LADDER SAFETY V3 - National Ladder and Scaffold Co.

LADDER SAFETY V3

What’s new with LADDER SAFETY V3 ?Includes Utility LadderaccessoriesImproved LadderSafety Do’s & Don’tsIncludes Twin Stepladdersand Platform LaddersImproved LadderInspectionThe Werner Climbing PRO SM Training Program is not intended to be a complete ladder safety training program. It is designed toprovide a general overview of basic Werner ladder safety through ladder selection and illustrated safety tips.Numerous federal, state, local, OSHA and industry regulations apply to ladders. It is your responsibility to be aware of and tocomply with these rules and regulations. OSHA regulations mandate that employers provide training regarding the proper useof ladders. For further information, contact your local OSHA office.

FACILITATOR’S GUIDERecommended Training Program StructureI Advance PreparationThis ladder training consists of:1. LADDER SAFETY V3 training manual (1 copy)2. LADDER SAFETY V3 training DVD (English & Spanish) (1 copy)3. Written quiz (1 copy)3. Ladder Safety Tips brochure (25 copies)4. Downloadable literature CD (English & Spanish) (1 copy)Prior to conducting your first training session, please review the DVD and thoroughly study the training manual. As you viewthe DVD and read the manual, think about the questions that might arise.Werner products, if available should be taken from customer’s existing inventory for demonstration purposes:1. Stepladder (1)2. Extension ladder (1)3. Fiberglass tripod ladder (1)4. Twin Stepladder (1)5. Platform Stepladder (1)II Conducting the Training CourseA. Introduce the program by reviewing the benefits, then discuss the two leading causes of ladder related injuries: (5 minutes)a. Using the wrong ladder for the jobb. Misusing or abusing climbing equipmentThis program has been established into sections:a. “How To Choose” the right ladder for the jobb. “How to Use” ladders safelyWe suggest that you do not pass out the ladder safety tips brochure until you have shown the DVD. This way, people will focus onthe training program and not be distracted by the printed material.B. Play the DVD (Approximately 20 minutes)C “How To Choose” the right ladderi. Style1. Determine if a stepladder, extension ladder or special application ladder is required2. Review the various designs available and where they can be used:EXAMPLE:1. Twin stepladders are used when two people need to work together on the same job2. Fiberglass tripod ladders are used to work in tight areas, around corners, through studs and uneven groundii. Select Height (Size)1. Choose the right stepladder, extension ladder or specialty ladder height2. Discuss the highest standing level or length3. Refer to chart located on page 82

FACILITATOR’S GUIDEII Conducting the Training Course (continued)iii. Select Performance (Duty Rating)1. Review the different duty ratings and what they meana. Duty rating is the total weight the ladder is designed to support (Total weight is the sum of a person’s weight plus theweight of any tools, clothing and materials.); this total weight must not exceed the duty rating.iv. Select Material1. Discuss the various materials used in the fabrication of ladders and their unique advantagesa. Fiberglass:i. 7-layer constructionii. For use around electricityiii. Durable and corrosion resistantiv. Pro-preferredb. Aluminumi. Lightweightii. Not for use around electricityiii. Durable and Corrosion resistantD. Review safety tips brochure (Approximately 15-20 minutes)a. Reading instruction labelsi. Discuss general information on labelsb. Ladder Inspectioni. Procedure for examining a ladder prior to climbingii. Know the various components of the ladderc. Care and Maintenancei. Plan and implement regular maintenance programii. Keep ladder cleaniii. Replace worn or damaged parts or ladders; “If in doubt, tag it out of service.”iv. Important: Discuss the availability of replacements parts. Only Werner replacements parts should be used onWerner ladders.d. Safety Before you Climbi. General review of each bullet point in brochuree. Safe Climbing Habits - Right Wayi. General review of each bullet point in brochuref. Safe Climbing Habits - Wrong Wayi. General review of each bullet point in brochure3

Welcome to the Werner ClimbingPRO SM Training ProgramThis program is about ladder safety. The two principal causes of ladder related injuries are using the wrong ladder for thejob and misusing or abusing climbing equipment.Our goals are very simple: We want to help you better understand how to choose the right ladder for the job and learnhow to use ladders more safely. The first part of the program reviews the four key elements of ladder selection. Thesecond part contains illustrated ladder use safety guidelines.Smart Ladder Users are Safe ClimbersLadders are such common everyday tools that many workers take themfor granted. As you read the safety guidelines, you may say: “I knowthat, that’s just plain common sense.” You can avoid a ladder injury,if you think before you act, and use ladders correctly. Your work will beeasier and more productive too. Ladder related injuries arepreventable, but it takes “you” to prevent them.If you have product or safety questions, please ask your WernerLadder Distributor or call the Werner Customer ServiceDepartment at 1-888-523-3371 for assistance.4

