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Innovation inQuarrying and MiningProduct Information


AGG MaxThe CDE AggMax system allowsfor the primary screening and highattrition washing of claybound materialthrough a combination of our RotoMaxLogwasher and high frequencyscreening technology.This compact system allows the optionof removal of the sand fraction prior toentering the RotoMax. This maximisesthe life of the wear parts inside theRotoMax. The aggregate processedby the RotoMax is subject to severeattrition, thus ensuring the highest levelof clay is removed.Key Benefits• Portable washing plant combining the ProGrade Screen and RotoMaxLogwasher• Plant can easily be moved to a different location• Carefully designed to utilise CDE transfer point technology• Easy access for plant maintenance• Fully guarded unitPRODUCT FEATURESStandard FeaturesThe CDE AggMax system allows for the primaryAfter the scrubbing process the cleanscreening and high attrition washing of clayboundaggregate is discharged onto the Ral 5015 BLUE PAINT COLOURmaterial through a combination of our RotoMaxsecondary rinsing screen, which not Logwasher Heavy and duty high frequency chrome molybdenum screening technology. bladesonly removes the sand fractions bymeans of spraybars but also This compact RotoMax system attrition allows system the option of removal ofthe sand fraction prior to entering the RotoMax. Thisde-waters the aggregate ready for Dewatering screenmaximises the life of the wear parts inside the RotoMax.further screening.Twin shaft with single motor /gearboxThe aggregate processed by the RotoMax is subjectto severe Walkways attrition, thus & access ensuring stairs the highest level ofclay is removed. After the scrubbing process the cleanaggregateOptionalis dischargedExtrasonto the secondary Rinsingscreen, Non-standard which not only removes paint colour the sand fractions bymeans of spraybars but also de-waters the aggregateready for Recycling further screening. packagePre-attrition rinsing screenAt the rear of the AggMax an optional trash screen can be integrated for applications where the removal oflightweight contaminants is required. All sand fractions and water are piped back to the Evowash to ensureAGG Max 80maximum sand recovery.AGG Max 150AGG Max 150BASIC INFORMATIONRotoMax LogwasherModel: RX150Capacity: 80-150 tph 0-100 mmNumber of 138blades:Power: 90 kWShaft Length 8000(mm):Dewatering ScreenModel : DW-C DW-BCapacity : 100 tph 150 tphPower : 2 x 3.6 kW 2 x 3.6 kWTransport Details2 x 40ft 1 x HC 1 x OT or 2 x ELAquaCycleThe AquaCycle thickener range offersefficient primary stage water treatmentspecifically for sand, quarry andrecycling processes. The introductionAGG Max 80KEY BENEFITS:AGG Max 80Sof this system brings significantcost savings as it reduces the areaBASIC INFORMATION PRE-RINSING SCREEN (S) BASIC INFORMATIONpreviously required to accommodate• Portable washing plant combining the ProGrade Screen and RotoMax LogwasherRotoMax Logwasher• Plant Model can easily be moved to a Capacity different location Power (kW) Screen Size (m)ponds or lagoons and also reduces the• Carefully designed to utilise CDE transfer point technologyvolume of fresh water required to feedModel: RX80• Easy DW-C access for plant maintenance 100 tph 2 x 3.6 1.2 x 2.4your washing plant by up to 90%.Capacity: 50-80 tph 0-100 mm • Fully DW-B guarded unit 150 tph 2 x 3.6 1.8 x 2.4The AquaCycle A100 thickener offers efficient primary stage waterNumber of 118PRODUCT P2-75 FEATURES: 200 tph 11 1.5 x 5treatment specifically for sand, quarry and recycling processes. Theblades:P3-75 200 tph introduction 11 of this system brings 1.5 significant x 5 cost savings as it reducesPower: 45 kWStandard Features : • Ral 5015 BLUE PAINT COLOURthe area previously required to accommodate ponds or lagoons andTransport Details • Heavy duty chrome molybdenum bladesShaft Length 7000• RotoMax attrition system also reduces the volume of fresh water required to feed your washing3 x 40ft • Dewatering 2 x HC screen 1 x OT plant or by 3 x up EL(mm):to 90%.