Series AKL/AKV, 12 m³/h, 70 m, 120 °C - Sterling Fluid Systems
Series AKL/AKV, 12 m³/h, 70 m, 120 °C - Sterling Fluid Systems
Series AKL/AKV, 12 m³/h, 70 m, 120 °C - Sterling Fluid Systems
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Side Channel Pumps<strong>AKL</strong>, <strong>AKV</strong> <strong>12</strong>01 - 4201Technical dataCapacity:Delivery head:Speed:from 0,2 up to <strong>12</strong> m³/hfrom 5 up to <strong>70</strong> mmax. 1800 rpmfor <strong>AKL</strong>/<strong>AKV</strong> <strong>12</strong>01, 3101, 3601, 4101max. 3000 rpmfor <strong>AKL</strong>/<strong>AKV</strong> 1301, 3201, 3<strong>70</strong>1, 4201Temperature: max. <strong>12</strong>0 °C(higher temperatures upon request)Casing pressure: PN 16Shaft sealing:standard mechanical sealFlange connections: DIN 2501 / PN 16Sense of rotation:clockwise(when seen from the drive end)Application<strong>Sterling</strong> SIHI side channel pumps of the series <strong>AKL</strong> / <strong>AKV</strong> ininline design have been constructed as space saving andeasy to install pumping units with standard motor. The <strong>AKL</strong> /<strong>AKV</strong> pumps are used for problem-free and economicallypumping of clear, turbid, aggressive, valuable, toxic or illsmellingliquids that do not contain any abbrasive particles.The <strong>AKV</strong>A, <strong>AKV</strong>B, <strong>AKL</strong>A and <strong>AKL</strong>B pumps are capable ofhandling gas along with the medium while the <strong>AKV</strong>B is alsoself-priming.The <strong>AKL</strong> / <strong>AKV</strong> pumps are used for application in the fields offor example;• Chemical industry,• Petro-Chemical,• Plastics and rubber industry,• Pharmaceutical industry,• Food industry,• Surface treatment and hardening,• Air conditioning and refrigeration.The space-saving and robust design with bearing pedestalor bearing bracket and the small quantity of high-qualitymaterial has made this inexpensive design a well-knownpump in the above-mentioned industries.Furthermore, the <strong>AKV</strong>/<strong>AKL</strong> pumps are very suitable whereverstandard chemical pumps are oversized and are operatinguneconomically.DesignHorizontal or vertical, single stage side channel pumps withopposite arranged suction and discharge cover. The arrangingof the suction and discharge branch in one casing part givesthe possibility to change all parts subject to wear withoutdetaching the pumps from the piping system. The programcomprises 4 sizes at 1450 rpm and 4 sizes at 2900 rpm.ConstructionCasing pressureMaximum 16 bar from -40 o C up to +<strong>12</strong>0 o C.Please observeTechnical rules and safety regulations:Casing pressure = inlet pressure + delivery head at minimumpump capacity.Position of branchesHorizontal suction and discharge branche on opposite sidesof the pump.FlangesThe flanges correspond to DIN EN 1092-2 / PN16.Flange design to DIN 25<strong>12</strong> with groove or drilled according toANSI 150 or 300 lbs is basically possible.Bearing<strong>AKL</strong>A / <strong>AKV</strong>A: two grease lubricated ball bearings (design B)<strong>AKL</strong>B / <strong>AKV</strong>B: one grease lubricated ball bearing, one liquidsurrounded sleeve bearing (design A). The ball bearings aregreased for life as per DIN 625.Direction of rotationClockwise, when looking at the pump from the drive end.Shaft sealingThe shaft can be sealed by a mechanical seal conform DINEN <strong>12</strong>756.The applied hydraulic components are from our Modular SideChannel system (interchangeability of parts).<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003