HOW TO CHOOSEKnow the DifferenceSome workers might not realize the differences from one ladder to the next and they think. . . a ladder is a ladder. . . WRONG!Having the right ladder for the job is the safest way to complete any task. Using the wrong ladder is extremely dangerous, as itoften leads to ladder misuse or abuse, and can result in serious injury or even death. To get an idea of some of the different waysthat ladders are used, just think about all of the tasks you and other professionals do. Most of them require the use of ladders ofdifferent styles, sizes, duty ratings and materials.Some of the questions that may help you to understand your needs include:1. Where will the ladder be used? Indoors, outdoors or both?2. Will you want to work together with another person on the ladder?3. What is the highest height you wish to reach?• Will the ladder also be used to reach other heights?• What obstacles might be in the way?4. What activities will the ladder be used for? What tasks will you be performing?5. How much weight will be on the ladder, including your tools and materials?6. Is there even a remote possibility of contact with electricity or overhead power lines?The Werner ClimbingPRO SM Training Program will review the four key elements you should consider in selecting a ladder:1. STYLE Which kind of ladder is right for the job?2. SIZE How high do you need to reach?What size ladder to buy?3. DUTY RATING How much weight will be on the ladder?4. MATERIAL Where will the ladder be used?Will you be working near electricity?5

LADDER STYLESThe first step in ladder selection is choosing the right style of ladder for the job. Different styles of ladders are designed to keep yousafe and productive when climbing or standing. Using the wrong style of ladder or simply ignoring the limitations of climbingequipment, can result in a fall or serious injury.Study the various styles shown below. Many users only know of basic step and extension laddersand are delighted to learn about platform, twin step, telescoping multiladder, multi-purpose,tripods and other models. Werner offers a variety of ladder styles.A Day in the Life ...of America's #1 Brand of Professiona2610831117451 The Multi-Master ®2Create climbingaluminum ladderequipment systems3offers 18 positionsincluding a stepladder,double stepladder,straight ladder, andscaffold.with extension ladders,ladder jacks andaluminum stages.Great for workingside to side.Stepladders are oftenused for applicationsat low or medium heights.Ladder tops and pailshelves can hold tools,small parts andpaint buckets.6

l Climbing Equipment5 Special purpose workstands are great forwallboard installersand general contractors.The extra width providesversatility as a portablework stand, sawhorseor material support. The2' high models can alsobe used as a step stool.An optional aluminumbracket (model 14-2) willsnap fit to the top to hold2" x 4" boards for sawhorseapplications.89The TelescopingMultiLadder can be usedas a Twin Stepladder,Extension Ladder,Stairway Stepladder or2-Scaffold bases.Sectional ladders aredesigned for use mainlyby electrical, telephone,and cable utilities. Theyprovide versatility wheretransit, storage or accessrequires short sections tobe coupled together.121310Tripod ladders enhancestability on unevensurfaces such asconstruction sites. Theback rail fits easily intotight corners and otherconfined spaces.911Stockr’s Ladder ®combines a twinstepladder with arevolutionary warehousetype ladder with a largePinch-Proof platform.Steps on both sidesallow two people to worktogether.6Twin step stools are idealfor using with planks.12Single one-sectionnon-extendible laddersprovide easy access tomid-range heights.4Adjustable center trestle7Lightweight, sturdy and13system. Often used in pairscompact, step stools arewith either a 12" or 14" widehandy for many applications.stage or plank at fixed heights.The center section can beextended to approximately20’ on the 12' model.Extension ladders canhandle an extremely widerange of tasks at varyingelevations and are themost popular kind of longladders.7

