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Stainless-steel corrugated pipe - Austroflex Rohr

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Your partner for all types of insulation.<strong>Austroflex</strong> has been a specialist in insulation ofall types for more than 20 years.The head office is near Villach, where about100 employees manufacture insulation materialsfor technical applications in a total area of15 000 m 2 .Our products include flexible district heatingsystems, solar-assisted systems, rock wool<strong>pipe</strong> insulation, polyethylene insulation hoses,floor insulation systems and a complete rangeof <strong>pipe</strong> and slab insulation products and specialisedsolutions for industry. Research and innovationare very important to us in our effortsto continuously develop our products so youcan continue to obtain the right insulation atthe right price.office@austroflex.com www.austroflex.com


HT <strong>pipe</strong>s<strong>Austroflex</strong> FWS 5000 HT <strong>pipe</strong>s -Flexible FW systems with PE-XApplication and installation:Application: long-distance and short-distance heating lines, thermal lines,connection lines from building to building, cooling linesMedium <strong>pipe</strong>: flexible Rehau PE-Xa <strong>pipe</strong> with EVOH oxygen diffusion barrier, SDR11Core insulation: fine-pore, closed cell, semiflexible PU foamEdge insulation: closed-cell PE foamJacket <strong>pipe</strong>: flexible, <strong>corrugated</strong> PE-HD jacket <strong>pipe</strong>Temperature: max. +95° CCompressive load: 6 barDelivery length: standard in 100 m rolls, fixed length rounded to whole metre<strong>Austroflex</strong> FWS 5000 HT single PE-X, PN6NEW!Self-compensating,watertightsystem!Article no.Medium <strong>pipe</strong>da/di/s (mm)DN(mm)Jacket <strong>pipe</strong>da (mm)Av. ins. thickness.(mm)Bendingradius (m)Weight(kg/m)euros/m04Heating + 95°C PN 6 - SDR 11Please observeour installation andassembly guidelinessuch as conductinga pressure testBEFORE backfillingetc.!114APE125125 25/20,4/2,3114APE125132 32/26,2/2,9114APE160140 40/32,6/3,7114APE160150 50/40,8/4,6114APE160163 63/51,4/5,8114APE200175 75/61,4/6,8114APE200190 90/73,6/8,2114APE200110 110/90,0/10,0<strong>Austroflex</strong> FWS 5000 HT-single PE-X, PN6 - smallArticle no.<strong>Austroflex</strong> FWS 5000 HT-double PE-X, PN6Article no.Medium <strong>pipe</strong>da/di/s (mm)Medium <strong>pipe</strong>da/di/s (mm)20 125 42,0 0,30 1,18 33,4125 125 38,5 0,30 1,27 37,3232 175 56,0 0,40 2,53 63,9240 175 51,0 0,50 2,73 78,1250 175 44,5 0,50 3,05 83,3065 200 50,0 0,75 4,08 99,2780 200 42,5 1,00 4,63 107,8090 200 32,5 1,20 5,49 136,45DN(mm)DN(mm)Jacket <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)Av. ins. thickness.(mm)Av. ins. thickness.(mm)Bendingradius (m)Bendingradius (m)Weight(kg/m)Weight(kg/m)euros/m114APE125140 40/32,6/3,7 32 125 34,5 0,40 1,40 48,87114APE125150 50/40,8/4,6 40 125 29,5 0,50 1,60 64,04114APE125163 63/51,4/5,8 50 145 32,5 0,50 2,29 74,43114APE160175 75/61,4/6,8 65 175 38,5 0,75 3,40 86,07114APE160190 90/73,6/8,2 80 175 31,0 1,00 3,95 93,55114APE160110 110/90,0/10,0 90 175 21,0 1,20 4,80 122,55AUSTROFLEX HT-single optionally available with HWAT-R heating tape. Additional price €54.75 per metre. For technical details see page 39.euros/m114APE160225 (2x) 25/20,4/2.3 20 175 49,9 0,50 2,45 58,36114APE160232 (2x) 32/26,2/2,9 25 175 43,7 0,60 2,62 63,63114APE160240 (2x) 40/32,6/3,7 32 175 36,6 0,75 2,89 73,76114APE200250 (2x) 50/40,8/4,6 40 200 39,5 1,00 3,98 101,38114APE200263 (2x) 63/51,4/5,8 50 200 27,5 1,20 4,62 131,56<strong>Austroflex</strong> FWS 5000 HT-double PE-X, PN6 - smallArticle no.Medium <strong>pipe</strong>da/di/s (mm)DN(mm)Jacket <strong>pipe</strong>da (mm)Av. ins. thickness.(mm)Bendingradius (m)Weight(kg/m)euros/mAUSTROFLEX HT-double:a medium <strong>pipe</strong> with colourmarking throughout.114APE125225 (2x) 25/20,4/2.3 20 145 37,6 0,50 1,70 50,32114APE125232 (2x) 32/26,2/2,9 25 145 31,4 0,60 1,87 56,02114APE160250 (2x) 50/40,8/4,6 40 175 27,5 1,00 2,89 85,55office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> HT <strong>pipe</strong>s -connection technology sliding sleeve PN 6Establishes a permanent leak-proof connection for AUSTROFLEX PE-Xa district-heating <strong>pipe</strong>s with theAUSTROFLEX sliding sleeve in combination with the corresponding sliding sleeve components.Material:sizes 25-63 : brasssizes 75-110: red brass, colour brass unpaintedAppropriate compression mould see page 33.SH compression transition PE-X, PN6*Compression connections PN6Article no.Pipe sizeda x s (mm)AG(inch)euros/unit116SHA025034 25 x 2.3 3/4 24,21116SHA032001 32 x 2.9 1 37,16116SHA040054 40 x 3.7 11/4 50,18116SHA050064 50 x 4.6 11/2 65,42116SHA063002 63 x 5.8 2 88,64116SHA075052 75 x 6.8 21/2 258,27116SHA090003 90 x 8.2 3 329,04116SHA110004 110 x 10.0 4 386,23116SHA125005 125 x 11.4 5 728,99116SHA160006 160 x 14.6 6 997,17SH compression coupling EGAL PE-X/PE-X, PN6*Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unitATTENTION:Note that delivery will take longer forØ 125 mm and Ø 160 mm sizes!116SHK025025 25 x 2.3 25 x 2.3 17,11116SHK032032 32 x 2.9 32 x 2.9 32,58116SHK040040 40 x 3.7 40 x 3.7 49,23116SHK050050 50 x 4.6 50 x 4.6 69,87116SHK063063 63 x 5.8 63 x 5.8 89,02116SHK075075 75 x 6.8 75 x 6.8 323,18116SHK090090 90 x 8.2 90 x 8.2 394,19116SHK110110 110 x 10.0 110 x 10.0 463,9307ATTENTION:116SHK125125 125 x 11.4 125 x 11.4 848,45Note that delivery will take longer for116SHK160160 160 x 14.6 160 x 14.6 1141,04 Ø 125 mm and Ø 160 mm sizes!SH compression coupling REDUCED PE-X/PE-X, PN6*Heating + 95°C PN 6 - SDR 11Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116SHK032025116SHK040032116SHK050040116SHK063050116SHK075063116SHK090075116SHK11009032 x 2.9 25 x 2.3 27,6940 x 3.7 32 x 2.9 48,7750 x 4.6 40 x 3.7 66,8163 x 5.8 50 x 4.6 90,1375 x 6.8 63 x 5.8 333,3190 x 8.2 75 x 6.8 450,61110 x 10.0 90 x 8.2 562,59SH compression T-piece PE-X, PN6*Article no.Medium <strong>pipe</strong> da (mm)inlet outlet pass-througheuros/unit116SHT25yz 25 - 25 - 25 70,36116SHT32yz32 - y - z 84,44116SHT40yz40 - y - z 164,33116SHT50yz50 - y - z 213,68116SHT63yz63 - y - z 532,97116SHT75yz75 - y - z 892,59116SHT90yz90 - y - z 1096,93116SHT110yz110 - y - z 1225,88ATTENTION:Note that delivery times will be longer!x = inlety = outlet (branch)z = pass-through (outlet)x-y-z : the largest <strong>pipe</strong> dimension determines the price of the product.For a detailed overview of the available sizes see page 40.Additional sizes of SH compression T-pieces of <strong>steel</strong> see page 9.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> HT <strong>pipe</strong>s - connectiontechnology sliding sleeve PN 6Establishes a permanent leak-proof connection for AUSTROFLEX PE-Xa district-heating <strong>pipe</strong>s with theAUSTROFLEX sliding sleeve in combination with the corresponding sliding sleeve components.Compression elbow 90° and compression elbow 45° :Material:sizes 25-63 : brasssizes 75-110: red brass, colour brass unpaintedCompression T-pieces and compression connection piece with welded end :Material: <strong>steel</strong> St. 37.0Compression connections PN6SH compression elbow 90° PE-X/PE-X, PN6*Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit08Heating + 95°C PN 6 - SDR 11116SHW025025 25 x 2.3 25 x 2.3 20,12116SHW032032 32 x 2.9 32 x 2.9 34,30116SHW040040 40 x 3.7 40 x 3.7 67,55116SHW050050 50 x 4.6 50 x 4.6 96,47116SHW063063 63 x 5.8 63 x 5.8 126,90116SHW075075 75 x 6.8 75 x 6.8 638,99116SHW090090 90 x 8.2 90 x 8.2 793,19116SHW110110 110 x 10.0 110 x 10.0 915,37SH compression elbow 45° PE-X/PE-X, PN6*Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116SSW025025 25 x 2.3 25 x 2.3 22,98116SSW032032 32 x 2.9 32 x 2.9 36,61116SSW040040 40 x 3.7 40 x 3.7 62,49116SSW050050 50 x 4.6 50 x 4.6 99,18116SSW063063 63 x 5.8 63 x 5.8 133,01116SSW075075 75 x 6.8 75 x 6.8 341,41Compression connection PN6 - ball valveFor simple, quick and economical shut-off of <strong>pipe</strong>s.Good compatibility with compressor oils.Low pressure loss with full throughput.ATTENTION:Note that delivery times will be longer!SH compression ball valve PE-X/PE-X, PN6*Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116SKS025025 25 x 2.3 25 x 2.3 44,95116SKS032032 32 x 2.9 32 x 2.9 58,07116SKS040040 40 x 3.7 40 x 3.7 98,47116SKS050050 50 x 4.6 50 x 4.6 148,97116SKS063063 63 x 5.8 63 x 5.8 229,94ATTENTION:Note that delivery times will be longer!SH compression ball valve transition PE-X/AG, PN6*Article no.Pipe sizeda x s (mm)AG(inch)euros/unit116SKA025034 25 x 2.3 3/4 42,39116SKA032001 32 x 2.9 1 52,52ATTENTION:Note that delivery times will be longer!office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> HT <strong>pipe</strong>s -sliding sleeve / screw connections PN 6Establishes a connection for AUSTROFLEX PE-Xa district-heating <strong>pipe</strong>s and a connection withadditional lines (outside thread).Compression T-pieces and compression connection piece with welded end:Material: <strong>steel</strong> St. 37.0Screw connection components :Material:brassCompression connections PN6 - <strong>steel</strong> St. 37.0SH compression T-piece PE-X, PN6*Article no.116SST040yz116SST050yz116SST063yz116SST075yz116SST090yz116SST110yzSH connection piece with welded end PE-X, PN6*Article no.<strong>Austroflex</strong> HT screw transition PE-X, PN6*Article no.L(mm)Medium <strong>pipe</strong> da (mm)inlet outlet pass-through40 - y - z50 - y - z63 - y - z75 - y - z90 - y - z110 - y - zDimension(mm)Pipe sizeda/di/s (mm)da x s(mm)euros/unit682,16724,92706,381050,961418,351814,87euros/unit116SHS025026 44 25 x 2.3 26.9 x 2.3 20,12116SHS032033 49 32 x 2.9 33.7 x 2.6 31,51116SHS040042 54 40 x 3.7 42.4 x 2.6 42,24116SHS050048 69 50 x 4.6 48.3 x 2.6 52,78116SHS063060 62,5 63 x 5.8 60.3 x 2.9 89,13116SHS075076 74 75 x 6.8 76.1 x 2.9 155,46AGinchMany outlet and straight-through combinations are possible.x-y-z : the largest <strong>pipe</strong> dimension determines the price of the product.For a detailed overview of the available sizes see page 40.ATTENTION:Note that delivery times will be longer!116SHS090088116SHS110114116SHS125139116SHS160168euros/unitArticle no.L(mm)Dimension(mm)84 90 x 8.2 88.9 x 3.2 194,2794 110 x 10.0 114.3 x 3.6 244,5658 125 x 11.4 139.7 x 3.6 626,6062 160 x 14.6 168.3 x 4.1 833,83ATTENTION:Note that delivery will take longer forØ 125 mm and Ø 160 mm sizes!da x s(mm)euros/unitScrew connections PN6Heating + 95°C PN 6 - SDR 1109116SUG025034 25/20,4/2,3 ¾15,21116SUG032001 32/26,2/2,9122,43116SUG040054 40/32,6/3,71¼32,07116SUG050064 50/40,8/4,61½49,86116SUG063002 63/51,4/5,8277,61116SUG075212 75/61,4/6,82½ 129,13116SUG090003 90/73,6/8,23268,44116SUG110004 110/90,0/10,0 4335,12<strong>Austroflex</strong> HT screw coupling PE-X/PE-X, PN6*Article no.Pipe sizeda/di/s (mm)da(mm)euros/unit116SKG025025 25/20,4/2,325 x 25116SKG032032 32/26,2/2,932 x 32116SKG040040 40/32,6/3,740 x 40116SKG050050 50/40,8/4,650 x 50116SKG063063 63/51,4/5,863 x 63116SKG075075 75/61,4/6,875 x 75116SKG090090 90/73,6/8,290 x 90116SKG110110 110/90,0/10,0 110 x 11024,0137,3351,8079,20134,40245,16431,36564,83Additional components such as T-pieces with internal thread, reducing connectors etc. for combined fittings see page 32.Preassembly of combined fittings on request.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> HT <strong>pipe</strong>s -Electric welding sleeve PN 6NEW!!!Establishes a temperature-resistant connection for AUSTROFLEX PE-Xa district-heating <strong>pipe</strong>s with theAUSTROFLEX electric welding sleeve. The quick, easy and secure connection of PEX <strong>pipe</strong>s for operatingtemperatures from -40°C to +95°C in dimensions from 75 mm to 160 mm.Material :orange-coloured, cross-linked polyethylene (PE-Xb)Pressure and temperature resistance : as per ISO 15875 Class 5, 6 barTraining followed by a test is required for processing AUSTROFLEX electric welding sleeves.The trainee is awarded a processing card with the personal identification number as a trainingcertificate.Electric welding fittings PN6PropertiesMoulded parts with integrated resistance wire. Electric current heats the wire tothe required welding temperature and welds the object. Every fitting has an integratedrecognition resistance, which automatically adjusts the welding parameterson the monomatic welder.10Heating + 95°C PN 6 - SDR 11Chemical resistanceThe electric welding fittings and the PE Xa <strong>pipe</strong>s are resistant to chemicals. Safetyfactors and temperature resistance depend on the media, in some cases theyare different from the values for water. Our application engineers offer technicalsupport for use for chemical transport.Electric welding sleeve PE-X/PE-X, PN6Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116ESM075075 75 x 6.8 75 x 6.8 71,84116ESM090090 90 x 8.2 90 x 8.2 93,03116ESM110110 110 x 10.0 110 x 10.0 112,64116SESM125125 125 x 11.4 125 x 11.4 150,15116ESM160160 160 x 14.6 160 x 14.6 197,42<strong>Austroflex</strong> <strong>pipe</strong> cutterArticle no.for <strong>pipe</strong> sizesda (mm)euros/unit116RAS050125 50 - 125 139,73116RAS110160 110 - 160 168,07Electric welding sleeveOperating temperaturesFor cutting <strong>pipe</strong>s to the desired length.The cut surface must be straight, at right angles tothe <strong>pipe</strong> axis and burr-free.<strong>Austroflex</strong> rotary <strong>pipe</strong> peelerArticle no.for <strong>pipe</strong> sizesda (mm)Weight(kg)euros/unit116RRS050160 50 - 160 6 1197,80Pipe peelers are used to remove the PE coat at the<strong>pipe</strong> ends for <strong>Austroflex</strong> electric welding sleeveconnections (ESM sleeves).<strong>Austroflex</strong> hand <strong>pipe</strong> scraperArticle no.for <strong>pipe</strong> sizesda (mm)Weight(kg)Blade width(mm)euros/unit116HRS050160 50 - 160 0,25 44 18,76PE coating residue must be completely removedwith a hand scraper.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> HT <strong>pipe</strong>s -Electric welding sleeve PN 6Advantages of electric welding sleeves at a glance : temperature-resistant to +95 °C corrosion-resistant economical complete plastic system with <strong>Austroflex</strong> FW <strong>pipe</strong>s good chemical resistanceTangit KS special cleaner and cleaning clothsElectric welding fittings PN6Article no.NameWeight(kg)euros/unit116TSR001 Tangit cleaner1 19,88116TRT001 Tangit cleaning cloths 0,5 15,81For pretreatment and cleaning of <strong>pipe</strong>s and parts of PEX before welding.Universal <strong>pipe</strong> clampArticle no.for <strong>pipe</strong> sizesda (mm)Weight(kg)euros/unit116RHK001 63 - 180 10 1754,68For securing electric welding sleeve connections from 63 mm to 180 mm. Straight connections,reductions and 90° and 45° moulded parts and fittings can be clamped.Monomatic welderArticle no.Input voltage(V)Dimensions(mm)Weight(kg)euros/unit116SGM001 230 440 x 380 x 320 18 1592,89The welder is fully automatic. An integrated resistance in the electric welding fittingautomatically sets the welding parameters in the welder.Heating + 95°C PN 6 - SDR 1111- Welds must be tension-free, therefore round clamps and retainers must be used.- Do not move the <strong>pipe</strong>s during welding.- Do not disconnect the power during welding.- If the welder shows an error message, if the power is disconnected during welding or if welding is manually interrupted, cut theconnection out and replace it. The electric welding fitting must not be used again.- If the electric welding fitting is mechanically loaded during welding or during the “cool...min” cooling time shown on the fitting,the connection must be cut out and replaced.- If <strong>Austroflex</strong> PEX <strong>pipe</strong>s or <strong>Austroflex</strong> electric welding fittings come into contact with aggressive media, our technical departmentmust approve their use.- On completion of the installation a pressure test must be conducted (see page 45 ).office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> WW <strong>pipe</strong>s - flexibleFW systems with PE-X medium <strong>pipe</strong>Application and installation:Application: long-distance and short-distance heating lines, thermal linesconnection lines from building to building, cooling linesMedium <strong>pipe</strong>: flexible Rehau PE-Xa <strong>pipe</strong>, SDR 7,4Insulation:closed-cell PE foamJacket <strong>pipe</strong>: flexible, <strong>corrugated</strong> PE-HD jacket <strong>pipe</strong>Temperature: max. +95° CCompressive load: 10 barDelivery length: standard in 100 m rolls, fixed lengths under 100 m rounded to whole metre12Service hot water + 95°C PN 10 - SDR 7,4WW <strong>pipe</strong>sPlease observe ourinstallation and assemblyguidelines such asinstalling fixed clips,pressure testing etc.!*jacket <strong>pipe</strong> Ø160mm no longeravailable after 2008!<strong>Austroflex</strong> WW-single PE-X, PN10Article no.Medium <strong>pipe</strong>da/di/s (mm)DN(mm)<strong>Austroflex</strong> WW-double PE-X, PN10Article no.Medium <strong>pipe</strong>da x s (mm)DN(mm)Jacket <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)Av. ins. thickness.