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extra gallons at your fi'nger (and wing) - American Bonanza Society

extra gallons at your fi'nger (and wing) - American Bonanza Society

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FUEL INJECTION ON E-5ERIES ENGINE<br />

ABS:<br />

promised <strong>at</strong>tached are the 337s<br />

STC m<strong>at</strong>erial for the install<strong>at</strong>ion of<br />

the Dukes auxiliary fuel pump <strong>and</strong><br />

Bendix RSA5AD1 fuel injector. Both<br />

install<strong>at</strong>ions can be done by an A&E<br />

with no problem. I would like to give<br />

special thanks to: Jim Turner, Avetec<br />

Eng ., San Le<strong>and</strong>ro, CA; Don Sheets,<br />

Bendix Corp.; Sam Campbell, Capitol<br />

Insl. Co., Wichita, KS ; Bob Nelson,<br />

General Supervisor (<strong>and</strong> one smart<br />

ME).<br />

Jim is a personal friend who happens<br />

to own an aircraft accessory repair<br />

st<strong>at</strong>ion. He <strong>and</strong> I have flown together<br />

lor a few years, <strong>and</strong> I have been trying<br />

to keep up with his 295 HP G0-480<br />

Navion. We talked about fuel injecting<br />

my G-35, SI N -4509, <strong>and</strong> I continued<br />

to think about the possibility of<br />

improved performance. We checked<br />

into using the STC SE23SW Bendix,<br />

which uses the RS5BD1 <strong>and</strong> found th<strong>at</strong><br />

this unit was no longer produced <strong>and</strong><br />

parts are no longer manufactured by<br />

Bendix. So, even If the price was right<br />

th e unit is old <strong>and</strong> very expensive to<br />

repair - if you could even get the<br />

parts. We thought some more <strong>and</strong><br />

up with the basic RSA5AD1 with<br />

flow characteristics as the<br />

I except the controls all worked<br />

ba,:kv,ards. So , we called Don Sheets<br />

of Bendix; <strong>and</strong> he said, " let me work<br />

on it ". In three weeks we had a Servo<br />

from Bendix, The unit installs per the<br />

old STC except for fuel vent line. The<br />

only change required is moving the<br />

mixture cable to the right side of the<br />

engine (didn 't even have to change the<br />

throttle linkage - very smooth<br />

oper<strong>at</strong>ion), We wanted to have a fuel<br />

flow gauge to go with the six-probe<br />

EGT from K&S Electronics, <strong>and</strong> th<strong>at</strong>'s<br />

american bonanza society<br />

Bendix fnjec for System<br />

where Sam Campbell, Capitol Insl. Co.,<br />

came in , Sam rescued us with a combo<br />

fuel flow calibr<strong>at</strong>ed to the RSA5AD 1<br />

injector <strong>and</strong> manifold pressure gauge.<br />

As for performance. With the PS5C<br />

you could not get an even spread of<br />

readings <strong>at</strong> high power settings. In<br />

cruise I would get from a 50 - 100<br />

degree spread. With the RSA5AD1 in<br />

all power settings you get a 25 - 50<br />

degree spread. The climb performance<br />

is better, as is throltle response. The<br />

engine seems to run smoother. I should<br />

get beUer fuel consumption figures. I'll<br />

let you know as soon as I take a long<br />

flight (fuel management will be a little<br />

different with no return to the left tank).<br />

The Dukes pump 4140-00-95 also is<br />

very easy to install <strong>and</strong> probably<br />

advisable, in th<strong>at</strong> you should have 20<br />

Ibs. going to the injector. The wobble<br />

pump will h<strong>and</strong>le it, but may be tiring.<br />

The Dukes installs in line with the<br />

regular pump <strong>and</strong> requires no flight<br />

manual change.<br />

I believe all parts will be available<br />

through Jim Turner 415/ 562-2811<br />

<strong>and</strong> Sam Campbell 316/ 945-7719.<br />

As far as cost, I will have to get those<br />

fi gu res to you l<strong>at</strong>er. Probably will not be<br />

cheap, but may be a good, long-range<br />

decision if you want to keep <strong>your</strong><br />

<strong>Bonanza</strong>.<br />

W. C. Carter<br />

ABS #6595<br />

Dukes Pump Install<strong>at</strong>ion (metal shield<br />

covers pump when in service<br />

WINSLOW FILTERS<br />

Dear ABS:<br />

For replacement filter elements for<br />

the Winslow Filters. contact: Mr. C.<br />

Rh odin, Worldwide Filter Corpor<strong>at</strong>ion,<br />

PO Box 1758, San Le<strong>and</strong>ro, CA<br />

94577,415/ 463-5122. The cost is<br />

about the same as the Winslow<br />

element.<br />

Yost Cunningham<br />

ABS #265<br />

page1167

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