Material design <strong>AKL</strong>, <strong>AKV</strong>PosComponentsMaterial design1F4F10101140CasingStage casingEN-GJS-400-18-LT G-X 6 CrNiMo 18 101610Cover <strong>AKV</strong>B, <strong>AKL</strong>BCover <strong>AKV</strong>A, <strong>AKL</strong>AX 6 CrNiMoTi 17 <strong>12</strong> 21810Pump support <strong>AKV</strong>BS 355 J 2 G 3 coatedPump support <strong>AKV</strong>AEN-GJS-400-18-LT coated1840 Tie bolt ring <strong>AKL</strong>EN-GJS-400-18-LT coated2100Shaft <strong>AKL</strong>B, <strong>AKV</strong>BX 5 CrNiMo 17 <strong>12</strong> 2Shaft <strong>AKL</strong>A, <strong>AKV</strong>AX 20 Cr 13 X 5 CrNiMo 17 <strong>12</strong> 22350 Vane wheel impeller PAEK3300Bearing bracket <strong>AKV</strong>B, <strong>AKL</strong>BEN-GJS-400-18-LT coatedBearing bracket <strong>AKV</strong>AEN-GJS-400-18-LT5451 Bearing bushCY 10 CCasing sealThe casing is sealed with soft Teflon.DriveBy electric motors:construction type <strong>AKV</strong>: series IM B5 or V 1construction type <strong>AKL</strong>: series IM B35.General commentsIn case of greater delivery heads in heavy-duty operations, we recommendthe series AEH side channel pump. These pumps are also available withmagnetic coupling.In order to get smaller NPSH values in heavy-duty operation we recommendthe series CEH side channel pump. The CEH is also available with magneticcoupling.Technical documentation about these pump series will be readily suppliedon request.Easy MaintenanceThe arranging of the suction and discharge branch in one casing part, gives the possibility to change all wear parts withoutdetaching the pumps from the piping system. After loosing 4 casing screws all parts in contact with the medium, including themechanical seal, can be replaced.<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 2 /<strong>12</strong>
Sectional drawing and parts list <strong>AKL</strong>B, <strong>AKV</strong>B (typical)<strong>AKL</strong>B1840 43302350 101033001610 1140 545<strong>12</strong>100<strong>AKV</strong>B3300Pos.Components1010 Casing1140 Discharge intermediate piece1610 Cover1810 Pump support1840 Tie bolt ring2100 Shaft2350 Vane wheel impeller3300 Lantern4330 Mechanical seal5451 Bearing bush21001010433011402350181054511610All possible design combinations can be found in the delivery program<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 3 / <strong>12</strong>
Sectional drawing and parts list <strong>AKL</strong>A, <strong>AKV</strong>A (typical)<strong>AKL</strong>A184023501010335016101140433095102100Pos.Components<strong>AKV</strong>A1010 Casing1140 Discharge intermediate piece1610 Cover1810 Pump support1840 Tie bolt ring2100 Shaft2350 Vane wheel impeller3300 Bearing bracket4330 Mechanical seal5451 Bearing bush9510 Cup spring (only for size 4100)330021001010951043301140235016101810All possible design combinations can be found in the delivery program<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 4 /<strong>12</strong>
Performance range <strong>AKL</strong>, <strong>AKV</strong>General conditionsLiquid:Density:Viscosity:Temperature:Atmospheric pressure:Water1 kg/dm 31 cSt20 °C1013 mbarCharacteristic tolerancesCapacity ± 5% - Delivery head ± 5% - Power + 10%Measuring toleranceAccording to ISO 5198H(m)40n = 1450 rpm<strong>AKL</strong>B<strong>AKV</strong>B302010<strong>12</strong>0131013601410102 4 6 8 10 <strong>12</strong>Q(m 3 /h)14H(m)n = 1450 rpm<strong>AKL</strong>A<strong>AKV</strong>A806040130132013<strong>70</strong>1420<strong>12</strong>00 2 4 6 8Q(m 3 /h)10<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 5 / <strong>12</strong>