(mm)Av. ins. thickness.(mm)Bendingradius (m)Bendingradius (m)Weight(kg/m)Weight(kg/m)euros/m115APR090116 16/8,3/2,2 12 90 31,0 0,30 0,63 23,61115APR090120 20/14,4/2,8 15 90 29,0 0,30 0,68 25,72115APR125125 25/18,0/3,5 20 125 42,0 0,30 1,10 40,29115APR125132 32/23,2/4,4 25 125 38,5 0,35 1,23 44,09115APR160140 40/29,0/5,5 32 160* 54,5 0,40 2,30 69,80115APR160150 50/36,2/6,9 40 160* 49,5 0,45 2,61 82,17115APR160163 63/45,8/8,6 50 160* 43,0 0,50 3,10 92,94<strong>Austroflex</strong> WW-single PE-X, PN10 - smallArticle no.Medium <strong>pipe</strong>da/di/s (mm)DN(mm)Jacket <strong>pipe</strong>da (mm)Av. ins. thickness.(mm)Bendingradius (m)Weight(kg/m)euros/m115APR063116 16/8,3/2,2 12 63 18,0 0,30 0,43 23,45115APR063120 20/14,4/2,8 15 63 16,0 0,30 0,48 25,40115APR090125 25/18,0/3,5 20 90 26,5 0,30 0,76 28,55115APR090132 32/23,2/4,4 25 90 23,0 0,35 0,89 31,87115APR090140 40/29,0/5,5 32 90 19,0 0,40 1,08 45,41115APR125140 40/29,0/5,5 32 125 34,5 0,40 1,42 57,54115APR125150 50/36,2/6,9 40 125 29,5 0,45 1,72 68,65115APR125163 63/45,8/8,6 50 125 23,0 0,50 2,22 81,37AUSTROFLEX WW-single optionally available with HWAT-R heating tape. Additional price €54.75 per metre. For technical details see page 39.115APR160236 20x2.8 + 16x2.2115APR160237 25x3.5 + 20x2.8115APR160225 25x3.5 + 25x3.5115APR160233 32x4.4 + 25x3.5115APR160241 40x5.5 + 25x3.5115APR200247 50x6.9 + 25x3.5115APR200248 63x8.6 + 25x3.5115APR200249 63x8.6 + 32x4.4<strong>Austroflex</strong> WW-double PE-X, PN10 - smalleuros/m15+12 160* 56,5 0,65 1,99 59,1120+15 160* 53,0 0,65 2,12 64,6420+20 160* 50,0 0,65 2,20 69,4325+20 160* 47,0 0,70 2,33 72,6232+20 160* 43,5 0,90 2,52 80,8540+20 200 50,5 1,00 3,48 103,1550+20 200 44,6 1,20 3,97 115,2250+25 200 41,5 1,20 4,10 119,45Article no.Medium <strong>pipe</strong>da x s (mm)DN(mm)Jacket <strong>pipe</strong>da (mm)Av. ins. thickness.(mm)Bendingradius (m)Weight(kg/m)euros/mOther sizes onrequest, such as:AUSTROFLEX WW doubleA200/1x50+1x32 PEX PN10AUSTROFLEX WW-double:a medium <strong>pipe</strong> with colourmarking throughout.115APR125121 20x2.8 + 16x2.2115APR125126 25x3.5 + 20x2.8115APR125127 25x3.5 + 25x3.5115APR125133 32x4.4 + 25x3.5115APR125141 40x5.5 + 25x3.5115APR160251 50x6.9 + 25x3.5115APR160264 63x8.6 + 25x3.515+12 125 34,1 0,65 1,11 47,7620+15 125 30,1 0,65 1,24 53,2920+20 145 37,6 0,65 1,62 60,2025+20 145 34,5 0,70 1,75 63,7532+20 145 30,8 0,90 1,94 71,1540+20 160* 39,0 1,00 2,82 86,4050+20 160* 33,0 1,20 3,31 100,44office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> WW <strong>pipe</strong>s -Flexible FW systems with PE-X medium <strong>pipe</strong>connection technology sliding sleeve PN10 pre-insulated <strong>pipe</strong> system high flexibility duct-free buried installation easy assembly easy handling easy to lay*jacket <strong>pipe</strong> Ø160mm no longeravailable after 2008!Please observe ourinstallation and assemblyguidelines such asinstalling fixed clips,pressure testing etc.!Other jacket <strong>pipe</strong>s on requestsuch as:AUSTROFLEX combi PE-XA200/2x40 PN6+2x25 PN10AUSTROFLEX combi PE-X:a medium <strong>pipe</strong> with colourmarking throughout.<strong>Austroflex</strong> combi PE-X, quadruple <strong>pipe</strong> PN6 and PN10Article no.115APX160419115APX160401115APX160402115APX160404115APX160403115APX160427115APX160428115APX160429Establishes a permanent leak-proof connection for AUSTROFLEX PE-Xa districtheating<strong>pipe</strong>s with the AUSTROFLEX sliding sleeve in combination with thecorresponding sliding sleeve components.Material:Appropriate compression mould see page 33.Medium <strong>pipe</strong>da/di/s (mm)2x) 25/20.4/2.3 PN6*2x) 20/14.4/2.8 PN102x) 25/20.4/2.3 PN62x) 25/18.0/3.5 PN102x) 32/26.2/2.9 PN62x) 25/18.0/3.5 PN102x) 32/26.2/2.9 PN61x) 25/18.0/3.5 PN101x) 20/14.4/2.8 PN102x) 32/26.2/2.9 PN61x) 32/23.2/4.4 PN101x) 25/18.0/3.5 PN102x) 40/32.6/3.7 PN61x) 25/18.0/3.5 PN101x) 20/14.4/2.8 PN102x) 40/32.6/3.7 PN62x) 25/20.4/2.3 PN62x) 40/32.6/3.7 PN62x) 25/18.0/3.5 PN10DN(mm)20152020252025201525252032201532203220Other dimensions and designs on request (e.g. triple <strong>pipe</strong> ).Jacket <strong>pipe</strong>da (mm)SH compression transition PE-X, PN10*sizes 25-63 : brasssizes 75-110: red brass, colour brass unpaintedAv. ins. thickness.(mm)Combi PE-X <strong>pipe</strong>Bendingradius (m)Weight(kg/m)euros/m160* 28,0 0,80 2,35 72,01160* 28,0 0,80 2,51 79,06160* 28,0 0,80 2,68 84,10160* 28,0 0,80 2,61 81,12160* 28,0 0,80 2,81 87,11160* 28,0 0,90 2,90 90,01160* 28,0 0,90 2,85 87,23160* 28,0 0,90 2,97 93,14Compression connections PN10Heating / service hot water + 95°C PN 6 / PN 1013Article no.Pipe sizeda x s (mm)AG(inch)euros/unit116SHB016012 16 x 2.2 ½ 20,60116SHB020012 20 x 2.8 ½ 23,47116SHB025034 25 x 3.5 ¾ 30,23116SHB032001 32 x 4.4 1 41,41116SHB040054 40 x 5.5 1¼ 58,31116SHB050064 50 x 6.9 1½ 81,72116SHB063002 63 x 8.6 2 110,78SH compression coupling EGAL PE-X/PE-X, PN10*Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116SHL016016 16 x 2.2 16 x 2.2 12,19116SHL020020 20 x 2.8 20 x 2.8 15,89116SHL025025 25 x 3.5 25 x 3.5 21,39116SHL032032 32 x 4.4 32 x 4.4 40,72116SHL040040 40 x 5.5 40 x 5.5 55,89116SHL050050 50 x 6.9 50 x 6.9 87,26116SHL063063 63 x 8.6 63 x 8.6 111,28office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> WW <strong>pipe</strong>s - connectiontechnology sliding sleeve PN 10Establishes a permanent leak-proof connection for AUSTROFLEX PE-Xa district-heating <strong>pipe</strong>s with theAUSTROFLEX sliding sleeve in combination with the corresponding sliding sleeve components.Material:brassAppropriate compression mould see page 33.14Service hot water + 95°C PN 10 - SDR 7,4Compression connections PN10SH compression coupling REDUCED PE-X/PE-X, PN10*Article no.SH compression T-piece PE-X, PN10*Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)Medium <strong>pipe</strong> da (mm)inlet outlet pass-througheuros/unit116SLR020016 20 x 2.8 16 x 2.2 11,56116SLR025016 25 x 3.5 16 x 2.2 15,35116SLR025020 25 x 3.5 20 x 2.8 15,39116SLR032025 32 x 4.4 25 x 3.5 22,76116SLR040020 40 x 5.5 20 x 2.8 40,28116SLR040025 40 x 5.5 25 x 3.5 40,63116SLR040032 40 x 5.5 32 x 4.4 41,51116SLR050032 50 x 6.9 32 x 4.4 60,38116SLR050040116SLR06304050 x 6.963 x 8.640 x 5.540 x 5.565,4582,61116SLR063050 63 x 8.6 50 x 6.9 88,85euros/unit116SHU016yz 16 - 16 - 16 29,71116SHU020yz20 - y - z 34,11116SHU025yz25 - y - z 35,74116SHU032yz32 - y - z 76,24116SHU040yz40 - y - z 159,36116SHU050yz50 - y - z 210,82116SHU063yz63 - y - z 288,23ATTENTION:Note that delivery times will be longer!Many outlet and straight-through combinations are possible.x = inlety = outlet (branch)z = pass-through (outlet)x-y-z : the largest <strong>pipe</strong> dimension determines the price of the product.For a detailed overview of the available sizes see page 41.SH compression elbow 90° PE-X/PE-X, PN10*Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116SHX016016 16 x 2.2 16 x 2.2 12,80116SHX020020 20 x 2.8 20 x 2.8 14,69116SHX025025 25 x 3.5 25 x 3.5 19,17116SHX032032 32 x 4.4 32 x 4.4 36,73116SHX040040 40 x 5.5 40 x 5.5 69,94116SHX050050 50 x 6.9 50 x 6.9 107,11116SHX063063 63 x 8.6 63 x 8.6 131,68SH compression elbow 45° PE-X/PE-X, PN10*Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116SUW020020 20 x 2.8 20 x 2.8 20,80116SUW025025 25 x 3.5 25 x 3.5 26,79116SUW032032 32 x 4.4 32 x 4.4 38,52116SUW040040 40 x 5.5 40 x 5.5 70,42116SUW050050 50 x 6.9 50 x 6.9 111,95116SUW063063 63 x 8.6 63 x 8.6 131,69ATTENTION:Note that delivery times will be longer!Additional components such as T-pieces with internal thread, reducing connectors etc. for combined fittings see page 32.Preassembly of combined fittings on request.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> WW <strong>pipe</strong>s -connection technology sliding sleeve PN10Screw connections PN10Establishes a connection for AUSTROFLEX PE-Xa district-heating <strong>pipe</strong>s and a connection withadditional lines (outside thread).Material:brassFor simple, quick and economical shut-off of <strong>pipe</strong>s.Good compatibility with compressor oils.Low pressure loss with full throughput.ATTENTION:Note that delivery times will be longer!<strong>Austroflex</strong> HT screw transition PE-X, PN10*Article no.Pipe sizeda/di/s (mm)AGinch116SVG016038 16/8,3/2,2 116SVG020012 20/14,4/2,8½116SVG025034 25/18,0/3,5 ¾116SVG032001 32/23,2/4,41116SVG040114 40/29,0/5,51¼116SVG050112 50/36,2/6,91½116SVG063002 63/45,6/8,72euros/unit10,1313,8018,6627,6939,5661,5285,90<strong>Austroflex</strong> WW screw coupling PE-X/PE-X, PN10*Article no.Compression connection PN10 - ball valveSH compression ball valve PE-X/PE-X, PN10*Article no.Pipe sizeda x s (mm)Pipe sizeda/di/s (mm)Pipe sizeda x s (mm)euros/unit116SKV032032 32 x 4.4 32 x 4.4 68,57116SKV063063 63 x 8.6 63 x 8.6 231,04da(mm)Screw connections PN10euros/unitService hot water + 95°C PN 10 - SDR 7,415116SLG016016 16/8,3/2,216 x 16116SLG020020 20/14,4/2,820 x 20116SLG025025 25/18,0/3,525 x 25116SLG032032 32/23,2/4,432 x 32116SLG040040 40/29,0/5,540 x 40116SLG050050 50/36,2/6,950 x 50116SLG063063 63/45,6/8,763 x 6320,0924,0428,0944,7263,4696,60148,89Additional components such as T-pieces with internal thread, reducing connectors etc. for combined fittings see page 32.Preassembly of combined fittings on request.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> CW <strong>pipe</strong>s - FlexibleFW systems with PE-HD medium <strong>pipe</strong>Structure:Application:Medium <strong>pipe</strong>:Insulation:Jacket <strong>pipe</strong>:Temperature/Compressive load:Delivery length:buried flexible cold water supplyhigh density polyethylene (PE-HD), weldableclosed-cell PE foamflexible, <strong>corrugated</strong> PE-HD jacket <strong>pipe</strong>at 20 °C / 10 barstandard in 100 m rolls,fixed lengths under 100 m rounded to whole metreCW <strong>pipe</strong>s<strong>Austroflex</strong> CW-single PE-HD, PN10Article no.Medium <strong>pipe</strong>da/di/s (mm)DN(mm)Jacket <strong>pipe</strong>da (mm)Av. ins. thickness.(mm)Bendingradius (m)Weight(kg/m)euros/m16Cold water + 20°C PN 10Please observe ourinstallation and assemblyguidelines such asinstalling fixed clips,pressure testing etc.!PE-HD medium <strong>pipe</strong> alsoavailable in PN16:- additional cost +5.3%.- Delivery time on request.*jacket <strong>pipe</strong> Ø160mm no longeravailable after 2008!115APH090120 20/16,0/2,0 16 90 29,0 0,20 0,65 25,65115APH090125 25/20,4/2,3 20 90 26,5 0,20 0,70 26,57115APH090132 32/26,2/2,9 25 90 23,0 0,25 0,79 28,19115APH125140 40/32,6/3,7 32 125 34,5 0,30 1,28 31,99115APH125150 50/40,8/4,6 40 125 29,5 0,40 1,49 37,10115APH125163 63/51,4/5,8 50 145 32,5 0,50 2,15 42,09115APH160175 75/61,4/6,8 63 160* 37,0 0,60 3,10 52,74115APH160190 90/73,6/8,2 75 160* 29,5 0,70 3,70 54,31115APH200110 110/90,0/10,0 90 200 38,5 0,90 5,21 109,54<strong>Austroflex</strong> CW-single PE-HD, PN10 - smallArticle no.Medium <strong>pipe</strong>da/di/s (mm)DN(mm)Jacket <strong>pipe</strong>da (mm)Av. ins. thickness.(mm)Bendingradius (m)115APH063132 32/26,2/2,9115APH090140 40/32,6/3,7115APH090150 50/40,8/4,6115APH090163 63/51,4/5,8115APH125175 75/61,4/6,8115APH160110 110/90,0/10,0Optionally available with antifreeze tape: FS-A-2X additional price €37.57 per metreAddition of a company antifreeze tape FS-B-2X additional price €45.45 permetre. FS-C-2X additional price €65.55 per metreATTENTION: Note that delivery will take longer for FS-B-2X and FS-C-2X!Weight(kg/m)euros/m115APH063120 20/16,0/2,0 16 63 16,0 0,20 0,45 23,72115APH063125 25/20,4/2,3 20 63 13,5 0,20 0,50 24,3725 63 10,0 0,25 0,59 25,8132 90 19,0 0,35 0,94 27,1540 90 14,0 0,40 1,15 28,2050 90 7,5 0,50 1,50 32,6163 145 26,5 0,70 2,53 44,8190 160* 19,5 0,90 4,62 91,38The jacket <strong>pipe</strong> dimensions may be different in specific sizes with antifreeze tape for technical reasons:e.g.AUSTROFLEX CW single A90/1x32 PN10 to A125/1x32AUSTROFLEX CW single A125/1x63 PN10 to A160/1x63Technical detailssee page 39.Screw transition PN10<strong>Austroflex</strong> CW screw transition PE-HD, PN10/12.5*Article no.Pipe sizeda/di/s (mm)AGincheuros/unit116SUG020012 20/16,0/2,0 ½ 12,46116SUG025034116SUG032001116SUG040054116SUG050064116SUG063002116SUG075212116SUG090003116SUG11000425/20,4/2,332/26,2/2,940/32,6/3,750/40,8/4,663/51,4/5,875/61,4/6,890/73,6/8,2110/90,0/10,0¾11¼1½22½3415,2122,4332,0749,8677,61129,13268,44335,12office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> CW <strong>pipe</strong>s -Flexible FW systems with PE-HD medium <strong>pipe</strong>PLASSON connection technology pre-insulated <strong>pipe</strong> system with PE-HD medium <strong>pipe</strong> antifreeze protection with self-regulating antifreeze cable flexible, configurable lengths easy handling non-freezing cold water supply and waste water disposalPLASSON coupling straight PE-HD PN10*PLASSON connections PN10Article no.Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116PLK020020 20 x 2.0 20 x 2.0 13,75116PLK025025 25 x 2.3 25 x 2.3 16,87116PLK032032 32 x 2.9 32 x 2.9 22,63116PLK040040 40 x 3.7 40 x 3.7 36,36116PLK050050 50 x 4.6 50 x 4.6 51,86116PLK063063 63 x 5.8 63 x 5.8 74,70116PLK075075 75 x 6.8 75 x 6.8 132,11116PLK090090 90 x 8.2 90 x 8.2 201,47116PLK110110 110 x 10.0 110 x 10.0 318,05PLASSON coupling elbow 90° PE-HD PN10*Article no.116PLW025025116PLW032032116PLW040040116PLW050050116PLW063063116PLW075075116PLW090090116PLW110110Pipe sizeda x s (mm)Pipe sizeda x s (mm)euros/unit116PLW020020 20 x 2.0 20 x 2.0 15,0725 x 2.3 25 x 2.3 19,3032 x 2.9 32 x 2.9 23,7340 x 3.7 40 x 3.7 43,8950 x 4.6 50 x 4.6 58,9763 x 5.8 63 x 5.8 80,9075 x 6.8 75 x 6.8 142,9690 x 8.2 90 x 8.2 215,87110 x 10.0 110 x 10.0 322,26PLASSON connection piece with internal thread PE-HD PN10*Cold water + 20°C PN 1017Article no.Pipe sizeda x s (mm)IG(inch)euros/unit116PLI020012 20 x 2.0 ½9,09116PLI025034116PLI032001116PLI040054116PLI050064116PLI063002116PLI075052116PLI09000325 x 2.332 x 2.940 x 3.750 x 4.663 x 5.875 x 6.890 x 8.2¾11¼1½22½311,9715,9826,6035,9248,7699,74140,74office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> industrial <strong>pipe</strong>/pressure <strong>pipe</strong> systemPE-Xa <strong>pipe</strong>s: PN6/SDR 11 and PN10/SDR 7.4PEHD <strong>pipe</strong>s: PN10/SDR 11 and PN16/SDR 11Application:Material:PE-Xa PN6PE-Xa PN10PE-HD PN10/PN16PE-Xa PN6/PN10PE-HD PN10PE-HD PN16<strong>Austroflex</strong> PE-Xa <strong>pipe</strong>s PN6 - SDR11*Article no.da(mm)116PEX025023 25116PEX032029116PEX040037116PEX050046324050116PEX063058 63116PEX075068 75116PEX090082 90116PEX110100 110116PEX125114 125116PEX160146 160di(mm)20,426,232,640,851,461,473,690,0102,2130,8s(mm)2,32,93,74,65,86,88,210,011,414,6Dimension(inch)¾11¼1½22½3456<strong>Austroflex</strong> PE-Xa <strong>pipe</strong>s PN10 - SDR 7.4*Article no.da(mm)116PEW016022 16116PEW020028116PEW025035116PEW032044202532116PEW040055 40116PEW050069 50116PEW063087 63di(mm)8,314,418,023,229,036,245,8s(mm)2,22,83,54,45,56,98,6Dimension(inch)½¾11¼1½2<strong>Austroflex</strong> PE-HD <strong>pipe</strong>s PN10 - SDR11 / PE 80*Article no.Heating lines, thermal lines, cooling lines, compressed air lines, other ind. mediaservice hot water/sanitary, potable water installation,thermal line,potable water (public, industrial and private water supply), sprinkler <strong>pipe</strong>s(additional measures required for outside installation), transport of other liquidsas per supplement 1 to DIN 8075cross-linked polyethylene as per DIN 16892/93, colour naturalpolyethylene PE80, black <strong>pipe</strong> colour/light-blue stripepolyethylene PE100, black <strong>pipe</strong> colour/light-blue stripe or <strong>pipe</strong> colour signal-blueda(mm)di(mm)s(mm)Dimension(inch)Weight(kg/m)0,1690,2680,4250,6591,0301,4502,1003,0004,0206,600Weight(kg/m)0,0930,1470,2300,3680,5750,8981,425Weight(kg/m)euros/m6,706,9213,9920,7833,2548,3161,1692,47200,51325,70euros/m4,786,519,6213,3618,4924,9335,49euros/m116PEH020010 20 16,0 2,0 ½ 0,117 2,04116PEH025010 25 20,4 2,3 ¾ 0,171 2,45116PEH032010116PEH040010116PEH05001032405026,232,640,82,93,74,611¼1½0,2710,4300,6663,234,746,77116PEH063010 63 51,4 5,8 2 1,050 10,40116PEH075010 75 61,4 6,8 2½ 1,470 17,36116PEH090010 90 73,6 8,2 3 2,120 23,79116PEH110010 110 90,0 10,0 4 3,140 35,18PE-Xa / PE-HD <strong>pipe</strong>sDelivery form:offcuts rounded to wholemetre.Dimension Ø 125 mm andØ 160 mm: rods @ 5 m eachATTENTION:With dimension Ø 125 mm andØ 160 mm note that deliverytimes will be longer and minimumorders are required!Delivery form:offcuts rounded to wholemetre.Delivery form:offcuts rounded to wholemetre.PE-Xa / PE-HD <strong>pipe</strong>s -PN 6/PN 10/PN 1619<strong>Austroflex</strong> PE-HD <strong>pipe</strong>s PN16 - SDR11 / PE 100*Article no.da(mm)116PEH032016116PEH040016116PEH050016324050116PEH063016 63116PEH075016 75116PEH090016 90116PEH110016 110di(mm)26,232,640,851,461,473,690,0s(mm)2,93,74,65,86,88,210,0Dimension(inch)11¼1½22½34Weight(kg/m)0,2720,4300,6661,0501,4702,1203,140euros/m3,545,057,5412,0618,1425,9338,55Delivery form:offcuts rounded to wholemetre.ATTENTION:Note that delivery times will be longer!office@austroflex.com www.austroflex.com