• Twin shaft with single motor /gearboxDewatering ScreenAGG Max 80R • Walkways & access stairsKey Features:Model : DW-CBASIC INFORMATIONOptional Extras : • Non-standard paint colourCapacity : 80 tphModel • Recycling Capacity package• Fully automatic Power high (kW) rate thickener Screen Size (m)• Pre-attrition rinsing • screen Mild Steel tank, supporting structure and conditioning rakes suppliedPower : 2 x 3.6 kWDW-C 20 tph as standard 2 x 3.6 1.2 x 2.4Transport DetailsTransport Details • Static bridge to mount motor / gearbox / heavy duty shaft and rakeassembly, with full walkway access2 x 40ft 1 x HC 1 x OT or 2 x EL 3 x 40ft 2 x HC 1 x OT or 3 x EL• Fully pre-assembled and factory tested automatic desludge facilityas standard - activated when sludge is sufficiently high - including automatic flushing of sludge pipeworkafter de-sludging cycle• Clean water can be removed from the peripheral weir as specified to suit customer’s onsite needs• Backwash flushing system in place as standard to clear any potential blockagesAGG Max 150SPRE-RINSING SCREEN (S) BASIC INFORMATIONModel Capacity Power (kW) Screen Size (m)DW-C 100 tph 2 x 3.6 1.2 x 2.4DW-B 150 tph 2 x 3.6 1.8 x 2.4P2-75 200 tph 11 1.5 x 5P3-75 200 tph 11 1.5 x 5Transport Details3 x 40ft 2 x HC 1 x OT or 3 x ELAGG Max 150RTRASH SCREEN (R) BASIC INFORMATIONModel Capacity Power (kW) Screen Size (m)DW-C 20 tph 2 x 3.6 1.2 x 2.4Transport Details3 x 40ft 2 x HC 1 x OT or 3 x ELKey Benefits• Fully automatic high rate thickener• Mild Steel tank, supporting structure and conditioning rakes supplied as standard• Static bridge to mount motor / gearbox / heavy duty shaft and rake assembly,with full walkway access• Fully pre-assembled and factory tested automatic desludge facility as standard -activated when sludge is sufficiently high - including automatic flushing of sludgepipework after de-sludging cycle• Clean water can be removed from the peripheral weir as specified to suitcustomer’s onsite needs• Backwash flushing system in place as standard to clear any potential blockagesWASHING & SCREENING FEEDING CRUSHING DUST SUPPRESSION SERVICESProduct Features:6 |www.minroc.com.auStandard Features :• RAL 5015 Blue paint colour• Fully automatic• Supporting structure• Conditioning rakes• Automatic desludge facility


PRODUCT FEATURESStandard FeaturesRAL 5015 Blue paint colourFully automaticSupporting structureConditioning rakesAutomatic desludge facilityWeir location chosen to suit customerrequirementsGalvanised stairs and bridgeBackwash flushing systemWarman sludge pumpFixed bridgeDeaeration chamberMultipoint flocculent dosingAppropriate FlocStation6m Insulated Control CabinPLC Control PanelOptional ExtrasRemove 6m Insulated Control CabinUpgrade to 12m Insulated ControlCabinRemove AquaCycle Control PanelRemove FlocStation ControlsRemove Appropriate FlocStationAuto Floc poly dosing monitoring unitNon-standard RAL Paint ColourAquaCycle A100BASIC INFORMATIONModel:Max Feed Rate:Sludge Flow Rate:AquaCycle A400A100100 m 3 /hr5 T/hrSludge Pump: 3/2Sludge Pump Power 11 kWReq:Rakes Power Req: 1.1 kWWeight - Empty: 8 TWeight - Full:40 TFeed Height:3.35 mClean Water Discharge 3.45Height:BASIC INFORMATIONModel:A400Max Feed Rate:400 m 3 /hrSludge Flow Rate: 20 T/hrSludge Pump: 4/3Sludge Pump Power 15 kWReq:Rakes Power Req: 3 kWWeight - Empty: 20 TWeight - Full:200 TFeed Height:4.42 mClean Water Discharge 4.49Height:AquaCycle A200BASIC INFORMATIONModel:A200Max Feed Rate:200 m 3 /hrSludge Flow Rate: 10 T/hrSludge Pump: 3/2Sludge Pump Power 11 kWReq:Rakes Power Req: 2.2 kWWeight - Empty: 11 TWeight - Full:120 TFeed Height:3.62 mClean Water Discharge 3.64Height:AquaCycle A600BASIC INFORMATIONModel:A600Max Feed Rate:600 m 3 /hrSludge Flow Rate: 30 T/hrSludge Pump: 6/4Sludge Pump Power 30 kW STAMPReq:Rakes Power Req: 4 kWWeight - Empty: 25 TWeight - Full:270 TFeed Height:4.6 mClean Water Discharge 4.8Height:SALES AGENT’SDIEMME S.p.A. reserves the right to bring any alteration at any time whichis deemed to be necessary in order to improve its productionDiemme FiltrationOverhead Beam FilterPress GHSDesignThe details which makethe