Manual - HYCON Hydraulic Tools

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Starting InstructionsPlease observe the starting instructions on the electric box.Start:Stop:• Check hydraulic oil level at sight glass• Connect hoses and tool• Press the green button• Move the lever to ”ON”• Move the lever to “OFF“• Press the ”STOP” buttonOil FlowAlways set the oil flow correctly in accordance with the tool connected. Choose the oilflow on the step cam switch:1: 20 l.p.m.2: 30 l.p.m.3: 40 l.p.m.5
Service, Maintenance and Hydraulic SettingsService/Maintenance Daily Weekly YearlyHydraulic oil Check 1 x replacementHydraulic oil filter *)Check hoses*) use only filters with by-passHydraulic Settings(tighten up if needed)1 x replacementCheck the working pressure by means of test equipment. The test equipment mustcomprise a pressure gauge, a flow meter and a valve for adjustment of pressure.The pressure relief valve is placed on the valve block on the right side.1. Connect the test equipment, start the powerpack and move the lever to “ON”. Thenclose the valve on the test equipment - the pressure gauge must show 160 bar.Adjust the pressure relief valve by loosening the lock nut and turning theadjustment screw in or out. “In” increases the pressure, and “out” decreases thepressure.Retighten the lock nut after adjustment.2. When the pressure relief valve has been adjusted correctly, the working pressuremust be set at 100 bar by means of the valve on the test equipment. At 100 barcheck that the oil flow is correct according to the technical data.If correct pressure/oil flow cannot be achieved by following the aboveinstructions, the powerpack must be re-adjusted. Is the pressure/oilflow then still incorrect, the pump is defect and must be replaced.Oil TypesThe HYCON powerpacks use standard hydraulic oil, i.e. all types of mineral oil andbiodegradable oil, which comply with the following values:Recommended viscosity 20-40 cStPermitted viscosity15-1000 cStViscosity index Min. 100Temperature area-20° to +70° C6
Page 1 and 2: HPP18E FLEXHydraulic PowerpackFrom
Page 3 and 4: Safety Precautions1. Always use pro
Page 5: Electrical Circuit DiagramHPP18E FL
Page 9: Warranty ConditionsWe grant 12 mont

Manual - HYCON Hydraulic Tools

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