After you choose the right style, follow these 3 steps for proper ladder selection:STEP1SELECT HEIGHT (SIZE)LadderHeight*MaximumReach**† Assumes a 5’6” person with a vertical 12” reach.LadderHeight*EXTENSION LADDERSMaximumReach**Height to Gutter orTop Support Point16’ 15’ 9’ max.20’ 19’ 9’ to 13’24’ 23’ 13’ to 17’28’ 27’ 17’ to 21’32’ 31’ 21’ to 25’36’ 34’ 25’ to 28’40’ 37’ 28’ to 31’STEPLADDERSLadderHeight*MaximumReach**4’ 8’6’ 10’7’ 11’8’ 12’10’ 14’12’ 16’14’ 18’16’ 20’STEP2SELECT PERFORMANCE (DUTY RATING)Light DutyHousehold useType IIIMedium DutyPainter &HandymanType IIHeavy DutyIndustrialType IExtraHeavy DutyProfessionalType IASpecial DutyRuggedProfessionalType IAAAPPROXIMATE MATERIAL WEIGHTSBundle of shingles70 lbs.5 gallon roof coating 70 lbs.5 gallons paint 60 lbs.Tool box with tools35 lbs.Portable sprayer20 lbs.Ceiling fan30 lbs.3 x 4 window 80 lbs.Garage door opener40 lbs.Basketball hoop60 lbs.Sheet of plywood80 lbs.(3) 4 x 4’s 80 lbs.STEP3SELECT MATERIALALUMINUMNot for use around electricityLightweightSTRENGTH - 7-layer constructionSAFETY - For use around electricityDURABILITY - Corrosion resistantPRO-PREFERREDLIGHTWEIGHTNot for use around electricityCorrosion resistantA note about OSHA and ladders: All Werner ladders meet or exceed all applicable Occupational Safety and Health Administration(OSHA) and/or American National Standard Institute (ANSI) requirements. However, Werner specifically does not put OSHA labels onHousehold Grade Type III ladders as OSHA code applies to ladders used in the workplace and Type III ladders are not designed for theheavy use that can occur in the workplace. Werner recommends Type II or heavier duty rated ladders for these applications.8

LADDER SELECTIONSTEP 1: SELECT HEIGHTChoosing the right size or length ladder is just as important as the style. One of the most common and potentially dangerous ladderselection mistakes is purchasing a ladder which is either too short or too long.Extension ladders should be 7 to 10 feet longer than the highest support or contact point, which may be the wall or roof line. This willallow enough length for proper set up, overlap of ladder sections, height restrictions of the highest standing level, and whereappropriate, the extension of the ladder above the roof line. The highest standing level is four rungs down from the top. Never standon the ladder above the support points or roof line.The highest permitted standing level on a stepladder is two stepsdown from the top. A person standing or sitting higher may losetheir balance and fall. A person’s maximum safe reaching height isapproximately 4’ higher than the height of the ladder. For example,a typical person can safely reach an 8’ ceiling on a 4’ ladder.STEP 2: SELECT PERFORMANCELadders are designed and constructed to safely hold up to aspecific amount of weight. Werner ladders come in five differentDuty Ratings, identified by their grade and type. The Duty Rating,is defined as the maximum safe load capacity of the ladder. Aperson’s fully clothed weight plus the weight of any tools andmaterials that are carried onto the ladder must be less than theduty rating.Ladders are also built to handle the demands of variousapplications. For example, a ladder used frequently on aconstruction site by rugged workers should typically be strongerand have a corresponding higher Duty Rating than a ladder usedby a lighter person for light chores around the home.Workers should be advised to consider both the weight, whichwill be on the ladder and the work application, and to select theproper grade of ladder, which is designed to handle anticipatedusage.The terminology of ladder Grades, Duty Ratings, and Types mayinitially be confusing to some customers. Remember that the DutyRating is the maximum safe load capacity of the ladder. DutyRatings are described in terms of pounds, such as a 300 lb.Duty-Rated Type IA ladder which is designed for extra heavy dutyprofessional use where the total weight on the ladder does notexceed 300 pounds.STEP 3: SELECT MATERIALThe final step in selecting the right ladder is the choice of theproper material. Werner offers ladders made from fiberglass andaluminum. Each material has characteristics which make it bestfor certain applications, or one material may simply fit the personalpreferences of the user. Be sure to discuss with the user the generalpurposes or specific tasks for which the ladder will be used.For example, potential exposure to electrical currents, or a hostileenvironment such as exposure to certain chemicals or outdoorstorage, does have a major impact upon the material selection.Most fiberglass ladders used by Prosare orange or yellow.Make sure to check the I.D. Label toconfirm the Duty Rating of your ladder.9

