~ 1/N/PE, 50-60 HzType of protector EN 60529IP20Variation in current ±10%Max. power consumption120 WMain fuse (110/230 V)T 6,3 AEnvironmental temperature 5 - 40 °CRelative humidityup to 90 % (without condensation)LC graphics display (touch screen) 4.7” (240 x 128 pixels)DuraJet Product Brochure11

Benefit from our global sales and service network!With qualified sales and service partners in over 40 countries, we guarantee top level support for you and your machine.You can find your local dealer on our website www.emcotest.com.Austrian head officeSales and distribution partnersEMCO-TEST Prüfmaschinen GmbHBrennhoflehen-Kellau 1745431 Kuchl-Salzburg/Austriaoffice@emcotest.com Tel. +43 6244 204 38www.emcotest.com Fax +43 6244 204 38 - 8EN3020 • 04/2013 • Subject to technical changes.