differenceGHS is an overhead beam filter press,particularly suitable for dewateringProtection of the shifting deviceof aggressive slurries, allowingbeam, is effectively protected from sludge, dust andcustomisation to cloth. suit particularprocesses and clients’ requirements.AutomationThe plate shifting mechanism, located inside the uppercorrosive chemicals by a continuous belt of rubber-linedThe filter plates, which are hungfrom the upper beam, are movedautomatically by a rapid carouselshifting device which reduces the filterpress opening and closing time to theminimum.Membrane GHS & GHT 4x4In special applications, when theproduction process requires DIEMME cake S.p.A.Anti-releasing Via Bedazzo, 19 - 48022 deviceLugo (RA) - Italiawashing stages Tel. The +39 with unique 0545 anti-releasing 20611 solvents - Fax device +39 prevents 0545 or 30358 cake thedrying www.diemme-spa.com stages with the filter - compressed filterdiv@diemme-spa.comopening and it ensures a air, perfect and thesequential cake discharge.use of membrane plates allows theseoperations to be performed efficientlybefore discharging the Mobile cake. hoistsimultaneous and premature release of filter cakes duringA mobile hoist is available toreduce downtime in the rareevent of plate removal.Protection of theshifting deviceAnti-releasingdeviceOVERHEAD BEAMFILTER PRESSGHSGHSTheCarouselSolutions detailstype plate shiftingThe carousel plate shifting and whichdevice assures Systems makequick and sequential plate movement bythe means of differencean automatic transport systemWorld wide leader in solid-liquid separation technologycontrolled by an inverter.for industrial processesCarousel typeplate shiftingProtection of the shifting deviceThe plate shifting mechanism, located inside the upperbeam, is effectively protected from sludge, dust andcorrosive chemicals by a continuous belt of rubber-linedcloth.Anti-releasing deviceThe unique anti-releasing device prevents thesimultaneous and premature release of filter cakes duringthe filter press opening and it ensures a perfect andsequential cake discharge.Mobile Maintenance hoist platformA mobile Sliding hoist platform, is available positioned to underreduce Mobile the plate downtime pack in for the hoistinspection rare andevent replacement of plate removal. of cloths.Automatic clothwashing systemcontrolled by an inverter.Automatic cloth washing systemThorough cloth cleaning using a robotic device ensures thatoptimum filtration rates are maintained.Plate packclosing systemLaserCarousel type plate shiftingThe carousel plate shifting device assuresquick and sequential plate movement bymeans of an automatic transport systemPlate pack closing systemThe plate pack closing and opening systemdelivers high reliability in all working conditions.LaserA laser control system ensures correct plate packalignment and stops the filter press in case ofany anomaly so that damage can be avoided.MaintenanceplatformWASHING & SCREENING FEEDING CRUSHING DUST SUPPRESSION SERVICESMaintenance platformSliding platform, positioned unthe plate pack for inspection anreplacement of cloths.8 |www.minroc.com.au


Overhead Beam FilterPress GHT 4x4PerformanceThe GHT 4x4 is a filter press with highproductivity. The filter plates, which arehung from the upper beam, are movedautomiatically by a rapid shifting deviceequipped with a carousel system whichreduces the filter press opening andclosing sequence to the minimum.ReliabilityFour hydraulic cylinders placed onthe plate pack corners ensure perfectoperation and limited structural stress,even in the most unfavourable workingconditions.Effectively guarded moving parts andthe use of the state-of-the-art electronicinterlock systems mean that the GHT4x4 conforms to the highest operatorhealth and safety regulations.Routine maintenance operations aresimple, thanks to easy access to thefilter plates, both for inspection and forfilter cloth replacement.Automatic clothwashing systemLaserProtection of theshifting deviceMobile hoistAnti-releasingdeviceCarousel typeplate shiftingFixed header- 4 cylindersOptional openfiltrate-dischargeplate