MB414-spec - Mapei

SECTION 09 30 00Guide Specification; Shower Receptors, Wood or Metal Studs, Cement MortarTCNA B414-07PART 1 GENERAL1.1 SUMMARYA. Related Documents: General and Supplementary Conditions of the Contract, General Requirements,and Drawings are applicable to this Section.B. Section Includes:1. Ceramic tile, installed using the Thin-Set Method over Cement Backer Unit2 Waterproofing Membrane3. Sealant4. Epoxy Grout1.2 REFERENCESA. American National Standards Institute (ANSI):1. A108.01 General Requirements: Sub-surfaces and Preparations by other trades2. A108.1A Installation of Ceramic tile in Thin-set method, with Portland cement mortar3. A108.5 Installation of Ceramic tile with Dry-set Latex-modified Portland cement4. A108.02 General Requirements: Materials, Environment, and Workmanship5. A118.3 Epoxy Grout6. A118.4 Latex-Modified Mortar7. A118.10 Waterproofing Membrane8. EJ171 Guidelines for Movement Joints – Vertical and HorizontalB. International Standards Organization (ISO)1. ISO 13007- Part 1: 2004: Ceramic tiles -- Grouts and adhesives; specifies the values ofperformance requirements for all tile adhesives,2. ISO 13007- Part 2: 2005: Ceramic tiles -- Grouts and adhesives; test methods for adhesives.3. ISO 13007- Part 3: 2005: Ceramic tiles -- Grouts and adhesives; terms, definitions andspecifications for grouts.4. ISO 13007- Part 4: 2005: Ceramic tiles -- Test methods for grouts.C. Tile Council Of North America (TCNA)1. Installation guideline: B415-07D. LEED1. LEED Requirements: Use local/regionally available recycled materials when possible tocomply with LEED Credits MR 4.1 and MR 5.12. LEED Requirements: Use adhesives and sealants that comply with LEED Credit EQ 4.11

1.3 QUALITY ASSURANCEA. All Mortars, Grouts, Adhesives and Membranes shall be from a single source to ensurecompatibility and manufacturers written limited warranties.1.4 SUBMITTALSA. Submit shop drawings, product data, and samples under provisions of Section 01 30 00.B. Shop Drawings:1. Indicate tile layout, patterns, color arrangement, perimeter conditions, and junctions withdissimilar materials, thresholds, and setting details.2. Locate and detail expansion and control joints following; TCNA Guideline: EJ171.C. Submit product data, specifications, and instructions for using mortars, adhesives, and grouts.D. Samples:1. Submit color samples illustrating full color range of each type tile.2. Submit representative color samples of each type grout.1.5 PRE-INSTALLATION CONFERENCEA. Convene one week prior to commencing work of this section.B. Require attendance of installation material manufacturer, tile supplier, tile installer and installers ofrelated work. Review installation procedures and coordination required with related work.C. Meeting agenda includes but is not limited to:1. Surface preparation.2. Tile and installation material compatibility.3. Mortar application with metal reinforcement.4. Grouting procedures.5. Maintenance and cleaning products.1.6 DELIVERY, STORAGE, AND HANDLINGA. Comply with requirements of Section 01 00 00.B. Deliver materials in manufacturer's unopened containers, fully identified with name, brand, type, andgrade.C. Protect materials from contamination, dampness, freezing, or overheating in accordance withmanufacturer's instructions.D. Protect mortar and grout materials against: freezing, moisture, soiling, or staining.1.7 ENVIRONMENTAL REQUIREMENTSA. Comply with requirements of referenced standards and recommendations of material manufacturersfor environmental conditions before, during, and after installation.B. Do not begin installation until building is completely enclosed and HVAC system is operating andmaintaining temperature and humidity conditions consistent with "after occupancy" conditions for aminimum of 2 weeks.C. Maintain continuous and uniform building temperatures of not less than 50 degrees Fduring installation.D. Ventilate spaces receiving tile in accordance with material manufacturers' instructions.1.8 MAINTENANCE DATAA. Include cleaning methods, cleaning solutions recommended, stain removal methods, and polishes andwaxes approved for use by tile, stone and installation manufacturers.2