<strong>Austroflex</strong>Special solutions on requestWe can supply various special designs on request for your specificrequirements: graduated jacket <strong>pipe</strong> (reduced jacket <strong>pipe</strong>) pre-insulated <strong>pipe</strong> with uninsulated sections pre-insulated additional <strong>pipe</strong>s such as multi-layer multiple <strong>pipe</strong>s various cables can also be installed, cables can be ordered with <strong>pipe</strong>s various cable ducts can also be installed, ducts can also be ordered etc.<strong>Austroflex</strong> Special Solutions and InnovationsDesign of reduced jacket <strong>pipe</strong>Prices and delivery time on requestDuring building there is often a buried <strong>pipe</strong>, such as a sewage <strong>pipe</strong>, through which a pre-insulatedheating line must be laid. In most cases the external jacket diameter of the pre-insulated line is generallytoo large and it cannot be installed in the existing <strong>pipe</strong>.To avoid having to remove the jacket <strong>pipe</strong> and also the insulation and accepting the resulting heat loss,AUSTROFLEX offers the optimum solution with the option of a reduced or graduated jacket <strong>pipe</strong>. Thismeans that the entire length of the pre-insulated heating line is fully insulated.20<strong>Austroflex</strong> special solutionsDesign with uninsulated sectionsAUSTROFLEX offers the option of a pre-insulated district heating line with a length specified by thecustomer uninsulated at the end of the line.For example, this may be necessary when entering a building if it is not possible to drill a core or installa concrete building entry and the external diameter of the pre-insulated <strong>pipe</strong> is too large.Design with various insertion optionsAUSTROFLEX offers the option of installing various <strong>pipe</strong>s and cables in a pre-insulated <strong>pipe</strong>.Examples : cable ducts 19/24 or other specified sizes all types of additional cables multiple tubes 16x2 mm or other specified sizesAdditional special designs on request.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> Solar - flexible solar<strong>pipe</strong> systems for buried installation pre-insulated flexible ideal for buried cable high-temperature-resistant rock wool insulation additional sensor cables 4 x 0.80 mm installed on request2 unsoldered connection with quick-assembly technique complete assembly system for fast installationFor even moremechanical stability withreinforced core+multiple layer construction!Application:building connections, distribution lines, connection linesfor connection to solar collectorsMedium <strong>pipe</strong>: extremely flexible stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> (material no. 1.4404)Insulation:rock wool with weight 80 kg/m3Core insulation double lines: rock wool with weight 150 kg/m3 (up to and including 2xDN32)Temperature range:up to +250°CThermal conductivity: 0.036 - 0.037 W/mK as per DIN 52613Jacket <strong>pipe</strong>:flexible, <strong>corrugated</strong> PE-HD jacket <strong>pipe</strong>Delivery type:standard tap lengths 50 or 100 m, special lengths on requestPlease observeour installation andassembly guidelines(pressure test etc.).It is particularlyimportant to note thatmoisture does notpenetrate the insulationduring transport,storage,installation or duringoperation (watertightend connection).Article no.DN(mm)Jacket <strong>pipe</strong>da (mm)Connection(inch)<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong><strong>Austroflex</strong> EW-E single stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> for buried installationPN at250°C (bar)Av. ins. thickness.(mm)Bend rad.(m)119EWS090116 16 90 ½ 11,0 29,0 0,20 1,07 27,70119EWS125120 20 125 ¾ 6,9 41,0 0,20 1,59 36,03119EWS125125 25 125 1 6,9 38,5 0,20 1,63 37,60119EWS125132 32 125 1¼ 2,8 34,0 0,20 1,67 41,68119EWS160140 40 160* 1½ 2,8 50,5 0,30 3,68 51,76<strong>Austroflex</strong> EW-E single - small stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> for buried installationArticle no.119EWS090120119EWS090125119EWS125140DN(mm)Jacket <strong>pipe</strong>da (mm)Connection(inch)PN at250°C (bar)Av. ins. thickness.(mm)Bend rad.(m)20 90 ¾ 6,9 26,5 0,2025 90 1 6,9 24,0 0,2040 125 1½ 2,8 29,5 0,30Optionally with sensor cable 4x0.80 mm2. Additional price €2.49 per metre. For technical details see page 39.<strong>Austroflex</strong> EW-E double stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> for buried installationWeight(kg/m)Optionally with sensor cable 4x0.80 mm2. Additional price €2.49 per metre. For technical details see page 39.Weight(kg/m)1,121,151,83euros/meuros/m28,2629,7546,97Solar buried installation + 250°C PN 2.8 - 1121Article no.DN(mm)Jacket <strong>pipe</strong>da (mm)Connection(inch)PN at250°C (bar)Av. ins. thickness.(mm)Bend rad.(m)Weight(kg/m)euros/m*jacket <strong>pipe</strong> Ø160mm no longeravailable after 2008!119EWS160216 2 x 16 160* ½ 11,0 53,0 0,25 3,49 49,87119EWS160220 2 x 20 160* ¾ 6,9 48,5 0,25 3,59 54,49119EWS160225 2 x 25 160* 1 6,9 44,0 0,30 3,66 62,79119EWS200232 2 x 32 200 1¼ 2,8 47,5 0,40 4,58 79,01119EWS200240 2 x 40 200 1½ 2,8 39,5 0,40 4,83 88,65Including sensor cable 4x0.80 mm2.<strong>Austroflex</strong> EW-E double - small stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> for buried installationArticle no.DN(mm)Jacket <strong>pipe</strong>da (mm)Connection(inch)PN at250°C (bar)Av. ins. thickness.(mm)Bend rad.(m)Weight(kg/m)euros/m119EWS125216 2 x 16 145 ½ 11,0 41,2 0,25119EWS125220 2 x 20 145 ¾ 6,9 35,9 0,25119EWS160232 2 x 32 160* 1¼ 2,8 35,0 0,40Including sensor cable 4x0.80 mm2.2,362,413,7746,8251,5363,74office@austroflex.com www.austroflex.com