packFeedingFor removing undersize rock and ore from feeding material before primarycrushing, grizzly feeders are well suited for stand along operation inscalping and screening.All Nirox manufactured products are built with precision engineering, to provide the finest quality machineryavailable in this specialised sector. The robust versatility of the heavy duty rotary grizzly range allows customersto process and clean large size stone at high volumes with maximum up time.FEEDING CRUSHING DUST SUPPRESSION SERVICESMEDesignME is a side-beam filter that is extremelyversatile, allowing customisation tosuit particular processes and clients’requirements.AutomationME is completely automatic, with shortcycles and minimum idle times. Thesimultaneous plate-pack openingsystem ensures that the cake isdischarged in a very short time.DimensionsME offers both large and small models.The latter are the smallest trulyautomaticfilters in the world.Simultaneous platepack opening andplate shiftingPlate-shakingdeviceVariable-volumechambers(membrane plates)Automatic clothwashing systemProtective bellowsfor hydraulic jackVentilation hoodStatic Heavy Duty Rotary Grizzly - The Nirox RG 900 SeriesThe proven Nirox range of trackedheavy duty trommels are designed forhigh feeding performance combinedwith good mobility. Their excellentcapacity and easy adaptability todifferent sizing & cleaning processesguarantee suitability for a wide range ofquarrying and mining applications.This bespoke range of machinery iscapable of handling 1.2 cu metre piecesof stone at a rate of over 1000 tph. TheRG range is designed with a robust50 tonne hopper (expandable to 90tonnes with optional hopper extensions)with reciprocating feed plate, capableof receiving loads from large miningtrucks.Ideal for producing rip rap (amourstone) and gabion for dam & levyconstruction, coastal defence and landreclamation projects, the RG rangesizes up to 4 stone products plus anoversize product three dimensionally.Traditionally large scalping grids havebeen used for each size of productrequired which is a slow and labourintensive mean of producing suchproducts. The RG allows the customerto cut down on re-handling as well asmaking a significant reduction in theoverall working footprint for the stoneoperation.SpecificationsActual Drum Screening Length:6m - 12m (20’ - 40’)Internal Diameter: 2.3m (7’7”)Mounting: Reinforced ConcreteWallsHopper Capacity: 50 - 90 tonnesOperating Weight: 60 - 75 tonnes(66 - 82 tons)Powerpack: 200kw (265HP)Max Throughput: 1000 tphMax Lump Size: 1200mm (48”)10 |www.minroc.com.au


Tracked Rotary Grizzly - The Nirox TRG 403The TRG 403 can be fed by loadingshovel or excavator. The hardoxsteel hopper with variable speedreciprocating feeder allows an all infeed (up to 800 mm cubed) enablingthe 403 to tackle the most difficult anddemanding clean up and sorting tasks.There is also the option of a heavy dutytipping grid for the hopper to allow anadditional product to be sized.The grizzly drum is manufacturedfrom solid steel round bars and steelprofile to create the desired aperture.A common example is a 0-80mm finesproduct, an 80-250mm mid-size productand 250mm plus oversize product.The oversize product conveyor canbe angled to suit the material beingconveyed.The NIROX TRG 403 is a heavy dutyrotary grizzly designed to work as astand alone unit or in tandem witha tracked crusher. The TRG 403 isconstructed for easy mobility andtransportation.All 3 onboard conveyors arehydraulically folding for quicktransport and set up time on site.The TRG 403 uses a 96kW (128hp)CAT engine to power the hydraulicsthroughout the machine.CrushingImpact crusher P170The GIPO range of crushers availablefrom <strong>Minroc</strong> are designed to handlea wide range of crushing applicationsfrom primary and secondary crushershandling coarse materials, to tertiaryhard rock crushing and to mixeddebris, crushed or broken concreteand asphalt, sand, gravel and quarriedstone.The GIPO range of mobile crushersmean the machinery is only needed onsite when it’s actually required.GIPO produces crushers withindividual designs that meet theconditions, environmental andperformance requirements forstationary, fixed crusher- andscreen plants.CRUSHING DUST SUPPRESSION SERVICESSpecificationsActual Drum ScreeningLength: 4.5m (15’)Internal Diameter:1.5m (5’)Portability:TrackmountedStockpilers: 3 onboardHydraulic FoldingOperating Weight:45000 kgs (99119 lbs)Net Enginepower:96kw (128HP)Max Throughput: 350 tphMax Lump Size:800mm (32”)12 |www.minroc.com.au