LADDER INSPECTION - THE RIGHT & WRONG WAYAll ladders should be thoroughly inspected from top to bottom before every use. Ladders can be damaged while in transit or storage,and through misuse and abuse. Examine the ladders carefully for damaged or missing parts. Never use a bent or damaged ladder orone that has been exposed to excessive heat or acid.☐✔Look over theladder carefullybefore buying andeach time beforeclimbing.☐✗Never use adamaged ladder.Damaged laddersmust be tagged forrepair or disposal.☐✔Look for missing,damaged, or loosecomponents.☐✔Make sure thatworking partsmove properly andthat all connectionsare secure.☐✗Never test a ladderby jumping on it. Thiscould damage orweaken the ladder, oryou may slip and fall.☐✔Carefully checkcomponents suchas spreaders,extension ladderlocks, flippers, andsafety shoes.☐✔☐✔Read andcarefully followall instructions,warning labels,and manuals.Be aware of andcomply with allfederal, state,local, ANSI, OSHAand other codesand regulations.DON’T FORGET!Read Safety Instruction Labels:Werner ladders, stages, planks and accessoriesare sold with safety instructions to guide users.These instructions and warnings should alwaysbe read before climbing. Failure to follow allinstructions and warnings may result in an injuryor death.Damaged ladders must be tagged for repairor disposal.10

HANDLING LADDERS - THE RIGHT & WRONG WAYUsers should understand the proper and safe methods to select, transport, erect and secure ladders. Time spent learning how tocorrectly handle ladders can pay off in greater safety, productivity, and longevity. Different people and applications require differentladders. Remind yourself that safety begins with using the right ladder for the task.☐✔Carry an extensionladder with thecenter balancedand resting onyour shoulder withyour arm throughthe ladder.☐✔When storingladders, provideproper support.☐✔For better control,the ladder shouldbe fully closed.☐✔☐✔Secure the ladderon vehicles beforetransporting.Improperlysecuring a laddercan causedamage.Wear damagecaused fromtransit vibrationmay weaken aladder if notproperly secured.☐✗☐✗Make sure you don’tdrop a ladder whenloading or unloading itfrom a vehicle. Beextra careful whenmoving ladders.Do not drag yourladder.☐✔For longer laddersuse two people tomake it easier tocarry.11

SAFETY BEFORE YOU CLIMB - THE RIGHT WAY☐✔☐✔Use fiberglassladders if thereis even a remotepossibility ofworking nearelectricity oroverhead powerlines.Fiberglass siderails areelectricallynon-conductive.☐✔Be sure that allladder feet are onfirm, level ground.Solid footing isnecessary for safeladder use.* Ladder shoes equippedwith spur plates arefor use on penetrablesurfaces.* Werner extension laddershoes are designed topivot for use on firm,non-slippery surfaces.☐✔☐✔Check for andreplace frayed ordamagedelectrical cords.Use doubleinsulated powertools as wellas grounded cordsand outlets.☐✔Be careful if you usea tool belt. Makesure that tools do notcatch on the ladderwhen climbing.☐✔Wear shoes thathave non-slipsoles. Make surethey are freeof mud, oil, oranything slippery.☐✔☐✔Use extra caution inwindy weather.Climb a ladder inrain or other severeweather only inemergencysituations andwith the ladderfully secured.☐✔Have anotherperson holdthe ladder.12

SAFETY BEFORE YOU CLIMB - THE WRONG WAY☐✗Never drop orthrow ladders,doing so candamage orweaken themand cause seriousinjury to others.☐✗Never place or usea ladder on slipperysurfaces or onuneven ground thatmay cause anaccident.☐✗Never use anyladder that hasbeen exposed tofire, acids, causticsor other strongchemicals. Thesemay damage orweaken the ladder.☐✗Don’t move theladder withmaterials on it.They may fall andcause damageor an injury.☐✗Never position theladder where itblocks foot traffic,work vehicles, orwhere it could bebumped by a door.If it is necessaryto use a ladder infront of a door,lock or barricadethe door and putup a caution sign.☐✗☐✗Never leave aladder unattended.This may presenta hazard to othersin the area.Do not allowchildren to play orclimb on ladders.13

SAFE CLIMBING HABITS - THE RIGHT WAYLadders are such common tools that many people assume they know how to climb safely when in fact they may not. Safe and efficientuse of ladders is not complicated or difficult, but it does require that users learn and practice proper ladder safety habits. Start bycarefully reading and following all instructions.☐✔Climb facing theladder. Centeryour bodybetween therails. Maintaina firm grip.☐✔☐✔Move materialswith extremecaution.Be careful pushingor pulling anythingwhile on a ladder.You may loseyour balance ortip the ladder.☐✔☐✔Keep your bodycentered on theladder whileworking.As a generalguide, never letyour belt bucklepass beyondeither ladder rail.Otherwise, youcould lose yourbalance or tipthe ladder.☐✔☐✔Never hurry orskip steps. Alwaysmove one step at atime, firmly settingone foot beforemoving the other.Maintain a firm gripwhile on the ladder.☐✔Get help witha ladder that istoo heavy tohandle alone.☐✔Haul materials upon a line rather thancarry them up anextension ladder.☐✔If possible, haveanother personhold the ladderwhen you areworking on it.14