Performance curves <strong>AKL</strong>B / <strong>AKV</strong>B (1450 rpm)General conditionsLiquid:Density:Viscosity:Temperature:Atmospheric pressure:Water1 kg/dm 31 cSt20 °C1013 mbarDesign toleranceCapacity ± 5% - Delivery head ± 5% - Power + 10%Measuring toleranceAccording to ISO 5198H(m)30<strong>12</strong>011450 rpm 40H1450 rpm(m)35310<strong>12</strong>030102520P(kW)0,50,40,30,20,10NPSH(m)210<strong>12</strong>010,51,01,52,02,5 3,0Q(m 3 /h)1510P(kW)0,90,5NPSH(m)321003101<strong>12</strong>345Q(m 3 /h)40H(m)35302536011450 rpm 401450 rpmH(m)3020410<strong>12</strong>01510P(kW)2,0410110P(kW)1,436011,61,21,20,80,6NPSH(m)32<strong>12</strong> 34567Q(m 3 /h)NPSH(m)4324 56 7891011Q<strong>12</strong>(m 3 /h)13<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 6 /<strong>12</strong>
Dimension chart and Pump set drawing<strong>AKL</strong>B <strong>12</strong>01, 3101, 3601, 4101olfq4Ao1xw2w2XhueBm1mviewXd3dj5utbs1n2 n1m3m2D1 k1zViewA-BPump dimensionsPump DNSize a,e D1 d3 f k1 l o q w2 z d t u ue<strong>12</strong>01 20 200 14 178 165 30 95 39 105 130 16 18.1 53101360132 200 18 175 165 30 115 52 <strong>12</strong>5 130 19 21.5 64101 40 250 18 187 215 45 135 63 135 180 24 26.9 8G 1/8G 1/8G 1/8Flanges connections conform DINEN 1092-2 / PN 16DN a,e 20 32 40kD75115100140110150d2 x number 14x4 18x4 18x4d2DN a,ekDPump set dimensionsPumpSize<strong>12</strong>01310136014101MotorkW size Coupling0.550.750.550.751.11.50.751.11.52.238080808090S90L8090S90L100L100LB68B68B68B68B68B68B68B68B68B80B80Weightpump set19 282835352638403526 384033 5454b363642364250h8080908090100m353542354250m1<strong>70</strong><strong>70</strong>76<strong>70</strong>7663m2130130165130165180m3100100100<strong>12</strong>5100<strong>12</strong>5140n1160160180160180205n2<strong>12</strong>5<strong>12</strong>5140<strong>12</strong>5140160s11010<strong>12</strong>10<strong>12</strong><strong>12</strong>o1*296296318333296318333366x5050605060<strong>70</strong>* Dimensions depend upon the motor brand.The weight of the pump in design 4F will be approximately 8% higher.<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 7 / <strong>12</strong>
Dimension chart and Pump set drawing<strong>AKV</strong>B <strong>12</strong>01, 3101, 3601, 4101 (Self priming)Pump set dimensionsxo1Aq2BPumpSize<strong>12</strong>01310136014101MotorkW size Coupling0.550.750.550.751.18080808090SB68B68B68B68B68Weightpump set19 282835352638o1*2962963181.5 90L B68 40 3330.751.11.58090S90LB68B68B68263538402963183332.2 100L B80 33 543 100L B8054366x5050605060<strong>70</strong>fl4* Dimensions depend upon the motor brand.The weight of the pump in design 4F will be approximately 8% higher.uehXcd3d2dj5uD1 k1kDDN a,etzw2sviewA-Bw2Flanges connections conform DINEN 1092-2 / PN 16DN a,e 20 32 40kD75115100140110150d2 x number 14x4 18x4 18x4n2n1mviewXPump dimensionsPumpSize<strong>12</strong>01310136014101DNa,e c D1 d3 h f k1 l m n1 n2 q2 s203240252530200200250141818901151351781751871651652153030451<strong>70</strong>180200160190210200235260395263141414w2 z d t u ue105 130 16 18.1 5 G 1/8<strong>12</strong>5 130 19135 180 2421.5 6 G 1/826.9 8 G 1/8<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 8 /<strong>12</strong>
Performance curves <strong>AKL</strong>A / <strong>AKV</strong>A (2900 rpm)General conditionsLiquid:Density:Viscosity:Temperature:Atmospheric pressure:Water1 kg/dm 31 cSt20 °C1013 mbarDesign toleranceCapacity ±5% - Delivery head ±5% - Power +10%Measuring toleranceAccording to ISO 5198H(m)<strong>70</strong>1301H2900 rpm (m)2900 rpm<strong>70</strong>32016060505040403030P(kW)1,01301P(kW)1,632010,81,20,60,8NPSH(m)54300,51,01,52,02,5 2,6Q(m 3 /h)NPSH(m)6422,02,5 3,0 3,5 4,0Q4,5(m 3 /h)H(m)80H2900 rpm (m)2900 rpm80<strong>70</strong>3<strong>70</strong>1<strong>70</strong>420160605050404030P(kW)2,23<strong>70</strong>130P(kW)3,042011,82,01,4NPSH(m) 8763,5 4,04,55,05,56,0Q6,5(m 3 /h)NPSH(m)8764,5 5,05,5 6,06,57,07,5 8,0Q(m 3 /h)<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 9 / <strong>12</strong>
