12.07.2015 Views

important: please read these instructions carefully ... - CCW-Tools

important: please read these instructions carefully ... - CCW-Tools

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4. OPERATING INSTRUCTIONS4.1 TIMING CHECK4.1.1 VS4767 Setting Tool is required to determine correct camshafttiming.4.1.2 Remove air filter housing, intake pipe and engine vent hose.4.1.3 Relieve fuel pressure and detach fuel line, evaporator andignition module.4.1.4 Detach wiring harness and coolant pipe in order to remove thecam covers.4.1.5 Remove auxiliary belt and turn the crankshaft <strong>carefully</strong>, in thenormal direction of engine rotation, to set the 4th cylinder at TDC.Note: The cam lobes on both camshafts over this cylinder should pointupwards.4.2 CAMSHAFT SETTING TOOL (VS4767)4.2.1 Fix VS4767 Camshaft Setting Tool in place using the twosecuring screws provided.4.2.2 Insert both 'positioning pins' through the holes in the main bodyof the Tool and into the timing holes in the inlet and exhaustcamshaft sprockets.4.2.3 If the 'positioning pins' cannot enter the designated camshaftsprocket holes, timing will require adjustment.4.3 TIMING ADJUSTMENT4.3.1 When service work has required the dismantling/removal ofchains, sprockets and tensioners, engine timing will need to bere-established. 'Timing adjustment' requires the same procedure.4.3.2 Fix VS4767 Camshaft Setting Tool in place using the retainingscrews provided.4.3.3 Set the 4th cylinder at TDC (cam lobes should point upwards).4.2Upper Sliding Rail4.34.4 UPPER SLIDING RAIL - CHAIN TENSIONER4.4.1 Remove the upper sliding rail and remove the chain tensionerfrom the timing chain.Note: The tensioner should be of a type with marks on the hexagon. Ifnot it is likely a new tensioner and rail will be required.4.4.2 Remove the EXHAUST camshaft sprocket, counter-holding thecamshaft via the hexagon section on the camshaft.Chain TensionerVS4766 - 1 - 210205

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