SAFE CLIMBING HABITS - THE WRONG WAY☐✗Never climb aladder while underthe influence ofdrugs or alcoholor if your mental orphysical health isnot up to the task;doing so mayresult in seriousinjury.☐✗Don’t place blocks,bricks or other loosematerials under aladder to adjust forunlevel ground.☐✗Never attempt tocut anything on aladder - only use aproperly equippedladder or a sawhorse.☐✗Don’t over-reach, leanto one side or standon one foot. Youcould lose yourbalance or tip theladder.☐✗Never permit morethan one personon a single-sidedstepladder or onany extensionladder. They aredesigned to holdonly one personat a time.☐✗Don’t climb downa ladder with yourback to the ladder.You could easily slipor fall.15

SAFE CLIMBING HABITS - THE WRONG WAY☐✗Don’t climb onor off a ladderfrom the side. Youcould push theladder away andfall.☐✗Never use metalladders or waterlogged wood laddersnear electrical currentor power lines.* Metal conducts electricity.☐✗Don’t climb fromone ladder toanother. You maytip the ladder orslip and fall.☐✗Don’t stand above thehighest safe standinglevel.☐✗Never try to movea ladder while onit by bouncing or“walking” theladder. Step downand carry theladder to the newworking position.16

STEPLADDER SAFETY - THE RIGHT & WRONG WAY☐✔Fully open thestepladder andfirmly lock bothspreaders.☐✗Never climb a closedstepladder. It may slipout from under you.☐✔☐✔If you need toadjust the ladderthroughout thecourse of the job,you should removeyour tools or usea proper accesoryto secure them inplace.Werner tops arebuilt to handle avariety of toolsfor this purpose.☐✗Never stand orsit on a pail shelf.It is not designed tocarry your weight.The pail shelf maybreak or the laddercould tip.☐✗Don’t climb onthe back of asingle sidedstepladder. It is notdesigned to carrya person’s weight.Doing so candamage theladder or resultin an injury.☐✗Don’t stand or siton a stepladder top.You could easily loseyour balance or tipthe ladder. Laddertops warn users not tostand or sit on them.17

STEPLADDER STYLESSINGLE SIDEDTRIPODTWIN STEPPLATFORMTRESTLEStepladders are themost popluar of all ladderstyles. These laddersare often usedfor applications at lowor medium heights.Ladder tops and pailshelves can hold tools,small parts and paintbuckets.Tripod ladders enhancestability on uneven surfacessuch as constructionsites. The back railfits easily into tight cornersand other confinedspaces. Often used byelectricians for installingwire between framingstuds.Two person twin stepladdershave steps on bothsides for two-way access,which can extendthe user’s working areaor allow two people tojoin in a task. Ideal formany painting, framing,siding and other constructionapplications.Platform ladders providea large standing surfacefor more comfortablework at a fixed height.Mechanics and othercraftsmen who work ata constant height oftenfavor this design.Adjustable center trestlesystems are often usedin pairs with either 12”or 14” wide stage planksto work inside industrialbuildings and by signhangers to work for longtime periods at fixedheights. The center sectioncan be extended toapproximately 20’ on the12’ model.PLATFORM LADDERTWIN STEPLADDERIf your job calls forconsistent andpredictable reach, youmay want to use aplatform ladder.If you’re job requires twopeople to access a ladderat the same time, a twinstepladder is what you’llneed.Platform ladders allow youto have a greater range ofmovement that ultimatelyhelps reduce workerfatigue.This ladder style offerstwo climbing sides andcan safely hold twoworkers at the same time.The safety guard railkeeps you properlypositioned on the ladder.Twin stepladders come ina variety of sizes includingsmaller ones for lowerheight applications.18

