Textile Industry Habasit Power Transmission and Conveyor Belts for ...

IndustriesMedia No. 2006Textile IndustryHabasit PowerTransmission andConveyor Belts forYarn ProcessingHabasit– Solutions in motion

IntroductionContents2Innovation is a key word at HabasitYarn manufacturing requires a wide range ofpower transmission belts, spindle tapesand conveyor belts. Habasit has developed anextensive variety of solutions that allowcustomers to choose the best product for theirapplication. Special focus of all developments ison increased service life, higher reliability,reduced energy consumption and improvedprice/value ratio.Habasit works closely with the leading machinemanufacturers and end-user groups toensure customer oriented product and servicedevelopments, to ensure high quality andfast time to market.An example of this are the new TC and TCFthermoplastic power transmission belts withpolyester (PET) fabric as traction layer.More than 50 years of experienceWith a comprehensive global network, Habasitis able to respond to any request that youmay have with nothing less than an outstandingbelting solution of highest quality, tailored toyour specific needs.Focus on yarn processingHabasit is the leading belt manufacturer worldwide offering a complete product range forall applications in the short and long staple aswell as in the man made fibre industry.From bale opening to winding and twisting.ContentsIntroduction 2–3Process overview: Yarn manufacturing/blow room 4–5Process overview: Ring spinning for carded yarn 6–7Process overview: Ring spinning for combed yarn 8–9Process overview: OE rotor spinning 10–11Variety of power transmission belts 12Variety of spindle tapes 13Textile application table/belts selection guide/technical key data 14–15Features and benefits 16–18Services 19–21The Habasit Solution 23

3Polyester power transmission beltsTC-tangential- and flat belts combine the benefits of Polyamide and Aramid belts such as highreliability, long service life with excellent damping properties. They are suitable for high speedmachines and can cope very well with small pulley diameters and reversed bendings.Aramid power transmission beltsTF-tangential- and flat belts are the best solution for compact driving configurations. The TFbelts provide maximum power transmission efficiency and minimum spindle rpm deviation due tothe high modulus of elasticity of the Aramid traction fabric.Polyamide power transmission beltsS-, F-, and A-Polyamide tangential- and flat belts are the market leader and known for highreliability and long service life due to the high stretched and robust Polyamide traction layer.Polyester spindle tapesW-Polyester spindle tapes are suitable for ring spinning frames with spindle speeds above20,000 rpm because of the knocking free and flexible Flexproof joining system. There is no disturbingfiber fly accumulation due to the permanently antistatic properties and the impregnated friction covers.Polyamide spindle tapesMarket leading Habasit TS- and HS-spindle tapes were already setting the standards for spindletapes decades ago and are highly appreciated by our customers around the world.

Process overview:Yarn manufacturing/blow room4Automatic bale-openerBale-openerFeeder beltSpiked latticeDriving beltRemark: The drawings show schematic examples of selected applications/processes. The drawings don’t lay claim tocompleteness. The belt recommendations (use/application/layout) can only be considered as a general hint. Due tothe complexity of the various processes and technical requirements and the decisive external influences (e.g. nature orproperty of transported goods, process speed, steps of treatment/handling, environment or process temperature,humidity, chemicals, additives, ingredients, recipes, etc.) there is a large variety of solutions possible.

5Blending openerCleaning anddedusting unitCardFeeder beltSpiked latticeCross apron

Process overview:Ring spinning for carded yarn6Cone driveFlyer (roving frame)Ring spinning frameDrawing frameDrawing system driving belt

7Tangential belt drive Group/section drive Four spindle drive (two jockey pulleys)WinderFour spindle drive (one jockey pulley)

Process overview:Ring spinning for combed yarn8ComberRibbon lap machineFlyerRing spinning frameDrawing frameDrawing system driving belt

9Driving beltBobbin conveyor beltWinderRemark: The drawings show schematic examples of selected applications/processes. The drawings don’t lay claim tocompleteness. The belt recommendations (use/application/layout) can only be considered as a general hint. Due tothe complexity of the various processes and technical requirements and the decisive external influences (e.g. nature orproperty of transported goods, process speed, steps of treatment/handling, environment or process temperature,humidity, chemicals, additives, ingredients, recipes, etc.) there is a large variety of solutions possible.