Flexible solar <strong>pipe</strong> systems forinterior and outside installationDouble <strong>pipe</strong> EASY TO CUT at the collector and in the heater roomwith special adhesive technology. Double <strong>pipe</strong>s can be easily separated into single lines (except forEWS!) without injury to the protective foil and insulation no connection from roof to cellar high-temperature-resistant rock wool orsynthetic rubber insulation with constant insulation thickness Customised lengths up to 25 m, soon up to 100 m22Solar building installation up to +250°CApplication:distribution and connection lines from solar systems or heating systemsMedium <strong>pipe</strong> EWK/EWS: extremely flexible stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> (material no. 1.4404)Medium <strong>pipe</strong> CU: semiflexible industrial copper <strong>pipe</strong>Insulation EWK/CU: closed-cell, synthetic high-temperature rubber up to +150 °C,short-term up to +175 °CInsulation EWS: rock wool up to +250 °C, =0.037 W/mK as per DIN 52613Outer cover EWK/CU: non-tearing outer cover in blackOuter cover EWS: highly tear-resistant ribbon material, greyLength:10, 15, 20 or 25 m. Customised lengths up to 100 m available soonPackaging:rolled in bundlesEWK up to DN20 and CU all dimensions in carton 800 x 800 mmEWK DN25 in 25m bundles and EWS all lengths shrink-wrapped on palletAdditional price for installingunion nuts:25 €/<strong>pipe</strong> end (without material).Other dimensions on request.<strong>Austroflex</strong> EWK Solarflex EASY-FIT doubleArticle no.DN(mm)Ins. thick.(mm)Dimensions(L x W)PN at250°C (bar)Bendrad. (m)euros/m127EWX216 2x16 19 122 x 60 11,0 0,15 44,26127EWX220 2x20 19 134 x 66 6,9 0,15 52,39127EWX225 2x25 19 148 x 73 6,9 0,20 62,83<strong>Austroflex</strong> EWK Solarflex EASY-FIT double 13 mmArticle no.DN(mm)Ins. thick.(mm)Dimensions(L x W)PN at250°C (bar)127EWX216300 2x16 13 98 x 48 11,0 0,15 37,98127EWX220300 2x20 13 110 x 54 6,9 0,15 43,71127EWX225300 2x25 13 124 x 61 6,9 0,20 52,47Including sensor cable 4x0.80 mm2.<strong>Austroflex</strong> CU Solarflex EASY-FIT doubleBendrad. (m)euros/mEWK EASY-FIT singleArticle no.127EWX116127EWX120127EWX125DN(mm)1x161x201x25Ins. thick.(mm)191919euros/m22,6026,9531,37EWK EASY-FIT single 13 mmArticle no.DN(mm)Ins. thick.(mm)127EWX116013 1x16 13 19,22127EWX120013 1x20 13 22,26127EWX125013 1x25 13 26,02Sensor cable 4x0.80 mm² as option, additional price €2.49per metre.CU EASY-FIT singleeuros/mArticle no.CU(mm)Ins. thickness(mm)Dimensions(L x W)Bend rad.(m)euros/mArticle no.CU(mm)Ins. thick.(mm)euros/m127CUX215127CUX218127CUX2222 x 15x0.8 19 108 x 53 0,15 35,812 x 18x1.0 19 114 x 56 0,15 52,912 x 22x1.0 19 122 x 60 0,20 78,16<strong>Austroflex</strong> CU Solarflex EASY-FIT double 13 mm127CUX115 1x15 19 22,33127CUX118 1x18 19 27,41127CUX122 1x22 19 33,88CU EASY-FIT single 13 mmOther dimensions on request.Article no.CU(mm)Ins. thickness(mm)Dimensions(L x W)Bend rad.(m)euros/mArticle no.CU(mm)Ins. thick.(mm)euros/m127CUX215300 2 x 15x0.8 13 84 x 41 0,15 31,52127CUX218300 2 x 18x1.0 13 90 x 44 0,15 48,69127CUX222300 2 x 22x1.0 13 98 x 48 0,20 73,84Including sensor cable 4x0.80 mm2.<strong>Austroflex</strong> EWS Solarflex EASY-FIT double127CUX115013127CUX118013127CUX1220131x151x181x22131313Sensor cable 4x0.80 mm² as option, additional price €2.49 permetre.EWS EASY-FIT single19,6925,1031,88Article no.DN(mm)Ins. thick.(mm)Dimensions(L x W)PN at250°C (bar)Bend rad.(m)euros/mArticle no.DN(mm)Ins. thick.(mm)euros/mAdditional price for installingunion nuts:25 €/<strong>pipe</strong> end (without material).Other dimensions on request.129EWS216 2x16 28 115 x 77 11,0 0,25 33,13129EWS116 1x16 28 16,54129EWS220 2x20 28 123 x 80 6,9 0,25 39,81129EWS120 1x20 28 19,37129EWS225 2x25 40 161 x 112 6,9 0,25 46,89129EWS125 1x25 28 22,01129EWS232 2x32 32 161 x 112 2,8 0,40 56,53129EWS132 1x32 22 28,27Including sensor cable 4x0.80 mm2.Sensor cable 4x0.80 mm² as option, additional price€2.49 per metre.office@austroflex.com www.austroflex.com


Flexible solar <strong>pipe</strong> systems forinterior and outside installation <strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong>: unsoldered connection with quick-assembly techniqueSpecial tools not required with accurately made inserts Control cable can also be installed for single lines. For outside installation:weather-resistant, UV-resistant.Additional protective sheath prevent bird damage.<strong>Austroflex</strong> Solarflex EASY-FIT flexible tube* for outside useArticle no.TypeSolarflexEWK120SSS002 2 1x16- 1x15/1x18/1x22120SSS003 3 1x20/1x25 1x16-120SSS004 4 - 1x20/1x25 -UV-resistant, weather-resistant and bird-proof for decades.Colour : blackThickness : approx. 1.5 mmSolarflex EASY-FIT for outside useSolarflexEWSSolarflexCUTap length(m)<strong>Austroflex</strong> Solarflex EASY-FIT solar conduit* for outside useArticle no.120SWS001NW(mm)70Ø outside(mm)approx. 80Application:connection lines from solar systems or heating systemsMedium <strong>pipe</strong>: extremely flexible stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> (material no. 1.4404)Pressure stage:PN 2.8 up to 14.5 depending on sizeLength:1 m to 10 mPackaging:depending on length, in rods or bundles; special lengths on requestWeight(g/m)approx. 180Tap length(m)euros/m11,1013,5515,21Extremely flexible PP <strong>corrugated</strong> <strong>pipe</strong> for UV and bird protection, halogenfree,slot on one side for easy installation.Maximum service temperature: 135 °CColour : blackElongation at break : 400 - 600%10euros/m25,97101010Solar outside and inside installation up to +250°C23<strong>Austroflex</strong> EW solarfix collector connectionInsulation: rock wool up to +250°C, with silicone hose sheathArticle no.DN(mm)Unionnut (“)PN at250°C (bar)Preassembled: one end with end cap,both ends with union nut, insert ring and seal.Av. ins. thickness(mm)euros/m129FIX012 12 ½ 14,5 22 51,38129FIX016 16 ¾ 11,0 20 53,03129FIX020 20 1 6,9 18 55,47Optionally with sensor cable 4x0.80mm2. additional price €2.49 per metre.For technical details see page 39.Optionally with sensor cable PT 1000(solar sensor).additional price €25.99 per unit.For technical details see page 39.<strong>Austroflex</strong> EW rubber connectionInsulation: closed-cell, synthetic rubber up to +150, short-term up to +175°C,Article no.DN(mm)Unionnut (“)PN at250°C (bar)Av. ins. thickness(mm)euros/m129EWK012 12 ½ 14,5 19,0 37,93129EWK016 16 ¾ 11,0 19,0 39,15129EWK020 20 1 6,9 19,0 40,79Preassembled: both ends with union nut, insert ring and seal.Optionally with sensor cable PT 1000(solar sensor).additional price €25.99 per unit.For technical details see page 39.For technical details of solar seal see page 27.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> stainless-<strong>steel</strong> <strong>corrugated</strong><strong>pipe</strong> fixed connectionsAUSTROFLEX stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> is a parallel-<strong>corrugated</strong> stainless <strong>steel</strong> <strong>pipe</strong> with alongitudinal welding seam. The low corrugation height and the closely placed corrugations givethis category of <strong>pipe</strong> outstanding flow properties. Parallel-<strong>corrugated</strong> full-metal tube Resistant to rust, heat, vibrations and pressure Very high flexibility and resistant to transverse pressure Simple design with removable screws Material quality 1.4404 / Aisi 316L<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong><strong>Austroflex</strong> EW stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong>Short lengths on request.24<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong>Article no.DN(mm)Dimension(inch)Del. length(m)euros/m125EWR012 12 12,5 16,521100 16,76125EWR016 16 ½ 16,3 21,416100 17,19125EWR020 20 ¾ 20,5 26,710100 17,61125EWR025 25 1 25,4 31,810100 20,97125EWR032 32 1 ¼ 34,6 41,14100 24,33125EWR040 40 1½ 40,5 49,64100 31,37<strong>Austroflex</strong> Fixe connectionApplication for e.g. collector connections, boiler connectionsVarious different models:A) Geometry: straight, L-shape, U-shape, U-shape with unequal legs etc.B) Insulation: uninsulated, pre-insulated with ST rubber or solar rubber, 13 mm or 19 mmC) Cover: not premounted, premounted with double nipple, reducing nipple,soldered transition or internal thread, union nut, insertion ring and seal etc.D) Lengths: from 100 mm all lengths available in 10 mm incrementsVariation:di(mm)Prices and delivery time on request.da(mm)max. permissible op.pressure at +20°C (bar)connection with fixed soldered transition (stainless <strong>steel</strong> or copper).<strong>Austroflex</strong> stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> - pressure loss graphs260240220Medium: water-glycol 40:60Operating temperature: 80 °CDensity:998 kg/m³Kinematic viscosity:1.05 x 10-6 m²/s2,402,202,00Medium: water-glycol 40:60Operating temperature: 80 °CDensity:998 kg/m³Kinematic viscosity:1.05 x 10-6 m²/sDN32200180DN161,801,60Pressure loss [mbar/m]160140120100806040DN20Pressure loss [mbar/m]1,401,201,000,800,600,40DN4020DN250,2000,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,60,000,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6Volume flow [m³/h]Volume flow [m³/h]1 mbar is equal to 100 Pascalse.g. 100 mbar = 10 000 Pa = 0.1 baroffice@austroflex.com www.austroflex.com