EXTENSION LADDER SET-UPStep 1.BLOCK THE FEET:Step 2.WALK IT UP:Walk up,hand-over-handBase sectionon topBlock againstbuildingThe ladder should be closed. Position the ladder with the basesection on top of the fly section. Block or “foot” the ladder againstthe base of the building or another secure object.First check for sufficient overhead clearance and make surethere are no power lines. Carefully erect the ladder by “walking”it up to a vertical position. Be sure the bottom is securely blockedagainst a fixed object or “footed” by another person.Step 3.LIFT INTO POSITION:Step 4.RAISE FLY SECTION:NOTE: While raising an extension ladder, keep knees bentslightly and back straight to avoid lifting injuries.Step 5.PLACE AGAINST BUILDINGMove back 1/4the distance ofthe ladderlength to thesupport point.FlyUse extracaution if windyFirm andsecurecontactBasePlace foot onbottom run ofbase sectionMove the ladder away from the buildingso that it can be set at the proper angle.Carefully and firmly grip the ladder beforemoving – keep it vertical.Get help with heavier ladders.Carefully raise the fly section using therope and pulley system. After the bottomrung of the fly section clears the bottomrung of the base section, place one footon the base rung to provide continuousfirm footing.Carefully lean ladder against building atthe correct 75-½° angle. The base shouldbe 1 foot out for each 4 feet of ladderlength to the upper support point.Extend the ladder 3 feet above the roofedge for access. Be sure both end capsor contact points are resting firmly andsecurely against the building.19

SET-UP TIPSExtension ladders are typically large and bulky. The following tips should help users set them up safely against a house or similar building.“Block” or “foot” the ladder one of 2 ways:One person:Place the ladder flat on the ground with the bottom blockedagainst a building or other securely fixed object. By “blocking”the ladder against a fixed object, you inhibit the bottom fromsliding out.Two people:If a fixed object is not in close proximity, have another person“foot” the ladder by securely standing with one foot on the bottomrung of the ladder. As you lift the ladder, he/she can keepthe bottom from sliding out and help guide it up.Always check locks:Always check shoes:Open endof lock fullyhooked overrung31Fly SectionMake sure both feetare on firm, level andnon-slippery surfaces.Base Section2Always be sure that the locks are fully engaged and the flyis in front of the base before climbing.1. Fly Section2. Base Section3. LockLOCKED:Examine both locks to be sure that the open endis fully hooked and seated over the rung.For proper use of spurplate, position the safetyshoe with the rubber footpad toward user whenclimbing ladder.Use spur plate onpenetrable surfaces.20

EXTENSION LADDER SET-UP - 4 to 1 RATIOAlways check for the correct angle:To ensure that the ladder is at the correct angle:1. Place your toes against thebottom of the ladder side rails.2. Stand erect.3. Extend your arms straight out.4. The palms of your handsshould touch the top of therung at shoulder level.The four-to-one ladder lengthto set-back relationshipcreates the safest ladder useangle. Ladders placed eithertoo close or too far may tipover at the top or slip out atthe bottom.Place an extension ladder at a 75-½° angle. The set-back(“S”) needs to be 1 foot away from the building for each 4 feetof length (“L”) to the upper support point.Ladder Lengthto SupportPoint “L”Set-Back BetweenSupport Point &Ladder Base “S”12’ 3’16’ 4’20’ 5’24’ 6’28’ 7’32’ 8’*NOTE: For a quick estimate, countthe rungs. They are spaced 12" apart.FLY SECTIONBASE SECTION175°2 ANGLE“S”“L”UpperSupportPointBase21

UTILITY LADDER ACCESSORIESCable, communications, and utility workers often require the useof specialty fiberglass extension ladders and accessories forworking around poles. Werner offers a broad line of specialtyaccessories designed for either field or factory installation. Theseaccessories are only for personnel specifically trained for theiruse. NOTE: Specific accessory models may vary by ladder.72 ADJUSTABLE POLE STRAP• Nylon strap fitscircumference ofmost poles.• Slip-resistantrubber gripstitched to strapreduces laddermovement on the pole.81 ADJUSTABLE POLE LASH• Designed for all diameterpoles, secures the topof a ladder tightlyagainst the pole.94 LADDER-CINCH• Helps keep extension ladders from sliding awayfrom or rotating around utility poles.• Can also beused as aquick tie down.• Designed forall diameter poles.92 CABLE HOOK AND V-RUNG ASSEMBLY• Cable hook and V-rung combination replacesthe top rung on the fly section of a ladder.• May be used on strandsor to lean against polesless than 10" in diameterat contact point.• Werner’s adjustablepole strap orLadder-Cinchshould be used inconjunction witha V-rung.71 PADDED FIXED V-RUNG• Slip-resistantrubber gripattached to steelV-rung for leaningladder againstwood, metal, orconcrete poles.• Werner’s adjustablepole strap orLadder-Cinchshould be usedin conjunctionwith a V-rung.22