Process overview:OE rotor spinning10OE rotor spinningRotorbeltBobbinconveyor beltTrash belt

11Combing roller beltOE driveConveyor beltMain driveCombing roller belt

Variety of power transmission belts12The right choiceHabasit has developed an extensive variety of different power transmission belts that allow the customer tochoose the most suitable belt for their specific application requirements.Power Transmission BeltsTC Polyester (PET)TF Aramid (AR)S Polyamide (PA)321321321(enlarged) (enlarged) (enlarged)1Light green, low aging andabrasion resistant NBR rubber1Green, low aging and abrasionresistant NBR rubber1Green, low aging and abrasionresistant NBR rubber23High flexible polyester tractionfabricBlack, antistatic, low agingNBR rubber23High flexible Aramid tractionfabric with high modulus ofelasticityBlack, antistatic, low agingNBR rubber23High stretched anddimensional stable polyamidetraction layerYellow, low aging and abrasionresistant NBR rubber

Variety of spindle tapes13The right choiceHabasit has developed an extensive variety of spindle tapes that allow the customer to choose the mostsuitable tape for their specific application requirements.Spindle TapesW Polyester (PET)TS/HS Polyamide (PA)1212(enlarged)(enlarged)1Green impregnated polyestertraction fabric (whirl side)1Yellow polyamidetraction fabric (whirl side)2Black, antistatic,thermoplastic friction cover(driving pulley side)2Green NBR rubber frictioncover (driving pulley side)Picture with W-8/W-16 four spindledrive with two jockey pulleysPicture with TS/HS W-8/W-16 four four spindle spindledrive with one two jockey pulleys

Textile application table/belt selection guide/technical key data (sPower transmission beltsBelt typeTC-20EFTC-20/25EFTC-35ERTC-35/30ERTC-35/35ERTC-55ERTCF-20ETCF-35ETCF-55ETF-15TF-22TF-33TF-50Belt applicationTangential drive Rotor drive Combing roll drive Main drive Cross driveFour/two/one spindle driveCross apronBobbin conveyingCops conveyingFeeder beltDelivery beltTrash beltFan drive Dustcleaner belt Product construction/designFriction cover (Material) NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NFriction cover (Surface structure) Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough RoFriction cover (Color) Black Black Black Black Black Black Black Black Black Black Black Black Black Ye eTraction layer (Material) PET PET PET PET PET PET PET PET PET Aramid Aramid Aramid AramidReverse cover (Material) NBR NBR NBR NBR NBR NBR Hamid Hamid Hamid NBR NBR NBR NBR Nfoil foil foilReverse cover (Surface structure) Fine Fine Rough Rough Rough Rough Fine Fine Fine Fine Rough Rough Rough Fstructure structure structure structure structure structure struReverse cover (Color) Light Light Light Light Light Light White White White Green Green Green Green Ggreen green green green green greenConveying side (Material)Conveying side (Surface structure)Conveying side (Property)Conveying side (Color)Number of fabric (plies)Product characteristicPermanently antistatic Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes YTechnical key dataThickness [mm] 2,0 2.5 2.5 3.0 3.5 3.0 2.2 2.6 2.7 2.0 2.4 3.0 3.9[in.] 0.08 0.1 0.1 0.12 0.14 0.12 0.09 0.1 0.11 0.08 0.09 0.12 0.15 0Pully diameter minimum with counter flection [mm] 25 50 50 50 70 70 50 50 70 32 63 90 140[in.] 1 2 2 2 2.8 2.8 2.0 2.0 2.8 1.3 2.5 3.5 5.5Tensile force for 1% elongation (k1% after running-in) [N/mm] 10 12 17 17 26 12 17 26 15 22 33 50per unit of width (Habasit standard 320.013) [lbs./in.] 57 69 97 97 148 69 97 148 86 126 188 286Tensile force for 1% elongation (k1% static) [N/mm]per unit of width (Habasit standard 320.064) [lbs./in.]Tensile force 1% elongation (k1% static) [N/mm] 17per unit of width (Habasit standard 320.111) [lbs./in.] 97Tensile force for 8% elongation (k8% static) [N/mm]per unit of width (Habasit standard 320.063) [lbs./in.]Joining systemFlexproof QuickmeltThermofixBelt typeTC-20EFTC-20/25EFTC-35ERTC-35/30ERTC-35/35ERTC-55ERTCF-20ETCF-35ETCF-55ETF-15TF-22TF-33TF-50