<strong>Austroflex</strong> - stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong>accessoriesSolar seal:temperature range ...tests and approvals ...installation instructions ...-100°C up to +250°C, depending on medium and operating pressureDVGW/SVGW, HTB, KTW, WRC, BAMBoth ends with anti-adhesion coating, therefore cannot be glued to e.g.sealing flanges. Do not use sealing aids(graphile pastes, grease and oil reduce the friction closurebetween seal and flange! ).Up to dimension DN32additional impact set notrequired.<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> - accessories<strong>Austroflex</strong> Solarflex EASY-DRILLVery easy to install up to dimension DN32 without special impact set using ournew EASY-DRILL system - supplied with instructions with every set(can be used for 1 compression).ATTENTION:Do not use any other metal liners (e.g. <strong>steel</strong> liners) - danger of corrosion!<strong>Austroflex</strong> EW screw connection set with outside thread*Article no.120EWA016012120EWA020034120EWA025001120EWA032054120EWA040064Article no.120EWC016018120EWC020022120EWC025028120EWC032035Article no.120EWK016016120EWK020020120EWK025025120EWK032032DN(mm)AG reduction(inch)euros/unit16 ¾½ 5,7620 1¾ 7,2525 1¼1 16,8532 1½1¼ 28,1540 2 1½ 40,23*UWM: union nutDN(mm)UWM*(inch)<strong>Austroflex</strong> EW screw connection set with soldered end*UWM*(inch)CU <strong>pipe</strong>(mm)euros/unit16 ¾ 18 6,1420 1 22 8,9225 1¼ 28 26,6832 1½ 35 32,78<strong>Austroflex</strong> EW coupling set*DN(mm)16202532UWM*(inch)¾11¼1½AG(inch)¾11¼1½euros/unit12,6715,8935,8760,501 union nut1 liner ring1 EASY-DRILL washer1 special seal and1 screw-in section withWIDE SEALING AREAAlso available with internal thread.Art. no. e.g. 120EWI0160121 union nut1 liner ring1 EASY-DRILL washer1 special seal and1 screw-in section withWIDE SEALING AREA*UWM: union nut2 union nuts2 liner rings2 EASY-DRILL washers2 special seals and1 double nipple withWIDE SEALING AREA*UWM: union nut<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> ACCESSORIES25<strong>Austroflex</strong> impact set*Article no.DN(mm)euros/unit120SCH012 12 139,36120SCH016 16 139,36120SCH020 20 139,36120SCH025120SCH032120SCH04025 139,3632 92,7740 92,77Impact set for establishingflange connections for flexible stainless<strong>steel</strong><strong>corrugated</strong> <strong>pipe</strong>s.Impact tool with clamping jawsand crimping rod.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> stainless-<strong>steel</strong> <strong>corrugated</strong><strong>pipe</strong> individual components for screwretentionAUSTROFLEX stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> screw components as single components.Material: brassPackaging / delivery unit: set of 10 pieces in plastic bag.26<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> ACCESSORIES<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> screw components<strong>Austroflex</strong> union nut*Article no.120UWM012120UWM034120UWM001120UWM054120UWM064120UWM200120UWM215Article no.120DNB034012120DNB001034120DNB054001120DNB064054120DNB002064120DNB212002Corr. <strong>pipe</strong>DN (mm)Dimension IG(inch)<strong>Austroflex</strong> reducing nipple*Article no.120DNB012120DNB034120DNB001120DNB054120DNB064euros/set12 ½ 8,5416 ¾ 11,9620 1 17,6525 1¼ 26,3732 1½ 43,4040 2 96,4950 2½ 144,63Corr. <strong>pipe</strong>DN (mm)<strong>Austroflex</strong> double nipple*DimensionAG (inch)DimensionAG (inch)ATTENTION:Note that delivery times for DN50 will be longer!euros/set16 ¾½ 30,6320 1¾ 59,6625 1¼1 105,6032 1½1¼ 169,9440 21½ 371,3450 2½2 546,65Corr. <strong>pipe</strong>DN (mm)DimensionAG (inch)DimensionAG (inch)euros/set12 ½½ 51,5916 ¾¾ 56,8320 11 87,8925 1¼1¼ 175,1432 1½1½ 275,96One end with wide sealing area (larger dimension AG).ATTENTION:Note that delivery times for DN50 will be longer!Both ends with wide sealing area.<strong>Austroflex</strong> suction end/soldering transition*Article no.120LUG015012120LUG018034120LUG022001120LUG028054120LUG035064Corr. <strong>pipe</strong>DN (mm)DimensionAG (inch)CU <strong>pipe</strong>(mm)euros/set12 ½15 29,50 With wide sealing area.16 ¾18 28,0020 122 62,7125 1¼28 110,2732 1½35 161,55<strong>Austroflex</strong> reducing piece*Article no.120UIA034012120UIA010034120UIA054001120UIA064054Corr. <strong>pipe</strong>DN (mm)DimensionAG (inch)DimensionIG (inch)euros/set16 ¾½ 50,0620 1¾ 54,3325 1¼1 74,7832 1½1¼ 140,78120UIA200064 40 2 1½ 289,25With wide sealing area.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong>individual components for screw connectionsAUSTROFLEX stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> screw components as single components.Packaging / delivery unit: set of 10 pieces in plastic bag.<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> screw components<strong>Austroflex</strong> liner ring*Article no.120ELR12120ELR16120ELR20120ELR25120ELR32120ELR40120ELR50Corr. <strong>pipe</strong>DN (mm)<strong>Austroflex</strong> solar seal*Article no.120SDI012120SDI016120SDI020120SDI025120SDI032120SDI040120SDI050euros/set12 7,0316 8,6020 10,1825 15,8432 23,6040 44,7950 156,20Corr. <strong>pipe</strong>DN (mm)euros/set12 7,8916 8,4720 10,2225 13,7132 18,3840 20,9850 117,45<strong>Austroflex</strong> EASY-DRILL washer*Article no.120EDS12120EDS16120EDS20120EDS25120EDS32120EDS40120EDS50Corr. <strong>pipe</strong>DN (mm)Ø(mm)euros/set12 18 1,6416 24 2,1020 30 2,9925 38 3,5532 45 4,0840 55 5,1650 72 13,29ATTENTION:Note that delivery times for DN50 will be longer!Solar lines - fasteners<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> ACCESSORIES27<strong>Austroflex</strong> oval fastening clips - set*Article no.120OSS002Type2SolarflexEWK2x16SolarflexEWS-SolarflexCU2x15/2x18/2x22euros/unit14,584 oval clips4 stock screws M 8x804 plugs S 10120OSS00332x20--16,33120OSS00442x252x16-16,82120OSS0055-2x20/2x25-16,99<strong>Austroflex</strong> perforated tape*Article no.Width(mm)Length(m)Ø holes(mm)euros/unit125LOB019010 19 10 5 26,99For fastening solar lines inside buildings.Cut to length as required to lay the<strong>pipe</strong>, screw in position, and it's finished.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> insulation kitsInsulation kits consist of: two PE-HD half-shells rock-wool insulation sealing material stainless-<strong>steel</strong> screws and plain washersInsulation kit for longitudinal connections*Insulation kitsLWHArticle no. Jacket <strong>pipe</strong> euros/unit(mm)(mm)(mm)116ISL001 125/160/200 1170 345 270175,61Insulation kit for T-connections*LWHArticle no. Jacket <strong>pipe</strong> euros/unit(mm)(mm)(mm)116IST001 125/160/200 1170 750 270209,54Insulation kit for 90° elbow connections*LWHArticle no. Jacket <strong>pipe</strong> euros/unit(mm)(mm)(mm)116ISE001 125/160/200 750 750 270185,69Insulation kit for longitudinal connections - Y-piece*LWHArticle no. Jacket <strong>pipe</strong> euros/unit(mm)(mm)(mm)116ISH001 125/160/200 1170 1380 270986,26Application: transition from DOUBLE lines to SINGLE lines.ATTENTION: Note that delivery times will be longer!Insulation kits29Insulation kit for T-connections - double T*LWHArticle no. Jacket <strong>pipe</strong> euros/unit(mm)(mm)(mm)116IST002 125/160/200 1170 1450 270857,98Application: e.g. for building connections with SINGLE main lines and DOUBLE spur lines.ATTENTION: Note that delivery times will be longer!Insulation kit for 45° elbow connections*LWHArticle no. Jacket <strong>pipe</strong> euros/unit(mm)(mm)(mm)116ISE002 125/160/200 750 700 270599,14Application: e.g. for large dimensions or if the bending radius cannot be maintained.ATTENTION: Note that delivery times will be longer!office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> -PE-X - project support<strong>Austroflex</strong> will support you with your project in cooperation with Rehau in dimensioning the <strong>pipe</strong>s for PEX<strong>pipe</strong>s to ensure an optimum ratio between pressure loss (or pump head) and flow speed to ensure economicaloperation of your system.<strong>Austroflex</strong> dimensioningØ 90 mm9 mØ 90 mm20 m50 kW 50 kWØ 40 mm6 mØ 110 mm19 mØ 110 mm6 mØ 40 mm6 mØ 110 mm15 mØ 110 mm7 mØ 110 mm15 mHothouse450 kW50 kW50 kW50 kWØ 40 mm6 mØ 90 mmØ 40 mm6 mØ 40 mm6 m38 mØ 75 mm38 mØ 63 mm20 mØ 75 mm13 m150 kWReserveAUSTROFLEX insulation terminationwith end cover (<strong>pipe</strong> network willbe extended at a later time)Example 1 - <strong>pipe</strong> network /suggested dimensionsCustomer requirements:output of heating andoutput of individualconsumers.Line lengthsSpread 20 KTotal pressure loss:p = 25000 Pa<strong>Austroflex</strong> project support100 kWReserveAUSTROFLEX insulation terminationwith end cover (<strong>pipe</strong> network willbe extended at a later time)31Example 2 - <strong>pipe</strong> network /suggested dimensionsCustomer requirements:output of heating andoutput of individualconsumers.Line lengthsSpread 20 KTotal pressure loss:p = 31200 Pa20 kWHeight differencefrom hothouse: 7mØ 32 x 2,9 mmDp = 18400 Pav=0,44 m/s100 mHothouse55 kWØ 40 x 3,7 mmDp = 5463 Pav=0,5 m/sØ 25 x 2,3 mmDp = 5075 Pav=0,55 m/s12 m 28 m15 kWØ 32 x 2,9 mmDp = 2324 Pav=0,44 m/s10 m20 kWHeight differencefrom hothouse: 2m<strong>Austroflex</strong> will support you with suggested dimensions for individual sections with reference to the total pressure loss. <strong>Austroflex</strong>will also support you throughout the entire project, e.g. with the selection of T-pieces, building connections, fixing points etc.On request we offer laying of <strong>pipe</strong>s and also the pressings (connections), pressure tests and insulation installation.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> - accessoriesNote the following brass fittings will require longer delivery times:T-piece with IG, dimension 4”T-piece with AGElbow with AGCollarEnd capBrass fittings<strong>Austroflex</strong> T-piece with IG*<strong>Austroflex</strong> T-piece with AG*Article no.IG(inch)euros/unitArticle no.IG(inch)euros/unit120TIG343434 ¾7,89120TIG010101120TIG545454120TIG646464120TIG02020211¼1½211,4921,1930,6241,59120TIG030212 2½144,87120TIG030303 3 204,03120TIG040404 4 233,32120TIG050505 5 482,82<strong>Austroflex</strong> 90° elbow with IG*ATTENTION:Note that delivery timesfor 5" will be longer!120TAG343434 ¾9,74120TAG010101120TAG545454120TAG646464120TAG02020211¼1½214,0621,3930,0048,63120TAG030212 2½72,27120TAG030303 3 180,63<strong>Austroflex</strong> 90° elbow with AG*Article no.IG(inch)euros/unitArticle no.IG(inch)euros/unit32Brass fittings120WIG903434 ¾4,38120WIG900101120WIG905454120WIG906464120WIG90020211¼1½28,0716,8222,6540,04120WIG900212 2½107,19120WIG900303 3 159,85120WIG900404 4 234,61<strong>Austroflex</strong> collar*Article no.IG(inch)euros/unit120WAG903434 ¾10,11120WAG900101120WAG905454120WAG906464120WAG90020211¼1½217,2220,3025,3235,60120WAG900212 2½58,36120WAG900303 3 169,52<strong>Austroflex</strong> end cap*Article no.IG(inch)euros/unitUp to dimension 2”:light designFrom dimension 2 1/2”:heavy design120MUF903434 ¾2,67120MUF900101120MUF905454120MUF906464120MUF90020211¼1½24,158,059,9417,18120MUF900212 2½84,53120MUF900303 3 107,85120MUF900404 4 129,71<strong>Austroflex</strong> reducing piece*120VIG900034 ¾2,04120VIG900001120VIG900054120VIG900064120VIG90000211¼1½22,113,645,4511,19120VIG900212 2½33,09120VIG900003 340,03120VIG900004 465,66<strong>Austroflex</strong> reducing piece*Article no.AG(inch)IG(inch)euros/unitArticle no.AG(inch)IG(inch)euros/unit211UIA100034 1 ¾ 2,83211UIA114034 1¼ ¾ 7,40211UIA114001 1¼ 1 4,68211UIA112034 1½ ¾ 13,81211UIA112001 1½ 1 8,57211UIA112114 1½ 1¼ 6,33211UIA200034 2¾ 23,62211UIA200100 2 1 16,52211UIA200114 2 1¼ 13,71211UIA212100 2½ 1 58,61211UIA212114211UIA212112211UIA212200211UIA300112211UIA300200211UIA300212211UIA400112211UIA400200211UIA400212211UIA4003002½ 1¼ 52,972½ 1½ 53,652½ 2 30,523 1½ 125,043 2 83,283 2½ 73,384 1½ 213,514 2 184,084 2½ 156,744 3 146,73office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> - accessories<strong>Austroflex</strong> SH compression tool hireArticle no.Compression mouldeuros/day(fixed price)Dimension 20 up to 40 :mechanical hydraulicPN6 and PN10116PWZ025040 16/20/25/32/40 27,99116PWZ050063 50/63 27,99116PWZ075110 75/90/110* 27,99*Extension kit for PWZ 50/63Compression mould free of charge for three days fromacceptance of waybill (delivery free of freight charges).From the fourth day the listed daily rate(fixed price) will apply.The compression mould must be returned to <strong>Austroflex</strong> bythe customer free of freight charges.<strong>Austroflex</strong> transformer 110V - 230V for compression tool*Article no.116TFW110230Typefrom/to (V)euros/unit110 V / 230 V 606,02For converting a mains voltage of 110 V to 220 V for electrohydraulicsliding sleeve tool for PE-Xa dimensionsØ 50 mm - Ø 110 mm.<strong>Austroflex</strong> PE-HD <strong>corrugated</strong> <strong>pipe</strong>*Article no.Dimension(mm)Ø internal(mm)euros/m211HRS063050 6353 5,09211HRS090050 9076 5,90211HRS125100 125 111 8,63211HRS160050 160 148 9,89211HRS200050 200 184 13,21211HRS250050 290 250 36,72Dimension 50 up to 110 :electrohydraulicØ 50-63 : PN6 and PN10Ø 75-110 : PN6ATTENTION: Enquire about the availability of the required compression mould well ahead of time and plan ahead!Dimension 63 up to 200: Standard tap lengths 100 m.Offcuts can be rounded to wholemetre.Dimension 290 : rods @ 5 m eachThe narrow corrugations make the <strong>pipe</strong> extremely flexible.ATTENTION:For Ø 290 mm note that delivery times will be longer!<strong>Austroflex</strong> compression mould accessories33<strong>Austroflex</strong> PE stacking flexible tube*Article no.Dimension(mm)Length(m)euros/unit021APE020114 114 - 20 2,00 25,17Flexible tube of soft foam for use by forklifts for loading and unloadingand for transporting bundles of district heating <strong>pipe</strong>s.The 2 m length can be cut to fit the forklift.<strong>Austroflex</strong> line warning tape*Article no.Length(m)Width(mm)Weight(kg/unit)euros/unit116TWB100 250 40 2,0 62,38Label: “CAUTION PIPELINE”office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> - accessoriesPE protective caps (dry room)Rubber end caps<strong>Austroflex</strong> PE protective cap (dry room)PE protective cap SINGLE*PE protective cap DOUBLE*Article no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unitArticle no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unit117ENP063032 32 63 5,68117ENP1252322 x 32125 12,28117ENP090063 63 90 9,02117ENP1602502 x 50160 16,96117ENP125063 63 125 13,44117ENP2002632 x 63 200 18,12117ENP160110 110 160 15,21117ENP200110 110 200 16,3434PE end caps / rubber end caps<strong>Austroflex</strong>PE protective caps of solidpolyethylene as end closurefor inside buildings (dryrooms)PE protective cap COMBI*Article no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unit117ENP160424 2x25/2x20 160 20,51117ENP160425 4 x 25 160 20,51117ENP160433 2x32/2x25 160 20,51117ENP160437 2x32/1x25/1x20 160 20,51117ENP160434 3x32/1x25 160 20,51117ENP160438 2x40/1x25/1x20 160 20,51117ENP160439 2x50/2x25 160 20,51117ENP160440 2x40/2x25 160 20,51One example each of the PE protective cap SINGLE and PEprotective cap DOUBLE is listed per jacket <strong>pipe</strong> diameter, i.e.the price depends on the jacket <strong>pipe</strong> diameter.Examples for additional sizes:A) SINGLE A160/PE1-63 : 117ENP160063B) DOUBLE A200/PE2-50 : 117ENP200250<strong>Austroflex</strong> rubber end capsPE protective cap DOUBLE combi*Article no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unit117ENP125223 20 + 16 125 14,15117ENP125224 25 + 20 125 14,15117ENP125227 32 + 25 125 14,15117ENP125228 40 + 25 125 14,15117ENP160426 20 + 16 160 17,72117ENP160427 25 + 20 160 17,72117ENP160428 32 + 25 160 17,72117ENP160429 40 + 25 160 17,72117ENP160430 50 + 25 160 17,72117ENP160431 63 + 25 160 17,72117ENP200251 50 + 25 200 21,92117ENP200264 63 + 25 200 21,92117ENP200265 63 + 32 200 21,92<strong>Austroflex</strong> rubber end cap of EPDM with self-lockinglip for the jacket <strong>pipe</strong>.Rubber end cap SINGLE*Rubber end cap DOUBLE*Article no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unitArticle no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unit117ENS090063 63 90 18,74117ENS125063 63 125 25,36117ENS160110 110 160 29,07117ENS200110 110 200 38,61Rubber end cap COMBI*117ENS160225 2 x 25 160 31,72117ENS200263 2 x 63 200 41,26Rubber end cap DOUBLE combi*Article no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unitArticle no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unit117ENS160437 2x25/2x20 160 38,35117ENS160425 4 x 25 160 38,35117ENS160433 2x32/2x25 160 38,35117ENS160435 2x32/1x25/1x20 160 38,35117ENS160434 3x32/1x25 160 38,35117ENS160438 2x40/1x25/1x20 160 38,35117ENS160439 2x50/2x25 160 38,35117ENS160440 2x40/2x25 160 38,35One example each of the rubber end cap SINGLE and rubberend cap DOUBLE is listed per jacket <strong>pipe</strong> diameter, i.e. the pricedepends on the jacket <strong>pipe</strong> diameter.Examples for additional sizes:117ENS160230 20 + 16 160 33,07117ENS160231 25 + 20 160 33,07117ENS160233 32 + 25 160 33,07117ENS160241 40 + 25 160 33,07117ENS160251 50 + 25 160 33,07117ENS160252 63 + 25 160 33,07117ENS200251 50 + 25 200 42,98117ENS200264 63 + 25 200 42,98117ENS200265 63 + 32 200 42,98A) SINGLE A160/PE1-63 : 117ENS160063B) DOUBLE A200/PE2-50 : 117ENS200250office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> - accessoriesEnd caps SolarShrink-fit end capsEnd caps SolarEnd cap Solar SINGLE*End cap Solar DOUBLE*Jacket <strong>pipe</strong>Article no. Type euros/unitda (mm)Jacket <strong>pipe</strong>Article no. Type euros/unitda (mm)117ESE090116EW 1 x 16 90 26,99117ESE160216EW 2 x 16 160 45,52117ESE090120EW 1 x 20 90 26,99117ESE160220EW 2 x 20 160 45,52117ESE090125EW 1 x 25 90 26,99117ESE160225EW 2 x 25 160 45,52117ESE125120117ESE125125117ESE125132117ESE125140117ESE160140120END063Shrink-fit end cap SINGLE*Article no.EW 1 x 20EW 1 x 25EW 1 x 32EW 1 x 4012512512512530,6230,6230,6230,62EW 1 x 40 160 43,29End cap Solar Solarfix*Jacket <strong>pipe</strong>Article no. Type euros/unitda (mm)Solarfix 63 21,92Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unit117ENO063016 1 x 16 63 31,41117ENO063020 1 x 20 63 31,41117ENO063025 1 x 25 63 31,41117ESE160232117ESE200232117ESE200240Article no.EW 2 x 32 160 45,52EW 2 x 32 200 48,04EW 2 x 40 200 48,04Shrink-fit end capsShrink-fit end cap DOUBLE*Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unit117ENO125225 2 x 25 125 117,83117ENO125232 2 x 32 125 147,38117ENO160225 2 x 25 160 147,38End caps Solar / shrink-fit end caps35117ENO0900161 x 16 90 31,41117ENO1602322 x 32 160 147,38117ENO0900201 x 20 90 31,41117ENO1602402 x 40 160 147,38117ENO0900251 x 2590 37,13117ENO1602502 x 50 160 147,38117ENO090032 1 x 32 90 37,13117ENO2002402 x 40200 151,45117ENO0900401 x 40 90 41,38117ENO200250 2 x 50 200 151,45117ENO1250251 x 25 125 41,38117ENO2002632 x 63 200 151,45117ENO1250321 x 32 125 41,38Shrink-fit end cap DOUBLE combi*117ENO125040117ENO1250501 x 40 125 41,381 x 50 125 41,38Article no.Medium <strong>pipe</strong>da (mm)Jacket <strong>pipe</strong>da (mm)euros/unitATTENTION:Note that delivery times willbe longer!117ENO1250631 x 63125 49,87117ENO160040 1 x 40 160 47,29117ENO160050117ENO160063117ENO160075117ENO160090117ENO200075117ENO200090117ENO2001101 x 50 160 47,291 x 63 160 58,371 x 75 160 58,371 x 90 160 58,371 x 75200 84,591 x 90 200 84,591 x 110200 112,66117ENO125001 20 + 16 125 117,83117ENO125002 25 + 20 125 117,83117ENO125003 32 + 25 125 147,38117ENO125004 40 + 25 125 147,38117ENO160001 25 + 20 160 147,38117ENO160002 32 + 25 160 147,38117ENO160003 40 + 25 160 147,38117ENO160004 50 + 25 160 147,38117ENO200001 50 + 25 200 182,85office@austroflex.com www.austroflex.com