PART 2, PRODUCTS2.1 PRODUCTS, GENERALA. ANSI Standard for Tile; Comply with ANSI A137.1 industry standardsB. ANSI Standard for Tile Installation Materials: Comply with ANSI standard referenced with productsand materials indicated for setting and grouting.C. Colors, Textures, and Patterns: Where manufacturer's standard products are indicated for tile, grout,and other products requiring selection of colors, surface textures, patterns, and other appearancecharacteristics, provide specific products or materials complying with the following requirements:1. Match Architect's sample.2.2 TILE / STONEA. Acceptable Manufacturers: Subject to compliance with requirements herein, provide products fromone of the following manufacturers.1.2.3 PORTLAND CEMENT WITH LATEX ADDITIVE; THICK-SET:A. Portland Cement: ASTM C150, Type I, from one source only, non-staining and non-airentraining.B. Mortar Sand: ASTM C144, free of deleterious materials, well graded.C. Setting Bed Sand: ASTM C136, 100 percent passing No. 4 sieve.D. Latex Additive:1. Description: Latex additive serving as replacement for gauging water, for use with sitemixedPortland cement mortar.2. Quantity: As recommended by latex additive manufacturer to produce workableconsistency.3. Acceptable Products:a. MAPEI, Planicrete ACa. Metal Lath1. ANSI A108.1A.1.02.4 MORTAR, GROUT, AND ADHESIVE MANUFACTURERSA. Acceptable Manufacturers: Subject to compliance with requirements herein, provide products fromone of the following manufacturers.B. Acceptable Products; basis of design:1. MAPEI Corporation, Deerfield Beach, FL; 1-800-426-2734; www.mapei.com2.5 WATERPROOFING MEMBRANEA. Flexible Cement-Based Waterproofing Membrane; ANSI A118.10B. Acceptable Products; basis of design:1. MAPEI, Mapelastic 400 liquid2. MAPEI, Mapelastic 400 fabric2.6 DRY-SET, THIN-SET MORTAR AND POLYMER ADDITIVE:A. Description: Two-component system; factory-prepared second-generation high-bond-strength dry-setmortar and liquid polymer additive; complying with ANSI A118.4 industry standards and ISO 13007classification C2ES2P23

B. Acceptable Products:1. MAPEI, Kerabond/Keralastic System consisting of Keralastic polymer additive andKerabond dry-set mortar.************************************************************************************************************For Rapid-Setting requirements, use the following:************************************************************************************************************2.7 QUICK-SETTING THIN-SET MORTAR:A. Fast-setting, second-generation, two-component mortar consisting of latex additive and mortar;comply with ANSI A118.4 industry standards and ISO 13007 classification C2FS2P2.B. Acceptable Products; basis of design:1. MAPEI, Granirapid System consisting of Granirapid powder and latex additive.2.8 EPOXY GROUT;A. Description: Water-cleanable, nonsagging, efflorescence-free reactive resin grout with chemical andstain resistance: complying with ANSI A118.3 industry standards and ISO 13007 classification RGB. Acceptable Products; basis of design:1. MAPEI, Opticolor grout2. Color:PART 3, EXECUTION3.1 EXAMINATIONA. Examine substrates for compliance with requirements for conditions affecting performance of the work.B. Verify that finishes of substrates comply with tolerances and other requirements specified in otherSections and that substrates are free of cracks, ridges, depressions, scale, and foreign deposits thatmight interfere with adhesion of floor tile.C. Proceed with installation only after unsatisfactory conditions have been corrected. Installation of flooringmaterials indicates acceptance of substrate.D. ANSI A108.01; General requirements for sub-surfaces and preparations by other trades.3.2 INSTALLATIONA. Follow all manufacturers most current written recommended procedures and industry standards toensure a successful installation.B. Tile or Stone set with dry-set Portland cement mortar or latex-Portland cement mortar with metal lath1. ANSI A108.1AC. Installation of Cementitious Backer Unit1. ANSI A108.112. Manufacturers written instructionsD. Installation of Waterproof membrane1. ANSI A108.132. Manufacturers written instructionsE. Installation of Epoxy Grout in Tilework1. ANSI A108.102. Manufacturers written instructions3.3 PROTECTIONA. Protect installed tilework and stonework during the construction period to prevent damage.4

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