election only)14/15Leather beltsRound beltsSS 140HS-141HS-250HS-250HRS-321HS-390HS-391HS-10/15S-18/20S-18/30S-33/40A-2A-3A-4A-2LLA-3LLA-4LLR-6R-8R-10R-12R-15W-8 BR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR Chrome Chrome Chrome TPU TPU TPU TPU TPU TPLeather Leather Leatherugh Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Gro. Gro. Gro. Leather Leather Leather Rough Rough Rough Rough Rough Blastr. str. str. smollow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Black Black Black Light Light Light Green Green Green Green Green Blagrey grey greyPA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA TPU TPU TPU TPU TPU PETBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR NBR Chrome Chrome Chrome PETLeather Leather Leatherine Fine Fine Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Leather Leather Leather Imcture structure structure str. str. str. fabreen Green Green Green Green Green Green Light Light Light Light Green Green Green Light Light Light Gregreen green green green grey grey greyes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No Ye.7 2.3 2.3 2.6 3.2 3.2 4.0 1.5 2.0 3.0 4.0 2.7 3.4 5.0 3.1 4.2 6.4 ∅ 6 ∅ 8 ∅ 10 ∅ 12 ∅ 15 0.07 0.09 0.09 0.1 0.13 0.13 0.16 0.06 0.08 0.12 0.16 0.11 0.13 0.2 0.12 0.17 0.25 ∅0.236 ∅ 0.315 ∅ 0.394 ∅0.472 ∅ 0.591 0.25 25 60 60 100 120 120 25 60 60 110 60 110 240 80 120 240 60 80 100 120 150 11 1 2.4 2.4 3.9 4.7 4.7 1 2.4 2.4 4.3 2.4 4.3 9.4 3.1 4.7 9.4 2.4 3.1 3.9 4.7 5.9 06 6 12 12 15 17 17 3.9 7.5 7.6 12.5 7.5 12.5 22.6 3.8 8 18 434 34 69 69 86 97 97 22 43 43 71 43 71 129 22 46 103 250N 90 N 140 N 200 N 315 N11 Ibf 20 Ibf 31 Ibf 45 Ibf 71 Ibf42 S 140HS-141HS-250HS-250HRS-321HS-390HS-391HS-10/15S-18/20S-18/30S-33/40A-2A-3A-4A-2LLA-3LLA-4LLR-6R-8R-10R-12R-15W-8

15bpindle tapesMachine tapesConveyor beltsW-16TS-5TS-55HS-5HS-55MNM-3HMAM-04HMAM-5EMAM-5PFNB-5EFNI-12EENI-10ENNT-10EFWENHM-10EKBVNAB-8EXDVNAB-12EXDVNHB-10EKBVNVT-306EFN-20EHW PU TPU NBR NBR NBR NBRank/ Blank/ Sand Sand Sand Sandooth smooth finsh finsh finsh finshack Black Green Green Green GreenT/CO PET/CO PA PA PA PA Hamid Hamid PET PA PET PET PET PET PET PET PET PET PET PETT/CO PET PA/CEL PA/CO PA/CO PA/COmpr. Impr. Fabric Fabric Fabric Fabricbric fabriceen Green Yellow Yellow Beige BeigeHamid NBR NBR NBR TPU PET TPU PET PVC PVC PVC PVC PVC WoolBlank/ Fine Fine Fine Blank/ Impr. Impr. Fabric Super Blank/ Blank/ Mat Blank/ Pilesmooth structure structure structure smooth fabric fabric mat finish smooth smooth smooth fabricNon Adhesive Adhesive Adhesive Non Non Non Non Non Adhesive Adhesive H. Non Non Nonadhesive adhesive adhesive adhesive adhesive adhesive adhesive adhesive adhesiveWhite Green Green Green White Off Light White Black Dark Dark Black Black Offwhite grey green green white0 0 1 1 2 2 2 2 2 2 2 2 1 3Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes No Yes No No Yes Yes Yes0.7 0.8 0.55 0.85 0.6 0.85 1.6 1.45 1.4 1.2 1.3 1.6 1.5 2.1 2.1 2 2.8 2.1 1.3 603 0.03 0.02 0.03 0.02 0.03 0.06 0.06 0.06 0.05 0.05 0.06 0.06 0.08 0.08 0.08 0.11 0.08 0.05 0.2415 15 15 15 15 15 32 15 25 20 20 50 48 30 40 40 60 30 32 600.6 0.6 0.6 0.6 0.6 0.6 1.3 0.06 1 0.8 0.08 2 1.9 1.2 1.6 1.6 2.4 1.2 1.3 2.44 7 1 220 40 6 111.3 2.5 1.1 2.2 5 5 5 15 12 177 14 6 13 29 29 29 86 69 974.5 1.5 2.5 8 8 8 12 9 526 9 14 46 46 46 69 51 2913 2.474 14 W-16TS-5TS-55HS-5HS-55MNM-3HMAM-04HMAM-5EMAM-5PFNB-5EFNI-12EENI-10ENNT-10EFWENHM-10EKBVNAB-8EXDVNAB-12EXDVNHB-10EKBVNVT-306EFN-20EHWThis application/belt matrix does not apply to be complete and shall serve as indication of potentialsolutions. For detailed material and belt selections please contact your local Habasit partner.