Dimension chart and Pump set drawing<strong>AKL</strong>A 1301, 3201, 3<strong>70</strong>1, 4201h2w2w2dj5uoflw4h315ue15 bhte2b220f1ve1w1Pump Motor BaseWeightSize kW size plate Coupl. pump set b b2 e1 e2 f f1 h h2 h3 o w* w1 w2 d t u ue0.75 80301301 P003 B68 <strong>12</strong> 36 262 2<strong>70</strong> 230 184 -7 80 72 115 68 592 4<strong>70</strong> 105 16 18.1 5 G1/81.1 80321.5 90S P003443201B68 20 4564<strong>12</strong>62 2<strong>70</strong> 230 202.5 -9 90 78 <strong>12</strong>5 85.5 4<strong>70</strong> <strong>12</strong>5 16 18.<strong>12</strong>.2 90L P00650 676 6 G1/83<strong>70</strong><strong>12</strong>.2 90LP006 B68 2454 40 3<strong>12</strong> 320 280 198 -10 100 87 135 114699520 <strong>12</strong>5 24 26.93.0 100L59 742 8 G1/82.2 90L54699B684201 3.0 100L P00624 59 40 3<strong>12</strong> 320 280 198 -10 100 87 135 114 742 520 135 24 26.9 8 G1/84.0 1<strong>12</strong>M B80 75744* Dimensions depend upon the motor brand.The weight of the pump <strong>AKL</strong>A and <strong>AKV</strong>A in design 4F will be approximately 8% higher.<strong>AKV</strong>A 1301, 3201, 3<strong>70</strong>1, 4201D1zxFlanges connections conform DINEN 1092-2 / PN 16DN a,e 20 32 40kD75115100140110150d2 x number 14x4 18x4 18x4d2DN a,ek1Do1dj5uABtl1q4lfview XsdviewA - Bn2n1ueXchPump MotorWeightSize kW size Coupling pump set c D1 h f l l1 m n1 n2 o1* q s w2 x z d t u ue0.75 8027296 501301 1.1 80 B68 19 29 28 200 90 184 30 82 1<strong>70</strong> 200 160 39 15 105 130 16 18.1 5 G 1/81.5 90S 30318 601.1 80 36296 503201 1.5 90S B68 26 37 32 200 115 202.5 40 1<strong>12</strong> 180 235 190 318 54.5 15 <strong>12</strong>5 130 19 21.5 6 G 1/8602.2 90L423333<strong>70</strong>11.5 90SB6845318<strong>70</strong>2.2 90L4933333 35 250 135 198 45 <strong>12</strong>7 200 260 210 62 15 1354201 3.0 100L B8053366804.0 1<strong>12</strong>M5536890180 24 26.9 8 G 1/8It is the policy of <strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> to seek continually for ways to improve its productsand the right is reserved to alter specifications at anytime without prior notice.<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 10 /<strong>12</strong>mw2w2
<strong>Sterling</strong> SIHI Side Channel pumps<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> offers an extensive Side Channel pump range under its brand name <strong>Sterling</strong>SIHI. <strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> has more than 80 years of experience in manufacturing, installation andsupport of Side Channel pumps. The <strong>Sterling</strong> SIHI Side Channel pumps can be found in a wideapplication range for the:• Chemical market• Pharmaceutical industry• Petrochemical industry• Food industry• Ship yards• LPG industry• and many more ...The <strong>Sterling</strong> SIHI Side Channel pump range1000Delivery head (m)10010AEHLAOHADHLCDHLASH<strong>AKL</strong><strong>AKV</strong>CEHAEHAKHDRVAOL0 10 20 30 40Capacity (m 3 /h)The benefits of the <strong>Sterling</strong> SIHI Side Channel pumps• Self priming• Gas handling• High-resistant materials• Performance curve characteristics• High efficiency• Low NPSH Rvalue• Modular hydraulic systemThe <strong>Sterling</strong> SIHI Side Channel pumps comply with the highest demands of our customers andare the best solution for the handling of liquid under critical physical conditions.<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> Pumping Technology <strong>AKV</strong>/<strong>AKL</strong>-00 / 2003 Page 11 / <strong>12</strong>