74 CABLE HOOKS• Help to prevent ladder fromslipping when it is leanedagainst a cable or strand.• Fold easily within ladder railsafter use for convenient storage.PK70 LeveLok ® Leveler• Provides up to 10” ofautomatic leveling ofstraight and extensionladders.• Ideal for most steps oruneven ground.• Attaches to ladder siderail with bolts and lock nuts.• Available with swivel shoes.EXTENSION LADDER SAFETY - THE RIGHT WAY☐✔Place the laddertop so both railsare fully supported.The support areashould be at least12” wide on bothsides of theladder.12”min.12”min.☐✔☐✔Stake or tie-downthe top and bottomof an extensionladder wheneverpossible to preventoutward slipping.Properly usespur plates onpenetrablesurfaces.☐✔Tie-off anextension ladder toroof or firm guttersupports wheneverpossible to preventslipping.☐✔☐✔☐✔Check for overheadclearance andensure there areno live electricalwires nearby beforeextending the ladder.Raise an extensionladder only whilestanding on theground. Place onefoot on the bottomrung of the basesection to helpsecure the ladder.Use the rope andpulley to raise thefly section.23

EXTENSION LADDER SAFETY - THE WRONG WAY☐✗Don’t tie twoladders togetherto make a longersection. You canexceed the loadcapacity of theladders or theymay come apart.☐✗Never carry anextension ladderin the unlocked orextended position.☐✗Never set up oruse an extensionladder or anindividualextension laddersection upsidedown orbackwards.The fly sectionmust be nearestclimber.☐✗Don’t use anextension ladderas a lever, brace,support or hoist. Thiscan damage theladder.☐✗☐✗Don’t placethe base of anextension laddertoo close to thebuilding as it maytip over backward.Don’t place thebase of an extensionladder toofar away from itsvertical supportpoint, as it may slipout at the bottom.Follow instructionsfor proper set-upof ladder at correct75-½° workingangle.☐✗Don’t use anextension ladderin the horizontal (flat)position. You maydamage the ladderas it is not designedto support people ormaterials this way.You may also loseyour balance and fall.24

CARE AND MAINTENANCEAll good tools require a certain amount of care and maintenance. By practicing basic maintenance, customers can keep ladders inproper working order and extend their useful life.☐✔Promptly cleanspills or dripsfrom the ladder.Keep the ladderfree from oil,paint or otherslippery materials.☐✔Routinely inspectand properlyreplace damaged orworn componentsand labels accordingto manufacturer’sinstructions. Useonly Werner Co.authorizedreplacement parts.☐✔Please refer toWerner’s Full LineProduct Catalog(C-100) formore information.☐✔Keep ladders ingood condition.Clean and lightlylubricate movingparts such asspreader bars,hinges, locksand pulleys.☐✔☐✔Always inspect therails of fiberglassladders for weathering,cracks or splitting.Keep the ladderprotected fromheat, weather,and corrosivematerials.SpreaderREPAIR & MAINTENANCEThere are numerousWerner Authorized Service Centerscapable of repairing ladders. For a listing,contact our Greenville, PA Corporate Office at:1-888-523-3371Rope for PulleyEnd Caps/End ClosuresSafety ShoeREPLACEMENT PARTSCertain parts on some ladders are replaceable.StepladdersMolded TopsPail ShelvesSpreadersFront and Rear FeetSafety LabelsExtension LaddersEnd Caps/End ClosuresPulley AssembliesRopeLock AssembliesLock Flippers and SpringsGuide BracketsRungsSafety ShoesSafety LabelsPulleyMolded TopFootRung25