15cSNB-5ESNB-8ESNB-12ESAB-4EFNB-2ENNT-8EEWEBelt type Belt applicationTangential driveRotor driveCombing roll driveMain driveCross driveFour/two/one spindle driveCross apronBobbin conveyingCops conveyingFeeder beltDelivery beltTrash beltFan driveDustcleaner beltProduct construction/designFriction cover (Material)Friction cover (Surface structure)Friction cover (Color)PET PET PET PET PET PETTraction layer (Material)Reverse cover (Material)Reverse cover (Surface structure)Reverse cover (Color)PVC PVC PVC PVC TPU PETSand Sand Sand Blank/ Blank/ Fabricfinsh finsh finsh smooth smoothNon Non Non Adhesive Non Nonadhesive adhesive adhesive adhesive adhesiveAnthra- Anthra- Anthra- Anthra- White Whitecite cite cite cite2 2 2 1 1 2Yes Yes Yes Yes Yes Yes1.65 2.1 2.5 1.2 0.6 1.60.06 0.08 0.1 0.05 0.02 0.0625 40 80 30 15 401 1.6 3.1 1.2 0.6 1.67 10 16 6 440 57 91 34 23846 Conveying side (Material)Conveying side (Surface structure)Conveying side (Property)Conveying side (Color)Number of fabric (plies)Product characteristicPermanently antistaticTechnical key data[mm] Thickness[in.][mm] Pully diameter minimum with counter flection[in.][N/mm] Tensile force for 1% elongation (k1% after running-in)[lbs./in.] per unit of width (Habasit standard 320.013)[N/mm] Tensile force for 1% elongation (k1% static)[lbs./in.] per unit of width (Habasit standard 320.064)[N/mm] Tensile force 1% elongation (k1% static)[lbs./in.] per unit of width (Habasit standard 320.111)[N/mm] Tensile force for 8% elongation (k8% static)[lbs./in.] per unit of width (Habasit standard 320.063)Joining systemFlexproofQuickmeltThermofixRemarksAll data areapproximate valuesunder standard climaticconditions: 23 °C/73 °F,50%relative humidity(DIN 50005/ISO 554),and are based on theHabasit Master JoiningMethod.SNB-5ESNB-8ESNB-12ESAB-4EFNB-2ENNT-8EEWEBelt type

