Mega Mobile Pump - MMP4 Operation and ... - Mega Corporation

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700 Osuna Road NE • P.O. Box 26146 (87125-6146)Albuquerque, New Mexico 87113-1037Phone (505) 345-2661 • FAX # (505) 345-6190Web Site: www.megacorpinc.comMEGA MOBILE PUMP - <strong>MMP4</strong>OPERATION AND MAINTENANCE MANUAL1. OPERATION INSTRUCTIONS2. RECOMMENDED SPARE PARTS3. MAINTENANCE SCHEDULE4. AXLE MANUAL5. HYDRAULIC PUMP MANUAL6. HYDRAULIC CONTROL VALVE MANUAL7. HYDRAULIC OIL SPECIFICATION AND MSDS8. WATER PUMP MANUAL9. DIESEL ENGINE MANUAL10. DRAWINGS11. WARRANTY
REV2MEGA MOBILE PUMP MMP 4SETUP AND OPERATING INSTRUCTIONS• NOTE: BEFORE STARTING ENGINE, CHECK ALL FLUID LEVELS: HYDRAULIC OIL, ENGINE OIL AND ENGINE COOLANT.OPEN HYDRAULIC TANK VALVE. AFTER STARTING ENGINE CHECK HYDRAULIC OIL LEVEL AND ENGINE GAUGES FORPROPER OPERATION. (HYDRAULIC PRESSURE 1700 TO 1800PSI)SETUP INSTRUCTIONS• REMOVE TRAVEL MOUNT STRAP (15) ON THE INTAKE SIDE. SET PUMP CONTROL (8) TO THE OFF POSITION. (THIS DIRECTSFULL HYDRAULIC PRESSURE TO THE BOOM CYLINDERS)NOTE: FOR RAISING BOOMS RUN ENGINE AT IDLE (800 to1200RPM)• LOOSEN COUPLING NUTS (14) (APPROXIMATELY 1 TO 2 TURNS)• START ENGINE AND APPLY HYDRAULICS TO FULLY RAISE THE INTAKE BOOM CYLINDER (9). (IMPORTANT: THIS STEPINSURES THE INTAKE BOOM CYLINDER HAS FULL PRESSURE APPLIED AND IS IN THE FULL RAISED POSITION).• BACK UNIT NEAR WATERS EDGE. PLACE BLOCKS UNDER REAR JACK STAND (3) AND SET. SET WHEEL CHOCKS (11).• REMOVE PIN AND CHAIN FROM INTAKE BOOM POSITION LOCK (6).• ATTACH ROPE TO WATER PUMP LIFTING EYE. ROTATE INTAKE BOOM AND PUMP OVER WATER. USE ROPE TO FULLY EXTENDINTAKE BOOM. TIGHTEN INTAKE FLANGE BOLTS (2).CARE SHOULD BE TAKEN ROTATING INTAKE BOOM, UNIT MAY BE BACK HEAVY. INSURE THAT REAR JACKSTAND (3) IS SET WITH BLOCKING AND HITCH (7) IS LATCHED TO THE TOWING VEHICLE.• LOWER INTAKE BOOM TO BOTTOM OF POND. THEN DISCONNECT UNIT FROM TOWING VEHICLE, LEVEL UNIT WITH FRONTJACK STAND (3).• REMOVE DISCHARGE SIDE TRAVEL MOUNT BOLTS (4). ROTATE DISCHARGE BOOM TO THE FULL EXTENDED POSITION ANDTIGHTEN FLANGE BOLTS (1).• LOOSEN DISCHARGE BOOM POSITION LOCK (5), START ENGINE AND RAISE DISCHARGE BOOM TO DESIRED HEIGHT; SETCHAIN AND PIN IN POSITION LOCK (5). (5 NOT SHOWN, LOCATED ON DISCHARGE SIDE).• RAISE INTAKE BOOM AND PUMP FROM BOTTOM OF POND TO A MIN. 18” BELOW WATER SURFACE, SET POSITION LOCK (6).• TIGHTEN COUPLING NUTS (14) (APPROXIMATELY 1 TO 2 TURNS OR UNTIL ANY LEAKAGE STOPS)• TOWING TONGUE AND HITCH CAN BE ROTATED OUT OF THE WAY BY REMOVING PINS (12) THEN SLIDE TONGUE OUT TOMATCH VERTICAL HOLES IN TONGUE AND RECEIVER AND SET WITH PIN (12), ROTATE COUNTERCLOCKWISE.• TO CONFIGURE FOR TOWING REVERSE SETUP STEPS.WHENEVER MOVING INTAKE OR DISCHARGE BOOMS CHECK THAT HYDRAULIC PRESSURE IS APPLIED TOTHE CYLINDERS BEFORE REMOVE POSITION LOCK PIN (5 or 6). START ENGINE AND APPLY HYDRAULICS INTHE RAISED DIRECTION TO ENSURE CYLINDERS ARE PRELOADED.OPERATING INSTRUCTIONS• WATER PUMP CAN BE OPERATED TWO WAYS:1. USING THE PUMP CONTROL VALVE (8) WILL TURN WATER PUMP ON/OFF WHILE ENGINE IS RUNNING.2. VARYING WATER PUMP OUTPUT BY ENGINE RPM (FROM IDLE TO FULL RPM’S).(8) PUMP CONTROL ON/OFF(10) DISCHARGE BOOM CONTROL RASE/LOWER(9) INTAKE BOOM CONTROL RASE/LOWER(4) TRAVEL MOUNT BOLT(2) INTAKE FLANGE(14) COUPLINGDISCHARGE BOOM(1) DISCHARGEFLANGE(3) JACK STAND (REAR)INTAKE BOOM(4) TRAVEL MOUNT BOLT(4) TRAVEL MOUNTBOLT(3) JACK STAND(11) WHEEL CHOCK(6) POSITION LOCK(INTAKE BOOM)(15) TRAVEL MOUNT STRAPWATER PUMP(12) HITCH PIN(7) TRAILER HITCH
Page 1: 700 Osuna Road NE • P.O. Box 2614
Page 5 and 6: 700 Osuna Road NE • P.O. Box 2614
Page 7: 700 Osuna Road NE • P.O. Box 2614
Page 14 and 15: SHAFTS AVAILABLE1 5/8"-9 TOOTH SPLI
Page 16 and 17: TYPICAL PERFORMANCE DATASAE 10W oil
Page 18 and 19: VDM8Monoblock valve from 2 to 5 sPO
Page 20 and 21: VALVE PERFORMANCES:(gpm)(l/min)Mete
Page 22 and 23: &KHYURQ&ODULW\Š+\GUDXOLF2LOV$:¥&R
Page 24 and 25: 478651-00 CAT DEO 10W-30 (DIESEL EN
Page 26 and 27: WATER SPILL: Confine the spill imme
Page 28 and 29: components.INHALATION TOXICITY (RAT
Page 30 and 31: IATA: NOT REGULATED BY IATA.STATIC
Page 32 and 33: is the most current available from
Page 34 and 35: compounds will be evolved when this
Page 36 and 37: human. Ethylene glycol is oxidized
Page 38: REVISION STATEMENT: This revision u
Page 41 and 42: 700 Osuna Road NE • P.O. Box 2614

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