Cushion mats<strong>Austroflex</strong> expansion cushioncomponentsExpansion cushion components are prefabricated components in the form of cushion mats andhalf-moon components for absorbing expansion movements and variations in length for all directlyburied <strong>pipe</strong>line systems.Area of application:Material of mats:Material of half-moons:KMR systems (plastic jacket <strong>pipe</strong>) for thermally caused changes in lengthTransport lines in geologically critical fault zonesshock absorption in gas <strong>pipe</strong>linesnon-cross-linked, elastic and closed-cell PE foam,alternatively also cross-linked closed-cell VPE foam can be used.Weight by volume approx. 30 kg/m³.cross-linked and closed-cell VPE foam, weight by volume approx. 30 kg/m³AUSTROFLEX cushion mats non-cross-linked, white*Article no.Length(mm)Width(mm)Thickness(mm)euros/unit150DPU040002 2000 1000 40 55,07Cushion mats are shaped as flat items with trapezoidal elements for cushioning allround or for on-site fabrication as strip cushions.Suitable for every diameter.Delivery type: 2000x1000x40 mm, other cushion thicknesses are also available.AUSTROFLEX cushion mats cross-linked, grey*Strip cushionsAll-round cushionsArticle no.Length(mm)Width(mm)Thickness(mm)euros/unit38Expansion bolster150DPF040002 2000 1000 40 113,64Cushion mats are shaped as flat items with trapezoidal elements for cushioning all roundor for on-site fabrication as strip cushions.Suitable for every diameter.Delivery type: 2000x1000x40 mm, other cushion thicknesses are also available.ATTENTION: Note that delivery times will be longer!Expansion zone cushion - half-moon elementAUSTROFLEX half-moon element*Expansion zone cushions are easily installed compensation components that fitclosely around the external diameter of the <strong>pipe</strong>.They are cut to fit depending on the diameter.Delivery type: grid size 1400 mm, bolster thickness 40 mm, other thicknesses alsoavailable.ATTENTION: Note that delivery times will be longer!Earth pressureExpansion cushion jacketAUSTROFLEX expansion cushion jacket*Article no.Length(m)Width(mm)Thickness(mm)euros/m²150DPM140200 200 1400 4 5,77Outer coating for wrapping expansion cushion components to prevent damage to theexpansion cushion component during building work and to prevent penetration ofsand into the expansion cushion component for buried <strong>pipe</strong> systems.Material: cross-linked, closed-cell PE foam with flame-suppressingPE fabric at one end.Delivery type: grid standard 1400 x 4 mm in rolls of 200 m length for on-sitefabrication.Pipe support<strong>Austroflex</strong> EPS <strong>pipe</strong> supports*VPEfoamLDPEfabricHDPEfabricArticle no.Width(mm)Height(mm)Length(mm)euros/unit116RUL10010010010010003,78Fully cut <strong>pipe</strong> supports for district heating lines. Standard material EPS PS20.Remains in place after backfilling.Other sizes and other materials available on request:e.g. PU with weight by volume 30 kg/m³, dimension 100x100x500 mmoffice@austroflex.com www.austroflex.com


<strong>Austroflex</strong>Silicone sensor cableSolar sensor cableSteam-tracing tapeAntifreeze tapeSilicone sensor cableAUSTROFLEX sensor cable 4x0.80 mm² flexible*Article no.AUSTROFLEX solar sensor PT-1000*Article no.Length(m)InsulationOperatingtemp. (°C)Prefabricated solar sensoreuros/unit212KSOFPT1000 1,5 PTFE -190 to +260 25,99Technical Data sensor sleeve:Technical Data connector line:Diameter :Ø = 6 mm Length:1500 mmLength:50 mmPoles: 3Material quality: CrNi 1.4303 Insulation:PTFERAYCHEM steam-tracing tapeSteam-tracing tape HWAT-R - hot water temperature maintenance system*Mains voltage(V)Nominal outputat 70°C (W/m)Max. ambienttemperature (°C)AC 230 V 80Continuous temperature(°C)Max. heating circuit lengthwith 20 A fuse (m)Operating voltage(Vss)Article no. Type euros/m116APB001 HWAT-R 52,14Maint.enancetemp. (°C)up to 70euros/m212KSO015002 -30 to +70 max. 300 2,371. Copper lead (1.2 mm²)2. Self-regulating heating element3. Insulation of modified polyolefine4. Aluminium-laminated foil5. Protective braid of tinned copper wire6. Protective jacket of modified polyolefineImmediate hot water at every tapNo heat loss in return linesRayClic connection systemHeating tape / solar sensor / silicone sensor cable3912 100Antifreeze tape FS-A-2X, FS-B-2X, FS-C-2X*Article no. Type euros/m116APB002 FS-A-2X 35,77116APB002001 FS-B-2X 43,29116APB002002 FS-C-2X 62,43RAYCHEM antifreeze tapeReliable protection of <strong>pipe</strong>s fromfreezing damage1. Copper lead (1.2 mm²)2. Self-regulating heating element3. Insulation of modified polyolefine(FS-C-2X : fluoropolymer)4. Protective braid of tinned copper wire5. Protective jacket of modified polyolefinemax. heating circuit lengthTechnical Dataat 10 Aat 13 Aat 16 AFS-A-2XAntifreeze tape110 m130 m150 mFS-B-2XAntifreeze tapeNominal output at 5 °C / 40 °C 10 W/m / - 26 W/m / - 31 W/m / 22 W/mNominal voltage 230V/50Hz 230V/50Hz230V/50Hzmax. permissible ambient temperature (°C) +65 +65+9565 m85 m105 mmin. installation temperature (°C) +5°C +5°CFS-C-2XAntifreeze tape55 m70 m90 m+5°CAntifreeze tapeoffice@austroflex.com www.austroflex.com