RemarksAll data are approximate values under standard climatic conditions: 23 °C/73 °F, 50% relativehumidity (DIN 50005/ISO 554), and are based on the Habasit Master Joining Method.LegendArmid = AramideCEL= CelluloseCO= CottonEPDM = Ethylenepropyleneterpolymer (also called EPT)Gro.= Groove (longitudinal groove structure)Hamid = Habasit thermoplastic compoundH. = HardImpr. fabric = Impregnated fabricLongitudin. = Longitudinal (longitudinal groove structure)Mat= Mat (dull finish)Medium-adh. = Medium-adhesiveNA= Not availableNBR= Acrylonitrile-Butadiene-RubberNon-adh. = Non-adhesiveNonwoven = Web/fleecePA= PolyamidePA/CO = Polyamide/cottonPE= PolyethylenePET= PolyesterPET/CO = Polyester/cottonPOM = PolyoxymethylenePP= PolypropylenePUR= Polyurethane cross linkedPVC= PolyvinylchlorideQuadrillé = Quadrangular patternSawtooth = Sawtooth profile structurestr., struct. = StructureSuper-adh. = Soft. super-adhesiveTPO= Polyolefine thermoplasticTPU= Polyurethane thermoplasticTransp. = Transparent (clear)Waffle struct. = Waffle structure= applicable= conditionally applicable– = not applicable

Product key data overviewYou will find the key data for mostHabasit products on the HabasitWebsites:www.habasit.comSelect an affiliated company• e.g. United KingdomProducts• e.g. Machine TapesProduct Data• OverviewDetailed technical datafor each product/belt typeWith one more click on the respectivebelt type, you will obtain a technicaldata overview, showing details suchas:• Product designation/features• Product design/built-up• Product characteristics• Technical data etc.

Features and benefitsPower transmission belts16Polyester TC power transmission belts (PET)Habasit developed this unique product range as a result of very close contacts to the textile industry,partnerships with leading machine manufacturers worldwide and ongoing research. Habasit has gained muchexperience with polyester products in different industries and applications over the years. The result isa product range with a perfect price-to-value ratio.FeaturesBenefitsService lifeHabasitCompetitor• Very flexible belt Longest service life Outstanding reliability Suitable for small pulleydiametersEnergy consumptionHabasitCompetitor• Reduced energyconsumption Maximum efficiency Economical production Energy cost saving• New opportunities andnew solutions Best price/value ratio Recommended for bothdemanding and straightforwardapplicationsCompetitorHabasit• Constant and uniform yarntwist Best yarn quality Highest productivity• Simple and fastjoining method(Flexproof) Easy handling Adhesive-free joint Short machine downtimes S and Z direction possible

Features and benefits17Aramid power transmission belts (AR)TF -Tangential/flat belts are used for future-oriented and extremely compact driving configurations at veryhigh speeds. Aramid power transmission belts are highly appreciated in the market due to their highefficiency, energy saving features and high power transmission. They run at a very low initial workingtension with little noise. Aramid belts have greater dimensionalstability, which saves time during installation, reduces maintenancework and guarantees a long service life for the belt.FeaturesBenefitsCompetitorHabasit• Constant and uniform yarntwist High yarn quality High productivityEnergy consumptionHabasitCompetitor• Reduced energyconsumption Maximum efficiency Economical production Energy cost saving• Low sensitivityto humidity High dimensional stability No re-tensioning No downtimes• Stable modulusof elasticity High dimensional stability No re-tensioning No downtimesX• Simple and fastjoining method(Flexproof)• Adhesive-free joint Easy handling Minimum equipment needed Short machine downtimes S and Z direction possible

Features and benefitsPower transmission belts18Polyamide power transmission belts (PA)Polyamide power transmission belts from Habasit, the market leader, with sustainable competitiveadvantages are found on spinning, twisting and texturing machines all over the world. They have anextremely long service life during which they guarantee consistently high power transmission.We supply the required length and width on request, offering total freedom of design to engineers.Features• Long service lifeof the beltBenefits Constant and uniformspindle rpm High productivity• Stable modulus ofelasticity afterrunning-in No re-tensioning No downtimes No maintenanceXgreenyellow• Color installation aid• Easy insertion Two colors for easy and safeinstallation No twisting of the belt No installing mistake Short machine downtimes• High uniformyarn quality No soiling No slippage Reduced maintenance costsRoughsurfacestrucure• Forgiving• Good dimensionalstability Belt can handle intermittentoverloads Process reliability Long belt life

