2 Water for life requires inventiveness I Daio Paper Mishima ... - Voith

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neW PLAnTs Mishima PM-n10 at Daio Paper in Japan New paper machine from a single source Daio Paper Corporation started in the summer last year the new production line Mishima PM-n10 in shikoku Chuo City in the ehime Prefecture on shikoku Island. This order was the first installation of a complete new paper production line out of one hand in Japan. Daio Paper’s PM-N10 “on-machinecoater” is a high-speed machine with online coating and online calendering for lightweight coated papers. All production aspects incorporate leading-edge technology from Voith DuoCleaner Wire Section DuoFormer TQv Headbox MasterJet II with EdgeModule Layout Mishima PM-N10. Tandem NipcoFlex Press with transfer belt Paper and Voith IHI Paper Technology. The Mishima PM-N10 will be run with a crew of only 9 persons compared to a coated paper production line with a crew of 16 people for example on Daio Paper PM 8 with ProRelease Dryer section TopDuoRun 45 dryer cylinders with DuoStabilizers The new paper production line at Daio Paper in Japan. the C3-OMC and Super Calender. That means the labor costs at full production will be reduced by 50%. The PM 8 producing 730 tons/day compared to PM-N10 producing 800 tons/day. SpeedSizer AT for Surface Sizing 10 26 I 2008 I Voith Paper I twogether
Project milestones • Ground breaking ceremony – The official ground-breaking ceremony was in June 2006. • Building – The building was closed and ready for the start of installation of the sole plates for the paper machine in January 2007 • End of mechanical installation with start of commissioning commenced beginning of June 2007 • Start Up – The first roll of paper was produced on August 5, 2007 at a start up speed of 1,452 m/min with a basis weight of 58 g/m². Delivery, installation and start up of this new line was possible in record time because the responsibility for the whole paper machine including the reel and the main interfaces came out of one hand. The peripheral machine items installed by Daio Paper were also monitored through Voith Paper. Success factors in this project were the close cooperation with Daio Paper, where the long lasting cooperation and relation between the Voith Paper divisions and Voith IHI Paper Technology in Japan was a decisive advantage. Pre-Calender EcoCalender After dryer section JetFountain Coater JetFountain Coater 26 I 2008 I Voith Paper I twogether Contact SpeedSizer AT for simultaneous Film Coating Daio Paper Daio Paper produces the full range of papers, from newsprint, coated papers, tissue papers to paperboard as well as paper-processed products such as corrugated cardboard and sanitary products, is active in the timber and forestry industries and has its own fleet for the shipment of their raw materials and goods from and to the different locations worldwide. The company owns three paper mills with an annual capacity of approx. 3.2 Mio. tons of paper with approx. 2,700 employees and operates today more than 40 subsidiary companies. After dryer section Ryozo Shimizu Voith IHI Paper Technology ryozo.shimizu@voithihi.com Ewald Budweiser Paper Machines Graphic ewald.budweiser@voith.com Janus MK2 calender with 8 rolls Reel Sirius Customer Comment Akira Nomura General Manager Papermaking Department “Our N10 machine can be utilized in two ways, as film- and as blade coated, this unique on-machine-coater is also equipped with an on-line Janus calender. Through trials at the Voith pilot machine, intensive discussions with us regarding the machine layout and considering all technical details in the specification, this machine reached a high level of perfection and is now running in stable operation. Automation is highly advanced and is superior in monitoring operation data, quality data as well as in reproducibility. The product quality obtained high evaluations from our end users especially regarding stiffness and printability. As it was our expectation, we are very satisfied with N10 machine’s smooth operation.“ neW PLAnTs Winder 2 VariPlus 11
Page 1 and 2: twogether Paper Technology Journal
Page 3 and 4: Dr. Hans-Peter Sollinger, Member of
Page 5 and 6: … inventiveness RePoRT
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Page 9: ecirculated into the production pro
Page 13 and 14: offers the ideal solution for every
Page 15 and 16: newsprint: nP 400 DuoFormer TQv Tan
Page 17 and 18: twogether: Let's take an example. W
Page 19 and 20: ted controls should be replaced by
Page 21 and 22: Storage tower inflow Disperger 2 in
Page 23 and 24: In the past the operating speed of
Page 25 and 26: Paper quality you can taste! Voith
Page 27 and 28: Up to 25% energy savings not only s
Page 29 and 30: obtained and compared, orders have
Page 31 and 32: SpeedSizer film press with Luna rol
Page 33 and 34: LunaFilm R provides the highest rou
Page 35 and 36: kW 1,400 1,200 1,000 800 600 400 20
Page 37 and 38: worst case. Spreader rolls countera
Page 39 and 40: must remain stable and at adequate
Page 41 and 42: Improvement of the roughness with P
Page 43 and 44: the increased use of shorter recycl
Page 45 and 46: Wood fibers are separated and prepa
Page 47 and 48: while stabilizing the vacuum level
Page 49 and 50: The same Nipcorect roll in the rebu
Page 51 and 52: The product transfer from Vancouver
Page 53 and 54: Thanks to the Atmos development, hi
Page 55 and 56: Talagante paper mill belongs to Chi
Page 57 and 58: process pumps, agitators hall venti
Page 59 and 60: Learning how to make paper was stil
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After learning you can test your kn
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In fact, one could compare a roll t
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News from Development Research and
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Formation is one of the most import
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Pilot installation SafeTailing - dr
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industry “into its own hands.”
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Originally built as the PM 407 in 1
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Ming Ming Liu, President Voith Pape
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