<strong>Austroflex</strong> compression fittingsOverview of available sizesT-pieces brass and red brass andT-pieces <strong>steel</strong> welded St. 37.0PE-X PN6SH compression T-piece brass/red brass PE-X, PN6*EqualOutlet reducedInlet(mm)Outlet(mm)Throughput(mm)Inlet(mm)Outlet(mm)Throughput(mm)40Heating + 95°C PN 6 - SDR 1125 x 2.3 25 x 2.3 25 x 2.332 x 2.9 32 x 2.932 x 2.940 x 3.7 40 x 3.740 x 3.750 x 4.6 50 x 4.650 x 4.663 x 5.8 63 x 5.863 x 5.875 x 6.8 75 x 6.875 x 6.890 x 8.2 90 x 8.290 x 8.2110 x 10.0 110 x 10.0 110 x 10.0Inlet and pass-through reducedInlet(mm)Outlet(mm)Throughput(mm)32 25 2550 254050 324063 325063 404063 405063 505075 326375 50 6375 6363Throughput reduced32 25 3240 254040 324050 255050 325050 405063 256363 326363 40 6363 506375 257575 327575 407575 507575 637590 329090 409090 63 90110 32110110 50110110 63110Outlet expandedInlet(mm)Outlet(mm)Throughput(mm)Inlet(mm)Outlet(mm)Throughput(mm)32 32 2563 75 63SH compression T-piece <strong>steel</strong> welded 37.0 PE-X, PN6Inlet and pass-through reducedInlet and pass-through reducedInlet(mm)Outlet(mm)Throughput(mm)Inlet(mm)Outlet(mm)Throughput(mm)40 25 3240 323250 404063 255075 256375 406390 257590 3275909090904050637575757575110 40110 63110 75110 90Outlet reducedInlet(mm)Outlet(mm)90 2590 5090 75110 40110 75110 9090909090Throughput(mm)909090110110110office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> compression fittingsOverview of available sizesT-pieces brassPE-X PN10EqualInlet(mm)Outlet(mm)Throughput(mm)16 x 2.2 16 x 2.2 16 x 2.220 x 2.8 20 x 2.820 x 2.825 x 3.5 25 x 3.525 x 3.532 x 4.4 32 x 4.432 x 4.440 x 5.5 40 x 5.540 x 5.550 x 6.9 50 x 6.950 x 6.963 x 8.7 63 x 8.763 x 8.7Inlet and pass-through reducedInlet(mm)Throughput reducedInlet(mm)SH compression T-piece brass PE-X, PN10Outlet(mm)Outlet(mm)Throughput(mm)20 16 1625 161625 162025 201625 202032 252532 252032 202032 20 2540 323250 32 4063 3250Throughput(mm)20 20 1625 251625 252032 322032 3225Outlet reducedInlet(mm)Outlet(mm)Throughput(mm)20 16 2025 162525 202532 163232 203232 253240 204040 254040503220405050 255050 325050 405063 206363 256363 326363 406363 5063Outlet expandedInlet(mm)Outlet(mm)Throughput(mm)16 20 1616 251620 252020 322025 322532 4032Service hot water + 95°C PN 10 - SDR 7.441office@austroflex.com www.austroflex.com


42<strong>Austroflex</strong> testsComplete system testingPeak pressure resistanceComplete system<strong>Austroflex</strong> Flexible FW SystemsTESTINGThe following tests have been conducted on our PEX district heating system: peak pressure resistance : total system and on jacket <strong>pipe</strong>(as per EN 50086-2-4) shock resistance:total system and on jacket <strong>pipe</strong>(as per EN 50086-2-4) ring stiffness:jacket <strong>pipe</strong> and insulation kits(as per DIN 9969)Peak pressure resistance as per EN 50086-2-4Type of testTested<strong>pipe</strong> typeRequiredvalue (N)*Test value(N)**Peak pressure resistance A160/1-40 200 425,5Peak pressure resistance A200/1-75 200 457,3Shock resistance as per EN 50086-2-4Type of testTesting jacket <strong>pipe</strong>Peak pressure resistanceJacket <strong>pipe</strong>Tested<strong>pipe</strong> typerequired*Test resultShock resistance A160/1-40 no break pos./no breakShock resistance A200/1-75 no break pos./no breakPeak pressure resistance as per EN 50086-2-4Type of testTestedPipe type (mm)Test value(N)**Peak pressure resistance 160 131Peak pressure resistance 200 128Shock resistance as per EN 50086-2-4Type of testTestedPipe type (mm)Test resultShock resistance 160 pos./no breakShock resistance 200 pos./no breakRing stiffness as per DIN 9969Type of testTestedPipe type (mm)Test value(N)***Required value as per TC 107 committee.** Test value is an average value.The peak pressure resistance was determined with adeformation of 5% at the least favourable dimensions, i.e.combination of large jacket <strong>pipe</strong> dimension and smallestmedium <strong>pipe</strong> dimension !Shock resistance: 800 mm drop height, 5 kg/-5 °CRadius of impact piece 300 mm** Test value is an average value.Peak pressure resistance was determined with a deformationof 5%.Shock resistance: 800 mm drop height, 5 kg/-5 °CRadius of impact piece 300 mmRing stiffness: feed rateof test plates 10±2 mm(as comparison with peak pressureresistance as per EN 50086-2-4:15±0.5 mm )Ring stiffness 160 138Ring stiffness 200 137Ring stiffnessJacket <strong>pipe</strong>Testing insulation kitsRing stiffnessInsulation kitRing stiffness as per DIN 9969Type of testTested type ofinsulation kitReq. def.Requiredvalue (N)*Test value(N)**Ring stiffness L-insulation kit 100 mm 200 2610Ring stiffness L-insulation kit 5% 200 1630The tests were conducted under the least favourable prerequisites, i.e. onlythe PE-HD half shells in screw-retained status, without insulation material,without compressed medium <strong>pipe</strong> and above all without pre-insulateddistrict heating lines.Therefore, in practice the restoring forces would be greater.* Required value as per TC 107 committee.** Test value is an average value.Two types of tests of ring stiffness were conducted withtwo different deformation parameters:1. Specification of an absolute deformation of 100 mmbased on the external diameter.2. Specification of a deformation of 5% based on theinternal diameter.office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> Flexible FW SystemsFWS 5000Advantages:extremely flexible with multilayer insulation structureLongitudinal waterproof, minimum heat conductivityVery easy assembly of <strong>pipe</strong> and connectionsFor high traffic loadsNEW!<strong>Austroflex</strong> HT - WW - CWApplication: long-distance and short-distance heating lines, cooling and supply linesMedium <strong>pipe</strong>s: flexible PE-Xa <strong>pipe</strong> with EVOH oxygen diffusion barrierPE-HD <strong>pipe</strong>Temperature: PE-Xa up to max. +95 °CPressure ranges: 6 bar to 16 barSupply: 100 m roll standardAUSTROFLEX HT-singlePE-X dim. 25 to 110AUSTROFLEX HT doublePE-X Dim.2x 25 to 2x63AUSTROFLEX combi-PEXPE-X dim. 2x25 - 2x32AUSTROFLEX WW-singlePE-X dim. 16 to 63Application:Medium <strong>pipe</strong>s:Temperature:Pressure ranges:Supply:AUSTROFLEX WW-doublePE-X dim. 2x16 to 2x63AUSTROFLEX CW-singlePE-HD dim. 25 to 110long-distance and short-distance heating lines, cooling and supply linessolar connection linesextremely flexible stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong>up to +130°Cup to max. 18 bar100 m roll standard<strong>Austroflex</strong> EWFWS 500043AUSTROFLEX EW-E-singleEW DN12 up to DN50AUSTROFLEX EW-E-doubleEW 2xDN12 up to 2xDN50office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> pressure test forburied <strong>pipe</strong>sLegal Notice:Pressure tests are not part of the contractual services of the contractor unless specificallystated in the description of services. According to applicable standards apressure test must be conducted before the <strong>pipe</strong> system is insulated, sealed and commissioned.44Leak testingFlushing and pressure test for buried linesparticularly PEX district heating lines and also CW and EW-EA leak testing in accordance with DIN 1988 is required for buried <strong>pipe</strong>lines. The pressure test protocol, which must also be confirmed by the client, informs theinstaller that the leak testing has been conducted.The completed and signed pressure test protocol is always required under the terms of the AUSTROFLEX warranty.Flushing the <strong>pipe</strong> systemFlushing with water is adequate to remove coarse impurities from the <strong>pipe</strong>s.Pressure testThe completed but not yet backfilled <strong>pipe</strong>line (open ditches and open connection points) must be filled with water to exclude all air. All safety equipment, transitionfittings etc. must be adequately vented until water comes out without air. In the pressure test the preliminary andmain test required by DIN 1988 must be conducted. The preliminary test may be sufficient for smaller sections of the system such as branch and connection lines.Preliminary testIn the preliminary test a test pressure corresponding to the approved working pressure plus 50% is applied. It must be applied again twice at intervals of 10minutes within a period of 30 minutes. After a test time of another 30 minutes the test pressure must not fall more than0.6 bar and there must be no leaks.Main testThe main test must be conducted immediately after the preliminary test. The test takes two hours. After two hours the test pressure read after the preliminarytest must not have fallen more than 0.2 bar.There must be no leaks at any point in the tested system.Instructions on flushing and pressure testingThe test result may be influenced by temperature differences between <strong>pipe</strong> and test medium. A temperature change of 10 K may correspond to a pressurechange of 0.5 to 1 bar.Therefore, the test medium should be kept as constant as possible during the pressure test.In this context it is important to carry out a visual inspection of all connection points simultaneously with the pressure test , becauseexperience indicates that small leaks cannot be detected by observation of a pressure gauge alone.barPumpingleak testingas per DIN 19881,5 x Working pressureD P < 0,6 bar1D P < 0,2 bar2Preliminary testMain test10 20 30 60 120 180 minoffice@austroflex.com www.austroflex.com


Pressure test protocol:AUSTROFLEX district heating systemsTest in accordance with DIN 1988 Part 2Medium: Water1. Description / system1.1 Pipeline type/length1.2 Construction type1.3 Client1.4 Number, street1.5 Post code, city2. Preliminary test2.1 Test pressure2.2 Pressure after 10 min.2.3 Pressure after 20 min.2.4 Pressure after 30 min.2.5 Pressure after 60 min.bar (recommended 1.5 times operating pressure)bar (restore test pressure)bar (restore test pressure)barbar (permissible pressure drop < 0.6 bar )3. Main test3.1 Test startTimeEnd of test Time 453.2 Test pressure3.3 Pressure after 2 hbar (result of preliminary test as in Sec. 2.5)bar (permissible pressure drop < 0.2 bar )3.4 RemarksVisually inspect complete installation for leaks, particularly connection points.Water must not leak at any point of the installation, particularly the connections.The max. approved operating pressures must not be exceeded during the test,e.g. PEX <strong>pipe</strong>s as per DIN 16892/93.4. ConfirmationTest report accepted:For clientFor contractorCityDateAttachments


<strong>Austroflex</strong> - Technical Dataand material propertiesHT & WW medium <strong>pipe</strong>sMaterial: cross-linked polyethylene PE-Xa, base material as per DIN 16892/16893Cross-linking type: peroxide (Engel process), designation PE-XaOxygen diffusion barrier: organic (EVOH), oxygen permeability


<strong>Austroflex</strong> - Invitation to TenderInvitation to tender HT1. District lines for hot water distribution<strong>Austroflex</strong> HT - pre-insulated, flexible plastic <strong>pipe</strong> system for hot water distribution, self-compensating,single or double <strong>pipe</strong>, with or without Raychem steam-tracing tape HWAT-R, comprising:-medium <strong>pipe</strong> of cross-linked polyethylene (PE-Xa), oxygen-proof as per DIN 4726, for continuous temperature/pressure 95°C/6 bar-insulation of closed-cell polyethylene foam, CFC-free-jacket <strong>pipe</strong> of PE-HDDelivered in rolls as standard length or as specified fixed lengths, plus system couplings and moulded parts.Lay in sand bed as specified by the manufacturer.Origin:<strong>Austroflex</strong> <strong>Rohr</strong> - Isoliersysteme GmbHFinkensteinerstrasse 7 - A-9585 GödersdorfTel.: +43 4257 3345 0 - Fax:+43 4257 3345 1552Invitation to tenderExamples:Plastic <strong>pipe</strong> as described above1.1 Type: <strong>Austroflex</strong> HT singleDimension medium <strong>pipe</strong> da/di:Dimension jacket <strong>pipe</strong> da:Article number:1.2 Type: <strong>Austroflex</strong> HT doubleDimension medium <strong>pipe</strong> da/di:Dimension jacket <strong>pipe</strong> da:Article number:Invitation to tender WW25/20.4 mm90 mm115APE0901252x25/20.4 mm160 mm115APE1602252. District lines for hot water distribution<strong>Austroflex</strong> WW - pre-insulated, flexible plastic <strong>pipe</strong> system for hot water distribution, self-compensating,as single or double <strong>pipe</strong>, with or without Raychem steam-tracing tape HWAT-R, comprising:-medium <strong>pipe</strong> of cross-linked polyethylene (PE-Xa), with ÖVGW approval, for continuous temperature 95 °C/pressure 10 bar-insulation of closed-cell polyethylene foam, CFC-free-jacket <strong>pipe</strong> of PE-HDDelivered in rolls as standard length or as specified fixed lengths, plus system couplings and moulded parts.Lay in sand bed as specified by the manufacturer.Origin:<strong>Austroflex</strong> <strong>Rohr</strong> - Isoliersysteme GmbHFinkensteinerstrasse 7 - A-9585 GödersdorfTel.: +43 4257 3345 0 - Fax: +43 4257 3345 15Examples:Plastic <strong>pipe</strong> as described above2.1 Type: <strong>Austroflex</strong> WW singleDimension medium <strong>pipe</strong> da/di:Dimension jacket <strong>pipe</strong> da:Article number:2.2 Type: <strong>Austroflex</strong> WW doubleDimension medium <strong>pipe</strong> da/di:Dimension jacket <strong>pipe</strong> da:Article number:25/18.0 mm125 mm115APR1251252x25/18.0 mm160 mm115APR160225office@austroflex.com www.austroflex.com