Features and benefitsSpindle tapes19Polyester spindle tapes (PET)Habasit W-spindle tapes were developed in intensive cooperation with a leading Swiss machinemanufacturer and first introduced to the market in the late 80’s. The main focus was suitability for spindlespeeds over 20,000 rpm, no fiber fly accumulation as well as a long and reliable service life. Thesedevelopment goals were all achieved which is why leading machine manufacturers in Switzerland, Japan,China and India are using W-spindle tapes for the original equipment.Features• No fibre accumulationBenefits Constant spindle speed No increased energy consumption No need for cleaning No interruption of production Uniform yarn quality• Simple and fastjoining method(Flexproof) Easy handling Adhesive-free joint Short machine downtimes S and Z direction possible∅n ⊕ 0,1...0,2 %• Minimized speed lossduring spindle stop Uniform yarn quality Increased efficiency Cost savingPolyamide spindle tapes (PA)Failure rateOtherspindle tapesHabasit• Long service life Robust ReliableService life10 5020• Good price/value ratio Economical tapes for economicalproduction Cost saving• Less maintenance No soiling Reduced machine downtimes Increased productivity Cost saving

ServicesBelt fabrication20Offering superior fabrication capabilities is a key element in Habasit’s service concept.Fabrication can take place either in the facilities of the supplier or on-site at the end user.These two approaches need different philosophies. Habasit has solutions for both cases.A well adapted range of joining systemsDepending on the application, Habasit can deliver belts joined with various joiningsystems or support you in doing these on-site.Our standard joining systems are Thermofix (skived joint), Flexproof (finger joint).Quickmelt (butt end joint), Step-Flex (finger over finger) and mechanical fasteners(plastic spiral lacing or a wide range of the prevalent metal fasteners are otherofferings).Tools for on-site fabricationBecause we understand your processes, we can support you with cost effective highquality tools that keep your equipment up and running. In case of emergency ourtools will help to minimize breakdown time and support efficiently the joining process.Habasit offers skivers to prepare belt ends of polyamid power transmission belts andspindle tapes prior to joining. Finger cutting devices to prepare Armid and polyesterpower transmission belts and TPU spindle tapes are in the range as well. A selectionof hot pressing devices to fit your applications and guarantee optimum qualitycomplement the range.On site installation serviceIn cases where having the tools ready on-site is not economical you can be sure tohave a Habasit affiliate or service partner nearby who can offer the requiredfabrication service and bring in the necessary equipment.High quality auxiliary materialOur custom-made adhesives and meltable foils make sure that the quality of theoriginal belt product is not compromised by the joint.Belt product alternatives to match the desired fabrication systemFor all major yarn processing applications Habasit offers alternative belt productsdepending on the desired joining system:Joining system Flexproof ThermofixSpindle tape W-8 • -TS-5/HS-5 - •Tangential belt TC- • -TF- • -S-range - •Thus we can offer the right product for your existing fabrication tools, or meet theincreasing demand for adhesive-free joining systems.Fabrication ex worksOur state-of-the-art fabrication facilities ensure that your orders are fulfilled on time,with optimum quality and at the best economic conditionsCustom stampingNeed a belt marked with the proper spare part number and application instructions?Our custom stamping can take care of that.

ServicesGeneral services21Offering a comprehensive range of services is part of Habasit’s belting solutions approach.We are committed partners of our customers, and we consider the sharing of knowledge andproviding of support as an essential task. And this we offer:Consulting and technical supportHabasit offers the best consulting and technical support on the belting market forfabric based belts and plastic modular belts founded on the experience andcompetence acquired in more than 50 years.POWER-SeleCalcBelt selection and calculationFor our customers we select and calculate the most suitable belt for a specificapplication. However, customers may do it themselves thanks to the state-of-the-artHabasit selection and calculation programs “SeleCalc” . For ordering these programsfree of charge simply call the nearest Habasit partner or contact: info@habasit.comPOWER-SeleCalc = Power transmission belt selection and calculationFabrication or assemblingWe join fabric belts or assemble plastic modular belts at our locations or on-sitedirectly on the machine or on the system.Shortest lead times and installing service at handHabasit owns 25 Affiliated Companies located in North America, Europe and Asia,each with own inventory, fabrication, assembling and service facilities.Together with our country managers, representative offices and a large number ofqualified distributors we are in a position to react quickly, competently and reliably tocustomers’ demands on an international scale.Testing at customer’s siteIf required we are testing process functionality, alternative products and variations offabric belts or modular belts at the customer’s site.Belt inspections and analysesWe are carrying through belt inspections, analyses, surveys per location and work outthe necessary reports and recommendations.Belt repairWe have developed sophisticated repair methods and equipments with proveneffectiveness.Process optimization proposalsWe analyze processes together with the customer and submit proposals foroptimization, e.g. added value for the machinery/process output, output increase.Special belt fabricationWe offer special fabrications, such as longitudinal joining, edge sealing, profilewelding, guide profiles welding, hole punching, side skirt installations, curve conveyorlayout/cutting preparation, etc.