Dust SuppressionDust SuppressionDry Fog Suppression SystemsJ D UltraSonics Dry Fog SuppressionSystems control virtually all types ofdust, less than 5 microns breathableas well as larger fugitive particles upto 600 microns. The Dry Fog systemsuppresses visible emissions fromprimary and secondary crushing,screening, transfer and loadingunloadingfacilities such as hoppers,feeders, bins, docks, silos, terminalsand vehicles.The sonicom SIMPLE atomising TO nozzle INSTALL alongwith a compressed air supply andsimple on/off controls LOW PRESSURESwill suppressrespirable dust as small as 0.1 tosonicom system operates with smallerdiameter tubing on as little as 5% of thetotal energy of conventional systems.ADVANTAGESDry Fog systems can be installed for aslittle as 40% of the installation cost of aconventional bag filter type system.Product BenefitsSMALLER WATER DROPLETS • Water consumption SELF averages CLEANING 18 litres EVERY per hour CYCLE per nozzle• Nozzles operate on low air and water pressures to eliminate need for pumpingMAINS WATER PRESSURE - NO PUMP EACH NOZZLE FITTED WITH NON-DRIP VALVEsystemsMINIMAL WATER CONSUMPTION • Air consumption approximately EASY TO OPERATE 3.75 Lt/sec (8 scfm) per nozzle• Water addition to process, less than 0.1%LARGE LIQUID PORTS - PREVENTS CLOGGING• Costly wetting agents and their controls eliminated• Water source and disposal REDUCED problems WEAR eliminated AND MAINTENANCE3 microns as well as larger size• Needs no significant modifications to existing plant for installationRANGE OF NOZZLE SIZESCONSISTENT QUALITY OF ATOMISATIONparticles. The initial cost, operation • Low maintenanceand maintenance of a Dry Fog System• Nozzles are self-cleaningis much lower than a ventilation typecontrol system. In contrast to the use of • Airborne water freezing avoided by producing same size droplets found inlarge ducts and related equipment, the cloudsServicesTurn Key Solutions<strong>Minroc</strong> offers complete Turn Key Solutions for site operations which can include a range of the following elements dependingon its complexity:• Project conception• Project administration• Scoping plant requirement• Procurement and expediting of plantequipment• Subcontracting• Management control• Materials control• Shipment and transportation• Control of schedule and qualityWaste Management and Recycling<strong>Minroc</strong>’s extensive experience in operations and project management extends to provide waste management and recyclingsolutions for your project. Our services in this area can include• Project scoping• Project management for waste management• Recycling solutionsMachine Maintenance• Solutions for processing greenwasteinto resaleable products• State of the art water tailing plantsAs well as providing a range of machines and plants for your projects, <strong>Minroc</strong> offer ongoing servicing of your equipment toensure the most efficient outputs possible.SERVICESlarge dropletair streamsmall dropletair streamdust particlefollows air streamdust particleimpacts dropletDiagram illustrates the importance of droplet size for particle agglomeration. Airflowaround the large water droplet (left) prevents the dust particle from contacting thedroplet. However, the dust particle easily impacts the small droplet (right) triggeringagglomeration.For more information please call +44 (0)1924 378448 or email info@jdultrasonics.co.uk8J D UltraSonicsADVANTAGESwww.jdultrasonics.co.uk14 |www.minroc.com.au


<strong>Minroc</strong> Pty Ltd34 Brindabella CloseCoomera Waters QLD 4209AustraliaT (07) 5665 8300sales@minroc.com.auwww.minroc.com.au

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