<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Europe)www.sterlingfluidsystems.com/europe<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Austria)WienTelephone: +43 (0)1 680 050Fax: +43 (0)1 680 0521E-Mail: sales_austria@sterlingsihi.de<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (France)TrappesTelephone: +33 (0)1 34 82 39 00Fax: +33 (0)1 34 82 39 61E-Mail: sterlingsihi@easynet.fr<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Greece)AthensTelephone: +302 (0)10 95<strong>70</strong>783Fax: +0302 (0)10 9568<strong>12</strong>1E-Mail: sales_greece@sterlingsihi.de<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Netherlands)BeverwijkTelephone: +31 (0)251 263 232Fax: +31 (0)251 226 309E-Mail: info@sihi.nl<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Schweiz)SchaffhausenTelephone: +41 (0)52 6440606Fax: +41 (0)52 6440616E-Mail: info@sterlingfluid.ch<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Belgium)Groot-BijgaardenTelephone: +32 (0)2 481 7711Fax: +32 (0)2 481 7737E-Mail: sales@sterlingfluidsystems.be<strong>Sterling</strong> SIHI (Germany)ItzehoeTelephone: 49 (0)4821 77101Fax: 49 (0)4821 77<strong>12</strong>74E-Mail: sales@sterlingsihi.de<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Hungary)VeszprémTelephone: +36 (0)88 40 66 33Fax: +36 (0)88 40 66 35E-Mail: sales_hungary@sterlingsihi.de<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Polska)WarszawaTelephone: +48 (0)22 849 <strong>70</strong>97Fax: +48 (0)22 849 6726E-Mail: sterling@sterling.pl<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Spain)MadridTelephone: +34 (0)91 <strong>70</strong>9 1310Fax: +34 (0)91 715 9<strong>70</strong>0E-Mail: mibsa@stnet.es<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Chech Republic)OlomoucTelephone: +420 (0)587 433 651Fax: +420 (0)587 433 653E-Mail: sterling@sterling.cz<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Italy)MonzaTelephone: +39 (0)039 2824 1Fax: +39 (0)039 2824 220E-Mail: sterlingitaly@sidro.it<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Romania)BucurestiTelephone: +40 (0)21 610 7188Fax: +40 (0)21 210 8287E-Mail: sales_romania@sterlingsihi.de<strong>Sterling</strong> SATDägeling, GermanyTelephone: +49 (0)4821 9000-0Fax: +49 (0)4821 9000-501E-Mail: sat@sterlingsat.com<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (UK)Altrincham/CheshireTelephone: +44 (0)161 9286371Fax: +44 (0)161 9252<strong>12</strong>9E-Mail: uksales@sterlingfluid.com<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Americas)www.sterlingfluidsystems.com/americas<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (USA)Grand IslandTelephone: (1) 716 773 6450Fax: (1) 716 773 2330E-Mail: mail@sihi.com<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Canada)GuelphTelephone: (1) 519 824 4600Fax: (1) 519 824 7250E-Mail: mail@sihi.com<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Asia)SingaporeTelephone: (65) 68630 828Fax: (65) 68630 868E-Mail: asia.marketing@sterlingasia.com.sg<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Malaysia)Selangor Darul EhsanTelephone: (60) 3 80<strong>70</strong> 0198/99Fax: (60) 3 80<strong>70</strong> 0240E-Mail: sfsmsia@tm.net.my<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Asia)www.sterlingfluidsystems.com/asiaSIHI (Australia)BayswaterTelephone: (61) 3 9720 1500Fax: (61) 3 9720 4076E-Mail: sfsaus@ozemail.com.au<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Philippines)Muntinlupa CityTelephone: (63) 2 809 4908Fax: (63) 2 807 2013E-Mail: asia.marketing@sterlingasia.com.sg<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (China)ShanghaiTelephone: (8621) 6336 3488/6326 4171/6326 4062Fax: (8621) 63268487E-Mail: asia.marketing@sterlingasia.com.sg<strong>Sterling</strong> <strong>Fluid</strong> <strong>Systems</strong> (Thailand)BangkokTelephone: (66) 2 319 2567Fax: (66) 2 319 25673/4E-Mail: sfsthai@sterlingthai.co.thwww.sterlingfluidsystems.com
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