General services (contd.)Customized services22Customized servicesJoining tools and auxiliaries equipmentTo support an effective and efficient fabrication of our belts, we developed and offera broad range of tools and devices designed to meet the needs of our customers anddistribution/service partners. This range covers the requirements of inhousefabrication (series and specialties) as well as those of on-site installations of conveyor,power transmission belts and tapes.For example slitters, skiving tools, finger cutting tools, hot-presses and auxiliaries likecoiling and welding devices. For plastic modular belts HabasitLINK ® we are wellequipped with own designed and manufactured semi-automated assemblingmachines.TrainingHabasit organizes training programs and provides supporting tools to ensure optimaluse of our products and prolonging their life cycle. Fabrication, installing, assembling,maintenance and belt repair training is carried through at Habasit’s or at customer’s site.Specific application knowledge transferHabasit provides application specific knowledge transfer for process specific issuesto allow for optimal use of our products and to optimize machinery and processes(e.g. cleaning, hygiene/sanitation).Guaranteed performanceOur faith in our products is such that if one of our sales specialists has recommendeda belt for a specific application, we will guarantee its performance. Should for anyreason that belt not perform optimally, your money will be refunded unconditionally.Designing the future “Partner in Design”Habasit believes in partnership. For joint design developments our engineering teamis looking for strong cooperation with the customer’s engineering team, preferablyat a very early stage. We offer this cooperation to large customers.Co-design: We work together for successTesting offer for customerR&D expertise, laboratory and test equipment are offered for the customer’s specificprocess needs like mechanical endurance testing, influence of customer/processused chemicals/ingredients or thermal influence behavior on belts.Belt monitoringA customized Habasit service that includes maintenance, regular belt monitoringreports, regular review meetings with the responsible for process/productionat customer’s site.Customized service agreementsAccording to the specific needs of our customers we offer customized services likeinventory, emergency service, belt exchange services or order/re-order management.

The Habasit Solution2323At Habasit, we listen. We innovate.And we deliver integrated beltingsolutions – right first time.Customer firstHabasit understands that our success dependson the success of our customers. That’swhy we offer solutions, not just products;partnership, not just sales. Our innovativebelting solutions are tailored exactly to specificneeds. We guarantee best value for money inevery application. Since its foundation in 1946,Habasit has proven this understanding ofcustomer needs for more than 50 years. That’swhy we are the no.1 in belting. Worldwide.Product rangeHabasit offers the largest selection of fabricand plastic modular belts in the industry.Our answer to any request is nothing less thana specific, tailor-made solution.Fabric conveyor & processing beltsPlastic modular beltsPower transmission beltsMachine tapesSeamless beltsRound beltsTiming beltsAuxiliaries (e.g. profiles, tools)Innovation/R&DHabasit is strongly committed to the continuousdevelopment of innovative, value-addedsolutions. More than 3% of our staff is dedicatedexclusively to R&D; the annual investment inthis area exceeds 8% of the turnover.QualityHighest quality standards are found not only inproducts, but also in our employees’ daily workprocess. Based on a worldwide TQM approach,Habasit started very early to implement a qualitysystem and was certified already in 1987according to ISO 9001 / EN 29001. In 1996Habasit was certified according to ISO9001:1994. Since then we undergo periodicallyquality audits performed by an independentcertification body. In the year 2002 we achievedcertification according to the revised standardISO 9001:2000.Global networkFacts & figuresFounded 1946Turnover 2003CHF 418 millionSales to market 4.2 million m 2Employees more than 2200Production plants 12Affiliated companies 25Representativesin over 50 countriesService centersover 250 globallyServices & guaranteesOur extensive organization is prepared tosupport you anywhere in the world. Engineeringand emergency assistance, quotes and orderstatus are just a phone call away. Whereveryou are. Whenever you need us.Habasit – We are where you areGreen areas represent the density of the Habasit sales and service network.