I.D. AND SAFETY LABELSLadder Identification LabelsI.D. labels provide important information regarding each ladder’sModel Number, Type, Duty Rating, Size, and Highest StandingLevel.StepladderI.D. LabelExtension LadderI.D. LabelSafety Instructions forStep & Extension LaddersSafety instruction labelscontain information regardingthe inspection, setup anduse, and care and storage ofladders.Extension Ladder SetupThis label provides safetyinstructions to properly set-upan extension ladder and checkthat it is at a 75-½° angleSTAR PERFORMANCELOAD CAPACITYDUTY RATINGLADDER SIZEMAXIMUM REACHHIGHEST STANDINGLEVELis the maximum safeworking height• Stepladders: 2 nd step downfrom the top• Extension ladders: 4 th rungdown from the topMODEL (ID) NUMBERUPC CODEOrange LabelFor Type IAExtra Heavy DutyGold LabelFor Type IAASpecial DutyStep & Extension LadderSafety InstructionsCertain extension ladders may beseparated and the base and flysections used independently.Extension LadderSet-Up LabelSeparating Extension Ladder SectionsCombined weight of user and material should not exceed duty ratingAPPROXIMATE MATERIAL WEIGHTSBundle of shingles70 lbs.5 gallon roof coating 70 lbs.5 gallons paint 60 lbs.Tool box with tools35 lbs.Portable sprayer20 lbs.Ceiling fan30 lbs.3 x 4 window 80 lbs.Garage door opener40 lbs.Basketball hoop60 lbs.Sheet of plywood80 lbs.(3) 4 x 4’s 80 lbs.Instructions may vary by model.On most models, the fly section mustnot be used as a single ladder. Referto labels on ladder.Extension LadderSeparation Instructionsfor Fly & Base SectionsThink Safety! Read Labels Before Climbing.• Ladder Inspection• Proper Set-up and Use• Proper Care and StorageFor Your Customer’s Safety:Werner offers replacementsafety instruction labels.26

KNOW YOUR LADDERLADDER ANATOMYLike most products, ladders are more complex than they firstappear. Study the step and extension ladder anatomy diagramsbelow to learn basic ladder terminology.Drill Holster,Quart Can orSmall PartsHolderPaint TraySlotsPlastic MoldedTool-Tra-Top ®ExternalGuideBracketsInterlockingSide RailsFly Section (Top)End Caps(Full Cover)†End Closure(Partial Cover)†PulleyRopeRungsPailShelfRearRailSafetyInstructionsSerratedStepsALFLO ®Twist-Proof ®Rung JointSafetyInstructionsLock AssemblyRearHorizontalFrontRailInternalGuideBracketFlipper& SpringRearFootSpreaderAssemblyDiagonalBraceEnd Cap(Full Cover)†RailShieldDiagonalBraceFootPadFrontFootWearSleeveBase Section (Bottom)SafetyShoeStepladders**Diagram shows typical ladder parts. Partsand features may differ by ladder model.Extension Ladders†† End Cap’s and End Closure’s positions differ by ladder models.End Caps - completely cover the rail.End Closures - partially cover the rail, leaving clearancefor the mating ladder section.27

SAFETY NOTEThe Werner ClimbingPRO SM Training Program is intended to provide certain general safety guidelines and instructions for the properselection and use of climbing equipment. It is not intended to be all-inclusive, nor contain complete instructions or warnings.Werner will not be responsible for any misinterpretation or failure to review and follow regulations, instructions and warnings. Commonsense still prevails. A ladder user is responsible for his or her own actions.Although Werner Co. has attempted to provide current information, ANSI, OSHA, and other regulations, and productfeatures change periodically.Thoroughly review the appropriate regulations and ladder labels for additional cautions and for more specific warnings andinstructions concerning the actual ladder being used.Check with Werner Co. or refer to appropriate ANSI A14 Standards for additional ladder guidelines. The informationincluded in this publication applies only to Werner products.NOTESWerner products are covered by numerousU.S. and International patents and trademarks.28

Safety TrainingThis program is designed to keep professionals safe on the job.Whether it is online or on-site, this training program offers aninteractive way to educate users how to safely climb.Onsite Training Classroom MaterialsComplete kit includes:• Safety training manual (1 copy)• Safety training DVD (1 copy)• Written quiz (1 copy)• Downloadable literature CD (1 copy)• Product tips brochure (25 copies)English and Spanish versions included!Online Resource Center FeaturesOnline Courses• Knowledge check points throughout courses• Stop and restart as you need, keeps trackof where you left off• Multimedia and interactive simulations• Ongoing updates for additional coursesTo learn about additional coursesand for more information, pleasevisit our website at:www.wernerclimbingpro.comMonitor Training Progress• Monitor trainee usage and success• Quiz results instantly displayed and reported• Secure group based reporting• Actively track progress

Werner Co.93 Werner Road Greenville, PA 16125-9499Tel: 1-888-523-3371Fax: (724) 588-0315www.wernerladder.comwww.wernerclimbingpro.comGM6647 Rev B © Werner Co. 2008