Invitation to tender CW3. District lines for cold water distribution<strong>Austroflex</strong> CW - pre-insulated, flexible plastic <strong>pipe</strong> system for cold water distribution, self-compensating, as single <strong>pipe</strong>,with or without Raychem antifreeze tape WinterGard FS-A-2X or FS-B-2X (see p. 37), comprising:-medium <strong>pipe</strong> of black polyethylene (PE-HD), weldable, for continuous temperature 20°C/ pressure 10 bar-insulation of closed-cell polyethylene foam, CFC-free-jacket <strong>pipe</strong> of PE-HDDelivered in rolls as standard length or as specified fixed lengths, plus system couplings and moulded parts.Lay in sand bed as specified by the manufacturer.Origin:<strong>Austroflex</strong> <strong>Rohr</strong> - Isoliersysteme GmbHFinkensteinerstrasse 7 - A-9585 GödersdorfTel.: +43 4257 3345 0 - Fax:+43 4257 3345 15Examples:Plastic <strong>pipe</strong> as described above3.1 Type: <strong>Austroflex</strong> CW singleDimension medium <strong>pipe</strong> da/di:Dimension jacket <strong>pipe</strong> da:Article number:25/20.4 mm90 mm115APH090125Invitation to tender EW-EInvitation to tender534. Solar and district heating <strong>pipe</strong> systems<strong>Austroflex</strong> EW-E (stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> medium <strong>pipe</strong> buried) - pre-insulated, highly flexible stainless-<strong>steel</strong> <strong>corrugated</strong><strong>pipe</strong>, as single or double <strong>pipe</strong> for ductless buried installation, comprising:-medium <strong>pipe</strong> of stainless <strong>steel</strong> for continuous temperatures up to 250°C/pressure 11 bar-insulation of rock wool AS quality as per AGI Q 135-jacket <strong>pipe</strong> of PE-HDDelivered in rolls as standard length or as specified fixed lengths, plus system couplings and moulded parts.Lay in sand bed as specified by the manufacturer.Origin:<strong>Austroflex</strong> <strong>Rohr</strong> - Isoliersysteme GmbHFinkensteinerstrasse 7 - A-9585 GödersdorfTel.: +43 4257 3345 0 - Fax:+43 4257 3345 15Examples:<strong>Stainless</strong>-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong> as described above4.1 Type: <strong>Austroflex</strong> EW-E singleDimension medium <strong>pipe</strong> da/di:Dimension jacket <strong>pipe</strong> da:Article number:4.2 Type: <strong>Austroflex</strong> EW-E doubleDimension medium <strong>pipe</strong> da/di:Dimension jacket <strong>pipe</strong> da:Article number:21.4/16.3 mm90 mm119EWS0901162x21.4/16.3 mm160 mm119EWS160216office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> - insulation range54Application temperature700°C600°C500°C400°C300°C200°C100°C0°C-100°C-200°CRUBBERHighly flexible insulating tubesand plates of synthetic rubberASTRAFLEX - PEInsulating tubes and plates ofclosed-cell polyethyleneAUSTROVLIES 3000AUSTROFLEX - STABILInsulation tubes of closed-cell PE withstrong tear-resistant surface protectionAUSTROFLEX - System RollAUSTROFLEX - Folding PlateASTRAKLEMM - Nipple PlateAUSTROFLEX - MultiklemmInsulation systems for floor heatingHeat and sound insulation, <strong>pipe</strong> faxing,including range of accessoriesAUSTROPOR - EPSPipe shells of expanded polystyrene,with aluminium glassinsert or unlaminatedASTRATHERMbuffer insulationFinished sections insegment design withaccurately fittedcutouts and Al roughgrain jacketASTRATHERM collector insulation plateASTRATHERM rock wool stripsFor insulating solar collectors and soundinsulation with or without black coating.Strips for insulating the sides of collectorsand specially fitted special shapesoffice@austroflex.com www.austroflex.com


ASTRATHERMrock wool - <strong>pipe</strong> shellsPipe shells of rock wool with purealuminium, aluminium rough grain,or PVC surface coatingASTRATHERMrock wool - segmentswith swallowtail connection forinsulating tanks and <strong>pipe</strong>s with largediameters and insulation thicknessASTRATHERMrock wool, glass wool lamellarock wool wire netting matrock wool granulate- rock wool stuffing- felt formed from rock wool700°C600°C500°C400°C300°C200°C100°C0°C-100°C-200°CApplication temperature55AUSTROPUR - PUPipe shells of polyurethane hardfoam, with aluminium glassinsert or unlaminatedASTRATHERM rock wool elbows AlFor simple insulation ofmoulded elbows and bends,slitted on one side.INSULATION ACCESSORIESInsulation elbows, adhesive tapes,rivets, terminating collars, aluminiumpack accessories, insulating glueAUSTROFLEX PE-STABIL closureFlexible insulating tubing of polyethylenewith tear-resistant PP foil to protectagainst mechanical damagePre-insulated <strong>pipe</strong>sPre-insulation of <strong>pipe</strong>s with highflexibility PE tubing with surfaceprotectionoffice@austroflex.com www.austroflex.comAUSTROFLEX - ALUPipe sleeves, elbows,aluminium push-on caps


NOTES56office@austroflex.com www.austroflex.com


NOTES57office@austroflex.com www.austroflex.com


<strong>Austroflex</strong> fax response<strong>Austroflex</strong> <strong>Rohr</strong> - Isoliersysteme GmbHFinkensteinerstrasse 7 - A-9585 GödersdorfTel.: +43 4257 3345 0 - Fax:+43 4257 3345 15E-mail: office@austroflex.comFax response +43 4257 3345 15SenderCompany/stamp ......................................................................................................................................................................................Contact: ......................................................................................................................................................................................Street: ......................................................................................................................................................................................Post code, city ............................................................................................................................................................................................................................................................................................................................................................................Fax: ......................................................................................................................................................................................E-mail: ...................................................................................................................................................................................... I would like an on-site consultation58Fax response Send me the current technical information I would like an estimate for the following products:Product Dimension metres<strong>Austroflex</strong> HT - heating: ................................................................................................................................................<strong>Austroflex</strong> WW - hot water: ................................................................................................................................................<strong>Austroflex</strong> CW - cold water: ................................................................................................................................................<strong>Austroflex</strong> VS - protective <strong>pipe</strong> buried installation: ................................................................................................................................................<strong>Austroflex</strong> EW-E - solar buried installation: ................................................................................................................................................<strong>Austroflex</strong> EWK Solarflex EASY-FIT: ................................................................................................................................................<strong>Austroflex</strong> EWS Solarflex EASY-FIT: ................................................................................................................................................<strong>Austroflex</strong> CU Solarflex EASY-FIT: ................................................................................................................................................<strong>Austroflex</strong> EW solarfix collector connection: ................................................................................................................................................<strong>Austroflex</strong> EW synthetic rubber connection: ................................................................................................................................................<strong>Austroflex</strong> stainless-<strong>steel</strong> <strong>corrugated</strong> <strong>pipe</strong>: ................................................................................................................................................Accessories/miscellaneous........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................office@austroflex.com www.austroflex.com


General Terms of Business and Supply1. General:The following General Terms and Conditions are applicable unless other writtenagreements have been made for all supplies and services from <strong>Austroflex</strong> GmbH,Finkensteinerstr. 7, A-9585 Gödersdorf, (referred to in brief as the Seller) companyno. 871/B. Any promises or ancillary agreements made by our employees orself-employed representatives that go beyond these General Terms and Conditionsrequire our approval in writing if they are to be valid. Our representatives are notauthorised to make agreements. Terms and Conditions of Purchase of the Buyer arenot valid as part of the contract unless we have accepted them in writing. All ouroffers are subject to confirmation with reference to price, quantity, delivery date andwill not become part of the contract of purchase until we have explicitly confirmed allparts of the contract in writing. Oral or telephone information and explanations arenon-binding until confirmed in writing, as is information in brochures, catalogues, pricelists, circulars, advertisements etc. Any included or assumed approvals, standardstesting, technical data, properties, application and service descriptions, manuals mustbe considered assured properties only to the extent that the written confirmation oforder specifically refers to them.2. Place of fulfilment and court of jurisdiction:The place of fulfilment, unless otherwise agreed, is the point of shipment; for paymentthe head office of the Seller. Austrian law is exclusively applicable. The court of jurisdictionis agreed to be the applicable commercial court of the Seller.3. Supply:Our delivery deadlines and schedules are approximate only; they will only be bindingif we have explicitly accepted them in writing as binding. In addition, we do not acceptliability for failure to meet the delivery deadline in cases of blockage by act of God affectingus or our suppliers, specifically as a result of operating faults, strikes, shortagesof raw materials and goods. If one of our deliveries is delayed, the Buyer may cancelthe unfulfilled component of the contract after setting a reasonable deadline. At thesame time we retain the right in such cases to cancel in part or fully the unfulfilledpart of the contract. Claims for damages by the Buyer will not be accepted, unlessthe fault is ours or we are guilty of gross negligence. Partial deliveries are permitted.In the case of orders on demand the delivery deadline starts on the first working dayfollowing the demand (Mon-Fri). For transport and production reasons we retain theright to overdeliver or underdeliver by up to 5%. If the Buyer does not accept thegoods even after a deadline has been set, we reserve the right to cancel the contractor demand damages for non-fulfilment of the contract. Returned goods will only beaccepted by arrangement in advance and subject to 15% handling fee and payment ofreturn freight costs by the Buyer. All returns will only be accepted with a confirmed<strong>Austroflex</strong> returned merchandise authorisation, and special products or customproducts cannot be returned.4. Transfer of risk on shipment, delay in acceptance:Unless otherwise agreed shipment will be at the cost and risk of the Buyer from thestorage site of the goods. On transfer of the goods to the first transport company(post office, railways, trucking company etc.) the risk is transferred to the Buyer (thisis also applicable to deliveries in which the Seller pays the freight by prior agreement).The Buyer or the Buyer's agent must accept delivery at the destination without referenceto costs of shipmentand risk. Pallets that are not specifically defined as disposable pallets must beexchanged immediately on delivery or otherwise returned undamaged within twoweeks at the expense of the Buyer. Otherwise the Buyer will be billed for them atthe current prices. The Buyer will also pay all additional costs arising from the Buyer'sresponsibility (vehicle delay fees, motor vehicle fees etc.). We delivery unloaded,unless specifically agreed otherwise in writing. Trucks arranged by us must be unloadedwithin a maximum of two hours from arrival at the destination. If this periodis exceeded, we will require the Buyer to pay the incurred fees for waiting time andother costs as listed in the transport company invoice. If the fulfilment of the orderis delayed because of the Buyer or the Buyer's agent, the Seller is entitled to demanddamages because of non-fulfilment or to cancel the contract. Additional costs may alsobe charged (storage, transport, emergency sale).5. Warranty and complaints deadlines:The standard for evaluation of goods is their status on shipment at the destination.Open goods must be inspected for suitability by the Buyer on acceptance at thedestination. In the case of unacceptable or incorrect delivery repair and processing orresale is not permitted. The Seller must be given the opportunity to inspect the goodsbefore processing. Otherwise, warranty claims will not be accepted. Transport damageor short deliveries of goods are the sole responsibility of the transport company orfreight forwarder. The prerequisite for a warranty claim is the retention of the writteninformation from the Seller with reference to storage, processing etc. or the guidelinesdefined in the relevant standards and regulations. All processing instructions suppliedin the Seller's documentation conforms to current knowledge and experience.They are not assurances in legal terms and will not be content of a sales contract.In the application the specific conditions with reference to physical conditions, constructionconditions and legal requirements must be observed. A warranty arising fromadvice is not applicable under any circumstances.6. Liability:Liability for at-fault damages is restricted to deliberate action and gross negligence.The warranty includes only correction of the damages (substitute delivery) and islimited to the amount of the order. The Seller is not liable for compliance with specialregulations nor for import licences and approvals within Austria, unless they havebeen specifically included in the contract. The obligation for replacement arising fromthe product liability law for property damage and product liability claims that couldbe the result of other regulations is not accepted. Claims for damages, particularly fornon-fulfilment, deliberate violation of the contract and consequential damages causedby a defect are due to the Buyer only in case of gross negligence or deliberate action.Unless we have specifically agreed otherwise in writing, claims for damages will expiresix months after delivery.7. Price and payment:Prices are subject to confirmation and are based on the Seller's current price listor the order or purchase contract. They will be applicable unless otherwise agreedex works excluding freight, customs and packaging plus value-added tax in at thestatutory level. If the applicable cost factors change substantially after issue of theoffer or after confirmation of the contract before delivery, supplier and Buyer willagree to adjust the prices. We are not bound to maintain previous prices for neworders (follow-up orders). Payment must be made net within 30 days of the date ofinvoice for the Seller with no deductions. In case of payment in cash within eight daysafter the date of invoice the Seller will accept a 3% discount. Discounts will only bepermitted if there are no outstanding invoices. The terms and conditions of paymentagreed by telephone or orally will not apply is a credit check of a new customer doesnot approve an open delivery. In this case we will deliver only subject to payment incash or by cheque on acceptance of the goods. If payment is delayed, interest willbe charged at the bank rate of 5% above the current basic rate of the Austrian NationalBank plus reminder fees of €11 per reminder. Counter-demands cannot be offsetfrom the amount of the invoice. In case of changes in currency values the value on thedate of the invoice will be applicable. Drafts will only be accepted on agreement witha statement of waiver of recourse of the bank(s) involved and then if all costs and feesinvolved with the draft are paid by the Buyer. If the asset situation of the Buyer deterioratesmarkedly after delivery or partial delivery, the invoice will be due immediately.Agreed bonuses.8. Retention of title:The goods are delivered exclusively subject to reservation of title and title is transferredto the Buyer only after payment in full. In the case of processing of the goods to anew item or if the goods are connected to a main item, the Buyer acquires partial ownershipof the new item or the main item so long as the retention of title is effective.If the Buyer sells retained goods on credit, the purchase price liabilities arising fromthis are due to the Seller is they are incurred without requiring a specific statementof transfer. In the case of payments by draft, the agreed retention of title remains inforce until the draft is cashed in favour of the Seller. The goods subject to retention oftitle must not be mortgaged or transferred as security.10. Partial invalidity:If any individual clauses of these business terms and conditions are partially or completelyinvalid, the remaining terms remain full effective. An invalid clause will bereplaced by one that fulfils the purpose of the invalid clause as closely as possible in anacceptable manner.59office@austroflex.com www.austroflex.com

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