AustriaHabasit GmbH, WienPhone: +43 1 690 66www.habasit.atIndiaHabasit-Iakoka Pvt. Ltd., CoimbatorePhone: +91 422 262 78 79www.habasitiakoka.comRussiaHabasit MoscowPhone: +7 09 59 561 508www.habasit.ruUnited Kingdom and IrelandHabasit, CorbyPhone: +44 1536 402 340www.habasit.co.ukBelgiumHabasit Belgium N.V., ZaventemPhone: +32 2 725 04 30www.habasit.beCanadaHabasit Canada Ltd., OakvillePhone: +1 905 827 4131www.habasit.caChinaHabasit East Asia Ltd., Hong KongPhone: +852 2145 01 50www.habasit.com/hkCzech RepublicHabasit Bohemia spol. s.r.o., BrnoPhone: +4205 41 421 651www.habasit.czFranceHabasit France S.A., MulhousePhone: +33 389 33 89 03www.habasit.frGermanyHabasit GmbH, EppertshausenPhone: +49 6071 969 0www.habasit.deHungaryHabasit Hungária Kft., EsztergomPhone: +36 33 510 610www.habasit.huItalyHabasit Italiana SpaCustomer Care:Phone: 199 199 333For int. calls: +39 0438 911444www.habasit.itJapanHabasit Nippon Co. Ltd., YokohamaPhone: +81 45 476 03 71www.habasit.co.jpLatviaHabasit Baltic SIA, DaugavpilsPhone: +371 54 074 88www.habasit.lvNetherlandsHabasit Netherlands BV, NijkerkPhone: +31 33 24 72 030www.habasit.nlNorwayHabasit Norge A/S, OsloPhone: +47 22 90 92 80www.habasit.noRomaniaHabasit Import/Export Romania SRL,Bucuresti, Phone: +40 21 323 95 65www.habasit.roSingaporeHabasit Far East Pte. Ltd.,SingaporePhone: +65 6862 55 66www.habasit.com.sgSpainHabasit Hispanica S.A.,Barberà del VallèsPhone: +34 93 719 19 12www.habasit.comSwedenHabasit AB, HindasPhone: +46 301 226 00www.habasit.seSwitzerlandHabasit Schweiz, ReinachPhone: +41 61 715 15 75www.habasit.chTaiwanHabasit East Asia (Taiwan) Ltd.Taipei HsienPhone: +886 2 8261 8330www.habasit.com.twUkrainaHabasit Ukraina, VinnicaPhone: +38 0432 53 17 35or +38 0432 53 67 38www.habasit.uaUSAHabasit Belting Inc., Suwanee,Georgia, Phone: +1 800 458 6431www.habasitusa.comUSA (Seamless belts only)Habasit ABT Inc., Middletown,Connecticut, Phone: +1 860 632 2211www.habasitabt.comProduct liability, application considerationsIf the proper selection and application of Habasit products are not recommended by an authorizedHabasit sales specialist, the selection and application of Habasit products, including the relatedarea of product safety, are the responsibility of the customer.All indications/information are recommendations and believed to be reliable, but no representations,guarantees, or warranties of any kind are made as to their accuracy or suitability for particularapplications. The data provided herein are based on laboratory work with small-scale test equipment,running at standard conditions, and do not necessarily match product performance in industrialuse. New knowledge and experiences can lead to modifications and changes within a short timewithout prior notice.BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT’S AND ITS AFFILIATEDCOMPANIES CONTROL, WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITYAND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN. THIS ALSO APPLIES TOPROCESS RESULTS / OUTPUT / MANUFACTURING GOODS AS WELL AS TO POSSIBLEDEFECTS, DAMAGES, CONSEQUENTIAL DAMAGES, AND FURTHER-REACHINGCONSEQUENCES.HeadquartersHabasit AGRömerstrasse 1CH-4153 Reinach, SwitzerlandPhone +41 61 715 15 15Fax +41 61 715 15 55E-mail info@habasit.comwww.habasit.comRegistered trademarksCopyright Habasit AGSubject to alterationsPrinted in SwitzerlandPublication data:2006BRO.TEX-en0304HQR